Henny Penny FlexFusion Gold 6.15, FlexFusion Gold 6.21, FlexFusion Platinum 6.21, FlexFusion Platinum 10.15, FlexFusion Platinum 10.21 Assembly Instructions Manual
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Assembly instructions
R E G I S T E R W A R R A N T Y O N L I N E AT W WW. H E N N Y P E N N Y. C O M
Combi Steamer
Unit Model Type of
energy
FlexFusion
Platnium
FlexiFusion
Gold
6.15
6.21
10.15
10.21
20.15
20.21
Electric
Gas
Unit type
Tabletop unit
Pedestal unit
Translation from the original document • 10013865-0AMDE-- • 10/16/2015
10013865-0AMAE— en-US
Copyright
All rights to text, graphics and pictures in this documentation are held by MKN Maschinenfabrik Kurt
Neubauer GmbH & Co. KG. Distribution or duplication is exclusively permissible subject to a written
consent of MKN.
Copyright by MKN Maschinenfabrik Kurt Neubauer GmbH & Co. KG
Manufacturer
Copyright by MKN Maschinenfabrik Kurt Neubauer GmbH & Co. KG
Halberstaedter Strasse 2a
D-38300 Wolfenbuettel
Telephone 0 53 31 / 89-0
Telefax 0 53 31 / 89-280
2 Assembly instructions
Directory of contents
1MagicPilot Control Panel ................................................... 5
2Classic control panel ......................................................... 6
3Control board...................................................................... 7
4Cooking chamber sensors .............................................. 10
5Core temperature sensor................................................. 11
6Moisture sensor................................................................ 12
7Vapor sensor .................................................................... 13
8Reed contact switch......................................................... 14
9Pressure switch................................................................ 15
10Steaming unit.................................................................. 16
11Magnetic valve water vapor elimination....................... 17
12Solenoid .......................................................................... 18
13Power board for motor................................................... 19
14Semiconductor relay (SSR) ........................................... 20
15Fan motor........................................................................ 21
16Heating element.............................................................. 23
17WaveClean pump ........................................................... 25
17.1Circulation pump 6.x, 10.x........................................................... 25
17.2Circulation pump 20.x.................................................................. 26
17.3Drain pump 6.x, 10.x .................................................................... 27
17.4Drain pump 20.x ........................................................................... 28
18Cooling fan...................................................................... 29
19Control transformer........................................................ 30
20Door latch........................................................................ 31
20.1Door latch 6.x, 10.x....................................................................... 31
20.2Door latch 20.x.............................................................................. 32
21Cooking chamber door .................................................. 33
22Cooking chamber light................................................... 34
23Transformer glow electrode .......................................... 35
10013865-0AMAE—
3Assembly instructions
Directory of contents
24Gas solenoid valve......................................................... 36
25Gas fan ............................................................................ 38
26Gas burner ...................................................................... 40
27Glow and ionization electrodes .................................... 42
28Gas heat exchanger ....................................................... 44
29Gas burner pipe.............................................................. 46
4 Assembly instructions
10013865-0AMAE—
1 MagicPilot Control Panel
c
a
b
Prerequisite USB stick with current software and additional content. After replacing
the control panel or control board, a software update is absolutely
necessary. Otherwise, the unit is not functional (
update" in the service instructions)
MagicPilot Control Panel
see "Software
.
Preparations
Dismounting
• Prepare the new control
panel. Affix the included foil
(c).
• De-energize unit.
• Unlock and open control
panel.
• Disconnect all lines on the
control panel.
• Remove the SD card (a).
• Remove control panel by
lifting (b).
• Only for units with optional
radio scanner:
Dismount USB Bluetooth
receiver.
WARNING
10013865-0AMAE—
Mounting
• Mounting is done in the reverse order.
• Insert the SD card removed previously.
• Close the control panel by repeatedly pressing the left side (particularly in the
upper left). The control panel snaps in noticeably at multiple points.
• Perform the software update according to the service instructions.
• Install additional content according to service instructions.
Danger of short-circuit due to penetrating moisture
Only operate unit with foil on top.
Ensure that the control panel is completely locked.
5Assembly instructions
Classic control panel
g
a b c d e f
2 Classic control panel
Prerequisite USB stick with current software. After replacing the control panel or
control board, a software update is absolutely necessary. Otherwise,
the unit is not functional (
instructions)
see "Software update" in the service
.
Preparations
Dismounting
• Prepare the new control
panel. Affix the included foil
(g). Mount the included knob
or take over from existing
panel.
• De-energize unit.
• Unlock and open control
panel.
• Disconnect lines coming from
the control panel (a - e).
• Remove control panel by
lifting (f).
Mounting
WARNING
6 Assembly instructions
• Mounting is done in the reverse order.
• Close the control panel by repeatedly pressing the left side (particularly in the
upper left). The control panel snaps in noticeably at multiple points.
• Perform the software update according to the service instructions.
Danger of short-circuit due to penetrating moisture
Only operate unit with foil on top.
Ensure that the control panel is completely locked.
10013865-0AMAE—
3 Control board
a
b
e
d
c
f
Prerequisite USB stick with current software. After replacing the control panel or
Control board
control board, a software update is absolutely necessary. Otherwise,
the unit is not functional (
instructions)
.
see "Software update" in the service
Preparations
Dismounting
Overview of control board
• De-energize unit.
• Unlock and open control panel.
• Insofar as possible, dismount the left side panel.
• Disconnect all connectors
from the control board. Label
sensor lines and
communication lines if
necessary.
• Dismount the control board by
unlocking the plastic clips (a,
b).
• Dismount the grounding
screw and strain relief.
• Remove the control board.
• Remove the digital key and
plug in on new control board.
10013865-0AMAE—
7Assembly instructions
Control board
c Temperature sensor connections:
X24 = B1 core temperature sensor
X25 = B2 cooking chamber sensor 1 (for 20.x upper chamber)
X26 = B3 cooking chamber sensor 2 (only for 20.x, lower chamber)
X27 = B4 vapor sensor
X28 = B5 moisture sensor
X29 = B6 sousvide sensor (option)
X29 = B7 external core temperature sensor (option)
d Digital key f Communication fan motor:
e Communication with ignition elec-
tronics (only for gas energy type):
X4 = ignition electronics A10 (for
20.x upper chamber)
X3: ignition electronics A20 (only
for 20.x, lower chamber)
X5 = motor M1 (for 20.x upper
chamber)
X6 = motor M2 (only for 20.x,
lower chamber)
8 Assembly instructions
10013865-0AMAE—
Mounting
Control board
INFORMATION
WARNING
WARNING
The unit only functions with the digital key.
Faults due to incorrect temperature sensor configuration
X25, X26 and X27 have identical connectors. Ensure correct configuration on
connection (c).
Faults due to incorrect configuration of the communication lines
for 20.x pedestal units
The lines for motors and ignition electronics have identical connectors. Ensure
correct configuration on connection (e, f).
• Mounting is done in the reverse order.
• Close the control panel by repeatedly pressing the left side (particularly in the
upper left). The control panel snaps in noticeably at multiple points.
• Perform the software update according to the service instructions.
•
Only for units with touchscreen
All data stored on the SD card is read in.
: Execute "Restore data" on the service menu.
10013865-0AMAE—
9Assembly instructions
Cooking chamber sensors
a
b
4 Cooking chamber sensors
Preparations
Dismounting / Mounting
• Disconnect unit from the power supply.
• Unlock and open control panel.
• Remove the left and right side panels.
• Remove cooking chamber sensors from
control board.
• Configuration:
X25: cooking chamber sensor B2
(for 20.x upper sensor)
• X26: cooking chamber sensor B3
(only for 20.x, lower sensor)
• Dismount strain relief.
The sensor line is laid in a hose behind the cooking chamber. The cooking chamber sensor is
mounted on the right panel of the cooking chamber.
• Loosen sensor screws and pull out cooking
chamber sensor (a, b).
• Fasten the new sensor to the existing sensor
in order to use it as strain relief. Pull sensor
through hose.
• Push cooking chamber sensor through the
Teflon sleeve and tighten the sensor screw (b,
a).
• Plug cooking chamber sensor into control
board and mount strain relief.
• Bend cooking chamber sensor slightly upward
in order to avoid drop formation on the test
prod.
Sensor connections on
Control board
Correct sensor mounting. No bar of the protective basket may point upward.
Incorrect sensor mounting.
• Mount the side panels.
• Close the control panel by pressing.
10 Assembly instructions
10013865-0AMAE—
5 Core temperature sensor
Core temperature sensor
Preparations
Dismounting / Mounting
• Disconnect unit from the power supply.
• Unlock and open control panel.
• Only for 20.x pedestal units: dismount the left side panel.
• Disconnect the core temperature
sensor from the control board.
• Configuration:
X24: core temperature sensor B1
• Dismount strain relief.
Unit variants 6.x, 10.x
• Loosen sensor screw from the
front.
• Pull core temperature sensor out
of the cooking chamber side.
WARNING
Mounting
Unit variant 20.x
• Loosen sensor screw on the left
side.
• Pull core temperature sensor out
of the cooking chamber side.
• Mounting is done in the reverse order.
• Close the control panel by pressing.
• Mount side panel.
Danger of short-circuit due to penetrating moisture
Only operate unit with foil on top.
Ensure that the control panel is completely locked.
10013865-0AMAE—
11Assembly instructions
Moisture sensor
a
b
6 Moisture sensor
Preparations
Dismounting
Mounting
• Disconnect unit from the power supply.
• Unlock and open control panel.
• Remove the left side panel.
• Remove moisture sensor from the control
board.
• Configuration:
X28: moisture sensor B5
• Dismount strain relief.
The moisture sensor is in the lower area on the
supply air pipe.
• Loosen sensor screw (a).
• Pull moisture sensor out (b).
• Push moisture sensor through Teflon sleeve
(b).
• Tighten sensor screw (a).
• Plug moisture sensor into control board and
mount strain relief.
• Mount side panel.
• Close the control panel by pressing.
Sensor connections on
Control board
12 Assembly instructions
10013865-0AMAE—
7 Vapor sensor
a
b
c
d
e
Vapor sensor
Preparations
Dismounting
Units with automatic
WaveClean cleaning system
• Disconnect unit from the power supply.
• Unlock and open control panel.
• Remove the left side panel.
• Remove vapor sensor from control board.
• Configuration:
X27: vapor sensor B4
• Dismount strain relief.
Sensor connections on
Control board
The water vapor sensor is on the left side of the
siphon.
• Loosen screw connection and remove sensor
(b, a).
Units without automatic
WaveClean cleaning system
Mounting
The vapor sensor is in the drain area under the
cooking chamber.
• Remove protective cover by dismounting the
screws (c).
• Loosen screw connection and remove sensor
(e, d).
• Mounting is done in the reverse order.
• Close the control panel by pressing.
10013865-0AMAE—
13Assembly instructions
Reed contact switch
a b
a b
8 Reed contact switch
Preparations
Dismounting for units with
cooking chamber door
hooked into the right
Dismounting for units with
cooking chamber door
hooked into the left
• Disconnect unit from the power supply.
• Unlock and open control panel.
• Disconnect connector X21 from the
reed contact switch of the control
board.
• Dismount screws and remove reed
contact switch (b, a).
• Remove the right side panel.
• Dismount screws and remove
mounting plate with reed contact
switch (a).
• Loosen screws for mounting plate and
remove reed contact switch (b).
• Unplug lines from plug connector.
Mounting
• Mounting is done in the reverse order.
• Close the control panel by pressing.
14 Assembly instructions
10013865-0AMAE—
9 Pressure switch
a
b
Pressure switch
Preparations
Dismounting
Mounting
• Disconnect unit from the power supply.
• Shut off customer-supplied water supply on the soft water connection.
• Reduce water pressure in the supply line.
• Remove the left side panel.
• Unplug both connectors from the
pressure switch (b).
• Pull retainer clip out (a).
• Remove pressure switch.
• Mounting is done in the reverse order.
10013865-0AMAE—
15Assembly instructions
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