Henny Penny Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350
Henny Penny Blast Chiller/Freezer
BFR/BCR-350
BCC/BCR-175
BCC/BCR-140
Page 3
Henny Penny Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350
LIMITED WARRANTY FOR HENNY PENNY APPLIANCES
Subject to the following conditions, Henny Penny Corporation makes the following limited warranties to the
original purchaser only for Henny Penny appliances and replacement parts:
NEW EQUIPMENT:Any part of a new appliance, except lamps and fuses, which proves to be defective
in material or workmanship within two (2) years from date of original installation, will be repaired or replaced
without charge F.O.B. factory, Eaton, Ohio, or F.O.B. authorized distributor. To validate this warranty, the
registration card for the appliance must be mailed to Henny Penny within ten (10) days after installation.
REPLACEMENT PARTS:Any appliance replacement part, except lamps and fuses, which proves to be
defective in material or workmanship within ninety (90) days from date of original installation will be repaired
or replaced without charge F.O.B. factory, Eaton, Ohio, or F.O.B. authorized distributor.
The warranty for new equipment and replacement parts covers only the repair or replacement of the defective
part and does not include any labor charges for the removal and installation of any parts, travel or other expenses
incidental to the repair or replacement of a part.
EXTENDED FRYPOT WARRANTY:Henny Penny will replace any frypot that fails due to manufacturing or
workmanship issues for a period of up to seven (7) years from date of manufacture. This warranty shall not cover
any frypot that fails due to any misuse or abuse, such as heating of the frypot without shortening.
0 TO 3 YEARS: During this time, any frypot that fails due to manufacturing or workmanship issues will be replaced at no charge for parts, labor, or freight. Henny Penny will either install a new
frypot at no cost or provide a new or reconditioned replacement fryer at no cost.
3 TO 7 YEARS: During this time, any frypot that fails due to manufacturing or workmanship issues will be replaced at no charge for the frypot only. Any freight charges and labor costs to install
the new frypot as well as the cost of any other parts replaced, such as insulation, thermal sensors,
high limits, fittings, and hardware, will be the responsibility of the owner.
Any claim must be represented to either Henny Penny or the distributor from whom the appliance was purchased. No allowance will be granted for repairs made by anyone else without Henny Penny’s written consent. If
damage occurs during shipping, notify the sender at once so that a claim may be filed.
THE ABOVE LIMITED WARRANTY SETS FORTH THE SOLE REMEDY AGAINST HENNY PENNY
FOR ANY BREACH OF WARRANTY OR OTHER TERM. BUYER AGREES THAT NO OTHER REMEDY
(INCLUDING CLAIMS FOR ANY INCIDENTAL OR CONSQUENTIAL DAMAGES) SHALL BE AVAILABLE.
The above limited warranty does not apply (a) to damage resulting from accident, alteration, misuse, or abuse;
(b) if the equipment’s serial number is removed or defaced; or (c) for lamps and fuses. THE ABOVE LIMITED
WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING MERCHANTABILITY AND FITNESS, AND ALL OTHER WARRANTIES ARE EXCLUDED. HENNY
PENNY NEITHER ASSUMES NOR AUTHORIZES ANY PERSON TO ASSUME FOR IT ANY OTHER OBLIGATION OR LIABILITY.
FM01-781
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Henny Penny Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350
Parts List ...................................................................................................................... 5-4
100 i
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Henny Penny Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350
SECTION 1. INTRODUCTION
1-1. BLAST CHILLER/The Henny Penny Blast Chiller are designed to carry out fast
refrigeration of food products. The units are electronically controlled for easy use and for consistent operation. The
BCC/BCR-140, will chill up to 140 lbs (65 kg) of product, the
BCC/BCR-175 will chill up to 175 lbs (80 kg), and the BCR-350
will chill up to 350 lbs (160 kg) of product. The BFR-350 chills
and freezes up to 350 lbs. (160 kg) of product.
1-2. FEATURES•Interior and Exterior made of 304 Stainless Steel
•Electronic Controls with Self Diagnostics
•Manual De-icing of the Interior by Electrical Heater
•Multi-Sensored Frigiprobe food probe
•Easily Maintained
•The BCC-140 and BCC-175 have water cooled
condensing units
•The BCR-140, BCR-175, and BCR-350 are shipped
without condensing units
•HACCP Printer capabilities
•The BCC/BCR-140 and 175 can use the combi, MOR-20
•The BFR and BCR-350 can use the combi, MOR-40
1-3. PROPER CAREAs in any unit of food service equipment, the Blast Chiller does
require care and maintenance. Suggestions for the proper care and
maintenance are contained in this manual.
The conscientious use of the recommended procedures,
coupled with regular maintenance, will result in few repairs to
the equipment. When such repairs are required, they may be
accomplished by following the repair steps contained in this
manual.
1-4. ASSISTANCEShould you require outside assistance, just call your local
independent distributor maintained by Henny Penny Corporation.
In addition, feel free to contact our corporate headquarters in
Eaton, Ohio. Dial 800-417-8405 toll free, or 937-417-8405.
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Henny Penny Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350
1-5. SAFETYThe Henny Penny Blast Chiller has may safety features incorpo-
rated. However, the only way to ensure a safe operation is to fully
understand the proper installation, operation, and maintenance
procedures. The instructions in this manual have been prepared to
aid you in learning the proper procedures. Where information is of
particular importance or safety related, the words WARNING,
CAUTION, and NOTE are used. Their usage is described below.
The word WARNING is used to alert you to a procedure,
that if not performed properly, might cause personal injury,
such as burns and/or loss of sight, and damage to the unit.
The word CAUTION is used to alert you to a procedure
that, if not performed properly, may damage the unit, or
product.
NOTE
The word NOTE is used to highlight especially important
information.
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Henny Penny Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350
SECTION 2. INSTALLATION
2-1. INTRODUCTIONThis section provides the installation for the Henny Penny
Blast Chiller.
NOTE
Installation of this unit should be performed only by a
qualified service technician.
Do not puncture the skin of the Blast Chiller with drills or
screws, as component damage or electrical shock could
result. Also, if the unit is shipped with a compressor, Do Not
lay the unit on its side. If the unit has been on its side, the unit
must be in an upright position for at least an hour before
power is applied to the unit. Check all components for signs
of being loose or damaged, and make sure the system has
refrigerant. Failure to follow these instructions may cause
damage to the components.
2-2. UNPACKINGThe Henny Penny Blast Chiller has been tested, inspected, and
expertly packed to insure arrival at its destination in the best pos
sible condition. The cabinet rests on a wooden skid and is then
packed inside a wooden box with sufficient padding to withstand
normal shipping treatment.
NOTE
Any shipping damage should be noted in the presence of
the delivery agent and signed prior to his or her departure.
To remove the Henny Penny Blast Chiller from the box, you
should:
1.Carefully cut banding straps.
2.Remove box from around unit.
3.Lift the unit off the skid.
The BCC/BCR-140 and BCC/BCR-175 weighs between
400 (181 kg) and 550 lbs (249 kg), and the BFR and
BCR-350 weigh approximately 770 lbs (350 kg). Take care
when lifting units to prevent personnal injury.
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Henny Penny Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350
2-2. UNPACKING4.Open door and remove packing from the inside of the unit. (Continued)
5.Peel off any protective covering from the exterior of the
cabinet.
6.Your Blast Chiller is now ready for operation.
If the blast chiller has been laid on its side, the unit must be
sitting upright for at least an hour before applying power to
the unit. Check all components for signs of being loose or
damaged, and make sure the system has refrigerant. Failure
to follow these instructions may causedamage to the
components. Failure to follow these instructions could cause
damage to the compressor.
NOTE
Be certain to save any literature that is packed inside the
cabinet, or separate boxes.
2-3. ELECTRICALBCC-140• 200 V, 50-60 Hz, 3 phase
• 208-240 V, 60 Hz, 3 phase
• 230 V, 50 Hz., 1 phase
BCC-175• 200 V, 50-60 Hz, 3 phase
• 208-240 V, 60 Hz, 3 phase
• 400 V, 50 Hz., 3N phase
BCR-140 and 175• 208-240 V, 60 Hz, single phase
• 230 V, 50 Hz, single phase
• 200 V, 50-60 Hz., single phase
BFR and BCR-350• 200 V, 50-60 Hz, 3 phase
• 208-240 V, 60 Hz, 3 phase
• 400 V, 50 Hz., 3N phase
The data plate, located inside of the unit, will specify the correct
electrical supply. The unit requires a grounded receptacle with a
separate electrical line protected by a fuse or circuit breaker of the
proper rating.
The cabinet must be adequately and safely grounded
according to local electrical codes to prevent the possibility of electrical shock.
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Henny Penny Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350
2-3. ELECTRICALRefer to the table below for electrical ratings for both models.
(Continued)Model No.VoltsWattsAmpsFreq.Phase
BCC-14020047001850/603
208-240470018603
230470020501
BCC-17520058002050/603
208-240580020603
40058009503N
BCR-140208-240240012601
230240010501
20024001250-601
BCR-17520024001250/601
208-240240012601
230240012501
BFR &20041001550/603
BCR-350208-240410015603
400410010503N
2-4. LOCATIONThe Blast Chillers should be placed in an area where the doors can
be opened, for loading and unloading, without interruption. For
proper operation, the cabinet must be level.
For maximum efficiency, if the air temperature of the premises
is more than 100° F (38° C), the room should have adequate
ventilation, taking into account for the heat emitted by the unit.
Clearances should be as follows:
BCC/BCR-140Top ........... 16 in. (400 mm) for air circulation
Left Side ... 4 in. (100 mm) for air circulation
Right Side . 8 in. (200 mm) for air circulation
Back ......... 4 in (100 mm) for air circulation
Front ........ 26 3/8 in (668 mm) for door swing
BCC/BCR-175Top ........... 16 in. (400 mm) for air circulation
Sides ........ 3 in. (70 mm) for air circulation
Front ........ 33 3/8 in. (847 mm) for door swing
BFR &Top........... 16 in. (400 mm) for air circulation
BCR-350Sides ........ 3 in. (70 mm) for air circulation
Pass Thru- Front and Back ... 38 1/8 in (970 mm) for door swing
Solid Back-Front ................... 38 1/8 in. (970 mm) for door swing
Back ................... 4 in. (100 mm) for air circulation
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Henny Penny Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350
2-5. REFRIGERANT
INFORMATION Design Pressure
Refrigerant Type Amount of Refrig. High Low
BCC-140R404A6 lbs. (2.7 kg)406 psig102psig
(28 bar)(7 bar)
BCC-175R404A5.5 lbs. (2.4 kg)406 psig102 psig
(28 bar)(7 bar)
2-6. REFRIGERATIONBCC/BCR-140
CAPACITIES-4o F (-20o C) at 6,800 BTU/hr (2.0 kw)
32o F (0o C) at 16,000 BTU/hr (4.7 kw)
BCC/BCR-175
-4o F (-20o C) at 11,300 BTU/hr (3.3 kw)
32o F (0o C) at 38,800 BTU/hr (9.0 kw)
BCR-350
-4o F (-20o C) at 25,000 BTU/hr (7.3 kw)
32o F (0o C) at 58,000 BTU/hr (17.0 kw)
BFR-350
-4o F (-20o C) at 81,900 BTU/hr (24.0 kw)
-40o F (-40o C) at 35,500 BTU/hr (10.4 kw)
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Henny Penny Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350
SECTION 3. OPERATION
3-1. INTRODUCTIONThis section provides operating procedures for the Blast Chiller.
Sections 1, 2, and 3 should be read, and all instructions should be
followed before operating the cabinet.
This section contains an explanation of all controls and components and information on operating procedures and daily
maintenance.
If the blast chillers (that have compressors shipped with them)
have been laid on its side, the unit must be sitting upright for at
least an hour before applying power to the unit. Check all
components for signs of being loose or damaged, and make
sure the system has refrigerant. Failure to follow these
instructions may cause damage to the components. Failure to
follow these instructions could cause damage to the compres
sor.
3-2. OPERATING CONTROLSPages 3-1 to 3-4 identifies and describes the function of all the
operating controls.
Fig.ItemDescriptionFunction
No.No.
3-11On/Off ButtonThe On/Off button, when pressed, is a button on the
control panel that starts a chilling cycle. It also must be
pressed before any changes to the controls can be made,
and to start and stop the De-ice cycle.
3-12Digital DisplayThe Digital Display shows the temperatures, the time
(in a timing cycle), and the information in the technical
mode.
3-13Up and DownThe Up and Down Arrows are used when changing
Arrowstimes or settings.
3- 14Alarm ButtonThe Alarm button is used to stop the optional alarm buzzer
and to enter the technical mode.
3-15Temp ButtonThe Temp button is used to select either the chilling
mode.
3-16De-ice ButtonThe De-ice button is used to remove ice that may have
formed on the evaporator during a chilling cycle.
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Henny Penny Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350
3-2. OPERATING CONTROLS
(Continued)
Fig.ItemDescriptionFunction
No.No.
3-17Select ButtonThe Select button is used to choose between a timing
cycle or a cycle using the food probe.
3-18Fan LEDThe Fan LED is a green light which illuminates when
the fan is running.
3-19Compressor LEDThe Compressor LED is a green light which illuminates
when the compressor is running.
3-110End-of-Cycle LEDThe End-of-Cycle LED is a green light which illumi-
nates at the end of a timing cycle, or food probe cycle.
3-111Alarm LEDThe Alarm LED is a red light which illuminates when
the unit senses a fault in the system. (Ex: AL 1, AL 2,
etc.).
3-112Chill LEDThe Chill LED is a green light which illuminates when
the chilling mode is selected.
3-113Freeze LEDThe Freeze LED is a green light which illuminates
(Only applicablewhen the freezing mode is selected.
on BFR units)
3-114De-ice LEDThe De-ice LED is a green light which illuminates
when the de-ice button is pressed.
3-115Timer LEDThe Timer LED is a green light which illuminates when
the timing cycle is selected.
3-116Frigiprobe LEDThe Frigiprobe LED is a green light which illuminates
when the food probe mode is selected.
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Henny Penny Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350
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Henny Penny Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350
3-3. BASIC OPERATIONThe Henny Penny Blast Chillers can chill food products with a
core temperature of 149ºF (65ºC), down to 40ºF (4ºC) within 4
hours (room ambiant temperature may impact time it takes
to reach the desired temperature). But, for the above statements
to be accurate, the following conditions must be met:
a. The food product must not be thicker than 1¾ to 2 inches
(40 to 50 mm.)
b. Meats should be placed directly onto the racks, but prod-
ucts in pans should be covered if possible. The steam from
the product can form ice on the evaporator, which will
increase the chilling or freezing time.
c. A minimum clearance of 1 inch (25 mm) between pans.
d. The best dishes or pans to use are stainless steel or alumi-
num. Do not use polycarbonate (plastic) pans. The polycarbonate acts as an insulator around the food product and
makes it hard to chill.
e. Do not exceed the product weight capacity specified by the
particular model of blast chiller. The BCC/BCR-140 has a 140
lbs.(65 kg) capacity, the BCC/BCR-175 has a 175 lb. (80 kg)
capacity, and the BCR-350 has a 350 lb. (160 kg.) capacity.
Start-up
1. Load all the product at one time, so the door does not need
to be opened while in operation.
2. If using the food probe, place probe into product that is
located on the left side, middle of the unit.
3. Press the ON/OFF button to turn unit on. The fan and
compressor LEDs should come on after 25 seconds.
4. Press the Temp button to select the chilling mode. (Chill mode
or freeze mode can be selected on BFR units).
NOTE
The chilling LEDs, and the timing or food probe LEDs, will stay
on with the power switch turned to the OFF position.
201 3-4
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Henny Penny Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350
3-3. BASIC OPERATION5. Press the Select button to choose the food probe mode or
(Continued)
the timing mode. With the Frigiprobe mode selected, the
digital display will alternately show the core temperature of
the product, and the elapsed time of the cycle. If the timing
mode is selected, the digital display will alternately show
the air temperature and the time (hours and minutes) remaining in the cycle.
NOTE
The buzzer will sound 1 minute after the food probe mode is
selected, unless the temperature is above 140ºF(60ºC). Then
the buzzer will sound when 140ºF (60ºC) is reached.
6. Set the time in the timing cycle, if necessary, using the Up
and Down buttons. The time is affected by the thickness of
the food product, weight, food loading temperature, and
food’s packaging. The buzzer will sound 1 minute into the
timing cycle.
NOTE
Avoid opening the door once the cycle has started. This
will lengthen the time it takes to reach the desired temperature.
7. At the end of the cycle (40ºF (4ºC) in the food probe mode)
the buzzer will sound and the unit will automatically start
the hold cycle. The buzzer will sound for 30 seconds, or
press the Alarm button to stop it. In the hold cycle, the
product will be held at 37ºF (3ºC) in the chilling mode.
8. The product can remain in the unit for up to 12 hours, or
can be removed from the unit and placed in a cold storage
case.
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Henny Penny Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350
3-3. BASIC OPERATIONA temperature conversion chart is provided for your
(Continued)convenience:
200 3-6
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Henny Penny Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350
3-4. DE-ICINGHenny Penny recommends to perform the de-icing process after
every 3 cycles, and at the end of each day. This will eliminate any
ice that may have formed around the evaporator during the chilling
cycle. Failure the follow this procedure will increase the time it
takes to cool the product and may lead to unsafe product.
1. Remove all product from the unit.
2. Close the door.
3. Press the ON/OFF button to turn the unit on.
4. Press the De-ice button. The digital display will now show
“d. 01”. The compressor will not come on, but the evaporator fan will come on and pull warm air across the evaporator,
created by the de-icing elements.
5. Allow the de-ice cycle to run for a minimum of 10 minutes
and a maximum of 25 minutes. The unit will automatically
turn off when the evaporator has been de-iced, and reached
a temperature of 77ºF (25ºC).
NOTE
If the above procedures does not remove all the ice from
the evaporator, the length of time, and the temperature at
which the de-ice cycle turns the unit off, can be adjusted.
See the Programming section.
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Henny Penny Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350
3-5. CLEANINGDaily:
1.Remove all electrical power supplied to the unit by turning off
the wall circuit breaker.
2.Remove all product from the unit.
3.Remove the racks and pans from the unit and clean with
soap and water at a sink.
4.Clean all surfaces with a soft cloth, soap and water. DO
NOT USE ABRASIVE CLEANSERS.
DO NOT use abrasives, such a steel wool, or abrasive
cleaners, such as, chlorine, bromine, iodine, or ammonia
chemicals to clean the unit. These will deteriorate the
stainless steel and greatly reduce the life of the unit.
5.Clean around the electronic controls and the door seal with
a soft, damp cloth.
DO NOT use large quantities of water, or a spray hose to
clean the unit. Damage to the components could result.
6.Reconnect the electrical power to the unit and unit is now
ready for operation.
Monthly: BCC-140 Only
At least once a month the air condenser needs to be cleaned of
dust or obstructions for the unit to run effeciently and to reduce
energy use of the unit.
1.Remove all electrical power supplied to the unit by unplugging the power cord from the wall, or by turning off the
wall circuit breaker.
2.Using a flathead screwdriver, remove the screws from the
front panel of the unit. Pull panel down and press in on the
side of the panel to release the tabs, and remove the panel
from the unit.
300 3-8
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Henny Penny Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350
3-5. CLEANING (Continued)3.Use a vacuum cleaner, or soft brush to remove the dust, or
other obstructions from the condenser.
4.Finish cleaning with compressed air if possible.
DO NOT use a wire brush to clean the condenser, or
damage to the condenser could result.
5.Replace the front panel, and reconnect the electrical supply,
and unit is now ready for use.
3-6. SEASONAL OR1.Remove all electrical power supplied to the unit by turning off PROLONGED SHUTDOWN
the wall circuit breaker.
2.Make sure the inside of the unit is clean and completely
dry.
3.Leave the door slightly ajar to prevent smells from developing inside the unit.
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Henny Penny Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350
3-7. PROGRAMMINGInformation about the operation settings can be accessed by
pressing the Alarm button. These settings can also be changed
while in the different steps. The following information can be
accessed:
NOTE
After pressing the Alarm button, a delay will occur before
the desired number will appear in the display, and the
number in the left column will show for 2 seconds. You then
only have 12 seconds to change the setting.
001.Not Available at this time.
012.Not Available at this time.
023.Internal air temperature. Press the Alarm button three
times and the digital display will show the air temperature
during a food probe cycle.
034.Evaporator temperature. Press the Alarm button 4 times
and the digital display will show the evaporator temperature during the de-icing cycle.
045.Type of program setting indicated by the jumper
link located on the control board. Press the Alarm
button 5 times and the digital display will show a number
between 5 and 9, which indicates the position of the jumper
on the control board. The control panel area does not have
to be accessed to obtain the information.(See chart at left).
Henny Penny controls should show a “6” in the display.
056.Temperature of the holding cycle, after the chilling. Press
the Alarm button 6 times and the digital display will show the air
temperature. This is the temperatures the unit will stay at during
the hold cycle.
300 3-10
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Henny Penny Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350
3-7. PROGRAMMINGThe holding temperature can be changed at this time by
(Continued)using the Up and Down buttons. Factory setting for air
temperature is 37ºF (3ºC). The minimum temperature
setting is 32ºF (0ºC), and the maximum temperature is
50ºF (10ºC).
067.Maximum duration of de-icing cycle (minutes). Press
the Alarm button 7 times and the digital display will show
the time duration of the de-icing cycle. The factory setting is 25
minutes, but this can be changed to a maximum setting of 60, or
a minimum of 25, by using the Up and Down buttons.
078.Evaporator temperature for the end of de-icing cycle.
Press the Alarm button 8 times and the digital display will
show the evaporator temperature at which the controls will
automatically turn off the de-icing cycle. The factory
setting is 77ºF (25ºC), but this can be changed to a maximum setting of 59ºF (15ºC), or the minimum of 50ºF
(10ºC), by using the Up and Down buttons.
089.Temperature differential before high air temperature
alarm. Press the Alarm button 9 times and the digital display
will show the number of degrees, above the holding temperature, at which an alarm will sound, indicating the hold temperature is too high.
The factory air temperature setting is 27ºF (15ºC), but can
be changed to a maximum setting of 54ºF (30ºC), or a
minimum temperature of 7ºF (4ºC) by pressing the Up or
Down buttons.
0910.Temperature differential before low air temperature
alarm. Press the Alarm button 10 times and the digital
display will show the number of degrees, below the holding
temperature, at which an alarm will sound, indicating the
hold temperature is too low.
The factory air temperature setting is 27ºF (15°C), but can
be changed to a maximum setting of 54ºF (30°C), or a minimum of 18ºF (10°C) by pressing the Up and Down buttons.
3-11 300
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Henny Penny Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350
3-7. PROGRAMMING11.The duration of time the temperatures, (in 9 and 10
(Continued)above), must remain at before the alarms will sound.
Press the Alarm button 11 times and the digital display will
10show the time at which the high and low temperatures (no.
9 and 10 above) must remain at, before the alarm will
sound.
The factory setting is 20 minutes, but can be changed to a
maximum setting of 60 minutes, or a minimum of 10 minutes
by pressing the Up and Down buttons.
This means, that the temperature must remain at a too high,
or too low temperature for 20 minutes before an alarm will
sound.
1112.International Only. A Frigiprobe sensor temperature
which can turn off the compressor, in a chilling cycle,
to prevent freezing of the product. Press the Alarm
button 12 times and the digital display will show the temperature, at which a sensor in the Frigiprobe will turn off the
compressor during a Frigiprobe mode. This will prevent the
outer surfaces of the product from freezing, however the
cooling time will be greatly increased.
The factory setting is 39ºF (4ºC), but can be changed to a
maximum setting of 122ºF (50ºC), or a minimum of 32ºF
(0ºC) by pressing the Up and Down buttons.
NOTE
Do not change this setting lower than the setting used in parameter 22, (next page).
NOTE
This function will only activate when the factory setting is
changed to above 40ºF (4ºC). England must have a setting
of 3ºC (37ºF).
1213.Re-initialize the controls to factory settings. Press the
Alarm button 13 times and the digital display will show
“dEF”, at which time the Up button is pressed and the unit
will shut down. Re-initialization is now complete.
NOTE
After re-initialization, the controls will default back to factory
settings. The temperature will be in Celsius and the values in
steps 12, 16, and 18, of this section, will need to checked to be
accurate for the country in which the unit is installed.
300 3-12
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Henny Penny Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350
3-7. PROGRAMMING14.Blast chilling, low side air temperature limit, when using
(Continued)
the Frigiprobe, in step 12 of this section. Press the Alarm
button 14 times and the low side air temperature, at which
20the compressor cycles on and off, will show in the display.
This temperature is used in preventing the product from
freezing, while in the chilling mode, which is described in
step 12.
The factory setting is -4ºF (-20ºC), but can be changed to a
maximum setting of 32ºF (0ºC), and a minimum setting of
-31ºF (-35ºC), by using the Up and Down buttons.
2115.Blast chilling, high side air temperature limit, when using
the Frigiprobe, in step 12 of this section. Press the Alarm
button 15 times and the high side air temperature, at which
the compressor cycles on and off, will show in the display.
This temperature is used in preventing the product from
freezing, while in the chilling mode, which is described in
step 12.
The factory setting is 32ºF (0ºC), but can be changed to a
maximum setting of 50ºF (10ºC), and a minimum setting of
23ºF (-5ºC), by using the Up and Down buttons.
2216.Frigiprobe, end of cycle temperature setting. Press the
Alarm button 16 times, and the temperature at which ends
the food probe cycle and starts the hold cycle, will show in
the display.
The factory setting is 39ºF (4ºC), but can be changed to a
maximum setting of 50ºF (10ºC), and a minimum setting of
32ºF (0ºC), by using the Up and Down buttons.
NOTE
The maximum settings for U.S.A. is 39ºF (4ºC), and for
England is 37ºF (3ºC).
3-13 300
Page 24
Henny Penny Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350
3-7. PROGRAMMING17.Frigiprobe temperature for when the buzzer sounds at
(Continued)the start of a cycle. Press the Alarm button 17 times, and
the temperature that the buzzer will sound when the product
23has reached the “danger zone” temperature, and must be
cooled to a “safe” temperature within the recommended
time, will be shown in the display.
The factory setting is 140ºF (60ºC), but can be changed to a
maximum setting of 176ºF (80ºC), and a minimum setting of
122ºF (50ºC), by using the Up and Down buttons.
NOTE
The settings for the U.S.A. must be 140ºF (60ºC) and for
England, 158ºF (70ºC).
3018.Selecting Fahrenheit or Celsius. Press the Alarm button
18 times and ºF or ºC will show in the display. Use the Up
and Down buttons to toggle from ºF to ºC, or vice versa.
100 3-14
Page 25
Henny Penny Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350
SECTION 4. TROUBLESHOOTING
4-1. INTRODUCTIONThis section provides troubleshooting information in the form
of an easy to read table.
If a problem occurs during the first operation of a new cabinet,
recheck the installation per section 2 of this manual.
Before troubleshooting always recheck the operating procedure
per section 3 of this manual.
4-2. TROUBLESHOOTINGTo isolate a malfunction proceed as follows:
1.Clearly define the problem (or symptom) and when it
occurs.
2.Locate the problem in the troubleshooting table.
3. Review all possible causes, then one-at-a-time work
through the list of corrections until the problem is solved.
WARNINGSIn the event of a system failure, the digital display will show an
alarm message. These messages are coded; “AL 1”, “AL-2”,
“AL-3”, “AL-5”, and “AL-6”. When an alarm occurs, the red
alarm LED will illuminate and a buzzer (optional) will sound .
Press the Alarm button to stop the buzzer.
NOTE
The unit can operate on Auto Back-up if an alarm sounds
for a faulty probe. Must select the timing mode, and enter a
time.
DisplayCauseCorrection
AL-1Faulty air temperaureReplace the probe. Unit can operate on Auto
probeBack-up until a new probe is installed.
AL-2Faulty evaporator probeReplace the probe. The de-icing cycle can operate at
50% of the setting in step 7 of the Programming section.
AL-3Faulty Food ProbeReplace the probe. The food probe mode will not
operate, but the unit will operate in the timing mode.
4-1 300
Page 26
Henny Penny Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350
4-2. TROUBLESHOOTING
(Continued)
ALARMS
DisplayCause Correction
AL-5Temperature too low
in the hold mode.Faulty control board - replace control board.
Faulty contactor - replace contactor.
AL-6Temperature too high in
the hold mode.Faulty control board - Replace board.
Door opened too much - Make sure door stays
closed as much as possible.
ProblemCauseCorrection
The evaporator is iced-upFaulty De-icing HeaterReplace De-icing Heater
after a de-icing cycle.
Evaporator temperature at endIncrease the setting of step 8
of de-icing cycle too low.in Section 3.
Maximum time of de-icing cycleIncrease the setting of step 7
too short.in Section 3.
Too much water on evaporatorThe unit has been shut down withoutStart a de-icing cycle.
fins.a de-icing cycle.
Slow to decreaseCompressor not working properlyCheck compressor and rein temperature (decline inplace if neccessary.
performance)
Evaporator fan not working properlyCheck the fan and replace if
neccessary.
Temperature of room too high.Ventilate the room.
Not enough clearance around unit.Change the location of the
unit. (See section 2-4)
300 4-2
Page 27
Henny Penny Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350
4-2. TROUBLESHOOTING
(Continued)
ProblemCauseCorrection
Slow to decreaseCondenser obstructed by dirt.Clean the Condenser.
in temperature (decline in
performance)Evaporator iced up.Perform a de-icing cycle.
Refrigerating problemCheck refrigeration circuit and
components.
Display temperature doesIn Frigiprobe mode, the displayNormal
not match the actual inlet airshows the product temperature.
temperature. (No alarm)
In timer mode, or hold mode,Ohm out the probe and check
the probe may be showing thethe reading with the table on
wrong temperature.page 4-5. Change the probe if
it is out of tolerance.
Green compressor indicatorCompressor and condenser fan
light on and the compressordo not work:
not working, or working- Faulty contactorCheck contactor and change if
sometimes.neccessary.
- Faulty control board relay-noReplace control board.
voltage across terminals 10-11.
Compressor works, but condenser
fan does not:
- Faulty condenser fanReplace fan.
Compressor and condenser fan
work together:
- Faulty protection componentCheck items and replace if
for the compressor (overloadneccessary.
protector, potential relay, start
and run capacitor)
- Faulty overload protector ofCheck fan and replace if
condenser fan.necessary.
4-3 100
Page 28
Henny Penny Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350
4-2. TROUBLESHOOTING
(Continued)
ProblemCauseCorrection
Green compressor indicatorVoltage across terminals 10-11
light off and compressorof control board:
is working.- Control board relay badReplace control board.
No voltage across terminals 10-11
of control board:
- Faulty contactor.Replace contactor.
Green fan indicator lightVoltage across terminals 8-9 of
on and fan(s) not working.control board.
- Fan or capacitor badReplace fan or its capacitor.
- Fan thermo-switch tripped.Allow the fan motor to cool to
see if the fan comes back on.
If the fan does not come back
on, or it keeps tripping, replace the fan.
No voltage across terminals 8-9
of control board:
- Faulty control board relay.Replace control board.
All indicator lights off andCheck electrical supply.Plug unit into receptacle, or
On/Off switch will notreset wall circuit breaker.
operate.
Fuse of control board blown.Change the fuse.
No voltage from the controlChange the control board.
board transformer.
Connector between the controlCheck the connection.
board and display board not
connected properly.
Bad wire in the connector betweenReplace the connector.
the control board and display
board.
100 4-4
Page 29
Henny Penny Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350
4-5 100
Page 30
Henny Penny Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350
201 5-1
Page 31
Henny Penny Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350
5-2 201
Page 32
Henny Penny Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350
201 5-3
Page 33
Henny Penny Model BCC/BCR-140, BCC/BCR-175, BFR/BCR-350
Quantity BFR/
ItemBCCBCRBCCBCRBCR
No.Part No.Description140140175175350
19504.0205 Control PC Board11111
29503.3692Display PC Board11111
39503.3700Auxiliary Display Board11111
4750 Rue Bourg
Ville St. Laurent
Quebec, Canada H5T 1J2
(514) 735-3627
(Quebec only)
If Further Assistance Is Needed Please Contact:Henny Penny Corporation
1219 U. S. Route 35 West
Eaton, Ohio 45320
1-800-417-8417
Fax 1-800-417-8402
Revised 4-01
Page 37
Page 38
Henny Penny International Distributor Network
U.S. Headquarters
Henny Penny Corporation
1219 U.S. Route 35 West
Eaton, OH 45320 USA
Telephone: 937-456-8417
Fax: 937-456-1860
Representative Office
1 . Henny Penny Corporation
Representative Office
Parc dEntreprises de
IEsplanade
2bis Rue Paul Henri Speak
Saint Thibault des Vignes
77462 Lagny sur Mame Cedex,
France
Telephone: 33 (1) 60075600
Fax: 33 (1) 60071489
U.S. Export Centers
2. Feco International Company
20 North San Mateo Drive,
Suite 9
San Mateo, CA 94401 USA
Telephone: 415-348-3499
Fax: 415-348-3575
3. Caribbean Islands& CentralAmerica (excluding Puerto Rico)
Total Equipment Suppliers
9550 NW 41
Miami, FL 33178
Telephone: 305-718-9550
Fax: 305-718-9505
27. Pacific Technical Service, Inc.
New Commercial Building
#979 Rt. 16, Suite B-3
Barrigada, Guam 96913
Telephone: 6710632-5000
Fax: 671-632-3333
Holland
28. Englelen-Heere B.V.
Straatveg 85, Postbus 35020
3005 DA Rotterdam, Holland
Telephone: 311-042-23077
Fax: 311-042-23435
Hong Kong
29. Bonny Foodservice Products
Flat C, 8/F, Yeung Yiu Chung
Industrial Building #20
Wang Hoi Road
Kowloon Bay, Kowloon,
Hong Kong
Telephone: 852-796-5616
Fax: 852-799-8490
Hungary
30. Hotex Service
H-2094 Nagykovacsi
Kossith Lajos u. 1.
Hungary
Telephone: 36-263-56653/89463
Fax: 36-26389463
Iceland
31. A. Karlsson H. F.
Brautarholti 28
105 Reykjavik, PO Box 167
Iceland
Telephone: 354-560-0900
Fax: 354-560-0901
36. Toei Kogyo Co. Ltd.
4F, Nissay Nishi-Gotanda
Building 24-5
Nishi-Gatanda 7-Chome
Shinagawa-ku, Tokyo 141-0031
Japan
Telephone: 813-3779-1081
Fax: 813-3779-1638
Jordan
37. Awar Trading Est
PO Box 962227
Amman 11196, Jordan
Telephone: 962-6-55-19-610
Fax: 962-6-55-19-605
Korea
38. Ohjin Corporation
3rd Floor, Hee Jung Building
1635-0 Seocho-dong
Seocho-ku
C.P.O. Box 3252
Seoul 137-070, Korea
Telephone: 82-2-5850441
Fax: 82-2-5874197
Kuwait
39. Mabrook Hotel Supplies Co.
PO Box 43832 Hawalli
32053 Kuwait
Telephone: 965-481-8242
965-483-01648
Fax: 965-483-4314
Revised 5/01
Page 39
Lebanon
40. Pro Kitchen
Cahlfoun Building
Kaslik - Main Road
PO Box 1066 Jounieh
Lebanon
Telephone: 961-9-635-077
Fax: 961-9-635-059
Lithuania
41. Master Group Baltic Master
Dariaus Ir Girena 175
2038 Vilnius, Lithuania
Telephone: 3702-306-528/529
Fax: 3702-306-533
Malaysia
42. SCC Corp. Sdn. Bhd.
19-21 Jalan Hujan
Taman Overseas Union
58200 Kuala Lumpur,
Malaysia
Telephone: 60-3-77828384
Fax: 60-3-77818561
Malta
43. C & H Bartoli Ltd.
232 The Strand
Gzira Gzros, Malta
Telephone: 356-342-584
Fax: 356-342-569
Mauritius Island
44. (Mauritius, Reunion Island,
Seychelles)
Hassam Moussa Rawat
10 Bourbon Street
P.O. Box 492
Port Louis, Mauritius Island
Telephone: 160 (230) 2080024
Fax: 160-230-2080147
Mexico
45.
Central Mexico Metro Mexico City
Cavimex S.A. de C.V.
Revillagigedo No. 61 Col Centro
Mexico, D.F. 06070
Mexico
Telephone: 525-521-4200
Fax: 525-510-2791
Pacific
Micro Herros De Occidente,
S.A. de C.V.
Av. Juan Palamar y Arias
#83 Col. Jardines Vallarta
Zapopan, Jalisco, Mexico
C.P.45020
Telephone: 52-3-629-54-05
Fax: 52-3-673-29-43
Southeast
Equipo Para El Mercado
S.A. de C.V
Calle 55 No. 501-B por 60 y 62
Merida, Yucatan,
Mexico C.P. 97000
Telephone: 52-99-236500
Fax: 52-99-286649
57. Delta Technologies Romani S.A.
Sector 6, 20 Constructorilor Blvd.
Bloc 20 A, sc. B 7th Floor
Apt. 64
Bucharest, D599 Romania
Telephone: 401-220-4261
Fax: 401-220-3990
US Address:
115 Main St.
Mishawaka, In. 46544
Telephone: 219-256-3783
Fax: 219-256-7130
Saudi Arabia
58. Commercial Center
Development & Economy
P.O. Box 1210
Jeddah 21431, Saudi Arabia
Telephone: 966 (2) 629-1857
Fax: 966 (2) 629-1860
Senegal
59. Breading Systems Co.
C/ Ripoche,14
35007 Las Palmas
Spain
Telephone: 34-9-28-22-43-86
Fax: 34-9-28-27-56-90
Singapore
Simplex Pte. Ltd.
60.
Block 1, Lorong 8
Toa Payoh Industrial Park 01-1383
Singapore 319053
Telephone: 65-251-6241
Fax: 65-253-8814
Shopfit (S) Pte. Ltd.
Blk 623 Aljunied Industrial Complex
Unit 02-09
Singapore 389835
Telephone: 65-7410911
Fax: 65-7438911
South Africa
61. Foodserv CC
PO Box 55269
Northlands 2116,
Republic of South Africa
Telephone: 27 (11) 616-5183,
Fax: 27 (11) 616-8287