Henny Penny 500KFC Installation Manual
Kentucky Fried Chicken
Computerized Control
Installation, Operation, and Programming Instructions
OPERATOR MANUAL
LIMITED WARRANTY FOR HENNY PENNY EQUIPMENT
Subject to the following conditions, Henny Penny Corporation makes the following limited warranties to the original
purchaser only for Henny Penny appliances and replacement parts:
NEW EQUIPMENT: Any part of a new appliance, except baskets, lamps, and fuses, which proves to be defective in
material or workmanship within two (2) years from date of original installation, will be repaired or replaced without
charge F .O.B. factory , Eaton, Ohio, or F .O.B. authorized distributor . Baskets will be repaired or replaced for ninety (90)
days from date of original installation. Lamps and fuses are not covered under this Limited W arranty. To validate this
warranty, the registration card for the appliance must be mailed to Henny Penny within ten (10) days after installation.
FILTER SYSTEM: Failure of any parts within a fryer filter system caused by the use of the non-OEM filters or
other unapproved filters is not covered under this Limited Warranty.
REPLACEMENT PARTS: Any appliance replacement part, except lamps and fuses, which proves to be defective in
material or workmanship within ninety (90) days from date of original installation will be repaired or replaced without
charge F .O.B. factory , Eaton, Ohio, or F .O.B. authorized distributor .
The warranty for new equipment covers the repair or replacement of the defective part and includes labor charges and
maximum mileage charges of 200 miles round trip for a period of one (1) year from the date of original installation.
The warranty for replacement parts covers only the repair or replacement of the defective part and does not include any
labor charges for the removal and installation of any parts, travel, or other expenses incidental to the repair or replacement of
a part.
EXTENDED FRYPOT WARRANTY: Henny Penny will replace any frypot that fails due to manufacturing or workmanship
issues for a period of up to seven (7) years from date of manufacture. This warranty shall not cover any frypot that fails due to
any misuse or abuse, such as heating of the frypot without shortening.
0 TO 3 YEARS: During this time, any frypot that fails due to manufacturing or workmanship issues will
be replaced at no charge for parts, labor , or freight. Henny Penny will either install a new frypot at no cost or
provide a new or reconditioned replacement fryer at no cost.
3 TO 7 YEARS: During this time, any frypot that fails due to manufacturing or workmanship issues will
be replaced at no charge for the frypot only . Any freight charges and labor costs to install the new frypot as
well as the cost of any other parts replaced, such as insulation, thermal sensors, high limits, fittings, and
hardware, will be the responsibility of the owner.
Any claim must be presented to either Henny Penny or the distributor from whom the appliance was purchased. No
allowance will be granted for repairs made by anyone else without Henny Penny’s written consent. If damage occurs during
shipping, notify the sender at once so that a claim may be filed.
THE ABOVE LIMITED W ARRANTY SETS FOR TH THE SOLE REMEDY AGAINST HENNY PENNY FOR ANY BREACH
OF W ARRANTY OR OTHER TERM. BUYER AGREES THA T NO OTHER REMEDY (INCLUDING CLAIMS FOR ANY INCIDENT AL OR CONSEQUENTIAL DAMAGES) SHALL BE AV AILABLE.
The above limited warranty does not apply (a) to damage resulting from accident, alteration, misuse, or abuse; (b) if the
equipment’s serial number is removed or defaced; or (c) for lamps and fuses. THE ABOVE LIMITED WARRANTY IS EXPRESSL Y IN LIEU OF ALL OTHER W ARRANTIES, EXPRESS OR IMPLIED, INCLUDING MERCHANT ABILITY AND FIT NESS, AND ALL OTHER W ARRANTIES ARE EXCLUDED. HENNY PENNY NEITHER ASSUMES NOR AUTHORIZES ANY
PERSON TO ASSUME FOR IT ANY OTHER OBLIGA TION OR LIABILITY.
FM07-020-F
Revised 08-31-07
Revised 01/01/07
Table of Contents
SECTION 1. INTRODUCTION .................................................................................................... 1-1
1-1. SAFETY ......................................................................................................... 1-1
1-2. ASSISTANCE ................................................................................................ 1-1
1-3. INTRODUCTION .......................................................................................... 1-2
1-4. CONTROL PANEL WIRE REMOVAL......................................................... 1-2
1-5. NINE-PIN CONNECTOR WIRING.............................................................. 1-3
1-6. TEMPERATURE PROBE INSTALLATION................................................. 1-3
1-7. SLOT COVER................................................................................................ 1-4
1-8. CONTROL PANEL INSTALLA TION........................................................... 1-4
SECTION 2. OPERATION............................................................................................................ 2-1
2-1. INTRODUCTION .......................................................................................... 2-1
2-2. SWITCHES AND INDICA TORS .................................................................. 2-1
2-3. FRYER POWER UP MODE.......................................................................... 2-2
2-4. MODE SELECTION FROM FILTER MODE ............................................... 2-2
2-5. COOKING OPERATION............................................................................... 2-3
2-6. FIL TERING THE SHOR TENING ................................................................. 2-4
SECTION 3. PROGRAMMING .................................................................................................... 3-1
3-1. BASIC PROGRAMMING SEQUENCE ....................................................... 3-1
3-2. COOK CYCLE PROGRAMMING ............................................................... 3-1
3-3. ERROR CODES............................................................................................. 3-2
3-4. SPECIAL PROGRAMMING MODES.......................................................... 3-2
3-5. ONE STEP KFC PARAMETERSUSAGE REVIEW OPERATION ............. 3-3
3-6. TEST PROCEDURE...................................................................................... 3-3
3-7. SPECIAL FUNCTIONS................................................................................. 3-4
Henny Penny Distributor List (Domestic and International)
i 304
SECTION 1. INTRODUCTION
1-1. SAFETY
The Henny Penny pressure fryer has may safety features incorporated.
However, the only way to ensure a safe operation is to fully under stand the proper installation, operation, and maintenance procedures.
The instructions in this manual have been prepared to aid you in
learning the proper procedures. Where information is of particular
importance or is safety related, the words NOTICE, CAUTION,
W ARNING, and DANGER are used. Their usage is described below .
SAFETY ALER T SYMBOL is used with DANGER,
W ARNING, or CAUTION which indicates a personal injury type
hazard.
NOTICE is used to highlight especially important information.
CAUTION used without the safety alert symbol indicates a
potentially hazardous situation which, if not avoided, may
result in pr operty damage.
1-2. ASSISTANCE
CAUTION indicates a potentially hazardous situation
which, if not avoided, may result in minor or moderate
injury.
W ARNING indicates a potentially hazardous situation
which, if not avoided, could result in death or serious injury .
DANGER INDICA TES AN IMMINENTL Y HAZARDOUS SITUA TION WHICH, IF NOT AVOIDED, WILL
RESUL T IN DEA TH OR SERIOUS INJUR Y .
Should you require outside assistance, just call your local Henny
Penny distributor in your area, or call Henny Penny Corp.
1-800-417-8405 toll free or 1-937-456-8405.
103 1-1
1-3. INTRODUCTION
Installation of the KFC Computerized Control Panel on existing
Henny Penny gas pressure fryers.
Disconnect the fryer from the electrical supply source
before beginning panel conversion.
Failure to disconnect the fryer from the supply source
could result in electrical shock.
The fryer internal wiring is numbered to correspond to the
numbers on the wiring diagram, Figure 1.
1-4. CONTROL PANEL WIRE
REMOVAL
A. Remove the four screws holding the existing control panel in
place.
B. Position the control panel for servicing by placing the lower
edge of the control panel on top of fryer frame and door.
C. Identify the locations of the following wires. Reference wire
diagram Figure 1.
Wire Wire Number Pin Number Location
9 Pin Conenctor
Neutral 2 1 Main Power Switch
Motor 34 9 Main Power Switch
Motor 33 7 Main Power Switch
L 1 1 3 Main Power Switch
Fan 1 0 4 Main Power Switch
Solenoid 31 6 Main Timer
Solenoid 3 2 8 Soft/Crisp Switch
Hi Limit & Fan 8 2 Wiring Harness
Gas V alve 1 2 5 Gas V alve
1-2 304
1-5. NINE-PIN CONNECTOR
WIRING
A. Remove the above wires from their existing position. These
wires will be connected to the nine-pin connector provided.
B. Locate wires number 12, 8, and 11 at the fan motor . Remove
the connector securing these wires. W ire number 11 can be
discarded at this time. Wire number 12 will be connected to the
nine-pin connector as noted on the wiring diagram. W ire
number 8 from the fan motor will be joined with wire number 15
before it is connected to the nine-pin connector . Join these two
wires using the twist-on wire connector provided.
C. Note the position of the wires on the nine-pin connector.
Reference wiring diagram Figure 2. The wires on the connector
will have corresponding numbers to those within the control
panel.
D. Using the twist-on wire connectors provided, splice the
corresponding wires together.
E. W iring of the nine-pin connector is completed.
“Do not install the control panel at this time.”
1-6. TEMPERA TURE PROBE
INST ALLATION
A. Drain the shortening from the cook pot to a level below
the position of the thermostat pot fitting.
B. Remove the thermostat capillary tube from the cook pot
as per section 5-11 of standard Henny Penny Service Manual.
C. Install the reducer fitting, Henny Penny part number
FP01-024 into the pot wall fitting. Use pipe sealant to seal
the pipe threads.
D. Install the compression fitting, part number 30094, Figure
3 into the reducer . Use pipe sealant to seal the pipe threads.
E. Install the new probe by inserting the probe into the compression
fitting until the probe extends one-half (1/2) inch into the cook pot.
Tighten the nut on the compression fitting a half a turn past the
point where the fitting first becomes tight onto the probe.
Excess force will damage the probe.
F . Installation of the temperature probe is complete.
304 1-3
1-7. SLOT COVER
When installing the computerized panel retrofit kit, it is necessary
to cover the existing slot in the heat shroud. This slot allows the
capillary tube of the old control panel to extend through the heat
shroud when mounting the old control.
A. Open door and push slot cover through shroud from bottom
of the shroud.
B. Bend the 4 tabs of slot cover over the top of the heat shroud.
1-8. CONTROL PANEL
INST ALLATION
A. The new computerized panel is positioned and installed exactly
like the existing electromechanical control panel.
B. Place the computerized control panel on top of fryer frame
and door .
C. Mate the nine-pin connectors together. Refer to KFC gas
wiring diagram.
D. Connect the temperature probe to the control panel board.
E. Install the control panel and two screws. When installed
properly there will be approximately a 7/16 inch of a gap
between the bottom of the control panel and fryer rail.
F . This completes the electrical and mechanical installation of
the computerized control panel.
1-4 304
FIGURE 1
304 1-5
FIGURE 2
1-6 304
304 1-7
1-8 304
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