These Operating Instructions are very important for
correct use of the device.
They contain important information and safety
instructions that will enable you to utilise the product
correctly and economically for its intended use.
The instructions help avoid hazards, reduce repair costs
and downtimes, and enhance the dependability and
durability of the device.
Non-compliance of any nature whatsoever can lead to
accidents with fatal consequences, injury or damage to
property.
1.1 Information about the product
Product designation: AT2000 CPK
Article number: 106-00000
1.2 Warranty
The warranty is in accordance with statutory
requirements. Warranty entitlement applies only in the
country in which the device was originally purchased.
Batteries, fuses and light sources are not covered by the
warranty.
1.3 Contact data
The manufacturer of the product described in these
Operating Instructions is:
1.4 Information about these Operating Instructions
Last update: 08.09.2017
1.5.1 Keeping and dissemination of the Operating
Instructions
These Operating Instructions must be kept in the
immediate vicinity of the workplace and must be
available at all times to all operating personnel. The
operating company shall inform the operating personnel
of the location of these Operating Instructions.
The operating company shall obtain replacement from
the manufacturer if these instructions are, become or are
rendered no longer easily legible.
If the device is acquired by or sold on to a third party the
following documents must be handed over to the new
owner:
• Operating Instructions
• Documents relating to repair work
• Logs of repair work undertaken
f Protect these Operating Instructions from moisture,
direct sunlight and extreme heat.
1.6 Target group of these Operating Instructions
These Operating Instructions must be read and complied
with by every person charged with any of the following
tasks:
• Installation
• Operation
• Servicing
• Repair
• Fault rectification
1.7 General information
All accompanying drawings are not covered by the
change service.
1.5 Copyright and intellectual property rights
The manufacturer retains the copyright to these
Operating Instructions. Under no circumstances may
these instructions be reproduced or electronically
processed, replicated or disseminated, in whole or in
part, without the prior written consent of
HellermannTyton GmbH (hereinafter referred to as
HellermannTyton). Any breach or infringement of these
stipulations will result in liability for damages.
1.8 Conventions adopted in these Operating
Instructions
1.8.1 Classification of the precautionary notices
Precautionary notices in these Operating Instructions
draw attention to hazards associated with use of the
device and indicate how they can be avoided.
The precautionary notices are subdivided into three
groups according to the severity of the potential hazard:
DANGER
Texts accompanied by the signal word "DANGER" indicate
hazardous situations which, in the event of non-compliance
with the appropriate precautions, will cause death or severe
injury.
WARNING
Texts accompanied by the signal word "WARNING" indicate
hazardous situations which, in the event of non-compliance
with the appropriate precautions, can cause death or serious
injury.
CAUTION
Texts accompanied by the signal word "CAUTION" indicate
hazardous situations which, in the event of non-compliance
with the appropriate precautions, can cause slight or serious
injury.
1.8.2 Other notational conventions
f Indicates an instruction
• Indicates an item in a bulleted list
; Indicates the result of an action
This text highlight is used for names of menus,
clickable on-screen buttons, pushbuttons and switches.
This text highlight is used for display
messages.
àThis text highlight is used for cross-references.
NOTE
Texts accompanied by the signal word "NOTE" indicate
situations which, in the event of non-compliance with the
appropriate precautions, can cause damage to the device or
the surroundings.
Texts accompanied by this symbol contain useful additional
information.
2 Safety warnings
2.1 General power tool safety warnings
The safety warnings in this section contain general power
tool safety warnings to be set out verbatim in the Operating
Instructions as required by EN 60745. Consequently, some
instructions might not be relevant for the AT2000 CPK.
WARNING
Read all safety warnings and all instructions.
Failure to follow the warning and instructions may
result in electric shock, fire and/or serious injury.
Save all safety warnings and other instructions for
future reference. The term "power tool" in the
warnings refers to your mains-operated (corded) power
tool or battery-operated (cordless) power tool.
2.1.1 Work area safety
a) Keep work area clean and well lit. There is an
increased risk of accident in cluttered or poorly lit areas.
b) Do not operate power tools in explosive
atmospheres, such as in the presence of flammable
liquids, gases or dust. Power tools create sparks
which may ignite the dust or fumes.
c) Keep children and bystanders away while operating
a power tool. Distractions can cause you to lose
control.
2.1.2 Electrical safety
a) Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any adapter
plugs with earthed (grounded) power tools.
Unmodified plugs and matching outlets will reduce risk
of electric shock.
b) Avoid body contact with earthed or grounded
surfaces, such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock
if your body is earthed or grounded.
c) Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of
electric shock.
d) Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool. Keep
cord away from heat, oil, sharp edges or moving
parts. Damaged or entangled cords increase the risk of
e) Use a suitable extension cord. Use of a suitable
extension cord reduces the risk of electric shock.
f) If operating a power tool in a damp location is
unavoidable, use a residual current device (RCD)
protected supply. Use of an RCD reduces the risk of
electric shock.
6
Page 7
Safety warnings
2.1.3 Personal safety
a) Stay alert, watch what you are doing and use
common sense when operating a power tool. Do not
use a power tool while you are tired or under the
influence of drugs, alcohol or medication. A moment
of inattention while operating power tools may result in
serious personal injury.
b) Use personal protective equipment. Always wear eye
protection. Protective equipment such as dust mask,
non-skid safety shoes, hard hat, or hearing protection
used for appropriate conditions will reduce personal
injuries.
c) Prevent unintentional starting. Ensure the switch is
in the off-position before connecting to power
source and/or battery pack, picking up or carrying
the tool. Carrying power tools with your finger on the
switch or energising power tools that have the switch on
invites accidents.
d) Remove any adjusting key or wrench before turning
the power tool on. A wrench or a key left attached to
a rotating part of the power tool may result in personal
injury.
e) Do not overreach. Keep proper footing and balance
at all times. This enables better control of the power
tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing and gloves away
from moving parts. Loose clothes, jewellery or long
hair can be caught in moving parts.
g) If devices are provided for the connection of dust
extraction and collection facilities, ensure these are
connected and properly used. Use of dust collection
can reduce dust-related hazards.
2.1.4 Power tool use and care
a) Do not force the power tool. Use the correct power
tool for your application. The correct power tool will
do the job better and safer at the rate for which it was
designed.
b) Do not use the power tool if the switch does not
turn it on and off. Any power tool that cannot be
controlled with the switch is dangerous and must be
repaired.
c) Disconnect the plug from the power source and/or
the battery pack from the power tool before making
any adjustments, changing accessories, or storing
power tools. Such preventive safety measures reduce
the risk of starting the power tool accidentally.
d) Store idle power tools out of the reach of children.
Do not allow persons unfamiliar with the power tool
or these instructions to operate the power tool.
Power tools are dangerous in the hands of untrained
users.
e) Maintain power tools. Check for misalignment or
binding of moving parts, breakage of parts and any
other condition that may affect the power tool’s
operation. If damaged, have the power tool repaired
before use. Many accidents are caused by poorly
maintained power tools.
f) Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges are
less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits etc. in
accordance with these instructions, taking into
account the working conditions and the work to be
performed. Use of the power tool for operations
different from those intended could result in a
hazardous situation.
2.1.5 Servicing
Have your power tool serviced by a qualified repair
person using only identical replacement parts. This
will ensure that the safety of the power tool is
maintained.
2.2 Intended use
Use the device only when it is in full working order and
safe, always be safety-conscious and aware of the
hazards.
The AT2000 CPK is suitable for and intended for the
following uses:
• Automatic binding of bundles up to a diameter of max.
20 mm
• Use indoors and, under rainproof roofing, outdoors
• Industrial use
2.3 Misuse
Use other than as stated in the section entitled
"à"Intended use" on page7" is misuse. The
operator of the device bears sole responsibility for injury
and damage resulting from misuse.
The following are specifically prohibited:
• Use with faulty parts
• Use in explosive environments or in the presence of a fire
hazard
• Use in high humidity and/or direct sunlight
• Simultaneous use by two or more persons
• Unauthorised alterations and modifications to the device
and its accessories without the prior consent of
HellermannTyton
• Use of spare parts and accessories not tested and
approved beforehand by HellermannTyton
• Operation of the device without closed service covers
fitted at the gate
Under-age persons and trainees are permitted to use the
device only under the supervision of an experienced
specialist and only with the express permission of the
operating company.
2.4.1 Specialist personnel for operation
The tasks and authorisations assigned to specialist
personnel for extended operation are as follows:
• Operation of the device
• Rectification of faults or, as applicable, initiation of
measures for the rectification of faults
• Cleaning of the device
These individuals have the specialist training or practical
experience that will ensure correct handling.
2.4.2 Specialist personnel for maintenance and
servicing
Always have maintenance and servicing carried out by
duly qualified specialist personnel. These individuals have
the specialist training that affords sucient knowledge
of the device for them to judge when it is in safe
working order.
These individuals are also familiar with the following
rules and regulations:
• Applicable national health and safety regulations
2.5 Underlying hazards associated with use of the
device
2.5.1 Cleanliness at the workplace
Orderliness, good lighting and cleanliness at the
workplace all help to make work easier, minimise
hazards and reduce the risk of injury.
Always comply with the following principles of
orderliness and cleanliness at the workplace.
f Put tools away as soon as they are no longer needed.
f Avoid trips (e.g. immediately dispose of waste by placing
it in the containers provided for the purpose).
f Immediately remove spillages of grease, oil and other
liquids.
f Clean smears off the controls.
2.5.2 Spare parts and accessories
f Use only OEM spare parts.
f After parts have been replaced, always make sure that
everything is in full working order.
f Use only accessories approved by HellermannTyton.
Accessories can affect the way in which the device
works.
• Accident prevention regulations
• Generally accepted rules of engineering practice (e.g.
employers' liability insurance association codes, DIN
standards, VDE regulations, technical rules of other
European Union member states or other states party to
the Agreement on the European Economic Area).
2.4.3 Authorised person for low-voltage electrical
equipment
Work on the electrical supply and on parts that are live
when the device is in operation should always be carried
out by a person duly authorised to work on low-voltage
electrical equipment.
2.4.4 Authorised specialist for repair and testing
Only service technicians from HellermannTyton or service
technicians certified by HellermannTyton are permitted
to carry out repairs and safety checks.
10 Front cap with level sensor, upper and lower jaws
11 Catch
12 Drum
13 Cable tie bandoleer
The AT2000 CPK is an electrically powered system for
bundling electrical wires, for example, and for securing
parts of various kinds with T18RA cable ties, 100 mm ×
2.5 mm × 1 mm (L×W × T).
Force and quality of the binding can be softwarecontrolled or set by means of the display on the device.
The items to be bundled have to be positioned between
the jaws and against the front cap. The device then
closes the tie as soon as the trigger is pressed.
If a fault occurs, messages appear on the display to step
the user through the recommended fault-diagnosis
routine.
Process data of various kinds are collected during use.
These data can be analysed by PC software and used to
document process capability, for example. In addition,
the operator is notified if the tension force exceeds the
preset.
3.2.2 Power pack CPK
Power pack CPK
6
1
DataSignalPower
2
3
1 Main switch
2 LED indicator Power:
Green: Power pack ON
3 LED indicator Signal:
Green: AT2000 CPK Connected and ready,
Red: Fault
Yellow: Binding cycle active
Blue: Navigation in main menu, binding not possible
4 LED indicator Data:
Green: PC connected; AT2000 CPK connected; USB stick found; USB stick can be
removed,
Red/green flashing: Data are being written to USB stick
5 USB port for exporting process data to USB memory stick
6 Socket for connection to AT2000 CPK
Out: Error
In: Last Tie
max. 250V~
2345
Out: Busy
Serial port
3
1 Socket for foot pedal
2 USB port for connection to PC
3 Socket for power supply
In automatic systems, the AT2000 CPK can be integrated
with the power pack with control box (106-00110) via a
serial interface.
f Always use the case that comes with the device to
transport the AT2000 CPK.
4.2 Disposal
End-of-life (EOL) disposal of the device and individual
subassemblies and the disposal of consumables and
auxiliaries are subject in part to statutory regulations.
Detailed information is available on request from the
appropriate authorities (e.g. regional or national water
boards or environmental authorities).
f Dispose of packaging materials.
Always dispose of packaging materials in accordance with
the currently valid materials-disposal and environmental
protection regulations.
f Always take materials for disposal to certified collection
points.
f Contact the manufacturer if there is any uncertainty
regarding disposal.
4.3 Storage
f Store the tool and the power pack in a cool, dry place.
f Avoid direct sunlight.
f Store the tool and the power pack in dustproof
packaging.
f Store electrical components (tool and power pack) in
impact-absorbing packaging and separately from the
accessories.
f Consult and comply with the appropriate data sheets for
storage of the accessories.
3
2
f Use connecting cord 2 to connect the power pack to
toolAT2000 CPK 3 .
6 Operation
6.1 Switching on
f The power-supply outlet must be readily accessible so
that the system can be de-energised if the need arises.
f Keep the main switch OFF when the AT2000 CPK is not
in use and when a change is to be made.
f Switch the power pack ON at the main switch.; The Signal and Power LEDs on the power pack show
green.
; The Status LED on the AT2000 CPKshows green.; The welcome screen appears on the display:
Autotool 2000 CPK
5 Installation
5.1 Installing the accessories
f Always proceed in accordance with the instructions
supplied with the accessory in question.
5.2 Connecting the device
12
In: Last Tie Out: Error Out: Busy
Serial port
f Connect power pack 2 to power-supply outlet 1 .
; The device is ready for use.
6.2 Switching off
f Switch the power pack OFF at the main switch.
6.3 Loading cable ties
12
3
f Insert cable tie bandoleer 1 parallel with the drum.; Make sure that cable-tieheads 2 are facing up.
; Wait approximately 5 seconds for the Start menu to
appear on the display.
Menu
1
1
2
3
4
5
Reset
; The green highlight indicates the current force level 1.
7.3 Main menu
Bindings cannot be triggered while you are navigating in the
main menu. The Signal LED on the power pack shows blue.
f Press the Enter button.; The Main menu appears on the display.
Main menu
Languages
Status
Settings
Contact
Back
• Software version of the power pack
• Serial number of the tool
• Ambient temperature and humidity
• Date of last service
• Counter reading at last service
7.6 Settings menu
You use the Settings menu to set important parameters
of the AT2000 CPK.
Access to the Settings menu is protected by a three-digit
access code that can be changed in the HT Data
Management software, à"Changing the access code in the AT2000 CPK" on page18. The default access code is 000.
f Use the Select button in the Main menu to select the
Settings menu.
f Press the Enter button.; The prompt for the access code appears on the display.
Settings
000Access code
7.4 Languages menu
You use the Languages menu to select the language for
the menus.
Languages
Deutsch
English
Italiano
Français
Türkçe
Polski
Español
f Use the Select button to select the language.
f Press the Enter button.; The display switches to the language you selected.
7.5 Status menu
Status
Counter reading
Tool software
Power-pack SW
Serial number
Temperature
Humidity
Last service
00000001
1.38- 8
1.07
00000013
26
32
23 Jan 2017
The Status menu shows you the following status
readings.
• Counter reading
f Use the Select button to enter each digit of the access
code.
f Press the Enter button to confirm each digit.; The Settings menu appears on the display.
Settings
Force level
Quality
Interruption front sensor
Date / time
Check of binding
7.6.1 Force level
The Force level setting corresponds to the force applied
by the AT2000 CPK when binding, and it can be set
from Level1 (lowest force) to Level 5 (highest force).
The Quality setting corresponds to the quality of binding
and it can be set from Level1 (lowest quality) to Level 3
(highest quality). The higher the level the longer the
cycle time, so the bundle has more time to settle.
Settings
Quality
Level 1
Level 2
Level 3
f Use the Select button to select the quality level.
f Press the Enter button.; The setting changes to the quality you selected.
7.6.3 Interruption front sensor
The Interruption front sensor setting enables you to
decide how long the level sensor can remain busy
without the Error, front cap message appearing on the
display.
This function is intended for use with the device integrated
into an automatic system.
f Select the language.; The setting immediately changes to the language you
selected.
In the measurement environment the column headings do
not change until the next restart of the software.
8.3.3 Show binding information
Binding information shows the process data of the last
binding performed with the AT2000 CPK in connected
status.
8.3.4 Change binding parameter settings
f Change the settings for the Force level and/or Quality
parameters.
; The parameter settings are changed and the new
settings are transmitted to the AT2000 CPK.
If force level and/or quality are changed at the
AT2000 CPK, the new values are uploaded to the
HT Data Management software, à"Force level" on page13 and à"Quality" on page14.
f Click on the Refresh button.; The settings from the AT2000 CPK are uploaded to the
HT Data Management software.
HT Data Management
8.3.5 Status indicators
ColourStatus
Connection to the
power pack CPK
Connection to the
AT2000 CPK
Status, toolGreenReady
GreenConnection active
RedError message active
GreenConnection active
RedError message active
YellowBusy
BlueMain menu on tool active
Binding not possible
RedError message active
8.3.6 Synchronising time and date
f Click on Synchronise with PC time.; Clock time and date of the power pack are synchronised
with the PC connected to the device.
Time and date are saved in the power pack and have to be
rechecked if the power pack is subsequently changed.
A firmware update includes an update for the installed
languages.
Languages such as Asiatic languages that do not use the
Latin alphabet have to be updated separately, à"Install
other languages" on page21.
f Click on Firmware update power pack.
or
f Click on Firmware update tool.
There are separate *.HEX files for the AT2000 CPKand the
power pack:
AT2000 CPK: AT2000CPK_Tool_Vxxx
Power pack: AT2000CPK_PowerPack_Vxxx
f Select the appropriate *.HEX file.
f In the window opened by the operating system, click on
the Open button.
; The Start upload button appears on the screen.
f Click on Start upload.; The new firmware is uploaded.
8.6.2 Change password
The setup specialist's password consists of four characters
and the default setting is 0000. HellermannTyton
recommends setting an alphanumeric password that includes
at least one special character.
f Click on Change.
f Enter the current password and click on OK to confirm.
f Enter the new password and click on OK to confirm.
f Re-enter the new password and click on OK to confirm.; The password is changed.
8.6.4 Install other languages
Function for updating languages such as Asiatic
languages, for example, that do not use the Latin
alphabet.
f Click on Load from file.
f Select the appropriate *.BIN file.
There are separate *.BIN files for updating the binding
parameter settings and adding additional languages.
f In the window opened by the operating system, click on
the Open button.
; The name of the file appears in File loaded ("More_
Languages-Index8.bin).
f Click on Send to tool.; The new languages are uploaded to the AT2000 CPK.; The progress bar shows progress of the data transfer in
percent (%).
8.6.3 Update binding parameter settings
The update for the binding parameter settings is a *.BIN
file.
f Click on Load from file.
f Select the appropriate *.BIN file.
There are separate *.BIN files for updating the binding
parameter settings and adding additional languages.
f In the window opened by the operating system, click on
the Open button.
; The name of the file appears in File loaded.
f Click on Send to tool.; The new binding parameters are uploaded to the
AT2000 CPK.
; The progress bar shows progress of the data transfer in
The Measurement environment menu appears only if the
user has logged on with the setup specialist's password.
123
4
1 Show binding information
2 Show binding parameter settings
3 Status des AT2000 CPK
4 measurement results
5 List of measurement results
In measurement mode, the binding information for a
binding cycle with a measured force are documented in
a log file. This file can be used for the purposes of
monitoring tool performance.
5
8.7.1 Using measurement mode
The measurement mode is dependent on the
measurement process.
No cycle movement or jaw movement takes place while
measurement mode is active. Only the tensioning drive is
active, with the current binding parameter settings.
f Depending on the measurement process, activate the
measurement mode.
f Select the settings for the Force level and Quality
parameters.
f Perform one binding.; The binding information appears in the left pane of the
window.
f Enter the calculated force in the field on the right.
f Click on Accept.; A new line is added to the logfile.
A hazardous electrical current flows though the body
in direct or indirect contact with electrically live parts.
Electric shock, burns or death can result.
f Work on the electrical supply and on parts that are live
when the device is in operation should always be carried
out by a person duly authorised to work on low-voltage
electrical equipment.
f Use only OEM fuses of the specified amperage.
f Have faulty electrical components replaced immediately.
f Always disconnect the plug from the power-supply outlet
before starting maintenance work and troubleshooting.
f Check the electrical equipment of the device at regular
intervals. Have defects such as loose connections or
scorched wiring repaired immediately.
f Switch the power pack OFF.
f Disconnect the power cord from the power-supply
outlet.
1
Power pack CPK
2
Data Signal Power
10 Maintenance
10.1 Important notes
Regular servicing is essential in order to ensure that the
device remains in safe working order, à"Maintenance schedule" on page30.
CAUTION
Crush hazard when jaws close.
f Do not insert fingers between upper and lower jaws and
do not keep your finger on the trigger.
f Always keep the power pack switched OFF while
maintenance is in progress.
CAUTION
Crush hazard due to moving/rotating parts when service
covers are open.
f Do not insert fingers underneath the drum and do not
keep your finger on the trigger.
f Always keep the power pack switched OFF while
maintenance is in progress.
10.2 Accessories and extras
Accessories and extras can be ordered directly from your
national HellermannTyton representative, àseparate
spare parts list.
1
NameArticle number
Power pack CPK106-00100
CPK Operating Instructions on CD106-29004
CPK safety warnings106-29003
Bench mount kit CPK106-00040
Overhead suspension CPK106-00050
f Remove housing screws 1 .
f Remove housing 2 from the power pack.
f Change back-up battery 3 .
For details of battery type, à"PowerpackCPK" on
page33
f Refit the housing and secure it by tightening housing
screws 1 .
f Set the date and time, à"Date / time" on page14.
10.3 Servicing by manufacturer
It is advisable to have the AT2000 CPK serviced by
HellermannTyton once a year or after every approx. 1
million bindings. This will allow the AT2000 CPK to be
checked and updated to the latest modification status.
Service contact addresses for all countries are posted on
the website: www.HellermannTyton.com
The vibration level as stated here is a measured value
obtained by the standardised method set out in EN 607451:2009; it can be used for the purposes of device
comparison.
65 dB re20 μPa
3 dB
76dB re1pW
3 dB
2
0.8 m/s
2
1.5 m/s
The figure for vibration stated here is for the power tool
in conditions of its intended use and can differ from the
actual figure for the power tool in conditions of other
use or if not adequately serviced.
Accurately estimating vibration load over a certain work
period entails making due allowance for the times
during which the device is switched off or running, but
not actually in use. This can reduce vibration load over
the entire work period by a significant margin.
f Implement additional safety measures to protect the
operator from the effects of vibration, for example:
We declare thatthe product introduced to the market byus
Name:AT2000 CPK automatic tool system
Product type:Binding tool
Machine type:Electrically powered binding tool
Serial number:_________________________________________________
is compliant in itsdesign and construction with the basic safetyand health requirements of the EC directives set out below:
MachineryDirective 2006/42/ECLow Voltage Directive 2014/35/EU
The harmonised standards listed below were applied for thispurpose:
EN60745-1:2000 +A11:2010
Tornesch, 25 January 2017
HellermannTyton GmbH
rep.rep.
Martin BurmeisterOlaf WulffSafety engineerHead of development, application systems
This declaration corresponds to a manufacturer's declaration in the meaningof the Machinery Directive 2006/42/EC,Annex II A. Changes, if made to the above-mentioned product, void the validityof this declaration.
We declare thatthe product introduced to the market byus
Name:Power packCPK
Product type:Power supplyunit
Machine type:Power supply unit (direct current)
Serial number:_________________________________________________
is compliant in itsdesign and construction with the basic safetyand health requirements of the EC directives set out below:
Low Voltage Directive 2014/35/EU
The harmonised standards listed below were applied for thispurpose:
IEC/EN 60950-1
Tornesch, 25 January 2017
HellermannTyton GmbH
rep.rep.
Martin BurmeisterOlaf WulffSafety engineerHead of development, application systems
Thisdeclaration corresponds to a manufacturer's declaration in the meaningof the Machinery Directive 2006/42/EC,Annex II A. Changes, if made to the above-mentioned product, void the validityof this declaration.