TOC-Cover
Operating Instructions
Autotool 2000 CPK
Translation of the original operating instructions 3
2
Operating Instructions
Translation of the original operating instructions
Table of contents
1 Notes for the user ................... 5
1.1 Information about the product ....... 5
1.2 Warranty ........................ 5
1.3 Contact data ..................... 5
1.4 Information about these Operating
Instructions ...................... 5
1.5 Copyright and intellectual property rights 5
1.5.1 Keeping and dissemination of the
Operating Instructions .............. 5
1.6 Target group of these Operating
Instructions ...................... 5
1.7 General information ...............5
1.8 Conventions adopted in these Operating
Instructions ...................... 6
1.8.1 Classification of the precautionary notices 6
1.8.2 Other notational conventions ........ 6
2 Safety warnings .................... 6
2.1 General power tool safety warnings ... 6
2.1.1 Work area safety .................. 6
2.1.2 Electrical safety ................... 6
2.1.3 Personal safety ...................7
2.1.4 Power tool use and care ............ 7
2.1.5 Servicing ........................ 7
2.2 Intended use ..................... 7
2.3 Misuse. . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.4 Personnel qualification .............. 8
2.4.1 Specialist personnel for operation ..... 8
2.4.2 Specialist personnel for maintenance and
servicing ........................ 8
2.4.3 Authorised person for low-voltage
electrical equipment ............... 8
2.4.4 Authorised specialist for repair and
testing .......................... 8
2.5 Underlying hazards associated with use of
the device ....................... 8
2.5.1 Cleanliness at the workplace ......... 8
2.5.2 Spare parts and accessories .......... 8
3 Design and function ................. 9
3.1 Overview of the device ............. 9
3.1.1 Scope of supply ................... 9
3.1.2 Serial number .................... 9
3.1.3 Checking scope of supply ........... 9
3.2 Functional description ............. 10
3.2.1 Tool AT2000 CPK .................10
3.2.2 Power pack CPK ................. 10
4 Transport, disposal and storage ....... 11
4.1 Transporting the device ............ 11
4.2 Disposal ....................... 11
4.3 Storage ........................ 11
5 Installation ....................... 11
5.1 Installing the accessories ........... 11
5.2 Connecting the device ............. 11
6 Operation ........................ 11
6.1 Switching on .................... 11
6.2 Switching off .................... 11
6.3 Loading cable ties ................ 11
6.4 Positioning and binding items for
bundling ....................... 12
6.4.1 Emptying the waste box ........... 12
7 Service menu ...................... 12
7.1 Navigation ...................... 12
7.2 Start menu ..................... 13
7.3 Main menu ..................... 13
7.4 Languages menu ................. 13
7.5 Status menu .................... 13
7.6 Settings menu ................... 13
7.6.1 Force level ...................... 13
7.6.2 Quality ........................14
7.6.3 Interruption front sensor ........... 14
7.6.4 Date / time ..................... 14
7.6.5 Check of binding ................. 14
7.7 Contact menu ................... 14
8 HT Data Management ............... 15
8.1 First steps ...................... 15
8.2 Access levels .................... 15
8.2.1 Start page/Binding menu ........... 15
8.2.2 Service menu .................... 15
8.2.3 Memory menu. . . . . . . . . . . . . . . . . . . 15
8.2.4 Update menu ................... 15
8.2.5 Measurement environment menu .... 15
8.3 Binding menu ................... 16
8.3.1 Entering password ................ 16
8.3.2 Select a language ................ 17
8.3.3 Show binding information .......... 17
8.3.4 Change binding parameter settings ... 17
8.3.5 Status indicators ................. 17
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8.3.6 Synchronising time and date ........ 17
8.4 Service menu .................... 18
8.4.1 Changing other parameter settings ... 18
8.4.2 Changing the access code in the AT2000
CPK .......................... 18
8.5 Memory menu. . . . . . . . . . . . . . . . . . . 19
8.5.1 Refresh memory of the tool ......... 19
8.5.2 Select bindings .................. 19
8.5.3 Select messages ................. 19
8.5.4 Export process data ............... 20
8.6 Update menu ................... 20
8.6.1 Update firmware ................. 21
8.6.2 Change password ................ 21
8.6.3 Update binding parameter settings ... 21
8.6.4 Install other languages. . . . . . . . . . . . . 21
8.7 Measurement environment menu .... 22
8.7.1 Using measurement mode .......... 22
8.7.2 Deleting measurement results ....... 23
8.7.3 Saving measurement results ......... 23
8.7.4 Deactivating measurement mode ....23
8.8 Exporting process data from the power
pack .......................... 23
8.8.1 Converting CSV file ............... 23
11 Technical data ..................... 32
11.1 Tool AT2000 CPK .................32
11.2 PowerpackCPK ................. 33
11.3 Noise and vibration information ...... 33
12 Declarations of conformity ........... 34
12.1 AT2000 CPK automatic tool system ... 34
12.2 Power pack CPK ................. 35
9 Troubleshooting ................... 24
9.1 Important notes ................. 24
9.2 Performing a reset ................ 24
9.3 Display messages ................. 25
9.4 Possible fault .................... 28
9.4.1 Troubleshooting a cable-tie bandoleer
malfunction ..................... 28
9.4.2 Changing back-up battery .......... 29
10 Maintenance ...................... 29
10.1 Important notes ................. 29
10.2 Accessories and extras ............. 29
10.3 Servicing by manufacturer .......... 29
10.4 Maintenance schedule ............. 30
10.5 Repair ......................... 30
10.5.1 Checking upper jaw ............... 30
10.5.2 Replacing upper jaw .............. 30
10.5.3 Checking front cap and position of c
utter .......................... 31
10.5.4 Checking tie advancer ............. 31
10.5.5 Replacing tie advancer ............. 31
Operating Instructions • AT2000 CPK • 02-2017 • v02 • 106-29004
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Notes for the user
1 Notes for the user
These Operating Instructions are very important for
correct use of the device.
They contain important information and safety
instructions that will enable you to utilise the product
correctly and economically for its intended use.
The instructions help avoid hazards, reduce repair costs
and downtimes, and enhance the dependability and
durability of the device.
Non-compliance of any nature whatsoever can lead to
accidents with fatal consequences, injury or damage to
property.
1.1 Information about the product
Product designation: AT2000 CPK
Article number: 106-00000
1.2 Warranty
The warranty is in accordance with statutory
requirements. Warranty entitlement applies only in the
country in which the device was originally purchased.
Batteries, fuses and light sources are not covered by the
warranty.
1.3 Contact data
The manufacturer of the product described in these
Operating Instructions is:
HellermannTyton GmbH
Grosser Moorweg 45
D-25436 Tornesch, Germany
Tel. +49 4122 701-0
www.HellermannTyton.de
info@HellermannTyton.de
1.4 Information about these Operating Instructions
Last update: 08.09.2017
1.5.1 Keeping and dissemination of the Operating
Instructions
These Operating Instructions must be kept in the
immediate vicinity of the workplace and must be
available at all times to all operating personnel. The
operating company shall inform the operating personnel
of the location of these Operating Instructions.
The operating company shall obtain replacement from
the manufacturer if these instructions are, become or are
rendered no longer easily legible.
If the device is acquired by or sold on to a third party the
following documents must be handed over to the new
owner:
• Operating Instructions
• Documents relating to repair work
• Logs of repair work undertaken
f Protect these Operating Instructions from moisture,
direct sunlight and extreme heat.
1.6 Target group of these Operating Instructions
These Operating Instructions must be read and complied
with by every person charged with any of the following
tasks:
• Installation
• Operation
• Servicing
• Repair
• Fault rectification
1.7 General information
All accompanying drawings are not covered by the
change service.
1.5 Copyright and intellectual property rights
The manufacturer retains the copyright to these
Operating Instructions. Under no circumstances may
these instructions be reproduced or electronically
processed, replicated or disseminated, in whole or in
part, without the prior written consent of
HellermannTyton GmbH (hereinafter referred to as
HellermannTyton). Any breach or infringement of these
stipulations will result in liability for damages.
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Safety warnings
1.8 Conventions adopted in these Operating Instructions
1.8.1 Classification of the precautionary notices
Precautionary notices in these Operating Instructions
draw attention to hazards associated with use of the
device and indicate how they can be avoided.
The precautionary notices are subdivided into three
groups according to the severity of the potential hazard:
DANGER
Texts accompanied by the signal word "DANGER" indicate
hazardous situations which, in the event of non-compliance
with the appropriate precautions, will cause death or severe
injury.
WARNING
Texts accompanied by the signal word "WARNING" indicate
hazardous situations which, in the event of non-compliance
with the appropriate precautions, can cause death or serious
injury.
CAUTION
Texts accompanied by the signal word "CAUTION" indicate
hazardous situations which, in the event of non-compliance
with the appropriate precautions, can cause slight or serious
injury.
1.8.2 Other notational conventions
f Indicates an instruction
• Indicates an item in a bulleted list
; Indicates the result of an action
This text highlight is used for names of menus,
clickable on-screen buttons, pushbuttons and switches.
This text highlight is used for display
messages.
à This text highlight is used for cross-references.
NOTE
Texts accompanied by the signal word "NOTE" indicate
situations which, in the event of non-compliance with the
appropriate precautions, can cause damage to the device or
the surroundings.
Texts accompanied by this symbol contain useful additional
information.
2 Safety warnings
2.1 General power tool safety warnings
The safety warnings in this section contain general power
tool safety warnings to be set out verbatim in the Operating
Instructions as required by EN 60745. Consequently, some
instructions might not be relevant for the AT2000 CPK.
WARNING
Read all safety warnings and all instructions.
Failure to follow the warning and instructions may
result in electric shock, fire and/or serious injury.
Save all safety warnings and other instructions for
future reference. The term "power tool" in the
warnings refers to your mains-operated (corded) power
tool or battery-operated (cordless) power tool.
2.1.1 Work area safety
a) Keep work area clean and well lit. There is an
increased risk of accident in cluttered or poorly lit areas.
b) Do not operate power tools in explosive
atmospheres, such as in the presence of flammable
liquids, gases or dust. Power tools create sparks
which may ignite the dust or fumes.
c) Keep children and bystanders away while operating
a power tool. Distractions can cause you to lose
control.
2.1.2 Electrical safety
a) Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any adapter
plugs with earthed (grounded) power tools.
Unmodified plugs and matching outlets will reduce risk
of electric shock.
b) Avoid body contact with earthed or grounded
surfaces, such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock
if your body is earthed or grounded.
c) Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of
electric shock.
d) Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool. Keep
cord away from heat, oil, sharp edges or moving
parts. Damaged or entangled cords increase the risk of
electric shock.
Operating Instructions • AT2000 CPK • 02-2017 • v02 • 106-29004
e) Use a suitable extension cord. Use of a suitable
extension cord reduces the risk of electric shock.
f) If operating a power tool in a damp location is
unavoidable, use a residual current device (RCD)
protected supply. Use of an RCD reduces the risk of
electric shock.
6
Safety warnings
2.1.3 Personal safety
a) Stay alert, watch what you are doing and use
common sense when operating a power tool. Do not
use a power tool while you are tired or under the
influence of drugs, alcohol or medication. A moment
of inattention while operating power tools may result in
serious personal injury.
b) Use personal protective equipment. Always wear eye
protection. Protective equipment such as dust mask,
non-skid safety shoes, hard hat, or hearing protection
used for appropriate conditions will reduce personal
injuries.
c) Prevent unintentional starting. Ensure the switch is
in the off-position before connecting to power
source and/or battery pack, picking up or carrying
the tool. Carrying power tools with your finger on the
switch or energising power tools that have the switch on
invites accidents.
d) Remove any adjusting key or wrench before turning
the power tool on. A wrench or a key left attached to
a rotating part of the power tool may result in personal
injury.
e) Do not overreach. Keep proper footing and balance
at all times. This enables better control of the power
tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing and gloves away
from moving parts. Loose clothes, jewellery or long
hair can be caught in moving parts.
g) If devices are provided for the connection of dust
extraction and collection facilities, ensure these are
connected and properly used. Use of dust collection
can reduce dust-related hazards.
2.1.4 Power tool use and care
a) Do not force the power tool. Use the correct power
tool for your application. The correct power tool will
do the job better and safer at the rate for which it was
designed.
b) Do not use the power tool if the switch does not
turn it on and off. Any power tool that cannot be
controlled with the switch is dangerous and must be
repaired.
c) Disconnect the plug from the power source and/or
the battery pack from the power tool before making
any adjustments, changing accessories, or storing
power tools. Such preventive safety measures reduce
the risk of starting the power tool accidentally.
d) Store idle power tools out of the reach of children.
Do not allow persons unfamiliar with the power tool
or these instructions to operate the power tool.
Power tools are dangerous in the hands of untrained
users.
e) Maintain power tools. Check for misalignment or
binding of moving parts, breakage of parts and any
other condition that may affect the power tool’s
operation. If damaged, have the power tool repaired
before use. Many accidents are caused by poorly
maintained power tools.
f) Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges are
less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits etc. in
accordance with these instructions, taking into
account the working conditions and the work to be
performed. Use of the power tool for operations
different from those intended could result in a
hazardous situation.
2.1.5 Servicing
Have your power tool serviced by a qualified repair
person using only identical replacement parts. This
will ensure that the safety of the power tool is
maintained.
2.2 Intended use
Use the device only when it is in full working order and
safe, always be safety-conscious and aware of the
hazards.
The AT2000 CPK is suitable for and intended for the
following uses:
• Automatic binding of bundles up to a diameter of max.
20 mm
• Use indoors and, under rainproof roofing, outdoors
• Industrial use
2.3 Misuse
Use other than as stated in the section entitled
"à"Intended use" on page7" is misuse. The
operator of the device bears sole responsibility for injury
and damage resulting from misuse.
The following are specifically prohibited:
• Use with faulty parts
• Use in explosive environments or in the presence of a fire
hazard
• Use in high humidity and/or direct sunlight
• Simultaneous use by two or more persons
• Unauthorised alterations and modifications to the device
and its accessories without the prior consent of
HellermannTyton
• Use of spare parts and accessories not tested and
approved beforehand by HellermannTyton
• Operation of the device without closed service covers
fitted at the gate
Operating Instructions • AT2000 CPK • 02-2017 • v02 • 106-29004
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Safety warnings
2.4 Personnel qualification
Under-age persons and trainees are permitted to use the
device only under the supervision of an experienced
specialist and only with the express permission of the
operating company.
2.4.1 Specialist personnel for operation
The tasks and authorisations assigned to specialist
personnel for extended operation are as follows:
• Operation of the device
• Rectification of faults or, as applicable, initiation of
measures for the rectification of faults
• Cleaning of the device
These individuals have the specialist training or practical
experience that will ensure correct handling.
2.4.2 Specialist personnel for maintenance and
servicing
Always have maintenance and servicing carried out by
duly qualified specialist personnel. These individuals have
the specialist training that affords sucient knowledge
of the device for them to judge when it is in safe
working order.
These individuals are also familiar with the following
rules and regulations:
• Applicable national health and safety regulations
2.5 Underlying hazards associated with use of the device
2.5.1 Cleanliness at the workplace
Orderliness, good lighting and cleanliness at the
workplace all help to make work easier, minimise
hazards and reduce the risk of injury.
Always comply with the following principles of
orderliness and cleanliness at the workplace.
f Put tools away as soon as they are no longer needed.
f Avoid trips (e.g. immediately dispose of waste by placing
it in the containers provided for the purpose).
f Immediately remove spillages of grease, oil and other
liquids.
f Clean smears off the controls.
2.5.2 Spare parts and accessories
f Use only OEM spare parts.
f After parts have been replaced, always make sure that
everything is in full working order.
f Use only accessories approved by HellermannTyton.
Accessories can affect the way in which the device
works.
• Accident prevention regulations
• Generally accepted rules of engineering practice (e.g.
employers' liability insurance association codes, DIN
standards, VDE regulations, technical rules of other
European Union member states or other states party to
the Agreement on the European Economic Area).
2.4.3 Authorised person for low-voltage electrical
equipment
Work on the electrical supply and on parts that are live
when the device is in operation should always be carried
out by a person duly authorised to work on low-voltage
electrical equipment.
2.4.4 Authorised specialist for repair and testing
Only service technicians from HellermannTyton or service
technicians certified by HellermannTyton are permitted
to carry out repairs and safety checks.
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3 Design and function
Data Signal Power
Power pack CPK
198 2
35 467
3.1 Overview of the device
3.1.1 Scope of supply
Design and function
1 AT2000 CPK
2 Case, complete with 2 keys
3 CPK safety warnings
4 CPK Operating Instructions on CD
5 USB connecting cable A/B (separate delivery)
6 Connecting cable for connecting power pack and AT2000 CPK
7 power pack CPK (separate delivery)
8 Power cord (separate delivery)
9 Tie advancer
3.1.2 Serial number
1
3.1.3 Checking scope of supply
f Check that nothing is missing and that there are no
visible signs of damage in transit or other damage. Have
damage confirmed by the freight forwarder and notify
HellermannTyton immediately in writing.
Serial number 1 is inside the AT2000 CPK. It is visible when the gate is open.
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Design and function
3.2 Functional description
3.2.1 Tool AT2000 CPK
13
12
11
10
9
8 6 5 47
1 Release button for left service cover
2 Actuator bandoleer cutter
3 Socket for connection to power pack
4 Enter button for confirming a selection
5 Select and reset button for selecting a menu
6 LED status indicator
7 Start trigger
8 Box for waste material
9 Display with touch-sensitive controls
10 Front cap with level sensor, upper and lower jaws
11 Catch
12 Drum
13 Cable tie bandoleer
The AT2000 CPK is an electrically powered system for
bundling electrical wires, for example, and for securing
parts of various kinds with T18RA cable ties, 100 mm ×
2.5 mm × 1 mm (L×W × T).
Force and quality of the binding can be softwarecontrolled or set by means of the display on the device.
The items to be bundled have to be positioned between
the jaws and against the front cap. The device then
closes the tie as soon as the trigger is pressed.
If a fault occurs, messages appear on the display to step
the user through the recommended fault-diagnosis
routine.
Process data of various kinds are collected during use.
These data can be analysed by PC software and used to
document process capability, for example. In addition,
the operator is notified if the tension force exceeds the
preset.
3.2.2 Power pack CPK
Power pack CPK
6
1
Data Signal Power
2
3
1 Main switch
2 LED indicator Power:
Green: Power pack ON
3 LED indicator Signal:
Green: AT2000 CPK Connected and ready,
Red: Fault
Yellow: Binding cycle active
Blue: Navigation in main menu, binding not possible
4 LED indicator Data:
Green: PC connected; AT2000 CPK connected; USB stick found; USB stick can be
removed,
Red/green flashing: Data are being written to USB stick
5 USB port for exporting process data to USB memory stick
6 Socket for connection to AT2000 CPK
Out: Error
In: Last Tie
max. 250V~
2345
Out: Busy
Serial port
3
1 Socket for foot pedal
2 USB port for connection to PC
3 Socket for power supply
In automatic systems, the AT2000 CPK can be integrated
with the power pack with control box (106-00110) via a
serial interface.
1
1
2
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4 Transport, disposal and storage
Data Signal Power
Power pack CPK
Transport, disposal and storage
4.1 Transporting the device
f Always use the case that comes with the device to
transport the AT2000 CPK.
4.2 Disposal
End-of-life (EOL) disposal of the device and individual
subassemblies and the disposal of consumables and
auxiliaries are subject in part to statutory regulations.
Detailed information is available on request from the
appropriate authorities (e.g. regional or national water
boards or environmental authorities).
f Dispose of packaging materials.
Always dispose of packaging materials in accordance with
the currently valid materials-disposal and environmental
protection regulations.
f Always take materials for disposal to certified collection
points.
f Contact the manufacturer if there is any uncertainty
regarding disposal.
4.3 Storage
f Store the tool and the power pack in a cool, dry place.
f Avoid direct sunlight.
f Store the tool and the power pack in dustproof
packaging.
f Store electrical components (tool and power pack) in
impact-absorbing packaging and separately from the
accessories.
f Consult and comply with the appropriate data sheets for
storage of the accessories.
3
2
f Use connecting cord 2 to connect the power pack to
toolAT2000 CPK 3 .
6 Operation
6.1 Switching on
f The power-supply outlet must be readily accessible so
that the system can be de-energised if the need arises.
f Keep the main switch OFF when the AT2000 CPK is not
in use and when a change is to be made.
f Switch the power pack ON at the main switch.
; The Signal and Power LEDs on the power pack show
green.
; The Status LED on the AT2000 CPKshows green.
; The welcome screen appears on the display:
Autotool 2000 CPK
5 Installation
5.1 Installing the accessories
f Always proceed in accordance with the instructions
supplied with the accessory in question.
5.2 Connecting the device
1 2
In: Last Tie Out: Error Out: Busy
Serial port
f Connect power pack 2 to power-supply outlet 1 .
; The device is ready for use.
6.2 Switching off
f Switch the power pack OFF at the main switch.
6.3 Loading cable ties
1 2
3
f Insert cable tie bandoleer 1 parallel with the drum.
; Make sure that cable-tieheads 2 are facing up.
f Press start trigger 3 .
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