User’s Manual and
Operating Instructions
Model Numbers: HS-45-KFA, HS-70T-KFA, HS-125T-KFA,
HS-175T-KFA, HS-215T-KFA
Consumer: Please Read These Instructions And Keep For Your Reference
FAILURE TO COMPLY WITH THE PRECAUTIONS AND INSTRUCTIONS PROVIDED WITH THIS HEATER, CAN RESULT IN DEATH, SERIOUS BODILY INJURY AND PROPERTY LOSS OR
DAMAGE FROM HAZARDS OF FIRE, EXPLOSION, BURN. ASPHYXIATION, CARBON MONOXIDE POISONING AND / OR ELECTRIC SHOCK.
ONLY PERSONS WHO CAN UNDERSTAND AND FOLLOW THE INSTRUCTIONS SHOULD USE OR SERVICE THIS HEATER.
IF YOU NEED ASSISTANCE OR HEATER INFORMATION SUCH AS AN INSTRUCTIONS MANUAL, LABEL, ETC. CONTACT THE MANUFACTURER.
This is an unvented portable heater. It uses air (oxygen) from the area in which it is used. Adequate combustion WARNING and ventilation air must be provided. Refer to VENTILATION on Page 7.
© Pinnacle Products International, Inc.
668 Stony Hill Road #302 Yardley, PA 19067 USA Toll Free: (800) 641-6996 Fax: (215) 891-8461 Web: www.heatstream.us Email: info@pinnacleint.com
701000273-12
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NEVER LEAVE HEATER |
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UNATTENDED WHILE BURN- |
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TO A POWER SOURCE |
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Table of Contents |
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Safety Information |
2-3 |
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Long Term Storage |
8-9 |
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Unpacking ........................................................... |
3 |
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Maintenance ................................................. |
9-11 |
Features ......................................................... |
3-4 |
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Exploded View ................................................. |
12 |
Assembly ........................................................ |
5-6 |
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Replacement Parts .......................................... |
13 |
Operation ......................................................... |
7-9 |
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Wiring Diagram ................................................ |
14 |
Fuels .................................................................. |
7 |
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Troubleshooting ............................................... |
15 |
Theory of Operation ........................................... |
7 |
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Warranty ............................................ |
Back Cover |
Ventilation .......................................................... |
7 |
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Safety Information
WARNING FIRE, BURN, INHALATION, AND EXPLOSION HAZARD.
KEEP SOLID COMBUSTIBLES, SUCH AS BUILDING MATERIALS, PAPER OR CARDBOARD, A SAFE DISTANCE AWAY FROM THE HEATER AS RECOMMENDED BY THESE INSTRUCTIONS. NEVER USE THE HEATER IN SPACES WHICH DO OR MAY CONTAIN VOLATILE OR AIRBORNE COMBUSTIBLES, OR PRODUCTS SUCH AS GASOLINE, SOLVENTS, PAINT THINNERS, DUST PARTICLES OR UNKNOWN CHEMICALS.
WARNING NOT FOR HOME OR
RECREATIONAL USE.
Do not operate this heater until you WARNING have read, and thoroughly understand
these safety and operating instructions.
California Residents: Combustion by-products produced when using this product contain carbon monoxide, a chemical known to the state of California to cause cancer and birth defects (or other reproductive harm).
Massachusetts Residents: Massachusetts state law
prohibits the use of this heater in any building which is used in whole or in part for human habitation. Use of this heating device in Massachusetts requires local fire department permit (M.G.L.C. 148, Section 10A).
New York City Residents: The New York City Fire
Code prohibits the storage, handling and use of kerosene fueled heaters for space heating. Any person violating that provision may be punished by a fine up to $10,000 and a term of imprisonment up to 6 months.
This heater is NOT suitable for use with WARNING Bio-Diesel; use of Bio-Diesel will damage
the filter and seals. Any damage caused by using BioDiesel will not be covered by warranty.
Indicates an imminently hazardous DANGER situation which, if not avoided, WILL
result in death or serious injury.
WARNING Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
CAUTION Indicates a potentially hazardous situation which, if not avoided, MAY
result in minor or moderate injury.
This is a kerosene, direct-fired, forced air heater. It is primarily intended for use for temporary heating of buildings under construction, alteration or repair. Direct-fired means that all of the combustion products of the heater enter the heated space. This appliance is rated at 98% combustion efficiency, but does produce small amounts of carbon monoxide. Carbon monoxide is toxic.
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Carbon Monoxide poisoning may lead to |
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DANGER |
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death! |
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Humans can tolerate small amounts of carbon monoxide, and precautions should be taken to provide proper ventilation. Failure to provide proper ventilation according to this manual can result in death. Early signs of carbon monoxide poisoning resemble the flu. Symptoms of improper ventilation are:
*headache * dizziness * burning of the nose and eyes * nausea * dry mouth * sore throat
For optimal performance of this heater, it is strongly suggested that 1-K kerosene be used. 1-K kerosene has been refined to virtually eliminate contaminants, such as sulfur, which can cause a rotten egg odor during the operation of the heater. However, #1 or #2 fuel oil (diesel fuel) may also be used if 1-K kerosene is not available. Be advised that these fuels do not burn as clean as 1-K kerosene, and care should be taken to provide more fresh air ventilation to accommodate any added contaminants that may be added to the heated space. Use of #1 or #2 fuel oil may result in more periodic maintenance.
WARNING Risk of indoor air pollution!
-Use this heater only in well ventilated areas! Provide at least a three square foot (2,800 sq cm) opening of outside air for every 100,000 BTU/hr of heater rating.
-People with breathing problems should consult a physician before using the heater.
-Carbon Monoxide Poisoning: Early signs of carbon monoxide poisoning resemble flu-like symptoms such as headaches, dizziness, and/or nausea. If you have these symptoms, your heater may not be working properly.
© 2012, Pinnacle Products International, Inc. |
2 |
Kerosene User’s Manual |
NEVER LEAVE HEATER
UNATTENDED WHILE BURN-
ING OR WHILE CONNECTED
TO A POWER SOURCE
Safety Information (continued)
Simply locate fan in safe, desired position on level ground, and connect to approved power source.
-Get fresh air at once! Have the heater serviced. Some people are more affected by carbon monoxide than others. These include pregnant women, those with heart or lung problems, anemia, or those under the influence of alcohol, or at high altitudes.
WARNING Risk of burns / fire / explosion!
-NEVER use fuels such as gasoline, benzene, paint thinners, or other oil compounds in this heater (RISK OF FIRE OR EXPLOSION).
-NEVER refill the heater’s fuel tank while heater is operating or still hot. This heater is EXTREMELY HOT while in operation.
-Keep all combustible materials away from this heater.
-NEVER block air inlet (rear) or air outlet (front) of heater.
-NEVER use duct work in front or at rear of heater.
-NEVER move or handle heater while still hot.
-NEVER transport heater with fuel in its tank.
-If equipped with a thermostat, the heater may start at any time.
-ALWAYS locate heater on a stable and level surface.
-ALWAYS keep children and animals away from heater.
-Bulk fuel storage should be a minimum of 25 ft. from heaters, torches, portable generators, or other sources of ignition. All fuel storage should be in accordance with federal, state, or local authorities having jurisdiction.
-Never use this heater in living or sleeping areas.
-NEVER use this heater where flammable vapors may be present.
WARNING Risk of electric shock!
-Use only the electrical power (voltage and frequency) specified on the model plate of the heater. Use only a three-prong, grounded outlet and extension cord.
-ALWAYS install the heater so that it is not directly exposed to water spray, rain, dripping water, or wind.
-ALWAYS unplug the heater when not in use.
Minimum clearance from Combustibles:
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45k |
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70k |
125k |
175k |
215k |
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Top |
4 |
ft. |
4 |
ft. |
4 |
ft. |
4 |
ft. |
4 |
ft. |
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Sides |
4 |
ft. |
4 |
ft. |
4 |
ft. |
4 |
ft. |
4 |
ft. |
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Front |
8 |
ft. |
8 |
ft. |
8 |
ft. |
8 |
ft. |
10 ft. |
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Unpacking
Remove the heater and all of the packaging materials from the shipping carton.
NOTE: Save the box and packaging materials for future storage. Check the chart below to be sure that you have all of the parts
required to assembly your heater. If you find that any parts are missing, call 215-891-8460 for assistance in receiving the missing components.
Features
Figure 1: Features of Models HS-45/70T-KFA
© 2012, Pinnacle Products International, Inc. |
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Kerosene User’s Manual |
NEVER LEAVE HEATER
UNATTENDED WHILE BURN-
ING OR WHILE CONNECTED
TO A POWER SOURCE
Features (Continued)
Figure 2: Features of Models HS-125T/175T/215T-KFA
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HS-45-KFA |
HS-70T-KFA |
HS-125T-KFA |
HS-175T-KFA |
HS-215T-KFA |
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Fuel Consumption |
.35 |
.53 |
.95 |
1.34 |
1.63 |
Rate (Gallons) |
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Figure 3: Product Specifications
© 2012, Pinnacle Products International, Inc. |
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Kerosene User’s Manual |
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NEVER LEAVE HEATER |
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UNATTENDED WHILE BURN- |
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ING OR WHILE CONNECTED |
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TO A POWER SOURCE |
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Assembly |
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HS-45-KFA |
HS-70T-KFA |
HS-125T-KFA |
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HS-175T-KFA |
HS-215T-KFA |
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Wheel support frame |
NO |
NO |
YES |
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YES |
YES |
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Wheel (2 pieces) |
NO |
NO |
YES |
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YES |
YES |
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Front and Rear Handle |
NO |
NO |
YES |
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YES |
YES |
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Axle |
NO |
NO |
YES |
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YES |
YES |
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Top Handle |
YES |
YES |
NO |
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NO |
NO |
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Screws & Nuts (A) 8 each |
NO |
NO |
YES |
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YES |
YES |
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Screws & Nuts (B) 4 each |
YES |
YES |
NO |
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NO |
NO |
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Wheel Nuts and Bushings |
NO |
NO |
YES |
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YES |
YES |
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Cord Wrap |
YES |
YES |
YES |
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YES |
YES |
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Handle |
Cord Wraps |
Wheels |
Frame Component Hardware |
Screws and |
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Screws and Nuts (4 ea.) and Cord |
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Wraps |
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Nuts(4 ea.) |
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Hardware Kit Part# |
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Hardware Kit Part#: |
70-056-0100 |
Wheel Nuts |
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70-056-0210 |
(HS-45 / 70T-KFA) |
Bushings |
(HS-125T/ 175T / 215T-KFA) |
Figure 4: Hardware Components
Wheel Support Frame
Rear Handle
Front Handle
Axle
Figure 5: Frame Components for models HS-125T / 175T / 215T-KFA
© 2012, Pinnacle Products International, Inc. |
5 |
Kerosene User’s Manual |
NEVER LEAVE HEATER
UNATTENDED WHILE BURN-
ING OR WHILE CONNECTED
TO A POWER SOURCE
Assembly (Continued)
MODELS HS-45/70T-KFA ONLY
- Tools required: Medium phillips screw driver.
ASSEMBLING HANDLE
1.Align the holes in the upper housing with the 2 holes in the handle as shown in Figure 6.
2. Insert and tighten screws securely with screw driver.
Handle |
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Screw |
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Figure 6: Attaching Handle for models HS-45 / 70T-KFA
ASSEMBLING CORDWRAP
1.Insert tabs on cordwrap into slots in shell support, lining up the holes on the cordwrap with those on the side cover.
2.Insert and tighten screws securely with screw driver.
MODELS HS-125T/175T/215T-KFA ONLY
-Tools required: Medium phillips screw driver, 5/16” open end or adjustable wrench, needle nose pliers.
ASSEMBLING FRAME AND WHEELS
1.Slide axle through holes in wheel support frame. Slide wheel bushings and flat washer (A) on to each end of axle.
2.Slide wheels on to each axle, being sure that the valve stem (if pneumatic) is to the outside (see Figure 7.).
3.Attach wheel nut to threaded axle and tighten.
4.Place heater on the assembled frame, making sure that the air inlet end is by the wheels, and the mounting holes on the tank flange of the heater align with holes in frame.
5.Take the front handle and align the mounting holes with the corresponding holes in the tank flange/wheel frame. Slide a screw (A) through the holes and loosely attach a nut. Repeat for the other 3 holes, then fully tighten all 4 screws and nuts.
6.Repeat this process with the rear handle.
NOTE: The front handle is longer than the rear handle.
ASSEMBLING CORDWRAP
1.Align holes in cordwrap with corresponding holes in rear handle. Insert screws (B) through holes, attach nuts and tighten (see Figure 7.).
Figure 7 Attaching Handle for models HS-125T / |
175T / 215T-KFA |
CAUTION Do not operate heater without support frame fully assembled to tank.
© 2012, Pinnacle Products International, Inc. |
6 |
Kerosene User’s Manual |
NEVER LEAVE HEATER
UNATTENDED WHILE BURN-
ING OR WHILE CONNECTED
TO A POWER SOURCE
Operation
KEROSENE (1-K)
For optimal performance of this heater, it is strongly suggested that 1-K kerosene be used. 1-K kerosene has been refined to virtually eliminate contaminants, such as sulfur, which can cause a rotten egg odor during the operation of the heater. However, #1 or #2 fuel oil (diesel fuel) may also be used if 1-K kerosene is not available. Be advised that these fuels do not burn as clean as 1-K kerosene, and care should be taken to provide more fresh air ventilation to accommodate any added contaminants that may be added to the heated space. Using diesel fuel can cause excess soot production. DO NOT use any fuel that is not approved above.
NOTE: Kerosene should only be stored in a blue container that is clearly marked “kerosene”. Never store kerosene in a red container. Red is associated with gasoline.
-NEVER store kerosene in the living space. Kerosene should be stored in a well ventilated area outside the living area.
-NEVER use fuel such as gasoline, benzene, alcohol, white gas, camp stove fuel, paint thinners, or other oil compounds in this heater (THESE ARE VOLATILE FUELS THAT CAN CAUSE A FIRE OR EXPLOSION).
-NEVER store kerosene in direct sunlight or near a source of heat.
-NEVER use kerosene that has been stored from one season to the next. Kerosene deteriorates over time. OLD KEROSENE WILL NOT BURN PROPERLY IN THIS HEATER.
-Use 1-K kerosene in this heater. #1 fuel is a suitable substitute.
THEORY OF OPERATION
Fuel System: This heater is equipped with an air pump that operates off of the electric motor. The pump forces air through the air line connected to the fuel tank, drawing fuel to the nozzle in the burner head. Air also passes through the nozzle where it mixes with the fuel and is sprayed into the combustion chamber in a fine mist.
Quick-Fire Ignition: A transformer sends high voltage to a two pronged spark plug. The spark ignites the fuel/air mixture as it is sprayed into the combustion chamber.
Air System: A fan is turned by the heavy duty motor, which forces air around and into the combustion chamber, where it is super-heated and forced out the front of the chamber.
Temperature Limit Control: This heater is equipped with a Temperature Limit Control designed to turn the heater off should the internal temperature rise to an unsafe level. If this device activates and turns your heater off, it may require service.
Once the temperature falls below the reset temperature, you will be able to start your heater.
Figure 8 Theory of Operation
Electrical System Protection: The heaters’ electrical system is protected by a circuit breaker that protects the system components from damage. If the heater fails, check the fuse first, and replace if necessary.
Flame Sensor: The heater uses a photocell to “see” the flame in the combustion chamber. Should the flame extinguish, the sensor will stop electrical current and the heater will shut off.
FUELING THE HEATER
NEVER FILL THE FUEL TANK INDOORS. CAUTION ALWAYS FILL THE TANK OUTDOORS.
BE SURE THAT THE HEATER IS ON LEVEL GROUND WHEN FUELING, AND NEVER OVERFILL THE FUEL TANK.
NEVER REFUEL THIS HEATER WHILE IT WARNING IS HOT OR OPERATING. FIRE OR
EXPLOSION COULD RESULT.
It is always a good idea to fire the heater outdoors for the first time. This will allow any oils used in the manufacturing process to be burned off in a safe environment. This initial burn should last at least 10 minutes
VENTILATION
Risk of indoor air pollution. Use heater only in well ventilated areas.
Always provide a fresh air opening in the heated space of at least three square feet (2,800 sq. cm) for each 100,000 BTU/Hr. of heater output. Provide a larger opening if more heaters are being used. As an example, an HS-215T-KFA heater will require:
-a two-car garage door open 6 inches, or
-a single car garage open 9 inches, or
-two thirty two inch wide windows open fifteen inches.
© 2012, Pinnacle Products International, Inc. |
7 |
Kerosene User’s Manual |
NEVER LEAVE HEATER
UNATTENDED WHILE BURN-
ING OR WHILE CONNECTED
TO A POWER SOURCE
Operation (Continued)
TO START THE HEATER
1.Fill the tank with kerosene until fuel gauge points to “F”.
2.Be sure fuel cap is secure.
3.Plug power cord into three prong, grounded extension cord and plug extension cord into three prong 120V grounded outlet. The extension cord should be at least six feet long.
-Extension cord wire size requirements are as follows:
›6 to 10 feet (1.8 to 3 meters), use 18 AWG wire.
›11 to 100 feet (3.4 to 30.4 meters), use 16 AWG wire.
›101 to 200 feet (30.8 to 61 meters), use 14 AWG wire.
4.Turn thermostat control knob to desired temperature setting (70/125/175/215 only). The setting range is from 40° F to 110° F. Push the Power switch to the “ON” position (See figure 9). The power indicator lamp and room temperature display (125/175/215 only) will light and the heater will start.
NOTE: The room temperature display (125/175/215 only) will indicate the following:
-When temperature is less than 0° F, display says “LO”.
-When temperature is above 99° F, display says “HI”.
-Between 0° and 99° F display shows actual temperature.
5.If the heater does not fire, the thermostat may be set too low. Turn the Control Knob to a higher setting until heater fires. If the heater still does not start, push Power Switch to “OFF”, then back to “ON”. If heater still does not fire, see Troubleshooting Guide on Page 15.
NOTE: The electrical components of this heater are protected by a fuse mounted in the PC board. If the heater fails to fire, check this fuse first, and replace if necessary. Also check the power source to be sure that the proper voltage is being provided to the heater.
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Room Temp. |
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Lamp |
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Display(Except |
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HS-70T-KFA) |
Power
Switch
Thermostat |
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Power Switch |
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Control Knob |
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Models HS-70T / 125T / 175T / 215T-KFA |
Model HS-45-KFA |
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Figure 9: Control Panel for all models
TO STOP THE HEATER
Simply turn the Power switch to “OFF” position and unplug the Power Cord.
TO RESTART THE HEATER
1.Wait ten seconds after shutting off heater.
2.Turn the Power Switch to “ON” position.
3.Be sure to follow all starting procedure precautions.
ELECTRICAL OUTLET
WARNING Shock Hazard!
-Never plug in an appliance with more than a 5 amp rating into this outlet.
-Always keep outlet covered when not in use.
Storage Drawer (except
HS-45 / 70T-KFA)
Electric Outlet (120v 5amp max non fused)
Figure 10: Electric Outlet Detail
LONG TERM STORAGE
Drain Fuel Tank
For models HS-45/70T-KFA, drain fuel through the fuel cap opening using an approved siphon. For models HS-125/175/215-KFA, drain fuel through the Drain Plug at the bottom of the Fuel Tank.
2.To remove the Drain Plug (125/175/215), pull the Plug Grip downward and remove seal head from drain hole in tank (See Figure 11).
Plug Grip
Drain Plug
Figure 11: Drain Plug Removal
© 2012, Pinnacle Products International, Inc. |
8 |
Kerosene User’s Manual |
NEVER LEAVE HEATER
UNATTENDED WHILE BURN-
ING OR WHILE CONNECTED
TO A POWER SOURCE
Operation (Continued)
3.Using a small amount of kerosene, rinse and swirl the kerosene inside of the Fuel Tank. Empty the tank fully.
4.To replace, push the drain head fully into the drain hole and secure by pushing the seal cap fully into the head hole (See Figure 12).
IMPORTANT: Never store leftover kerosene over the summer. Using old fuel can damage your heater.
Drain Plug
Fuel Tank
Seal Head
Head Flange
Head
Flange
Cap Flange
Seal Cap
Figure 12: Drain Plug Reinstall
Maintenance
WARNING Never service heater while it is plugged in or while hot!
Use only original equipment replacement parts. The use of alternate or third party components can cause unsafe operating conditions, and will void your warranty.
We suggest following a maintenance schedule as follows:
FUEL/FUEL TANK:
Flush every 200 hours of operation or as needed. Do not use water to flush the tank. Use fresh 1-K kerosene only.
AIR FILTERS:
The Air Intake Filter should be replaced or washed with soap and water and dried thoroughly every 500 hours of operation, or less,
depending on conditions.
The Output and Lint Filters should be replaced every 500 hours of operation or less, depending on conditions.
NOTE: Use of diesel may require additional maintenance..
FAN BLADES:
Blades should be cleaned at least once per heating season, depending on conditions.
Remove all accumulated dust and dirt with a damp cloth, taking care not to bend any of the fan blades. Be sure fan blades are dry before re-starting the heater. For Fan removal, see Figure 14.
Air Output Filter
Intake Filter
Lint Filter |
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End Filter Cover |
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Figure 13: Filter Replacement
Set Screw
Motor Shaft
Fan Blade
Flush
Figure 14: Fan Replacement
© 2012, Pinnacle Products International, Inc. |
9 |
Kerosene User’s Manual |
NEVER LEAVE HEATER
UNATTENDED WHILE BURN-
ING OR WHILE CONNECTED
TO A POWER SOURCE
Maintenance (Continued)
NOZZLES:
Nozzles should be cleaned or replaced at least once per heating season. Contaminated fuel could make this necessary immediately.
To clean dirt from nozzle, blow compressed air through nozzle front. It may be necessary to soak nozzle in clean 1-K kerosene to help loosen any particles.
NOTE: Use of diesel may require additional maintenance. Using this heater without proper maintenance or with contaminated or old fuel may lead to improper combustion and possible soot production. BE SURE FUEL USED IS APPROVED (see OPERATION on page 6).
Burner Head
Screw
Spark Plug
Ignitor Wire
Fuel Line Hose
Air Line Hose
Burner Head
Nozzle
Nozzle Face
Air Line Fitting |
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Fuel Line Fitting |
Figure 15: Nozzle Replacement
SPARK PLUG:
Clean and re-gap every 600 hours of operation, or replace as needed.After removing the Spark Plug, clean the terminals with a wire brush. Re-gap the terminals to 0.140” (3.5mm).
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Ignitor Wire |
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Spark Plug |
Burner Head |
Gap |
Figure 16: Spark Plug Replacement |
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PHOTOCELL:
The Photocell should be cleaned at least once per heating season or more depending on conditions.
Use a cotton swap dipped in water or alcohol to clean the lens of the Photocell. Note the proper Photocell position as noted in
Figure 17 and Figure 18.
Photocell
Photocell
Lens
Installing Photocell:
1)Incorrect
2)Correct
Figure 17: Photocell Positioning
© 2012, Pinnacle Products International, Inc. |
10 |
Kerosene User’s Manual |
NEVER LEAVE HEATER
UNATTENDED WHILE BURN-
ING OR WHILE CONNECTED
TO A POWER SOURCE
Maintenance (Continued)
Photocell
Wire
Use of diesel may require additional maintenance. Improper maintenance can lead to poor combustion and soot production!
PUMP PRESSURE ADJUSTMENT:
While heater is operating, turn relief valve clockwise to increase, counterclockwise to decrease (see Figure 20). Use flat blade screwdriver to turn valve. Correct pump pressure is as follows:
Model # |
Pump Pressure |
HS-45-KFA |
3.0 PSI |
HS-70T-KFA |
4.0 PSI |
HS-125T-KFA |
5.0 PSI |
Circuit Board |
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HS-175T-KFA |
7.5 PSI |
HS-215T-KFA |
9.0 PSI |
Tolerance ± 10%
except HS-45-KFA
Figure 18: Photocell Position in Heater
FUEL FILTER:
The Fuel Filter should be cleaned at least twice per heating season by rinsing it in clean 1-K kerosene. Contaminated fuel could make this necessary immediately (See Figure 19).
NOTE: To remove the filter from models HS-45 / 70T-KFA, turn filter 90° clockwise. To remove the filter from models HS-125T / 175T / 215T-KFA, turn filter 90° counter-clockwise.
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Photocell Wire |
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Circuit Board |
Fuel Filter |
Screw |
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Fuel Line |
Side Cover |
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Power Switch |
Power Switch Wire |
Figure 19: Fuel Filter Replacement |
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For best measurement of pressure, test with full tank of fuel. Optimum pressure occurs when the nose cone is cherry red and there are no extending flames from the heater.
Adjusting
Screw
Figure 20: Pump Pressure Adjustment
© 2012, Pinnacle Products International, Inc. |
11 |
Kerosene User’s Manual |
NEVER LEAVE HEATER
UNATTENDED WHILE BURN-
ING OR WHILE CONNECTED
TO A POWER SOURCE
Exploded View
Figure 21: Exploded View for Models HS-45 / 70T / |
125T / 175T / 215T-KFA |
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© 2012, Pinnacle Products International, Inc. |
12 |
Kerosene User’s Manual |
NEVER LEAVE HEATER
UNATTENDED WHILE BURN-
ING OR WHILE CONNECTED
TO A POWER SOURCE
Parts List
Item |
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Part Number for Models: |
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No. |
Description |
HS-45-KFA |
HS-70T-KFA |
HS-125T-KFA |
HS-175T-KFA |
HS-215T-KFA |
1 |
Fuel Tank Assembly |
70-002-0100 |
70-002-0100 |
70-002-0200 |
70-002-0300 |
70-002-0300 |
2 |
Drain Plug |
– |
– |
70-002-0105 |
70-002-0105 |
70-002-0105 |
3 |
Fuel Gauge Assembly |
70-007-0110 |
70-007-0115 |
70-007-0210 |
70-007-0210 |
70-007-0215 |
4 |
Fuel Filter Assembly |
70-003-0100 |
70-003-0100 |
70-003-0200 |
70-003-0200 |
70-003-0200 |
5 |
Fuel Cap |
70-006-0100 |
70-006-0100 |
70-006-0100 |
70-006-0100 |
70-006-0100 |
6 |
Power Cord |
70-034-0100 |
70-034-0100 |
70-034-0200 |
70-034-0200 |
70-034-0200 |
7 |
Power Switch |
70-038-0100 |
70-038-0100 |
70-038-0100 |
70-038-0100 |
70-038-0100 |
8 |
Window Display |
– |
– |
70-040-0100 |
70-040-0100 |
70-040-0100 |
9 |
Thermostat Control Knob |
– |
70-031-0100 |
70-031-0100 |
70-031-0100 |
70-031-0100 |
10 |
Lower Shell |
– |
– |
– |
– |
– |
11 |
Air Line |
70-035-0100 |
70-035-0200 |
70-035-0300 |
70-035-0400 |
70-035-0500 |
12 |
Thermostat Limit Control |
70-019-0100 |
70-019-0100 |
70-019-0100 |
70-019-0100 |
70-019-0200 |
13 |
Combustion Chamber Assembly |
70-011-0100 |
70-011-0200 |
70-011-0300 |
70-011-0400 |
70-011-0500 |
14 |
Photocell Bracket |
70-010-0101 |
70-010-0101 |
70-010-0101 |
70-010-0101 |
70-010-0101 |
15 |
Fuel Line |
70-036-0100 |
70-036-0200 |
70-036-0300 |
70-036-0400 |
70-036-0500 |
16 |
Photocell Assembly |
70-016-0100 |
70-016-0100 |
70-016-0100 |
70-016-0100 |
70-016-0100 |
17 |
Burner Head Assembly |
70-014-0100 |
70-014-0200 |
70-014-0300 |
70-014-0400 |
70-014-0500 |
18 |
Nozzle Kit |
70-015-0100 |
70-015-0200 |
70-015-0300 |
70-015-0400 |
70-015-0500 |
19 |
Nozzle Seal Washer |
– |
– |
– |
– |
– |
20 |
Nozzle Seal Spring |
– |
– |
– |
– |
– |
21 |
Nozzle Sleeve |
– |
– |
– |
– |
– |
22 |
Burner Head |
– |
– |
– |
– |
– |
23 |
Spark Plug Kit |
70-052-0100 |
70-052-0100 |
70-052-0200 |
70-052-0200 |
70-052-0200 |
24 |
Motor and Pump Assembly |
70-020-0550 |
70-020-0550 |
70-020-0555 |
70-020-0560 |
70-020-0565 |
25 |
Motor |
70-021-0500 |
70-021-0500 |
70-021-0510 |
70-021-0520 |
70-021-0520 |
26 |
Pump Body |
70-020-0101 |
70-020-0101 |
70-020-0101 |
70-020-0101 |
70-020-0401 |
27 |
Rotor Kit |
70-022-0100 |
70-022-0100 |
70-022-0100 |
70-022-0100 |
70-022-0200 |
28 |
Blade |
– |
– |
– |
– |
– |
29 |
End Pump Cover |
70-020-0102 |
70-020-0102 |
70-020-0102 |
70-020-0102 |
70-020-0102 |
30 |
Filter Kit |
70-054-0100 |
70-054-0100 |
70-054-0100 |
70-054-0100 |
70-054-0100 |
31 |
Lint Filter |
– |
– |
– |
– |
– |
32 |
Output Filter |
– |
– |
– |
– |
– |
33 |
End Filter Cover |
70-020-0103 |
70-020-0103 |
70-020-0103 |
70-020-0103 |
70-020-0103 |
34 |
Plug/Pump Adjustment Kit |
70-055-0100 |
70-055-0100 |
70-055-0100 |
70-055-0100 |
70-055-0100 |
35 |
Ball |
– |
– |
– |
– |
– |
36 |
Spring |
– |
– |
– |
– |
– |
37 |
Adjusting Screw |
– |
– |
– |
– |
– |
38 |
Nipple |
70-014-0104 |
70-014-0104 |
70-014-0104 |
70-014-0104 |
70-014-0104 |
39 |
Capacitor |
70-020-0125 |
70-020-0125 |
70-020-0200 |
70-020-0201 |
70-020-0201 |
40 |
Fan Assembly |
70-024-0100 |
70-024-0200 |
70-024-0300 |
70-024-0400 |
70-024-0400 |
41 |
Ignitor |
70-037-0300 |
70-037-0300 |
70-037-0300 |
70-037-0300 |
70-037-0300 |
42 |
Right Side Cover |
70-008-0100 |
70-008-0200 |
70-008-0300 |
70-008-0400 |
70-008-0450 |
43 |
Left Side Cover |
70-009-0100 |
70-009-0100 |
70-009-0200 |
70-009-0300 |
70-009-0300 |
44 |
Fan Guard |
70-016-0700 |
70-016-0700 |
70-016-0200 |
70-016-0200 |
70-016-0220 |
45 |
Main PCB Assembly |
70-027-0100 |
70-027-0200 |
70-027-0300 |
70-027-0300 |
70-027-0300 |
46 |
Fuse |
70-027-0101 |
70-027-0101 |
70-027-0101 |
70-027-0101 |
70-027-0101 |
47 |
Clip Nut |
70-001-0105 |
70-001-0105 |
70-001-0105 |
70-001-0105 |
70-001-0105 |
48 |
Upper Shell |
– |
– |
– |
– |
– |
49 |
Storage Box |
– |
– |
70-053-0100 |
70-053-0100 |
70-053-0100 |
50 |
Bushing Grommet |
70-017-0100 |
70-017-0100 |
70-017-0100 |
70-017-0100 |
70-017-0100 |
51 |
Socket Cover |
70-030-0100 |
70-030-0100 |
70-030-0100 |
70-030-0100 |
70-030-0100 |
52 |
Air Pressure Gauge |
70-025-0100 |
70-025-0100 |
70-025-0100 |
70-025-0100 |
70-025-0100 |
53 |
Cord Bushing |
70-033-0100 |
70-033-0100 |
70-033-0200 |
70-033-0200 |
70-033-0200 |
54 |
Electric Outlet |
70-029-0100 |
70-029-0100 |
70-029-0100 |
70-029-0100 |
70-029-0100 |
55 |
Handle |
70-001-0103 |
70-001-0103 |
– |
– |
– |
56 |
Front Handle |
– |
– |
70-042-0100 |
70-042-0200 |
70-042-0200 |
57 |
Rear Handle |
– |
– |
70-043-0105 |
70-043-0205 |
70-043-0205 |
58 |
Wheel Support Frame |
– |
– |
70-041-0101 |
70-041-0201 |
70-041-0201 |
59 |
Wheel Axle |
– |
– |
70-041-0115 |
70-041-0205 |
70-041-0205 |
60 |
Wheel |
– |
– |
70-041-0415 |
70-041-0415 |
70-041-0415 |
61 |
Wheel Nut |
– |
– |
70-041-0550 |
70-041-0550 |
70-041-0550 |
62 |
Hardware Kit |
70-056-0100 |
70-056-0100 |
70-056-0210 |
70-056-0210 |
70-056-0210 |
63 |
Cord Wrap |
70-032-0100 |
70-032-0100 |
70-032-0200 |
70-032-0200 |
70-032-0200 |
© 2012, Pinnacle Products International, Inc. |
13 |
Kerosene User’s Manual |
NEVER LEAVE HEATER
UNATTENDED WHILE BURN-
ING OR WHILE CONNECTED
TO A POWER SOURCE
Wiring Diagrams
Figure 22: Model HS-45-KFA
Figure 24: Model HS-125T / 175T / 215T- |
KFA |
Figure 23: Model HS-70T-KFA
© 2012, Pinnacle Products International, Inc. |
14 |
Kerosene User’s Manual |
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NEVER LEAVE HEATER |
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UNATTENDED WHILE BURN- |
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ING OR WHILE CONNECTED |
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TO A POWER SOURCE |
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Troubleshooting |
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Problem |
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Possible Cause |
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Solution |
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Heater fires, but Main PCB shuts |
1. Incorrect pump pressure |
1. |
Adjust Pump Pressure (Page 11) |
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heater off after a short period of time. |
2. Dirty Input, Output or Lint Filter |
2. |
Clean/replace Air Filter (Page 9) |
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Lamp is flickering, and LED display |
3. |
Dirty Fuel Filter |
3. |
Clean/replace Fuel Filter (Page 11) |
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shows “E1”. |
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4. |
Nozzle is Dirty |
4. |
Clean/replace Nozzle (Page 10) |
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5. |
Photocell lens is Dirty |
5. |
Clean/replace Photocell (Page 10) |
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6. |
Photocell not installed properly |
6. |
Adjust Photocell position (Page 10) |
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7. |
Photocell Defective |
7. |
Replace Photocell (Page 10) |
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8. |
Improper electrical connection between |
8. |
Check wiring connections (See Wiring |
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Main PCB and Photocell. |
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Diagrams, Page 14) |
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Heater will not operate, or motor runs |
1. No kerosene in fuel tank |
1. |
Fill tank with fresh kerosene |
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for short time. Lamp flickers and LED |
2. Incorrect pump pressure |
2. |
Adjust Pump Pressure (Page 11) |
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display shows “E1”. |
3. |
Corroded Spark Plug or incorrect plug |
3. |
Clean/replace Spark Plug (Page 10) |
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gap. |
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4. |
Dirty Fuel Filter |
4. |
Clean/replace Fuel Filter (Page 11) |
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5. |
Dirty Nozzle |
5. |
Clean/replace Nozzle (Page 10) |
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6. |
Moisture in Fuel/Fuel Tank |
6. |
Rinse out fuel tank with clean fresh |
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kerosene (Page 9) |
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7. |
Improper electrical connection between |
7. |
Inspect all electrical connections. See |
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Transformer and Circuit Board |
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Wiring Diagrams (Page 14) |
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8. |
Ignitor Wire not connected to Spark |
8. |
Re-attach Ignitor wire to Spark Plug |
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Plug |
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(Page 10) |
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9. |
Defective Ignitor |
9. |
Replace Ignitor |
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Fan does not operate when heater is |
1. Thermostat is set too low (Does not |
1. |
Rotate thermostat to a higher setting |
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plugged in and Power Switch is in the |
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“ON” position. The lamp is flickering or |
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apply to HS-45-KFA) |
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2. |
Broken electrical connection between |
2. |
Inspect all electrical connections. See |
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on and LED Display shows “E1” or |
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Main PCB and motor |
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Wiring Diagrams (Page 14) |
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“E2”. |
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Lamp is flickering, and LED display |
1. Thermostat Switch has failed |
1. |
Replace Thermostat Switch. Wiring |
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shows “E3” |
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Diagrams (Page 14) |
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Poor Combustion and / or excess soot |
1. Dirty Input, Output or Lint Filter |
1. |
Clean/replace Air Filter (Page 9) |
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production |
2. |
Dirty Fuel Filter |
2. |
Clean/replace Fuel Filter (Page 10) |
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3. |
Poor quality of fuel |
3. |
Be sure fuel is not contaminated or old |
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4. |
PSI is too high or too low |
4. |
Use proper pressure (Page 11) |
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Heater does not turn on and the lamp |
1. Temperature limit sensor has |
1. |
Push Power Switch to “OFF” and allow |
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is not lit |
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overheated |
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heater to cool for 10 minutes. Push |
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Power Switch to back to “ON” |
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2. |
No electrical power |
2. |
Check power cord and extension cord |
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to insure of proper connection. Test |
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power supply |
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3. |
Fuse Blown |
3. |
Check/replace Fuse |
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4. |
Improper electrical connection between |
4. |
Inspect all electrical connections. Wiring |
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Temperature Limit Sensor and Circuit |
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Diagrams (Page 14) |
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Board |
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© 2012, Pinnacle Products International, Inc. |
15 |
Kerosene User’s Manual |
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