HeatStream HS-215T-KFA User Manual [en, es, fr]

User ’s Manual and
Operating Instructions
Model Numbers: HS-45-KFA, HS-70T-KFA, HS-125T-KFA,
HS-175T-KFA, HS-215T-KFA
FAILURE TO COMPLY WITH THE PRECAUTIONS AND INSTRUCTIONS PROVIDED WITH THIS HEATER, CAN RESULT IN DEATH, SERIOUS BODILY INJURY AND PROPERTY LOSS OR DAMAGE FROM HAZARDS OF FIRE, EXPLOSION, BURN. ASPHYXIATION, CARBON MONOXIDE POISONING AND / OR ELECTRIC SHOCK.
ONLY PERSONS WHO CAN UNDERSTAND AND FOLLOW THE INSTRUCTIONS SHOULD USE OR SERVICE THIS HEATER.
IF YOU NEED ASSISTANCE OR HEATER INFORMATION SUCH AS AN INSTRUCTIONS MANUAL, LABEL, ETC. CONTACT THE MANUFACTURER.
WARNING
This is an unvented portable heater. It uses air (oxygen) from the area in which it is used. Adequate combustion and ventilation air must be provided. Refer to VENTILATION on Page 7.
© Pinnacle Products International, Inc.
668 Stony Hill Road #302 Yardley, PA 19067 USA Toll Free: (800) 641-6996
Fax: (215) 891-8461 Web: www.heatstream.us Email: info@pinnacleint.com
701000273-12
Table of Contents
DANGER
DANGER
NEVER LEAVE HEATER UNATTENDED WHILE BURN­ING OR WHILE CONNECTED
TO A POWER SOURCE
Safety Information........................................... 2-3
Unpacking ...........................................................3
Features ......................................................... 3-4
Assembly ........................................................ 5-6
Operation .........................................................7-9
Fuels .................................................................. 7
Theory of Operation ........................................... 7
Ventilation .......................................................... 7
Safety Information
WARNING
KEEP SOLID COMBUSTIBLES, SUCH AS BUILDING MATERIALS, PAPER OR CARD­BOARD, A SAFE DISTANCE AWAY FROM THE HEATER AS RECOMMENDED BY THESE INSTRUCTIONS. NEVER USE THE HEATER IN SPACES WHICH DO OR MAY CONTAIN VOLATILE OR AIRBORNE COMBUSTIBLES, OR PRODUCTS SUCH AS GASOLINE, SOLVENTS, PAINT THINNERS, DUST PARTICLES OR UNKNOWN CHEMICALS.
WARNING
WARNING
these safety and operating instructions.
California Residents: Combustion by-products
produced when using this product contain carbon monoxide, a chemical known to the state of California to cause cancer and birth defects (or other reproductive harm).
Massachusetts Residents: Massachusetts state law
prohibits the use of this heater in any building which is used in whole or in part for human habitation. Use of this heating device in Massachusetts requires local fire department permit (M.G.L.C. 148, Section 10A).
New York City Residents: The New York City Fire
Code prohibits the storage, handling and use of kerosene fueled heaters for space heating. Any person violating that provision may be punished by a fine up to $10,000 and a term of imprisonment up to 6 months.
WARNING
the filter and seals. Any damage caused by using Bio­Diesel will not be covered by warranty.
result in death or serious injury.
FIRE, BURN, INHALATION, AND EXPLOSION HAZARD.
NOT FOR HOME OR RECREATIONAL USE.
Do not operate this heater until you have read, and thoroughly understand
This heater is NOT suitable for use with
Bio-Diesel; use of Bio-Diesel will damage
Indicates an im minen tly hazardous situation which, if not avoided, WILL
Long Term Storage ......................................... 8-9
Maintenance ................................................. 9-11
Exploded View ................................................. 12
Replacement Parts .......................................... 13
Wiring Diagram ................................................ 14
Troubleshooting ............................................... 15
Warranty ............................................ Back Cover
WARNING
COULD result in death or serious injury.
CAUTION
result in minor or moderate injury.
This is a kerosene, direct-fired, forced air heater. It is primarily intended for use for temporary heating of buildings under construction, alteration or repair. Direct-fired means that all of the combustion products of the heater enter the heated space. This appliance is rated at 98% combustion efficiency, but does produce small amounts of carbon monoxide. Carbon monoxide is toxic.
Humans can tolerate small amounts of carbon monoxide, and precautions should be taken to provide proper ventilation. Failure to provide proper ventilation according to this manual can result in death. Early signs of carbon monoxide poisoning resemble the flu. Symptoms of improper ventilation are:
headache * dizziness * burning of the nose and eyes
*
For optimal performance of this heater, it is strongly suggested that 1-K kero sene be used. 1-K kerosene has been refined to virtually eliminate contami nants, such as sulfur, which can cause a rotten egg odor during the operation of the heater. However, #1 or #2 fuel oil (diesel fuel) may also be used if 1-K kero sene is not available. Be advised that these fuels do not burn as clean as 1-K kerosene, and care should be taken to provide more fresh air ventilation to accommodate any added contaminants that may be added to the heated space. Use of #1 or #2 fuel oil may result in more periodic maintenance.
*
WARNING
- Use this heater only in well ventilated areas! Provide at least a three square foot (2,800 sq cm) opening of outside air for every 100,000 BTU/hr of heater rating.
- People with breathing problems should consult a physician
before using the heater.
- Carbon Monoxide Poisoning: Early signs of carbon monoxide
poisoning resemble flu-like symptoms such as headaches, dizziness, and/or nausea. If you have these symptoms, your heater may not be working properly.
Indicates a poten tially hazardous situation which, if not avoided,
Indicates a poten tially hazardous situa tion which, if not avoided, MAY
Carbon Monoxide poisoning may lead to death!
nausea * dry mouth * sore throat
Risk of indoor air pollution!
© 2012, Pinnacle Products International, Inc.
2
Kerosene User’s Manual
Safety Information (continued)
NEVER LEAVE HEATER UNATTENDED WHILE BURN­ING OR WHILE CONNECTED
TO A POWER SOURCE
Simply locate fan in safe, desired position on level ground, and connect to approved power source.
-
Get fresh air at once! Have the heater serviced. Some people
are more affected by carbon monoxide than others. These include pregnant women, those with heart or lung problems, anemia, or those under the influence of alcohol, or at high altitudes.
WARNING
Risk of burns / fire / explosion!
- NEVER use fuels such as gasoline, benzene, paint thinners, or
other oil compounds in this heater (RISK OF FIRE OR EXPLOSION).
- NEVER refill the heater’s fuel tank while heater is operating or
still hot. This heater is EXTREMELY HOT while in operation.
- Keep all combustible materials away from this heater.
- NEVER block air inlet (rear) or air outlet (front) of heater.
- NEVER use duct work in front or at rear of heater.
- NEVER move or handle heater while still hot.
- NEVER transport heater with fuel in its tank.
- If equipped with a thermostat, the heater may start at any time.
- ALWAYS locate heater on a stable and level surface.
Unpacking
- ALWAYS keep children and animals away from heater.
- Bulk fuel storage should be a minimum of 25 ft. from heaters,
torches, portable generators, or other sources of ignition. All fuel storage should be in accordance with federal, state, or local authorities having jurisdiction.
- Never use this heater in living or sleeping areas.
- NEVER use this heater where flam mable vapors may be
present.
WARNING
- Use only the electrical power (voltage and frequency) specified on the model plate of the heater. Use only a three- prong, grounded outlet and extension cord.
Risk of electric shock!
- ALWAYS install the heater so that it is not directly exposed to
water spray, rain, dripping water, or wind.
- ALWAYS unplug the heater when not in use.
Minimum clearance from Combustibles:
45k 70k 125k 175k 215k Top 4 ft. 4 ft. 4 ft. 4 ft. 4 ft. Sides 4 ft. 4 ft. 4 ft. 4 ft. 4 ft.
Front 8 ft. 8 ft. 8 ft. 8 ft. 10 ft.
Remove the heater and all of the packaging materials from the shipping carton. NOTE: Save the box and packaging materials for future storage. Check the chart below to be sure that you have all of the parts
Features
required to assembly your heater. If you find that any parts are missing, call 215-891-8460 for assistance in receiving the missing components.
Figure 1: Features of Models HS-45/70T-KFA
© 2012, Pinnacle Products International, Inc.
3
Kerosene User’s Manual
Features (Continued)
NEVER LEAVE HEATER UNATTENDED WHILE BURN­ING OR WHILE CONNECTED
TO A POWER SOURCE
Figure 2: Features of Models HS-125T/175T/215T-KFA
HS-45-KFA HS-70T-KFA HS-125T-KFA HS-175T-KFA HS-215T-KFA
Fuel Consumption Rate (Gallons)
.35 .53 .95 1.34 1.63
Figure 3: Product Specifications
© 2012, Pinnacle Products International, Inc.
4
Kerosene User’s Manual
NEVER LEAVE HEATER UNATTENDED WHILE BURN­ING OR WHILE CONNECTED
TO A POWER SOURCE
Assembly
HS-45-KFA HS-70T-KFA HS-125T-KFA HS-175T-KFA HS-215T-KFA
Wheel support frame NO NO YES YES YES
Wheel (2 pieces) NO NO YES YES YES
Front and Rear Handle NO NO YES YES YES
Axle NO NO YES YES YES
Top Handle YES YES NO NO NO Screws & Nuts (A) 8 each NO NO YES YES YES Screws & Nuts (B) 4 each YES YES NO NO NO Wheel Nuts and Bushings NO NO YES YES YES
Cord Wrap YES YES YES YES YES
Handle
Hardware Kit Part#
70-056-0100
(HS-45 / 70T-KFA)
Cord Wraps Wheels
Screws and Nuts(4 ea.)
Figure 4: Hardware Components
Wheel Support Frame
Front Handle
Frame Component Hardware
Wheel Nuts
Bushings
Screws and Nuts (4 ea.) and Cord
Wraps
Hardware Kit Part#: 70-056-0210 (HS-125T/ 175T / 215T-KFA)
Rear Handle
Axle
Figure 5: Frame Components for models HS-125T / 175T / 215T-KFA
© 2012, Pinnacle Products International, Inc.
5
Kerosene User’s Manual
Assembly (Continued)
CAUTION
NEVER LEAVE HEATER UNATTENDED WHILE BURN­ING OR WHILE CONNECTED
TO A POWER SOURCE
MODELS HS-45/70T-KFA ONLY
- Tools required: Medium phillips screw driver.
ASSEMBLING HANDLE
1.Align the holes in the upper housing with the 2 holes in the
handle as shown in Figure 6.
2. Insert and tighten screws securely with screw driver.
Handle
Screw
Figure 6: Attaching Handle for models HS-45 / 70T-KFA
ASSEMBLING CORDWRAP
1. Insert tabs on cordwrap into slots in shell support, lining up the holes on the cordwrap with those on the side cover.
2. Insert and tighten screws securely with screw driver.
ASSEMBLING CORDWRAP
1. Align holes in cordwrap with corresponding holes in rear handle. Insert screws (B) through holes, attach nuts and tighten (see Figure 7.).
MODELS HS-125T/175T/215T-KFA ONLY
- Tools required: Medium phillips screw driver, 5/16” open end
or adjustable wrench, needle nose pliers.
ASSEMBLING FRAME AND WHEELS
1. Slide axle through holes in wheel support frame. Slide wheel bushings and flat washer (A) on to each end of axle.
2. Slide wheels on to each axle, being sure that the valve stem (if pneumatic) is to the outside (see Figure 7.).
3. Attach wheel nut to threaded axle and tighten.
4. Place heater on the assembled frame, making sure that the air inlet end is by the wheels, and the mounting holes on the tank flange of the heater align with holes in frame.
5. Take the front handle and align the mounting holes with the corresponding holes in the tank flange/wheel frame. Slide a screw (A) through the holes and loosely attach a nut. Repeat for the other 3 holes, then fully tighten all 4 screws and nuts.
6. Repeat this process with the rear handle
NOTE: The front handle is longer than the rear handle.
© 2012, Pinnacle Products International, Inc.
.
Figure 7 Attaching Handle for models HS-125T / 175T / 215T-KFA
Do not operate heater without support frame fully assembled to tank.
6
Kerosene User’s Manual
Operation
CAUTION
KEROSENE (1-K)
For optimal performance of this heater, it is strongly suggested that 1-K kero sene be used. 1-K kerosene has been refined to virtually eliminate contami nants, such as sulfur, which can cause a rotten egg odor during the operation of the heater. However, #1 or #2 fuel oil (diesel fuel) may also be used if 1-K kerosene is not available. Be advised that these fuels do not burn as clean as 1-K kerosene, and care should be taken to provide more fresh air ventilation to accommodate any added contaminants that may be added to the heated space. Using diesel fuel can cause excess soot production. DO NOT use any fuel that is not approved above.
NOTE: Kerosene should only be stored in a blue container that is clearly mark ed “kerosene”. Never store kero sene in a red container. Red is associ ated with gasoline.
- NEVER store kerosene in the living space. Kerosene should be
stored in a well ventilated area outside the living area.
- NEVER use fuel such as gasoline, benzene, alcohol, white gas,
camp stove fuel, paint thinners, or other oil compounds in this heater (THESE ARE VOLATILE FUELS THAT CAN CAUSE A FIRE OR EXPLOSION).
- NEVER store kerosene in direct sunlight or near a source of
heat.
- NEVER use kerosene that has been stored from one season to
the next. Kerosene deteriorates over time. OLD KEROSENE WILL NOT BURN PROPERLY IN THIS HEATER.
- Use 1-K kerosene in this heater. #1 fuel is a suitable substitute.
THEORY OF OPERATION Fuel System: This heater is equipped with an air pump that
operates off of the electric motor. The pump forces air through the air line connected to the fuel tank, drawing fuel to the nozzle in the burner head. Air also passes through the nozzle where it mixes with the fuel and is sprayed into the combustion chamber in a fine mist.
Quick-Fire Ignition: A transformer sends high voltage to a two
pronged spark plug. The spark ignites the fuel/air mixture as it is sprayed into the combustion chamber.
NEVER LEAVE HEATER UNATTENDED WHILE BURN­ING OR WHILE CONNECTED
TO A POWER SOURCE
Figure 8 Theory of Operation
Electrical System Protection: The heaters’ electrical system
is protected by a circuit breaker that protects the system components from damage. If the heater fails, check the fuse first, and replace if necessary.
Flame Sensor: The heater uses a photocell to “see” the flame
in the combustion chamber. Should the flame extinguish, the sensor will stop electrical current and the heater will shut off.
FUELING THE HEATER
NEVER FILL THE FUEL TANK INDOORS.
ALWAYS FILL THE TANK OUTDOORS. BE SURE THAT THE HEATER IS ON LEVEL GROUND WHEN FUELING, AND NEVER OVERFILL THE FUEL TANK.
WARNING
EXPLOSION COULD RESULT.
It is always a good idea to fire the heater outdoors for the first time. This will allow any oils used in the manufacturing process to be burned off in a safe environment. This initial burn should last at least 10 minutes
NEVER REFUEL THIS HEATER WHILE IT
IS HOT OR OPERATING. FIRE OR
Air System: A fan is turned by the heavy duty motor, which
forces air around and into the combustion chamber, where it is super-heated and forced out the front of the chamber.
Temperature Limit Control: This heater is equipped with a
Temperature Limit Control designed to turn the heater off should the internal temperature rise to an unsafe level. If this device activates and turns your heater off, it may require service.
Once the temperature falls below the reset temperature, you will be able to start your heater.
© 2012, Pinnacle Products International, Inc.
VENTILATION
Risk of indoor air pollution. Use heater only in well ventilated areas.
Always provide a fresh air opening in the heated space of at least three square feet (2,800 sq. cm) for each 100,000 BTU/Hr. of heater output. Provide a larger opening if more heaters are being used. As an example, an HS-215T-KFA heater will require:
- a two-car garage door open 6 inches, or
- a single car garage open 9 inches, or
- two thirty two inch wide windows open fifteen inches.
7
Kerosene User’s Manual
Operation (Continued)
NEVER LEAVE HEATER UNATTENDED WHILE BURN­ING OR WHILE CONNECTED
TO A POWER SOURCE
TO START THE HEATER
1. Fill the tank with kerosene until fuel gauge points to “F”.
2. Be sure fuel cap is secure.
3. Plug power cord into three prong, grounded extension cord and plug extension cord into three prong 120V grounded out­let. The extension cord should be at least six feet long.
- Extension cord wire size requirements are as follows:
6 to 10 feet (1.8 to 3 meters), use 18 AWG wire.11 to 100 feet (3.4 to 30.4 meters), use 16 AWG wire.101 to 200 feet (30.8 to 61 meters), use 14 AWG wire.
4. Turn thermostat control knob to desired temperature setting (70/125/175/215 only). The setting range is from 40°F to 110 F. Push the Power switch to the “ON” position (See figure 9). The power indicator lamp and room temperature display (125/175/215 only) will light and the heater will start.
NOTE: The room temperature display (125/175/215 only) will indicate the following:
- When temperature is less than 0°F, display says “LO”.
- When temperature is above 99°F, display says “HI”.
- Between 0°and 99°F display shows actual temperature.
5. If the heater does not fire, the thermostat may be set too low. Turn the Control Knob to a higher setting until heater fires. If the heater still does not start, push Power Switch to “OFF”, then back to “ON”. If heater still does not fire, see Troubleshooting Guide on Page 15.
NOTE: The electrical components of this heater are protected by a fuse mounted in the PC board. If the heater fails to fire, check this fuse first, and replace if necessary. Also check the power source to be sure that the proper voltage is being provided to the heater.
Lamp
Room Temp. Display(Except HS-70T-KFA)
TO RESTART THE HEATER
1. Wait ten seconds after shutting off heater.
2. Turn the Power Switch to “ON” position.
3. Be sure to follow all starting procedure precautions.
ELECTRICAL OUTLET
WARNING
- Never plug in an appliance with more than a 5 amp rating into this outlet.
- Always keep outlet covered when not in use.
°
Shock Hazard!
Storage Drawer (except HS-45 / 70T-KFA)
Electric Outlet (120v 5amp max non fused)
Figure 10: Electric Outlet Detail
LONG TERM STORAGE
Drain Fuel Tank
For models HS-45/70T-KFA, drain fuel through the fuel cap open­ing using an approved siphon. For models HS-125/175/215-KFA, drain fuel through the Drain Plug at the bottom of the Fuel Tank.
2. To remove the Drain Plug (125/175/215), pull the Plug Grip
downward and remove seal head from drain hole in tank (See Figure 11).
Power Switch
Thermostat Control Knob
Models HS-70T / 125T / 175T / 215T-KFA
Power Switch
Model HS-45-KFA
Figure 9: Control Panel for all models
TO STOP THE HEATER
Simply turn the Power switch to “OFF” position and unplug the Power Cord.
© 2012, Pinnacle Products International, Inc.
Plug Grip
Figure 11: Drain Plug Removal
8
Kerosene User’s Manual
Drain Plug
Operation (Continued)
NEVER LEAVE HEATER UNATTENDED WHILE BURN­ING OR WHILE CONNECTED
TO A POWER SOURCE
3. Using a small amount of kerosene, rinse and swirl the kerosene inside of the Fuel Tank. Empty the tank fully.
4. To replace, push the drain head fully into the drain hole and secure by pushing the seal cap fully into the head hole (See Figure 12).
IMPORTANT: Never store leftover kerosene over the summer. Using old fuel can damage your heater.
Drain Plug
Fuel Tank
Seal Head
Head Flange
Head Flange
Cap Flange
Seal Cap
Figure 12: Drain Plug Reinstall
Maintenance
WARNING
Use only original equipment replacement parts. The use of alternate or third party components can cause unsafe operating conditions, and will void your warranty.
We suggest following a maintenance schedule as follows:
FUEL/FUEL TANK:
Flush every 200 hours of operation or as needed. Do not use water to flush the tank. Use fresh 1-K kerosene only.
AIR FILTERS:
The Air Intake Filter should be replaced or washed with soap and water and dried thoroughly every 500 hours of operation, or less, depending on conditions. The Output and Lint Filters should be replaced every 500 hours of operation or less, depending on conditions.
NOTE: Use of diesel may require additional maintenance..
FAN BLADES:
Blades should be cleaned at least once per heating season, depending on conditions. Remove all accumulated dust and dirt with a damp cloth, taking care not to bend any of the fan blades. Be sure fan blades are dry before re-starting the heater. For Fan removal, see Figure
14.
Never service heater while it is plugged in or while hot!
Lint Filter
End Filter Cover
Figure 13: Filter Replacement
Set Screw
Motor Shaft
Fan Blade
Figure 14: Fan Replacement
Air Output Filter
Intake Filter
Flush
© 2012, Pinnacle Products International, Inc.
9
Kerosene User’s Manual
Maintenance (Continued)
NEVER LEAVE HEATER UNATTENDED WHILE BURN­ING OR WHILE CONNECTED
TO A POWER SOURCE
NOZZLES:
Nozzles should be cleaned or replaced at least once per heating season. Contaminated fuel could make this necessary immediately To clean dirt from nozzle, blow compressed air through nozzle front. It may be necessary to soak nozzle in clean 1-K kerosene to help loosen any particles.
NOTE: Use of diesel may require additional maintenance. Using this heater without proper maintenance or with contaminated or old fuel may lead to improper combustion and possible soot production. BE SURE FUEL USED  IS APPROVED (see OPERATION on page 6).
.
Burner Head
Screw
Spark Plug
Ignitor Wire
Fuel Line Hose
Air Line Hose
SPARK PLUG:
Clean and re-gap every 600 hours of operation, or replace as needed.After removing the Spark Plug, clean the terminals with a wire brush. Re-gap the terminals to 0.140” (3.5mm).
Ignitor Wire
Spark Plug
Burner Head
Gap
Figure 16: Spark Plug Replacement
PHOTOCELL:
The Photocell should be cleaned at least once per heating season or more depending on conditions. Use a cotton swap dipped in water or alcohol to clean the lens of the Photocell. Note the proper Photocell position as noted in Figure 17 and Figure 18.
Burner Head
Nozzle
Nozzle Face
Air Line Fitting
Fuel Line Fitting
Figure 15: Nozzle Replacement
© 2012, Pinnacle Products International, Inc.
Photocell
Installing Photocell:
1) Incorrect
2) Correct
Figure 17: Photocell Positioning
10
Kerosene User’s Manual
Photocell Lens
Maintenance (Continued)
NEVER LEAVE HEATER UNATTENDED WHILE BURN­ING OR WHILE CONNECTED
TO A POWER SOURCE
Photocell Wire
Circuit Board
except HS-45-KFA
Figure 18: Photocell Position in Heater
Use of diesel may require additional maintenance.
maintenance can lead to poor combustion and soot production!
PUMP PRESSURE ADJUSTMENT:
While heater is operating, turn relief valve clockwise to increase, counterclockwise to decrease (see Figure 20). Use flat blade screwdriver to turn valve. Correct pump pressure is as follows:
Improper
Model # Pump Pressure
HS-45-KFA 3.0 PSI
HS-70T-KFA 4.0 PSI HS-125T-KFA 5.0 PSI HS-175T-KFA 7.5 PSI HS-215T-KFA 9.0 PSI
Tolerance ± 10%
For best measurement of pressure, test with full tank of fuel. Optimum pressure occurs when the nose cone is
cherry red and there are no extending flames from the heater.
FUEL FILTER:
The Fuel Filter should be cleaned at least twice per heating season by rinsing it in clean 1-K kerosene. Contaminated fuel could make this necessary immediately (See Figure 19).
NOTE: To remove the filter from models HS-45 / 70T-KFA, turn filter 90°clockwise. To remove the filter from models HS-125T / 175T / 215T-KFA, turn filter 90°counter-clockwise.
Photocell Wire
Circuit Board
Fuel Filter
Side Cover
Power Switch
Screw
Fuel Line
Power Switch Wire
Adjusting
Screw
Figure 19: Fuel Filter Replacement
© 2012, Pinnacle Products International, Inc.
Figure 20: Pump Pressure Adjustment
11
Kerosene User’s Manual
Exploded View
NEVER LEAVE HEATER UNATTENDED WHILE BURN­ING OR WHILE CONNECTED
TO A POWER SOURCE
Figure 21: Exploded View for Models HS-45 / 70T / 125T / 175T / 215T-KFA
© 2012, Pinnacle Products International, Inc.
12
Kerosene User’s Manual
NEVER LEAVE HEATER UNATTENDED WHILE BURN­ING OR WHILE CONNECTED
TO A POWER SOURCE
Parts List
Item Part Number for Models: No. Description HS-45-KFA HS-70T-KFA HS-125T-KFA HS-175T-KFA HS-215T-KFA
1 Fuel Tank Assembly 70-002-0100 70-002-0100 70-002-0200 70-002-0300 70-002-0300 2 Drain Plug 70-002-0105 70-002-0105 70-002-0105 3 Fuel Gauge Assembly 70-007-0110 70-007-0115 70-007-0210 70-007-0210 70-007-0215 4 Fuel Filter Assembly 70-003-0100 70-003-0100 70-003-0200 70-003-0200 70-003-0200 5 Fuel Cap 70-006-0100 70-006-0100 70-006-0100 70-006-0100 70-006-0100 6 Power Cord 70-034-0100 70-034-0100 70-034-0200 70-034-0200 70-034-0200 7 Power Switch 70-038-0100 70-038-0100 70-038-0100 70-038-0100 70-038-0100 8 Window Display 70-040-0100 70-040-0100 70-040-0100 9 Thermostat Control Knob 70-031-0100 70-031-0100 70-031-0100 70-031-0100
10 Lower Shell
11 Air Line 70-035-0100 70-035-0200 70-035-0300 70-035-0400 70-035-0500 12 Thermostat Limit Control 70-019-0100 70-019-0100 70-019-0100 70-019-0100 70-019-0200 13 Combustion Chamber Assembly 70-011-0100 70-011-0200 70-011-0300 70-011-0400 70-011-0500 14 Photocell Bracket 70-010-0101 70-010-0101 70-010-0101 70-010-0101 70-010-0101 15 Fuel Line 70-036-0100 70-036-0200 70-036-0300 70-036-0400 70-036-0500 16 Photocell Assembly 70-016-0100 70-016-0100 70-016-0100 70-016-0100 70-016-0100 17 Burner Head Assembly 70-014-0100 70-014-0200 70-014-0300 70-014-0400 70-014-0500 18 Nozzle Kit 70-015-0100 70-015-0200 70-015-0300 70-015-0400 70-015-0500 19 Nozzle Seal Washer – 20 Nozzle Seal Spring – 21 Nozzle Sleeve – 22 Burner Head – 23 Spark Plug Kit 70-052-0100 70-052-0100 70-052-0200 70-052-0200 70-052-0200 24 Motor and Pump Assembly 70-020-0550 70-020-0550 70-020-0555 70-020-0560 70-020-0565 25 Motor 70-021-0500 70-021-0500 70-021-0510 70-021-0520 70-021-0520 26 Pump Body 70-020-0101 70-020-0101 70-020-0101 70-020-0101 70-020-0401 27 Rotor Kit 70-022-0100 70-022-0100 70-022-0100 70-022-0100 70-022-0200 28 Blade – 29 End Pump Cover 70-020-0102 70-020-0102 70-020-0102 70-020-0102 70-020-0102 30 Filter Kit 70-054-0100 70-054-0100 70-054-0100 70-054-0100 70-054-0100 31 Lint Filter – 32 Output Filter – 33 End Filter Cover 70-020-0103 70-020-0103 70-020-0103 70-020-0103 70-020-0103 34 Plug/Pump Adjustment Kit 70-055-0100 70-055-0100 70-055-0100 70-055-0100 70-055-0100 35 Ball – 36 Spring – 37 Adjusting Screw – 38 Nipple 70-014-0104 70-014-0104 70-014-0104 70-014-0104 70-014-0104 39 Capacitor 70-020-0125 70-020-0125 70-020-0200 70-020-0201 70-020-0201 40 Fan Assembly 70-024-0100 70-024-0200 70-024-0300 70-024-0400 70-024-0400 41 Ignitor 70-037-0300 70-037-0300 70-037-0300 70-037-0300 70-037-0300 42 Right Side Cover 70-008-0100 70-008-0200 70-008-0300 70-008-0400 70-008-0450 43 Left Side Cover 70-009-0100 70-009-0100 70-009-0200 70-009-0300 70-009-0300 44 Fan Guard 70-016-0700 70-016-0700 70-016-0200 70-016-0200 70-016-0220 45 Main PCB Assembly 70-027-0100 70-027-0200 70-027-0300 70-027-0300 70-027-0300 46 Fuse 70-027-0101 70-027-0101 70-027-0101 70-027-0101 70-027-0101 47 Clip Nut 70-001-0105 70-001-0105 70-001-0105 70-001-0105 70-001-0105 48 Upper Shell – 49 Storage Box 70-053-0100 70-053-0100 70-053-0100 50 Bushing Grommet 70-017-0100 70-017-0100 70-017-0100 70-017-0100 70-017-0100 51 Socket Cover 70-030-0100 70-030-0100 70-030-0100 70-030-0100 70-030-0100 52 Air Pressure Gauge 70-025-0100 70-025-0100 70-025-0100 70-025-0100 70-025-0100 53 Cord Bushing 70-033-0100 70-033-0100 70-033-0200 70-033-0200 70-033-0200 54 Electric Outlet 70-029-0100 70-029-0100 70-029-0100 70-029-0100 70-029-0100 55 Handle 70-001-0103 70-001-0103 – 56 Front Handle 70-042-0100 70-042-0200 70-042-0200 57 Rear Handle 70-043-0105 70-043-0205 70-043-0205 58 Wheel Support Frame 70-041-0101 70-041-0201 70-041-0201 59 Wheel Axle 70-041-0115 70-041-0205 70-041-0205 60 Wheel 70-041-0415 70-041-0415 70-041-0415 61 Wheel Nut 70-041-0550 70-041-0550 70-041-0550 62 Hardware Kit 70-056-0100 70-056-0100 70-056-0210 70-056-0210 70-056-0210 63 Cord Wrap 70-032-0100 70-032-0100 70-032-0200 70-032-0200 70-032-0200
© 2012, Pinnacle Products International, Inc.
13
Kerosene User’s Manual
Wiring Diagrams
NEVER LEAVE HEATER UNATTENDED WHILE BURN­ING OR WHILE CONNECTED
TO A POWER SOURCE
Figure 22: Model HS-45-KFA Figure 23: Model HS-70T-KFA
Figure 24: Model HS-125T / 175T / 215T-
KFA
© 2012, Pinnacle Products International, Inc.
14
Kerosene User’s Manual
Troubleshooting
NEVER LEAVE HEATER UNATTENDED WHILE BURN­ING OR WHILE CONNECTED
TO A POWER SOURCE
Problem
Heater fires, but Main PCB shuts heater off after a short period of time. Lamp is flickering, and LED display shows “E1”.
Heater will not operate, or motor runs for short time. Lamp flickers and LED display shows “E1”.
Possible Cause Solution
1. Incorrect pump pressure
2. Dirty Input, Output or Lint Filter
3. Dirty Fuel Filter
4. Nozzle is Dirty
5. Photocell lens is Dirty
6. Photocell not installed properly
7. Photocell Defective
8. Improper electrical connection between Main PCB and Photocell.
1. No kerosene in fuel tank
2. Incorrect pump pressure
3. Corroded Spark Plug or incorrect plug gap.
4. Dirty Fuel Filter
5. Dirty Nozzle
6. Moisture in Fuel/Fuel Tank
7. Improper electrical connection between Transformer and Circuit Board
8. Ignitor Wire not connected to Spark Plug
9. Defective Ignitor
1. Adjust Pump Pressure (Page 11)
2. Clean/replace Air Filter (Page 9)
3. Clean/replace Fuel Filter (Page 11)
4. Clean/replace Nozzle (Page 10)
5. Clean/replace Photocell (Page 10)
6. Adjust Photocell position (Page 10)
7. Replace Photocell (Page 10)
8. Check wiring connections (See Wiring Diagrams, Page 14)
1. Fill tank with fresh kerosene
2. Adjust Pump Pressure (Page 11)
3. Clean/replace Spark Plug (Page 10)
4. Clean/replace Fuel Filter (Page 11)
5. Clean/replace Nozzle (Page 10)
6. Rinse out fuel tank with clean fresh kerosene (Page 9)
7. Inspect all electrical connections. See Wiring Diagrams (Page 14)
8. Re-attach Ignitor wire to Spark Plug (Page 10)
9. Replace Ignitor
Fan does not operate when heater is plugged in and Power Switch is in the “ON” position. The lamp is flickering or on and LED Display shows “E1” or “E2”.
Lamp is flickering, and LED display shows “E3”
Poor Combustion and / or excess soot production
Heater does not turn on and the lamp is not lit
1. Thermostat is set too low (Does not apply to HS-45-KFA)
2. Broken electrical connection between Main PCB and motor
1. Thermostat Switch has failed 1. Replace Thermostat Switch. Wiring
1. Dirty Input, Output or Lint Filter
2. Dirty Fuel Filter
3. Poor quality of fuel
4. PSI is too high or too low
1. Temperature limit sensor has overheated
2. No electrical power
3. Fuse Blown
4. Improper electrical connection between Temperature Limit Sensor and Circuit Board
1. Rotate thermostat to a higher setting
2. Inspect all electrical connections. See Wiring Diagrams (Page 14)
Diagrams (Page 14
1. Clean/replace Air Filter (Page 9)
2. Clean/replace Fuel Filter (Page 10)
3. Be sure fuel is not contaminated or old
4. Use proper pressure (Page 11)
1. Push Power Switch to “OFF” and allow heater to cool for 10 minutes. Push Power Switch to back to “ON”
2. Check power cord and extension cord to insure of proper connection. Test power supply
3. Check/replace Fuse
4. Inspect all electrical connections. Wiring Diagrams (Page 14)
)
© 2012, Pinnacle Products International, Inc.
15
Kerosene User’s Manual
Loading...
+ 33 hidden pages