Heatmaster MF-3000, MF-5.000, MF-5.000e, MF-10.000e, MF-20.000e Owner's Manual

OWNER’S MANUAL
OWNER’S MANUAL
OUTDOOR WOOD & COAL FURNACES
OUTDOOR WOOD & COAL FURNACES
MF--
MF
3000
3000
MF--
5,000 MF--
MF
5,000e MF--
5,000e MF
10,000e MF--
10,000e MF
20,000e
20,000e
Model: Serial #:
By; SteelTech., INC.
By; SteelTech., INC.
Version 2
CAN/CSA B366.1--
CAN/CSA B366.1
UL 2523--
UL 2523
UL 391 (1995)
UL 391 (1995)
2009
2009
M91
M91
MF Series HeatMaster SS Outdoor Furnaces
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HeatMaster SS Outdoor Furnaces MF Series
WARRANTY & SAFETY
WARRANTY & SAFETY
WARRANTY REGISTRATION AND DELIVERY FORM----------FRONT INSERT
WARRANTY-------------------------------------------------------------------1 WATER TREATMENT------------------------------------------------------2 SAFETY PRECAUTIONS--------------------------------------------------3
INSTALLATION & OPERATION
INSTALLATION & OPERATION
INSTALLATION GUIDE-----------------------------------------------------4
FURNACE CONNECTION-------------------------------------------------6 INTERIOR CONNECTIONS-----------------------------------------------7 OPERATION GUIDE---------------------------------------------------------9 CARE AND MAINTENANCE----------------------------------------------10 TROUBLE SHOOTING-----------------------------------------------------11 MF-3000 WIRING DIAGRAM---------------------------------------------13 MF-5000, MF-5000e, MF-10000e WIRING DIAGRAM-------------14 MF-20000e WIRING DIAGRAM------------------------------------------15 ETC SETTINGS & SPECS------------------------------------------------16 WARNINGS SHEET---------------------------------------------------------17 REPLACEMENT COMPONENTS LIST--------------------------------18 FOOTPRINT CHART------------------------------------------------------- 19
SAVE THESE INSTRUCTIONS
SAVE THESE INSTRUCTIONS
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CONTENTS
CONTENTS
STEELTECH INC.
BOX 373
WALHALLA ND USA 58282
STEELTECH INC.
BOX 158
WINKLER MB. R6W 4A5
CANADA
PH. (877) 325-9792 FAX (204) 325-9803
info@heatmasterss.com
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MF Series HeatMaster SS Outdoor Furnaces
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HeatMaster SS Outdoor Furnaces MF Series
LIMITED LIFETIME WARRANTY
LIMITED LIFETIME WARRANTY
SteelTech Inc. Warrants to the original owner of the HEATMASTER SS outdoor furnace that it is free from defects in workmanship and material which could cause a leak or malfunction of the firebox or water jacket and against corrosion (if the instructions in the owner’s manual for water treatment and maintenance are followed) for The Life of the furnace toward the purchase of a new HeatMaster SS furnace, in the following pro-rated schedule.
Warranty schedule: coverage in the initial 5 years is 100% Year 6-7 is 50% Year 8-9 is 40% Year 10-15 is 30% Year 16-Life is 10% Grates and Firebox door have a warranty of 5 years at 100%. Ash Pan is covered for corrosion protection for a period of one year.
In addition, all steel components including housing, legs, etc. have a pro-rated warranty for a period of 10 years with coverage reducing by 10% per year. Any parts not manufactured by SteelTech Inc. that are used on the furnace such as fans, aquastats, limit switches, pumps, heat exchangers, etc carry their own manufacturer’s warranty, normally one year. SteelTech Inc. will not be liable for the cost of shipping, labor, replacement or repair of these parts.
If warranty requires removal or replacement of the furnace or a part of the furnace, SteelTech Inc. and their dealers are not responsible for the cost of labor, replacement of antifreeze or water treatment, shipping cost or any other cost other than the replacement component or furnace. SteelTech Inc. always has the right to decide if a part or furnace will be repaired or replaced and will not be liable for any cost not authorized by a SteelTech Inc representative.
SteelTech Inc. does not warranty any damage caused due to negligence and deterioration due to lack of proper ongoing maintenance, physical damage caused by abuse or freeze up, power surges or unauthorized work or modifications to the furnace. It is recommended to always have a back up heating system installed in case of disruption in the outdoor furnace heating system.
SteelTech Inc. is not liable for any damage or cost which may occur from or during the operation of the furnace or damage incurred due to any heating system failure. The purchaser assumes all responsibility for the care, maintenance and safe operation the furnace including adding of approved boiler treatment or water. SteelTech Inc doesn’t warrant door gaskets, exterior paint or finish.
To qualify for warranty all instructions must be followed in operator’s manual, water must be tested and maintained a minimum of once per year, and warranty registration must be on file at SteelTech Inc within 30 days of purchase along with a copy of the original invoice. No warranty can be approved unless the
warranty registration and water test verifications are on file at SteelTech Inc.’s office.
SteelTech Inc Reserves the right to change conditions of warranty at any time.
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MF Series HeatMaster SS Outdoor Furnaces
WATER TREATMENT AND TESTING
WATER TREATMENT AND TESTING
Water Treatment Policy
Water Treatment Policy
To qualify for warranty water must be tested a minimum of once per year and water treatment added when necessary.
To test the water open the boiler drain located at the bottom of the rear of the furnace until the water runs clear. Fill one of the test bottles provided to you by your dealer and mail to our testing lab using the mailing carton and label provided with the bottle. Make sure to note if the furnace water contains any antifreeze or additional chemicals. If any adjustments need to be made to the water you will receive a report outlining what must be done. Take another sample and mail it to our test lab again to verify the recommended changes have been made.
Add the water treatment through the fill pipe located at the top of the furnace when initially filling the furnace with water or after testing, if needed. Ensure that all drains are closed. It is recommended that water treatment be added at a 1:200 ratio when initially firing the furnace and 1:300 after that. Additional treatment may have to be added for water with more severe properties or for systems with more chemically demanding requirements. Recommended operating pH level is 9 – 10. 5. Recommended nitrite levels are 600-1000 ppm.
What Water Treatment Does
What Water Treatment Does
The water treatment used in outdoor furnaces are nitrate based water treatments which act as oxygen scavengers, neutralize harmful bacteria and harmful minerals and elements in your water to reduce scaling and corrosion in your furnace and plumbing system.
Test Parameters and What They Mean
Test Parameters and What They Mean
Conductivity
Conductivity is a measurement of minerals in your furnace water. While it is common to have minerals in water, in excess minerals can cause many problems in hydronic systems including scaling and corrosion. pH pH is measurement of alkalinity (hard or soft water). For outdoor furnace water and the water treatment used in outdoor furnaces it is better to have your water a little harder than softer (recommended pH range is 9-10.5) as the active ingredients in the water treatment neutralize harder water easier than softer water Nitrates Nitrates tested for are a measurement of how much water treatment is in the water. Nitrates measured are active units of water treatment available to neutralize harmful elements in your furnace water. Nitrates also act to neutralize harmful bacteria that may build up in the furnace water over time.
Glycol Inhibited glycol provides anti-corrosion elements and freeze protection for outdoor furnaces and is compatible with Outdoor Furnace Water Treatment. Because outdoor furnaces are open to the atmosphere systems and will have fresh water added occasionally, oxygen is always entering the system and will break down the glycol over time to create glycolic acid which will harm your furnace system. When this happens you will be required to drain and flush your furnace system. It is always suggested to use 100% virgin glycol instead of recycled glycol as it will break down
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HeatMaster SS Outdoor Furnaces MF Series
SAFETY PRECAUTIONS
SAFETY PRECAUTIONS
Read and understand all precautions before operating the furnace.
For Outdoor Installation Only.
ATTENTION
offices
ATTENTION
SS furnace. Carefully read and follow these directions.
ATTENTION: Do not remove labels from furnace except in the case of servicing. DANGER: Do not start fire with or burn chemicals, volatile fluids, rubber, plastics or garbage. Only
competent persons with a sound understanding of this heating method should operate this furnace. Improper firing could result in personal injury and or damage to the unit and void warranty. DANGER: Risk of fire or explosion
- Do not burn garbage, gasoline, drain oil or other flammable liquids.
- Do not operate with fuel loading or ash removal doors open
- Do not store fuel or other combustible material within marked installation clearances
- Inspect and clean flues and chimney regularly
- Do not operate with flue draft exceeding 0.05-0.1”W.C in water column
- Maximum draft marked on nameplate CAUTION:: Use of an approved spark arrester is recommended. It is the recommendation of SteelTech Inc that a 30’ minimum distance of clearance from buildings and other combustibles. Your local authorities and your insurance company may require a greater distance. RECOMMENDED:: Choose the location of your furnace with concerns of wind direction, smoke odor, sparks, blocked viewing and wood storage carefully. Be a responsible and considerate owner. WARNING:: All installations and operations of your HEATMASTER SS product must follow STATE, PROVINCIAL, and LOCAL LAWS pertaining to operations, wiring, plumbing and building codes.
CAUTION:: Check for buried cables and utility lines before digging the trench to your furnace. WARNING:: All models operate at atmospheric pressure. DO NOT obstruct, block or plug the
overflow vent tube in any way which is located on top of the boiler either in front of or behind the chimney.
CAUTION
- Keep children away.
- Do not touch during operation.
CAUTION
until heating fluid comes out of vent pipe on the top of the furnace. WARNING:: Do not start a fire in the furnace without first filling with water. It will cause serious damage to the furnace.
WARNING: :
serving another appliance
CAUTION:
: A copy of the owner’s manual in French is available by request from Heatmaster ss
: Save these instructions. Retain this manual as long as you own your HEATMASTER
:
: Hot Surfaces:
:
: Do not start or operate furnace without checking heating fluid. Furnace must be filled
:
When installing the furnace the chimney should never be connected to a chimney flue
For safety keep firing and ash pit doors tightly closed and seals in good condition
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MF Series HeatMaster SS Outdoor Furnaces
Chimney
The chimney on your HeatMaster SS outdoor furnace is a stainless steel double wall insulated chimney. It is attached to the furnace with a stainless steel adapter. The draft on the chimney is typically 0.05-0.1”W.C.. To install chimney extensions be sure to purchase the same chimney as on your furnace (Selkirk Ultra Temp). These chimneys are a twist lock connect chimney. Be sure to use the chimney fastening ring to fasten the connection tight. Braces, elbow kits and roof flashing kits are available through your dealer. It is not recommended that the chimney be longer than 15ft.
The chimney and flue pipe need to be kept clean and in good condition. See below for chimney sizes. MF-3000 - 6” Stainless Steel Double Wall Chimney and Adapter MF-5,000 and MF-5000e– 6” Stainless Steel Double Wall Chimney and Adapter
MF-10,000e – 8” Stainless Steel Double Wall Chimney and Adapter MF-20,000e – 10” Stainless Steel Double Wall Chimney and Adapter
NOTE: Chimney extensions and caps are useful for lifting exhaust gases and smoke away from buildings. However, when burning a MF-5000e, MF-10000e or MF-20000e keep in mind that the cooler exhaust temperatures as a result of the high efficiency burn of these furnaces may cause excess creosote build up when chimney extensions and caps are used. This can lead to improper burning and creosote build up in the furnace.
FURNACE INSTALLATION GUIDE
FURNACE INSTALLATION GUIDE
Installation should be performed by a qualified technician.
LOCATION
LOCATION
Maintain adequate clearance of buildings and combustibles. They are 0 inches from the sides of the furnaces and 3 feet from the front and back. Pile and store wood outdoors under cover. Do not place or store wood within stove installation clearances or within the space required for charging and ash removal. Contact all governing authorities in your area prior to installation.
When choosing the location of your furnace you should consider prevailing wind direction, distance from home for refueling and wood storage and give consideration for any effect on your neighbors.
FURNACE FOUNDATION
FURNACE FOUNDATION
Inspect the ground conditions that you intend to install your furnace on. If the area is unstable or has a history of staying wet you may have to improve the soil with gravel as well as raise the level of furnace placement. A cement pad of 4-6” in thickness should be used. The furnace in most cases can be placed on 4 cement blocks not less than 6” wide X 10” long and 3” thick. The furnace should never be installed on a combustible floor.
Find the footprint of the furnace you have purchased in the Appendix of this manual and place your blocks so the legs will stand on the center of the blocks. Cement pads should be a little bigger than the actual furnace, with about a 4’ extra length front and back so you have a solid working area.
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