Heatmaster DG-SS-30 LP, HM2-SS-18, DG-SS-24, AGLSS-24LP, HM2-SS-24 Installation Instructions Manual

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• Heatmaster/American Gas Log Outdoor Burner/Hearth Kits • IM-116 • 03/09
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Models: DG-SS-18/24/30 LP AGLSS-24LP HM2-SS-18/24/30LP or NG Outdoor Burner/Hearth Kits
Instructions
Check with your local building code agency before you begin installation to ensure compliance with local codes, including the need for permits and follow-up inspections. If you encounter any problems regarding code approvals, or if you need clarification of any of the instructions contained here, contact the Technical Services Dept., Heatmaster/American Gas Log LLC., 919.331.0078 or 919.331.0079.
DO NOT DISCARD THIS MANUAL
CAUTION
• Im porta nt operating a n d m a i n t e n a n c e instructions included.
Leave this manual with party responsible for use and operation.
Rea d , understa n d an d fo ll ow th es e instructions for safe i ns ta ll at io n a n d operation.
If the information in these instruc­tions is not followed exactly, a fire may result causing property damage, personal injury, or death.
• Do not store or use gasoline or other flam­mable vapors and liquids in the vicinity of this or any other appliance.
• What to do if you smell gas:
- Do not try to light any appliance.
- Do not touch any electrical switch. Do not use any phone in your building.
- Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
- If you cannot reach your gas supplier, call the fire department.
• Installation and service must be performed by a qualified installer, service agency, or
the gas supplier.
WARNING
HOT! DO NOT TOUCH. SEVERE BURNS MAY RESULT. CLOTHING IGNITION MAY RESULT.
WARNING
• Keep children away.
• CAREFULLY SUPERVISE children in same room as appliance.
• Alert chil d r e n and adult s to haza r d s of hi gh temperatures.
• Keep cl o t h i n g , fu r n i t u r e , dr a p e r i es an d other combustibles away.
Glass and other surfaces are hot during operation and cool down.
Installation and service of this appli­ance should be performed by qualified personnel. Heatmaster/American Gas
Log suggests NFI certified or factory­trained professionals, or technicians supervised by an NFI certified profes­sional.
In the Commonwealth of Massachusetts:
• This appliance must be installed by a licensed plumber or gas fitter.
• The chimney flue damper, when used with gas logs, will be welded open or completely removed.
• A CO detector shall be installed in the room where the appliance is installed.
HEATMASTER, LLC
AMERICAN GAS LOG, LLC
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• Heatmaster/American Gas Log Outdoor Burner/Hearth Kits • IM-116 • 03/09
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Read this manual before installing or operating this appliance.
Please retain this owner’s manual for future reference.
Congratulations on selecting a Heatmaster/American Gas Log Outdoor gas log set—an elegant and clean alternative to burning wood. The Heatmaster/American Gas Log gas log set you have selected is designed to provide the utmost in safety, reliability, and efficiency.
As the owner of this new gas log set, you’ll want to read and carefully follow all of the instructions contained in this owner’s manual. Pay special attention to all cautions and warnings.
This owner’s manual should be retained for future reference. We suggest you keep it with your other important documents and product manuals.
The information contained in this owner’s manual, unless noted otherwise, applies to all models and gas control sys­tems.
Your new gas log set will give you years of durable use and trouble-free enjoyment. Welcome to the Heatmaster/Ameri­can Gas Log family of appliance products!
Listing Label Information/Location
The model information regarding your specific gas log set can be found on the rating plate.
Congratulations
Homeowner Reference Information
Model Name: Date purchased/installed:
Serial Number: Location on appliance:
Dealership purchased from: Dealer phone:
Notes:
We recommend that you record the following pertinent information about your gas log set:
Heatmaster/American Gas Log, LLC, Angier, NC 27501
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• Heatmaster/American Gas Log Outdoor Burner/Hearth Kits • IM-116 • 03/09
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Listing and Code Approvals
A. Appliance Certification
The Heatmaster/American Gas Log Burner/Hearth Kits have been tested and listed for outdoor use in the U.S. in accordance with ANSI Z21.60b-2004 (Gas Log Set). In Canada the Gas Log Hearth Kits have been tested and approved in accordance with CGA 2.26b-2004. They have been listed by OMNI Test Labs for installation and operation in the United States and Canada as described in these Installation and Operating Instructions. All components are UL, OMNI, or CSA safety certified.
Check with your local building code agency prior to installing this appliance to ensure compliance with local codes, including the need for permits and follow-up inspections. In the absence of local codes, comply with the National Fuel Gas Code, ANSI Z223.1-Latest Edition in the U.S.; in Canada, the CAN/CGA B149 Installation Codes. If any assistance is required during installation, please contact your local dealer or Technical Services Department at
919.331.0078 or 919.331.0079.
B. Table 1
Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appliance. For assistance or additional information consult a qualified installer, service agency or the gas supplier.
WARNING
Fire Risk Exhaust Fumes Risk
• Do NOT use this appliance as a “vent­free” heater.
WARNING
Product
DS-
SS18LP
DG-SS &
AGLSS
24LP
DG-SS
30LP
HM2-SS-
18LP
HM2-SS-
18NG
HM2-SS-
24LP
HM2-SS-
24NG
Inlet BTU
Nat.
LP 55,000 61,000 67,000 40,000 39,000 45,000 53,000
Manifold Pressure IN.
WC/ KPa
Nat. 3.5/.018 3.5/.018
LP 11.0 / 0.057 11.0 / 0.057
11.0 / 0.057
11.0 / 0.057 11.0 / 0.057
Max. Inlet Pressure IN.
WC / KPa
Nat. 10./.052 10./.052
LP 13.0 / 0.068 13.0 / 0.068
13.0 / 0.068
13.0 / 0.068 13.0 / 0.068
Min. Inlet Pressure IN.
WC / KPa
Nat. 10./.052 10./.052
LP 11.0 / 0.057 11.0 / 0.057 11.0 / 0.057 11.0 / 0.057 11.0 / 0.057
Orifice Size
In. / mm
Nat.
LP (#42) (#42) (#39) (.47) (.36) (.43) (.31)
Minimum Fireplace
Opening Size
In. / cm
Front 28“ 34“ 40” 20” 20” 25” 25”
Depth 14” 16” 16” 14” 14” 14” 14”
Height 16” 18” 20” 15” 15” 15” 15”
Min. Vent Opening in
Square In. / cm
39” 48” 71.4”
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Getting Started
A. Size of Firebox
See Table 1 in Section 1.B.
Asphyxiation Risk
This appliance produces carbon monoxide (CO).
• The free opening areas (in square inches) of the chimney damper as shown in the tables must be met.
• User must make sure damper is locked open.
• The installer is responsible to ensure proper ventilation of flue gases before appliance is used.
Fire needs to draft properly fo r sa f e operation.
WARNING
B. Tools and Supplies Needed
Tools and supplies normally required for installation:
Pliers
Phillips screwdriver
Tape measure
Crescent wrenches
Gas shutoff valve
Non-corrosive leak check solution
3/4 in. wrench, 7/16 in. wrench
C. Inspect the Appliance and Components
• Remove the contents from the carton. Attached to the burner are tags identifying the manufacturer name, serial number, model number (including gas log size), BTU ratings, gas type, etc.
• Review the attached tags before proceeding. Ensure that all minimum fireplace dimension requirements are achieved using Table 1 in Section 1.B. See Figure 2.1. Ensure the gas type provided in the fireplace coincide with the gas type marked on the tag.
Sharp Edges
• Wear protective gloves and safety glasses during installation.
CAUTION
Figure 2.1 Measure Firebox
Heatmaster/American Gas Log disclaims any responsibility for, and the warranty will be voided by, the following actions:
• Installation and use of any damaged appliance or vent system component.
• Modification of the appliance or vent system.
• Installation other than as instructed by Heatmaster/ American Gas Log.
• Improper positioning of the gas logs or the glass door.
• Installation and/or use of any component part not approved by Heatmaster/American Gas Log.
Any such action may cause a fire hazard.
WARNING
• Heatmaster/American Gas Log Outdoor Burner/Hearth Kits • IM-116 • 03/09
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D. Components of the Gas Hearth Kit
The Heatmaster/American Gas Log Burner/Hearth Kit con­sists of the following:
• Burner/Pan Assembly
• Grate Assembly
• Lava Rock
• Damper Stop
• Extended Handle
• Log Set (may be sold seperately)
Keep appliance dry.
• Mold or r u s t may cau s e odors.
• Water may damage controls.
WARNING
Do NOT use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
WARNING
Inspect appliance and components for damage. Damaged parts may impair safe operation.
• Do NOT install damaged components.
• Do NOT install incomplete components.
• Do NOT install substitute components.
Report damaged parts to dealer.
WARNING
Shock Risk Fire Risk
Use ONLY optional accessories approved for this appliance.
• Using non-listed accessories voids warranty.
• Using non-listed accessories may result in a safety hazard.
• Only Heatmaster/American Gas Log approved accessories may be used safely.
WARNING
• Heatmaster/American Gas Log Outdoor Burner/Hearth Kits • IM-116 • 03/09
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A. Gas Supply Connection
A 3/8 in. flared fitting has been installed on the gas valve inlet at the factory. Ensure fittings are of the appropriate size and type on the gas line connection. If the tubing has to be cut to length be sure to use the proper cutting and flaring tool. Also, be careful not to crimp the tubing while bending. If the tubing becomes crimped, do not use for installation.
Fire Risk Explosion Risk
Verify inlet pressures.
• Hi g h pre ss u re may ca u se ove r fi re condition.
• Low pressure may cause explosion.
Install regulator upstream of valve if line pressure is greater than 1/2 psig.
WARNING
3
Appliance Preparation
B. Convert to Left Side Gas Piping (DG-SS Only)
• Remove black cap from left side.
• Remove two pilot head screws.
• Remove two pilot bracket screws.
• Detach thermocouple and pilot from control valve.
Note: Prior to installing use Teflon tape or Joint compound on the male threads.
• Remove the control valve from the right side of the burner pan and replace on left, upside down.
• Reinstall pilot bracket on left side of burner.
• Reinstall pilot assembly to pilot bracket.
• Reattach pilot tube and thermocouple to control valve.
• Reinstall black cap removed from left side of burner to
Note: An individual manual shutoff valve (not supplied) is required when installing this appliance. The manual shutoff valve must be located in an easily accessible area, no more than 6 feet from the appliance.
Note: Have the gas supply line installed in accordance with local building codes, if any. If not, follow ANSI 223.1. Installation should be done by a qualified installer approved and/or licensed as required by the locality. (In the Common­wealth of Massachusetts installation must be performed by a licensed plumber or gas fitter.)
Note: A listed (and Commonwealth of Massachusetts approved) 1/2 in. (13 mm) T-handle manual shut-off valve and flexible gas connector are connected to the 1/2 in. (13 mm) control valve inlet.
• If substituting for these components, please consult local codes for compliance.
WARNING
Gas Leak Risk
• Support control when attaching pipe to prevent bending gas line.
WARNING
Fire Risk Explosion Risk
• Gas build-up during line purge may ignite.
• Purge should be performed by qualified technician.
• Ensure adequate ventilation.
• Ensure there are no ignition sources such as sparks or open flames.
Fire Risk Explosion Risk Personal Injury Risk
An explosion could occur if a connection is made directly to an unregulated propane (LP) tank.
WARNING
Joint compound ot Teflon tape must be used on all threaded male connections to ensure a tight seal.
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