Heatiator SC60 User Manual

Models: SC60
Wood Burning Fireplace
Owner’s Manual
Installation and Operation
DO NOT DISCARD THIS MANUAL
• Re ad, und erstan d and f ol lo w t he s e instructions for safe i n s ta ll at io n a n d operation.
WARNING
If the information in these instruc­tions is not followed exactly, a  re may result causing property damage, personal injury, or death.
• Do not store or use gasoline or other  am­mable vapors and liquids in the vicinity of this or any other appliance.
• Do not over re. Over ring will void your warranty.
• Comply with all minimum clearances to combustibles as speci ed. Failure to comply may cause house  re.
NOTICE
Hot screen/mesh and glass doors will cause burns.
DO NOT touch screen/mesh or glass doors until
• NEVER allow children to touch screen/mesh or glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as
• Ale r t children and adults to ha zards of high
High temperatures may ignite clothing or other  ammable materials.
• Ke ep clo thing, furniture, draperies and other
DO NOT
DISCARD
• Leave this manual with party responsible for use and operation.
WARNING
HOT SURFACES!
Screen/mesh, glass doors and other surfaces are hot during operation AND cool down.
cooled
doors
 replace.
temperatures.
 ammable materials away.
Installation and service of this  replace should be performed by quali ed personnel. Hearth & Home Technologies suggests NFI certi ed or factory-trained professionals, or technicians supervised by an NFI certi ed professional.
Heatilator • SC60 • 32838 • Rev AG • 7/12
WARNING
Fire Risk
• For use with solid wood fuel or decorative gas appliance only.
DO NOT install unvented gas logs.
1
Read this manual before installing or operating this replace.
Please retain this owner’s manual for future reference.
Congratulations!
Congratulations on selecting a Heatilator wood burning replace. The Heatilator replace you have selected is designed to provide the utmost in safety and reliability.
As the owner of a new replace, you’ll want to read and carefully follow all of the instructions contained in this owner’s manual. Pay special attention to all cautions and warnings.
This owner’s manual should be retained for future refer­ence. We suggest you keep it with your other important documents and product manuals.
Your new Heatilator wood burning replace will give you years of durable use and trouble-free enjoyment. Wel­come to the Heatilator family of replace products!
Homeowner Reference Information
We recommend that you record the following pertinent information about your replace:
Model Name: Date purchased/installed:
Serial Number: Location on replace:
Dealership purchased from: Dealer phone:
Notes:
Listing Label Information/Location
The model information regarding your specic replace can be found on the rating plate located on the smoke shield of the replace.
Serial
Number
Grate
Fireplace
Model
FIREPLACE NO.
FIRECHAMBER INTENDED FOR USE WITH HEARTH & HOME TECHNOLOGIES INC. LISTED FIREPLACE PARTS. SEE INSTALLATION AND OPERATING INSTRUCTIONS FOR THIS MODEL. ONLY HEARTH & HOME TECHNOLOGIES INC. GLASS DOOR KITS CAN BE INSTALLED ON THIS UNIT.
FIREPLACE ALSO FOR USE IN MANUFACTURED HOMES
FAN KIT MODEL NO.
DO NOT OVERFIRE. USE ONLY: SOLID WOOD FUEL OR LISTED DECORATIVE GAS APPLIANCE. DO NOT USE A FIREPLACE INSERT OR OTHER PRODUCTS NOT SPECIFIED FOR USE WITH THIS PRODUCT. IF DOORS ARE USED OPERATE FIREPLACE WITH DOORS FULLY OPEN OR CLOSED ONLY. WHEN BURNING A DECORATIVE GAS APPLIANCE IN THE FIREPLACE, ADJUST DAMPER TO THE FULLY OPEN POSITION.
Note: An arrow ( ) found in the text signies change in content.
2
Heatilator • SC60 • 32838 • Rev AG • 7/12
WARNING: RISK OF FIRE DAMAGE. REPLACE GRATE WITH HEARTH & HOME TECHNOLOGIES INC.
YES
NO
&
MODEL NO.
CLEARANCE TO COMBUSTIBLES:
WARNING! THIS FIREPLACE HAS NOT BEEN TESTED WITH AN UNVENTED GAS LOG SET. TO REDUCE THE RISK OF FIRE OR INJURY, DO NOT INSTALL AN UNVENTED GAS LOG SET INTO FIREPLACE.
WARNING! THIS APPLIANCE IS NOT FOR USE AS COOKING EQUIPMENT.
IF INSTALLATION OR OPERATING INSTRUCTIONS ARE MISSING CONTACT: HEARTH & HOME TECHNOLOGIES INC., 1915 W. SAUNDERS ST., MT. PLEASANT, IA 52641.
CHIMNEY 2 IN. MIN.
RATED AT 115 VOLTS, 50/60 Hz.,
MODEL NO.
FIREBOX
MFG. DATE
IN. MIN.
AMP.
Safety Alert Key:
!
DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.
WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.
CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE: Indicates practices which may cause damage to the replace or to property.
Table of Contents
Congratulations! 2 Warranty 4
1 Listing and Code Approvals 6
A. Appliance Certication 6 B. Non-Combustible Materials 6 C. Combustible Materials 6 D. Electrical Codes 6
User Guide
2 Operating Instructions 7
A. Your Fireplace 7 B. Seasoned Wood 8 C. Starting a Fire 8 D. Grate 8 E. Firescreen 8 F. Flue Damper 8 G. Firebrick 8 H. Glass Doors 9 I. Outside Air 9 J. Fan Kit 9 K. Vented Gas Log Sets & Gas Log Lighters 9 L. Optional Components 9 M. Clear Space 9 N. Wood Fuel 10
3 Maintenance and Service 11
A. Disposal of Ashes 11 B. Chimney Inspection/Cleaning 11 C. Check Firebrick 12 D. Inspect Grate 12 E. Glass Cleaning 12
4 Troubleshooting Guide 13
Installer Guide
5 Getting Started 14
A. Typical Fireplace System 14 B. Design and Installation Considerations 15 C. Draft 15 D. Negative Pressure 15 E. Locating Fireplace & Chimney 16 F. Tools and Supplies Needed 17 G. Fireplace System Requirements 17 H. Inspect Fireplace and Components 17
6 Framing & Clearances 18
A. Select Fireplace Location 18 B. Clearances 19 C. Sidewalls/Surrounds 20 D. Frame the Fireplace 20
7 Installation of Fireplace 21
A. Things to Consider 21 B. Position the Fireplace 21 C. Place Protective Metal Hearth Strips 21 D. Level Fireplace 21 E. Install Outside Air Kit 23 F. Fan Kit 23
8 Chimney Assembly 24
A. Chimney Requirements 25 B. Using Offsets/Returns 26 C. Assemble Chimney Sections 27 D. Install Chimney Air Kit 27 E. Install Ceiling Firestops 27 F. Install Attic Insulation Shield 28 G. Cut out Hole in Roof 29 H. Complete Installation 29 I. Install Flashing 29 J. Chimney Termination Requirements 30
9 Chase Installations 31
A. Construct the Chase 31 B. Install Fireplace & Chimney 32 C. Install Chase Top 32 D. Install Termination Cap 33
10 Shrouds 35
A. Radiation Shield 35 B. Field Constructed Shrouds 35
11 Finishing 37
A. Non-Combustible Materials 37 B. Combustible Materials 37 C. Hearth Extension 37 D. Finishing Material 38 E. Combustible Mantel 39 F. Sidewalls/Surrounds 40 G. Firebrick Installation 40
12 Accessories 41
A. Gas Log/Lighter Provision 41 B. Wood Burning Inserts 41
13 Reference Materials 42
A. Fireplace Dimensions 42 B. Optional Components 43 C. Chimney Components 44 D. Service Parts 47 E. Contact Information 48
Heatilator • SC60 • 32838 • Rev AG • 7/12
3
Warranty
HHT warrants to the original owner of the HHT appliance at the site of installation, and to any transferee taking ownership
following the date of product shipment from HHT, regardless of the installation or occupancy date. The warranty period for
Wood
listed
and glass
X X X X X Factory-installed blowers
X Molded refractory panels
X Firepots and burnpots
5 years 1 year X X Castings and baffles
HHT chimney and termination
years
Lifetime
beyond warranty period
3 years
Hearth & Home Technologies Inc.
LIMITED LIFETIME WARRANTY
Hearth & Home Technologies Inc., on behalf of its hearth brands (”HHT”), extends the following warranty for HHT gas, wood, pellet, coal and electric hearth appliances that are purchased from an HHT authorized dealer.
WARRANTY COVERAGE:
of the appliance at the site of installation within two years following the date of original purchase, that the HHT appliance will be free from defects in materials and workmanship at the time of manufacture. After installation, if covered compo­nents manufactured by HHT are found to be defective in materials or workmanship during the applicable warranty period, HHT will, at its option, repair or replace the covered components. HHT, at its own discretion, may fully discharge all of its obligations under such warranties by replacing the product itself or refunding the verified purchase price of the product itself. The maximum amount recoverable under this warranty is limited to the purchase price of the product. This warranty is subject to conditions, exclusions and limitations as described below.
WARRANTY PERIOD:
Warranty coverage begins on the date of original purchase. In the case of new home construction, warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent, authorized HHT dealer/ distributor, whichever occurs earlier. The warranty shall commence no later than 24 months
parts and labor for covered components is produced in the following table. The term “Limited Lifetime” in the table below is defined as: 20 years from the beginning date of warranty coverage for
gas appliances, and 10 years from the beginning date of warranty coverage for wood, pellet, and coal appliances. These time periods reflect the minimum expected useful lives of the designated components under normal operating conditions.
I wasn’t aware of any RCI.
Warranty Period HHT Manufactured Appliances and Venting
Parts Labor Gas Wood Pellet
1 Year
2 years
7 years 3 years X X X
10
Limited
1 year X Burners, logs and refractory
3 years X X X X X Firebox and heat exchanger
X X X X X X X
X X X
EPA
Coal Electric Venting
Components Covered
All parts and material except as
covered by Conditions,
Exclusions, and Limitations
Igniters, electronic components,
Manifold tubes,
90 Days
4
X X X X X X X
See conditions, exclusions, and limitations on next page.
Heatilator • SC60 • 32838 • Rev AG • 7/12
All replacement parts
WARRANTY CONDITIONS:
This warranty only covers HHT appliances that are purchased through an HHT authorized dealer or distributor. A list of HHT authorized dealers is available on the HHT branded websites.
This warranty is only valid while the HHT appliance remains at the site of original installation.
Contact your installing dealer for warranty service. If the installing dealer is unable to provide necessary parts, contact the nearest HHT authorized dealer or supplier. Additional service fees may apply if you are seeking warranty service from a dealer other than the dealer from whom you originally purchased the product.
Check with your dealer in advance for any costs to you when arranging a warranty call. Travel and shipping charges for parts are not covered by this warranty.
WARRANTY EXCLUSIONS:
This warranty does not cover the following:
Changes in surface finishes as a result of normal use. As a heating appliance, some changes in color of interior and exterior surface finishes may occur. This is not a flaw and is not covered under warranty.
Damage to printed, plated, or enameled surfaces caused by fingerprints, accidents, misuse, scratches, melted items, or other external sources and residues left on the plated surfaces from the use of abrasive cleaners or polishes.
Repair or replacement of parts that are subject to normal wear and tear during the warranty period. These parts include: paint, wood, pellet and coal gaskets, firebricks, grates, flame guides, light bulbs, batteries and the discolor­ation of glass.
Minor expansion, contraction, or movement of certain parts causing noise. These conditions are normal and com­plaints related to this noise are not covered by this warranty.
Damages resulting from: (1) failure to install, operate, or maintain the appliance in accordance with the installation instructions, operating instructions, and listing agent identification label furnished with the appliance; (2) failure to install the appliance in accordance with local building codes; (3) shipping or improper handling; (4) improper opera­tion, abuse, misuse, continued operation with damaged, corroded or failed components, accident, or improperly/ incorrectly performed repairs; (5) environmental conditions, inadequate ventilation, negative pressure, or drafting caused by tightly sealed constructions, insufficient make-up air supply, or handling devices such as exhaust fans or forced air furnaces or other such causes; (6) use of fuels other than those specified in the operating instructions; (7) installation or use of components not supplied with the appliance or any other components not expressly authorized and approved by HHT; (8) modification of the appliance not expressly authorized and approved by HHT in writing; and/or (9) interruptions or fluctuations of electrical power supply to the appliance.
Non-HHT venting components, hearth components or other accessories used in conjunction with the appliance.
Any part of a pre-existing fireplace system in which an insert or a decorative gas appliance is installed.
HHT’s obligation under this warranty does not extend to the appliance’s capability to heat the desired space. Informa­tion is provided to assist the consumer and the dealer in selecting the proper appliance for the application. Consider­ation must be given to appliance location and configuration, environmental conditions, insulation and air tightness of
the structure.
This warranty is void if:
The appliance has been over-fired or operated in atmospheres contaminated by chlorine, fluorine, or other damaging chemicals. Over-firing can be identified by, but not limited to, warped plates or tubes, rust colored cast iron, bubbling, cracking and discoloration of steel or enamel finishes.
The appliance is subjected to prolonged periods of dampness or condensation.
There is any damage to the appliance or other components due to water or weather damage which is the result of, but not limited to, improper chimney or venting installation.
LIMITATIONS OF LIABILITY:
The owner’s exclusive remedy and HHT’s sole obligation under this warranty, under any other warranty, express or implied, or in contract, tort or otherwise, shall be limited to replacement, repair, or refund, as specified above. In no event will HHT be liable for any incidental or consequential damages caused by defects in the appliance. Some states do not allow exclusions or limitation of incidental or consequential damages, so these limitations may not apply to you. This warranty gives you specific rights; you may also have other rights, which vary from state to state. EXCEPT TO THE EXTENT PROVIDED BY LAW, HHT MAKES NO EXPRESS WARRANTIES OTHER THAN THE WARRANTY SPECIFIED HEREIN. THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF THE EXPRESSED WARRANTY SPECIFIED ABOVE.
Heatilator • SC60 • 32838 • Rev AG • 7/12
5
Listing and Code Approvals
1
A. Appliance Certication
This replace system has been tested and listed in accor­dance with UL 127 and ULC-S610 standards by Under­writers Laboratories Inc. for installation and operation in the United States and Canada.
This replace may be installed in sleeping rooms EX­CEPT in manufactured homes. If installed with a gas log set, provisions for the National Fuel Gas Code must be met.
This replace has been tested and listed for use with the optional components specied in this manual. These op­tional components may be purchased separately and in­stalled at a later date. Installation of an outside air kit will require signicant reconstruction and is best if installed at the time of replace installation.
Heatilator is a registered trademark of Hearth & Home Technologies Inc.
WARNING! Risk of Fire! Hearth & Home Technologies disclaims any responsibility for, and the warranty and agency listing will be voided by the following actions.
DO NOT:
• install or operate damaged replace
• modify replace
• install other than as instructed by Hearth & Home Technologies
• operate the replace without fully assembling all components
• overre
• install an unvented gas log set
• install any component not approved by Hearth & Home Technologies
• install parts or components not Listed or approved
Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. For assistance or additional information, consult a qualied installer, service agency or your dealer.
B. Non-Combustible Materials
• Materials which will not ignite and burn, composed of any combination of the following:
- Steel - Iron
- Brick - Tile
- Concrete - Slate
- Glass - Plasters
• Materials reported as passing ASTM E 136, Standard
Test Method for Behavior of Metals, in a Vertical Tube Furnace at 750° C
C. Combustible Materials
• Materials made of or surfaced with any of the following materials:
- Wood - Compressed paper
- Plant bers - Plastic
• Any material that can ignite and burn; ame proofed or not, plastered or un-plastered
D. Electrical Codes
NOTICE: This appliance must be electrically wired and grounded in accordance with local codes or, in the absence of local codes, with National Electric Code
ANSI/NFPA 70-latest edition or the Canadian Electric Code CSA C22.1.
• A 110-120 VAC circuit for this product must be protected with ground-fault circuit-interrupter protection, in compliance with the applicable electrical codes, when it is installed in damp locations.
NOTICE: This fireplace is tested and approved as a decorative replace. It should not be factored as a primary heat source in residential heating calculations.
6
Heatilator • SC60 • 32838 • Rev AG • 7/12
User Guide
Operating Instructions
2
WARNING
HOT SURFACES!
Glass and other surfaces are hot during operation AND cool down.
Hot glass will cause burns.
DO NOT touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as  replace.
• Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other  ammable materials.
• Keep clothing, furniture, draperies and other  ammable materials away.
If you expect that children may come into contact with this appliance, we recommend a barrier such as a decorative screen. See your dealer for suggestions.
A. Your Fireplace
WARNING! DO NOT operate  replace before reading and understanding operating instructions. Failure to operate  replace according to operating instructions could cause  re or injury.
Flue Damper Section 2.F. Out - OPEN In - CLOSE
Firebrick, bottom and sides (not shown) Section 2.G.
Grate
Section 2.D.
Wood Fuel
Section 2.N.
Combustion Air Slide
Open Close
Mantel
Hearth
Gas Log Set
Gas Log Lighters
(not shown)
Section 2.K.
Firescreen
(not shown)
Section 2.E.
Glass Doors
(not shown)
Section 2.H.
Figure 2.1 General Operating Parts
Clear Space
Outside Air Control Handle
Section 2.I.
Out - OPEN
In - CLOSE
Section 2.L.
Heatilator • SC60 • 32838 • Rev AG • 7/12
Fan Control Section 2.J.
7
B. Seasoned Wood
Properly seasoned wood is important for successful operation of your replace. Most woodburning replace problems are caused by burning wet, unseasoned wood.
Seasoned rewood is wood that is cut to size, split and air dried to a moisture content of around 20%.
Imagine a wooden bucket that weighs about eight pounds. Fill it with a gallon of water, put it in the replace and try to burn it. This sounds ridiculous but that is exactly what you are doing if you burn unseasoned wood.
A tree cut down a year ago and not split is likely to have almost as high a moisture content now as it did when it was cut.
Please refer to Section 2.N. for more detail.
C. Starting a Fire
NOTICE: You must establish a good draft to prevent smoke spillage into the room.
WARNING! Risk of Fire! Keep combustible materials, gasoline and other ammable vapors and liquids clear of the replace.
DO NOT:
• store ammable materials close to the replace
• use gasoline, lantern fuel, kerosene, charcoal lighter uid or similar liquids to start or “freshen up” a re in this replace.
Keep all ammable liquids well away from the replace while it is in use. Combustible materials may ignite.
D. Grate
This replace is designed to be used with the grate sup­plied with this unit or one approved by HHT. The grate will break down over time and will need occasional replace­ment.
WARNING! Risk of Fire! Use only the factory-supplied integral grate.
• Keeps logs in place.
• Allows proper air circulation around the re.
E. Firescreen
The rescreen is provided to control sparks. Keep it closed when the replace is in use.
WARNING! Risk of Fire or Burns!
• Screen will not prevent burning materials from falling out.
• Screen pulls or handles may be hot.
F. Flue Damper
• Refer to Figure 2.1 for location of control.
• Must be in fully open position (handle up toward the top of the replace) during operation of the replace.
• Before lighting the replace, verify fully open position by looking up from the inside of the replace.
WARNING! Risk of Fire and Asphyxiation! Open
damper prior to operating replace. A closed damper overres the replace and spills smoke and ames into the room.
• The rst three or four res should be of moderate size to allow the oils and binders to be burned from the replace and the refractory and paint to cure. You may notice an industrial odor the rst few res. This is considered normal.
• Use well-seasoned wood.
• Open the ue damper to a fully open position.
• Place crumpled or twisted paper under the replace grate.
• Loosely arrange kindling or small pieces of wood to form a ‘tent’ on the replace grate.
• Pre-warm the ue to establish a draft to help reduce smoke spillage during start-up. Hold a rolled up piece of burning newspaper under the ue damper for a few moments.
• Light the crumpled paper to ignite the kindling.
• Add small pieces of wood until a hot bed of embers has been established.
• Add a minimum of three average size pieces of split rewood, placed to allow combustion air and ames between them.
CAUTION! Odors and vapors released during initial
operation may be irritating to sensitive individuals.
Open windows for air circulation.
G. Firebrick
• Firebrick is supplied to contain heat and provide an attractive interior.
• It will break down over time and will need occasional replacement. Small hairline cracks and discoloration are normal and do not affect its safety.
• (See rebrick maintenance Section 3.C.)
WARNING! Risk of Fire! DO NOT burn replace with-
out refractory. Use only refractory supplied by Hearth & Home Technologies, Inc.
8
Heatilator • SC60 • 32838 • Rev AG • 7/12
H. Glass Doors
48 in. (1219 mm)
Clear Space
Front of Fireplace
12 in. (305 mm)
Clear Space
Sides of Fireplace
(from the FP
opening)
• Glass doors are optional.
• Refer to Figure 2.2 for how to properly use them.
WARNING! Risk of Fire! Install ONLY doors ap-
proved by Hearth & Home Technologies, Inc.
WARNING! Risk of Fire and Smoke! Fireplaces
equipped with doors should be operated only with doors fully open or doors fully closed. If doors are left partly open, gas and  ame may be drawn out of the  replace opening.
FULLY OPEN
CORRECT
PARTLY OPEN
INCORRECT
K. Vented Gas Log Sets & Gas Log Lighters
• Optional
• Vented gas logs or gas log lighters can be installed in this  replace. Follow the instructions provided with the accessory for operation.
WARNING! Risk of Fire or Asphyxiation!
DO NOT install unvented gas logs.
• Damper must be locked open.
• Gas  ame may generate fumes.
L. Optional Components
• Other options may be available
• Consult your dealer/distributor
WARNING! Risk of Fire! DO NOT install and or use
any component not approved by Hearth & Home Tech­nologies Inc.
FULLY CLOSED
CORRECT
Figure 2.2 Operating Positions of Bi-fold Doors
PARTLY CLOSED
INCORRECT
I. Outside Air
The outside air kit supplies some fresh combustion air for your  replace. It may help reduce the effects of negative air pressure. (See Section 5.D.)
• Refer to Figure 2.1 for location of control
• Close the inlet to prevent cold drafts when the  replace is not being used.
CAUTION! Risk of Burns! The outside air control
handle is HOT when  replace is in operation. Adjust BEFORE lighting  re.
M. Clear Space
• Do not place combustible objects within areas indicated in Figure 2.3.
WARNING! DO NOT place combustible objects in front of the  replace. High temperatures may ignite clothing, furniture or draperies.
• Mantel - avoid placing candles and other heat-sensitive objects on mantel or hearth. Heat may damage these objects.
J. Fan Kit
• Activate wall switch. See also: Section 7.F.
Heatilator • SC60 • 32838 • Rev AG • 7/12
Figure 2.3 Clear Space
9
N. Wood Fuel
Hardwood vs Softwood
Your replace performance depends on the quality of the rewood you use.
• Seasoned wood contains about 8,000 BTUs per pound .
• Hard woods are more dense than soft woods.
• Hard woods contain 60% more BTUs than soft woods.
• Hard woods require more time to season, burn slower and are harder to ignite.
• Soft woods require less time to dry, burn faster and are easier to ignite.
• Start the re with soft wood to bring the replace up to operating temperature and to establish draft.
• Add hard wood for slow, even heat and longer burn time.
Soft woods Hard woods
• Douglas Fir • Oak
• Pine • Maple
• Spruce • Apple
• Cedar • Birch
• Poplar
• Aspen
• Alder
Moisture
WARNING! Risk of Fire!
DO NOT burn wet or green wood.
• Wet, unseasoned wood can cause accumulation of creosote.
The majority of the problems replace owners experience are caused by trying to burn wet, unseasoned wood.
• Wet, unseasoned wood requires energy to evaporate the water instead of heating your home, and
• Evaporating moisture cools your chimney, accelerating formation of creosote.
Seasoned Wood
• Cut logs to size
• Split to 6 in. (152 mm) or less
• Air dry to a moisture content of around 20%
- Soft wood - about nine months
- Hard wood - about eighteen months
NOTICE: Seasoning time may vary depending on drying
conditions.
Storing Wood
Steps to ensure properly seasoned wood:
• Stack wood to allow air to circulate freely around and through woodpile.
• Elevate wood pile off ground to allow air circulation underneath.
• Smaller pieces of wood dry faster. Any piece over 6 in. (152 mm) in diameter should be split.
• Wood (whole or split) should be stacked so both ends of each peice are exposed to air. More drying occurs through the cut ends than the sides.
• Store wood under cover to prevent water absorbtion from rain or snow. Avoid covering the sides and ends completely.
WARNING! Fire Risk! DO NOT store wood:
• In front of the replace.
• In space required for loading or ash removal.
Processed Solid Fuel Firelogs
Manufactured relogs may be used with this replace. Hearth & Home Technologies Inc. recommends the use of UL Classied processed fuel relogs. Follow the manufac­turer’s lighting and safety instructions.
Using relogs may require more frequent chimney inspec­tion and cleaning.
Do not poke or stir the logs while they are burning. Use only relogs that have been evaluated for the application in manufactured replaces and refer to relog warnings and caution markings on packaging prior to use.
10
Heatilator • SC60 • 32838 • Rev AG • 7/12
Maintenance and Service
3
A. Disposal of Ashes
Frequency: When they reach bottom of grate By: Homeowner
WARNING! Risk of Fire! Ashes could contain hot em­bers.
• Place ashes in a metal container with a tight-tting lid.
• The closed container should be placed on a non­combustible oor or on the ground, well away from all combustible materials, pending nal disposal.
• If the ashes are disposed of by burial in soil or otherwise locally dispersed, they should be retained in the closed container until all cinders have thoroughly cooled.
B. Chimney Inspection/Cleaning
Frequency: At least twice a year during heating season
or as recommended by a certied chimney sweep By: Certied chimney sweep
WARNING! Risk of Fire! Ignited creosote is extremely HOT. Prevent creosote buildup.
Refer to Figure 3.1 to remove/reinstall termination caps.
Creosote - Formation and Need for Removal
When wood is burned slowly, it produces tar and other organic vapors, which combine with expelled moisture to form creosote. The creosote vapors condense in the rela­tively cool chimney ue of a slow-burning re. As a result, creosote residue accumulates on the ue lining. When ignited this creosote makes an extremely hot re.
WARNING! Risk of Fire! A chimney re can permanently damage your chimney system and nearby structures.
In the event of a chimney re, Hearth & Home Technolo­gies Inc. recommends
• replacement of the chimney, and
• inspection of the adjacent structure to the provisions of NFPA Level III inspection criteria.
The chimney shall be inspected at least twice a year during the heating season to determine when a creosote buildup has occurred.
When creosote has accumulated it shall be removed to reduce the risk of a chimney re.
Remove screws, lift top cover.
Top Cover
Cap
Chimney
TR344/TR342
Round
Termination Cap
Figure 3.1 Chimney & Termination Cap Cleaning
Cap
Slip Section
Remove 4 screws and lift top pan off.
ST375
Square
Termination Cap
Heatilator • SC60 • 32838 • Rev AG • 7/12
1. Remove the 4 screws.
2. Remove the screen.
3. Remove the baffle.
Cap
Chase
TS345/TS345P
Square
Termination Caps
Remove 2 screws from the front and back and lift the top off.
TCT375
Terra Cotta
Termination Cap
SCREW
1. Remove (8) screws
2. Lift Top off
TOP
DT SERIES
TOP
SCREW
11
C. Check Firebrick
Frequency: After each ash removal By: Homeowner
WARNING! Risk of Fire! Inspect rebrick. Crumbling, deteriorated rebrick can allow overheating of surround­ing materials.
Expansion and contraction will cause minor cracking of the rebrick. This is normal. The rebrick will require peri­odic replacement depending on use.
• Replace broken rebrick.
D. Inspect Grate
Frequency: After each ash removal By: Homeowner
Inspect grate for:
• Warping or sagging 1-1/2 in. (38 mm) or more
• Broken welds
• Burn-through of grate bars For safe operation, replace only with an approved grate
from Hearth & Homes Technologies Inc.
E. Glass Cleaning
Frequency: As desired By: Homeowner
CAUTION! Handle glass assembly with care. Glass is breakable.
• Avoid striking, scratching or slamming glass
• Avoid abrasive cleaners
DO NOT clean glass while it is hot
Clean glass with a non-abrasive commercially available cleaner or ashes:
• Light deposits
- Use household glass cleaner
• Heavy deposits
- Use wood ash on damp cloth or,
- Use commercial replace glass cleaner (consult with your dealer)
12
Heatilator • SC60 • 32838 • Rev AG • 7/12
Troubleshooting Guide
4
Start Fire Problems Possible Cause Solution
Can’t get re started Excessive smoke or spillage Burns too slowly Smolders, sizzles
Not enough kindling/paper or no kindling/paper
Damper closed/not fully open Open damper.
Not enough air for re to ignite Check for restricted cap/shroud.
Wood condition is too wet, too large
Use dry kindling, more paper. Arrange kindling & wood for air movement.
Open air kit (if installed).
Check for ue blockage.
Pre-warm ue before starting re (refer to starting re section).
Check for adequate vent height (refer to chimney assembly section).
Open window below the replace towards the wind.
Use dry, seasoned wood (refer to wood fuel section).
Bed of coals not established before adding wood
Flue blockage such as birds’ nests or leaves in termination cap
Down draft or negative pressure Competition with exhaust devices
Fire burns too fast Extremely dry or soft wood Mix in hardwood.
No glass doors Add glass doors to slow down air ow.
Overdrafting Check for correct vent height; too much vertical
Start with paper & kindling to establish bed of coals (refer to starting re section).
Have chimney inspected for creosote and cleaned by a certied chimney sweep.
Do not use exhaust fans during start-up (refer to negative pressure section).
Open window below the replace towards the wind.
Mix in less seasoned wood after re is established (refer to wood fuel section).
height creates overdrafting.
Check location of vent termination (refer to chimney assembly section).
Heatilator • SC60 • 32838 • Rev AG • 7/12
13
Installer Guide
Getting Started
5
A. Typical Fireplace System
NOTICE:
• Illustrations and photos reflect typical installations and are for design purposes only.
• Illustrations/diagrams are not drawn to scale.
• Actual product may vary from pictures in manual.
Termination cap (Section 8 & 9)
Storm Collar (Section 9.D.)
Chimney penetrates roof preferably without affecting roof rafters (Section 8)
Offset & Return (with hanger straps) (Section 8.B.)
Attic insulation shield (not shown)
must be used here to keep
insulation away from chimney
if attic is insulated (Section 8.F.)
Framing headed off in ceiling joists (Section 8)
Enclosed space above and around fireplace (Section 6)
Mantel and surround (Section 11.E. & 11.F.)
Decorative facing and trim (Section 11)
Hearth extension (Section 11.C.)
Factory-built fireplace
Additional lateral support for chimney above roof (or enclosed in chase) if needed (Section 8.A.)
Non-combustible roof flashing maintains minimum clearance around chimney
Support straps on rafter support chimney (not shown)
Ceiling firestop on floor of attic (Section 8.E.)
Chimney system (Section 8)
Combustible framing/header on top of V-shaped standoffs
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(Section 6)
Chimney Air Kit (Section 8.D.) Required in Canada. Outlet must be no less than 6 ft. (1.83 m) off ground level.
Outside combustion air
Protective metal
(Section 7.E.)
hearth strip(s) (Section 7.C.)
Figure 5.1 Typical Fireplace System
14
Heatilator • SC60 • 32838 • Rev AG • 7/12
D. Negative PressureB. Design and Installation Considerations
NOTICE: Check building codes prior to installation.
• Installation MUST comply with local, regional, state and national codes and regulations.
• Consult insurance carrier, local building inspector, re ofcials or authorities having jurisdiction over restrictions, installation inspection and permits.
Before installing, determine the following:
• Where the replace is to be installed
• The vent system conguration to be used
• Gas supply piping
• Electrical wiring
• Framing and nishing details
• Whether optional accessories—devices such as a fan, wall switch or remote control —are desired
C. Draft
Draft is the pressure difference needed to vent replaces successfully. When a replace is drafting successfully, all combustion byproducts are exiting the home through the chimney.
Considerations for successful draft include:
• Preventing negative pressure
• Location of replace and chimney
NOTICE: Hearth & Home Technologies assumes no responsibility for the improper performance of the replace system caused by:
• Inadequate draft due to environmental conditions
• Downdrafts
• Tight sealing construction of the structure
• Mechanical exhausting devices
• Improper location of the chimney
WARNING! Risk of Asphyxiation! Negative pressure can cause spillage of combustion fumes and soot. Fire must draft properly for safe operation.
Negative pressure results from the imbalance of air avail­able for the replace to operate properly. It can be stron­gest in lower levels of the house.
Causes include:
• Exhaust fans (kitchen, bath, etc.)
• Range hoods
• Combustion air requirements for furnaces, water heaters and other combustion appliances
• Clothes dryers
• Locat i o n of ret u r n- a i r ven t s to fur n a ce or ai r conditioning
• Imbalances of the HVAC air handling system
• Upper level air leaks such as:
- Recessed lighting
- Attic hatch
- Duct leaks
To minimize the effects of negative air pressure:
• Install the outside air kit with the intake facing prevailing winds during the heating season
• Ensure adequate outd oor air for all combustion appliances and exhaust equipment
• Ensure furnace and air conditioning return vents are not located in the immediate vicinity of the replace
• Avoid installing the replace near doors, walkways or small isolated spaces
• Recessed lighting should be a “sealed can” design
• Attic hatches weather stripped or sealed
• Attic mounted duct work and air handler joints and seams taped or sealed
• Basement installations should be avoided
NOTICE: Hearth & Home Technologies Inc. recommends
the use of direct vent replaces in basements.
Heatilator • SC60 • 32838 • Rev AG • 7/12
15
Marginal Location:
• Below peak
Location NOT recommended:
• Not the highest point of the roof
• Wind loading possible
Multi-level Roofs
Windward
Leeward
Recommended Location:
• Above peak
Recommended:
• Insulated exterior chase in cooler climates
Recommended Location:
• Above peak
• Inside heated space
Location NOT recommended:
• Too close to tree
• Below adjacent structure
• Lower roof line
• Avoid outside wall
Marginal Location:
• Wind loading possible
E. Locating Fireplace & Chimney
Location of the replace and chimney will affect perfor­mance.
• Install within the warm airspace enclosed by the building envelope. This helps to produce more draft, especially during lighting and die-down of the re.
• Penetrate the highest part of the roof. This minimizes the effects of wind loading.
• Locate termination cap away from trees, adjacent structures, uneven roof lines and other obstructions.
• Minimize the use of chimney offsets.
• Consider the replace location relative to oor and ceiling and attic joists.
• Take into consideration the termination requirements in Section 8 and Section 9.
NOTICE: Locating the replace in a basement or in a location of considerable air movement can cause intermittent smoke spillage from replace. Do not locate replace near
• frequently open doors
• central heat outlets or returns
Figure 5.2 Recommended Chimney Locations
16
Heatilator • SC60 • 32838 • Rev AG • 7/12
F. Tools and Supplies Needed H. Inspect Fireplace and Components
Before beginning the installation be sure the following tools and building supplies are available:
Reciprocating saw Framing material
Pliers Non-combustible sealant
Hammer Gloves
Phillips screwdriver Framing square
Flat blade screwdriver Electric drill and bits
Plumb line Safety glasses
Level Tape measure
1/2-3/4 in. length, #6 or #8 self-drilling screws
Misc. screws and nails
G. Fireplace System Requirements
This replace system requires:
• Fireplace/integral grate/rebrick/outside air system/ junction box/fan kit
• Chimney system
• Hearth Extension
Optional components include:
• Glass doors
• Chimney Air Kit
WARNING! Risk of Fire and/or Explosion! Damaged parts could impair safe operation. DO NOT install dam­aged, incomplete or substitute components. Keep re­place dry.
• Remove replace and components from packaging and inspect for damage.
• Vent system components and doors are shipped in separate packages.
• Report to your dealer any parts damaged in shipment.
• Re ad all the ins tructi ons bef ore sta rting the installation. Follow these instructions carefully during the installation to ensure maximum safety and benet.
Heatilator • SC60 • 32838 • Rev AG • 7/12
17
Framing & Clearances
A B C D E F G H
inches
52 1/4 43 1/8 93 3/8 47 24 1/4 66 25
mm
1327 1095 2372 1194 616 1676 635
Model
6
A. Select Fireplace Location
F
E
C
Across a corner
G
B
D
As a room divider
B
48 in.
(1219 mm)
H
B A
In an exterior chase or projecting into a garage
Along a wall
A
B
Note:
1/2 in. (13 mm) min.
G
H
H
5/8 in. (16 mm) all configurations
G
distance from fireplace to combustible materials.
In addition to these
Note:
framing dimensions, also reference the following sections:
• Clearances (Section
6.B.)
• Mantel Projections (Section 11.E.)
• Fireplace Dimensions (Section 13.A.)
SC60
Figure 6.1 Fireplace Locations (Framing dimensions shown)
18
Heatilator • SC60 • 32838 • Rev AG • 7/12
12 in. (305 mm) Minimum from FP opening to any perpendicular wall.
B. Clearances
(insulation)
0 in. to level
of standoffs
Attic
Insulation
Shield
(ceiling)
(roof)
(attic)
(ceiling)
Ceiling Firestop
Offset/Return (secured
with hanger straps)
Storm Collar
Roof Flashing
1/2 in. (13 mm) to back &
sides of appliance,
and at nailing flanges
Must have 2 in. (51 mm)
minimum clearance
to header
0 in.
to floor
2 in. (51 mm) min.
Shaded areas
represent
2 in. (51 mm) min.
air space clearance
required around pipe
Combustible Object
48 in.
1219 mm
WARNING! Risk of Fire! You must comply with all minimum air space clearances to combustibles as specied in Fig­ure 6.2. DO NOT pack required air spaces with insulation or other materials.
Figure 6.2 Clearances to Combustible Materials
Note: Chimney air kit is not shown, but is required in Canada.
Heatilator • SC60 • 32838 • Rev AG • 7/12
19
Model A B* C** D
C. Sidewalls/Surrounds
• Adjacent combustible sidewalls must be located a minimum of 12 in. (305 mm) from the replace opening.
• Combustible and non-combustible mantel legs, surrounds and stub walls may be constructed within the gridded area, Figure 6.3.
FLUSH FRONT
10 3/4 in. [273 mm]
50° angle
12 in.
[305 mm]
Figure 6.3 Mantel Leg or Wall Projections (Acceptable on both sides of opening)
36 in.
[914 mm]
42 1/8 in.
[1070 mm]
BRICK
FRONT
39° angle
12 in.
[305 mm]
4 in.
[102 mm]
14 1/2 in.
[368 mm]
D. Frame the Fireplace
Figure 6.4 shows typical framing using combustible materials (2x4 lumber shown).
• Observe all required air space clearances to combustible materials as shown in Figure 6.1 & 6.2.
• Framing across the top of replace must be above top standoffs.
2 in. (51 mm) min. air space clearance from chimney.
C
B
Figure 6.4 Framing the Fireplace
Note: Non-combustible material MUST be used to finish the area in front of the standoffs.
Header MUST NOT be notched!
D = extra space needed for outside air connection. If outside air duct has no bend, this dimension may be reduced as long as minimum clearances are met.
D
A
in.
SC60
* If interior of chase will be drywalled, add the thickness to this measurement.
** Adjust header height for a raised floor under fireplace.
43 1/8 25 41 1/4 8
mm
1095 635 1048 203
20
Heatilator • SC60 • 32838 • Rev AG • 7/12
Installation of Fireplace
Protective metal strips are placed 2 in. (51 mm) under the front of the fireplace and must extend beyond the front and sides of fireplace opening by 2 in. (51 mm).
1 in. (25 mm) overlap
Raised Platform
Floor
2 in.
(51 mm)
1 in. (25 mm) min.
overlap
2 in.
(51 mm)
Top piece must overlap
bottom piece
7
CAUTION! Risk of Cuts/Abrasions. Wear protective gloves and safety glasses during installation. Sheet metal edges are sharp.
A. Things to Consider
• Location of chimney air kit (see Figure 7.4)
• Location(s) of outside air kit
• Electrical connections and/or wall switch
• Gas line piping
B. Position the Fireplace
• Place the replace on a continuous at surface.
• Follow framing instructions in Section 6.
WARNING! Risk of Fire! Prevent contact with sag-
ging, loose insulation.
DO NOT install against vapor barriers or exposed
insulation.
• Secure insulation and vapor barriers.
• Provide minimum air space clearances at the sides
and back of the replace assembly as outlined in Section 6.
Figure 7.1 Position the Protective Metal Hearth Strips
C. Place Protective Metal Hearth Strips
WARNING! Risk of Fire! Protective metal hearth strips MUST be installed. DO NOT cover metal strips with com­bustible materials. Sparks or embers may ignite ooring.
• Refer to Figures 7.1 and 7.2.
• Locate the two protective metal hearth strips measuring approximately 26 in. x 4 in. (660 mm x 102 mm) included with this replace.
• Slide each metal strip 2 in. (51 mm) under front edge of replace.
• Overlap strips in the middle of replace opening by 1 in. (25 mm) minimum..
• Metal strips must extend beyond the front and sides of the replace opening by at least 2 in. (51 mm).
• Protect the front of a platform elevated above the hearth extension with metal strips (not included with replace) per Figure 7.2. See Section 11 for hearth extension instructions.
D. Level Fireplace
• Level replace side-to-side and front-to-back.
• Shim with non-combustible material as necessary.
• Secure replace to framing with nailing anges with a minimum of two fasteners per nailing ange.
• Check replace opening for square to ensure proper t of glass doors. Measure diagonals of replace opening to make sure they are equal.
Figure 7.2 Protect the Front of an Elevated Platform
Heatilator • SC60 • 32838 • Rev AG • 7/12
21
3 ft min. from
top of uppermost
chimney section to air inlet.
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Note: Chimney air kit is not shown, but is required in Canada.
Figure 7.3 Possible Outside Air Inlet Locations
NO
NO
Outlet blocked by
snow, leaves, etc.
Garage or
combustible
liquids storage
YES
Clear area
outside
house or in
ventilated
crawl space
Use only duct materials specified by manufacturer (preferably with short run or mainly straight duct, except small dip for cold air trap which will help prevent flow of cold air).
Figure 7.4 Outside Combustion Air Placement
22
Heatilator • SC60 • 32838 • Rev AG • 7/12
NO
Attic space
NO
Outlet placed
higher than 3 ft
below the
termination cap
Factory-built
fireplace
Outside Air
Kit Assy.
Outside Air
Hood
2 Wire Ties
Flexible Duct
(not supplied)
• Hearth & Home Technologies Inc recommends using UL181 Class 0 or Class I rigid or flexible ducting.
• Secure flex duct with metal tape, screws or wire ties.
E. Install Outside Air Kit
• Keep duct runs short and straight to minimize restriction. A small dip is acceptable for a cold air trap.
• The outside air kit must be installed on the right hand side of the replace.
• Locate the outside air hood in a clear area, preferably into prevailing wind during the heating season. Refer to Figure 5.2.
• Remove insulation in the tube, slide tube out to fasten duct to it.
• Install as shown in Figures 7.3, 7.4 and 7.5.
• The air duct may be run vertically.
• The outside air hood must be at least 3 ft (.91 m) below the top of the uppermost chimney section.
CAUTION! Risk of Fire or Asphyxiation! DO NOT
draw outside combustion air from wall, oor or ceiling cavity, or enclosed spaces such as an attic or garage.
DO NOT place outside air hood close to exhaust
vents or chimneys. Fumes or odor could be drawn into the room through the replace.
• Locate outside air inlet to prevent blockage from
leaves, snow/ice, or other debris. Blockages could cause combustion air starvation.
F. Fan Kit
The SC60 is a heat circulating replace that comes equipped with a fan kit, junction box, and an ON/OFF variable speed control (wall mount type).
110 VAC service must be connected to the fan kit by a licensed electrician. See Figure 7.5 for the typical fan kit wiring diagram and the typical access to the junction box.
To service or replace the fan kit:
• Remove the lower replace grille.
• Unplug the blower from the junction box on the replace.
• Remove the screws for the blower mounting brackets and carefully slide blower out of the replace.
• To reinstall the fan kit, reverse these steps.
We recommend the fan kit be installed at the time of initial installation of the replace to avoid considerable recon­struction.
WARNING! Risk of Electric Shock! DO NOT remove grounding prong from plug or route cord under or in front of appliance. Plug directly into a properly grounded three­prong receptacle and route cord away from appliance.
Figure 7.5 Outside Air Installation
to 110V house
WHT
WHT
wiring
BLK
Wall
Switch
WHT
(Silver Screw)
Ground
(Brass Screw)
Ground
Blower
Receptacle
110V Supply
1. Fan
Figure 7.6 Wiring for Fan Kit
Screw
Ground
BLK
Ground
BLK
Wall
Junction
Box
Note: If a speed control option is desired, it is recommended that you use the BC10 Motor Speed Control Kit supplied with the replace to ensure proper functioning. Refer to the instructions packed with it for proper installation.
Heatilator • SC60 • 32838 • Rev AG • 7/12
23
Chimney Assembly
8
NOTICE: Chimney performance may vary.
• Trees, buildings, roof lines and wind conditions affect performance.
• Chimney height may need adjustment if smoking or overdraft occurs.
Chimney must extend beyond combustible roof structure
Maintain minimum height of chimney above roof
Install roof flashing according to minimum requirements
Offsets/returns may not exceed 30° from vertical
Lock chimney sections together firmly to resist movement
Termination Cap
Additional support for tall chimneys
Storm Collar
Maintain minimum clearances to combustibles as specified
Support straps for returns must be secured to adequate framing
Offsets and returns must be secured with the screws provided (outer pipe only)
24
Ceiling firestops are required where chimney passes through ceiling or floor
Figure 8.1 Typical Chimney System - Guidelines for Chimney System Installation
Heatilator • SC60 • 32838 • Rev AG • 7/12
A. Chimney Requirements
20 ft (6.10 m) max. pipe between an offset & return
Ceiling Firestop
35 ft (10.7 m)
max. straight
unsupported
chimney height
14.8 ft (4.51 m) min. height/single offset-return 20 ft. (6.10 m) min. height/double offset-return
90 ft (27.4 m) max. height
6 ft (1.83 m) max. unsupported chimney above roof
40 in.
(1016 mm)
Effective
Height
Measure vertical distances from the base of the replace as shown in Figure 8.2.
• Minimum overall straight height 13.5 ft 4.11 m
• Minimum height with offset/return 14.8 4.51 m
• Maximum height 90 ft 27.43 m
• Maximum allowed shift between an offset and return
• Maximum chimney length between an offset/ return
• Maximum distance between chimney stabilizers
• Double offset/return minimum height 20 ft 6.10 m
• Maximum unsupported chimney length between offset and return
• Maximum straight unsupported chimney height above the replace
• Maximum unsupported chimney above roof 6 ft 1.83 m
WARNING! Risk of Fire! You must maintain 2 in. (51 mm) air space clearance to insulation and other combus­tible materials around the chimney system. Failure to do so may cause overheating and re.
4.2 ft 1.28 m
20 ft 6.10 m
35 ft 10.67 m
6 ft 1.83 m
35 ft 10.67 m
Determine the chimney components needed to complete your particular installation:
• Measure the total vertical height of the fireplace installation from the base of the replace assembly to the approximate location of the bottom of the termination cap.
• Subtract the effective height of the replace assembly (see Figure 8.2) from the total vertical height to determine the overall height of the chimney installation.
• Create a schematic for your application similar to Figure
8.2 showing components required (referring to Table
8.1). Figure 8.1 identies those components and where used.
• Install a ceiling restop whenever the chimney penetrates a oor/ceiling.
NOTICE: A maximum of two pairs of offsets and returns
may be used.
CAUTION! Risk of Fire and/or Asphyxiation! DO
NOT connect this replace to a chimney ue servicing
another appliance. DO NOT connect to any air distribu- tion duct or system. These actions could cause over­heating/re in the chimney ue, or release of exhaust fumes into the living areas.
Table 8.1
HEIGHT OF CHIMNEY COMPONENTS in. mm
Chimney Stabilizer
Ceiling Firestops
Offsets/Returns
Roof Flashing
Chimney Sections*
* Dimensions reect effective height.
SL3 4-3/4 121
FS338 0 0
FS339 0 0
FS340 0 0
SL315 13-3/8 340
SL330 15-1/2 394
RF370 0 0
RF371 0 0
SL306 4-3/4 121
SL312 10-3/4 273
SL318 16-3/4 425
SL324 22-3/4 578
SL336 34-3/4 883
SL348 46-3/4 1187
Figure 8.2 Chimney Requirements
Heatilator • SC60 • 32838 • Rev AG • 7/12
25
B. Using Offsets/Returns
• Use an offset/return to bypass overhead obstructions.
• An offset and return can be used as a single entity or separated by chimney section(s).
WARNING! Risk of Fire! DO NOT use offset/returns greater than 30°. Chimney draft will be restricted and could cause
overheating and re.
• Measure the shift needed to avoid the overhead obstruction. Refer to dimension A in Figure 8.3.
• Find the appropriate A dimension listed in Table 8.2.
• The B dimension coinciding with the A dimension measurement in Table 8.2 represents the required vertical clearance needed to complete the offset/return.
• Read across the chart to nd the number of chimney sections/model numbers needed between the offset and return.
A
Example:
Your “A” dimension from Figure 8.3 is 14 1/2 in. (368 mm). Using Table 8.2 the dimension closest to, but not less than 14 1/2 in. (368 mm) is 14 1/2 in. (368 mm) using a 30° offset/return.
B
You determine from the table that you need 34 1/8 in. (867 mm) (Dimension “B”) between the offset and return.
1-1/4 in. (32 mm)
OVERLAP
Figure 8.3 Chimney Offset/Return
The chimney component that best ts your applica­tion is one SL324.
Table 8.2
15-degree
A
Offset
in. mm in. mm in. mm in. mm
1-5/8 41 13-3/8 340 - - - - - - 3-5/8 92 15-1/2 394
2-7/8 73 17-3/4 451 1 - - - - - 5-1/2 140 18-5/8 473
4-1/8 102 22-3/8 568 2 - - - - - 7-1/4 184 21-3/4 552
4-1/2 114 23-5/8 600 - 1 - - - - 8-1/2 216 23-3/4 603
5-3/4 146 28-1/4 718 1 1 - - - - 10-1/4 260 27 686
6 152 29-3/8 746 - - 1 - - - 11-1/2 292 29 737
7-1/4 184 34 864 - 2 - - - - 13-1/4 337 32-1/8 816
7-3/4 197 36-1/8 918 - - - 1 - - 14-1/2 368 34-1/8 867
8-3/4 222 39-3/4 1010 1 - - 1 - - 16-1/4 413 37-3/8 949
10-3/8 264 45-5/8 1159 - - 2 - - - 19-1/4 489 42-1/2 1080
10-5/8 270 46-3/4 1187 - - - - 1 - 20-1/2 521 44-5/8 1133
11-7/8 302 51-3/8 1305 1 - - - 1 - 22-1/4 565 47-3/4 1213
13-1/2 243 57-1/4 1454 - - - 2 - - 25-1/4 641 52-7/8 1343
13-3/4 349 58-3/8 1483 - - - - - 1 26-1/2 673 55 1397
15 381 63 1600 1 - - - - 1 28-1/4 718 58-1/8 1476
16-1/2 419 68-3/4 1746 - 1 - - - 1 31-1/4 794 63-1/4 1607
18 457 74-5/8 1895 - - 1 - - 1 34-1/4 870 68-1/2 1740
19-5/8 498 80-3/8 2042 - - - 1 - 1 37-1/4 946 73-3/4 1873
20-5/8 524 84-1/8 2137 1 - - 1 - 1 39-1/8 994 76-7/8 1953
22-3/4 578 91-7/8 2334 - - - - 1 1 43-1/4 1099 84-1/8 2137
24 610 96-1/2 2451 1 - - - 1 1 45-1/8 1146 87-1/4 2216
25-7/8 657 103-1/2 2629 - - - - - 2 49-1/4 1251 94-1/2 2400
Proper assembly of air-cooled chimney parts result in an overlap at chimney joints of 1-1/4 in. (32 mm). Effective length is built into this chart.
B
Height
SL306 SL312 SL318 SL324 SL336 SL348
A
Offset
30-degree
B
Height
26
Heatilator • SC60 • 32838 • Rev AG • 7/12
ROOM ABOVE (non-insulated ceiling)
ATTIC ABOVE (insulated ceiling)
B
A
Ceilng firestop from
bottom
Ceiling firestop from
top
Note:
Use same dimensional lumber for framing
ceiling firestop and joists.
C. Assemble Chimney Sections
WARNING! Risk of Fire! DO NOT install substitute or damaged chimney components.
• Use only those components described in this manual.
Substitute or damaged chimney components could impair safe operation and cause overheating and re.
• Support the pipe during construction and check to be sure inadvertent loading has not dislodged the chimney section from the replace or at any chimney joint.
• Attach a straight chimney section or an offset to the top of the replace.
• Place inner ue to the inside of the chimney section below it. Place the outer casing outside the outer casing of the chimney section below it. Refer to Figure 8.4.
NOTICE: Chimney sections cannot be disassembled
once locked together. Plan ahead!
• Lock chimney sections and/or offsets/returns together by pushing downward until the top section meets the stop bead on the lower section.
• Pull on the top section to make sure it is fully engaged and will not separate.
• You may use #6 or #8 sheet metal screws no longer than 1/2 in. (13 mm) to fasten chimney sections together. Do NOT penetrate inner ue.
E. Install Ceiling Firestops
CAUTION! Risk of Fire! Ceiling restops must be used whenever the chimney penetrates a ceiling/oor.
• Chase construction requires ceiling restops at each oor or every 10 ft (3.05 m) of clear space.
• The ceiling restop slows spread of re and reduces cold air inltration.
• Install a ceiling restop whenever chimney penetrates ceiling/oor.
• Mark and cut an opening in ceiling as shown in Figure 8.5.
• Frame the opening with the same size lumber used in the ceiling joists.
• Nail the ceiling restop to the bottom of the ceiling joists when there is a room above.
• Use an attic insulation shield if the ceiling is insulated. The ceiling restop may then be attached above or below the joists.
WARNING! Risk of Fire! DO NOT seal area between
restop opening and chimney pipe except where they enter the attic or leave the warm air envelope of the home (use 600° F sealant).
WARNING! Risk of Fire! You MUST use screws (pro-
vided) to fasten offset/returns to chimney sections to keep the chimney parts from twisting. Failure to do so could cause re.
• Fasten offset/returns to chimney sections. Insert the screws (provided) through the predrilled holes. Do NOT penetrate inner ue.
• Secure chimney returns with hanger straps provided; fasten to studs or joists.
• Vertical straight runs of chimney must be supported every 35 ft (10.7 m).
Figure 8.4 Assembling Chimney Sections
D. Install Chimney Air Kit
• Required in Canada.
• Follow instructions provided with this accessory.
A B
Catalog #
FS338 14-1/2 368 14-1/2 368
FS339 14-1/2 368 18-3/8 467 15°
FS340 14-1/2 368 23 584 30°
Figure 8.5 Installing the Ceiling Firestop
Anglein. mm in. mm
Heatilator • SC60 • 32838 • Rev AG • 7/12
27
3 in. (76 mm)
overlap
Insert three
screws
Bend inward
90°
Bend remaining tabs to rest against pipe to prevent insulation from falling in.
F. Install Attic Insulation Shield
6 Tabs bent
in 90°
Tabs bent in to
rest against pipe
Attic Insulation Shield
Ceiling Firestop
10-1/2 in.
(267 mm)
14-1/2 in. (368 mm)
diameter
InsulationInsulation
Pipe
Pipe
6 Tabs bent
in 90°
Tabs bent in to
rest against pipe
Attic Insulation Shield
Ceiling Firestop
10-1/2 in. (267 mm)
14-1/2 in. (368 mm)
diameter
InsulationInsulation
Pipe
Pipe
WARNING! Risk of Fire! You MUST install an attic insu­lation shield when there is any possibility of insulation or other combustible material coming into contact with the chimney.
DO NOT pack insulation between the chimney and the attic insulation shield.
• Failure to keep insulation and other materials away from chimney pipe could cause re.
DO NOT offset chimney inside insulation shield.
Installation of a ceiling restop is required
• Refer to Figures 8.6 - 8.8.
• Roll the shield (around the chimney if already installed) until you have a 3 in. (76 mm) overlap and the three holes on each side match up (large holes on top).
• Insert three screws into the matching holes to form a tube.
• Bend three tabs on the bottom of the tube inward to 90° to maintain chimney air space (refer to Figure 8.6).
• Rest the insulation shield on the ceiling restop below.
• Bend the three short tabs at the top of the shield inward to 90° to maintain the 2 in. (51 mm) air space from the chimney.
• Bend the remaining top tabs to just meet the pipe.
Figure 8.6 Prepare Attic Insulation Shield
If you wish to make a custom shield or barrier, follow these guidelines:
• Metal is preferred, although any material stiff enough to hold back the insulation can be used.
WARNING! Risk of Fire! Use of cardboard or other
materials that can deect under humidity or other envi­ronmental conditions is not recommended.
• The shield or barrier must be tall enough to extend above the insulation and prevent blown-in insulation from spilling into the cavity.
• Maintain specied air spaces around chimney.
• Check instructions and local codes for further details.
Figure 8.7 Install Attic Insulation Shield (restop above ceiling)
Figure 8.8 Install Attic Insulation Shield (restop below ceiling)
28
Heatilator • SC60 • 32838 • Rev AG • 7/12
G. Cut out Hole in Roof
• Refer to Figure 8.9.
• Plumb from roof to center of chimney.
• Drive a nail up through roof to mark center of pipe.
• Measure to either side of nail and mark the 14-1/2 in. x 14-1/2 in. (368 mm x 368 mm) opening required.
• Measure opening on the horizontal; actual length may be larger depending on roof pitch.
• Cut out and frame opening.
• Refer to Chapter 25 of the Uniform Building Code for roof framing details.
H. Complete Installation
WARNING! Risk of Fire! You MUST maintain 2 in. (51 mm) air space to insulation and other combustible materials around the chimney system. Failure to do so could cause overheating and re.
• Keep chimney sections from separating or twisting.
• You may secure straight chimney sections at the joints with screws no longer than 1/2 in. (13 mm).
The following steps should be skipped if using a
chase.
• Install roof ashing appropriate to roof pitch.
• Install round termination cap and storm collar.
I. Install Flashing
• Assemble chimney so it passes through the framed opening.
• Slip the ashing over the chimney.
NOTICE: Roong shingles must be below the ashing
plate on the lower side of a sloped roof and over the ashing plate on the sides and top.
• Nail the ashing to the roof. Keep gaps between the ashing plate and the roof to a minimum.
• Caulk the ashing plate and roof junction as well as the vertical seam on the ashing. All nail heads must be caulked with a roong sealant.
Caulk the overlap seam of any exposed pipe sections
that are located above the roof line to prevent leaks
Figure 8.9 Ceiling/Attic Construction
Heatilator • SC60 • 32838 • Rev AG • 7/12
29
A B
J. Chimney Termination Requirements
• Install a cap approved and listed for this replace system.
• Locate cap where it will not become plugged by snow or other materials.
• Locate cap away from trees or other structures.
• The bottom of the termination cap must be at least 3 ft (.91 m) above the roof AND at least 2 ft (.61 m) above any portion of roof within 10 ft (3.05 m) as shown in Figure 8.10.
• The distance required between caps is shown in Figure 8.10.
Slanted Roofs
Chimney must extend 2 ft (.6 m)
Chimney must extend 3 ft (.9 m) above the roof
above any portion of the roof or adjacent structures within 10 ft (3 m) of the chimney
Flat Roofs
Chimney must extend 3 ft (.9 m) above the roof
Multiple Chimney Locations
6 in. (minimum) up to 20 in.
152 mm/508 mm
20 in. and over 0 in. minimum
18 in. minimum
457 mm
Gas
Termination
Cap **
Chimney must extend 2 ft (.6 m) above any portion of the roof or adjacent structures within 10 ft (3 m) of the chimney
Gas, Wood or Fuel Oil
Termination Cap
B
A *
Wood
Minimum
(See
illustration
above)
Perpendicular Wall
Figure 8.10 Multiple Chimney Locations
30
If using decorative cap cover(s), this distance may need to be
*
increased. Refer to the installation instructions supplied with the decorative cap cover.
In a staggered installation with both gas and wood terminations, the
**
wood termination cap must be higher than the gas termination cap.
Heatilator • SC60 • 32838 • Rev AG • 7/12
Chase Installations
Ceiling
Firestop
Metal Chase Top
Round Termination Cap
False Ceiling
Insulation in the
outside walls
of the chase
Attic
Insulation
Shield
Chimney
Ceiling
Firestop
Tabs
False Ceiling
False Ceiling
Insulation
Insulation
9
A. Construct the Chase
A chase is a vertical boxlike structure built to enclose the replace and/or its vent system. Vertical chimneys that run on the outside of a building must be installed inside a chase.
Construction of the chase may vary with the type of build­ing. These instructions are not substitutes for the require­ments of local building codes. Local building codes MUST be checked.
A chase should be constructed in the manner of all outside walls of the home to prevent cold air drafting problems. The chase should not break the outside build­ing envelope in any manner. All outer walls need to be insulated.
Building codes require false ceiling and ceiling restops at each oor of the chase or every 10 ft (3.05 m) of clear space to control spread of re.
Walls, ceiling, base plate and cantilever oor at the rst level of the chase should be insulated. See Figure 9.1. Vapor and air inltration barriers should be installed in the chase as per regional codes for the rest of the home. Ad­ditionally, Hearth & Home Technologies recommends that the inside surfaces be sheet rocked and taped (or the use of an equivalent method) for maximum air tightness.
Gas line holes and other openings should be caulked with high temperature caulk or stuffed with unfaced berglass insulation. If the replace is being installed on a cement slab, we recommend that in cold climates, a sheet of plywood or other raised platform be placed underneath to prevent conducting cold up into the room.
Three examples of chase applications are shown in Fig­ure 9.2.
1. Fireplace and chimney enclosed in an exterior chase.
2. Chimney offset through exterior wall and enclosed in chase.
3. Chase constructed on roof.
Note: In cooler climates, all chase walls should be insulated.
1 2 3
Figure 9.1 Chase Assembly
Heatilator • SC60 • 32838 • Rev AG • 7/12
Figure 9.2 Chase Constructions
WARNING! You must install false ceilings and ceiling restops at each oor of the chase or every 10 ft (3.05 m) to control spread of re.
WARNING! Risk of Fire! DO NOT seal area between
restop opening and chimney pipe except where they enter the attic or leave the warm air envelope of the home (use 600° F sealant).
WARNING! Risk of Fire! You must maintain a minimum 2 in. (51 mm) air space clearance to insulation and other materials surrounding the chimney system.
• Insulation and other materials must be rmly secured to prevent accidental contact with chimney system.
• The chase must be properly blocked to prevent blown insulation or other combustibles from entering and making contact with replace or chimney.
• Failure to prevent contact between insulation or other materials and chimney system may cause overheating and re.
31
B. Install Fireplace & Chimney
Install as per Sections 7 and 8.
C. Install Chase Top
• You MUST use a chase top in a chase installation. Chase tops are available from your Heatilator dealer or may be eld constructed.
• Include a turndown and drip edge to prevent water from seeping into the chase.
• Include a 2 in. (51 mm) soldered, welded or spun collar around pipe opening to keep water out.
• Provide a 1/8 in. (3 mm) gap around the ue pipe.
• Slope the chase top downward away from the opening.
WARNING! Risk of Fire! DO NOT caulk the pipe to the
chase top collar.
• Caulk all seams to prevent leaks.
• Refer to Figure 9.3.
Slope Downward (1/4 in. per foot minimum)
Figure 9.3 Chase Top Construction
2 in. (51 mm) Collar on Chase Top
Turn-down
Drip Edge
Chase
.018 (26 ga) min. Galvanized Chase Top
32
Heatilator • SC60 • 32838 • Rev AG • 7/12
D. Install Termination Cap
Storm Collar
Chimney
Pipe
Chase Top
Termination
Cap
Chase
6 in. (153 mm)
Minimum top of
chase to top of
chimney pipe
Collar
2 in. (51 mm)
Minimum Height
Do NOT
block air holes
Caulk gaps between
storm collar & pipe,
and storm collar
& chase top.
Termination cap pipe and chimney section must be snapped together to maintain an overlap of 1-1/2 in. (38 mm).
Slip
storm collar
around chimney pipe
before termination
cap pipe is snapped
into the chimney
pipe.
Storm Collar
Chimney
Pipe
Chase Top
Termination
Cap
Chase
14 1/2 in. (368 mm)
Maximum
Collar
2 in. (51 mm)
Minimum Height
Caulk gaps between
storm collar & pipe,
and storm collar
& chase top.
Do NOT block air
holes
3 clip brackets.
Slip over chase collar
and attach with screws
provided.
Termination cap pipe and chimney section must overlap 1-1/2 in. (38 mm)
Assemble
storm collar
around extended
termination cap
pipe
once cap is
installed.
Chimney
Pipe
Chase Top
Termination Cap
Chase
Collar
2 in. (51 mm)
Minimum Height
Place waterproof caulk or sealer under each flange of the termination cap and on top of each screw to help prevent leaks.
Flange
Termination cap pipe and chimney section must overlap 1-1/2 in. (38 mm)
2 in. (51 mm)
maximum
4 3/4 in. (121 mm)
maximum
The last section of pipe must stop between 2 in. (51 mm) above the top of the chase and 4 3/4 in. (121 mm) below the top of the chase.
Install the chimney sections up through the chase enclo­sure.
Caulk the overlap seam of any exposed pipe sections
that are located above the roof line to prevent leaks
Refer to termination cap instructions.
WARNING! Risk of Fire! The minimum overlap of cap
to pipe (as shown in the following illustrations) MUST be met or chimney may separate from cap. Separation allows sparks, heat and embers to escape.
NOTICE: Paint the termination cap with a rust-resistant
paint to protect against the effects of corrosion on those parts exposed to the weather.
TR344 Round Termination Cap
• TR342 Round Telescoping Termination Cap
Figure 9.4 Installing a TR344 Round Termination Cap
Figure 9.5 Installing a TR342 Round Telescoping Termination Cap
• ST375 Square Termination Cap
Figure 9.6 Installing an ST375 Square Termination Cap
Heatilator • SC60 • 32838 • Rev AG • 7/12
33
Chimney
Pipe
Chase Top
Termination Cap
Chase
Collar
2 in. (51 mm)
Minimum Height
Termination cap pipe and chimney section must overlap 1-1/2 in. (38 mm).
Place waterproof sealer under each flange of the termination cap and on top of each screw to help prevent leaks.
2 in. (51 mm)
maximum
4 3/4 in. (121 mm)
maximum
The last section of pipe must stop between 2 in. (51 mm) above the top of the chase and 4 3/4 in. (121 mm) below the top of the chase.
• TS345/TS345P Square Termination Cap
Chimney
Pipe
Chase Top
Termination Cap
Chase
Collar
2 in. (51 mm)
Minimum Height
Remove 2 screws
from front & back
to lift the top off
Termination cap pipe and chimney section must overlap
1-1/2 in. (38 mm)
Place waterproof sealer under each flange of the termination cap and on top of each screw to help prevent leaks.
The last section of pipe must stop between 2 in. (51 mm) above top of chase and 7 in. (178 mm) below top of chase
2 in. (51 mm)
7 in. (178 mm)
Figure 9.7 Installing a TS345/TS345P Square Termination Cap
• TCT375 Terra Cotta Cap
Figure 9.8 Installing a TCT375 Terra Cotta Cap
34
Heatilator • SC60 • 32838 • Rev AG • 7/12
10
Shrouds
A. Radiation Shield
• Some shrouds require a radiation shield. Use where specied.
• Radiation shield must be constructed of minimum 26 ga sheet metal.
B. Field Constructed Shrouds
WARNING! Risk of Fire! Shrouds must be constructed as specied. Improper construction may overheat chase top.
• Chase top shrouds may be eld constructed where permitted by regional building codes.
NOTICE: Some regional codes require an agency-Listed
shroud. Consult your local building ofcials.
• Hearth & Home Technologies Inc. supplies UL listed shrouds. See your dealer for details.
• The following eld constructed shroud designs have been tested for Hearth Technologies replace systems and termination caps.
• The shrouds must be constructed from a minimum .018 in. (26 ga) thick aluminized steel.
Ø 17 1/2 in. (444.5 mm) Round Hole to fit over cap
3 in. (76 mm) tall legs
Length x Width to fit inside shroud
Figure 10.1 Radiation Shield
• The wire mesh is optional but recommended and must be .018 in. thick minimum, 1/2 in. mesh.
Open Top Shroud (TR342 caps require radiation shield)
Min.
Top Dim.
Min.
Top Dim.
Min. Opening
Width
3 in (76 mm) minimum
Min. Opening
Width
Min.
Base Dim.
Min.
Base Dim.
TS345 TR342 TR342/344TV
Min. Base Dims.
in 23 x 23 28 x 28 26 x 26
mm 584 x 584 711 x 711 660 x 660
Radiation Shield
Required
Min. Top Dims.
in 20 x 20 25 x 25 23 x 23
mm 508 x 508 635 x 635 584 x 584
Min. Opening Width
in 17 x 17 22 x 22 20 x 20
mm 432 x 432 559 x 559 508 x 508
Figure 10.2 Open Top Shroud Dimensions
Heatilator • SC60 • 32838 • Rev AG • 7/12
35
Mailbox Style Shroud (radiation shield required)
3 in. (76 mm)
Min. Opening Height
Min. Height
above radiation
shield
Min. Base Dim
Min.
Base Dim
Min. Opening Width
3 in. (76 mm) Min.
Radiation Shield Height
from top of Chase
Figure 10.3 Mailbox Style Shroud Dimensions
Roofed Style Shroud (radiation shield required)
Minimum
Height above
Radiation Shield
Termination
3 in. (76 mm)
Radiation
Shield Height
Min. Base Dimension
Cap
Radiation Shield
Chase Top
Min. Opening Width
Minimum Opening
Height
Minimum
Base Dimension
TS345 TR342 TR342/344TV
Min. Base Dims.
in N/A 26-1/2 x 28 28 x 30
mm N/A 673 x 711 711 x 762
Min. Height Above Radiation Shield
in N/A 21-1/4 20-1/2
mm N/A 540 521
Min. Opening Width
in N/A 20-1/2 x 22 22 x 24
mm N/A 521 x 559 559 x 610
TS345/445
in N/A 27 x 27 27 x 27
mm N/A 686 x 686 686 x 686
Min. Height Above Radiation Shield
in N/A 16 16
mm N/A 406 406
in N/A 21 21
mm N/A 533 533
Min. Opening Height
in N/A 12 12
mm N/A 305 305
TR342/344
TR442/444 TR342/344TV
Min. Base Dims.
Min. Opening Width
Figure 10.4 Roofed Style Shroud Dimensions
36
Heatilator • SC60 • 32838 • Rev AG • 7/12
11
A
B
C
CAT. # A B C
in
52 16 8
mm
1321 406 204
HX3
Finishing
A. Non-Combustible Materials
• Materials which will not ignite and burn, composed of any combination of the following:
- Steel - Iron
- Brick - Tile
- Concrete - Slate
- Glass - Plasters
• Materials reported as passing ASTM E 136, Standard
Test Method for Behavior of Metals, in a Vertical Tube Furnace at 750° C
B. Combustible Materials
• Materials made of or surfaced with any of the following materials:
- Wood - Compressed paper
- Plant bers - Plastic
• Any material that can ignite and burn; ame proofed or not, plastered or un-plastered
C. Hearth Extension
WARNING! Risk of re! High temperatures, sparks, embers or other burning material falling from the replace may ignite ooring or concealed combustible surfaces.
• Protective metal hearth strips MUST be installed.
• Hearth extensions MUST be installed exactly as specied.
• You MUST use a hearth extension with this replace.
• This replace has been tested and approved for use with a hearth extension insulated to a minimum R value of
1.03.
• The hearth extension material MUST be covered with tile, stone or other non-combustible material.
• Manufactured hearth materials will usually have a published R value (resistance to heat) or k value (conductivity of heat). Refer to the formula in Table 11.1 to convert a k value to an R value,
• Refer to Table 11.2 for hearth extension insulation alternatives.
Table 11.1
R = 1/k x inches of thickness
Table 11.2
Hearth Extension Insulation Alternatives-Total minimum R Value must equal 1.03
Material
Hearth & Home HX3, HX4 (Micore 300™) 0.49 2.06 1/2 in.
USG Micore 160™ 0.39 2.54 1/2 in.
USG Durock™ Cement Board 1.92 0.52 2 in.
Cement Mortor 5.0 0.20 5-1/8 in.
Common Brick 5.0 0.20 5-1/8 in.
Ceramic Tile 12.50 0.08 12-1/4 in.
Armstrong™ Privacy Guard Plus 0.46 2.18 1/2 in.
Marble 14.3-20.0 0.07-0.05 14-5/8 in. - 20-3/8 in.
Figure 11.1 Hearth Extension Dimensions
k per inch
thick
r per inch
thick
Minimum
thickness
required
Heatilator • SC60 • 32838 • Rev AG • 7/12
37
Metal strips are placed 2 in. (51 mm) under the front of the fireplace and must extend beyond the front and sides of fireplace opening by 2 in. (51 mm)
Continuous, non-combustible sealant
Floor constructed of wood or other combustible material
HX3 Hearth Ext or equivilent insulation
Finished combustible wall
Combustible material
Non-combustible decorative facing (up to full brick depth) DO NOT cover grills!
2 x 4 header, flush with front of stand-offs
Non-combustible material
Tile, stone or other non-combustible material
Flat 2 x 4 stud wall
These metal surfaces may be covered with non-combustible material.
The area in front of the standoffs MUST be covered with non-combustible material.
Non-combustible sealant.
D. Finishing Material
Refer to Sections 11.A. and Sections 11.B. for combus­tible/non-combustible materials. Refer to Figure 11.9 for non-combustible zone.
WARNING! Risk of Fire! You must maintain clearances.
• Use only non-combustible material below the top of the standoffs.
• Sheetrock, wood or other combustibles must NOT be used as sheathing or facing in the non-combustible zone.
DO NOT cover metal replace front with combustible materials.
• Install combustible materials only to specied clearances on top front and side edges.
WARNING! Risk of Fire!
DO NOT obstruct air inlets or outlets.
DO NOT modify grilles. Modifying or covering grilles could cause temperature rise and re hazard.
• Finishing materials must not interfere with: air ow through grilles or louvers; operation of louvers or doors; access for service.
• Complete framing and apply facing material (drywall) over framing.
• A bead of 300-deg F minimum non-combustible sealant must be used to close off any gaps at the top and sides between the replace and facing to prevent cold air leaks.
• Large gaps can be bridged with fiberglass rope gasket.
• Only non-combustible materials may be used to cover the metal replace front.
Figure 11.9 Non-combustible Facing
Figure 11.10 Decorative Facing
38
Heatilator • SC60 • 32838 • Rev AG • 7/12
E. Combustible Mantel
• Refer to the shaded areas of Figure 11.11 for the location and dimensions of a combustible mantel.
• A combustible mantel may be positioned no lower than 16 in. (408 mm) above the top of the  replace opening.
• A combustible mantel may have a maximum depth of 12 in. (305 mm).
• Combustible trim and materials cannot be placed within 6 in. (152mm) of the  replace opening (top or sides).
• Combustible materials projecting more than 1 1/2 in. (38 mm) shall not be placed within 12 in. (305 mm) from the top of the  replace opening.
• Combustible trim must not cover the metal surfaces of the  replace.
• Mantel clearance is in accordance with Section 7-3.3.3 of ANSI/NFPA211.
7 ft (2134 mm)
minimum
base of fireplace
to ceiling
Combustible Wall
Noncombustible Wall
2 x 4 stud wall
Standoff
Non-combustible Decorative Facing such as: Steel, iron, brick, tile, concrete, slate, glass, plasters.
Seal joint with non-combustible sealant
1 1/2 in./38 mm
Combustible Decorative Facing
12 in./305 mm
Mantel
16 in./406 mm
minimum
12 in./305 mm
minimum
7 1/8 in./181 mm
minimum
maximum
Measured from top of fireplace opening
Figure 11.11 Clearances to Mantels or other Combustibles above Fireplace
Heatilator • SC60 • 32838 • Rev AG • 7/12
Grid represents 1 in. squares
39
F. Sidewalls/Surrounds
• Adjacent combustible sidewalls must be located a minimum of 12 in. (305 mm) from the fireplace opening.
• Combustible or non-combustible mantel legs, surrounds and stub walls may be constructed per Figure 11.12.
10 3/4 in. [273 mm]
FLUSH FRONT
36 in.
[914 mm]
39° angle
BRICK
FRONT
50° angle
42 1/8 in.
[1070 mm]
12 in.
[305 mm]
Figure 11.12 Mantel Leg or Wall Projections (acceptable on both sides of opening)
12 in.
[305 mm]
G. Firebrick Installation
• The bottom rebrick is preinstalled.
• Remove side brick pieces from inside of replace.
• Set bottom of side brick (three bricks per side) into lower brick support. See Figure 7.13.
• Lift up outer edge of upper brick support just enough to pivot brick under channel.
• Push upper brick support down over bricks to hold the bricks in place.
• Repeat procedure for other side.
4 in.
[102 mm]
14 1/2 in. [368 mm]
Channel
Figure 11.13 Side Brick Installation
40
Upper Brick
Support
Lower Brick
Support
Figure 11.14 Gas Line Installation
Heatilator • SC60 • 32838 • Rev AG • 7/12
Center
Brick
Brick
Support
Bracket
Gas
Line
Firebox
Repack insulation knockout
Combustible materials
Maintain air clearance to combustibles.
Gas line
Combustible materials may be located at zero clearance to gas line beyond 4 in. (102 mm) from fireplace side.
Gas line
1 1/2 in. (38 mm) air space around pipe
Refractory
Seal with fireplace mortar or non-combust­ible sealant
4 in.
(102 mm)
Outer shell of fireplace
12
Accessories
A. Gas Log/Lighter Provision
WARNING! Fire and/or Asphyxiation Risk! Use with solid wood fuel or decorative gas appliance only. Gas re generates fumes.
DO NOT install unvented gas logs
• Damper must be locked fully open when gas logs are installed
A certied gas log lighter or decorative gas log set can be installed in this replace.
• Maximum input is 100,000 BTU/hr.
• Decorative gas appliance must be certied to ANSI Z21.60 “Standard for Decorative Gas Appliances for Installation in Vented Fireplaces”.
• Must be installed in accordance with the National Fuel
Gas Code, ANSI Z223.1.
• A gas log set must incorporate a gas shutoff.
• Gas log set requires the damper to be locked fully open.
• A listed automatic damper system with safety interlock may be used in this replace with only compatible, listed gas log sets. See damper system manufacturer’s instructions.
• Knockouts are provided on both sides of the replace and in refractories for 1/2 in. (13 mm) iron pipe.
• Seal refractory around pipe with replace mortar or a non-combustible sealant.
B. Wood Burning Inserts
WARNING! Risk of Fire! Improper installation of wood in­serts may cause replace or chimney system to overheat.
If a wood burning insert is being installed in this replace, Hearth & Home Technologies recommends full reline of the chimney.
• Cooling air openings at the top of the chimney must not be obstructed in any manner.
• Hearth & Home Technologies recommends securing the reline at the top of the ue and using the cap certied for use with this replace system.
Figure 12.1 Gas Line Installation
Heatilator • SC60 • 32838 • Rev AG • 7/12
41
13
Reference Materials
A. Fireplace Dimensions
25 in.
(635 mm)
Dia.
10-1/2 in.
(267 mm)
25 in.
(635 mm)
Handle
Damper
40 in.
(1016 mm)
(effective height)
Gas Knockout
40-3/4 in.
(1035 mm)
Outside
35 in.
(889 mm)
Air
9 in.
(229 mm)
3-7/8 in.
(98 mm)
9-7/8 in.
(251 mm)
1-1/8 in.
(29 mm)
18-3/4 in.
(476 mm)
10-1/4 in.
(260 mm)
3-1/2 in.
(89 mm)
21-1/8 in.
(537 mm)
12-1/2 in.
(318 mm)
Dia.
10-1/2 in.
(267 mm)
25 in.
(635 mm)
19-1/8 in.
Gas Knockout
(486 mm)
9 in.
(229 mm)
36 in.
(914 mm)
7-3/4 in.
(197 mm)
10-1/4 in.
42-1/8 in.
(1070 mm)
(260 mm)
42
Heatilator • SC60 • 32838 • Rev AG • 7/12
B. Optional Components
52 in.
(1321 mm)
16 in.
(406 mm)
1/2 in.
(13 mm)
HX3 Hearth Extension
Bi-fold Glass Doors
DM1936
Gasketed Glass Doors
AT1936
AT1936B
Heatilator • SC60 • 32838 • Rev AG • 7/12
43
C. Chimney Components
4 in. (102 mm) i.d.
4 in. (102 mm) i.d.
The following pictures show only those chimney compo­nents which may be safely used with this replace.
Catalog # Description
CAK4A Chimney Air Kit
ID4 Insulated Duct/Outside Air
UD4 Uninsulated Duct/Outside Air
SL306 Chimney Section - 6 in. (152 mm) long
SL312 Chimney Section - 12 in. (305 mm) long
SL318 Chimney Section - 18 in. (457 mm) long
SL324 Chimney Section - 24 in. (610 mm) long
SL336 Chimney Section - 36 in. (914 mm) long
SL348 Chimney Section - 48 in. (1219 mm) long
SL3 Chimney Stabilizer
SL315 Chimney Offset/Return - 15 deg
SL330 Chimney Offset/Return - 30 deg
FS338 Ceiling Firestop - Straight
FS339 Ceiling Firestop - 15 deg
FS340 Ceiling Firestop - 30 deg
AS8 SL300 Straight Attic Insulation Shield, 24 in. (610 mm)
JB877 Chimney Joint Band
CB876 Chimney Bracket
RF370 Roof Flashing - Flat to 6/12 Pitch
RF371 Roof Flashing - 6/12 to 12/12 Pitch
TR344 Round Termination Cap
TR342 Round Telescoping Termination Cap
ST375 Square Termination Cap
TS345 Square Termination Cap
TS345P Square Termination Cap - Painted
TCT375 Terra Cotta Termination Cap
DTO134 Short Octagon Decorative Cap
DTO146 Tall Octagon Decorative Cap
DTS134 Short Square Decorative Cap
DTS146 Tall Square Decorative Cap
CT35 Chase Top
LDS33 Decorative Shroud - 3 ft x 3 ft (.91 m x .91 m)
LDS46 Decorative Shroud - 4 ft x 6 ft (1.22 m x 1.83 m)
LDS-BV Decorative Shroud - 26 in. x 26 in. (660 mm x 660 mm)
Field Constructed Shrouds (See “Woodburning Termination
Cap”)
CT-3A Adapter - May be used with the following copper caps
CT-Series
DT- Series
12 in.
(305 mm)
5-1/4 in.
(133 mm)
10-1/2 in.
(287 mm)
CAK4A Chimney Air Kit
ID4 Insulated Duct
42 in.
(1067 mm)
UD4 Uninsulated Duct
42 in.
(1067 mm)
8 in.
(203 mm)
Chimney Sections
Catalog #
SL306 6 152 4-3/4 121
SL312 12 305 10-3/4 273
SL318 18 457 16-3/4 425
SL324 24 610 22-3/4 578
SL336 36 914 34-3/4 883
SL348 48 1219 46-3/4 1187
A = Actual Length B = Effective Length (length of
chimney part after it has been snapped to another)
in mm in mm
20-3/4 in. (527 mm)
12 in.
(305 mm)
4 in. (102 mm)
A
10-1/2 in.
(267 mm)
B
A B
Inside
Diameter
8 in.
(203 mm)
44
4-3/4 in. (121 mm)
Effective Height
Heatilator • SC60 • 32838 • Rev AG • 7/12
Outside
Diameter 10-1/2 in. (267 mm)
SL3 Vent Stabilizer
Inside
Diameter
8 in. (203 mm)
A
Effective
Height
4-3/4 in.
(121 mm)
SL315/SL330 Offset/Return
Assembled
Diameter: 14 1/2 in./368 mm
Height: 24 in./610 mm
AS8 Straight Attic Insulation Shield
Outside Diameter 10-1/2 in.
(267 mm)
10-1/2 in.
(267 mm)
27-3/8 in.
(695 mm)
RF370 Roof Flashing
12 in.
(305 mm)
B
14-1/2 in.
(368 mm)
Ceiling Firestop
Catalog # A B
FS338 0-deg. 14-1/2 in. 368 mm
FS339 15-deg. 18-3/8 in. 467 mm
FS340 30-deg. 23 in. 584 mm
24-5/8 in.
(625 mm)
2 in. (51 mm)
JB877 Chimney Joint Band
10-1/2 in.
(267 mm)
CB876 Chimney Joint Band
TR-TVK
TR-Top Vent Kit
12 in.
(305 mm)
31 in.
(787 mm)
RF371 Roof Flashing
7 3/4 in.
CT-3A
24-5/8 in.
(625 mm)
15-3/4 in. (400 mm)
TR344 Round Termination Cap
26 in.
Heatilator • SC60 • 32838 • Rev AG • 7/12
45
72 in.
(1829 mm)
36 in.
(914 mm)
2 in. (51 mm)
10-7/8 in. (276 mm)
23 in.
(584 mm)
19 in.
(483 mm)
15-5/8 in. (397 mm)
ST375 Square Termination Cap
32-1/2 in.
(826 mm)
34-3/4 in.
(883 mm)
22 1/2 in.
(572 mm)
16 1/2 in.
(419 mm)
9 1/2 in.
(241 mm)
9 1/2 in.
(241 mm)
13 1/4 in.
(337 mm)
16 1/4 in.
(413 mm)
26 1/2 in.
(673 mm)
28 5/8 in.
(727 mm)
18 in.
(457 mm)
TS345/TS345P Square Termination Cap
TR342 Round Telescoping Termination Cap
Catalog # A B C E E
LDS-BV
A
TCT375 Terra Cotta Cap
E D
C
B
A
LDS-BV Decorative Shroud
in. 26 12.5 15.5 22 23
mm 660 318 394 533 584
B
B
A
CT35 Chase Top
C
D
Catalog #
LDS33 36 914 36 914 8.5 216 11 279
LDS46 48 1219 72 1829 8.5 216 11 279
LDS33/LDS46 Decorative Shroud
A B C D
in. mm in. mm in. mm in. mm
A
46
B
Heatilator • SC60 • 32838 • Rev AG • 7/12
C
DTS134 /DTS146 DTO134 / DTO146 Decorative Caps
DTO134 A B C
in 34 20 24
mm 864 508 610
DTO146
in 46 22.7 26
mm 1168 576 660
DTS134
in 34 21.18 24
mm 864 538 610
DTS146
in 46 21.18 26
mm 1168 538 660
C
D. Service Parts
SC60
Beginning Manufacturing Date: Nov 2000
Service Parts
Stocked
Ending Manufacturing Date: Active
07/12
at Depot
1 8 in. Starter Section Assembly 22069B Y
2 Brick Top Support - Left Side 32607
ITEM DESCRIPTION COMMENTS PART NUMBER
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement
parts for your appliance please provide model number and serial number. All parts listed
in this manual may be ordered from an authorized dealer.
SC60
Ending Manufacturing Date: Active
Beginning Manufacturing Date: Nov 2000
Service Parts
36 in. Woodburning Fireplace
1
3 Side Firebrick Qty. 6 reg. SRV7000-306
4 Bottom Firebrick Qty. 12 reg. 30419
5 Grate GR32 Y
6 Blower FK23
18
7 Heat De ector/Hood 28171
17
8 Top Grille Assembly 32832
9 Filligree Front Face 32833
4 in. dia. Outside Air Duct - 42 in. 150012
Ashlip Firebrick Qty. 4 reg. 28110
Blower Speed Control Kit 28331
Brick Bottom Support - Left Side 28317
Brick Bottom Support - Right Side 28318
Damper Kit 4016-006 Y
Fan Retainer 28101
Gas Line Brick Support 28158
JK1 Fastener Pack 11920
Junction Box 21878 Y
Nailing Flange Qty. 4 reg. 31190
Outside Air Shield 33271 Y
Screen Assembly Qty. 2 reg. 33189 Y
Screen Bracket 28125
Smoke Shield Kit SRV4016-126
Strip Protector Qty. 2 reg. 18320
Installation Instructions & Owner's Manual 32838
11 Lower Grille Assembly 32836
10 Screen Rod 23305 Y
12 Screen Handle 10002
13 Damper Lever Knob 27971
14 Junction Box Kit 22130 Y
15 Junction Box Plate 4048-234
16 Air Kit Duct Assembly 28303
17 Brick Top Support - Right Side 32606
18 Damper Handle 32612
07/12
16
15
14
13
12
(Screens)
6
2
3
5
4
7
9
8
Heatilator • SC60 • 32838 • Rev AG • 7/12
10
11
Part number list on following page.
47
E. Contact Information
Please contact your Heatilator dealer with any questions or concerns.
For the number of your nearest Heatilator dealer, please visit www.heatilator.com.
Hearth & Home Technologies Inc.
1915 W. Saunders Street
Mt. Pleasant, Iowa 52641
www.heatilator.com
– NOTES –
48
DO NOT DISCARD THIS MANUAL
• Im portan t opera ting a nd m a i n te na n c e instructions included.
Heatilator • SC60 • 32838 • Rev AG • 7/12
CAUTION
• Rea d , understand an d fol l ow th e se instructions for safe i ns ta l l a ti o n a n d operation.
DO NOT
DISCARD
• Leave this manual with party responsible for use and operation.
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