Heatiator CD4842IR-C, CD4842ILR-C, CD4236IR-C, CD4236ILR-C User Manual

Models: CD4236IR-C CD4842IR-C CD4236ILR-C CD4842ILR-C
Owner’ s Manual
Installation and Operation
NOTICE
DO NOT DISCARD THIS MANUAL
• Important operating and maintenance instructions included.
WARNING: If the information in these instructions is not followed exactly, a fi re or explosion may result causing property damage, personal injury, or death.
DO NOT store or use gasoline or other fl am- mable vapors and liquids in the vicinity of this or any other appliance.
• What to do if you smell gas
- DO NOT try to light any appliance.
- DO NOT touch any electrical switch. DO
- Immediately call your gas supplier from a
neighbor’s phone. Follow the gas suppli­er’s instructions.
- If you cannot reach your gas supplier, call
the fi re department.
• Installation and service must be performed by a qualifi ed installer, service agency , or the gas supplier.
This appliance may be installed as an OEM installation in manufactured home (USA only) or mobile home and must be installed in accordance with the manufacturer’s instructions and the manufactured home construction and safety standard,
Title 24 CFR, Part 3280 or Standard for Installation in Mobile Homes, CAN/CSA Z240MH, in Canada.
This appliance is only for use with the type(s) of gas indicated on the rating plate.
• Read, understand and follow these instructions for safe installation and operation.
DO NOT
DISCARD
• Leave this manual with party responsible for use and operation.
WARNING
HOT SURFACES!
Glass and other surfaces are hot during operation AND cool down.
Hot glass will cause burns.
DO NOT touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as replace.
• Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other fl ammable materials.
• Keep clothing, furniture, draperies and other fl ammable materials away.
This appliance has been supplied with an integral barrier to prevent direct contact with the fi xed glass panel. DO NOT operate the appliance with the barrier removed.
Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one.
In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas fi tter.
See Table of Contents for location of additional Commonwealth of Massachusetts requirements.
Installation and service of this appliance should be performed by qualifi ed personnel. Hearth & Home Technologies suggests NFI certifi ed or factory trained professionals, or technicians supervised by an NFI certifi ed professional.
1Heatilator • CD4236IR-C, CD4842IR-C • 2207-900 Rev. J • 11/11
Read this manual before installing or operating this appliance.
Please retain this owner’s manual for future reference.
A. Congratulations
Congratulations on selecting a Heatilator gas fi replace, an elegant and clean alternative to wood burning fi replaces. The Heatilator gas fi replace you have selected is designed to provide the utmost in safety, reliability, and effi ciency.
As the owner of a new fi replace, you’ll want to read and carefully follow all of the instructions contained in this owner’s manual. Pay special attention to all cautions and warnings.
Homeowner Reference Information
This owner’s manual should be retained for future reference. We suggest that you keep it with your other important documents and product manuals.
The information contained in this owner’s manual, unless noted otherwise, applies to all models and gas control systems.
Your new Heatilator gas fi replace will give you years of durable use and trouble-free enjoyment. Welcome to the Heatilator family of fi replace products!
We recommend that you record the following pertinent information about your fi replace.
Model Name: ___________________________________________ Date purchased/installed: __________________ Serial Number: __________________________________________ Location on fi replace: _____________________ Dealership purchased from: _______________________________ Dealer Phone: __________________________ Notes: _______________________________________________________________________________________ _____________________________________________________________________________________________
Listing Label Information/Location
Type of Gas
Gas and Electric Information
Not Not for for use use with with solid solid fuel.fuel. ((Ne Ne doit doit pas pas entre entre utilise utilise avec avec un un combustible combustible solide).solide).
Type Type of of Gas Gas (Sorte (Sorte De De Gaz)Gaz)::
NNAATURALTURAL GASGAS
Minimum Minimum Permissible Permissible Gas Gas Supply Supply for for Purposes Purposes of of Input Input Adjustment.Adjustment. Approved Approved Minimum Minimum (De (De Gaz) Gaz) AcceptableAcceptable 0.00.0 in in w . c .w.c. (Po. (Po. Col. Col. d’eau)d’eau) Maximum Maximum Pressure Pressure (Pression)(Pression) 0.00.0 in in w.c.w.c. (Po. (Po. Col. Col. d’eau)d’eau) Maximum Maximum Manifold Manifold Pressure Pressure (Pression)(Pression) 0.00.0 in in w.c.w.c. (Po. (Po. Col. Col. d’eau)d’eau) Minimum Minimum Manifold Manifold Pressure Pressure (Pression)(Pression) 0.00.0 in in w.c.w.c. (Po. (Po. Col. Col. d’eau)d’eau) Total Total Electrical Electrical Requirements: Requirements: 000Vac, 000Vac, 00Hz., 00Hz., less less than than 00 00 AmperesAmperes
ALTITUDE:ALTITUDE: 0-0000 0-0000 FT.FT. 0000-0000FT.0000-0000FT. MAX. MAX. INPUT INPUT BTUH:BTUH: 00,00000,000 00,00000,000 MIN. MIN. INPUT INPUT BTUH:BTUH: 00,00000,000 00,00000,000 ORIFICE ORIFICE SIZE:SIZE: #XXXXX#XXXXX #XXXXX#XXXXX
The model information regarding your specifi c fi replace can be found on the rating plate usually located in the control area of the fi replace.
Heatilator, a brand of Hearth & Home Technologies, Inc. 7571 215th Street West, Lakeville, MN 55044
This This appliance appliance must must be be installed installed in in accordance accordance with with local local codes, codes, if if any; any; if if not, not, follow follow ANSI ANSI Z223.1Z223.1 in in the the USA USA or or CAN/CGA CAN/CG A B149 B149 installation installation codes. codes. (Installer (Installer l’appareil l’appareil selon selon les les codes codes ou ou reglementsreglements
locaux locaux ou, ou, en en l’absence l’absence de de tels tels reglements, reglements, selon selon les les codes codes d’installation d’installation CAN/CGA-B149.)CAN/CGA-B149.)
ANSI ANSI Z21XX-XXXX Z21XX-XXXX · · CSA CSA 2.XX-MXX 2.XX-MXX · · UL307BUL307B
IN IN CANADACANADA
Model:Model:
(Modele):(Modele):
SerialSerial
(Serie):(Serie):
XXXXXXXXXXXXXXXX
XXXXXXXXXXXXXXXX
MADE MADE IN IN USAUSA
Model Number
Serial Number
Heatilator • CD4236IR-C, CD4842IR-C • 2207-900 Rev. J • 11/112
Safety Alert Key:
• DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.
• WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.
• CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
• NOTICE: Used to address practices not related to personal injury.
Table of Contents
A. Congratulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
B. Limited Lifetime Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1 Listing and Code Approvals
A. Appliance Certifi cation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
B. Tempered Glass Specifi cations . . . . . . . . . . . . . . . . . . . . . 7
C. BTU Specifi cations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
D. High Altitude Installations . . . . . . . . . . . . . . . . . . . . . . . . . . 7
E. Non-Combustible Materials Specifi cation. . . . . . . . . . . . . . 7
F. Combustible Materials Specifi cation . . . . . . . . . . . . . . . . . 7
G. Electrical Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
H. Requirements for the Commonwealth of Massachusetts . . 8
User Guide
2 Operating Instructions
A. Gas Fireplace Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
B. Your Fireplace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
C. Fan Kit (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
D. Clear Space . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
E. Decorative Doors and Fronts . . . . . . . . . . . . . . . . . . . . . . 10
F. Fixed Glass Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
G. Remote Controls, Wall Controls and Wall Switches . . . . . 10
H. IPI Battery Tray/Battery Installation . . . . . . . . . . . . . . . . . 10
I. Control Module Operation . . . . . . . . . . . . . . . . . . . . . . . . 11
J. Before Lighting Fireplace . . . . . . . . . . . . . . . . . . . . . . . . . 11
K. Lighting Instructions (IPI) . . . . . . . . . . . . . . . . . . . . . . . . . 12
L. After Fireplace is Lit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
M. Frequently Asked Questions . . . . . . . . . . . . . . . . . . . . . . 13
3 Maintenance and Service
A. Maintenance Tasks-Homeowner . . . . . . . . . . . . . . . . . . . 14
B. Maintenance Tasks-Qualifi ed Service Technician . . . . . . 15
C. Logs/Grate and Valve Assembly Removal . . . . . . . . . . . . 16
D. Burner Identifi cation/Verifi cation . . . . . . . . . . . . . . . . . . . . 18
Installer Guide
6 Termination Locations
A. Vent Termination Minimum Clearances . . . . . . . . . . . . . . 24
7 Vent Information and Diagrams
A. Approved Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
B. Vent Table Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
C. Use of Elbows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
D. Measuring Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
E. Vent Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
8 Vent Clearances and Framing
A. Pipe Clearances to Combustibles . . . . . . . . . . . . . . . . . . 37
B. Wall Penetration Framing . . . . . . . . . . . . . . . . . . . . . . . . . 37
C. Install the Ceiling Firestop . . . . . . . . . . . . . . . . . . . . . . . . 38
D. Install Attic Insulation Shield . . . . . . . . . . . . . . . . . . . . . . . 39
E. Installing the Optional Heat-Zone® Gas Kit . . . . . . . . . . . 39
9 Appliance Preparation
A. Top Vent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
B. Rear Vent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
C. Installing the Non-combustible Board. . . . . . . . . . . . . . . . 42
D. Securing and Leveling the Appliance . . . . . . . . . . . . . . . . 42
10 Installing Vent Pipe (DVP and SLP Pipe)
A. Assemble Vent Sections (DVP Pipe Only) . . . . . . . . . . . . 43
B. Assemble Vent Sections (SLP Pipe Only) . . . . . . . . . . . . 44
C. Assemble Slip Sections . . . . . . . . . . . . . . . . . . . . . . . . . . 44
D. Secure the Vent Sections . . . . . . . . . . . . . . . . . . . . . . . . . 45
E. Disassemble Vent Sections . . . . . . . . . . . . . . . . . . . . . . . 45
F. Install Decorative Ceiling Components (SLP only) . . . . . . 46
G. Install Metal Roof Flashing . . . . . . . . . . . . . . . . . . . . . . . . 47
H. Assemble and Install Storm Collar . . . . . . . . . . . . . . . . . . 47
I. Install Vertical Termination Cap . . . . . . . . . . . . . . . . . . . . 48
J. Install Decorative Wall Components (SLP only) . . . . . . . . 48
K. Heat Shield Requirements for Horizontal Termination . . . 48 L. Install Horizontal Termination Cap (DVP and SLP Pipe) . 49
4 Getting Started
A. Typical Appliance System. . . . . . . . . . . . . . . . . . . . . . . . . 19
B. Design and Installation Considerations . . . . . . . . . . . . . . 20
C. Tools and Supplies Needed . . . . . . . . . . . . . . . . . . . . . . . 20
D. Inspect Appliance and Components . . . . . . . . . . . . . . . . . 20
5 Framing and Clearances
A. Selecting Appliance Location . . . . . . . . . . . . . . . . . . . . . . 21
B. Constructing the Appliance Chase . . . . . . . . . . . . . . . . . . 22
C. Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
D. Mantel and Wall Projections . . . . . . . . . . . . . . . . . . . . . . . 23
11 Gas Information
A. Fuel Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
B. Gas Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
C. Gas Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
D. High Altitude Installations . . . . . . . . . . . . . . . . . . . . . . . . . 50
12 Electrical Information
A. Wiring Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
B. IntelliFire PlusTM Ignition System Wiring . . . . . . . . . . . . . . 51
C. Optional Accessories Requirements . . . . . . . . . . . . . . . . 51
D. Electrical Service and Repair . . . . . . . . . . . . . . . . . . . . . . 52
E. Junction Box Installation. . . . . . . . . . . . . . . . . . . . . . . . . . 52
F. Wall Switch Installation for Fan (Optional) . . . . . . . . . . . . 52
3Heatilator • CD4236IR-C, CD4842IR-C • 2207-900 Rev. J • 11/11
13 Finishing
A. Mantel and Wall Projections . . . . . . . . . . . . . . . . . . . . . . . 53
B. Facing Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
14 Appliance Setup
A. Remove Fixed Glass Assembly . . . . . . . . . . . . . . . . . . . . 54
B. Remove the Shipping Materials . . . . . . . . . . . . . . . . . . . . 54
C. Clean the Appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
D. Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
E. Ember Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
F. Place the Lava Rock and Vermiculite . . . . . . . . . . . . . . . . 54
G. Install the Log Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . 55
H. Fixed Glass Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
I. Install Trim and/or Surround . . . . . . . . . . . . . . . . . . . . . . . 56
J. Air Shutter Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
15 Troubleshooting
A. IntelliFire PlusTM Ignition System . . . . . . . . . . . . . . . . . . . 57
16 Reference Materials
A. Appliance Dimension Diagram . . . . . . . . . . . . . . . . . . . . . 59
B. Vent Components Diagrams . . . . . . . . . . . . . . . . . . . . . . 61
C. Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
D. Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
= Contains updated information.
Heatilator • CD4236IR-C, CD4842IR-C • 2207-900 Rev. J • 11/114
B. Limited Lifetime Warranty
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Hearth & Home Technologies Inc.
LIMITED LIFETIME WARRANTY
Hearth & Home Technologies Inc., on behalf of its hearth brands (”HHT”), extends the following warranty for HHT gas, wood, pellet, coal and electric hearth appliances that are purchased from an HHT authorized dealer.
WARRANTY COVERAGE:
HHT warrants to the original owner of the HHT appliance at the site of installation, and to any transferee taking ownership of the appliance at the site of installation within two years following the date of original purchase, that the HHT appliance will be free from defects in materials and workmanship at the time of manufacture. After installation, if covered compo­nents manufactured by HHT are found to be defective in materials or workmanship during the applicable warranty period, HHT will, at its option, repair or replace the covered components. HHT, at its own discretion, may fully discharge all of its obligations under such warranties by replacing the product itself or refunding the verified purchase price of the product itself. The maximum amount recoverable under this warranty is limited to the purchase price of the product. This warranty is subject to conditions, exclusions and limitations as described below.
WARRANTY PERIOD:
Warranty coverage begins on the date of original purchase. In the case of new home construction, warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent, authorized HHT dealer/ distributor, whichever occurs earlier. The warranty shall commence no later than 24 months following the date of product shipment from HHT, regardless of the installation or occupancy date. The warranty period for parts and labor for covered components is produced in the following table.
The term “Limited Lifetime” in the table below is defined as: 20 years from the beginning date of warranty coverage for gas appliances, and 10 years from the beginning date of warranty coverage for wood, pellet, and coal appliances. These time periods reflect the minimum expected useful lives of the designated components under normal operating conditions.
Warranty Period HHT Manufactured Appliances and Venting
Parts Labor Gas Wood Pellet
1 Year
2 years
3 years
ears 1 year X X Castings and baffles
5
7 years 3 years X X X
10
ears
Limited
Lifetime
1 year X Burners, logs and refractory
3 yearsXXXXX Firebox and heat exchanger
XXXXXXX
XXX
XXXXX Factor
X Molded refractor
XFire
EPA
Wood
Coal Electric Venting
Components Covered
All parts and material except as
covered by Conditions,
Exclusions, and Limitations
listed
Igniters, electronic components,
and
lass
-installed blowers
ots and burnpots
Manifold tubes,
HHT chimne
and termination
anels
90 Days
4021-645C 12-29-10 Page 1 of 2
XXXXXXX
See conditions, exclusions, and limitations on next page.
All replacement parts
ond warranty period
be
5Heatilator • CD4236IR-C, CD4842IR-C • 2207-900 Rev. J • 11/11
B. Limited Lifetime Warranty (continued)
WARRANTY CONDITIONS:
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4021-645C 12-29-10 Page 2 of 2
Heatilator • CD4236IR-C, CD4842IR-C • 2207-900 Rev. J • 11/116
1
1
Listing and Code Approvals
A. Appliance Certifi cation
MODELS: CD4236IR-C, CD4236ILR-C, CD4842IR-C, CD4842ILR-C
LABORATORY: Underwriters Laboratories, Inc. (UL) TYPE: Direct Vent Gas Appliance Heater STANDARD: ANSI Z21.88-2009 • CSA 2.33-2009
This product is listed to ANSI standards for “Vented Gas Appliance Heaters” and applicable sections of “Gas Burn­ing Heating Appliances for Manufactured Homes and Recreational Vehicles”, and “Gas Fired Appliances for Use at High Altitudes”.
NOTICE: This installation must conform with local codes. In the absence of local codes you must comply with the National Fuel Gas Code, ANSI Z223.1-latest edition in the U.S.A. and the CAN/CGA B149 Installation Codes in Canada.
NOT INTENDED FOR USE AS A PRIMAR Y HEAT SOURCE.
This appliance is tested and approved as either supplemen­tal room heat or as a decorative appliance. It should not be factored as primary heat in residential heating calculations.
B. Tempered Glass Specifi cations
Hearth & Home Technologies appliances manufactured with tempered glass may be installed in hazardous loca­tions such as bathtub enclosures as defi ned by the Con- sumer Product Safety Commission (CPSC). The tempered glass has been tested and certifi ed to the requirements of ANSI Z97.1 and CPSC 16 CFR 1202 (Safety Glazing Certifi cation Council SGCC# 1595 and 1597. Architectur- al Testing, Inc. Reports 02-31919.01 and 02-31917.01).
This statement is in compliance with CPSC 16 CFR Sec- tion 1201.5 “Certifi cation and labeling requirements” which refers to 15 U.S. Code (USC) 2063 stating “…Such certifi cate shall accompany the product or shall otherwise be furnished to any distributor or retailer to whom the product is delivered.”
Some local building codes require the use of tempered glass with permanent marking in such locations. Glass meeting this requirement is available from the factory. Please contact your dealer or distributor to order.
C. BTU Specifi cations
Models
U.S. (0-2000 ft.) or
Canada (2000-4500 ft.)
CD4236IR-C (NG)
CD4236ILR-C (LP)
CD4842IR-C (NG)
CD4842ILR-C (LP)
US
CANADA
US
CANADA
US
CANADA
US
CANADA
Maximum
Input BTU/h
30,000 16,000 37 27,000 14,400 38 29,000 16,000 52 26,100 14,400 53 35,000 18,000 33 31,500 16,200 34 32,500 17,000 51 29,250 15,300 52
Minimum
Input BTU/h
Orifi ce
Size
(DMS)
D. High Altitude Installations
NOTICE: If the heating value of the gas has been reduced, these rules do not apply. Check with your local gas utility or authorities having jurisdiction.
When installing above 2000 feet elevation:
• In the USA: Reduce input rate 4% for each 1000 feet above 2000 feet.
• In CANADA: Reduce input rate 10% for elevations between 2000 feet and 4500 feet. Above 4500 feet, consult local gas utility.
Check with your local gas utility to determine proper orifi ce size.
E. Non-Combustible Materials Specifi cation
Material which will not ignite and burn. Such materials are those consisting entirely of steel, iron, brick, tile, concrete, slate, glass or plasters, or any combination thereof.
Materials that are reported as passing ASTM E 136,
Standard Test Method for Behavior of Materials in a Vertical Tube Furnace at 750 ºC and UL763 shall be
considered non-combustible materials.
F. Combustible Materials Specifi cation
Materials made of or surfaced with wood, compressed pa­per, plant fi bers, plastics, or other material that can ignite and burn, whether fl ame proofed or not, or plastered or unplastered shall be considered combustible materials.
G. Electrical Codes
NOTICE: This appliance must be electrically wired and grounded in accordance with local codes or, in the absence of local codes, with National Electric Code ANSI/NFPA
70-latest edition or the Canadian Electric Code CSA C22.1.
• A 110-120 VAC circuit for this product must be protected
with ground-fault circuit-interrupter protection, in compliance with the applicable electrical codes, when it is installed in locations such as in bathrooms or near sinks.
7Heatilator • CD4236IR-C, CD4842IR-C • 2207-900 Rev. J • 11/11
Note: The following requirements reference various Massachuset ts and national codes not contain ed in this document.
H. Requirements for the Commonwealth of
Massachusetts
For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above fi nished grade in the area of the venting, in- cluding but not limited to decks and porches, the following requirements shall be satisfi ed:
Installation of Carbon Monoxide Detectors
At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gas fi tter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the fl oor level where the gas equipment is to be installed. In addi­tion, the installing plumber or gas fi tter shall observe that a battery operated or hard wired carbon monoxide detec­tor with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualifi ed licensed professionals for the installation of hard wired carbon monoxide detectors.
In the event that the side wall horizontally vented gas fu­eled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent oor level. In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that dur­ing said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.
Inspection
The state or local gas inspector of the side wall horizon-
tally vented gas fueled equipment shall not approve the
installation unless, upon inspection, the inspector ob-
serves carbon monoxide detectors and signage installed
in accordance with the provisions of 248 CMR 5.08(2)(a)1
through 4.
Exemptions
The following equipment is exempt from 248 CMR
5.08(2)(a)1 through 4:
• The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the Board; and
• Product Approved side wall horizontally vented gas fu­eled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes.
MANUFACTURER REQUIREMENTS Gas Equipment Venting System Provided
When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:
• Detailed instructions for the installation of the venting system design or the venting system components; and
• A complete parts list for the venting system design or venting system.
Gas Equipment Venting System NOT Provided
When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not pro­vide the parts for venting the fl ue gases, but identifi es “special venting systems”, the following requirements shall be satisfi ed by the manufacturer:
Approved Carbon Monoxide Detectors
Each carbon monoxide detector as required in accor­dance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certifi ed.
Signage
A metal or plastic identifi cation plate shall be permanent- ly mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fu­eled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) in. in size, “GAS
VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OB­STRUCTIONS”.
Heatilator • CD4236IR-C, CD4842IR-C • 2207-900 Rev. J • 11/118
• The referenced “special venting system” instructions shall be included with the appliance or equipment in­stallation instructions; and
• The “special venting systems” shall be Product Ap­proved by the Board, and the instructions for that sys­tem shall include a parts list and detailed installation instructions.
A copy of all installation instructions for all Product Ap­proved side wall horizontally vented gas fueled equip­ment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.
See Gas Connection section for additional Common­wealth of Massachusetts requirements.
2
2
Operating Instructions
User Guide
A. Gas Fireplace Safety
WARNING
HOT SURFACES!
Glass and other surfaces are hot during operation AND cool down.
Hot glass will cause burns.
DO NOT touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as replace.
• Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other ammable materials.
• Keep clothing, furniture, draperies and other fl ammable materials away.
This appliance has been supplied with an integral barrier to prevent direct contact with the fi xed glass panel. DO NOT operate the appliance with the barrier removed.
Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one.
If you expect that small children or vulnerable adults may come into contact with this fi replace, the following precau- tions are recommended:
• Install a physical barrier such as:
- A decorative fi rescreen.
- Adjustable safety gate.
• Install a switch lock or a wall/remote control with child protection lockout feature.
• Keep remote controls out of reach of children.
• Never leave children alone near a hot fi replace, whether operating or cooling down.
• Teach children to NEVER touch the fi replace.
• Consider not using the fi replace when children will be present.
Contact your dealer for more information, or visit: www. hpba.org/safety-information.
T o prevent unintended operation when not using your fi re- place for an extended period of time (summer months, vacations, trips, etc):
• Remove batteries from remote controls.
• Turn off wall controls.
• Unplug 6 volt transformer plug and remove batteries on IPI models.
• Turn off gas controls valve on standing pilot models.
When lighting the pilot light on fi replaces with a standing pilot, remove the fi xed glass assembly so you can de- tect presence of residual gas build-up. See Standing Pilot Lighting instructions and Maintenance Tasks.
B. Your Fireplace
WARNING! DO NOT operate fi replace before read- ing and understanding operating instructions. Failure
to operate fi replace according to operating instructions could cause fi re or injury.
Figure 2.1 General Operating Parts
FAN KIT
SECTION 2.C.
DECORATIVE DOORS
(NOT SHOWN)
SECTION 2.E.
CLEAR SPACE
SECTION 2.D.
FIXED GLASS ASSEMBLY
(NOT SHOWN) SECTION 14.H.
HEARTH
(not required)
SECTION 3.C.
GRATE
MANTEL
SECTION 5.D
9Heatilator • CD4236IR-C, CD4842IR-C • 2207-900 Rev. J • 11/11
C. Fan Kit (optional)
If desired, a fan kit may be added. Contact your dealer to order the correct fan kit.
D. Clear Space
WARNING! DO NOT place combustible objects in front of the fi replace or block louvers. High temperatures may start a fi re. See Figure 2.2.
A void placing candles and other heat-sensitive objects on mantel or hearth. Heat may damage these objects.
F. Fixed Glass Assembly
See Section 14.H.
G. Remote Controls, Wall Controls and Wall
Switches
Follow the instructions supplied with the control installed to operate your fi replace:
For safety:
• Install a switch lock or a wall/remote control with child protection lockout feature.
• Keep remote controls out of reach of children.
See your dealer if you have questions.
H. IPI Battery Tray/Battery Installation
The IntelliFire PlusTM system has a battery backup option. Battery longevity and performance will be affected by the service temperatures of this appliance.
NOTICE: Batteries should only be used as a power source in the event of an emergency such as an outage.
3 FT. IN FRONT OF FIREPLACE
CLEAR SPACE
Figure 2.2 Clear Space
E. Decorative Doors and Fronts
WARNING! Risk of Fire! Install ONLY doors or fronts approved by Hearth & Home Technologies. Unapproved doors or fronts may cause fi replace to overheat.
This fireplace has been supplied with an integral barrier to prevent direct contact with the fi xed glass panel. DO NOT operate the fi replace with the barrier removed.
Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one.
For more information refer to the instructions supplied with your decorative door or front.
Heatilator • CD4236IR-C, CD4842IR-C • 2207-900 Rev. J • 11/1110
I. Control Module Operation
1. The control module has an ON/OFF/REMOTE selector switch that must be set. See Figure 2.3.
OFF Position: Appliance will ignore all power inputs and
will not respond to any commands from a wall switch or remote. The unit should be in the OFF position during installation, service, battery installation, fuel conversion, and in the event that the control goes into LOCK-OUT mode as a result of an error code.
ON Position: Appliance will ignite and run continuously
in the HI fl ame setting, with no adjustment in fl ame output. This mode of operation is primarily used for initial installation or power outage operation with battery backup.
REMOTE Position: Appliance will initiate commands
from an optional wired wall switch and/or the wireless remote (RC300).
2. If using a wired wall switch with the module in REMOTE mode, the fl ame output can be adjusted with the HI/LO selector switch on the module. See Figure 2.3. Note that the fl ame HI/LO selector switch will become inactive once an optional remote control (RC200/RC300) is programmed to the control module. Note that the control module will always ignite the fi replace on HI and remain so for the initial 10 seconds of operation. If the HI/LO is switched to the LO position, the fl ame output will automatically drop to the lowest setting after the fl ame has been established for 10 sec. After this 10 second period, the fl ame can be adjusted from HI to LO with the switch.
3. The control module has safety feature that automatically shuts down the fi replace after 9 hours of continuous operation without receiving a command from the RC300 remote.
4. If you intend to use both an optional wired wall switch and the RC300 remote control to operate your fi replace, the wall switch will override any commands given by the remote.
MODULE
SELECTOR
SWITCH
5. Module Reset This module may lock-out under certain conditions.
When this occurs, the appliance will not ignite or respond to commands. The module will go into lock-out mode by emitting three audible beeps, then continuously displaying a RED/GREEN error code at its status indicator LED.
• Check battery tray. Remove batteries if installed. Batteries should only be installed for use during power outages. See Section H.
• Locate the module selector switch. (See Figure 2.3).
• Set the module selector switch to the OFF position.
• Wait fi ve (5) minutes to allow possible accumulated gas to clear.
• Set the module selector switch to ON or REMOTE position.
• Start the appliance.
WARNING! Risk of Explosion! DO NOT reset the mod­ule more than one time within a fi ve minute time period. Gas may accumulate in fi rebox. Call a qualifi ed service technician.
Nine Hour Safety Shutdown Feature
This appliance has a safety feature that automatically shuts down the fi replace after 9 hours of continuous operation without receiving a command from the RC300 remote.
J. Before Lighting Fireplace
Before operating this replace for the rst time, have a qualifi ed service technician:
• Verify all shipping materials have been removed from inside and/or underneath the fi rebox.
• Review proper placement of logs, ember material and/ or other decorative materials.
• Ensure plastic fi nishing strips have been removed after use for incorporating fi nishing materials.
• Check the wiring.
• Check the air shutter adjustment.
• Ensure that there are no gas leaks.
• Ensure that the glass is sealed and in the proper position and that the integral barrier is in place.
WARNING! Risk of Fire or Asphyxiation! DO NOT op­erate fi replace with fi xed glass assembly removed.
WIRE LEAD FROM REGULATOR CONNECTS HERE
Figure 2.3 Control Module
NG/LP SETTING
11Heatilator • CD4236IR-C, CD4842IR-C • 2207-900 Rev. J • 11/11
K. Lighting Instructions (IPI)
FOR YOUR SAFETY
READ BEFORE LIGHTING
WARNING: If you do not follow these instructions exactly, a re or explosion
may result causing property damage, personal injury or loss of life.
A. This appliance is equipped with an
intermittent pilot ignition (IPI) device which automatically lights the burn­er. DO NOT try to light the burner by hand.
B. BEFORE LIGHTING, smell all around
the appliance area for gas. Be sure to smell next to the fl oor because some gas is heavier than air and will settle on the fl oor.
WHA T TO DO IF YOU SMELL GAS
DO NOT try to light any appliance.
DO NOT touch any electric switch; do not use any phone in your building.
WARNING:
DO NOT CONNECT LINE VOLT­AGE (110/120 VAC OR 220/240 V AC) TO THE CONTROL VALVE.
Improper installation, adjustment, al­teration, service or maintenance can cause injury or property damage. Re­fer to the owner’s information manual provided with this appliance.
This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air.
If not installed, operated, and main­tained in accordance with the manufac­turer’s instructions, this product could expose you to substances in fuel or fuel combustion which are known to the State of California to cause can­cer, birth defects, or other reproductive harm.
Keep burner and control compartment clean. See installation and operating instructions accompanying appliance.
For additional information on operating your
Hearth & Home Technologies fi replace, please refer to www.fi replaces.com.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas sup­plier, call the fi re department.
C. DO NOT use this appliance if any
part has been under water. Imme­diately call a qualifi ed service tech- nician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
CAUTION:
Hot while in operation. DO NOT touch. Keep children, clothing, furniture, gaso­line and other liquids having fl ammable vapors away.
DO NOT operate the appliance with xed glass assembly removed, cracked or broken. Replacement of the fi xed glass assembly should be done by a licensed or qualifi ed service person.
NOT FOR USE
WITH SOLID FUEL
For use with natural gas and propane. A conversion kit, as supplied by the manufacturer, shall be used to convert this appliance to the alternate fuel.
Also Certifi ed for Installation in a Bedroom or a Bedsitting Room.
For assistance or additional informa­tion, consult a qualifi ed installer, ser- vice agency or the gas supplier.
LIGHTING
INSTRUCTIONS (IPI)
1. This appliance is equipped with an ignition
device which automatically lights the burner.
DO NOT try to light the burner by hand.
GAS
VALVE
2. Wait ve (5) minutes to clear out any gas.
Then smell for gas, including near the fl oor. If you smell gas, STOP! Follow “B” in the Safety Information located on the left side of this la­bel. If you do not smell gas, go to next step.
3. To light the burner: Equipped with wall switch: Turn ON/OFF switch
to ON.
Equipped with remote or wall control: Press
ON or FLAME button.
Equipped with thermostat: Set temperature to
desired setting.
4. If the appliance does not light after three tries, call your service technician or gas supplier.
TO TURN OFF
GAS TO APPLIANCE
1. Equipped with wall switch: Turn ON/OFF switch
to OFF.
Equipped with remote or wall control: Press
OFF button.
Equipped with thermostat: Set temperature to
lowest setting.
2. Service technician should turn off electric power to the control when performing service.
593-913G
Final inspection by
Heatilator • CD4236IR-C, CD4842IR-C • 2207-900 Rev. J • 11/1112
L. After Fireplace is Lit
Initial Break-in Procedure
• The fireplace should be run three to four hours continuously on high.
• Turn the fi replace off and allow it to completely cool.
• Remove fi xed glass assembly. See Section 14.H.
• Clean fi xed glass assembly. See Section 3.
• Replace the fi xed glass assembly and run continuously on high an additional 12 hours.
This cures the materials used to manufacture the fi re- place.
NOTICE! Open windows for air circulation during fi re- place break-in.
• Some people may be sensitive to smoke and odors.
• Smoke detectors may activate.
M. Frequently Asked Questions
ISSUE SOLUTIONS
Condensation on the glass
Blue fl ames
Odor from appliance
Film on the glass
Metallic noise
Is it normal to see the pilot fl ame burn continually?
This is a result of gas combustion and temperature variations. As the appliance warms, this condensation will disappear.
This is a result of normal operation and the fl ames will begin to yellow as the appliance is al- lowed to burn for 20 to 40 minutes.
When fi rst operated, this appliance may release an odor for the fi rst several hours. This is caused by the curing of the paint and the burning off of any oils remaining from manufacturing. Odor may also be released from fi nishing materials and adhesives used around the appliance.
This is a normal result of the curing process of the paint and logs. Glass should be cleaned within 3 to 4 hours of initial burning to remove deposits left by oils from the manufacturing process. A non-abrasive cleaner such as gas fi replace glass cleaner may be necessary. See your dealer.
Noise is caused by metal expanding and contracting as it heats up and cools down, similar to the sound produced by a furnace or heating duct. This noise does not affect the operation or longevity of the appliance.
In an intermittent pilot ignition system (IPI), the pilot fl ame should turn off when appliance is turned off. Some optional control systems available with IPI models may allow pilot fl ame to remain lit. In a standing pilot system the pilot will always stay on.
13Heatilator • CD4236IR-C, CD4842IR-C • 2207-900 Rev. J • 11/11
3
3
Maintenance and Service
Any safety screen or guard removed for servicing must be replaced prior to operating the fi replace.
When properly maintained, your fi replace will give you many years of trouble-free service. We recommend an­nual service by a qualifi ed service technician.
A. Maintenance Tasks-Homeowner
Installation and repair should be done by a qualifi ed service technician only. The fi replace should be inspected before use and at least annually by a professional service person.
The following tasks may be performed annually by the homeowner. If you are uncomfortable performing any of the listed tasks, please call your dealer for a service ap­pointment.
More frequent cleaning may be required due to lint from carpeting or other factors. Control compartment, burner and circulating air passageway of the fi replace must be kept clean.
CAUTION! Risk of Burns! The fi replace should be turned off and cooled before servicing.
Glass Cleaning
Frequency: Seasonally By: Homeowner Tools Needed: Protective gloves, glass cleaner, drop
cloth and a stable work surface.
CAUTION! Handle fi xed glass assembly with care.
Glass is breakable.
• Avoid striking, scratching or slamming glass
• Avoid abrasive cleaners
DO NOT clean glass while it is hot
• Prepare a work area large enough to accommodate fi xed glass assembly and door frame by placing a drop cloth on a fl at, stable surface.
Note: Fixed glass assembly and gasketing may have res­idue that can stain carpeting or fl oor surfaces.
• Remove door or decorative front from fi replace and set aside on work surface.
• See Section 14.H for instructions to remove fi xed glass assembly.
• Clean glass with a non-abrasive commercially available cleaner.
- Light deposits: Use a soft cloth with soap and water
- Heavy deposits: Use commercial fireplace glass
cleaner (consult with your dealer)
• Carefully set fi xed glass assembly in place on fi replace. Hold glass in place with one hand and secure glass latches with the other hand.
• Reinstall door or decorative front.
Heatilator • CD4236IR-C, CD4842IR-C • 2207-900 Rev. J • 11/1114
Doors, Surrounds, Fronts
Frequency: Annually By: Homeowner Tools needed: Protective gloves, stable work surface
• Assess condition of screen and replace as necessary.
• Inspect for scratches, dents or other damage and repair as necessary.
• Check that louvers are not blocked.
• Vacuum and dust surfaces.
Remote Control
Frequency: Seasonally By: Homeowner Tools needed: Replacement batteries and remote con-
trol instructions.
• Locate remote control transmitter and receiver.
• Verify operation of remote. Refer to remote control operation instructions for proper calibration and setup procedure.
• Place batteries as needed in remote transmitters and battery-powered receivers.
• Place remote control out of reach of children.
If not using your fi replace for an extended period of time (summer months, vacations/trips, etc), to prevent unin­tended operation:
• Remove batteries from remote controls.
• Unplug 6 volt transformer plug on IPI models.
• Unplug battery backup from control module.
Venting
Frequency: Seasonally By: Homeowner Tools needed: Protective gloves and safety glasses.
• Inspect venting and termination cap for blockage or obstruction such plants, bird nests, leaves, snow, debris, etc.
• Verify termination cap clearance to subsequent construc­tion (building additions, decks, fences, or sheds). See Section 6.
• Inspect for corrosion or separation.
• Verify weather stripping, sealing and fl ashing remains intact.
• Inspect draft shield to verify it is not damaged or missing.
B. Maintenance Tasks-Qualifi ed Service
Technician
The following tasks must be performed by a qualifi ed ser- vice technician.
Gasket Seal and Glass Assembly Inspection
Frequency: Annually By: Quali ed Service Technician T ools needed: Protective gloves, drop cloth and a stable
work surface.
• Inspect gasket seal and its condition.
• Inspect fi xed glass assembly for scratches and nicks that can lead to breakage when exposed to heat.
• Confi rm there is no damage to glass or glass frame. Replace as necessary.
• Verify that fi xed glass assembly is properly retained and attachment components are intact and not damaged. Replace as necessary.
Logs
Frequency: Annually By: Quali ed Service Technician Tools needed: Protective gloves.
• Inspect for damaged or missing logs. Replace as neces­sary . Refer to Section 14 for log placement instructions.
• Verify correct log placement and no fl ame impingement causing sooting. Correct as necessary.
Firebox
Frequency: Annually By: Quali ed Service Technician Tools needed: Protective gloves, sandpaper, steel wool,
cloths, mineral spirits, primer and touch-up paint.
• Inspect for paint condition, warped surfaces, corrosion or perforation. Sand and repaint as necessary.
• Replace fi replace if fi rebox has been perforated.
Burner Ignition and Operation
Frequency: Annually By: Quali ed Service Technician T ools needed: Protective gloves, vacuum cleaner, whisk
broom, fl ashlight, voltmeter, indexed drill bit set, and a manometer.
• Verify burner is properly secured and aligned with pilot or igniter.
• Clean off burner top, inspect for plugged ports, corrosion or deterioration. Replace burner if necessary.
• Replace Glowing embers with new dime-size pieces. DO NOT block ports or obstruct lighting paths. Refer to Section 14 for proper ember placement.
• Verify batteries have been removed from battery back­up IPI systems to prevent premature battery failure or leaking.
• Check for smooth lighting and ignition carryover to all ports. Verify that there is no ignition delay.
• Inspect for lifting or other fl ame problems.
• Verify air shutter setting is correct. See Section 14 for required air shutter setting. Verify air shutter is clear of dust and debris.
• Inspect orifi ce for soot, dirt and corrosion. Verify orifi ce size is correct. See Service Parts List for proper orifi ce sizing.
• Verify manifold and inlet pressures. Adjust regulator as required.
• Inspect pilot fl ame pattern and strength. See Figure 3.1 for proper pilot fl ame pattern. Clean or replace orifi ce spud as necessary.
• Inspect IPI fl ame sensing rod for soot, corrosion and deterioration. Polish with fi ne steel wool or replace as required.
• Verify that there is not a short in fl ame sense circuit by checking continuity between pilot hood and fl ame sensing rod. Replace pilot as necessary. (IPI only)
Control Compartment and Firebox Top
Frequency: Annually By: Quali ed Service Technician Tools needed: Protective gloves, vacuum cleaner, dust
cloths
• V acuum and wipe out dust, cobwebs, debris or pet hair. Use caution when cleaning these areas. Screw tips that have penetrated the sheet metal are sharp and should be avoided.
• Remove all foreign objects.
• Verify unobstructed air circulation.
Figure 3.1 IPI Pilot Flame Patterns
15Heatilator • CD4236IR-C, CD4842IR-C • 2207-900 Rev. J • 11/11
C. Logs/Grate and Valve Assembly Removal
2 EXTRA SCREWS TO BE REMOVED FOR CD4842IR-C
It may become necessary to remove the logs/grate and valve assembly . This task should be performed by a quali­ ed service technician. The base pan does not need to be removed to service the burner assembly.
1. Remove the two top logs from the log/grate assembly. These logs are not secured to the assembly with screws. See Figure 3.2.
Figure 3.2 Remove Top Two Logs
2. Remove screw from each tab at the front of the log/grate assembly that secures the assembly to the base pan. See Figure 3.3
4. The standard metal refractory will have to be removed in order to access the valve assembly. This is done by removing 8 screws (10 screws for CD4842IR-C model). There are 4 screws per side panel, Figure 3.5 shows the 2 screws on the bottom of panels and Figure 3.6 shows the 2 screws on the top of the panels. The 2 other screws for CD4842IR-C models are located in back wall of fi rebox as shown in Figure 3.7. One is up by exhaust baffl e and the other is behind logs and near replace bottom.
Figure 3.5 Bottom Screws For Metal Refractory
Figure 3.3 Remove Screws from Front Tab
3. Remove screws from log tabs on both ends of the rear log and remove the log. See Figure 3.4.
Figure 3.4 Remove Screws from Log Tabs
Heatilator • CD4236IR-C, CD4842IR-C • 2207-900 Rev. J • 11/1116
Figure 3.6 Top Screws For Metal Refractory
2 EXTRA SCREWS TO BE REMOVED FOR CD4842IR-C
Figure 3.7 CD4842IR-C Extra Metal Refractory Screws
5. Remove the two screws from the back corners of the burner assembly. See Figure 3.8.
Figure 3.8 Remove Screws from Burner Assembly Rear Corners
6. Remove burner skirt by removing 4 screws. See Figure
3.9.
Figure 3.9 Remove Burner Skirt
7. Bend down grate tab at the right of burner assembly. Assembly will slide out to the right. See Figure 3.10.
Figure 3.10 Grate Tab
Figure 3.11 Valve Assembly Removal
17Heatilator • CD4236IR-C, CD4842IR-C • 2207-900 Rev. J • 11/11
D. Burner Identifi cation/Verifi cation
The burner may be accessed for identi cation and veri- cation purposes. This task should be performed by a
qualifi ed service technician. Only the log/grate assembly and burner skirt need to be removed in order to identify burner. See Figure 3.12 for burner identifi cation chart.
CD4236IR-C (NG)
*
**
*
CD4236IR-C (LP)
***
LP
*
**
*
CNXT4236IH/T-C (NG & LP)
*
** **
*
CD4842IR-C (NG)
**
CD4842IR-C (LP)
***
LP
**
CNXT4836IH/T-C (NG & LP)
CD4236IR-C (NG) CD4236IR-C (LP) X CNXT4236IH/T-C (NG & LP) CD4842IR-C (NG) X CD4842IR-C (LP) X X CNXT4842IH/T-C (NG & LP) X X
Figure 3.12 Burner identifi cation Examples
Heatilator • CD4236IR-C, CD4842IR-C • 2207-900 Rev. J • 11/1118
*Bottom left
feature determines
replace size
**Bottom right
feature determines
replace style
X
***LP stamp determines gas type (for CD models only)
HORIZONTAL
TERMINATION CAP
(SECTION 10.L )
4
4
A. Typical Appliance System
NOTICE: Illustrations and photos refl ect typical installations and are for design purposes only . Illustrations/diagrams are not drawn to scale. Actual product may vary from pictures in manual
Getting Started
Note: Dual venting configurations ARE NOT allowed. Appliance MUST
be vented EITHER vertically OR horizontally.
VERTICAL TERMINATION CAP
(SECTION 10.I)
NON-COMBUSTIBLE ROOF FLASHING MAINTAINS MINIMUM CLEARANCE AROUND PIPE (SECTION 10.G)
STORM COLLAR (SECTION 10.H)
Installer Guide
FRAMING/HEADER (SECTION 5.B)
VENT PIPE (SECTIONS 7 and 8)
CEILING FIRESTOP ON FLOOR OF ATTIC (SECTION 8.C)
VENT PIPE PENETRATES ROOF PREFERABLY WITHOUT AFFECTING ROOF RAFTERS (SECTION 8.C)
ATTIC INSULATION SHIELD (NOT SHOWN) MUST BE USED HERE TO KEEP INSULATION AWAY FROM VENT PIPE IF ATTIC IS INSULATED (SECTION 8.D)
FRAMING HEADED OFF IN CEILING JOISTS (SECTION 8.C)
WALL SWITCH
(SECTION 12.C)
MANTEL AND MANTEL LEG (SECTION 5.D)
SURROUND
OPTIONAL
GAS LINE (SECTION 11)
Figure 4.1 Typical System
HEARTH EXTENSION
(not required)
19Heatilator • CD4236IR-C, CD4842IR-C • 2207-900 Rev. J • 11/11
B. Design and Installation Considerations
Heatilator direct vent gas appliances are designed to op­erate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside. No additional outside air source is required.
Installation MUST comply with local, regional, state and national codes and regulations. Consult insurance carrier, local building inspector, fi re offi cials or authorities having jurisdiction over restrictions, installation inspection and permits.
Before installing, determine the following:
• Where the appliance is to be installed.
• The vent system confi guration to be used.
• Gas supply piping requirements.
• Electrical wiring requirements.
• Framing and fi nishing details.
• Whether optional accessories—devices such as a fan, wall switch, or remote control—are desired.
Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. For assistance or additional information, consult a qualifi ed service technician, service agency or your dealer.
C. Tools and Supplies Needed
Before beginning the installation be sure that the following tools and building supplies are available.
Tape measure Framing material Pliers Non-corrosive leak check solution Hammer Phillips screwdriver Gloves Framing square Voltmeter Electric drill and bits (1/4 in.) Plumb line Safety glasses Level Reciprocating saw Manometer Flat blade screwdriver 1/2 - 3/4 in. length, #6 or #8 Self-drilling screws Caulking material (300ºF minimum continuous exposure
rating) One 1/4 in. female connection (for optional fan).
D. Inspect Appliance and Components
• Carefully remove the appliance and components from the packaging.
• The vent system components and decorative doors and fronts may be shipped in separate packages.
• If packaged separately, the log set and appliance grate must be installed.
• Report to your dealer any parts damaged in shipment, particularly the condition of the glass.
Read all of the instructions before starting the instal-
lation. Follow these instructions carefully during the installation to ensure maximum safety and benefi t.
WARNING! Risk of Fire or Explosion! Damaged parts could impair safe operation. DO NOT install damaged, in- complete or substitute components. Keep appliance dry.
Hearth & Home T echnologies disclaims any responsibility for , and the warranty will be voided by, the following actions:
• Installation and use of any damaged appliance or vent
system component.
• Modifi cation of the appliance or vent system.
• Installation other than as instructed by Hearth & Home
Technologies.
• Improper positioning of the gas logs or the glass door.
• Installation and/or use of any component part not approved
by Hearth & Home Technologies.
Any such action may cause a fi re hazard.
WARNING! Risk of Fire, Explosion or Electric Shock! DO NOT use this appliance if any part has been under
water. Call a qualifi ed service technician to inspect the appliance and to replace any part of the control system and/or gas control which has been under water.
Heatilator • CD4236IR-C, CD4842IR-C • 2207-900 Rev. J • 11/1120
5
5
Framing and Clearances
A. Selecting Appliance Location
When selecting a location for the appliance it is important to consider the required clearances to walls (see Figure 5.1).
WARNING! Risk of Fire or Burns! Provide adequate clearance around air openings and for service access.
Due to high temperatures, the appliance should be locat­ed out of traffi c and away from furniture and draperies.
NOTE: THE REAR STANDOFF MAY NEED
TO BE REMOVED WHEN VENTING AT 45º
A
1/2 IN.
G
ALCOVE
INSTALLATION
A
B
C
TOP VENT
ONE 90º ELBOW
NOTICE: Illustrations refl ect typical installations and are FOR DESIGN PURPOSES ONLY. Illustrations/diagrams are not drawn to scale. Actual installation may vary due to individual design preference.
B
E
REAR VENT,
HORIZONTAL TERMINATION
TWO ELBOWS
B
D
H
D
ABCD E FGH I
CD4236 Series
CD4842 Series
Figure 5.1 Appliance Locations - CD Models
in. 51 42 72 56-5/8
mm 1295 1067 1829 1438 559 451 203 171
in. 55-7/8 49 79 61-1/2
mm 1419 1245 2007 1562 559 502 254 257
REAR VENT
NO ELBOWS
B
REAR VENT
ONE ELBOW
F
See Section D.
Mantel Projections
See Section D.
Mantel Projections
B
D
D
22 17-3/4 8 6-3/4
22 19-3/4 10 10-1/8
21Heatilator • CD4236IR-C, CD4842IR-C • 2207-900 Rev. J • 11/11
B. Constructing the Appliance Chase
A chase is a vertical box-like structure built to enclose the gas appliance and/or its vent system. In cooler climates the vent should be enclosed inside the chase.
NOTICE: Treatment of ceiling restops and wall shield restops and construction of the chase may vary with the
type of building. These instructions are not substitutes for the requirements of local building codes. Therefore, you MUST check local building codes to determine the requirements to these steps.
Chases should be constructed in the manner of all out­side walls of the home to prevent cold air drafting prob­lems. The chase should not break the outside building envelope in any manner.
Walls, ceiling, base plate and cantilever fl oor of the chase should be insulated. Vapor and air infi ltration barriers should be installed in the chase as per regional codes for the rest of the home. Additionally, in regions where cold air infi ltration may be an issue, the inside surfaces may be sheetrocked and taped for maximum air tightness.
To further prevent drafts, the wall shield and ceiling fi re- stops should be caulked with caulk with a minimum of 300ºF continuous exposure rating to seal gaps. Gas line holes and other openings should be caulked with caulk with a minimum of 300ºF continuous exposure rating or stuffed with unfaced insulation. If the appliance is being installed on a cement surface, a layer of plywood may be placed underneath to prevent conducting cold up into the room.
COMBUSTIBLE FLOORING MAY BE INSTALLED
NEXT TO THE FRONT OF THE APPLIANCE.
A
B
C
D
* MINIMUM FRAMING DIMENSIONS
A B C** D E F G H I J
Models
CD4236 Series
CD4842 Series
Rough
Opening
(Width)
in. 10 40-1/8 22 42 25 0 0 1/2 1/2 36
mm 254 1019 559 1067 635 0 0 13 13 914
in. 10 42-1/8 22 49 25 0 0 1/2 1/2 36
mm 254 1019 559 1245 635 0 0 13 13 914
* Adjust framing dimensions for interior sheathing (such as sheetrock)
C** Add 12 inches for rear venting with one 90º elbow.
Figure 5.2 Clearances to Combustibles
Rough
Opening
(Height)
Rough
Opening
(Depth)
Rough
Opening
(Width)
F
Clearance
to Ceiling
Combustible
Floor
J
G
Combustible
Flooring
Behind
Appliance
I
Sides of
Appliance
E
H
Front of
Appliance
Heatilator • CD4236IR-C, CD4842IR-C • 2207-900 Rev. J • 11/1122
C. Clearances
NOTICE: Install appliance on hard metal or wood surfaces extending full width and depth. DO NOT install directly on carpeting, vinyl, tile or any combustible material other than wood.
WARNING! Risk of Fire! Maintain specifi ed air space clearances to appliance and vent pipe:
• Insulation and other materials must be secured to prevent accidental contact.
• The chase must be properly blocked to prevent blown insulation or other combustibles from entering and making contact with fi replace or chimney.
• Failure to maintain airspace may cause overheating and a fi re.
D. Mantel and Wall Projections
WARNING! Risk of Fire! Comply with all minimum clear­ances as specifi ed. Framing or fi nishing material closer than the minimums listed must be constructed entirely of noncom­bustible materials (i.e., steel studs, concrete board, etc).
Note: All measurements in inches.
2-1/2
12
11
10
9
8
7
6
5
4
3
12
11
10
5
15
14
13
18
16
TO CEILING
18
17
32
25
19
MEASUREMENTS FROM
TOP EDGE OF THE OPENING
Figure 5.3 Minimum Vertical and Maximum Horizontal
Dimensions
Mantel Legs or Wall Projections
Top of Appliance
A
B
Perpendicular Wall
1 in. (25 mm) min.
A
to perpendicular wall 3-1/2 in. (89 mm) min.
B
from fireplace opening to perpendicular wall
Mantel Leg or
Drywall
Figure 5.4 Mantel Leg or Wall Projections (Acceptable on both
sides of opening)
23Heatilator • CD4236IR-C, CD4842IR-C • 2207-900 Rev. J • 11/11
6
Termination Locations
6
A. Vent Termination Minimum Clearances
WARNING
Fire Risk. Maintain vent clearance to combustibles as
specifi ed.
DO NOT pack air space with insulation or other materials.
Failure to keep insulation or other materials away from vent pipe may cause overheating and fi re.
HORIZONTAL
OVERHANG
2 FT. MIN.
GAS DIRECT VENT TERMINATION CAP
20 INCHES MIN.
LOWEST
DISCHARGE
OPENING
H (MIN.) - MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING
X
12
ROOF PITCH
IS X/ 12
VERTICAL
WALL
6 in. (minimum) up to 20 in.
AB
152 mm/508 mm
20 in. and over 0 in. minimum
18 in. minimum
457 mm
Gas, Wood or Fuel Oil
Termination Cap
B
A *
Gas
Termination
Cap **
If using decorative cap cover(s), this distance may need to be
*
increased. Refer to the installation instructions supplied with the decorative cap cover.
In a staggered installation with both gas and wood or fuel oil
**
terminations, the wood or fuel oil termination cap must be higher than the gas termination cap.
Roof Pitch H (Min.) Ft.
Flat to 6/12...........................................................1.0*
Over 6/12 to 7/12 .................................................1.25*
Over 7/12 to 8/12 .................................................1.5*
Over 8/12 to 9/12 .................................................2.0*
Over 9/12 to 10/12 ...............................................2.5
Over 10/12 to 11/12 .............................................3.25
Over 11/12 to 12/12 .............................................4.0
Over 12/12 to 14/12 .............................................5.0
Over 14/12 to 16/12 .............................................6.0
Over 16/12 to 18/12 .............................................7.0
Over 18/12 to 20/12 .............................................7.5
Over 20/12 to 21/12 .............................................8.0
* 3 foot minimum in snow regions
Figure 6.1 Minimum Height From Roof To Lowest Discharge Opening
Figure 6.2 Staggered Termination Caps
Heatilator • CD4236IR-C, CD4842IR-C • 2207-900 Rev. J • 11/1124
C
V
B
J
V
V
= VENT TERMINAL
X
= AIR SUPPLY INLET
B
D
V
V
B
V
A
= AREA WHERE TERMINAL IS NOT PERMITTED
A = 12 inches.................clearances above grade, veranda,
porch, deck or balcony
12 inches.................clearance to window or door that may
B =
be opened, or to permanently closed
window
C = 18 inches.................clearance below unventilated soffi t
18 inches.................clearance below ventilated soffi t
30
inches .................clearance below vinyl soffits and
electrical service
D = 9 inches...................clearance to outside corner
E = 6 inches...................clearance to inside corner
F = 3 ft. (Canada) ..........not to be installed above a gas me-
ter/regulator assembly within 3 feet horizontally from the center-line of the regulator
G = 3 ft ...........................clearance to gas service regulator
vent outlet H = 9 inches (U.S.A)
12 inches (Canada). clearance to non-mechanical (unpow-
ered) air supply inlet, combustion air
inlet or direct-vent termination i = 3 ft. (U.S.A.)
6 ft. (Canada) ...........clearance to a mechanical (powered)
air supply inlet
All mechanical air intakes within 10 feet of a termination cap must be a minimum of 3 feet below termination.
J = 7 ft. ......................... On public property: clearance above
paved sidewalk or a paved driveway.
A vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings.
K = 6 inches................. clearance from sides of electrical
service
L = 12 inches................ clearance above electrical service
Location of the vent termination must not interfere with access to the electrical service.
M = 18 inches ....................clearance under veranda, porch, deck,
balcony or overhang
42
inches ................vinyl or composite overhang
Permitted when veranda, porch, deck or balcony is fully open on a minimum of 2 sides beneath the fl oor.
Figure 6.3 Minimum Clearances for Termination
O
N
P
F
H or i
V
G
M
X
H
V
V
H
E
V
V
A
R
Q
V
L
K
Electrical
V
Service
K
V
C
V
Covered Alcove Applications
(Spaces open only on one side and with an overhang)
N = 6 inches ........... non-vinyl sidewalls
12 inches ......... vinyl sidewalls
O = 18 inches .........non-vinyl soffi t and overhang
42 inches ......... vinyl soffi t and overhang
P = 8 ft.
Q
MIN
1 cap 3 feet 2 x Q 2 caps 6 feet 1 x Q 3 caps 9 feet 2/3 x Q 4 caps 12 feet 1/2 x Q
Q
= # termination caps x 3 R
MIN
Measure vertical clearances from this surface.
Measure horizontal clearances from this surface.
= (2 / # termination caps) x Q
MAX
R
MAX
ACTUAL
ACTUAL
ACTUAL
ACTUAL
ACTUAL
CAUTION! Risk of Burns! Termination caps are HOT, consider proximity to doors, traffi c areas or where people may pass or gather (sidewalk, deck, patio, etc.). Listed cap shields available. Contact your dealer.
• Local codes or regulations may require different clearances.
• Vent system termination is NOT permitted in screened porches.
• Vent system termination is permitted in porch areas with two or more sides open.
• Hearth & Home Technologies assumes no responsibility for the improper performance of the appliance when the venting system does not meet these requirements.
• Vinyl protection kits are suggested for use with vinyl siding.
25Heatilator • CD4236IR-C, CD4842IR-C • 2207-900 Rev. J • 11/11
7
Vent Information and Diagrams
7
A. Approved Pipe
This appliance is approved for use with Hearth & Home T echnologies DVP or SLP venting systems. Refer to Sec­tion 16B for vent component information.
DO NOT mix pipe, fi ttings or joining methods from differ- ent manufacturers.
The pipe is tested to be run inside an enclosed wall. There is no requirement for inspection openings at each joint within the wall.
WARNING! Risk of Fire or Asphyxiation. This appli­ance requires a separate vent. DO NOT vent to a pipe serving a separate solid fuel burning appliance.
Vertical
12 in.
8-1/2 in.
8-1/2 in.
B. Vent Table Key
The abbreviations listed in this vent table key are used in the vent diagrams.
Symbol Description
V V H H
First section (closest to appliance) of vertical length
1
Second section of vertical length
2
First section (closest to appliance) of horizontal length
1
Subsequent sections of horizontal length
2
C. Use of Elbows
Diagonal runs have both vertical and horizontal vent as­pects when calculating the effects. Use the rise for the vertical aspect and the run for the horizontal aspect (see Figure 7.1).
Two 45º elbows may be used in place of one 90º elbow. On 45º runs, one foot of diagonal is equal to 8-1/2 in. (216 mm) horizontal run and 8-1/2 in. (216 mm) vertical run. A length of straight pipe is allowed between two 45º elbows (see Figure 7.1).
Horizontal
Figure 7.1
D. Measuring Standards
Vertical and horizontal measurements listed in the vent diagrams were made using the following standards.
• Pipe measurements are shown using the effective length of pipe (see Figure 7.2).
• Horizontal terminations are measured to the outside mounting surface (fl ange of termination cap) (see Figure
6.3).
• Vertical terminations are measured to bottom of termination cap.
• Horizontal pipe installed level with no rise.
Effective Length
Inches Millimeters
Effective
Height/Length
Pipe
DVP4 4 102
DVP6 6 152 DVP12 12 305 DVP24 24 610 DVP36 36 914 DVP48 48 1219 DVP6A 3 to 6 76 to 152
DVP12A 3 to 12 76 to 305 DVP12MI 3 to 12 76 to 305 DVP24MI 3 to 24 76 to 610
Figure 7.2 DVP Pipe Effective Length
Heatilator • CD4236IR-C, CD4842IR-C • 2207-900 Rev. J • 11/1126
E. Vent Diagrams
4 ft min. (1.22 m)
Top Vent - Horizontal Termination
Note: The CD series fi replaces can adapt to SLP series
vent pipe, if desired.
When venting off the top of the unit, use a DVP-2SL adapter and a minimum 48 inch vertical section of SLP series vent pipe.
A DVP-SLP24 adapter may also be used with a 24 inch vertical section of SLP series vent pipe.
After the 48 inch vertical section, the venting table rules must be followed. The fi rst 48 inch vertical section is NOT counted as part of the vertical components in the table. It is still counted as part of the overall maximum run. All venting table rules for the vent run must still be followed.
20 ft max.
(6.10 m)
Top Vent—Horizontal Termination—Two 45º Elbows Installation requirements to replace the fi rst 90º elbow
with two 45º elbows:
Figure 7.3
Example: DVP pipe 3 ft. min. vertical = 11 ft. max. horizontal
SLP pipe 7 ft. min. vertical = 11 ft. max. horizontal
WARNING
Fire Risk. Explosion Risk. Do NOT pack insulation or other combustibles
between ceiling fi restops.
• ALW A YS maintain specifi ed clearances around venting and fi restop systems.
• Install wall shield and ceiling fi restops as speci- ed.
Failure to keep insulation or other material away from vent pipe may cause fi re.
WARNING
Fire Risk.
• When using DVP-HRC-SS and DVP-HRC-ZC­SS termination caps on top vented fi replaces, a 6 inch minimum vertical vent section is required before installing fi rst elbow.
27Heatilator • CD4236IR-C, CD4842IR-C • 2207-900 Rev. J • 11/11
Top Vent - Horizontal Termination One Elbow
V1 Minimum H1 Maximum
Elbow only 2 ft 610 mm
1/2 ft. 152 mm 6 ft. 1.8 m
1 ft. 305 mm 11 ft. 3.4 m
1-1/2 ft. 457 mm 18 ft. 5.5 m
V
1
H
1
2 ft. 610 mm 25 ft. 7.6 m
+ H1 = 40 ft. (12.2 m) Maximum
V
1
H1 = 25 ft. (7.6 m) Maximum
Note: For corner installations: A 6 inch (152 mm) section of straight pipe may need to be attached to the appliance before a 90º elbow, to allow the vent pipe to clear the top standoffs.
Figure 7.4
Two Elbows
V1 Minimum H1 + H2 Maximum
Note: For corner installations: A 6 inch
(152 mm) section of straight pipe may need to be attached to the appliance before a 90º elbow, to allow the vent pipe to clear the top standoffs.
Elbow only 2 ft 610 mm
1/2 ft. 152 mm 6 ft. 1.8 m
1 ft. 305 mm 11 ft. 3.4 m
1-1/2 ft. 457 mm 18 ft. 5.5 m
2 ft. 610 mm 25 ft. 7.6 m
+ H1 + H2 = 40 ft. (12.2 m) Maximum
V
1
H1 + H2 = 25 ft. (7.6 m) Maximum
V
H
2
INSTALLED
HORIZONTALLY
H
1
1
Figure 7.5
Heatilator • CD4236IR-C, CD4842IR-C • 2207-900 Rev. J • 11/1128
Top Vent - Horizontal Termination - (continued)
Three Elbows
V1 Min. H1 Max. V2 Min. H2 Max.
Elbow only 2 ft. 610 mm 0 in. 0 mm 1 ft. 305 mm
6 in. 152 mm 3 ft 914 mm 6 in. 152 mm 2 ft. 610 mm
1 ft. 305 mm 6 ft. 1.8 m 1 ft. 305 mm 6 ft. 1.8 m 2 ft. 610 mm 11 ft.* 3.4 m* 2 ft. 610 mm 10 ft.* 3.1 m* 3 ft. 914 mm 16 ft * 4.9 m* 3 ft. 914 mm 14 ft.* 4.3 m*
*H
+ H2 = 20 ft. (6.1 m) Maximum V1 + V2 + H1 + H2 = 40 ft. (12.2 m) Maximum
1
H
2
V
2
V
H
1
1
Figure 7.6
29Heatilator • CD4236IR-C, CD4842IR-C • 2207-900 Rev. J • 11/11
Top Vent - Vertical Termination
Flue Restrictor Instructions
No Elbow
V1 = 60 ft. Max. (18.3 m)
V1 = 3 ft. Min. (914 mm)
Note: If installing a vertical vent/
termination off the top of the ap­pliance, the fl ue restrictor should be used.
1. Remove exhaust shield using a 1/4 inch nut driver by removing the four screws securing it in place (see Figure
7.8).
EXHAUST
SHIELD
FLUE
RESTRICTOR
Figure 7.8
2. Break the fl ue restrictor into two pieces. Do this by bending the part back and forth until it breaks (see
V
1
Figure 7.9).
BREAK
HERE
Figure 7.9 Flue Restrictor
Figure 7.7
Heatilator • CD4236IR-C, CD4842IR-C • 2207-900 Rev. J • 11/1130
H
1
V
1
V
2
Top Vent - Vertical Termination (continued)
3. Match the amount of vertical you have in the system with the chart to fi nd the appropriate position to set the Flue Restrictor (see Figure 7.10).
4. Center the Flue Restrictor on vent and secure in place by using two self-tapping screws (see Figure 7.8 and Figure 7.11).
5. Reinstall the Exhaust Shield.
Vertical
4 ft. 1-1
8 ft. 2-2 1-2 1-1
TOP VENT REAR VENT
NG LP NG LP
No
RestrictorNoRestrictorNoRestrictor
No
Restrictor 15 ft. 3-3 3-2 2-2 1-2 20 ft. 3-4 3-3 3-3 2-3 25 ft. 3-4 3-3 3-3 2-3 30 ft. 4-4 3-4 3-4 3-3 35 ft. 4-4 3-4 3-4 3-3 40 ft. 4-4 4-4 4-4 3-4
50 ft.+ 4-4 4-4 4-4 4-4
Figure 7.10
Note: If the DVP-2SL or DVP-SLP24 adapter is used with
SLP pipe, you MUST subtract one number from the table above.
Example: Top vent 40 ft vertical with DVP pipe = 4-4
Top vent 40 ft vertical with SLP pipe = 3-3
Two Elbows
1 2 3 4 5
SETTING
1 2 3 4 5
Figure 7.11
V1 H
Maximum V2V1 + V2 Min.
1
Elbow only 2 ft. 610 mm * * *
6 in. 152 mm 6 ft. 1.8 m * * *
2 ft. 610 mm 11 ft. 3.4 m * * * 3 ft. 914 mm 16 ft. 4.9 m * * * 4 ft. 1.2 m 20 ft. 6.1 m * * *
Figure 7.12
+ V2 + H1 = 60 ft. (18.3 m) Maximum
V
1
*No specifi c restrictions on this value EXCEPT
+ V2 + H1 cannot exceed 60 ft (15.2 m)
V
1
31Heatilator • CD4236IR-C, CD4842IR-C • 2207-900 Rev. J • 11/11
Top Vent - Vertical Termination - (continued)
Three Elbows
V
1
H1 + H
2
V2V1 + V2 Minimum H1 + H2 Maximum
Elbow only 1 ft. 305 mm * * * 1 ft. 305 mm
6 in. 152 mm 2 ft. 610 mm * * * 2 ft. 610 mm
1 ft. 305 mm 2 ft. 610 mm * * * 2 ft. 610 mm 2 ft. 610 mm 4 ft. 1.2 m * * * 4 ft. 1.2 m 3 ft. 914 mm 9 ft. 2.7 m * * * 9 ft. 2.7 m 4 ft. 1.2 m 18 ft. 5.5 m * * * 18 ft. 5.5 m
H
+ H2 = 20 ft. (6.1 m) Maximum V1 + V2 + H1 + H2 = 60 ft. (18.3 m) Maximum
1
V
2
Figure 7.13
H
1
H
2
INSTALLED
HORIZONTALLY
V
1
Heatilator • CD4236IR-C, CD4842IR-C • 2207-900 Rev. J • 11/1132
Rear Vent - Horizontal Termination
No Elbow
Figure 7.14
H1 = 18 in. (457 mm) Maximum
H
1
One 45º Elbow
H1= 12 in. (305 mm) Maximum CD4236IR H1= 15 in. (381 mm) Maximum CD4842IR
H
1
Figure 7.15
33Heatilator • CD4236IR-C, CD4842IR-C • 2207-900 Rev. J • 11/11
Rear Vent - Horizontal Termination - (continued)
Two Elbows
H
H1 Maximum V1 Minimum H
1 ft. 305 mm
Back to Back
90º Elbows
1 ft. 305 mm 2 ft. 610 mm
2
H1 + H2 Maximum
2 ft. 610 mm 6 in. 152 mm 2 ft. 610 mm 4 ft. 1.2 m 3 ft. 914 mm 1 ft. 305 mm 2 ft. 610 mm 5 ft. 1.5 m 3 ft. 914 mm 2 ft. 610 mm 4 ft. 1.2 m 7 ft. 2.1 m 3 ft. 914 mm 3 ft. 914 mm 9 ft. 2.7 m 12 ft. 3.7 m 3 ft. 914 mm 4 ft 1.2 m 17 ft. 5.2 m 20 ft.* 6.1 m*
V
+ H1 + H2 = 40 ft. (12.2 m) Maximum H1 = 3 ft. (914 mm) Maximum
1
V
2
1
*H1 + H2 = 20 ft (6.1 m) Maximum
H
1
Figure 7.16
Three Elbows
INSTALLED
HORIZONTALLY
H
3
H1 Maximum V1 Minimum H2+ H
1 ft. 305 mm
Back to Back
90º Elbows
1 ft. 305 mm 2 ft. 610 mm
3
H1+ H2+ H3 Max.
2 ft. 610 mm 6 in. 152 mm 1.5 ft. 457 mm 3.5 ft. 1.1 m 3 ft. 914 mm 1 ft. 305 mm 2 ft. 610 mm 5 ft. 1.5 m 3 ft. 914 mm 2 ft. 610 mm 4 ft. 1.2 m 7 ft. 2.1 m 3 ft. 914 mm 3 ft. 914 mm 9 ft. 2.7 m 12 ft. 3.7 m 3 ft. 914 mm 4 ft. 1.2 m 12 ft. 3.7 m 15 ft. 4.6 m V
+ H1+ H2+ H3= 40 ft. (12.2 m) Maximum H1= 3 ft. (914 mm) Maximum
1
H
2
H1+ H2+ H3= 20 ft. (6.1 m) Maximum
V
1
Figure 7.17
H
1
Heatilator • CD4236IR-C, CD4842IR-C • 2207-900 Rev. J • 11/1134
Rear Vent - Vertical Termination
One Elbow
V
Figure 7.18
V1 Minimum H1 Maximum
6 in. 152 mm 2 ft. 610 mm
1 ft. 305 mm 3 ft. 914 mm 2 ft. 610 mm 5 ft. 1.5 m 3 ft. 914 mm 7 ft. 2.1 m 4 ft. 1.2 m 8 ft. 2.4 m 5 ft. 1.5 m 8 ft. 2.4 m
V
+ H1 = 40 ft. (12.2 m) Maximum
1
H1 = 8 ft. (2.4 m) Maximum
1
H
1
Two Elbows
V1 Minimum H1 + H2 Maximum
Back to Back 90º Elbows 3 ft. 914 mm
2 ft. 610 mm 6 ft. 1.8 m 4 ft. 1.2 m
9 ft. 2.7 m 6 ft. 1.8 m 12 ft. 3.7 m 8 ft. 2.4 m 15 ft. 4.6 m
V
+ H1 = 40 ft. (12.2 m) Maximum
1
H1 + H2 = 8 ft. (2.4 m) Maximum
V
1
INSTALLED
HORIZONTALLY
H
1
Figure 7.19
H
2
35Heatilator • CD4236IR-C, CD4842IR-C • 2207-900 Rev. J • 11/11
Rear Vent - Vertical Termination - (continued)
Three Elbows
H1 Maximum V1 Minimum H
2 ft. 610 mm 6 in. 152 mm 2 ft.
2
610 mm
H1 + H2 Maximum
4 ft. 1.2 m
3 ft. 914 mm 1 ft. 305 mm 4 ft. 1.2 m 7 ft. 2.1 m 5 ft. 1.5 m 2 ft. 610 mm 6 ft. 1.8 m 11 ft. 3.4 m
V
2
7 ft. 2.1 m 3 ft. 914 mm 8 ft. 2.4 m 15 ft. 4.6 m
8 ft 2.4 m 4 ft. 1.2 m 10 ft. 3.1 m 18 ft. 5.5 m
= 8 ft (2.4 m) Max. V1 + V2 + H1 + H2= 40 ft (12.2 m) Max.
H
1
H1 + H2 = 20 ft (6.1 m) Max.
H
2
V
1
Figure 7.20
Three Elbows
H
H
1
H1H2H
V1 Minimum H1 + H2 + H3 Maximum
3
*** 8 ft. 2.4 m 6 ft. 1.8 m *** 9 ft. 2.7 m 7 ft. 2.1 m ***10 ft. 3.1 m 8 ft. 2.4 m ***10 ft. 3.1 m 8 ft. 2.4 m
+ H1 + H2 + H3 = 40 ft. (12.2 m) Maximum
V
V
1
1
*No specifi c restrictions on this value EXCEPT
V1 + H1 + H2 + H3 cannot exceed 40 ft. (12.2 m) Maximum
H1 + H2 + H3 = 8 ft. (2.4 m) Maximum
3
H
1
Figure 7.21
INSTALLED
HORIZONTALLY
H
Heatilator • CD4236IR-C, CD4842IR-C • 2207-900 Rev. J • 11/1136
2
8
8
Vent Clearances and Framing
A. Pipe Clearances to Combustibles
WARNING! Risk of Fire! Maintain air space clearance to vent. DO NOT pack insulation or other combustibles:
• Between ceiling fi restops
• Between wall shield fi restops
• Around vent system Failure to keep insulation or other material away from
vent pipe may cause over heating and fi re.
Note: Heat shields MUST overlap by a minimum of 1-1/2 in. (38 mm).
• DVP heat shield - designed to be used on a wall 4 in. to 7-1/4 in. (102 mm to 184 mm) thick.
• If wall thickness is less than 4 in. the existing heat shields must be field trimmed. If wall thickness is greater than 7-1/4 in. a DVP-HSM-B will be required.
SLP heat shield - designed to be used on a wall 4-3/8 in. to 7-5/8 in. (111 mm to 194 mm thick).
• If wall thickness is less than 4-3/8 the existing heat shields must be field trimmed. If wall thickness is greater than 7-5/8 in. a DVP-HSM-B will be required.
(DVP-SLP Pipe Shown)
3 in. (76 mm) top clearance
1 in. (25 mm) clearance around vertical sections
Heat Shield
Wall
Shield
Firestop
3 in. (76 mm) top clearance *
Heat Shield
1 in. (25 mm) clearance bottom & sides
B. Wall Penetration Framing
Combustible Wall Penetration
Whenever a combustible wall is penetrated, you must frame a hole for the wall shield fi restop(s). The wall shield restop maintains minimum clearances and prevents cold air infi ltration.
• The opening must be framed on all four sides using the same size framing materials as those used in the wall construction.
• SLP pipe - A wall shield fi restop must be placed on each side of an interior wall. A minimum 1-1/2 in. (38 mm) overlap of attached heat shields must be maintained.
• DVP pipe - A wall shield fi restop is required on one side only on interior walls. If your local inspector requires a wall shield fi restop on both sides, then both wall shield restops must have a heat shield (refer to Section 16.B.) attached to them.
• See Section 10.L. for information for regarding the in­stallation of a horizontal termination cap.
Non-Combustible Wall Penetration
If the hole being penetrated is surrounded by noncom­bustible materials such as concrete, a hole with diameter one inch greater than the pipe is acceptable.
Whenever a non-combustible wall is penetrated, the wall shield fi restop is only required on one side and no heat shield is necessary.
WALL
Heat Shield
Wall
Shield
Firestop
WALL
* When using SLP or SL-D pipe, minimum clearances from the vent pipe to combus-
tible materials at inside wall firestops are: Top: 2-1/2 in. (64 mm) Bottom: 1/2 in. (13 mm) Sides: 1 in. (25 mm)
Figure 8.1 Horizontal Venting Clearances To Combustible Materials
3 in. (76 mm) top clearance *
Heat Shield
1 in. (25 mm) clearance bottom & sides
10 in.
10 in.
A*
B*
CD4236
CD4842
* Shows center of vent framing hole for top or rear venting. The center of the
hole is one (1) in. (25.4 mm) above the center of the horizontal vent pipe.
Figure 8.2 Wall Penetration
in. 42-3/4 27-7/8 41-3/4 26-7/8
mm 1086 708 1060 683
in. 44-3/4 29-7/8 44-1/8 28-7/8
mm 1137 759 1111 733
12 in.
C
D
12 in.
A* B* C D
37Heatilator • CD4236IR-C, CD4842IR-C • 2207-900 Rev. J • 11/11
C. Install the Ceiling Firestop
A ceiling restop MUST be used between oors and attics.
DVP pipe only - Frame an opening 10 in. by 10 in. (254 mm by 254 mm) whenever the vent penetrates a ceiling/fl oor (see Figure 8.3).
SLP pipe only - Frame opening 9 in. x 9 in. (229 mm x 229 mm) whenever the vent penetrates a ceiling/fl oor (see Figure 8.3).
• Frame the area with the same sized lumber as used in ceiling/fl oor joist.
• The ceiling fi restop may be installed above or below the ceiling joists when installed with a attic insulation shield. It must be under joists between fl oors that are not insulated. Refer to Figure 8.4.
• Secure with three fasteners on each side.
WARNING! Risk of Fire! DO NOT pack insu-
lation around the vent. Insulation must be kept back from the pipe to prevent overheating.
ATTIC ABOVE
A
A
Figure 8.3 Installing Ceiling Firestop
INSTALL ATTIC INSULATION SHIELDS
BEFORE OR AFTER INSTALLATION OF VENT SYSTEM
PIPE DVP SLP
A
10 in. (254 mm)
9 in. (229 mm)
3 FASTENERS
PER SIDE
CEILING FIRESTOP
INSTALLED BELOW CEILING
Figure 8.4 Installing the Attic Shield
Heatilator • CD4236IR-C, CD4842IR-C • 2207-900 Rev. J • 11/1138
CEILING FIRESTOP
INSTALLED ABOVE CEILING
D. Install Attic Insulation Shield
WARNING! Fire Risk. DO NOT allow loose materials or insulation to touch vent. Hearth & Home Technologies Inc. requires the use of an attic shield.
The National Fuel Gas Code ANSI Z223.1 and NFPA 54 requires an attic shield constructed of 26 gauge minimum metal that extends at least 2 in. (51 mm) above insulation.
Attic shields must meet specifi ed clearance and be se- cured in place.
Flat Ceiling Installation
• Remove one shield from box.
NOTICE: Cut previously installed batt insulation to make room for the attic insulation shield.
• Wrap shield around pipe if pipe is already installed in area to be insulated.
• Match the three holes in each side and fasten with three screws to form a tube.
• Bend three tabs on the bottom of the shield outward to allow attachment to the ceiling fi restop.
• Bend the remaining bottom tabs inward 90º to maintain the air space between the pipe and the shield. Set the shield on the ceiling fi restop and attach to the fi restop.
• Bend all tabs inward 90º around the top of the shield. These tabs must be used to prevent blown insulation from getting between the shield and vent pipe, and to maintain air space clearance.
Vaulted Ceiling Installation
• Remove one shield from box.
NOTICE: Cut previously installed batt insulation to make room for the attic insulation shield.
• Cut the attic insulation shield (if application is for vaulted ceiling) to fi t your ceiling pitch. Snip cut edge to recreate 1 in. bend tabs all the way around the bottom.
• Wrap shield around pipe if pipe is already installed in area to be insulated.
• Match the three holes in each side and fasten with three screws to form a tube.
• Bend three tabs on the bottom of the shield outward to allow attachment to the ceiling fi restop.
• Bend the remaining bottom tabs inward 90º to maintain the air space between the pipe and the shield. Set the shield on the ceiling fi restop and attach to the fi restop.
• Bend all tabs inward 90º around the top of the shield. These tabs must be used to prevent blown insulation from getting between the shield and vent pipe, and to maintain air space clearance.
BEND ALL TABS INWARD 90° TO MAINTAIN CLEARANCE AND PREVENT INSULATION FROM FALLING INSIDE
BEND 3 TABS OUTWARD TO FASTEN TO CEILING FIRESTOP-BEND REMAINING TABS INWARD 90 DEGREES TO MAINTAIN
INSERT 3 SCREWS
Figure 8.5 Attic Insulation Shield
CLEARANCE
E. Installing the Optional Heat-Zone® Gas Kit
• Remove the knockout from the fi replace and discard it (see Figure 8.6).
• Center the duct collar around the exposed hole and attach it to the fi replace with 3 screws. Note: Do this BEFORE fi nal positioning of fi replace.
• Determine the location for the air register/fan housing assembly.
Reference the Heat-Zone® Gas kit instructions for the remaining installation steps.
HEAT-ZONE® GAS ATTACHES HERE
Figure 8.6 Heat-Zone® Cover Plate
39Heatilator • CD4236IR-C, CD4842IR-C • 2207-900 Rev. J • 11/11
9
Appliance Preparation
9
A. Top Vent
CAUTION! Risk of Cuts, Abrasions or Flying Debris.
Wear protective gloves and safety glasses during instal­lation. Sheet metal edges are sharp.
NOTICE: Once appliance is set up for top or rear venting, it CANNOT be changed at a later time.
Figure 9.1 Cut the seal cap strap across the rectangles next to the disk. For rear vent, skip this step.
NOTICE: Once the seal cap has been removed it CANNOT be reattached.
Figure 9.4 Remove the insulation basket and white insu­lation from the center vent pipe.
Figure 9.2 Remove the white gasket material covering the seal cap.
Figure 9.3 Remove the seal cap.
Heatilator • CD4236IR-C, CD4842IR-C • 2207-900 Rev. J • 11/1140
Figure 9.5 Remove the insulation from the outer vent pipe. For rear venting there is no insulation in the outer vent pipe.
Figure 9.6 To attach the fi rst section of vent pipe, make sure to use the fi berglass gasket in the manual bag to seal between the fi rst vent component and the outer fi replace wrap. Use 2 self tapping screws to secure the gasket to the outer wrap.
Secure the fi rst section of venting to the fi replace by screw- ing through the two straps left over from cutting the seal cap strap in step 2.
B. Rear Vent
CAUTION! Risk of Cuts, Abrasions or Flying Debris.
Wear protective gloves and safety glasses during instal­lation. Sheet metal edges are sharp.
NOTICE: Once appliance is set up for top or rear venting, it CANNOT be changed at a later time.
Figure 9.9 Fold the center parts of the retaining band out and use to remove the seal cap.
NOTICE: Once the seal cap has been removed it CANNOT be reattached.
Figure 9.7 Fold the tabs toward the center of the seal cap (90º) and remove the insulation gasket.
Figure 9.8 Cut the metal retaining band and fold the sides out.
Figure 9.10 Discard the vent cap, remove and discard the insulation basket.
41Heatilator • CD4236IR-C, CD4842IR-C • 2207-900 Rev. J • 11/11
HEADER
Figure 9.11 Attach the rst vent section (it will snap into
place). Slide the insulation gasket onto the vent section, up against the appliance and over the tabs.
C. Installing the Non-combustible Board
The factory supplied non-combustible board spans the dis­tance from the top of the fi replace to the center of the framing header. This board must be used. See Figure 9.12.
• Keep nailing tabs fl ush with the framing.
• Level the appliance from side to side and front to back.
• “Square” the unit by securing diagonal dimensions to within 1/4 inch of each other. See Figure 9.13.
• Shim the appliance as necessary. It is acceptable to use wood shims underneath the appliance.
• Secure the appliance to the framing by using nails or screws through the nailing tabs.
• Secure the appliance to the fl oor by inserting two screws through the pilot holes at the bottom of the appliance.
A
B
HEADER
Figure 9.12 Non-combustible Board
D. Securing and Leveling the Appliance
WARNING! Risk of Fire! Prevent contact with:
• Sagging or loose insulation
• Insulation backing or plastic
• Framing and other combustible materials Block openings into the chase to prevent entry of blown-
in insulation. Make sure insulation and other materials are secured.
DO NOT notch the framing around the appliance standoffs.
Failure to maintain air space clearance may cause overheating and fi re.
The diagram shows how to properly position and secure the appliance (see Figure 9.15). Nailing tabs are provided to secure the appliance to the framing members.
• Bend out nailing tabs on each side.
• Place the appliance into position.
Note: Diagonal dimensions (A) and (B) must be within
1/4 inch of each other.
Figure 9.13 Positioning the Appliance Squarely
NAILING TABS
(BOTH SIDES)
PILOT HOLES
Figure 9.14 Proper Positioning and Securing of an Appliance
Heatilator • CD4236IR-C, CD4842IR-C • 2207-900 Rev. J • 11/1142
10
10
Lances
Installing Vent Pipe (DVP and SLP Pipe)
A. Assemble Vent Sections (DVP Pipe Only)
Attach Vent to the Firebox Assembly
Note: The end of the pipe sections with the lanced tabs will face
toward the appliance.
Attach the fi rst pipe section to the starting collar:
• Lanced pipe end to the starting collar
• Inner pipe over inner collar
• Push the pipe section until all lanced tabs snap in place
• Lightly tug on pipe to confi rm it has locked.
Commercial, Multi-family (Multi-level exceeding two sto­ries), or High-Rise Applications
All outer pipe joints must be sealed with silicone with a minimum of 300ºF continuous exposure rating, including the slip section that connects directly to the horizontal ter­mination cap.
• Apply a bead of silicone sealant inside the female outer pipe joint prior to joining sections. See Figure 10.1
• Only outer pipes need to be sealed. All unit collar, pipe, slip section, elbow and cap outer fl ues shall be sealed in this manner, unless otherwise stated.
Figure 10.1 High Temperature Silicone Sealant
A
Lances
WARNING! Risk of Fire or Explosion! DO NOT break silicone seals on slip sections. Use care when remov­ing termination cap from slip pipe. If slip section seals are broken during removal of the termination cap, vent may leak.
Assemble Pipe Sections
Per Figure 10.2:
• Start the inner pipe on the lanced end of section A into the fl ared end of section B.
• Start the outer pipe of section A over the outer pipe of section B.
• Once both vents sections are started, push fi rmly until all lanced tabs lock into place.
• Lightly tug on the pipe to confi rm the tabs have locked.
It is acceptable to use screws no longer than 1/2 in. (13 mm) to hold outer pipe sections together. If predrilling holes, DO NOT penetrate inner pipe.
For 90º and 45º elbows that are changing the vent direction from horizontal to vertical, one screw minimum should be put in the outer fl ue at the horizontal elbow joint to prevent the elbow from rotating. Use screws no longer than 1/2 in. (13 mm). If predrilling screw holes, DO NOT penetrate inner pipe.
B
Figure 10.2
Note: Make sure that the seams are not aligned to prevent
unintentional disconnection.
CORRECT
Figure 10.3
Figure 10.4 Seams
INCORRECT
43Heatilator • CD4236IR-C, CD4842IR-C • 2207-900 Rev. J • 11/11
B. Assemble Vent Sections (SLP Pipe Only)
Pilot hole
To attach the fi rst vent component to the starting collars of the appliance:
• Attach a DVP-2SL or DVP-SLP24 adapter to the starting collar of the appliance.
• Lock the vent components into place by sliding the pipe section onto the collar.
• Align the seam of the pipe and seam of collar to allow engagement. Rotate the vent component to lock into place. Use this procedure for all vent components. See Figure 10.5.
• Slide the gasket over the fi rst vent section and place it ush to the appliance. This will prevent cold air infi ltration. Caulk with a minimum of 300ºF continuous exposure rating may be used to hold the part in place.
• Continue adding vent components, locking each succeeding component into place.
• Ensure that each succeeding vent component is securely tted and locked into the preceding component.
Commercial, Multi-family (Multi-level exceeding two sto­ries), or High-Rise Applications
For Installation into a commercial, multi-family (multi-level exceeding two stories) or high-rise applications: All outer pipe joints must be sealed with silicone with a minimum of 300ºF continuous exposure rating, including the slip sec­tion that connects directly to the horizontal termination cap.
• Apply a bead of silicone sealant inside the female outer pipe joint prior to joining sections. See Figure 10.1.
• Only outer pipes need to be sealed. All unit collar, pipe, slip section, elbow and cap outer fl ues shall be sealed in this manner, unless otherwise stated.
WARNING! Risk of Fire or Explosion! DO NOT break silicone seals on slip sections. Use care when remov­ing termination cap from slip pipe. If slip section seals are broken during removal of the termination cap, vent may leak.
C. Assemble Slip Sections
• Slide the inner fl ue of the slip section into the inner fl ue of the pipe section and the outer fl ue of the slip section over the outer fl ue of the pipe section. See Figure 10.6.
• Slide together to the desired length.
Pilot hole
Figure 10.6 Slip Section Pilot Holes
• Maintain a 1-1/2 in. (38 mm) overlap between the slip section and the pipe section.
• Secure the pipe and slip section with two screws no longer than 1/2 in. (13 mm), using the pilot holes in the slip section. See Figure 10.7.
Figure 10.7 Screws into Slip Section
• Continue adding pipe as necessary following instructions in “Assembling Pipe Sections.”
NOTICE: If slip section is too long, the inner and outer fl ues of the slip section can be cut to the desired length.
Note: Align seams to engage pipe, then rotate counterclockwise to lock
Figure 10.5 Adding Venting Components
Heatilator • CD4236IR-C, CD4842IR-C • 2207-900 Rev. J • 11/1144
NOTICE: When installing a vent system with an HRC termination cap, all pipe system joints shall be sealed using a high temperature silicone sealant.
Apply a bead of silicone sealant inside the female outer pipe joint prior to joining sections.
Only outer pipes are sealed, sealing the inner fl ue is not required.
All unit collar, pipe, slip section, elbow and cap outer ues shall be sealed.
D. Secure the Vent Sections
• Vertical runs of DVP pipe must be supported every 8 ft. (2.44 m) after the 25 ft. (7.62 m) maximum unsupported rise.
• Vertical runs of SLP pipe must be supported every 8 ft. (2.44 m).
• Horizontal sections must be supported every 5 feet (1.52 m).
• Vent supports or plumbers strap (spaced 120º apart) may be used to support vent sections. See Figures 10.8 and 10.9.
• Wall shield fi restops may be used to provide horizontal support vent sections.
• SLP ceiling fi restops have tabs that may be used to provide vertical support.
WARNING! Risk of Fire, Explosion or Asphyxiation!
Improper support may allow vent to sag and separate. Use vent run supports and connect vent sections per in­stallation instructions. DO NOT allow vent to sag below connection point to appliance.
E. Disassemble Vent Sections
• Rotate either section (see Figure 10.10) so the seams on both pipe sections are aligned as shown in Figure
10.11.
• Pull carefully to separate the pieces of pipe.
Figure 10.10 Rotate Seams for Disassembly
120º
Figure 10.8 Securing Vertical Pipe Sections
120º
Figure 10.11 Align and Disassemble Vent Sections
Figure 10.9 Securing Horizontal Pipe Sections
45Heatilator • CD4236IR-C, CD4842IR-C • 2207-900 Rev. J • 11/11
F. Install Decorative Ceiling Components
(SLP only)
A decorative ceiling thimble can be installed on a fl at ceil- ing through which the vent passes. The decorative ceiling thimble is used to cover the fi restop.
• Seal the gap between the vent pipe and fi restop using silicone with a minimum of 300ºF continuous exposure rating to prevent cold air infi ltration.
• Install the decorative ceiling thimble by sliding it up to the ceiling and attaching it using the provided screws.
A decorative cathedral ceiling support box can be installed on a cathedral ceiling through which the vent passes.
• Use a plumb-bob to mark the center line of the venting system on the ceiling and drill a small hole through the ceiling and roof at this point. Locate the hole and mark the outline of the cathedral ceiling support box on the outside roof.
• Remove shingles or other roof covering as necessary to cut the rectangular hole for the support box. Cut the hole 1/8 in. (3 mm) larger than the support box outline.
• Lower the support box through the hole in the roof until its bottom is at least 2 in. (51 mm) below the ceiling (Figure
10.12).
• Level the support box both vertically and horizontally and temporarily tack it in place through the inside walls into the roof sheathing.
• Use tin snips to cut the support box from the top corners down to the roof line and fold the resulting fl aps to the roof. See Figure 10.13.
• Nail the fl aps to the roof AFTER running a bead of non hardening sealant between the fl aps and the roof.
WARNING! Risk of Fire! Clean out ALL materials from inside the support box and complete the vertical vent run and termination.
LEVEL
CATHEDRAL CEILING SUPPORT BOX
2 in. (51 mm) MIN. BELOW FINISHED CEILING
CUT HOLE 1/8 in. (3 mm) GREATER IN SIZE THAN PATTERN OF SUPPORT BOX AS IT IS PROJECTED ONTO ROOF LINE
Figure 10.12
Figure 10.13
Heatilator • CD4236IR-C, CD4842IR-C • 2207-900 Rev. J • 11/1146
G. Install Metal Roof Flashing
Figure 10.16 Assembling the Storm Collar
Figure 10.17 Assembling the Storm Collar Around the Pipe
Figure 10.15
• See minimum vent heights for various pitched roofs (Figure 10.14) to determine the length of pipe to extend through the roof.
• Slide the roof fl ashing over the pipe sections extending through the roof as shown in Figure 10.15.
HORIZONTAL
OVERHANG
CAULK
2 FT. MIN.
GAS DIRECT VENT TERMINATION CAP
Roof Pitch H (Min.) Ft.
Flat to 6/12........................................1.0*
Over 6/12 to 7/12 ............................1.25*
Over 7/12 to 8/12 ..............................1.5*
Over 8/12 to 9/12 ..............................2.0*
Over 9/12 to 10/12 ............................. 2.5
Over 10/12 to 11/12 ......................... 3.25
Over 11/12 to 12/12 ........................... 4.0
Over 12/12 to 14/12 ........................... 5.0
Over 14/12 to 16/12 ........................... 6.0
Over 16/12 to 18/12 ........................... 7.0
Over 18/12 to 20/12 ........................... 7.5
Over 20/12 to 21/12 ........................... 8.0
20 INCHES MIN.
LOWEST
DISCHARGE
OPENING
X
12
ROOF PITCH
H (MIN.) - MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING
* 3 foot minimum in snow regions
VERTICAL
WALL
IS X/ 12
Figure 10.15
H. Assemble and Install Storm Collar
CAUTION! Risk of Cuts, Abrasions or Flying Debris.
Wear protective gloves and safety glasses during installa­tion. Sheet metal edges are sharp.
• Connect both halves of the storm collar with two screws (see Figure 10.16).
• Wrap the storm collar around the exposed pipe section closest to the roof and align brackets. Insert a bolt (provided) through the brackets and tighten the nut to complete the storm collar assembly . Make sure the collar is tight against the pipe section.
• Slide the assembled storm collar down the pipe section until it rests on the roof fl ashing (see Figure 10.17).
• Caulk around the top of the storm collar (see Figure 10.18).
Figure 10.14 Minimum Height From Roof To Lowest Discharge
Opening
NOTICE: Failure to properly caulk the roof fl ashing and pipe seams may permit entry of water.
• Caulk the gap between the roof fl ashing and the outside diameter of the pipe.
• Caulk the perimeter of the fl ashing where it contacts the roof surface. See Figure 10.15.
• Caulk the overlap seam of any exposed pipe sections that are located above the roof line.
Figure 10.16 Assembling the Storm Collar
Figure 10.17 Assembling the Storm Collar Around the Pipe
47Heatilator • CD4236IR-C, CD4842IR-C • 2207-900 Rev. J • 11/11
Figure 10.18
I. Install Vertical Termination Cap
• Attach the vertical termination cap by sliding the inner
collar of the cap into the inner fl ue of the pipe section while placing the outer collar of the cap over the outer ue of the pipe section.
• Secure the cap by driving three self-tapping screws
(supplied) through the pilot holes in the outer collar of the cap into the outer fl ue of the pipe (see Figure 10.18).
TERMINATION CAP
(1 of 3)
STORM COLLAR
SCREWS
CAULK
Figure 10.18
J. Install Decorative Wall Components (SLP
only)
A decorative wall thimble can be installed on wall through which the vent passes. The decorative wall thimble is used to cover the wall shield fi restop.
• Slide the decorative wall thimble over the last section of
horizontal pipe before connecting the termination cap to the pipe.
Once the pipe section and the termination cap have been
connected, slide the wall thimble up to the interior wall surface and attach with screws provided. See Figure
10.19.
K. Heat Shield Requirements for Horizontal
Termination
WARNING! Risk of Fire! To prevent overheating and fi re, heat shields must extend through the entire wall thick­ness.
DO NOT remove the heat shields attached to the wall shield fi restop and the horizontal termination cap (shown in Figure 10.20).
• Heat shields must overlap 1-1/2 in. (38 mm) mini­mum.
There are two sections of the heat shield. One section is factory-attached to the wall shield fi restop. The other section is factory-attached to the cap. See Figure 10.20.
If the wall thickness does not allow the required 1-1/2 in. (38 mm) heat shield overlap when installed, an extended heat shield must be used.
• If the wall thickness is less than 4 in./102 mm (DVP) or 4-3/8 in./ 111 mm (SLP), the heat shields on the cap and wall shield fi restop must be trimmed. A minimum 1-1/2 in. (38 mm) overlap MUST be maintained.
• Use an extended heat shield if the fi nished wall thickness is greater than 7-1/4 in. (184 mm).
• The extended heat shield may need to be cut to length maintaining suffi cient length for a 1-1/2 in. (38 mm) overlap between heat shields.
• Attach the extended heat shield to either of the existing heat shields using the screws supplied with the extended heat shield. Refer to vent components diagrams in the back of this manual.
• Rest the small leg on the extended heat shield on top of the pipe section to properly space it from the pipe section.
Important Notice: Heat shields may not be eld constructed.
Figure 10.19 Wall Thimble
Heatilator • CD4236IR-C, CD4842IR-C • 2207-900 Rev. J • 11/1148
L. Install Horizontal Termination Cap (DVP
and SLP Pipe)
WARNING! Risk of Fire! The telescoping fl ue section of the termination cap MUST be used when connecting vent.
• 1-1/2 (38 mm) minimum overlap of fl ue telescoping section is required.
Failure to maintain overlap may cause overheating and re.
• Vent termination must not be recessed in the wall. Siding may be brought to the edge of the cap base.
• Flash and seal as appropriate for siding material at outside edges of cap.
• When installing a horizontal termination cap, follow the cap location guidelines as prescribed by current ANSI Z223.1 and CAN/CGA-B149 installation codes and refer to Section 6 of this manual.
CAUTION! Risk of Burns! Local codes may require in­stallation of a cap shield to prevent anything or anyone from touching the hot cap.
NOTICE: For certain exposures which require superior resistance to wind-driven rain penetration, a fl ashing kit and HRC caps are available. When penetrating a brick wall, a brick extension kit is available for framing the brick.
Note: When using termination caps with factory-supplied heat shield attached, no additional wall shield fi restop is required on the exterior side of a combustible wall.
HEAT SHIELD OR
EXTENDED
WALL SHIELD
FIRESTOP
INNER VENT
OUTER VENT
VENT DEPTH FROM BACK OF APPLIANCE TO
OUTSIDE SURFACE OF EXTERIOR WALL
Figure 10.20 Venting through the wall
HEAT SHIELD
SLIP SECTION
CAN BE EXTENDED
(SEE CHART BELOW)
INTERIOR
Cap Specifi cation Chart
(depth without using additional pipe sections)
DVP-TRAPK1
Top Vent
Depth
2-3/4 in. to
CD4236 CD4842
Series
DVP-TRAP1 can adjust 1-1/2 in. (3-1/8 to 4-5/8 in.) DVP-TRAP2 can adjust 4 in. (5-3/8 to 9-3/8) DVP-HPC1 can adjust 2-1/8 in. (4-1/4 to 6-3/8) DVP-HPC2 can adjust 4-1/8 in. (6-3/8 to 10-1/2)
4-5/8 in.
DVP-HPC1
Top Vent
Depth
2-3/4 in. to
4-7/8 in.
DVP-TRAP1
Rear Vent
Depth
3-1/8 in. to
5 in.
DVP-HPC1
Rear Vent
Depth
3-1/8 in. to
5-1/4 in.
DVP-TRAPK2
Top Vent
Depth
5-1/8 in. to
9-1/8 in.
DVP-HPC2
Top Vent
Depth
4-7/8 in. to
9 in.
HEAT SHIELD
1-1/2 IN. (38 MM) MIN.
OVERLAP
SHEATHING
DVP-TRAP2
Rear Vent
Depth
5-1/2 in. to
9-1/2 in.
DVP-HPC2
Rear Vent
Depth
5-1/4 in. to
9-3/8 in.
EXTERIOR
49Heatilator • CD4236IR-C, CD4842IR-C • 2207-900 Rev. J • 11/11
11
11
Gas Information
A. Fuel Conversion
• Make sure the appliance is compatible with available gas types.
• Conversions must be made by a qualified service technician using Hearth & Home T echnologies specifi ed and approved parts.
B. Gas Pressure
• Optimum appliance performance requires proper input pressures.
• Gas line sizing requirements will be determined in ANSI Z223.1 National Fuel Gas Code in the USA and CAN/ CGA B149 in Canada.
• Pressure requirements are:
Gas Pressure Natural Gas Propane
Minimum inlet pressure 5.0 in. w.c. 11.0 in. w.c. Maximum inlet pressure 10.0 in. w.c. 13.0 in. w.c. Manifold pressure 3.5 in. w.c. 10.0 in. w.c.
WARNING! Risk of Fire or Explosion! High pressure will damage valve. Low pressure may cause explosion.
• Verify inlet pressures. Verify minimum pressures when other household gas appliances are operating.
• Install regulator upstream of valve if line pressure is greater than 1/2 psig.
WARNING
Fire Risk. Explosion Hazard. High pressure will damage valve.
• Disconnect gas supply piping BEFORE pressure testing gas line at test pressures above 1/2 psig.
• Close the manual shutoff valve BEFORE pressure testing gas line at test pressures equal to or less than 1/2 psig.
Note: Have the gas supply line installed in accordance with local codes, if any. If not, follow ANSI 223.1. Installation should be done by a qualifi ed installer approved and/or licensed as required by the locality. (In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas fi tter).
Note: A listed (and Commonwealth of Massachusetts ap­proved) 1/2 in. (13 mm) T-handle manual shut-off valve and fl exible gas connector are connected to the 1/2 in. (13 mm) control valve inlet.
• If substituting for these components, please consult local codes for compliance.
C. Gas Connection
• Refer to Reference Section 16 for location of gas line access in appliance.
• Gas line may be run through knockout(s) provided.
• The gap between supply piping and gas access hole may be caulked with caulk with a minimum of 300ºF continuous exposure rating or stuffed with non-combustible, unfaced insulation to prevent cold air infi ltration.
• Ensure that gas line does not come in contact with outer wrap of the appliance. Follow local codes.
• Pipe incoming gas line into valve compartment.
• Connect incoming gas line to the 1/2 in. (13 mm) connection on manual shutoff valve.
WARNING! Risk of Fire or Explosion! Support control when attaching pipe to prevent bending gas line.
• A small amount of air will be in the gas supply lines.
WARNING! Risk of Fire or Explosion! Gas build-up dur ­ing line purge could ignite.
• Purge should be performed by qualified service
technician.
• Ensure adequate ventilation.
• Ensure there are no ignition sources such as sparks
or open fl ames.
Light the appliance. It will take a short time for air to purge from lines. When purging is complete the appliance will light and operate normally.
WARNING! Risk of Fire, Explosion or Asphyxiation!
Check all fi ttings and connections with a non-corrosive commercially available leak-check solution. DO NOT use open fl ame. Fittings and connections could have loos- ened during shipping and handling.
WARNING! Risk of Fire! DO NOT change valve settings. This valve has been preset at the factory.
D. High Altitude Installations
NOTICE: If the heating value of the gas has been reduced, these rules do not apply. Check with your local gas utility or authorities having jurisdiction.
When installing above 2000 feet elevation:
• In the USA: Reduce burner orifi ce 4% for each 1000 feet above 2000 feet.
• In CANADA: Reduce burner orifi ce 10% for elevations between 2000 feet and 4500 feet. Above 4500 feet, consult local gas utility.
Heatilator • CD4236IR-C, CD4842IR-C • 2207-900 Rev. J • 11/1150
12
12
Electrical Information
A. Wiring Requirements
NOTICE: This appliance must be electrically wired and grounded in accordance with local codes or, in the absence of local codes, with National Electric Code
ANSI/NFPA 70-latest edition or the Canadian Electric Code CSA C22.1.
• Wire the appliance junction box to 110-120 VAC. This is required for use of optional accessories (standing pilot ignition) or proper operation of the appliance (IntelliFire PlusTM ignition).
• A 1 10-120 V AC circuit for this product must be protected with ground-fault circuit-interrupter protection, in compliance with the applicable electrical codes, when it is installed in locations such as in bathrooms or near sinks.
• Low voltage and 110 VAC voltage cannot be shared within the same wall box.
WARNING! Risk of Shock or Explosion! DO NOT wire 1 10V to the valve or to the appliance wall switch. Incorrect wiring will damage controls.
B. IntelliFire PlusTM Ignition System Wiring
• Wire the appliance junction box to 110 VAC for proper operation of the appliance.
WARNING! Risk of Shock or Explosion! DO NOT wire IPI controlled appliance junction box to a switched circuit. Incorrect wiring will override IPI safety lockout.
• Refer to Figure 12.1, IPI Wiring Diagram.
• This appliance is equipped with an IntelliFire PlusTM control valve which operates on a 6 volt system.
• Plug the 6 volt transformer plug into the appliance junction box to supply power to the unit OR install 4 AA cell batteries (not included) into the battery pack before use.
C. Optional Accessories Requirements
• This appliance may be used with a wall switch, wall mounted thermostat and/or a remote control.
Wiring for optional Hearth & Home T echnologies approved accessories should be done now to avoid reconstruction. Follow instructions that come with those accessories.
• Hearth & Home Technologies recommends that Intel-
liFire PlusTM wireless controls be used for their features and functionality with the IntelliFire PlusTM ignition sys­tem.
TO JUNCTION
BOX (110V)
ORANGE
LOT)
(PI
FLAME
MODULATION
GREEN (MAIN)
MODULE
RED
BROWN
BLACK
GROUND
FLAME SENSE
IGNITOR
BATTERY PACK
6V DC
RC100 RC200
(OPTIONAL WALL CONTROLS)
THERMOSTAT WIRE
ASSEMBLY / WALL
SWITCH WIRE
Figure 12.1 IPI Wiring Diagram
51Heatilator • CD4236IR-C, CD4842IR-C • 2207-900 Rev. J • 11/11
D. Electrical Service and Repair
WARNING! Risk of Shock! Label all wires prior to discon­nection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper opera­tion after servicing.
WARNING! Risk of Shock! Replace damaged wire with type 105º C rated wire. Wire must have high temperature insulation.
E. Junction Box Installation
If the box is being wired from the INSIDE of the appli­ance:
• Remove the screw attaching the junction box/receptacle to the outer shell, rotate the junction box inward to disengage it from the outer shell (see Figure 12.2).
• Pull the electrical wires from outside the appliance through the opening into the valve compartment and secure wires with a Romex connector. See Figure 12.2.
• Make all necessary wire connections to the junction box/receptacle and reattach the junction box/receptacle to the outer shell.
WHT
BLK
WHT
BLK
Figure 12.2 Junction Box Detail
Romex Connector
Cover Plate outside firebox
Copper
GRN wire inside box
ground attached to GRN screw with GRN wire
NOTICE: DO NOT wire 110 VAC to wall switch.
14/2WG
F. Wall Switch Installation for Fan (Optional)
If the box is being wired to a wall mounted switch for use with a fan (See Figure 12.3):
• The power supply for the appliance must be brought into a switch box.
• The power can then be supplied from the switch box to the appliance using a minimum of 14-3 with ground wire.
• At the switch box connect the black (hot) wire and red (switch leg) wire to the wall switch as shown.
• At the appliance connect the black (hot), white (neutral) and green (ground) wires to the junction box as shown.
• Add a 1/4 in. insulated female connector to the red (switch leg) wire, route it through the knockout in the face of the junction box, and connect to the top fan switch connector (1/4 in. male) as shown.
Minimum 14-3 AWG with Ground
Junction Box
Red
Figure 12.3 Junction Box Wired to Wall Switch or BC10
Red
Black
White
Red
Green
Black
White
Black
Green
Switch Box
Knockout
White
Green
Switch
Power
Supply
Wires
Heatilator • CD4236IR-C, CD4842IR-C • 2207-900 Rev. J • 11/1152
13
13
Finishing
A. Mantel and Wall Projections
WARNING! Risk of Fire! Comply with all minimum clear­ances as specifi ed. Framing closer than the minimums listed must be constructed entirely of noncombustible materials (i.e., steel studs, concrete board, etc.)
Combustible Mantels
Note: All
measurements in inches.
2-1/2
12
11
10
9
8
7
6
5
4
3
12
11
10
5
15
14
13
18
16
TO CEILING
18
17
32
25
19
B. Facing Material
• Metal front faces may be covered with non-combustible materials only.
• Facing and/or fi nishing materials must not interfere with air fl ow through louvers, operation of louvers or doors, or access for service.
• Facing and/or fi nishing materials must never overhang into the glass opening.
• Observe all clearances when applying combustible materials.
• Seal joints between the fi nished wall and appliance top and sides using a 300 ºF minimum sealant. Refer to Figure 13.3.
WARNING! Risk of Fire! DO NOT apply combustible materials beyond the minimum clearances. Comply with all minimum clearances to combustibles as specifi ed in this manual. Overlapping materials could ignite and will interfere with proper operation of doors and louvers.
B
FACTORY-INSTALLED NON-COMBUSTIBLE BOARD
DO NOT REMOVE
MEASUREMENTS FROM
TOP EDGE OF THE OPENING
Figure 13.1 Minimum Vertical and Maximum Horizontal Dimensions
Mantel Legs or Wall Projections
Top of Appliance
A
B
Mantel Leg or
Perpendicular Wall
1 in. (25 mm) min.
A
to perpendicular wall 3-1/2 in. (89 mm) min.
B
from fireplace opening to perpendicular wall
Drywall
A
AB
CD4236
CD4842
Figure 13.3 Noncombustible Facing Diagram
inches 39-3/4 41
millimeters 1010 1041
inches 41-3/4 48
millimeters 1060 1219
Figure 13.2 Mantel Leg or Wall Projections (Acceptable on both sides of opening)
53Heatilator • CD4236IR-C, CD4842IR-C • 2207-900 Rev. J • 11/11
14
14
Appliance Setup
A. Remove Fixed Glass Assembly
See Section 14.H.
B. Remove the Shipping Materials
Remove shipping materials from inside or underneath the rebox.
C. Clean the Appliance
Clean/vacuum any sawdust that may have accumulated inside the fi rebox or underneath in the control cavity.
D. Accessories
Install approved accessories per instructions included with accessories. Contact your dealer for a list of ap­proved accessories.
WARNING! Risk of Fire and Electric Shock! Use ONLY Hearth & Home Technologies-approved optional acces­sories with this appliance. Using non-listed accessories could result in a safety hazard and will void the warranty.
E. Ember Placement
WARNING! Risk of Explosion! Follow ember placement instructions. DO NOT place ember directly over burner ports. Replace ember material annually . Improperly placed ember material interferes with proper burner operation.
Place the Ember Material
See Figures 14.1 and 14.2. Place a small amount of 1/2 in. diameter pieces (dime-size) of ember material on the burner top. Be careful not to cover burner ports. It is not necessary to use the entire bag. Save the remaining amount for future use.
WARNING! Risk of Explosion! Follow ember placement instructions. DO NOT place embers directly over burner ports. Replace ember material annually . Improperly placed embers interfere with proper burner operation.
Ember material is shipped with this gas appliance. T o place the ember material:
• Embers CANNOT be placed directly over ports. Care should be taken not to cover the lighting trail of ports (from back to front).
• Place dime-size pieces of Glowing Embers® just in front of the port trail, but not on or in between the ports (see Figure 14.2). Care should be taken so that the ports are not covered. Failure to follow this procedure will likely cause lighting and sooting problems.
Figure 14.1 Placement of Embers
Vermiculite and lava rock placement on sides and front of hearth pan.
Figure 14.2 Placement of Embers
Ember
placement
(shaded areas)
Vermiculite and lava rock placement on sides and front of hearth pan.
F. Place the Lava Rock and Vermiculite
See Figures 14.3 and 14.4. Lava rock should be evenly spread on fi rebox bottom, It is not necessary to use the entire bag. Save the remaining amount for future use.
Figure 14.3 Placement of Lava Rock
Spread vermiculite in a light, even pattern on top of lava rock. It is not necessary to use the entire bag. Save the remaining amount for future use.
Figure 14.4 Placement of Vermiculite
Heatilator • CD4236IR-C, CD4842IR-C • 2207-900 Rev. J • 11/1154
G. Install the Log Assembly
BASE LOG
REAR FACE
FRONT FACE
REAR LOG
FRONT “V”
RIGHT LOG
LEFT LOG
REAR LOG
FLAT AREA
BASE LOG
D
A
C
B
D
A
C
B
LOG A SHOULD NOT COVER ANY PORTS
Log Set Assembly: LOGS-4236, LOGS-4842 Models: CNXT4236IT-C, CNXT4842IT-C,
CNXT4236IH-C, CNXT4842IH-C CD4236IR-C, CD4842IR-C
LOG PLACEMENT INSTRUCTIONS
CAUTION: Logs are fragile, handle with care.
Log A: SRV2208-702 Log B: SRV2208-703 Log C: SRV2208-704 Log D: SRV2208-073 (4236 models) SRV2211-073 (4842 models)
D
A
C
Figure 1. Base Logs
REAR LOG
A
D
LOG A SHOULD NOT COVER ANY PORTS
B
LEFT LOG
1. Base logs have been permanently mounted on the
2. Be sure the left end of log A is not covering ports.
3. Left log placement (SRV2208-705) : Mate rear and front
4. Right log placement (SRV2208-706) : Place the right log
5. Figure 4 shows the Left and Right Logs properly placed.
REAR FACE
grate assembly. Do not attempt to remove or relocate the logs. See Figure 1.
Slide the left end of log A back if it’s covering ports. See Figure 2.
faces of left log with indentations on rear and base logs as shown in Figure 2 and Figure 3. Slide the left log back.
by positioning the front “V” of the log on the indentation on the base log and resting the rear of the log on the at area of the rear log. See Figure 2 and Figure 4.
Both Left and Right Logs should sit securely on the rear and corresponding base logs.
RIGHT LOG
FLAT AREA
REAR LOG
BASE LOG
Figure 2. Left Log and Right Log Reference Points
Figure 3. Left Log in Proper Position Figure 4. Left and Right Log in Proper Position
C
B
FRONT FACE
FRONT “V”
BASE LOG
55Heatilator • CD4236IR-C, CD4842IR-C • 2207-900 Rev. J • 11/11
H. Fixed Glass Assembly
AIR SHUTTER WING NUT
WARNING! Risk of Asphyxiation! Handle fi xed glass assembly with care. Inspect the gasket to ensure it is undamaged and inspect the glass for cracks, chips or scratches.
DO NOT strike, slam or scratch glass.
DO NOT operate replace with glass removed, cracked,
broken or scratched.
Replace as a complete assembly.
Removing Fixed Glass Assembly
• Pull the four glass assembly latches out of the groove on the glass frame. Remove glass door from the appliance
(see Figure 14.5).
Replacing Fixed Glass Assembly
• Replace the glass door on the appliance. Pull out and latch the four glass assembly latches into the groove on the glass frame.
J. Air Shutter Setting
Air shutter settings should be adjusted by a qualifi ed ser- vice technician at the time of installation. The air shutter is set at the factory for minimum vertical vent run. Adjust air shutter for longer vertical runs. See Figure 14.6.
• Loosen the wing nut.
• Move the air handle to the right to open the air shutter.
• Move the air handle to the left to close the air shutter.
• Tighten the wing nut.
NOTICE: If sooting occurs, provide more air by opening the air shutter.
LATCHES
(BOTH BOTTOM
AND TOP)
GLASS
ASSEMBLY
Figure 14.5 Fixed Glass Assembly
I. Install Trim and/or Surround
• Install optional trim kits and/or surrounds using the instructions included with the accessory.
• Use non-combustible materials to cover the gap between the sheet rock and the appliance (when applicable to the model).
Figure 14.6 Air Shutter
Air Shutter Settings
NG LP
CD4236IR-C 1/8 in. 5/8 in. CD4842IR-C 5/16 in. Fully Open
Heatilator • CD4236IR-C, CD4842IR-C • 2207-900 Rev. J • 11/1156
15
15
With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualifi ed service technician in the diagnosis of a problem and the corrective action to be taken. This troubleshooting guide can only be used by a qualifi ed service technician. Contact your dealer to arrange a service call by a qualifi ed service technician.
Troubleshooting
A. IntelliFire PlusTM Ignition System
Symptom Possible Cause Corrective Action
1. Pilot won’t light. The ignitor/module makes noise, but no spark.
2. Pilot won’t light, there is no noise or spark.
3. Pilot sparks, but Pilot will not light.
A. Incorrect wiring. Verify “S” wire (white) for sensor and “I” wire (orange) for ignitor are
connected to correct terminals on module and pilot assembly.
B. Loose connections or electrical
shorts in the wiring.
C. Ignitor gap is too large. Verify gap of igniter to right side of pilot hood. The gap should be
A. No power, transformer installed
incorrectly, or depleted batteries.
B. A shorted or loose connection in
wiring confi guration or wiring har- ness.
C. Improper wall switch wiring. Verify that 110/VAC power is “ON” to junction box. D. Module not grounded. Verify black ground wire from module wire harness is grounded to
A. Gas supply. Verify that incoming gas line ball valve is “open”. Verify that inlet
Verify no loose connections or electrical shorts in wiring from mod­ule to pilot assembly. Verify connections underneath pilot assembly are tight; also verify igniter and fl ame sense wires are not grounding out to metal chassis, pilot burner, pilot enclosure, mesh screen if present, or any other metal object.
approximately .17 in. or 1/8 in. (3 mm). Verify that transformer is installed and plugged into module. Check
voltage of transformer at connection to module. Acceptable read­ings of a good transformer are between 6.4 and 6.6 volts AC. Bat­tery power supply voltage must be at least 4 volts. If below 4 volts, replace batteries.
Remove and reinstall the wiring harness that plugs into module. Ver­ify there is a tight fi t. Verify pilot assembly wiring to module. Remove and verify continuity of each wire in wiring harness. Replace any damaged components.
metal chassis of appliance.
pressure reading is within acceptable limits.
B. Ignitor gap is too large. Verify gap of igniter to right side of pilot hood. The gap should be
approximately .17 in. or 1/8 in. (3 mm). C. Module is not grounded. Verify module is securely grounded to metal chassis of appliance. D. Pilot valve solenoid. Verify that 1.5 to 1.8 VDC is supplied to pilot solenoid from module.
If below 1.5 volts, replace module. If 1.5 volts or greater, replace
valve.
57Heatilator • CD4236IR-C, CD4842IR-C • 2207-900 Rev. J • 11/11
Troubleshooting (continued)
Symptom Possible Cause Corrective Action
4. Pilot lights but contin­ues to spark, and main burner will not ignite. (If the pilot continues to spark after the pilot fl ame has been lit, ame rectifi cation has not occurred.)
A. A shorted or loose connection in fl ame
sensing rod.
B. Poor fl ame rectifi cation or contaminated
ame sensing rod.
C. Module is not grounded. Verify module is securely grounded to metal chassis of ap-
D. Damaged pilot assembly or contami-
nated fl ame sensing rod.
E. Module. Turn ON/OFF rocker switch or wall switch to OFF position.
Verify all connections to wiring diagram in manual. Verify connections underneath pilot assembly are tight. Verify ame sense or igniter wires are not grounding out to metal chassis, pilot burner, pilot enclosure or screen if present, or any other metal object.
With fi xed glass assembly in place, verify that fl ame is en- gulfi ng fl ame sensing rod on left side of pilot hood. Flame sensing rod meter, verify that current in series between module and sense lead is at least 0.14 microamps. Verify correct pilot orifi ce is installed and gas inlet is set to pressure specifi - cations. Polish fl ame sensing rod with fi ne steel wool to remove any contaminants that may have accumulated on ame sensing rod.
pliance. Verify that wire harness is fi rmly connected to the module.
Verify that ceramic insulator around the fl ame sensing rod is not cracked, damaged, or loose. Verify connection from ame sensing rod to white sensor wire. Polish fl ame sens- ing rod with fi ne steel wool to remove any contaminants that may have accumulated on fl ame sensing rod. Verify conti- nuity with a multi-meter with ohms set at lowest range. Re­place pilot if any damage is detected.
Remove ignitor wire “I” from module. Place ON/OFF rocker switch or wall switch in ON position. If there is no spark at “I” terminal module must be replaced. If there is a spark at “I” terminal, module is fi ne.
should glow shortly after ignition. With a multi-
Heatilator • CD4236IR-C, CD4842IR-C • 2207-900 Rev. J • 11/1158
16
16
Reference Materials
A. Appliance Dimension Diagram
Dimensions are actual appliance dimensions. Use for reference only . For framing dimensions and clearances refer to Section 5.
L
M
J
N
TOP VIEW
GAS LINE
ACCESS
R
O
P
LEFT SIDE RIGHT SIDE
Q
B A
FRONT VIEW
K
D
C
E
F
H
I
G
Location Inches Millimeters
A 41 1041
B 36-1/8 918 C 33-1/2 851 D 34-5/8 879
E 2-1/4 57
F 9-11/16 246 G 26-7/8 683 H 6 dia 152
I 39-7/8 1013
Figure 16.1 Appliance Dimensions CD4236IR-C Models
Location Inches Millimeters
J 21 533 K 11-11/16 297 L 28-1/2 724
M 14-1/4 362 N 8-1/2 216 O 2-7/8 73
P 8-1/2 216
Q1 25 R 40-7/8 1038
59Heatilator • CD4236IR-C, CD4842IR-C • 2207-900 Rev. J • 11/11
GAS LINE
ACCESS
L
M
J
N
TOP VIEW
R
K
H
D
C
I
G
O
P
LEFT SIDE
Q
Location Inches Millimeters
A 48 1219
B 43-1/8 1096 C 34-3/8 873 D 36-5/8 930
E 2-3/8 60
F 9-15/16 252 G 28-7/8 734 H 6 152
I 41-7/8 1064
Figure 16.1 Appliance Dimensions CD4842IR-C Models
B A
FRONT VIEW
E
F
RIGHT VIEW
Location Inches Millimeters
J 21 533 K 11-11/16 297 L 35-1/2 901
M 17-3/4 451
N 8-1/2 216
O 2-7/8 73
P 8-1/2 216
Q1 25
R 42-7/8 1089
Heatilator • CD4236IR-C, CD4842IR-C • 2207-900 Rev. J • 11/1160
B. Vent Components Diagrams
10-1/2 in. (267 mm)
10-7/8 in. (276 mm)
45
°
7-3/8 in.
(187 mm)
11-3/8 in. (289 mm)
1-1/4 in. (32 mm)
9-1/4 in.
(235 mm)
13-1/4 in. (337 mm)
1/2 in.
TYP
DVP90ST (90° Elbow)
10 in.
(254 mm)
10 in.
(254 mm)
1 in.
(25 mm)
12 in.
(305 mm)
14 in.
(356 mm)
1 in. (25 mm)
8 in.
(203 mm)
6 in.
(152 mm)
10 in.
(254 mm)
1- 1/2 in. (38 mm)
5 in.
(127 mm)
12 in.
(305 mm)
UP
DVP-HVS (Vent Support)
DVP-WS (Wall Shield Firestop)
DVP-FS (Ceiling Firestop)
DVP45 (45º Elbow)
DVP Pipe (see chart)
Effective
Height/Length
4-7/8 in.
( 276 mm)
(13 mm)
Assembled
Height: 24 in./610 mm
Diameter: 10 in./254 mm
DVP-AS2
Pipe
DVP4 4 102 DVP6 6 152 DVP12 12 305 DVP24 24 610 DVP36 36 914 DVP48 48 1219 DVP6A 3 to 6 76 to 152 DVP12A 3 to 12 76 to 305 DVP12MI 3 to 12 76 to 305 DVP24MI 3 to 24 76 to 610
Effective Length
Inches Millimeters
Figure 16.2 DVP vent components
61Heatilator • CD4236IR-C, CD4842IR-C • 2207-900 Rev. J • 11/11
B. Vent Components Diagrams (continued)
Note: Heat shields MUST overlap by a minimum of 1-1/2 in. (38 mm). The heat shield is designed to be used on a wall 4 in. to 7-1/4 in. (102 mm to 184 mm) thick. If wall thickness is less than 4 in. (102 mm) the
existing heat shields must be field trimmed. If wall thickness is greater than 7-1/4 in. (184 mm) a DVP-HSM-B will be required.
15-1/8 in.
(384 mm)
(305 mm)
DVP-TRAP
Horizontal Termination Cap
12 in.
8 in.
(203 mm)
Max
Effective
Length
Heat
Shield
Term Cap
Trap1
Trap2
Minimum
Effective Length
3-1/8 in. 4-5/8 in.
79 mm 117 mm 5-3/8 in. 9-3/8 in. 137 mm 238 mm
Effective Length
Maximum
DVP-TRAP1
DVP-TRAPK1
DVP-HPC1
DVP-TRAP2
DVP-TRAPK2
DVP-HPC2
Figure 16.3 DVP vent components
Heatilator • CD4236IR-C, CD4842IR-C • 2207-900 Rev. J • 11/1162
13-1/4 in.
(367 mm)
24-5/8 in.
(625 mm)
27-1/2 in.
(127 mm)
RF6M
Roof Flashing Multi-pak
31 in.
(787 mm)
24-5/8 in.
(625 mm)
13-1/4 in.
(367 mm)
RF12M
Roof Flashing Multi-pak
BEK
Trap Cap Brick Extension
13-3/4 in. (349 mm)
5 in.
(127 mm)
13-3/4 in. (349 mm)
Cap Shield
DRC-RADIUS
13-7/8 in.
(352 mm)
9-1/2 in.
(241 mm)
14 in.
(356 mm)
COOL-ADD
Cap Shield
11-5/8 in.
(295 mm)
5-3/4 in.
(146 mm)
7-1/8 in.
(181 mm)
12-1/8 in. (308 mm)
DVP-BEK2
DVP-HPC Cap Brick Extension
13-7/8 in. (352 mm)
5 in.
(127 mm)
11-7/8 in.
(302 mm)
DVP-TRAPFL
Flashing
26 in.
660 mm
DVP-HSM-B Extended Heat Shield
B. Vent Components Diagrams (continued)
Figure 16.4 DVP vent components
63Heatilator • CD4236IR-C, CD4842IR-C • 2207-900 Rev. J • 11/11
B. Vent Components Diagrams (continued)
7-3/8 in.
(187 mm)
1-1/2 in.
(38 mm)
3-7/8 in. (98 mm)
14 in.
(356 mm)
12 in.
(305 mm)
DVP-TB1
BasementVent Cap
PVK-80
(Not compatible with Intellifire Plus™.)
(For use with IPI and DSI appliances only.)
17-3/4 in. (451 mm)
10-1/2 in.
(267 mm) DVP-TV
VerticalTermination Cap
Not for use with these models
Fillers
DVP-TRAP to DVP-HPC Side Filler Kit
12 in.
305 mm
7-1/4 in.
(184 mm)
5-1/4 in.
(133 mm)
12-1/2 in. (318 mm)
16-7/8 in.
(429 mm)
12 in.
(305 mm)
12-1/8 in.
(314 mm)
1-5/8 in.
(41 mm)
High Performance Cap
Figure 16.5 DVP vent components
7-1/8 in.
(181 mm)
DVP-HPC
8-3/4 in.
(222 mm)
14 in.
(356 mm)
DVP-TVHW
VerticalTermination Cap (Highwind)
7-1/4 in.
1 in.
(25 mm)
14 in.
(356 mm)
3/8 in. (10 mm)
1 in. (25 mm)
(184 mm)
7-3/4 to 10-3/8 in.
(197 to 264 mm)
DVP-FBHT
FireBrickTermination Cap
Heatilator • CD4236IR-C, CD4842IR-C • 2207-900 Rev. J • 11/1164
B. Vent Components Diagrams (continued)
20-3/4 IN. 527 mm
PVI-SLP
Power Vent Inline
13-5/8 IN. 346 mm
12-1/2 IN. 318 mm
9-3/16 IN. (233 mm)
16 IN.
406 mm
Optional Wire Harness
DESCRIPTION PART NUMBER
10 ft. PV Wire Harness PVI-WH10 20 ft. PV Wire Harness PVI-WH20 40 ft. PV Wire Harness PVI-WH40 60 ft. PV Wire Harness PVI-WH60 80 ft. PV Wire Harness PVI-WH80 100 ft. PV Wire Harness PVI-WH100
Note: Wire harnesses required to power the PVI-SLP connect to the appliance and are ordered separately from PVI-SLP. Contact your dealer to order.
4-1/2 IN. 114 mm
15 IN.
(381 mm)
15 in.
(381 mm)
12-1/2 IN. (318 mm)
(206 mm)
8-1/8 in.
13-5/8 (346 mm)
16-11/16 IN.
424 mm
SLP-LPC
SLP Low Profi le Cap
13 in.
(330 mm)
Effective Length
5-3/4 to 8-3/8 in.
146 to 213 mm
5-1/2 in. 140 mm
87°
WARNING
Fire Risk.
• When using DVP-HRC-SS and DVP-HRC-ZC­SS termination caps on top vented fi replaces, a 6 inch minimum vertical vent section is required before installing fi rst elbow.
16-11/16 IN.
(424 mm)
8-3/8 in. 213 mm
10-1/2 in.
267 mm
10-7/8 in.
276 mm
Figure 16.6 DVP vent components
DVP-HRC-SS
DVP-HRC-ZC-SS
HORIZONTAL TERMINATION CAP
65Heatilator • CD4236IR-C, CD4842IR-C • 2207-900 Rev. J • 11/11
B. Vent Components Diagrams (continued)
6-1/2 in. 165 mm
8-3/4 in. 222 mm
6-5/8 in. 168 mm
SLP45
45° Elbow
Effective Height/Length
Pipe
SLP4 4 102 SLP6 6 152
Effective
Height/ Length
SLP12 12 305 SLP24 24 610 SLP36 36 914 SLP48 48 1219 SLP6A 2 - 6 51 - 152
SLP12A 2 - 12 51 - 305
6 in.
152 mm
inches mm
6-1/2 in. 165 mm
6-1/2 in. 165 mm
9-1/4 in. 235 mm
6-5/8 in. 168 mm
9-7/8 in. 251 mm
SLP90 90° Elbow
DVP-SLP24
Adapter
SLP PIPE
SLP-HVS
Horizontal Pipe
Support
Figure 16.7 SLP Series Vent Components
SLP-FS
Ceiling Firestop
SLP-WS
Wall Shield Firestop
Heatilator • CD4236IR-C, CD4842IR-C • 2207-900 Rev. J • 11/1166
B. Vent Components Diagrams (continued)
Note: Heat shields MUST overlap by a minimum of 1-1/2 in. (38 mm). The heat shield is designed to be used on a wall 4 in. to 7-1/4 in. (102 mm to 184 mm) thick. If wall thickness is less than 4 in. (102 mm) the existing heat shields must be field trimmed. If wall thickness is greater than 7-1/4 in. (184 mm) a DVP-HSM-B will be required.
8 in.
(203 mm)
15-1/8 in.
(384 mm)
Heat
Shield
12 in.
(305 mm)
Horizontal Termination Cap
SLP-SNKD
Snorkel
Termination Cap
SLP-TRAP
Max
Effective
Length
SLP-CCS-BK
Cathedral Ceiling
Support Box-Black
Term Cap
Trap1
Trap2
660 mm
Minimum
Effective Length
3-1/8 in. 4-3/4 in.
79 mm 121 mm 5-1/4 in. 9-1/4 in. 133 mm 235 mm
SLP-TVHW
Vertical
Termination Cap
26 in.
Maximum
Effective Length
DVP-2SL
Adapter
SLP-DCF-BK
Ceiling Firestop
Black
Figure 16.8 SLP Series Vent Components
DVP-HSM-B
Extended Heat Shield
SLP-WT-BK
Wall Thimble-Black
67Heatilator • CD4236IR-C, CD4842IR-C • 2207-900 Rev. J • 11/11
WARNING
Fire Risk.
• When using SLP-HRC-SS and SLP-HRC-ZC­SS termination caps on top vented fi replaces, a one foot minimum vertical vent section is required before installing fi rst elbow.
• When using DVP-TB1 termination cap on top vented replaces, a three foot minimum vertical vent section is required before installing fi rst elbow.
15 in.
(381 mm)
1 in.
(25 mm)
14 in.
(356 mm)
8-1/8 in.
(206 mm)
7-1/4 in.
(184 mm)
13 in.
(330 mm)
Effective Length 5-3/4 to 8-3/8 in.
146 to 213 mm
5-1/2 in. 140 mm
87°
SLP-HRC-SS
SLP-HRC-ZC-SS
HORIZONTAL TERMINATION CAP
8-3/8 in. 213 mm
10-1/2 in.
267 mm
10-7/8 in.
276 mm
(For use with IPI and DSI appliances only.)
PVK-80
Figure 16.9
3/8 in. (10 mm)
1 in. (25 mm)
FireBrickTermination Cap
7-3/4 to 10-3/8 in.
(197 to 264 mm)
DVP-FBHT
Heatilator • CD4236IR-C, CD4842IR-C • 2207-900 Rev. J • 11/1168
C
D
B
A
LDS33/LDS46 Decorative Shroud
ABCD
Catalog #
LDS33 36 914 36 914 8.5 216 11 279 LDS46 48 1219 72 1829 8.5 216 11 279
in. mm in. mm in. mm in. mm
C. Service Parts
CD4236IR-C, CD4236ILR-C
Beginning Manufacturing Date: Dec 2009
Ending Manufacturing Date: ______
7
9
8
Log Set Assembly
5
4
36 in. Caliber - DV
6
10
1
3
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer.
ITEM DESCRIPTION COMMENTS PART NUMBER
Log Assembly LOGS-4236 1 Log #1 SRV2208-702 2 Log #2 SRV2208-703 3 Log #3 SRV2208-704 4 Log #4 SRV2208-073 5 Log #5 SRV2208-705 6 Log #6 SRV2208-706 7 Insulation Board 2166-136 8 Refractory Back 2207-720
9 Refractory Side
10 Glass Heat Shield 2207-723 1 1 Grate Assembly 2208-015
12
13 Burner Skirt 2208-102 14 Glass Assembly GLA-6000G 15 Mesh Assembly 530-382A 16 Hood SRV60-143-BK 17 Louver Assembly, T op 2208-021 18 Louver Assembly, Bottom 2208-020 19 Valve Assembly Refer to valve page 20 Base Pan 2208-100 21 Junction Box (Plastic) 4021-013
Additional service part numbers appear on following page.
Burner Assembly NG 2207-007
Burner Assembly LP 2207-008
2
11
12
13
20 19
18
17
16
15
14
Left 2207-721 Right 2207-722
21
Stocked at Depot
Y
Y Y
Y Y
Y
69Heatilator • CD4236IR-C, CD4842IR-C • 2207-900 Rev. J • 11/11
Service Parts
CD4842IR-C, CD4842ILR-C
42 in. Caliber - DV
Beginning Manufacturing Date: Dec 2009
Ending Manufacturing Date: ______
Log Set Assembly
5
3
4
1
6
9
10
2
14
15
16
17
18
13
7
8
22
11 12
20
19
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer.
ITEM DESCRIPTION COMMENTS PART NUMBER
Log Assembly LOGS-4842 1 Log #1 SRV2208-702 2 Log #2 SRV2208-703 3 Log #3 SRV2208-704 4 Log #4 SRV2211-073 5 Log #5 SRV2208-705 6 Log #6 SRV2208-706 7 Insulation Board 2170-136 8 Refractory Back 2210-720
9 Refractory Side
Left 2210-721
Right 2210-722 10 Glass Heat Shield 2210-723 1 1 Grate Assembly 2211-015
12
Burner Assembly NG 2210-007
Burner Assembly LP 2210-008 13 Burner Skirt 2208-102 14 Glass Assembly GLA-950TR 15 Screen Assembly 560-382A 16 Hood SRV560-175 17 Louver Assembly, T op 2210-021 18 Louver Assembly, Bottom 2210-020 19 Valve Assembly Refer to valve page 20 Base Pan 2211-100 21 Junction Box (Plastic) 4021-013 22 Exhaust Cover Shield 385-105
Additional service part numbers appear on following page.
21
Stocked
at Depot
Y
Y Y
Y Y
Y
Heatilator • CD4236IR-C, CD4842IR-C • 2207-900 Rev. J • 11/1170
Service Parts
CD4236IR-C, CD4236ILR-C, CD4842IR-C, CD4842ILR-C
Beginning Manufacturing Date: Dec 2009
Ending Manufacturing Date: ______
#19 Valve Assembly
19.6
19.5
19.3
19.1
19.2
19.4
19.7
19.8
19.9
19.10
19.11
19.12
19.13
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer.
ITEM DESCRIPTION COMMENTS PART NUMBER
19.1
Pilot Assembly - NG 2208-012 Pilot Assembly - LP 2208-013
Pilot Tube SRV485-301
19.2 Pilot Bracket 2208-101
19.3 Burner Leg 2208-106
19.4 Valve Bracket 2118-104
19.5 Battery Pack** 2166-323
19.6 Power Supply 2166-305
19.7 Flex Ball Valve Assembly 302-320A
19.8
Valve - NG 2166-302 Valve - LP 2166-303
19.9 Male Connector Pkg of 5 303-315/5
19.10 Bulkhead W/ Fllex 7000-156
19.11 Shutter Bracket Assembly 2118-121
19.12 Wire Harness 2166-304
19.13 Module 2166-307 Orifi ce (#37C) - NG Orifi ce (#52C) - LP 582-852
CD4236IR-C
Orifi ce (#33C) - NG Orifi ce (#51C) - LP 582-851
CD4842IR-C
582-837
582-833
**Fuse for battery pack can be sourced locally, not a warranty item. Specs are 500mA~10A 3/4” long Additional service part numbers appear on following page.
Stocked at Depot
Y Y Y
Y Y Y Y Y Y Y Y Y Y Y Y Y Y
71Heatilator • CD4236IR-C, CD4842IR-C • 2207-900 Rev. J • 11/11
Service Parts CD4236IR-C, CD4236ILR-C, CD4842IR-C, CD4842ILR-C
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer.
ITEM DESCRIPTION COMMENTS PART NUMBER
Clips, Hood Pkg of 24 047-805-24 Clips, Mesh Pkg of 24 2005-192-24 Exhaust Cover Shield 385-105 Flue Restrictor 385-128
Stocked
at Depot
Y Y
Gasket Assembly
Includes Burner Neck, Vent, Valve LED, and Air Shutter Gaskets
Glass Clip Support Assembly Pkg of 2 33858/2 Jumper Wires 2187-198 Lava Rock Bag Assembly 4040-094
Lava Rock 4021-297 Mineral Wool 14333B
Vermiculite (small) 28746 Surround Assembly Thermostat Wire Assembly 2118-170
CD4236IR-C 2166-019 CD4842IR-C 2170-019
2166-081
Y Y
Y
Conversion Kit NG Conversion Kit LP DCKVP-CAL36 Conversion Kit NG Conversion Kit LP DCKVP-CAL42
Orifi ce, Pilot NG 593-528
Orifi ce, Pilot LP 593-527
Regulator NG NGK-DXV-50
Regulator LP LPK-DXV-50
Heatilator • CD4236IR-C, CD4842IR-C • 2207-900 Rev. J • 11/1172
CD4236IR-C
CD4842IR-C
DCKVN-CAL36
DCKVN-CAL42
Y Y Y Y Y Y Y Y
D. Contact Information
T
Heatilator, a brand of Hearth & Home Technologies Inc.
7571 215
th
Street West, Lakeville, MN 55044
www.heatilator.com
Please contact your Heatilator dealer with any questions or concerns.
For the location of your nearest Heatilator dealer,
please visit www.heatilator.com.
- NOTES -
________________________________________________________________________________
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________________________________________________________________________________
________________________________________________________________________________
NOTICE
DO NOT DISCARD THIS MANUAL
• Important operating and maintenance instructions included.
his product may be covered by one or more of the following patents: (United States) 5328356, 5601073, 5613487, 5647340, 5890485, 5941237, 5947112, 5996575, 6006743, 6019099, 6053165, 6145502, 6170481, 6374822, 6484712, 6601579, 6769426, 6863064, 7077122, 7098269, 7258116, 7470729 or other U.S. and foreign patents pending.
• Read, understand and follow these instructions for safe installation and operation.
• Leave this manual with party responsible for use and operation.
2000-945
Printed in U.S.A. - Copyright 2011
73Heatilator • CD4236IR-C, CD4842IR-C • 2207-900 Rev. J • 11/11
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