Heatiator 4013i-c User Manual

Page 1
Model: RAVE4013I-C
Owner’s Manual
Installation and Operation
NOTICE
DO NOT DISCARD THIS MANUAL
• Important operating and maintenance instructions included.
WARNING: If the information in these instructions is not followed exactly, a fi re or explosion may result causing property damage, personal injury, or death.
DO NOT store or use gasoline or other fl am- mable vapors and liquids in the vicinity of this or any other appliance.
• What to do if you smell gas
- DO NOT touch any electrical switch. DO
NOT use any phone in your building.
- Immediately call your gas supplier from a
neighbor’s phone. Follow the gas suppli­er’s instructions.
- If you cannot reach your gas supplier, call
the fi re department.
• Installation and service must be performed by a qualifi ed installer, service agency , or the gas supplier.
This appliance may be installed as an OEM installation in manufactured home (USA only) or mobile home and must be installed in accordance with the manufacturer’s instructions and the manufactured home construction and safety standard,
Title 24 CFR, Part 3280 or Standard for Installation in Mobile Homes, CAN/CSA Z240MH, in Canada.
This appliance is only for use with the type(s) of gas indicated on the rating plate.
• Read, understand and follow these instructions for safe installation and operation.
DO NOT
DISCARD
• Leave this manual with party responsible for use and operation.
WARNING
HOT SURFACES!
Glass and other surfaces are hot during operation AND cool down.
Hot glass will cause burns.
DO NOT touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as replace.
• Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other fl ammable materials.
• Keep clothing, furniture, draperies and other fl ammable materials away.
This appliance has been supplied with an integral barrier to prevent direct contact with the fi xed glass panel. DO NOT operate the appliance with the barrier removed.
Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one.
In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas fi tter.
See Table of Contents for location of additional Commonwealth of Massachusetts requirements.
Installation and service of this appliance should be performed by qualifi ed personnel. Hearth & Home Technologies suggests NFI certifi ed or factory trained professionals, or technicians supervised by an NFI certifi ed professional.
1Heatilator • RAVE4013I-C • 2293-900 Rev. E • 2/13
Page 2
Read this manual before installing or operating this appliance.
Please retain this owner’s manual for future reference.
A. Congratulations
Congratulations on selecting a Heatilator gas fi replace, an elegant and clean alternative to wood burning fi replaces. The Heatilator gas fi replace you have selected is designed to provide the utmost in safety, reliability, and effi ciency.
As the owner of a new fi replace, you’ll want to read and carefully follow all of the instructions contained in this owner’s manual. Pay special attention to all cautions and warnings.
Homeowner Reference Information
This owner’s manual should be retained for future reference. We suggest that you keep it with your other important documents and product manuals.
The information contained in this owner’s manual, unless noted otherwise, applies to all models and gas control systems.
Your new Heatilator gas fi replace will give you years of durable use and trouble-free enjoyment. Welcome to the Heatilator family of fi replace products!
We recommend that you record the following pertinent information about your fi replace.
Model Name: ___________________________________________ Date purchased/installed: __________________ Serial Number: __________________________________________ Location on fi replace: _____________________ Dealership purchased from: _______________________________ Dealer Phone: __________________________ Notes: _______________________________________________________________________________________ _____________________________________________________________________________________________
Listing Label Information/Location
Type of Gas
Gas and Electric Information
Not Not for for use use with with solid solid fuel.fuel. ((Ne Ne doit doit pas pas entre entre utilise utilise avec avec un un combustible combustible solide).solide).
Type Type o f of Gas Gas (Sorte (Sorte De De Gaz)Gaz)::
NNAATURALTURAL GASGAS
Minimum Minimum Permissible Permissible Gas Gas Supply Supply for for Purposes Purposes of of Input Input Adjustment.Adjustment. Approved Approved Minimum Minimum (De (De Gaz) Gaz) AcceptableAcceptable 0.00.0 in in w.c.w.c. (Po. (Po. Col. Col. d’eau)d’eau) Maximum Maximum Pressure Pressure (Pression)(Pression) 0.00.0 in in w.c.w.c. (Po. (Po. Col. Col. d’eau)d’eau) Maximum Maximum Manifold Manifold Pressure Pressure (Pression)(Pression) 0.00.0 in in w.c.w.c. (Po. (Po. Col. Col. d’eau)d’eau) Minimum Minimum Manifold Manifold Pressure Pressure (Pression)(Pression) 0.00.0 in in w.c.w.c. (Po. (Po. Col. Col. d’eau)d’eau) Total Total Electrical Electrical Requirements: Requirements: 000Vac, 000Vac, 00Hz., 00Hz., less less than than 00 00 AmperesAmperes
ALTITUDE:ALTITUDE: 0-0000 0-0000 FT.FT. 0000-0000FT.0000-0000FT. MAX. MAX. INPUT INPUT BTUH:BTUH: 00,00000,000 00,00000,000 MIN. MIN. INPUT INPUT BTUH:BTUH: 00,00000,000 00,00000,000 ORIFICE ORIFICE SIZE:SIZE: #XXXXX#XXXXX #XXXXX#XXXXX
The model information regarding your specifi c fi replace can be found on the rating plate usually located in the control area of the fi replace.
Heat & Glo, a brand of Hearth & Home Technologies 7571 215th Street West, Lakeville, MN 55044
This This appliance appliance must must be be installed installed in in accordance accordance with with local local codes, codes, if if any; any; if if not, not, follow follow ANSI ANSI Z223.1Z223.1 in in the the USA USA or or CAN/CGA CAN/CG A B149 B149 installation installation codes. codes. (Installer (Installer l’appareil l’appareil selon selon les les codes codes ou ou reglementsreglements
locaux locaux ou, ou, en en l’absence l’absence de de tels tels reglements, reglements, selon selon les les codes codes d’installation d’installation CAN/CGA-B149.)CAN/CGA-B149.)
ANSI ANSI Z21XX-XXXX Z21XX-XXXX · · CSA CSA 2.XX-MXX 2.XX-MXX · · UL307BUL307B
IN IN CANADACANADA
Model:Model:
(Modele):(Modele):
SerialSerial
(Serie):(Serie):
XXXXXXXXXXXXXXXX
XXXXXXXXXXXXXXXX
MADE MADE IN IN USAUSA
Model Number
Serial Number
Heatilator • RAVE4013I-C • 2293-900 Rev. E • 2/132
Page 3
Safety Alert Key:
• DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.
• WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.
• CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
• NOTICE: Used to address practices not related to personal injury.
Table of Contents
A. Congratulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
B. Limited Lifetime Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1 Listing and Code Approvals
A. Appliance Certifi cation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
B. Tempered Glass Specifi cations . . . . . . . . . . . . . . . . . . . . . 7
C. BTU Specifi cations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
D. High Altitude Installations . . . . . . . . . . . . . . . . . . . . . . . . . . 7
E. Non-Combustible Materials Specifi cation. . . . . . . . . . . . . . 7
F. Combustible Materials Specifi cation . . . . . . . . . . . . . . . . . 7
G. Electrical Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
H. Requirements for the Commonwealth of Massachusetts . . 8
User Guide
2 Operating Instructions
A. Gas Fireplace Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
B. Your Fireplace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
C. Clear Space . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
D. Decorative Doors and Fronts . . . . . . . . . . . . . . . . . . . . . . 10
E. Fixed Glass Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
F. Remote Controls, Wall Controls and Wall Switches . . . . . 10
G. Before Lighting Fireplace . . . . . . . . . . . . . . . . . . . . . . . . . 10
H. Lighting Instructions (IPI) . . . . . . . . . . . . . . . . . . . . . . . . . 11
I. After Fireplace is Lit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
J. Frequently Asked Questions . . . . . . . . . . . . . . . . . . . . . . 12
3 Maintenance and Service
A. Maintenance Tasks-Homeowner . . . . . . . . . . . . . . . . . . . 13
B. Maintenance Tasks-Qualifi ed Service Technician . . . . . . 14
Installer Guide
4 Getting Started
A. Typical Appliance System. . . . . . . . . . . . . . . . . . . . . . . . . 15
B. Design and Installation Considerations . . . . . . . . . . . . . . 16
C. Tools and Supplies Needed . . . . . . . . . . . . . . . . . . . . . . . 16
D. Inspect Appliance and Components . . . . . . . . . . . . . . . . . 16
5 Framing and Clearances
A. Selecting Appliance Location . . . . . . . . . . . . . . . . . . . . . . 17
B. Constructing the Appliance Chase . . . . . . . . . . . . . . . . . . 18
C. Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
D. Mantel and Wall Projections . . . . . . . . . . . . . . . . . . . . . . . 20
6 Termination Locations
A. Vent Termination Minimum Clearances . . . . . . . . . . . . . . 22
7 Vent Information and Diagrams
A. Approved Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
B. Vent Table Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
C. Use of Elbows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
D. Measuring Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
E. Vent Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
8 Vent Clearances and Framing
A. Pipe Clearances to Combustibles . . . . . . . . . . . . . . . . . . 35
B. Wall Penetration Framing . . . . . . . . . . . . . . . . . . . . . . . . . 35
C. Install the Ceiling Firestop . . . . . . . . . . . . . . . . . . . . . . . . 36
D. Install Attic Insulation Shield . . . . . . . . . . . . . . . . . . . . . . . 37
9 Appliance Preparation
A. Top Vent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
B. Securing and Leveling the Appliance . . . . . . . . . . . . . . . . 39
10 Installing Vent Pipe (SLP Pipe)
A. Assemble Vent Sections. . . . . . . . . . . . . . . . . . . . . . . . . . 40
B. Assemble Slip Sections . . . . . . . . . . . . . . . . . . . . . . . . . . 41
C. Secure The Vent Sections . . . . . . . . . . . . . . . . . . . . . . . . 41
D. Disassemble Vent Sections . . . . . . . . . . . . . . . . . . . . . . . 42
E. Install Decorative Ceiling Components . . . . . . . . . . . . . . 42
F. Install Metal Roof Flashing . . . . . . . . . . . . . . . . . . . . . . . . 43
G. Assemble and Install Storm Collar . . . . . . . . . . . . . . . . . . 43
H. Install Vertical Termination Cap . . . . . . . . . . . . . . . . . . . . 44
I. Install Decorative Wall Components . . . . . . . . . . . . . . . . 44
J. Heat Shield Requirements for Horizontal Termination . . . 44
K. Install Horizontal Termination Cap . . . . . . . . . . . . . . . . . . 45
11 Gas Information
A. Fuel Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
B. Gas Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
C. Gas Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
D. High Altitude Installations . . . . . . . . . . . . . . . . . . . . . . . . . 47
12 Electrical Information
A. Wiring Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
B. IntelliFire Ignition System Wiring . . . . . . . . . . . . . . . . . . . 48
C. Optional Accessories Requirements . . . . . . . . . . . . . . . . 48
D. Electrical Service and Repair . . . . . . . . . . . . . . . . . . . . . . 49
E. Junction Box Installation. . . . . . . . . . . . . . . . . . . . . . . . . . 49
 
3Heatilator • RAVE4013I-C • 2293-900 Rev. E • 2/13
Page 4
13 Finishing
A. Framing and Finishing Instructions . . . . . . . . . . . . . . . . . 50
B. Mantel and Wall Projections . . . . . . . . . . . . . . . . . . . . . . . 53
C. Facing Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
D. Decorative Fronts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
14 Appliance Setup
A. Remove Fixed Glass Assembly . . . . . . . . . . . . . . . . . . . . 57
B. Remove the Shipping Materials . . . . . . . . . . . . . . . . . . . . 57
C. Clean the Appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
D. Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
E. Fixed Glass Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
F. Install the Mesh . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
G. Air Shutter Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
15 Troubleshooting
A. IntelliFire Ignition System . . . . . . . . . . . . . . . . . . . . . . . . . 59
16 Reference Materials
A. Appliance Dimension Diagram . . . . . . . . . . . . . . . . . . . . . 61
B. Vent Components Diagrams . . . . . . . . . . . . . . . . . . . . . . 62
C. Service Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
D. Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
= Contains updated information.
Heatilator • RAVE4013I-C • 2293-900 Rev. E • 2/134
Page 5
Parts Labor Gas Wood Pellet
EPA
Wood
Coal Electric Venting
XXXXXXX
All parts and material except as
covered by Conditions,
Exclusions, and Limitations
listed
XXX
Igniters, electronic components,
and glass
XXXXX Factory-installed blowers
X Molded refractory panels
X Firepots and burnpots
5 years 1 year X X Castings and baffles
7 years 3 years X X X
Manifold tubes,
HHT chimney and termination
10
years
1 year X Burners, logs and refractory
Limited
Lifetime
3 yearsXXXXX Firebox and heat exchanger
XXXXXXX
All replacement parts
beyond warranty period
Warranty Period
HHT Manufactured Appliances and Venting
1 Year
Components Covered
3 years
2 years
90 Days
B. Limited Lifetime Warranty
Hearth & Home Technologies
LIMITED LIFETIME WARRANTY
Hearth & Home Technologies, on behalf of its hearth brands (”HHT”), extends the following warranty for HHT gas, wood, pellet, coal and electric hearth appliances that are purchased from an HHT authorized dealer.
WARRANTY COVERAGE:
HHT warrants to the original owner of the HHT appliance at the site of installation, and to any transferee taking ownership of the appliance at the site of installation within two years following the date of original purchase, that the HHT appliance will be free from defects in materials and workmanship at the time of manufacture. After installation, if covered compo­nents manufactured by HHT are found to be defective in materials or workmanship during the applicable warranty period, HHT will, at its option, repair or replace the covered components. HHT, at its own discretion, may fully discharge all of its obligations under such warranties by replacing the product itself or refunding the verified purchase price of the product itself. The maximum amount recoverable under this warranty is limited to the purchase price of the product. This warranty is subject to conditions, exclusions and limitations as described below.
WARRANTY PERIOD:
Warranty coverage begins on the date of original purchase. In the case of new home construction, warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent, authorized HHT dealer/ distributor, whichever occurs earlier. The warranty shall commence no later than 24 months following the date of product shipment from HHT, regardless of the installation or occupancy date. The warranty period for parts and labor for covered components is produced in the following table.
The term “Limited Lifetime” in the table below is defined as: 20 years from the beginning date of warranty coverage for gas appliances, and 10 years from the beginning date of warranty coverage for wood, pellet, and coal appliances. These time periods reflect the minimum expected useful lives of the designated components under normal operating conditions.
See conditions, exclusions, and limitations on next page.
4021-645D 01-16-13 Page 1 of 2
5Heatilator • RAVE4013I-C • 2293-900 Rev. E • 2/13
Page 6
B. Limited Lifetime Warranty (continued)
WARRANTY CONDITIONS:
This warranty only covers HHT appliances that are purchased through an HHT authorized dealer or distributor. A list of HHT authorized dealers is available on the HHT branded websites.
This warranty is only valid while the HHT appliance remains at the site of original installation.
Contact your installing dealer for warranty service. If the installing dealer is unable to provide necessary parts, contact the nearest HHT authorized dealer or supplier. Additional service fees may apply if you are seeking warranty service from a dealer other than the dealer from whom you originally purchased the product.
Check with your dealer in advance for any costs to you when arranging a warranty call. Travel and shipping charges for parts are not covered by this warranty.
WARRANTY EXCLUSIONS:
This warranty does not cover the following:
Changes in surface finishes as a result of normal use. As a heating appliance, some changes in color of interior and exterior surface finishes may occur. This is not a flaw and is not covered under warranty.
Damage to printed, plated, or enameled surfaces caused by fingerprints, accidents, misuse, scratches, melted items, or other external sources and residues left on the plated surfaces from the use of abrasive cleaners or polishes.
Repair or replacement of parts that are subject to normal wear and tear during the warranty period. These parts include: paint, wood, pellet and coal gaskets, firebricks, grates, flame guides, batteries and the discoloration of glass.
Minor expansion, contraction, or movement of certain parts causing noise. These conditions are normal and com­plaints related to this noise are not covered by this warranty.
Damages resulting from: (1) failure to install, operate, or maintain the appliance in accordance with the installation instructions, operating instructions, and listing agent identification label furnished with the appliance; (2) failure to install the appliance in accordance with local building codes; (3) shipping or improper handling; (4) improper opera­tion, abuse, misuse, continued operation with damaged, corroded or failed components, accident, or improperly/ incorrectly performed repairs; (5) environmental conditions, inadequate ventilation, negative pressure, or drafting caused by tightly sealed constructions, insufficient make-up air supply, or handling devices such as exhaust fans or forced air furnaces or other such causes; (6) use of fuels other than those specified in the operating instructions; (7) installation or use of components not supplied with the appliance or any other components not expressly authorized and approved by HHT; (8) modification of the appliance not expressly authorized and approved by HHT in writing; and/or (9) interruptions or fluctuations of electrical power supply to the appliance.
Non-HHT venting components, hearth components or other accessories used in conjunction with the appliance.
Any part of a pre-existing fireplace system in which an insert or a decorative gas appliance is installed.
HHT’s obligation under this warranty does not extend to the appliance’s capability to heat the desired space. Informa­tion is provided to assist the consumer and the dealer in selecting the proper appliance for the application. Consider­ation must be given to appliance location and configuration, environmental conditions, insulation and air tightness of the structure.
This warranty is void if:
The appliance has been over-fired or operated in atmospheres contaminated by chlorine, fluorine, or other damaging chemicals. Over-firing can be identified by, but not limited to, warped plates or tubes, rust colored cast iron, bubbling, cracking and discoloration of steel or enamel finishes.
The appliance is subjected to prolonged periods of dampness or condensation.
There is any damage to the appliance or other components due to water or weather damage which is the result of, but not limited to, improper chimney or venting installation.
LIMITATIONS OF LIABILITY:
The owner’s exclusive remedy and HHT’s sole obligation under this warranty, under any other warranty, express or implied, or in contract, tort or otherwise, shall be limited to replacement, repair, or refund, as specified above. In no event will HHT be liable for any incidental or consequential damages caused by defects in the appliance. Some states do not allow exclusions or limitation of incidental or consequential damages, so these limitations may not apply to you. This warranty gives you specific rights; you may also have other rights, which vary from state to state. EXCEPT TO THE EXTENT PROVIDED BY LAW, HHT MAKES NO EXPRESS WARRANTIES OTHER THAN THE WARRANTY SPECIFIED HEREIN. THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF THE EXPRESSED WARRANTY SPECIFIED ABOVE.
4021-645D 01-16-13 Page 2 of 2
Heatilator • RAVE4013I-C • 2293-900 Rev. E • 2/136
Page 7
1
1
Listing and Code Approvals
A. Appliance Certifi cation
MODEL: RAVE4013I-C LABORATORY: Underwriters Laboratories, Inc. (UL) TYPE: Vented Gas Fireplace Heater STANDARD: ANSI Z21.88-2009/CSA 2.33-2009
Vented Gas Fireplace Heaters
This product is listed to ANSI standards for “Vented Gas Fireplace Heaters” and applicable sections of “Gas Burn­ing Heating Appliances for Manufactured Homes and Recreational Vehicles”, and “Gas Fired Appliances for Use at High Altitudes”.
NOTICE: This installation must conform with local codes. In the absence of local codes you must comply with the National Fuel Gas Code, ANSI Z223.1-latest edition in the U.S.A. and the CAN/CGA B149 Installation Codes in Canada.
NOT INTENDED FOR USE AS A PRIMAR Y HEAT SOURCE.
This appliance is tested and approved as either supplemen­tal room heat or as a decorative appliance. It should not be factored as primary heat in residential heating calculations.
B. Tempered Glass Specifi cations
Hearth & Home Technologies appliances manufactured with tempered glass may be installed in hazardous loca­tions such as bathtub enclosures as defi ned by the Con- sumer Product Safety Commission (CPSC). The tempered glass has been tested and certifi ed to the requirements of ANSI Z97.1 and CPSC 16 CFR 1202 (Safety Glazing Certifi cation Council SGCC# 1595 and 1597. Architectur- al Testing, Inc. Reports 02-31919.01 and 02-31917.01).
This statement is in compliance with CPSC 16 CFR Sec- tion 1201.5 “Certifi cation and labeling requirements” which refers to 15 U.S. Code (USC) 2063 stating “…Such certifi cate shall accompany the product or shall otherwise be furnished to any distributor or retailer to whom the product is delivered.”
Some local building codes require the use of tempered glass with permanent marking in such locations. Glass meeting this requirement is available from the factory. Please contact your dealer or distributor to order.
C. BTU Specifi cations
Models
RAVE4013I-C
(NG)
RAVE4013I-C
(LP)
Maximum
Input
BTU/h
(0-2000 FT) 26,000 N/A #42
(0-2000 FT) 25,000 N/A .057
Minimum
Input
BTU/h
Orifi ce
Size
(DMS)
D. High Altitude Installations
NOTICE: If the heating value of the gas has been reduced, these rules do not apply. Check with your local gas utility or authorities having jurisdiction.
When installing above 2000 feet elevation:
• In the USA: Reduce input rate 4% for each 1000 feet above 2000 feet.
• In CANADA: Input ratings are certifi ed without a reduction of input rate for elevations up to 4500 feet (1370 m) above sea level. Please consult provincial and/or local authorities having jurisdiction for installations at elevations above 4500 feet (1370 m).
Check with your local gas utility to determine proper orifi ce size.
E. Non-Combustible Materials Specifi cation
Material which will not ignite and burn. Such materials are those consisting entirely of steel, iron, brick, tile, concrete, slate, glass or plasters, or any combination thereof.
Materials that are reported as passing ASTM E 136,
Standard Test Method for Behavior of Materials in a Vertical Tube Furnace at 750 ºC shall be considered
non-combustible materials.
F. Combustible Materials Specifi cation
Materials made of or surfaced with wood, compressed pa­per, plant fi bers, plastics, or other material that can ignite and burn, whether fl ame proofed or not, or plastered or unplastered shall be considered combustible materials.
G. Electrical Codes
NOTICE: This appliance must be electrically wired and grounded in accordance with local codes or, in the absence of local codes, with National Electric Code ANSI/NFPA
70-latest edition or the Canadian Electric Code CSA C22.1.
• A 110-120 VAC circuit for this product must be protected
with ground-fault circuit-interrupter protection, in compliance with the applicable electrical codes, when it is installed in locations such as in bathrooms or near sinks.
7Heatilator • RAVE4013I-C • 2293-900 Rev. E • 2/13
Page 8
Note: The following requirements reference various Massachuset ts and national codes not contain ed in this document.
H. Requirements for the Commonwealth of
Massachusetts
For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above fi nished grade in the area of the venting, in- cluding but not limited to decks and porches, the following requirements shall be satisfi ed:
Installation of Carbon Monoxide Detectors
At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gas fi tter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the fl oor level where the gas equipment is to be installed. In addi­tion, the installing plumber or gas fi tter shall observe that a battery operated or hard wired carbon monoxide detec­tor with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualifi ed licensed professionals for the installation of hard wired carbon monoxide detectors.
In the event that the side wall horizontally vented gas fu­eled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent oor level. In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that dur­ing said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.
Inspection
The state or local gas inspector of the side wall horizon­tally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector ob­serves carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4.
Exemptions
The following equipment is exempt from 248 CMR
5.08(2)(a)1 through 4:
• The equipment listed in Chapter 10 entitled “Equipment
Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the Board; and
• Product Approved side wall horizontally vented gas fu-
eled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes.
MANUFACTURER REQUIREMENTS Gas Equipment Venting System Provided
When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:
• Detailed instructions for the installation of the venting
system design or the venting system components; and
• A complete parts list for the venting system design or
venting system.
Gas Equipment Venting System NOT Provided
When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not pro­vide the parts for venting the fl ue gases, but identifi es “special venting systems”, the following requirements shall be satisfi ed by the manufacturer:
Approved Carbon Monoxide Detectors
Each carbon monoxide detector as required in accor­dance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certifi ed.
Signage
A metal or plastic identifi cation plate shall be permanent- ly mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fu­eled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) in. in size, “GAS
VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OB­STRUCTIONS”.
Heatilator • RAVE4013I-C • 2293-900 Rev. E • 2/138
• The referenced “special venting system” instructions
shall be included with the appliance or equipment in­stallation instructions; and
• The “special venting systems” shall be Product Ap-
proved by the Board, and the instructions for that sys­tem shall include a parts list and detailed installation instructions.
A copy of all installation instructions for all Product Ap­proved side wall horizontally vented gas fueled equip­ment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.
See Gas Connection section for additional Common­wealth of Massachusetts requirements.
Page 9
2
2
Operating Instructions
User Guide
A. Gas Fireplace Safety
WARNING
HOT SURFACES!
Glass and other surfaces are hot during operation AND cool down.
Hot glass will cause burns.
DO NOT touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as replace.
• Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other ammable materials.
• Keep clothing, furniture, draperies and other fl ammable materials away.
This appliance has been supplied with an integral barrier to prevent direct contact with the fi xed glass panel. DO NOT operate the appliance with the barrier removed.
Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one.
• Install a switch lock or a wall/remote control with child protection lockout feature.
• Keep remote controls out of reach of children.
• Never leave children alone near a hot fi replace, whether operating or cooling down.
• Teach children to NEVER touch the fi replace.
• Consider not using the fi replace when children will be present.
Contact your dealer for more information, or visit: www. hpba.org/safety-information.
T o prevent unintended operation when not using your fi re- place for an extended period of time (summer months, vacations, trips, etc):
• Remove batteries from remote controls.
• Turn off wall controls.
• Unplug 3 volt adapter plug and remove batteries on IPI models.
WARNING! Choking Hazard! Keep glass rock media out of reach of children.
If you expect that small children or vulnerable adults may come into contact with this fi replace, the following precau- tions are recommended:
• Install a physical barrier such as:
- A decorative fi rescreen.
- Adjustable safety gate.
DECORATIVE DOORS
(NOT SHOWN)
SECTION 2.D.
CLEAR SPACE
SECTION 2.C.
B. Your Fireplace
WARNING! DO NOT operate fi replace before read- ing and understanding operating instructions. Failure
to operate fi replace according to operating instructions could cause fi re or injury.
FIXED GLASS ASSEMBLY
(NOT SHOWN) SECTION 14.E.
Figure 2.1 General Operating Parts
9Heatilator • RAVE4013I-C • 2293-900 Rev. E • 2/13
Page 10
C. Clear Space
WARNING! DO NOT place combustible objects in front of the fi replace or block louvers. High temperatures may start a fi re. See Figure 2.2.
A void placing candles and other heat-sensitive objects on mantel or hearth. Heat may damage these objects.
CLEAR SPACE
3 FT. IN FRONT
OF FIREPLACE
Figure 2.2 Clear Space
D. Decorative Doors and Fronts
WARNING! Risk of Fire! Install ONLY doors or fronts approved by Hearth & Home Technologies. Unapproved doors or fronts may cause fi replace to overheat.
This decorative front has been supplied with an integral barrier to prevent direct contact with the fi xed glass panel. DO NOT operate the fi replace with the barrier removed.
Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one.
E. Fixed Glass Assembly
See Section 14.E.
F. Remote Controls, Wall Controls and Wall
Switches
Follow the instructions supplied with the control installed to operate your fi replace:
For safety:
• Install a switch lock or a wall/remote control with child protection lockout feature.
• Keep remote controls out of reach of children.
See your dealer if you have questions.
G. Before Lighting Fireplace
Before operating this replace for the rst time, have a qualifi ed service technician:
• Verify all shipping materials have been removed from inside and/or underneath the fi rebox.
• Verify that burner cover tray is securely fastened to the base pan.
• Check the wiring.
• Check the air shutter adjustment.
• Ensure that there are no gas leaks.
• Ensure that the glass is sealed and in the proper position and that the integral barrier is in place.
WARNING! Risk of Fire or Asphyxiation! DO NOT op­erate fi replace with fi xed glass assembly removed.
For more information refer to the instructions supplied with your decorative door or front.
Heatilator • RAVE4013I-C • 2293-900 Rev. E • 2/1310
Page 11
H. Lighting Instructions (IPI)
The IPI system may be operated with two D-cell batteries. When using batteries, unplug the transformer. To prolong battery life, remove them when using the transformer.
FOR YOUR SAFETY
READ BEFORE LIGHTING
WARNING: If you do not follow these instructions exactly, a re or explosion
may result causing property damage, personal injury or loss of life.
A. This appliance is equipped with an
intermittent pilot ignition (IPI) device which automatically lights the burn­er. DO NOT try to light the burner by hand.
B. BEFORE LIGHTING, smell all around
the appliance area for gas. Be sure to smell next to the fl oor because some gas is heavier than air and will settle on the fl oor.
WHA T TO DO IF YOU SMELL GAS
DO NOT try to light any appliance.
DO NOT touch any electric switch; do not use any phone in your building.
WARNING:
DO NOT CONNECT LINE VOLT­AGE (110/120 VAC OR 220/240 V AC) TO THE CONTROL VALVE.
Improper installation, adjustment, al­teration, service or maintenance can cause injury or property damage. Re­fer to the owner’s information manual provided with this appliance.
This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air.
If not installed, operated, and main­tained in accordance with the manufac­turer’s instructions, this product could expose you to substances in fuel or fuel combustion which are known to the State of California to cause can­cer, birth defects, or other reproductive harm.
Keep burner and control compartment clean. See installation and operating instructions accompanying appliance.
For additional information on operating your
Hearth & Home Technologies fi replace, please refer to www.fi replaces.com.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas sup­plier, call the fi re department.
C. DO NOT use this appliance if any
part has been under water. Imme­diately call a qualifi ed service tech- nician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
CAUTION:
Hot while in operation. DO NOT touch. Keep children, clothing, furniture, gaso­line and other liquids having fl ammable vapors away.
DO NOT operate the appliance with xed glass assembly removed, cracked or broken. Replacement of the fi xed glass assembly should be done by a licensed or qualifi ed service person.
NOT FOR USE
WITH SOLID FUEL
For use with natural gas and propane. A conversion kit, as supplied by the manufacturer, shall be used to convert this appliance to the alternate fuel.
Also Certifi ed for Installation in a Bedroom or a Bedsitting Room.
For assistance or additional informa­tion, consult a qualifi ed installer, ser- vice agency or the gas supplier.
LIGHTING
INSTRUCTIONS (IPI)
1. This appliance is equipped with an ignition
device which automatically lights the burner.
DO NOT try to light the burner by hand.
GAS
VALVE
2. Wait ve (5) minutes to clear out any gas.
Then smell for gas, including near the fl oor. If you smell gas, STOP! Follow “B” in the Safety Information located on the left side of this la­bel. If you do not smell gas, go to next step.
3. To light the burner: Equipped with wall switch: Turn ON/OFF switch
to ON.
Equipped with remote or wall control: Press
ON or FLAME button.
Equipped with thermostat: Set temperature to
desired setting.
4. If the appliance does not light after three tries, call your service technician or gas supplier.
TO TURN OFF
GAS TO APPLIANCE
1. Equipped with wall switch: Turn ON/OFF switch
to OFF.
Equipped with remote or wall control: Press
OFF button.
Equipped with thermostat: Set temperature to
lowest setting.
2. Service technician should turn off electric power to the control when performing service.
593-913G
Final inspection by
11Heatilator • RAVE4013I-C • 2293-900 Rev. E • 2/13
Page 12
I. After Fireplace is Lit
Initial Break-in Procedure
• The fireplace should be run three to four hours continuously on high.
• Turn the fi replace off and allow it to completely cool.
• Remove fi xed glass assembly. See Section 14.E.
• Clean fi xed glass assembly. See Section 3.
• Replace the fi xed glass assembly and run continuously on high an additional 12 hours.
This cures the materials used to manufacture the fi re- place.
NOTICE! Open windows for air circulation during fi re- place break-in.
• Some people may be sensitive to smoke and odors.
• Smoke detectors may activate.
TO CEILING
FIREPLACE
OPENING
136°F
139°F
136°F
29 in.
23 in.
MEASUREMENTS FROM
TOP EDGE OF THE OPENING
APPLIANCE FRONT
Figure 2.3. Wall Surface Temperatures Above Appliance
129°F
133°F
47 in.
41 in.
35 in.
126°F
128°F
59 in.
53 in.
J. Frequently Asked Questions
ISSUE SOLUTIONS
Condensation on the glass
Blue fl ames
Odor from fi replace
Film on the glass
Metallic noise
Optional Rock Media Kit
This is a result of gas combustion and temperature variations. As the fi replace warms, this con- densation will disappear.
This is a result of normal operation and the fl ames will begin to yellow as the fi replace is allowed to burn for 20 to 40 minutes.
When fi rst operated, this fi replace may release an odor for the fi rst several hours. This is caused by the curing of materials from manufacturing. Odor may also be released from fi nishing materials and adhesives used near the fi replace. These circumstances may require additional curing related to the installation environment.
This is a normal result of the curing process of the paint. Glass should be cleaned within 3 to 4 hours of initial burning. A non-abrasive cleaner such as gas appliance glass cleaner may be nec­essary. See your dealer.
Noise is caused by metal expanding and contracting as it heats up and cools down, similar to the sound produced by a furnace or heating duct. This noise does not affect the operation or longevity of the fi replace.
There may be some “cracking” noise coming from the fi replace during the fi rst few heating and cooling cycles. This noise is associated with settling rock and some minor cracking of larger pieces of rock. This will lessen over time as the glass rock is conditioned to the heating and cool­ing temperature changes.
It is expected that a few small pieces (approximately 10 pieces) of rock may fall through the base­pan and come to rest on the fi replace bottom. This has no affect on fi replace performance.
Power Outages (battery backup)
Wall above appliance feels hot to the touch.
This appliance can operated on battery power in the event of a power outage. To access the bat­tery pack, the decorative front, mesh and glass assembly must be removed. Refer to Section 12 for more details.
No action necessary. This appliance ships with a non-combustible material attached. Specifi ca- tions of the attached non-combustible material are listed in Section 1.E.
Heatilator • RAVE4013I-C • 2293-900 Rev. E • 2/1312
Page 13
3
3
Maintenance and Service
Any safety screen or guard removed for servicing must be replaced prior to operating the fi replace.
When properly maintained, your fi replace will give you many years of trouble-free service. We recommend an­nual service by a qualifi ed service technician.
A. Maintenance Tasks-Homeowner
Installation and repair should be done by a qualifi ed service technician only. The fi replace should be inspected before use and at least annually by a professional service person.
The following tasks may be performed annually by the homeowner. If you are uncomfortable performing any of the listed tasks, please call your dealer for a service ap­pointment.
More frequent cleaning may be required due to lint from carpeting or other factors. Control compartment, burner and circulating air passageway of the fi replace must be kept clean.
CAUTION! Risk of Burns! The fi replace should be turned off and cooled before servicing.
Glass Cleaning
Frequency: Seasonally By: Homeowner Tools Needed: Protective gloves, glass cleaner, drop
cloth and a stable work surface.
CAUTION! Handle fi xed glass assembly with care.
Glass is breakable.
• Avoid striking, scratching or slamming glass
• Avoid abrasive cleaners
DO NOT clean glass while it is hot
• Prepare a work area large enough to accommodate fi xed glass assembly and door frame by placing a drop cloth on a fl at, stable surface.
Note: Fixed glass assembly and gasketing may have res­idue that can stain carpeting or fl oor surfaces.
• Remove door or decorative front from fi replace and set aside on work surface.
• See Section 14.E for instructions to remove fi xed glass assembly.
• Clean glass with a non-abrasive commercially available cleaner.
- Light deposits: Use a soft cloth with soap and water
- Heavy deposits: Use commercial fireplace glass
cleaner (consult with your dealer)
• Refer to Section 14.E for glass removal and replacement instructions.
• Reinstall door or decorative front.
Doors, Surrounds, Fronts
Frequency: Annually By: Homeowner Tools needed: Protective gloves, stable work surface
• Assess condition of screen and replace as necessary.
• Inspect for scratches, dents or other damage and repair as necessary.
• Check that louvers are not blocked.
• Vacuum and dust surfaces.
Remote Control
Frequency: Seasonally By: Homeowner Tools needed: Replacement batteries and remote con-
trol instructions.
• Locate remote control transmitter and receiver.
• Verify operation of remote. Refer to remote control operation instructions for proper calibration and setup procedure.
• Place batteries as needed in remote transmitters and battery-powered receivers.
• Place remote control out of reach of children.
If not using your fi replace for an extended period of time (summer months, vacations/trips, etc), to prevent unin­tended operation:
• Remove batteries from remote controls.
• Unplug 3 volt adapter plug on IPI models.
Venting
Frequency: Seasonally By: Homeowner Tools needed: Protective gloves and safety glasses.
• Inspect venting and termination cap for blockage or obstruction such plants, bird nests, leaves, snow, debris, etc.
• Verify termination cap clearance to subsequent construc­tion (building additions, decks, fences, or sheds). See Section 6.
• Inspect for corrosion or separation.
• Verify weather stripping, sealing and fl ashing remains intact.
• Inspect draft shield to verify it is not damaged or missing.
13Heatilator • RAVE4013I-C • 2293-900 Rev. E • 2/13
Page 14
B. Maintenance Tasks-Qualifi ed Service
Technician
The following tasks must be performed by a qualifi ed ser- vice technician.
Gasket Seal and Glass Assembly Inspection
Frequency: Annually By: Quali ed Service Technician T ools needed: Protective gloves, drop cloth and a stable
work surface.
• Inspect gasket seal and its condition.
• Inspect fi xed glass assembly for scratches and nicks that can lead to breakage when exposed to heat.
• Confi rm there is no damage to glass or glass frame. Replace as necessary.
• Verify that fi xed glass assembly is properly retained and attachment components are intact and not damaged. Replace as necessary.
Firebox
Frequency: Annually By: Quali ed Service Technician Tools needed: Protective gloves, sandpaper, steel wool,
cloths, mineral spirits, primer and touch-up paint.
• Inspect for paint condition, warped surfaces, corrosion or perforation. Sand and repaint as necessary.
• Replace fi replace if fi rebox has been perforated.
• Verify batteries have been removed from battery back­up IPI systems to prevent premature battery failure or leaking.
• Check for smooth lighting and ignition carryover to all ports. Verify that there is no ignition delay.
• Inspect for lifting or other fl ame problems.
• Verify air shutter setting is correct. See Section 14.G for required air shutter setting. Verify air shutter is clear of dust and debris.
• Inspect orifi ce for soot, dirt and corrosion. Verify orifi ce size is correct. See Service Parts List for proper orifi ce sizing.
• Verify manifold and inlet pressures. Adjust regulator as required.
• Inspect pilot fl ame pattern and strength. See Figure 3.1 for proper pilot fl ame pattern. Clean or replace orifi ce spud as necessary.
• Inspect IPI fl ame sensing rod for soot, corrosion and deterioration. Polish with fi ne steel wool or replace as required.
• Verify IPI millivolt output. Replace as necessary.
• Verify that there is not a short in fl ame sense circuit by checking continuity between pilot hood and fl ame sensing rod. Replace pilot as necessary.
Control Compartment and Firebox Top
Frequency: Annually By: Quali ed Service Technician Tools needed: Protective gloves, vacuum cleaner, dust
cloths
• V acuum and wipe out dust, cobwebs, debris or pet hair. Use caution when cleaning these areas. Screw tips that have penetrated the sheet metal are sharp and should be avoided.
• Remove all foreign objects.
• Verify unobstructed air circulation.
Burner Ignition and Operation
Frequency: Annually By: Quali ed Service Technician T ools needed: Protective gloves, vacuum cleaner, whisk
broom, fl ashlight, voltmeter, indexed drill bit set, and a manometer.
• Verify burner is properly secured and aligned with pilot or igniter.
• Clean off burner top, inspect for plugged ports, corrosion or deterioration. Replace burner if necessary.
Figure 3.1 IPI Pilot Flame Pattern
Heatilator • RAVE4013I-C • 2293-900 Rev. E • 2/1314
Page 15
4
4
A. Typical Appliance System
NOTICE: Illustrations and photos refl ect typical installations and are for design purposes only . Illustrations/diagrams are not drawn to scale. Actual product may vary from pictures in manual
Getting Started
Installer Guide
HORIZONTAL
TERMINATION CAP
(SECTION 10.K)
WALL PENETRATION
FRAMING
(SECTION 8.B)
NON-COMBUSTIBLE ROOF
FLASHING MAINTAINS MINIMUM
CLEARANCE AROUND PIPE
(SECTION 10.F)
VENT PIPE
(SECTIONS 7 and 8)
CEILING FIRESTOP ON FLOOR OF ATTIC (SECTION 8.C)
FRAMING/HEADER (SECTION 5)
VERTICAL TERMINATION CAP
(SECTION 10.H)
STORM COLLAR
(SECTION 10.G)
VENT PIPE PENETRATES ROOF PREFERABLY WITHOUT AFFECTING ROOF RAFTERS (SECTION 8.C)
ATTIC INSULATION SHIELD (NOT SHOWN) MUST BE USED HERE TO KEEP INSULATION AWAY FROM VENT PIPE IF ATTIC IS INSULATED. (SECTION 8.D)
FRAMING HEADED OFF IN CEILING JOISTS (SECTION 8.C)
WALL SWITCH
Figure 4.1 Typical System
GAS LINE (SECTION 11)
15Heatilator • RAVE4013I-C • 2293-900 Rev. E • 2/13
Page 16
B. Design and Installation Considerations
Heatilator direct vent gas appliances are designed to op­erate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside. No additional outside air source is required.
Installation MUST comply with local, regional, state and national codes and regulations. Consult insurance carrier, local building inspector, fi re offi cials or authorities having jurisdiction over restrictions, installation inspection and permits.
Before installing, determine the following:
• Where the appliance is to be installed.
• The vent system confi guration to be used.
• Gas supply piping.
• Electrical wiring requirements.
• Framing and fi nishing details.
• Whether optional accessories—devices such as a wall switch or remote control—are desired.
Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. For assistance or additional information, consult a qualifi ed service technician, service agency or your dealer.
C. Tools and Supplies Needed
Before beginning the installation be sure that the following tools and building supplies are available.
Tape measure Framing material Pliers Non-corrosive leak check solution Hammer Phillips screwdriver (magnetic) Gloves Framing square Voltmeter Electric drill and bits (1/4 in. magnetic) Plumb line Safety glasses Level Reciprocating saw Manometer Flat blade screwdriver 1/2 - 3/4 in. length, #6 or #8 Self-drilling screws Caulking material (300ºF minimum continuous exposure
rating)
D. Inspect Appliance and Components
• Carefully remove the appliance and components from the packaging.
• The vent system components and decorative doors and fronts may be shipped in separate packages.
• Report to your dealer any parts damaged in shipment, particularly the condition of the glass.
Read all of the instructions before starting the instal-
lation. Follow these instructions carefully during the installation to ensure maximum safety and benefi t.
WARNING! Risk of Fire or Explosion! Damaged parts could impair safe operation. DO NOT install damaged, in- complete or substitute components. Keep appliance dry.
Hearth & Home T echnologies disclaims any responsibility for , and the warranty will be voided by, the following actions:
• Installation and use of any damaged appliance or vent
system component.
• Modifi cation of the appliance or vent system.
• Installation other than as instructed by Hearth & Home
Technologies.
• Improper positioning of the gas logs or the glass door.
• Installation and/or use of any component part not approved
by Hearth & Home Technologies.
Any such action may cause a fi re hazard.
WARNING! Risk of Fire, Explosion or Electric Shock! DO NOT use this appliance if any part has been under
water. Call a qualifi ed service technician to inspect the appliance and to replace any part of the control system and/or gas control which has been under water.
Heatilator • RAVE4013I-C • 2293-900 Rev. E • 2/1316
Page 17
5
5
Framing and Clearances
A. Selecting Appliance Location
When selecting a location for the appliance it is important to consider the required clearances to walls (see Figure 5.1).
WARNING! Risk of Fire or Burns! Provide adequate clearance around air openings and for service access.
Due to high temperatures, the appliance should be locat­ed out of traffi c and away from furniture and draperies.
NOTICE: Illustrations re ect typical installations and are
FOR DESIGN PURPOSES ONLY. Illustrations/diagrams are not drawn to scale. Actual installation may vary due to individual design preference.
A
E
1 IN.
It is important to follow the framing and fi nishing instructions step by step to ensure proper placement of replace in the surrounding framing/fi nishing materials.
Unlike many traditional, single sided Heatilator fi replaces, the RA VE4013I-C is recessed into surround framing. The left and right nailing tabs were designed to ensure the fi replace is recessed to the correct location within the framing materials. Refer to Section 13 for detailed instructions on fi nishing.
D*
A
B
C
TOP VENT
0
ELBOW
ONE 90
ALCOVE
INSTALLATION
TOP VENT
ONE 90° ELBOW
B
F
Inches 53-1/32 48 75
Millimeters 1347 1218 1905 490 451
Figure 5.1 Appliance Locations
ABC D E F
See Section D.
Figure 5.5 & 5.6
19-9/32 17-3/4
17Heatilator • RAVE4013I-C • 2293-900 Rev. E • 2/13
Page 18
B. Constructing the Appliance Chase
A chase is a vertical box-like structure built to enclose the gas appliance and/or its vent system. In cooler climates the vent should enclosed inside the chase.
NOTICE: Treatment of ceiling restops and wall shield restops and construction of the chase may vary with the
type of building. These instructions are not substitutes for the requirements of local building codes. Therefore, you MUST check local building codes to determine the requirements to these steps.
Chases should be constructed in the manner of all out­side walls of the home to prevent cold air drafting prob­lems. The chase should not break the outside building envelope in any manner.
Walls, ceiling, base plate and cantilever fl oor of the chase should be insulated. Vapor and air infi ltration barriers should be installed in the chase as per regional codes for the rest of the home. Additionally, in regions where cold air infi ltration may be an issue, the inside surfaces may be sheetrocked and taped for maximum air tightness.
To further prevent drafts, the wall shield and ceiling fi re- stops should be caulked with caulk with a minimum of 300ºF continuous exposure rating to seal gaps. Gas line holes and other openings should be caulked with caulk with a minimum of 300ºF continuous exposure rating or stuffed with unfaced insulation. If the appliance is being installed on a cement surface, a layer of plywood may be placed underneath to prevent conducting cold up into the room.
The factory-supplied non-combustible board must be used in all installations. It must be directly attached to structural framing adjacent to the appliance. Screw fas­teners should be installed in the pilot holes provided in the outer perimeter of the non-combustible board. See Figure 13.2.
The factory-supplied board is designed such that its edg­es will be at the approximate center of the adjacent fram­ing, assuming it is 1-1/2 in. nominal thickness. This will allow the wallboard joints to occur on the center of the framing where the panels can be fastened properly . If the framing thickness is less than 1-1/2 in. nominal, such as with formed steel systems, then it may be necessary to adjust the adjacent framing dimensions so that the non­combustible board and wallboard joints are centered on the framing.
Heatilator • RAVE4013I-C • 2293-900 Rev. E • 2/1318
Page 19
C. Clearances
NOTICE: Install appliance on hard metal or wood surfaces extending full width and depth. DO NOT install directly on carpeting, vinyl, tile or any combustible material other than wood.
WARNING! Risk of Fire! Maintain specifi ed air space clearances to appliance and vent pipe:
• Insulation and other materials must be secured to prevent accidental contact.
• The chase must be properly blocked to prevent blown insulation or other combustibles from entering and making contact with fi replace or chimney.
• Failure to maintain airspace may cause overheating and a fi re.
Note: Figure 5.2 shows the replace installed on the
oor. However, this fi replace can be elevated off the fl oor
provided that the fi replace is properly supported by framing materials and the ceiling clearances are maintained.
A
MEASURE FROM TOP
OF FIREPLACE OPENING
F
B
C
D
MINIMUM FRAMING DIMENSIONS*
ABCDE F GHIJ
Rough
Opening
(Vent Pipe)
Inches
Millimeters
8-5/8 42 1/4 18-1/4 50 31 0 0 1 1 36
219 1073 464 1270 787 0 0 25 25 914
* Adjust framing dimensions for interior sheathing (such as sheetrock)
Rough Opening (Height)
Rough
Opening
(Depth)
Rough
Opening
(Width)
Clearance
to Ceiling
Combustible
Floor
J
Combustible
Flooring
E
H
G
I
Behind
Appliance
Sides of
Appliance
Front of
Appliance
Figure 5.2. Clearances to Combustibles
19Heatilator • RAVE4013I-C • 2293-900 Rev. E • 2/13
Page 20
D. Mantel and Wall Projections
WARNING! Risk of Fire! Comply with all minimum clear­ances to combustibles as specifi ed. Framing or fi nishing material closer than the minimums listed must be construct­ed entirely of noncombustible materials (i.e., steel studs, concrete board, etc).
Combustible Mantels
1/2 IN. Thick Wall Sheathing
12 IN.
MAX.
Combustible Mantel Legs Or Wall Projections Extending Past The Face Of The Fireplace
2 IN.
FIREPLACE
OPENING
Figure 5.5 Combustible Mantel Leg or Wall Projections (Acceptable on both sides of opening)
MINIMUM
MINIMUM
3 FT. MAXIMUM
6 IN.
MEASUREMENT
14 IN.
MIN.
FROM TOP OF FIREPLACE OPENING
Figure 5.3 Clearances To Combustible Mantels Or Other Combustibles Above Appliance
Non-combustible Mantels
1/2 IN. Thick Wall Sheathing
12 IN. MAX.
Non-combustible Mantel Legs Or Wall Projections Extending Past The Face Of The Fireplace
3 IN.
FIREPLACE
OPENING
Figure 5.6 Non-Combustible Mantel Leg or Wall Projections (Acceptable on both sides of opening)
MINIMUM
7 IN.
UNLIMITED
14 IN.
MIN.
MEASUREMENT FROM TOP OF FIREPLACE OPENING
1 IN.MIN.
4 IN.
MAX.
Figure 5.4 Clearances To Non-Combustible Mantels Or Other Non-Combustibles Above Appliance
Note: For non-combustible replace nish material (marble,
stone, etc) specifi cations refer to Section 13.C.
Heatilator • RAVE4013I-C • 2293-900 Rev. E • 2/1320
1 IN.
FRAMING
NAILING TAB
1/2 IN. FACTORY-SUPPLIED NON-COMBUSTIBLE BOARD
Figure 5.7 Front Side Finishing Detail
Page 21
3-1/2 IN.
1 IN.
1 IN.
AIR SPACE
Figure 5.8 Non-Combustible Zone
NON-COMBUSTIBLE
BOARD SHIPPED
WITH APPLIANCE
21Heatilator • RAVE4013I-C • 2293-900 Rev. E • 2/13
Page 22
6
6
Termination Locations
A. Vent Termination Minimum Clearances
WARNING
Fire Risk. Maintain vent clearance to combustibles as
specifi ed.
DO NOT pack air space with insulation or other materials.
Failure to keep insulation or other materials away from vent pipe may cause overheating and fi re.
HORIZONTAL
OVERHANG
2 FT. MIN.
GAS DIRECT VENT TERMINATION CAP
20 INCHES MIN.
LOWEST
DISCHARGE
OPENING
H (MIN.) - MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING
X
12
ROOF PITCH
VERTICAL
WALL
IS X/ 12
6 in. (minimum) up to 20 in.
AB
152 mm/508 mm
20 in. and over 0 in. minimum
18 in. minimum
457 mm
Gas, Wood or Fuel Oil
Termination Cap
B
A *
Gas
Termination
Cap **
If using decorative cap cover(s), this distance may need to be
*
increased. Refer to the installation instructions supplied with the decorative cap cover.
In a staggered installation with both gas and wood or fuel oil
**
terminations, the wood or fuel oil termination cap must be higher than the gas termination cap.
Roof Pitch H (Min.) Ft.
Flat to 6/12...........................................................1.0*
Over 6/12 to 7/12 .................................................1.25*
Over 7/12 to 8/12 .................................................1.5*
Over 8/12 to 9/12 .................................................2.0*
Over 9/12 to 10/12 ...............................................2.5
Over 10/12 to 11/12 .............................................3.25
Over 11/12 to 12/12 .............................................4.0
Over 12/12 to 14/12 .............................................5.0
Over 14/12 to 16/12 .............................................6.0
Over 16/12 to 18/12 .............................................7.0
Over 18/12 to 20/12 .............................................7.5
Over 20/12 to 21/12 .............................................8.0
* 3 foot minimum in snow regions
Figure 6.1 Minimum Height From Roof To Lowest Discharge Opening
Figure 6.2 Staggered Termination Caps
Heatilator • RAVE4013I-C • 2293-900 Rev. E • 2/1322
Page 23
C
V
B
J
V
V
= VENT TERMINAL
X
= AIR SUPPLY INLET
B
D
V
V
V
A
F
B
G
M
= AREA WHERE TERMINAL IS NOT PERMITTED
A = 12 inches.................clearances above grade, veranda,
porch, deck or balcony
12 inches.................clearance to window or door that may
B =
be opened, or to permanently closed
window
C = 18 inches.................clearance below unventilated soffi t
18 inches.................clearance below ventilated soffi t
30
inches .................clearance below vinyl soffits and
electrical service
D = 6 inches...................clearance to outside corner
E = 6 inches...................clearance to inside corner
F = 3 ft. (Canada) ..........not to be installed above a gas me-
ter/regulator assembly within 3 feet
horizontally from the center-line of the
regulator
G = 3 ft ...........................clearance to gas service regulator
vent outlet H =
12 inches.................clearance to non-mechanical (unpow-
ered) air supply inlet, combustion air
inlet or direct-vent termination i = 3 ft. (U.S.A.)
6 ft. (Canada) ...........clearance to a mechanical (powered)
air supply inlet
All mechanical air intakes within 10 feet of a termination cap must be a minimum of 3 feet below termination.
J = 7 ft. ......................... On public property: clearance above
paved sidewalk or a paved driveway.
A vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings.
O
N
P
R
Q
H or i
V
X
H
V
V
H
E
V
V
A
V
K
V
L
Electrical
Service
C
V
K
V
Covered Alcove Applications
(Spaces open only on one side and with an overhang)
N = 6 inches ........... non-vinyl sidewalls
12 inches ......... vinyl sidewalls
O = 18 inches ......... non-vinyl soffi t and overhang
42 inches ......... vinyl soffi t and overhang
P = 8 ft.
Q
MIN
1 cap 3 feet 2 x Q 2 caps 6 feet 1 x Q 3 caps 9 feet 2/3 x Q 4 caps 12 feet 1/2 x Q
Q
= # termination caps x 3 R
MIN
Measure vertical clearances from this surface.
Measure horizontal clearances from this surface.
= (2 / # termination caps) x Q
MAX
R
MAX
ACTUAL
ACTUAL
ACTUAL
ACTUAL
ACTUAL
K = 6 inches................. clearance from sides of electrical
service
L = 12 inches................ clearance above electrical service
Location of the vent termination must not interfere with access to the electrical service.
M = 18 inches ....................clearance under veranda, porch, deck,
balcony or overhang
42
inches ................vinyl or composite overhang
Permitted when veranda, porch, deck or balcony is fully open
on a minimum of 2 sides beneath the fl oor.
Figure 6.3 Minimum Clearances for Termination
CAUTION! Risk of Burns! Termination caps are HOT, consider proximity to doors, traffi c areas or where people may pass or gather (sidewalk, deck, patio, etc.). Listed cap shields available. Contact your dealer.
• Local codes or regulations may require different clearances.
• Vent system termination is NOT permitted in screened porches.
• Vent system termination is permitted in porch areas with two or more sides open.
• Hearth & Home Technologies assumes no responsibility for the improper performance of the appliance when the venting system does not meet these requirements.
• Vinyl protection kits are suggested for use with vinyl siding.
23Heatilator • RAVE4013I-C • 2293-900 Rev. E • 2/13
Page 24
7
7
Vent Information and Diagrams
A. Approved Pipe
This appliance is approved for use with Hearth & Home Technologies SLP venting systems. Refer to Section 16B for vent component information.
DO NOT mix pipe, fi ttings or joining methods from differ- ent manufacturers.
The pipe is tested to be run inside an enclosed wall. There is no requirement for inspection openings at each joint within the wall.
WARNING! Risk of Fire or Asphyxiation. This appli­ance requires a separate vent. DO NOT vent to a pipe serving a separate solid fuel burning appliance.
CAUTION: The SLP-HRC-SS and SLP-HRC-ZC-SS ter­mination caps are not approved for use with propane (LP) fuel. May lead to elevated glass temperature that
may cause tempered glass breakage.
B. Vent Table Key
The abbreviations listed in this vent table key are used in the vent diagrams.
Symbol Description
V
First section (closest to appliance) of vertical length
1
D. Measuring Standards
Vertical and horizontal measurements listed in the vent diagrams were made using the following standards.
• Pipe measurements are shown using the effective length of pipe (see Figure 7.2).
• Measurements are made from the appliance outer wrap, not from the standoffs.
• Horizontal terminations are measured to the outside mounting surface (fl ange of termination cap).
• Vertical terminations are measured to bottom of termination cap.
• Horizontal pipe installed level with no rise.
A
B
V H H
Second section of vertical length
2
First section (closest to appliance) of horizontal length
1
Subsequent sections of horizontal length
2
C. Use of Elbows
Diagonal runs have both vertical and horizontal vent as­pects when calculating the effects. Use the rise for the vertical aspect and the run for the horizontal aspect (see Figure 7.1).
Two 45º elbows may be used in place of one 90º elbow. On 45º runs, one foot of diagonal is equal to 8-1/2 in. (216 mm) horizontal run and 8-1/2 in. (216 mm) vertical run. A length of straight pipe is allowed between two 45º elbows (see Figure 7.1).
Vertical
12 in.
8-1/2 in.
8-1/2 in.
Horizontal
Figure 7.1
Heatilator • RAVE4013I-C • 2293-900 Rev. E • 2/1324
1-1/4 in. (32 mm)
OVERLAP
Figure 7.2 Chimney Offset/Return
Effective Height/Length
Pipe inches mm
SLP4 4 102
Effective
Height/ Length
Figure 7.3 SLP Pipe Effective Length
SLP6 6 152 SLP12 12 305 SLP24 24 610 SLP36 36 914 SLP48 48 1219 SLP6A 2 - 6 51 - 152
SLP12A 2 - 12 51 - 305
E. Vent Diagrams
General Rules:
• When penetrating a combustible wall, a wall shield restop must be installed.
• When penetrating a combustible ceiling, a ceiling fi restop must be installed.
• Horizontal runs of vent do not require vertical rise; horizontal runs may be level.
Page 25
Fire Risk. Explosion Risk. Do NOT pack insulation or other combustibles between ceiling fi restops.
• ALWAYS maintain specifi ed clearances around venting and fi restop systems.
• Install wall shield and ceiling fi restops as specifi ed. Failure to keep insulation or other material away from vent pipe may cause fi re.
Top Vent - Horizontal Termination
Venting with 1 elbow
WARNING
V Minimum
90 Elbow 1-1/2 ft. 457mm 1 ft. 305 mm 3 ft. 914 mm 2 ft. 610 mm 5 ft. 1.5 m 3 ft. 914 mm 7 ft. 2.1 m 4 ft. 1.2 m 14 ft. 4.3 m
H MAX. =14 ft. (4.3 m)
V + H MAX. = 40 ft. (12.2 m)
H1 Maximum
RAVE4013I-C
Note: Use SLP Series components only.
Note: There MUST be a 25% reduction in total H when using ex vent except when using the simple up and out installation (see Figure 7.3).
CAUTION: The SLP-HRC-SS and SLP-HRC-ZC-SS termination caps are not approved for use with pro­pane (LP) fuel. May lead to elevated glass temper­ature that may cause tempered glass breakage.
V
1
Figure 7.4
H
1
25Heatilator • RAVE4013I-C • 2293-900 Rev. E • 2/13
Page 26
1. Top Vent - Horizontal Termination - (continued)
Top Vent - Horizontal Termination
Venting with 2 elbows
V Minimum
90° Elbow 1 ft. 305 mm 1 ft. 305 mm 2 ft. 610 mm 2 ft. 610 mm 4 ft. 1.2 m 3 ft. 914 mm 6 ft. 1.8 m 4 ft. 1.2 m 15 ft. 4.6 m
H
+ H2 MAX. =15 ft. (4.6 m)
1
V + H1 + H2 MAX. = 40 ft. (12.2 m)
H1 + H2 MAXIMUM
RAVE4013I-C
Note: Use SLP Series
components only.
Note: There MUST be a 25% reduction in total H when using ex vent except when using the simple up and out installation (see Figure 7.3).
CAUTION: The SLP-HRC-SS and SLP-HRC-ZC-SS termination caps are not approved for use with pro­pane (LP) fuel. May lead to elevated glass temper­ature that may cause tempered glass breakage.
H
V
1
2
H
1
INSTALLED
HORIZONTALLY
Figure 7.5
Heatilator • RAVE4013I-C • 2293-900 Rev. E • 2/1326
Page 27
1. Top Vent - Horizontal Termination - (continued)
Top Vent - Horizontal Termination
Venting with 3 elbows
RAVE4013I-C
Minimum H1 + H2 Maximum V
V
1
2
V1 + V2 Minimum
90° Elbow 6 ft. 1.8 m * * 1 ft. 305 mm 10 ft. 3.0 m * * 2 ft. 610 mm 12 ft. 3.7 m * * 3 ft. 914 mm 14 ft. 4.3 m * *
H1 + H2 MAX. =14 ft. (4.3 m)
*No specifi c restrictions on this value EXCEPT V1 + V2 + H cannot exceed 40 ft. (12.2 m)
V1 + V2 + H1 + H2 MAX. = 40 ft. (12.2 m)
CAUTION: The SLP-HRC-SS and SLP-HRC-ZC-SS termination caps are not approved for use with pro­pane (LP) fuel. May lead to elevated glass temper­ature that may cause tempered glass breakage.
H
2
V
2
Note: Use SLP Series components only.
Note: There MUST be a 25% reduction in total H when using ex vent except when using the simple up and out installation (see Figure 7.3).
Figure 7.6
H
V
1
1
27Heatilator • RAVE4013I-C • 2293-900 Rev. E • 2/13
Page 28
1. Top Vent - Horizontal Termination - (continued)
Top Vent - Horizontal Termination
Venting with 3 elbows
V Minimum
3 ft. 914 mm 15 ft. 4.6 m
H
+ H2 + H3 MAX. = 15 ft. (4.6 m)
1
V1 MAX. = 7 ft (2.1 m)
H1 + H2 + H3 MAXIMUM
RAVE4013I-C (NG ONLY)
INSTALLED
HORIZONTALLY
Note: Use SLP Series components only.
Note: There MUST be a 25% reduction in total H when using ex vent except when using the simple up and out installation (see Figure 7.3).
CAUTION: The SLP-HRC-SS and SLP-HRC-ZC-SS termination caps are not approved for use with pro­pane (LP) fuel. May lead to elevated glass temper­ature that may cause tempered glass breakage.
H
2
V
1
Figure 7.7
H
1
H
3
INSTALLED
HORIZONTALLY
Heatilator • RAVE4013I-C • 2293-900 Rev. E • 2/1328
Page 29
Top Vent - Vertical Termination No Elbows
V1 = 44 ft. Max. (13.4 m)
Note: If installing a vertical vent/termination of f the top of the
appliance, the optional exhaust restrictor may be needed.
Exhaust restrictor Instructions
1. Locate the two pilot holes located in the inside fi rebox heat shield as shown in Figure 7.9.
2. Center the exhaust restrictor such that the through holes in the vent restrictor align with the pilot holes in the restrictor.
3. Use (2) ½” self-piercing screws to secure vent restric­tor to fi rebox heat shield. See Figure 7.10.
Note: Use SLP Series components only.
PILOT HOLES
Figure 7.9 Location of Pilot Holes
V
1
Figure 7.8 Vertical Vent Maximum
Exhaust restrictors are recommended for these vertically terminated products which have excessive draft. Exhaust restrictors will compensate for high draft, and restore vi­sual fl ame height. If the vent confi guration has a total ver- tical of 15-44 feet, an exhaust restrictor may be needed. The exhaust restrictor can be located in the appliance manual bag.
Figure 7.10 Exhaust Restrictor Installation
4. In some applications, such as those where the fi re-
place is elevated off the fl oor, the vent restrictor may be painted, but painting is not required.
Notice: Before painting, contact your dealer for information on
the appropriate high temperature paint.
29Heatilator • RAVE4013I-C • 2293-900 Rev. E • 2/13
Page 30
Top Vent - Vertical Termination
Venting with 2 elbows
RAVE4013I-C
Minimum H Maximum V
V
1
2
90° Elbow 2 ft. 610 mm * * 1 ft, 152 mm 3 ft. 914 mm * * 2 ft. 457 mm 5 ft. 1.5 m * * 3 ft. 914 mm 7 ft. 2.1 m * * 4 ft. 1.1 m 15 ft. 4.6 m * *
H MAX. =15 ft. (4.6 m)
V1 + V2 + H MAX. = 40 ft. (12.2 m)
* No specifi c restrictions on this value EXCEPT V1 + V2 + H cannot exceed 40 ft. (12.2 m)
Note: Use SLP Series components only.
Note: There MUST be a 25% reduction in total H when using ex vent except when using the simple up and out installation (see Figure 7.3).
V1 + V2 Minimum
V
2
V
H
1
1
Figure 7.11
Heatilator • RAVE4013I-C • 2293-900 Rev. E • 2/1330
Page 31
Top Vent - Vertical Termination
Venting with 3 elbows
RAVE4013I-C
Minimum H1 + H2 Maximum V
V
1
2
90° Elbow 1 ft. 305 mm * * 1 ft. 305 mm 2 ft. 610 mm * * 2 ft. 610 mm 4 ft. 1.2 m * * 3 ft. 914 mm 6 ft. 1.8 m * * 4 ft. 1.2 m 14 ft. 4.3 m * *
H MAX. =14 ft. (4.3 m)
V1 + V2 + H1 + H2 MAX. = 40 ft. (12.2 m)
* No specifi c restrictions on this value EXCEPT V1 + V2 + H1 + H2 cannot exceed 40 ft. (12.2 m)
Note: Use SLP Series components only.
Note: There MUST be a 25% reduction in total H when using
V
2
ex vent except when using the simple up and out installation (see Figure 7.3).
V1 + V2 Minimum
Figure 7.12
H
1
H
2
INSTALLED
HORIZONTALLY
V
1
31Heatilator • RAVE4013I-C • 2293-900 Rev. E • 2/13
Page 32
Top Vent - Vertical Termination
Venting with 4 elbows
Note: Use SLP Series
components only.
Note: There MUST be a 25% reduction in total H when using ex vent except when using the simple up and out installation (see Figure 5.3).
V1 MIN. H1 MAX. V2 MIN. H2 MAX. V3 MIN.
1-1/2 ft. 457 mm 4 ft. 1.2 m 4 ft. 1.2 m 4 ft. 1.2 m 3-1/2 ft. 1.0 m
V
+ V2 + V
1
V
3
H
2
+ H2 Maximum= 40 ft. (12.2 m)
3 + H1
V
2
H
1
V
1
Figure 7.13
Heatilator • RAVE4013I-C • 2293-900 Rev. E • 2/1332
Page 33
E
Coaxial to Colinear Venting
The coaxial to colinear adapter (DV-46DVA-GCL) is ap­proved for installations into solid fuel masonry or factory built fi replaces that have been installed in accordance with the National, Provincial, State and local building codes. The DV-46DVA-GCL must be recessed into exist­ing masonry fi replace. See Table 1 and Figure 7.15.
INLET AIR VENT PIPE
Figure 7.14 Coaxial/Colinear Appliance Adapter (DV-46DVA-GCL)
EXHAUST VENT PIP
OUTSIDE FACE OF
FIREPLACE
EXHAUST VENT PIPE
TOP OF FIREPLACE
OPENING
5 IN. MIN.
3 IN. MIN.
SHADED AREA DEFINED AS
“INSIDE EXISTING MASONRY FIREPLACE”
Figure 7.15 Existing Fireplace DV-46DVA-GCL Clearance Requirements
WARNING! Risk of Fire! Coaxial to colinear venting confi guration may only be used in existing non-combus- tible chimney. Installation in any other venting application could cause fi re.
Prior to installing the gas appliance:
• Have the chimney and adjacent structure inspected and cleaned by qualifi ed professionals. Hearth & Home T echnologies recommends that NFI or CSIA certifi ed pro- fessionals, or technicians under the direction of certifi ed professionals, conduct a minimum of a NFP A 21 1 Level 2 inspection of the chimney.
• Replace component parts of the chimney and fi replace as specifi ed by the professionals.
• Ensure all joints are properly engaged and the chimney is properly secured.
Table 1
CLEARANCE TO COMBUSTIBLES REQUIREMENTS
DV-46DVA-GCL 3 IN. Exhaust Vent Pipe 5 IN.
Clearances to Combustibles:
Refer to Section 5 for clearances to the appliance, man­tel, mantel legs and wall projection.
Refer to Section 8 for pipe clearances to combustibles.
Termination Cap
For installation of termination cap see minimum vent heights for various pitched roofs. See Section 6 of appli­ance owner’s manual.
Flue Damper
Fully lock the solid fuel fi replace’s fl ue damper in the open position, OR completely remove it.
Venting Components
The LINK-DV30B is approved for use with the coaxial/co­linear venting application. The LINK-DV30B kit includes:
• Two 30 feet sections of fl exible vent pipe (3 inches Ø). One section is used to draw combustion air and the other section is used to expel exhaust gases.
• One vertical termination cap.
CAUTION! DO NOT use any fl ue restrictor when vent- ing with the DV-46DVA-GCL adapter and LINK-DV30B kit. This may result in poor ame appearance, sooting,
pilot malfunction, or overheating.
33Heatilator • RAVE4013I-C • 2293-900 Rev. E • 2/13
Page 34
Connecting the DV-46DVA-GCL Adapter to Appliance Top Vent
• Remove top seal cap and insulation if equipped. See Section 14, “Appliance Setup.” Attach the DV-46DVA­GCL adapter to the appliance starting collar with 3-1/2 in. self-tapping screws. See Figure 7.16.
Connecting the LINK-DV30B to the DV-46DVA-GCL adapter
• Insert the two sections of fl exible vent pipe down the existing chimney.
• Attach one section of fl exible vent pipe to the exhaust collar on top of the DV-46DVA-GCL adapter with three self-tapping screws.
• Attach one section of fl exible vent pipe to the inlet collar on top of the DV-46DVA-GCL adapter with three self­tapping screws.
• To minimize cold air drafts, seal around the fl ex vents at the damper inside the chimney with non-combustible unfaced fi berglass or rock wool insulation.
The DV-46DVA-GCL adapter must be recessed into existing masonry fi replace. This measurement is taken from the top of the fi replace opening. See Table 1 and Figure 7.15.
WARNING! Risk of Fire, Explosion or Asphyxiation!
Do NOT connect this gas appliance to a chimney fl ue serving a separate solid fuel or gas burning appliance.
• May impair safe operation of this appliance or other appliances connected to the fl ue.
• Vent this appliance directly outside.
• Use separate vent system for this appliance.
CAUTION! DO NOT use any fl ue restric- tor when venting with the DV-46DV A-GCL adapter and LINK-DV30B kit. This may re-
sult in poor fl ame appearance, sooting, pilot malfunction, or overheating.
NOTICE: To achieve optimum per­formance of appliance, minimize or avoid bends in exhaust vent pipe.
EXISTING CHIMNEY
EXHAUST AIR
VENT PIPE
TOP VENT
TERMINATION CAP
V
INLET AIR
VENT PIPE
V
Minimum 10 ft. 3.05 m
Maximum 40 ft. 12.2 m
Figure 7.16
EXISTING CHIMNEY
DIRECT VENT FIREPLACE
FLOOR
Heatilator • RAVE4013I-C • 2293-900 Rev. E • 2/1334
HEARTH
To minimize cold air drafts, seal with non-combustible insulation.
Page 35
* When using SLP pipe, minimum clearances from the vent pipe to combustible materi-
als at inside wall firestops are: Top: 2-1/2 in. (64 mm) Bottom: 1/2 in. (13 mm) Sides: 1 in. (25 mm)
Note: Heat shields MUST overlap by a minimum of 1-1/2 in. (38 mm). SLP heat shield - designed to be used on a wall 4-3/8 in. to 7-5/8 in. (111 mm to
194 mm thick).
 ,f wall thickness is less than 4-3/8 the e[isting heat shields must be field trimmed.
,f wall thickness is greater than 7-5/8 in. a '9P-HSM-B will be reTuired.
(SLP Pipe Shown)
3 in. (76 mm) top clearance *
1 in. (25 mm) clearance bottom & sides
Heat Shield
Wall
Shield
Firestop
Heat Shield
WALL
3 in. (76 mm) top clearance
1 in. (25 mm) clearance around vertical sections
8
8
Vent Clearances and Framing
A. Pipe Clearances to Combustibles
WARNING! Risk of Fire! Maintain air space clearance to vent. DO NOT pack insulation or other combustibles:
• Between ceiling fi restops
• Between wall shield fi restops
• Around vent system Failure to keep insulation or other material away from
vent pipe may cause over heating and fi re.
B. Wall Penetration Framing
Combustible Wall Penetration
Whenever a combustible wall is penetrated, you must frame a hole for the wall shield fi restop(s). The wall shield restop maintains minimum clearances and prevents cold air infi ltration.
• The opening must be framed on all four sides using the same size framing materials as those used in the wall construction.
• SLP pipe - A wall shield fi restop must be placed on each side of an interior wall. A minimum 1-1/2 in. (38 mm) overlap of attached heat shields must be maintained.
• See Section 10.K for information for regarding the in­stallation of a horizontal termination cap.
Non-Combustible Wall Penetration
If the hole being penetrated is surrounded by noncom­bustible materials such as concrete, a hole with diameter one in. greater than the pipe is acceptable.
Whenever a non-combustible wall is penetrated, the wall shield fi restop is only required on one side and no heat shield is necessary.
Figure 8.1 Horizontal Venting Clearances To Combustible Materials
DO NOT PACK WITH INSULATION OR OTHER MATERIAL
10 in.
10 in.
A
A* B
48-1/16 in. 47-1/16 in.
* Shows center of vent framing hole for top venting. The
center of the hole is one (1) in. (25.4 mm) above the center of the horizontal vent pipe.
Figure 8.2 Wall Penetration
B
35Heatilator • RAVE4013I-C • 2293-900 Rev. E • 2/13
Page 36
C. Install the Ceiling Firestop
A ceiling restop MUST be used between oors and attics.
SLP pipe only - Frame opening 9 in. x 9 in. (229 mm x 229 mm) whenever the vent penetrates a ceiling/floor (see Figure
8.4).
• Frame the area with the same sized lumber as used in ceiling/fl oor joist.
• The ceiling fi restop may be installed above or below the ceiling joists when installed with a attic insulation shield. It must be under joists between fl oors that are not insulated. Refer to Figure 8.5.
• Secure with three fasteners on each side.
WARNING! Risk of Fire! DO NOT pack insu-
lation around the vent. Insulation must be kept back from the pipe to prevent overheating.
ATTIC ABOVE
A
A
Figure 8.4 Installing Ceiling Firestop
INSTALL ATTIC INSULATION SHIELDS
BEFORE OR AFTER INSTALLATION OF VENT SYSTEM
PIPE SLP
A
9 in. (229 mm)
3 FASTENERS
PER SIDE
CEILING FIRESTOP
INSTALLED BELOW CEILING
Figure 8.5 Installing the Attic Shield
Heatilator • RAVE4013I-C • 2293-900 Rev. E • 2/1336
CEILING FIRESTOP
INSTALLED ABOVE CEILING
Page 37
D. Install Attic Insulation Shield
WARNING! Fire Risk. DO NOT allow loose materials or insulation to touch vent. Hearth & Home Technologies re­quires the use of an attic shield.
The National Fuel Gas Code ANSI Z223.1 and NFPA 54 requires an attic shield constructed of 26 gauge minimum metal that extends at least 2 in. (51 mm) above insulation.
Attic shields must meet specifi ed clearance and be se- cured in place.
Flat Ceiling Installation
• Remove one shield from box.
NOTICE: Cut previously installed batt insulation to make room for the attic insulation shield.
• Wrap shield around pipe if pipe is already installed in area to be insulated.
• Match the three holes in each side and fasten with three screws to form a tube.
• Bend three tabs on the bottom of the shield outward to allow attachment to the ceiling fi restop.
• Bend the remaining bottom tabs inward 90° to maintain the air space between the pipe and the shield. Set the shield on the ceiling fi restop and attach to the fi restop.
• Bend all tabs inward 90° around the top of the shield. These tabs must be used to prevent blown insulation from getting between the shield and vent pipe, and to maintain air space clearance.
BEND ALL TABS INWARD 90° TO MAINTAIN CLEARANCE AND PREVENT INSULATION FROM FALLING INSIDE
INSERT 3 SCREWS
Figure 8.6 Attic Insulation Shield
BEND 3 TABS OUTWARD TO FASTEN TO CEILING FIRESTOP-BEND REMAINING TABS INWARD 90 DEGREES TO MAINTAIN CLEARANCE
Vaulted Ceiling Installation
• Remove one shield from box.
NOTICE: Cut previously installed batt insulation to make room for the attic insulation shield.
• Cut the attic insulation shield (if application is for vaulted ceiling) to fi t your ceiling pitch. Snip cut edge to recreate 1 in. bend tabs all the way around the bottom.
• Wrap shield around pipe if pipe is already installed in area to be insulated.
• Match the three holes in each side and fasten with three screws to form a tube.
• Bend three tabs on the bottom of the shield outward to allow attachment to the ceiling fi restop.
• Bend the remaining bottom tabs inward 90° to maintain the air space between the pipe and the shield. Set the shield on the ceiling fi restop and attach to the fi restop.
• Bend all tabs inward 90° around the top of the shield. These tabs must be used to prevent blown insulation from getting between the shield and vent pipe, and to maintain air space clearance.
37Heatilator • RAVE4013I-C • 2293-900 Rev. E • 2/13
Page 38
9
9
Appliance Preparation
A. Top Vent
CAUTION! Risk of Cuts, Abrasions or Flying Debris.
Wear protective gloves and safety glasses during instal­lation. Sheet metal edges are sharp.
ELBOW HEAT SHIELD SHOWN IN SHIPPING POSITION
ELBOW HEAT SHIELD SHOWN AS INSTALLED
PIPE GASKET
Figure 9.1 Elbow Shield Shown as Shipped
If venting with a 90 degree elbow directly off of the top of the appliance, the elbow heat shield must be repositioned as shown in Figure 9.2.
If venting vertically or using a straight section of vertical pipe, remove the elbow heat shield and discard by remov­ing the two 1/4 in. screws that secure the elbow heat shield to the top of the fi replace.
For all venting applications, ensure that the pipe gasket is in place before attaching any pipe section. This gasket is shipped in place around the starting collar. See Figure 9.2.
Figure 9.2 Elbow Shield Shown Installed
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Page 39
B. Securing and Leveling the Appliance
WARNING! Risk of Fire! Prevent contact with:
• Sagging or loose insulation
• Insulation backing or plastic
• Framing and other combustible materials Block openings into the chase to prevent entry of blown-
in insulation. Make sure insulation and other materials are secured.
DO NOT notch the framing around the appliance standoffs. Failure to maintain air space clearance may cause overheating and fi re.
For details on setting the appliance in the framing, refer to section 13.A. Figure 9.3 shows how to properly position, level, and secure the appliance. Nailing tabs are provided to secure the appliance to the framing members.
• Bend out nailing tabs on each side.
• Place the appliance into position.
• Keep nailing tabs fl ush with the framing.
• Level the appliance from side to side and front to back.
• Shim the appliance as necessary. It is acceptable to use wood shims underneath the appliance.
• Secure the appliance to the framing by using nails or screws through the nailing tabs.
• Secure the appliance to the fl oor by inserting two screws through the pilot holes at the bottom of the appliance.
Figure 9.3 shows the fireplace installed on the floor. However, this fireplace can be elevated off the floor provided that the fi replace is properly supported by framing materials and the ceiling clearances are maintained.
NAILING TABS BOTH SIDES
Figure 9.3 Proper Positioning, Leveling And Securing Of
Appliance
39Heatilator • RAVE4013I-C • 2293-900 Rev. E • 2/13
Page 40
10
10
Installing Vent Pipe (SLP Pipe)
A. Assemble Vent Sections
To attach the fi rst vent component to the starting collars of the appliance:
• Lock the vent components into place by sliding the pipe
section onto the collar.
• Align the seam of the pipe and seam of collar to allow
engagement. Rotate the vent component to lock into place. Use this procedure for all vent components. See Figure 10.1.
• Slide the gasket over the fi rst vent section and place it
ush to the appliance. This will prevent cold air infi ltration. Caulk with a minimum of 300ºF continuous exposure rating may be used to hold the part in place.
• Continue adding vent components, locking each
succeeding component into place.
• Ensure that each succeeding vent component is securely
tted and locked into the preceding component.
Commercial, Multi-family (Multi-level exceeding two sto­ries), or High-Rise Applications
For Installation into a commercial, multi-family (multi-level exceeding two stories) or high-rise applications: All outer pipe joints must be sealed with silicone with a minimum of 300ºF continuous exposure rating, including the slip section that connects directly to the horizontal termination cap.
• Apply a bead of silicone sealant inside the female outer
pipe joint prior to joining sections. See Figure 10.2
• Only outer pipes need to be sealed. All unit collar, pipe,
slip section, elbow and cap outer fl ues shall be sealed in this manner, unless otherwise stated.
Note: Align seams to engage pipe, then rotate counterclockwise to lock
Figure 10.1 Adding Venting Components
Figure 10.2 High Temperature Silicone Sealant
WARNING! Risk of Fire or Explosion! DO NOT break silicone seals on slip sections. Use care when removing termination cap from slip pipe. If slip section seals are broken during removal of the termination cap, vent may leak.
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B. Assemble Slip Sections
Pilot hole
• Slide the inner fl ue of the slip section into the inner fl ue of
the pipe section and the outer fl ue of the slip section over the outer fl ue of the pipe section. See Figure 10.3.
• Slide together to the desired length.
Pilot hole
Figure 10.3 Slip Section Pilot Holes
• Maintain a 1-1/2 in. (38 mm) overlap between the slip
section and the pipe section.
• Secure the pipe and slip section with two screws no
longer than 1/2 in. (13 mm), using the pilot holes in the slip section. See Figure 10.4.
C. Secure the Vent Sections
• Vertical runs originating off the top of the appliance, with no offsets, must be supported every 8 ft. (2.44 m) after the maximum allowed 25 ft. (7.62 m) of unsupported rise.
• Vertical runs originating off the rear of the appliance, or after any elbow, must be supported every 8 ft. (2.44 m).
• Horizontal runs must be supported every 5 feet (1.52 m).
• Vent supports or plumbers strap (spaced 120º apart) may be used to support vent sections. See Figures 10.5 and 10.6.
• Wall shield fi restops may be used to provide horizontal support to vent sections.
• SLP ceiling fi restops have tabs that may be used to provide vertical support.
WARNING! Risk of Fire, Explosion or Asphyxiation!
Improper support may allow vent to sag and separate. Use vent run supports and connect vent sections per in­stallation instructions. DO NOT allow vent to sag below connection point to appliance.
Figure 10.4 Screws into Slip Section
• Continue adding pipe as necessary following instructions in “Assembling Pipe Sections.”
NOTICE: If slip section is too long, the inner and outer fl ues of the slip section can be cut to the desired length.
NOTICE: When installing a vent system with an HRC termination cap, all pipe system joints shall be sealed using a silicone sealant with a minimum of 300ºF continuous exposure rating.
• Apply a bead of silicone sealant inside the female outer pipe joint prior to joining sections.
• Only outer pipes are sealed, sealing the inner fl ue is not required.
• All unit collar, pipe, slip section, elbow and cap outer fl ues shall be sealed.
Figure 10.5 Securing Vertical Pipe Sections
Figure 10.6 Securing Horizontal Pipe Sections
41Heatilator • RAVE4013I-C • 2293-900 Rev. E • 2/13
Page 42
D. Disassemble Vent Sections
• Rotate either section (see Figure 10.7) so the seams on both pipe sections are aligned as shown in Figure 10.8.
• Pull carefully to separate the pieces of pipe.
• Lower the support box through the hole in the roof until its bottom is at least 2 in. (51 mm) below the ceiling (Figure
10.9).
• Level the support box both vertically and horizontally and temporarily tack it in place through the inside walls into the roof sheathing.
• Use tin snips to cut the support box from the top corners down to the roof line and fold the resulting fl aps to the roof. See Figure 10.10.
• Nail the fl aps to the roof AFTER running a bead of non hardening sealant between the fl aps and the roof.
WARNING! Risk of Fire! Clean out ALL materials from inside the support box and complete the vertical vent run and termination.
LEVEL
Figure 10.7 Rotate Seams for Disassembly
Figure 10.8 Align and Disassemble Vent Sections
E. Install Decorative Ceiling Components
A decorative ceiling thimble can be installed on a fl at ceil- ing through which the vent passes. The decorative ceiling thimble is used to cover the fi restop.
• Seal the gap between the vent pipe and fi restop using silicone sealant with a minimum of 300ºF continuous exposure rating to prevent cold air infi ltration.
• Install the decorative ceiling thimble by sliding it up to the ceiling and attaching it using the provided screws.
A decorative cathedral ceiling support box can be installed on a cathedral ceiling through which the vent passes.
• Use a plumb-bob to mark the center line of the venting system on the ceiling and drill a small hole through the ceiling and roof at this point. Locate the hole and mark the outline of the cathedral ceiling support box on the outside roof.
• Remove shingles or other roof covering as necessary to cut the rectangular hole for the support box. Cut the hole 1/8 in. (3 mm) larger than the support box outline.
CATHEDRAL CEILING SUPPORT BOX
2 in. (51 mm) MIN. BELOW FINISHED CEILING
CUT HOLE 1/8 in. (3 mm) GREATER IN SIZE THAN PATTERN OF SUPPORT BOX AS IT IS PROJECTED ONTO ROOF LINE
Figure 10.9
Figure 10.10
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F. Install Metal Roof Flashing
Figure 10.13 Assembling the Storm Collar
Figure 10.14 Assembling the Storm Collar Around the Pipe
• See minimum vent heights for various pitched roofs (Figure 10.1 1) to determine the length of pipe to extend through the roof.
• Slide the roof fl ashing over the pipe sections extending through the roof as shown in Figure 10.12.
HORIZONTAL
OVERHANG
CAULK
2 FT. MIN.
GAS DIRECT VENT TERMINATION CAP
Roof Pitch H (Min.) Ft.
Flat to 6/12........................................1.0*
Over 6/12 to 7/12 ............................1.25*
Over 7/12 to 8/12 ..............................1.5*
Over 8/12 to 9/12 ..............................2.0*
Over 9/12 to 10/12 ............................. 2.5
Over 10/12 to 11/12 ......................... 3.25
Over 11/12 to 12/12 ........................... 4.0
Over 12/12 to 14/12 ........................... 5.0
Over 14/12 to 16/12 ........................... 6.0
Over 16/12 to 18/12 ........................... 7.0
Over 18/12 to 20/12 ........................... 7.5
Over 20/12 to 21/12 ........................... 8.0
20 INCHES MIN.
LOWEST
DISCHARGE
OPENING
X
12
ROOF PITCH
H (MIN.) - MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING
* 3 foot minimum in snow regions
VERTICAL
WALL
IS X/ 12
Figure 10.12
G. Assemble and Install Storm Collar
CAUTION! Risk of Cuts, Abrasions or Flying Debris.
Wear protective gloves and safety glasses during instal­lation. Sheet metal edges are sharp.
• Connect both halves of the storm collar with two screws (see Figure 10.13).
• Wrap the storm collar around the exposed pipe section closest to the roof and align brackets. Insert a bolt (provided) through the brackets and tighten the nut to complete the storm collar assembly . Make sure the collar is tight against the pipe section.
• Slide the assembled storm collar down the pipe section until it rests on the roof fl ashing (see Figure 10.14).
• Caulk around the top of the storm collar (see Figure 10.15).
Figure 10.11 Minimum Height From Roof To Lowest Discharge
Opening
NOTICE: Failure to properly caulk the roof fl ashing and pipe seams may permit entry of water.
• Caulk the gap between the roof fl ashing and the outside diameter of the pipe.
• Caulk the perimeter of the fl ashing where it contacts the roof surface. See Figure 10.12.
• Caulk the overlap seam of any exposed pipe sections that are located above the roof line.
Figure 10.13 Assembling the Storm Collar
Figure 10.14 Assembling the Storm Collar Around the Pipe
43Heatilator • RAVE4013I-C • 2293-900 Rev. E • 2/13
Page 44
H. Install Vertical Termination Cap
• Attach the vertical termination cap by sliding the inner
collar of the cap into the inner fl ue of the pipe section while placing the outer collar of the cap over the outer ue of the pipe section.
• Secure the cap by driving three self-tapping screws
(supplied) through the pilot holes in the outer collar of the cap into the outer fl ue of the pipe (see Figure 10.15).
TERMINATION CAP
(1 of 3)
STORM COLLAR
SCREWS
CAULK
Figure 10.15
I. Install Decorative Wall Components
A decorative wall thimble can be installed on wall through which the vent passes. The decorative wall thimble is used to cover the fi restop.
• Slide the decorative wall thimble over the last section of horizontal pipe before connecting the termination cap to the pipe.
• Once the pipe section and the termination cap have been connected, slide the wall thimble up to the interior wall surface and attach with screws provided. See Figure
10.16.
J. Heat Shield Requirements for Horizontal
Termination
WARNING! Risk of Fire! To prevent overheating and fi re, heat shields must extend through the entire wall thick­ness.
DO NOT remove the heat shields attached to the wall shield fi restop and the horizontal termination cap (shown in Figure 10.17).
• Heat shields must overlap 1-1/2 in. (38 mm) mini­mum.
There are two sections of the heat shield. One section is factory-attached to the wall shield fi restop. The other section is factory-attached to the cap. See Figure 10.17.
If the wall thickness does not allow the required 1-1/2 in. (38 mm) heat shield overlap when installed, an extended heat shield must be used.
• If the wall thickness is less than 4 in./102 mm (DVP) or 4-3/8 in./ 111 mm (SLP), the heat shields on the cap and wall shield fi restop must be trimmed. A minimum 1-1/2 in. (38 mm) overlap MUST be maintained.
• Use an extended heat shield if the fi nished wall thickness is greater than 7-1/4 in. (184 mm).
• The extended heat shield may need to be cut to length maintaining suffi cient length for a 1-1/2 in. (38 mm) overlap between heat shields.
• Attach the extended heat shield to either of the existing heat shields using the screws supplied with the extended heat shield. Refer to vent components diagrams in the back of this manual.
• Rest the small leg on the extended heat shield on top of the pipe section to properly space it from the pipe section.
Important Notice: Heat shields may not be eld constructed.
Figure 10.16 Wall Thimble
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Page 45
K. Install Horizontal Termination Cap
WARNING! Risk of Fire! The telescoping fl ue section of the termination cap MUST be used when connecting vent.
• 1-1/2 (38 mm) minimum overlap of fl ue telescoping section is required.
Failure to maintain overlap may cause overheating and re.
• Vent termination must not be recessed in the wall. Siding may be brought to the edge of the cap base.
• Flash and seal as appropriate for siding material at outside edges of cap.
• When installing a horizontal termination cap, follow the cap location guidelines as prescribed by current ANSI Z223.1 and CAN/CGA-B149 installation codes and refer to Section 6 of this manual.
CAUTION! Risk of Burns! Local codes may require in­stallation of a cap shield to prevent anything or anyone from touching the hot cap.
NOTICE: For certain exposures which require superior resistance to wind-driven rain penetration, a fl ashing kit and HRC caps are available. When penetrating a brick wall, a brick extension kit is available for framing the brick.
Note: When using terminatio n caps w ith fac tor y- suppli ed heat shield attached, no additional wall shield fi restop is required on the exterior side of a combustible wall.
HEAT SHIELD OR
EXTENDED
WALL SHIELD
FIRESTOP
INNER VENT
OUTER VENT
Figure 10.17 Venting through the wall
HEAT SHIELD
SLIP SECTION
CAN BE EXTENDED
INTERIOR
HEAT SHIELD
1-1/2 IN. (38 MM) MIN.
OVERLAP
SHEATHING
EXTERIOR
45Heatilator • RAVE4013I-C • 2293-900 Rev. E • 2/13
Page 46
11
11
Gas Information
A. Fuel Conversion
• Make sure the appliance is compatible with available gas types.
• Conversions must be made by a qualified service technician using Hearth & Home T echnologies specifi ed and approved parts.
B. Gas Pressure
• Optimum appliance performance requires proper input pressures.
• Gas line sizing requirements will be determined in ANSI Z223.1 National Fuel Gas Code in the USA and CAN/ CGA B149 in Canada.
• Pressure requirements are:
Gas Pressure Natural Gas Propane
Minimum inlet pressure 5.0 in. w.c. 11.0 in. w.c. Maximum inlet pressure 10.0 in. w.c. 13.0 in. w.c. Manifold pressure 3.5 in. w.c. 10.0 in. w.c.
WARNING! Risk of Fire or Explosion! High pressure will damage valve. Low pressure may cause explosion.
• Verify inlet pressures. Verify minimum pressures when other household gas appliances are operating.
• Install regulator upstream of valve if line pressure is greater than 1/2 psig.
PILOT BRACKET SCREWS
MEDIA TRAY/BASE PAN ASSEMBLY SCREWS
Figure 11.1 Cover Tray Removal
Access Through the Valve Assembly
The lower access cover panel is removable if fi nishing material has not been previously installed.
Remove Media Tray, Burner Assembly, and Base pan. To access components:
1. Remove eleven screws around perimeter of valve plate that secure valve plate to the fi rebox bottom. See Figure 11.2.
2. Lift the valve plate from the back so that the gas valve can clear the valve plate hole in the bottom the fi rebox. See Figure 11.3.
WARNING
Fire Risk. Explosion Hazard. High pressure will damage valve.
• Disconnect gas supply piping BEFORE pressure testing gas line at test pressures above 1/2 psig.
• Close the manual shutoff valve BEFORE pressure testing gas line at test pressures equal to or less than 1/2 psig.
Note: This appliance does include a manual gas shutoff valve that is located in the valve compar tment. This manual gas shutoff valve is accessible for service by removing the base pan, burner assembly and valve plate. See Figure 11.1.
The lower access cover panel is removable if fi nishing material has not been previously installed.
Heatilator • RAVE4013I-C • 2293-900 Rev. E • 2/1346
Figure 11.2. Remove Valve Plate Screws
Figure 11.3. Remove Valve Plate
3. Set the valve bracket on the front lip of the fi rebox bot- tom. Turn “off” the ball valve. Disconnect gas valve from the gas fl ex ball valve assembly at the pressure tting. See Figure 11.4.
Page 47
Figure 11.4. Disconnect Gas Valve
4. Lift the valve assembly up and out to make necessary service or repair.
Note: Install the gas supply line in accordance with local codes, if any. If not, follow ANSI 223.1. Installation should be done by a qualifi ed installer approved and/or licensed as required by the locality. (In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas fi tter).
Note: A listed (and Commonwealth of Massachusetts ap­proved) 1/2 in. (13 mm) T-handle manual shut-off valve and fl exible gas connector are connected to the 1/2 in. (13 mm) control valve inlet.
• If substituting for these components, please consult
local codes for compliance.
Valve Pressure Taps
The pressure taps are available through the front of the appliance. The decorative mesh front and fi replace gas assembly must be removed to gain access to the pressure taps. See Figure 11.5.
C. Gas Connection
• Refer to Section 16 for location of gas line access in appliance.
• Gas line may be run through knockout(s) provided.
• The gap between supply piping and gas access hole may be caulked with caulk with a minimum of 300ºF continuous exposure rating or stuffed with non-combustible, unfaced insulation to prevent cold air infi ltration.
• Ensure that gas line does not come in contact with outer wrap of the appliance. Follow local codes.
• Pipe incoming gas line into valve compartment.
• Connect incoming gas line to the 1/2 in. (13 mm) connection on manual shutoff valve.
WARNING! Risk of Fire or Explosion! Support control when attaching pipe to prevent bending gas line.
• A small amount of air will be in the gas supply lines.
WARNING! Risk of Fire or Explosion! Gas build-up dur ­ing line purge could ignite.
• Purge should be performed by qualified service
technician.
• Ensure adequate ventilation.
• Ensure there are no ignition sources such as sparks
or open fl ames.
Light the appliance. It will take a short time for air to purge from lines. When purging is complete the appliance will light and operate normally.
WARNING! Risk of Fire, Explosion or Asphyxiation!
Check all fi ttings and connections with a non-corrosive commercially available leak-check solution. DO NOT use open fl ame. Fittings and connections could have loos- ened during shipping and handling.
WARNING! Risk of Fire! DO NOT change valve settings. This valve has been preset at the factory.
PRESSURE TAPS
Figure 11.5 Valve Pressure Taps and Remote Receiver Location
Note: The manifold and inlet pressure tabs can be ac-
cessed from the front of the fi replace when valve assembly is installed.
OPTIONAL REMOTE
RECEIVER
D. High Altitude Installations
NOTICE: If the heating value of the gas has been reduced, these rules do not apply. Check with your local gas utility or authorities having jurisdiction.
When installing above 2000 feet elevation:
• In the USA: Reduce burner orifi ce 4% for each 1000 feet above 2000 feet.
• In CANADA: Reduce burner orifi ce 10% for elevations between 2000 feet and 4500 feet. Above 4500 feet, consult local gas utility.
47Heatilator • RAVE4013I-C • 2293-900 Rev. E • 2/13
Page 48
12
12
Electrical Information
A. Wiring Requirements
NOTICE: This appliance must be electrically wired and grounded in accordance with local codes or, in the absence of local codes, with National Electric Code
ANSI/NFPA 70-latest edition or the Canadian Electric Code CSA C22.1.
• Wire the appliance junction box to 110-120 VAC. This is required for use of optional accessories (standing pilot ignition) or proper operation of the appliance (IntelliFire ignition).
• A 1 10-120 V AC circuit for this product must be protected with ground-fault circuit-interrupter protection, in compliance with the applicable electrical codes, when it is installed in locations such as in bathrooms or near sinks.
• Low voltage and 110-120 V AC voltage cannot be shared
within the same wall box.
WARNING! Risk of Shock or Explosion! DO NOT wire 1 10V to the valve or to the appliance wall switch. Incorrect wiring will damage controls.
B. IntelliFire Ignition System Wiring
• Wire the appliance junction box to 110-120 VAC for
proper operation of the appliance.
WARNING! Risk of Shock or Explosion! DO NOT wire IPI controlled appliance junction box to a switched circuit. Incorrect wiring will override IPI safety lockout.
• Refer to Figure 12.2, IntelliFire Pilot Ignition (IPI) Wiring Diagram.
• This appliance is equipped with an IntelliFire control valve which operates on a 3 volt system.
• Plug the 3-volt AC transformer into the appliance junction box to supply power to the unit OR install two D cell batteries (not included) into the battery pack before use.
NOTICE: Batteries should not be placed in the battery pack while using the transformer. Remove batteries before using the transformer, and unplug the transformer before installing the batteries. Battery polarity must be correct or module damage will occur.
C. Optional Accessories Requirements
• This appliance may be used with a wall switch, wall mounted thermostat and/or a remote control.
NOTE: Install optional remote receiver adjacent to battery pack. See Figure 11.5.
Wiring for optional Hearth & Home T echnologies approved accessories should be done now to avoid reconstruction. Follow instructions that come with those accessories.
Optional Remote Control Receiver and Battery Pack
Location
Batteries are to be installed only when battery power is required. Because of the limited accessibility to valve cavity , the position of the battery pack, IPI control module, and optional remote control receiver locations must be installed as shown in Figure 12.1.
The battery pack, control module, and remote control receiver can be accessed through the air space between the fi rebox front and the lower-front fi nishing cover panel. The decorative front and glass assembly must be removed to access these components.
The battery pack is attached with velcro to the inside of the lower cover panel. The IPI control module and the remote control receiver are placed on the fi rebox bottom.
Figure 12.1 Valve Cavity
GAS VALVE
CONTROL MODULE GROUND
Heatilator • RAVE4013I-C • 2293-900 Rev. E • 2/1348
CONTROL MODULE
DC ADAPTER
BATTERY
PACK
Page 49
IGNITION MODULE 3 VAC INTERMITTENT PILOT IGNITOR
I
S
TRANSFORMER
PLUG IN
3 VAC
RED
WIRE ASSEMBLY
BLACK
WIRES (TO BROWN)
ORANGE
GROUND TO
FIREPLACE
CHASSIS
Note: There is an alternative access to the junction box. This can be accessed by removing the valve assembly . See Section 11.
HOT
BATTERY PACK
Figure 12.2 IntelliFire Pilot Ignition (IPI) Wiring Diagram with Wall Switch or Thermostat
NEUTRAL
D. Electrical Service and Repair
WARNING! Risk of Shock! Label all wires prior to dis­connection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.
WHITE
ORANGE
VALVE
GREEN
NOTE: 1. Ignition module, valve, pilot, and wall switch operate on 3 volts. 120 VAC is required at junction box unless equipped with battery back-up.
WARNING! Risk of Shock! Replace damaged wire with type 105° C rated wire. Wire must have high temperature insulation.
E. Junction Box Installation
1. Bend junction box heat shield to the right along the perforated hand bends.
2. Remove the one screw located in front of the junction box.
3. Remove the plastic electrical knockout slug in the top of the junction box.
4. Install wire strain (not included) and route wire through wire strain fi tting.
5. Make the connections inside the junction box to the 120V wire. Connect the green wire to the ground nut, the black wire to the black wire and the white wire to the white wire.
6. Reinstall the junction box.
7. Reposition the junction box heat shield such that it is positioned over the junction box.
49Heatilator • RAVE4013I-C • 2293-900 Rev. E • 2/13
Page 50
13
13
Finishing
A. Framing and Finishing Instructions
WARNING! Risk of Fire! Comply with all minimum clear­ances to combustibles as specifi ed. Framing closer than the minimums listed must be constructed entirely of noncom­bustible materials (i.e., steel studs, concrete board, etc.)
Finishing Instructions
It is important to follow the framing and fi nishing instruc- tions to ensure proper placement of fi replace into the sur- rounding framing/fi nishing materials.
Wall sheathing materials 1/2 in. thick are specifi ed in this installation manual to properly align with the factory­installed non combustible material.
WARNING! Risk of Fire! DO NOT remove the factory­installed non-combustible board or cover it with combus­tible material, such as:
• Drywall (gypsum board)
• Plywood
• Materials that do not meet the ASTM E 136 Non-com­bustibility standard (below).
Removal of factory-installed, non-combustible board and/ or use of materials not meeting the ASTM E 136 standard may cause fi re.
FACTORY-INSTALLED
NON-COMBUSTIBLE BOARD
NAILING TABS
Non-Combustible Materials Specifi cation
Material which will not ignite and burn. Such materials are those consisting entirely of steel, iron, brick, tile, concrete, slate, glass or plasters, or any combination thereof.
Materials that are reported as passing ASTM E 136,
Standard Test Method for Behavior of Materials in a Vertical Tube Furnace at 750 ºC shall be considered
non-combustible materials.
Setting the Fireplace into the Framing
Unlike many traditional, single-sided Heatilator fi replaces, this fi replace is recessed into surround framing. The left and right nailing tabs were designed for the RA VE4013I-C model as a means to ensure the fi replace is recessed to the correct location within the framing materials.
1. Bend two nailing tabs away from fi replace 180 degrees
on both left and right nailing tabs. See Figure 13.1.
2. Screw each nailing tab to the adjoining framing ma-
terial. Ensure that the 1 inch air space clearance is maintained on the sides of the fi replace.
Figure 13.1 Nailing Tabs Installation Position
Heatilator • RAVE4013I-C • 2293-900 Rev. E • 2/1350
Page 51
WARNING! Risk of Fire! Maintain specifi ed air space clearances to combustibles.
Failure to comply with these instructions may cause a re or cause the appliance to overheat.
PILOT HOLES (11 LOCATIONS) TO ATTACH NON-COMBUSTIBLE BOARD TO FRAMING
FACTORY-INSTALLED
NON-COMBUSTIBLE BOARD
LOWER COVER PANEL
= 1 INCH. MAX. SELF-TAPPING SCREWS ALLOWED
= NO SCREWS ALLOWED = 5 INCH - 7 INCH SELF-TAPPING SCREWS ALLOWED
Note: It is acceptable to use a silicone sealant with a minimum of 300ºF continuous exposure rating to adhere drywall to lower cover panel.
Figure 13.2 Finishing Details
CAUTION! Risk of Glass Damage and Cuts! DO NOT drill or install any type of screw or fastener into the lower cover panel. Sharp screw or fastener tips may penetrate and break the glass or cause cuts.
Do not drill or install screws which may penetrate the low­er cover panel as this will restrict required access to the glass, battery-back-up, and remote receiver. See Figure
13.2. The appliance is designed to accept 1/2 in. wall sheathing
materials such as drywall, plywood, wood composites, or non-combustible materials. The type of material used de­pends whether the installation is an Inside or Overlap Fit Method. Refer to Section 13.C regarding installation de­tails associated with the Inside and Overlap Fit methods.
Requirements for fi nishing to bottom of fi replace opening are specifi c to decorative fronts as follows:
DECO: Non-combustible fi nish materials maybe installed up to the fi replace opening, covering lower fi nishing ange.
ILLUSION: Requires a minimum of 1 inch clearance to the non-combustible fi nishing material from the bottom replace opening. See Figure 13.9.
The factory-supplied non-combustible board must be used in all installations. It must be directly attached to structural framing adjacent to the appliance. Screw fas­teners should be installed in the pilot holes provided in the outer perimeter of the non-combustible board. See Figure 13.2.
The factory-supplied board is designed such that its edg­es will be at the approximate center of the adjacent fram­ing, assuming it is 1-1/2 in. nominal thickness. This will allow the wallboard joints to occur on the center of the framing where the panels can be fastened properly . If the framing thickness is less than 1-1/2 in. nominal, such as with formed steel systems, then it may be necessary to adjust the adjacent framing dimensions so that the non­combustible board and wallboard joints are centered on the framing.
Note: Refer to Section 13.C regarding installation details associated with the Inside and Overlap Fit methods.
The RAVE4013I-C must be fi nished using either the Deco or Illusion decorative fronts. See Figures 13.11 and 13.12. The fi nal fi replace installation can be accom- plished by either the Overlap Fit or Inside Fit method. Reference Section 13.C regarding installation details as­sociated with the Inside Fit and Overlap Fit methods.
It is acceptable to pre-drill holes and use self-tapped screws in the factory-installed non-combustible board to attach non-combustible backer board for tile, marble, etc. Refer to Figure 13.2 for acceptable screw location and screw length requirements.
Self-tapping screws, up to one inch long, can be installed through the nailing tab and outer three inch edges of the factory-installed non-combustible board to secure the drywall adjacent to the factory-installed non-combustible board. See Figure 13.2.
51Heatilator • RAVE4013I-C • 2293-900 Rev. E • 2/13
Page 52
• For the initial Taping Coat, it is critical that a general­purpose chemically hardening joint compound, such as SHEETROCK™ Brand Durabond™ Setting-Type Joint Compound, be used to fi ll the joint and embed the mesh tape. Fiberglass-mesh tape is recommended because it will provide a more crack-resistant joint than one fi nished with paper tape. Let the Taping Coat properly cure before applying subsequent Finish Coats.
FIREPLACE OPENING
15-7/8 IN. TO 16-1/8 IN.
Figure 13.3. Required Fireplace Opening Height
Verify that the lower cover panel is installed correctly, and that the fi replace opening height is between 15-7/8 in. and 16-1/8 in. See Figure 13.3.
Note: The lower cover panel must be pushed all the way down. The outer fi nishing fl anges should line up. The replace opening must be between 15-7/8 in. and 16-1/8 in. for the decorative fronts to fi t correctly. See Figure
13.3.
Finish and Sealing Joints
All joints between the fi nished wall sheating and the appliance must be sealed with non-combustible materials. Sealants, such as caulk or mastic used to seal the gap between the wall and the fi replace, should be rated at a minimum continuous exposure to 300°F. Wall board joints can be taped and sealed with combustible drywall tape.
Finishing Around Opening with Gypsum Wallboard
Gypsum wallboard (drywall) joints adjacent to the fi replace opening require special attention to minimize potential development of cracking. Hearth and Home Technologies recommends the following steps to minimize potential cracks in the fi nished drywall around the fi replace opening:
• When installing gypsum wallboard around the fi replace, install the hole for the fi replace opening in a single wallboard sheet, if possible. This will minimize the joints adjacent to the fi replace opening.
• The factory-supplied non-combustible board and the gypsum wallboard must join on the structural framing, where applicable. Wallboard and non-combustible board should be fastened to the framing with at least 1-1/4 in. long screw fasteners, located within 1-1/2 in. from each corner, and at no more than 12 inch intervals along the joint length.
• The wall-board joints should be fi nished with a Taping Coat, followed by at least two subsequent Finish Coats of joint compound.
Heatilator • RAVE4013I-C • 2293-900 Rev. E • 2/1352
For the second and third fi nishing coats, it is acceptable to use a light-weight joint compound and standard application, curing and sanding methods.
Do not operate the fi replace during the drywall fi nishing process. Allow the fi nish coat to cure for at least 24 hours prior to using the appliance.
Painting
If desired fi nishing includes a painted wall, 100% acrylic latex with compatible primer is recommend around the appliance. Oil-based or standard acrylic paints may discolor due to heat exposure.
Wallboard Joint-Crack Prevention and Repair
Wallboard joints around the fi replace will be affected by exposure to elevated temperatures, along with other environmental and structural factors. The specifi c methods presented in the previous section will help prevent or minimize development of cracks.
If a crack does emerge adjacent the fi replace, it can be permanently repaired by fi lling it with spackling paste or paintable latex caulk, followed by repainting.
Page 53
B. Mantel and Wall Projections
WARNING! Risk of Fire! Comply with all minimum clear­ances to combustibles as specifi ed. Framing closer than the minimums listed must be constructed entirely of noncom­bustible materials (i.e., steel studs, concrete board, etc.) Failure to comply could cause fi re.
Note: For non-combustible fi replace fi nish material (marble, stone, etc) specifi cations refer to Section 13.C.
Combustible Mantel Legs Or Wall Projections Extending Past The Face Of The Fireplace
Combustible Mantels
1/2 IN. Thick Wall Sheathing
12 IN. MAX.
MEASUREMENT
14 IN.
MIN.
FROM TOP OF FIREPLACE OPENING
Figure 13.4 Clearances To Combustibles Mantels Or Other
Combustibles Above Appliance
Non-combustible Mantels
1/2 IN. Thick Wall Sheathing
12 IN.
MAX.
2 IN.
FIREPLACE
OPENING
Figure 13.6 Combustible Mantel Leg or Wall Projections (Acceptable on both sides of opening)
MINIMUM
6 IN.
MINIMUM
3 FT. MAXIMUM
Non-combustible Mantel Legs Or Wall Projections Extending Past The Face Of The Fireplace
3 IN.
FIREPLACE
OPENING
Figure 13.7 Non-Combustible Mantel Leg or Wall Projections (Acceptable on both sides of opening)
MINIMUM
7 IN.
UNLIMITED
14 IN.
MIN.
MEASUREMENT FROM TOP OF FIREPLACE OPENING
1 IN.MIN.
4 IN.
MAX.
Figure 13.5 Clearances To Non-Combustible Mantels Or Other
Non-Combustibles Above Appliance
53Heatilator • RAVE4013I-C • 2293-900 Rev. E • 2/13
Page 54
C. Facing Material
• Facing and/or fi nishing materials must not interfere with air fl ow through louvers, operation of louvers or doors, or access for service.
• Facing and/or fi nishing materials must never overhang into the glass opening.
• Observe all clearances when applying combustible materials.
WARNING! Risk of Fire! DO NOT apply combustible materials beyond the minimum clearances. Comply with all minimum clearances to combustibles as specifi ed in this manual. Overlapping materials could ignite and will interfere with proper operation of doors and louvers.
WARNING! Risk of Fire! DO NOT install drywall or other combustible materials over the factory-installed non-com­bustible board. Overlapping materials could ignite.
Decorative facing material thickness is measured from the face of the factory-installed non-combustible board. See Figure 13.8.
Non-Combustible Finish Materials 0 - 1 inch Thickness-Overlap Fit Method
Both the Deco and Illusion decorative fronts are designed to overlap fi nish materials 0 inches to 1 inch thick. See Figure 13.8.
NOTICE: This one inch maximum not only includes the decorative fi nish materials (marble, tile, slate, etc) but also the thinset, and adhesive used to attach the decorative
nish material. The non-combustible fi nish material can be installed up
to the fi replace opening covering the top, left and right nishing fl anges. See Figure 13.8.
Requirements for fi nishing to bottom of fi replace opening are specifi c to decorative fronts as follows:
DECO: Non-combustible fi nish materials maybe installed up to the fi replace opening, covering lower fi nishing ange.
ILLUSION: Requires a minimum of 1 inch clearance to the non-combustible fi nishing material from the bottom replace opening. See Figure 13.9.
1-1/2 IN. ABOVE STANDOFF
DRYWALL OR
EQUIVALENT (1/2 IN.)
FACTORY-INSTALLED
NON-COMBUSTIBLE BOARD
NON-COMBUSTIBLE
FINISHING MATERIAL
0 - 1 IN. THICK
DECO DECORATIVE
FRONT SHOWN
NON-COMBUSTIBLE
FINISHING MATERIAL
0 - 1 IN. THICK
BOTTOM
SIDE PLATE
STOP
RETURN BEND
1 IN. MIN.
LOWER
ILLUSION
FRONT
OPTIONAL FINISH MATERIAL
Figure 13.9. Illusion Front, Side View - Bottom Side Plate Installed Over Lower Cover Panel
1/2 IN. BUILDING MATERIAL
COVER PANEL
Reference dimensions for the Deco and Illusion fronts installed on the appliance are shown in Figure 13.14 and Figure 13.15.
Figure 13.8 Overlap Fit Method (Deco or Illusion Decorative Front)
Both the Deco and Illusion decorative fronts can be in­stalled with an “Overlap” or “Inside Fit” method:
Overlap Requirement: See Figure 13.8 and 13.9 Inside Fit requirement: See Figure 13.10.
Heatilator • RAVE4013I-C • 2293-900 Rev. E • 2/1354
Page 55
Non-Combustible Finish Materials 0 Inches to 4 Inches Thick Inside Fit Method
The Deco and Illusion decorative fronts are approved for inside fi t applications. Non-combustible fi nishing materi- als up to 4 inches thick can be installed around the front (left, right, top, and bottom).
For inside fi t applications, the decorative front must be in- stalled tight to the fi nishing fl anges and must not overlap any fi nish material.
The Deco front requires a 1/2 inch clearance between the outer edge of the decorative front and inside edge of the surrounding fi nish materials. HHT recommends that the front be temporarily installed as a template, traced to ensure the fi nishing materials will fi t properly, and then removed.
Reference dimensions for the Deco and Illusion fronts installed on the appliance are shown in Figure 13.13 and Figure 13.14.
FACTORY-INSTALLED NON-COMBUSTIBLE BOARD
0 - 4 IN.
20-1/2 IN. APPLIANCE
OPENING (HEIGHT)
3/4 IN.
3 IN.
0 - 4 IN.
DRYWALL OR EQUIVALENT (1/2 IN.)
Figure 13.10 Inside Fit Method (Deco Decorative Front Only)
55Heatilator • RAVE4013I-C • 2293-900 Rev. E • 2/13
Page 56
D. Decorative Fronts
WARNING! Risk of Fire! A decorative front is required for this model. DO NOT operate this appliance without a decorative front in place.
Only doors certifi ed for use with this appliance model may be used. Contact your dealer for a list of doors that may be used.
F
E
A
Figure 13.11 Deco Decorative Front
Inside and Overlap Fit See Section 13.C.
Inside and Overlap Fit See Section 13.C.
B
C D
Figure 13.13. Dimensions of Deco Decorative Front
Table 1. Dimensions of Deco Decorative Front
Top of decorative front to bottom of
A
appliance. Bottom of decorative front to bottom of
B
appliance. Inside dimension of decorative front
C
(width). Outside dimension of decorative front
D
(width). Inside dimension decorative front
E
(height). Outside dimension of decorative front
F
(height).
27-1/2 in. 699 mm
5-3/8 in. 137 mm
39 in. 991 mm
45 in. 1143 mm
13 in. 330 mm
22-1/8 in. 562 mm
Figure 13.12 Illusion Decorative Front
A
B
C D
Figure 13.14. Dimensions of Illusion Decorative Front Table 2. Dimensions of Illusion Decorative Front
Top of decorative front to bottom of
A
appliance. Bottom of decorative front to bottom
B
of appliance. Inside dimension of decorative front
C
(width). Outside dimension of decorative
D
front (width). Inside dimension decorative front
E
(height). Outside dimension of decorative
F
front (height).
26-7/16 in. 672 mm
6-7/8 in. 175 mm
39 in. 991 mm
44-1/2 in. 1130 mm
13 in. 330 mm
19-1/2 in. 495 mm
Heatilator • RAVE4013I-C • 2293-900 Rev. E • 2/1356
Page 57
14
14
A. Remove Fixed Glass Assembly
See Section 14.E.
B. Remove the Shipping Materials
Remove shipping materials from inside or underneath the rebox. The standard black rock media and manual bag assembly are also shipped underneath the fi rebox.
C. Clean the Appliance
Clean/vacuum any sawdust that may have accumulated inside the fi rebox or underneath in the control cavity.
D. Accessories
Install approved accessories per instructions included with accessories. Contact your dealer for a list of ap-
proved accessories.
WARNING! Risk of Fire and Electric Shock! Use ONLY Hearth & Home Technologies-approved optional acces­sories with this appliance. Using non-listed accessories could result in a safety hazard and will void the warranty.
Appliance Setup
57Heatilator • RAVE4013I-C • 2293-900 Rev. E • 2/13
Page 58
E. Fixed Glass Assembly
WARNING! Risk of Asphyxiation! Handle fi xed glass assembly with care. Inspect the gasket to ensure it is undamaged and inspect the glass for cracks, chips or scratches.
DO NOT strike, slam or scratch glass.
DO NOT operate replace with glass removed, cracked, broken or scratched.
Replace as a complete assembly.
Removing Fixed Glass Assembly
1. Remove the decorative front.
2. Locate the two spring latches that are on the upper
left and right of the fi replace.
3. Use both index fi ngers to release spring latches. See
Figure 14.1.
4. Allow glass to tilt forward. Grasp glass on the upper
right and left sides and lift glass “up” and “out.”
Replacing Fixed Glass Assembly
1. Locate glide tabs on lower left and right corners.
2. Grasp glass on upper right and left sides and tilt bot-
tom of glass assembly toward fi replace.
3. Allow of the bottom gasketing of the glass assembly
to touch the face of the fi replace.
4. Put pressure on the glass as you allow the glass
assembly to drop into the two lower glass clips. See Figure 14.1.
5. Tilt top of glass towards fi replace and engage both
top spring latches
F. Install the Mesh
The mesh front is included with the Deco and Illusion fronts.
1. Remove fi xed glass assembly as instructed.
2. Place glass assembly into mesh screen such that the four mesh clips attached to the mesh assembly snap into the four corresponding slots on the fi xed glass as- sembly.
G. Air Shutter Setting
Air shutter settings may be adjusted by a qualifi ed install- er at the time of installation. The air shutter is set at the factory for minimum vertical vent run. Adjust air shutter for longer vertical runs. See Figure 14.2.
• Loosen the 1/4 in. screw.
• Twist shutter to adjust.
• Shutter may be opened for longer horizontal vent runs.
• Do not close the air shutter more than the settings
specifi ed below.
• Tighten the screw.
NOTICE: If the fl ames appear to be orange, open the air shutter to prevent residue buildup on the glass.
UPPER SPRING LATCH LOWER GLASS CLIP
Figure 14.1 Fixed Glass Assembly
Figure 14.2 Air Shutter
Air Shutter Settings
NG LP
RAVE4013I-C 3/16 in. 9/16 in.
Heatilator • RAVE4013I-C • 2293-900 Rev. E • 2/1358
Page 59
15
15
Troubleshooting
With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualifi ed service technician in the diagnosis of a problem and the corrective action to be taken. This troubleshooting guide can only be used by a qualifi ed service technician. Contact your dealer to arrange a service call by a qualifi ed service technician.
A. IntelliFire Ignition System
Symptom Possible Cause Corrective Action
1. Pilot won’t light. The ignitor/module makes noise, but no spark.
2. Pilot won’t light, there is no noise or spark.
a. Incorrect wiring. Verify “S” wire (white) for sensor and “I” wire (orange) for ignitor
are connected to correct terminals on module and pilot assembly.
b. Loose connections or electrical
shorts in the wiring.
c. Ignitor gap is too large. Verify gap of igniter to right side of pilot hood. The gap should be
d. Module. Turn ON/OFF rocker switch or wall switch to OFF position. Remove
a. No power or transformer installed
incorrectly.
b. A shorted or loose connection in wir-
ing confi guration or wiring harness.
Verify no loose connections or electrical shorts in wiring from module to pilot assembly. Verify connections underneath pilot as­sembly are tight; also verify connections are not grounding out to metal chassis, pilot burner, pilot enclosure, mesh screen if present, or any other metal object.
approximately .17 in. or 1/8 in. (3 mm).
ignitor wire “I” from module. Place a grounded wire about 3/16 in. (5 mm) away from “I” terminal on module. Place ON/OFF rocker switch or wall switch in ON position. If there is no spark at “I” terminal module must be replaced. If there is a spark at “I” terminal, module is fi ne. Inspect pilot assembly for shorted sparker wire or cracked insulator around electrode. Replace pilot if necessary .
Verify that transformer is installed and plugged into module. Check voltage of transformer under load at spade connection on module with ON/OFF switch in ON position. Acceptable readings of a good transformer are between 3.2 and 2.8 volts AC.
Remove and reinstall the wiring harness that plugs into module. Verify there is a tight fi t. Verify pilot assembly wiring to module. Re- move and verify continuity of each wire in wiring harness. Replace any damaged components.
3. Pilot sparks, but Pilot will not light.
c. Improper wall switch wiring. Verify that 110-120 VAC power is “ON” to junction box. d. Module not grounded. Verify black ground wire from module wire harness is grounded to
metal chassis of appliance.
e. Module. Turn ON/OFF rocker switch or wall switch to OFF position. Re-
move ignitor wire “I” from module. Place ON/OFF rocker switch or wall switch in ON position. If there is no spark at “I” terminal module must be replaced. If there is a spark at “I” terminal, module is fi ne. Inspect pilot assembly for shorted sparker wire or cracked insulator around electrode.
a. Gas supply. Verify that incoming gas line ball valve is “open”. Verify that inlet
pressure reading is within acceptable limits, inlet pressure must
not exceed 14 in. W.C. b. Ignitor gap is incorrect. Verify that spark gap from ignitor to pilot hood is .17 in. or 1/8 in (3 mm). c. Module is not grounded. Verify module is securely grounded to metal chassis of appliance. d. Module voltage output / Valve/Pilot
solenoid ohms readings.
Verify battery voltage is at least 2.7 volts. Replace batteries if volt-
age is below 2.7.
59Heatilator • RAVE4013I-C • 2293-900 Rev. E • 2/13
Page 60
IntelliFire Ignition System - (continued)
Symptom Possible Cause Corrective Action
4. Pilot lights but contin­ues to spark, and main burner will not ignite. (If the pilot continues to spark after the pilot fl ame has been lit, ame rectifi cation has not occurred.)
a. A shorted or loose connection in fl ame
sensing rod.
b. Poor fl ame rectifi cation or contaminated
ame sensing rod.
c. Module is not grounded. Verify module is securely grounded to metal chassis of
d. Damaged pilot assembly or contami-
nated fl ame sensing rod.
e. Module. Turn ON/OFF rocker switch or wall switch to OFF position.
Verify all connections to wiring diagram in manual. Verify connections underneath pilot assembly are tight. Verify connections are not grounding out to metal chassis, pilot burner, pilot enclosure or screen if present, or any other metal object.
With fi xed glass assembly in place, verify that fl ame is en- gulfi ng fl ame sensing rod on left side of pilot hood. Flame sensing rod rect pilot orifi ce is installed and gas inlet is set to pressure specifi cations. Polish fl ame sensing rod with fi ne steel wool to remove any contaminants that may have accumulated on fl ame sensing rod.
appliance. Verify that wire harness is fi rmly connected to the module.
Verify that ceramic insulator around the fl ame sensing rod is not cracked, damaged, or loose. Verify connection from ame sensing rod to white sensor wire. Polish fl ame sens- ing rod with fi nes steel wool to remove any contaminants that may have accumulated on fl ame sensing rod. Verify continuity with a multimeter with ohms set at lowest range. Replace pilot if any damage is detected.
Remove ignitor wire “I” from module. Place ON/OFF rocker switch or wall switch in ON position. If there is no spark at “I” terminal module must be replaced. If there is a spark at “I” terminal, module is fi ne.
should glow shortly after ignition. Verify cor-
Heatilator • RAVE4013I-C • 2293-900 Rev. E • 2/1360
Page 61
16
16
G
Q
L
H
O
F
P
N
Ø
I
J
K
M
S R
GAS LINE
ACCESS
LEFT VIEW RIGHT VIEW
1 INCH STANDOFF
ELECTRICAL
ACCESS
FRONT VIEW
A
B
C
D
E
T
U
Reference Materials
A. Appliance Dimension Diagram
Dimensions are actual appliance dimensions. Use for reference only. For framing dimensions and clearances refer to Section 5.
Location Inches Millimeters
A 48 1218
B 43 1092 C 39-1/16 993 D 13-1/4 337
E 39-5/8 1006
F 3-9/16 90 G 6-7/8 174 H 47-1/16 1195
I 9-5/16 237
J 16-3/4 425
Location Inches Millimeters
K125
L 37-3/4 959
M 15-3/4 400
N 6-5/8 168
O 41-3/4 1060
P 2-3/16 55
Q 6 152
R 17-1/4 438 S 18-1/4 464 T 25-7/8 657 U 9-3/4 248
Figure 16.1 Appliance Dimensions
61Heatilator • RAVE4013I-C • 2293-900 Rev. E • 2/13
Page 62
B. Vent Components Diagrams
6-1/2 in. 165 mm
8-3/4 in. 222 mm
6 in.
152 mm
6-1/2 in. 165 mm
6-1/2 in. 165 mm
9-1/4 in. 235 mm
6-5/8 in. 168 mm
SLP-45 - 45° Elbow
Effective
Height/ Length
SLP-PIPE
8-11/16 in.
220 mm
Effective Height/Length Pipe
SLP4 4 102
SLP6 6 152 SLP12 12 305 SLP24 24 610 SLP36 36 914 SLP48 48 1219 SLP6A 2 - 6 51 - 152
SLP12A 2 - 12 51 - 305 SLP-FLEX-2 24 610 SLP-FLEX-3 36 914 SLP-FLEX-5 60 1524
SLP-FLEX-10 120 3048
inches mm
6-5/8 in. 168 mm
9-7/8 in. 251 mm
SLP90- 90° Elbow
EFFECTIVE HEIGHT/
LENGTH
SLP-FLEX-PIPE
26 in.
660 mm
8-11/16 in.
220 mm
SLP-FS
Ceiling Firestop
10-7/8 in.
276 mm
8-7/8 in. 225 mm
SLP-HVS
Horizontal Pipe
Support
Figure 16.2 SLP Series Vent Components
1-1/2 in.
38 mm
Heatilator • RAVE4013I-C • 2293-900 Rev. E • 2/1362
1-1/2 in.
38 mm
12 in.
305 mm
DVP-HSM-B
Extended Heat Shield
12 in.
305 mm
5-1/2 in. 146 mm
SLP-WS
Wall Shield Firestop
Page 63
B. Vent Components Diagrams (continued)
10-11/16 in.
271mm
12 in.
305 mm
28-1/2 in. 724 mm
13 in.
330 mm
13-1/2 in.
343 mm
SLK-SNKD
Snorkel
Termination Cap
13 in.
330 mm
SLP-DCF-BK
Ceiling Firestop
Black
1-5/16 in.
34 mm
14-7/16 in.
367 mm
12-1/2 in.
318 mm
SLP-TVHW
Vertical
Termination Cap
14-7/16 in.
367 mm
2-5/16 in.
59 mm
SLP-WT-BK
Wall Thimble-Black
14 in.
356 mm
10-9/16 in.
269 mm
SLP-CCS-BK
Cathedral Ceiling
Support Box-Black
Figure 16.3 SLP Series Vent Components
3-15/16 in.
(101 mm)
6-11/16 in.
(169 mm)
8 in.
(203 mm)
3-15/16 in.
(101 mm)
3-13/16 in.
(97 mm)
5-1/16 in.
(128 mm)
SL-2DVP Adapter
63Heatilator • RAVE4013I-C • 2293-900 Rev. E • 2/13
Page 64
15-1/8 in.
(384 mm)
Note: Heat shields MUST overlap by a minimum of 1-1/2 in. (38 mm). The heat shield is designed to be used on a wall 4 in. to 7-1/4 in. (102 mm to 184 mm) thick. If wall thickness is less than 4 in. (102 mm) the existing heat shields must be field trimmed. If wall thickness is greater than 7-1/4 in. (184 mm) a DVP-HSM-B will be required.
8 in.
(203 mm)
Heat
Shield
15 in.
(381 mm)
12 in.
(305 mm)
8-1/8 in.
(206 mm)
Term Cap
Max
Effective
Trap1
Length
SLP-TRAP
Trap2
Horizontal Termination Cap
13 in.
(330 mm)
Effective Length
5-3/4 to 8-3/8 in.
146 to 213 mm
5-1/2 in. 140 mm
87°
CAUTION: THE SLP-HRC-SS AND SLP-HRC-ZC-SS TERMINATION CAPS ARE NOT APPROVED FOR USE WITH PROPANE (LP) FUEL. May lead to ele­vated glass temperature that may cause tempered glass breakage.
SLP-HRC-SS
SLP-HRC-ZC-SS
HORIZONTAL TERMINATION CAP
Minimum
Effective Length
3-1/8 in. 4-3/4 in.
79 mm 121 mm 5-1/4 in. 9-1/4 in. 133 mm 235 mm
8-3/8 in. 213 mm
10-1/2 in.
267 mm
Maximum
Effective Length
10-7/8 in.
276 mm
15-1/2 IN.
394 mm
SLP90
Figure 16.4 SLP Series Vent Components
SL-2DVP
Heatilator • RAVE4013I-C • 2293-900 Rev. E • 2/1364
7 IN.
178 mm
DVP-FBHT
12 IN.
305 mm
DVP-FBHT
Page 65
B. Vent Components Diagrams (continued)
PVI-SLP
13-5/8 IN. 346 mm
12-1/2 IN. 318 mm
20-3/4 IN. 527 mm
PVI-SLP
Power Vent Inline
Optional Wire Harness
DESCRIPTION PART NUMBER
10 ft. PV Wire Harness PVI-WH10 20 ft. PV Wire Harness PVI-WH20 40 ft. PV Wire Harness PVI-WH40 60 ft. PV Wire Harness PVI-WH60 80 ft. PV Wire Harness PVI-WH80 100 ft. PV Wire Harness PVI-WH100
Note: Wire harnesses required to power the PVI-SLP connect to the appliance and are ordered separately from PVI-SLP. Contact your dealer to order.
12-1/2 IN. (318 mm)
16 IN.
406 mm
4-1/2 IN.
9-3/16 IN. (233 mm)
13-5/8 (346 mm)
114 mm
16-11/16 IN.
424 mm
SLP-LPC
SLP Low Profi le Cap
COAXIAL to COLINEAR VENTING
15 IN.
(381 mm)
16-11/16 IN.
(424 mm)
LINK-DV30B
Flex Liner Kit
Figure 16.5 Vent Components
DVP-2SL
Adapter
DV-46DVA-GCL
Coaxial/Colinear Appliance Connector
65Heatilator • RAVE4013I-C • 2293-900 Rev. E • 2/13
Page 66
B. Vent Components Diagrams
14 in.
(356 mm)
2-3/4 in.
(70 mm)
13-7/8 in. (352 mm)
DRC-RADIUS
9-1/2 in.
(241 mm)
Cap Shield
9 in.
(229 mm)
11-1/2 in.
(292 mm)
12-1/4 in.
(311 mm) 16 in.
(406 mm)
PVK-80
(For use with IPI and DSI appliances only.)
12-1/2 in. (318 mm)
7-1/8 in.
(181 mm)
13-7/8 in. (352 mm)
11-5/8 in.
(295 mm)
12-1/8 in.
(308 mm)
5-3/4 in.
(146 mm)
11-7/8 in.
(302 mm)
DVP-BEK2
DVP-HPC Cap Brick Extension
COOL-ADDM
Cap Shield
5 in.
(127 mm)
Figure 16.6 Vent Components
Heatilator • RAVE4013I-C • 2293-900 Rev. E • 2/1366
Page 67
C. Service Parts List
Service Parts
RAVE4013i-C
42” Gas Fireplace - DV
1
3
4
2
6
5
Beginning Manufacturing Date: June 2012
Ending Manufacturing Date: Active
7
8
9
10
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer.
ITEM DESCRIPTION COMMENTS PART NUMBER
1 Sheet Rock Ledge 2 Lower Cover Panel 3 Top Panel Finish Edge 2292-102 4 5 6 Base Pan 2292-010 7 Burner Assembly 2292-007 8 9
10 Bracket, Junction Box 2195-154
11
Additional service part numbers appear on following page. 2/13
Non Combustible Board Tray, Clean Cover
Glass Door Assembly Junction box
Nailing Tab
Qty 2 req 2198-200
2184-147 2184-103
2198-405 2293-117
GLA-SLR 4021-013
11
Stocked at Depot
Y Y Y
67Heatilator • RAVE4013I-C • 2293-900 Rev. E • 2/13
Page 68
Service Parts
RAVE4013i-C
Beginning Manufacturing Date: June 2012
Ending Manufacturing Date: Active
#12 Valve Assembly
12.6
12.4
12.5
12.8
12.1
12.3
12.2
12.7
12.15
12.14
12.13
12.12
12.11
12.10
12.9
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer.
Stocked
at Depot
ITEM DESCRIPTION COMMENTS PART NUMBER
12.1
12.2
12.3
12.4 Valve Bracket
12.5
12.6 Male Connector Pkg of 5 303-315/5 Y
12.7 Module Wire Assembly
12.8 Thermostat Wire Assembly
12.9 Flex Ball Valve Assembly
12.10
12.11
12.12
12.13
12.14
12.15 Pilot Bracket
Pilot Hood 2269-123 Pilot Assembly NG Pilot Assembly LP Orifi ce NG (#42C) Orifi ce LP (.057C)
Valve NG 593-500 Y Valve LP 593-501 Y
3 Volt Transformer 593-593A Y Battery Pack 593-594A Y Module 593-592 Y Bulkhead W/Flex Tube 383-302A Y Grommet 21 18-420
2090-012 Y 2090-013 Y 582-842 Y 582-057 Y 2269-153
593-590A Y 2118-170 Y 531-320A Y
2292-127
Additional service part numbers appear on following page.
Heatilator • RAVE4013I-C • 2293-900 Rev. E • 2/1368
Page 69
Service Parts
Beginning Manufacturing Date: June 2012
Ending Manufacturing Date: Active
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer.
ITEM DESCRIPTION COMMENTS PART NUMBER
Elbow Heat Shield Exhaust Restrictor Gasket Assembly
Contains burner neck, shutter bracket, vent, seal cap, valve plate, and air passage gaskets
Glass Latch Assembly Heat Shield, Inner Touch Up Paint Wall Switch Kit
Pkg of 2 33858/2
RAVE4013i-C
2143-168 530-299
2113-080
2198-130 TUP-GBK-12 WSK-21-W
Stocked
at Depot
Y
Conversion Kit NG Conversion Kit LP
Pilot Orifi ce NG 593-528 Pilot Orifi ce LP 593-527 Regulator NG NGK-DXF Regulator LP LPK-DXF
N/A LPK-RAVE-C
Y Y Y Y Y
69Heatilator • RAVE4013I-C • 2293-900 Rev. E • 2/13
Page 70
D. Contact Information
Heatilator, a brand of Hearth & Home Technologies
7571 215th Street West, Lakeville, MN 55044
www.heatilator.com
Please contact your Heatilator dealer with any questions or concerns.
For the location of your nearest Heatilator dealer,
please visit www.heatilator.com.
- NOTES -
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NOTICE
DO NOT DISCARD THIS MANUAL
• Important operating and maintenance instructions included.
• Read, understand and follow these instructions for safe installation and operation.
• Leave this manual with party responsible for use and operation.
his product may be covered by one or more of the following patents: (United States) 5601073, 5613487, 5647340, 890485, 5941237, 6006743, 6019099, 6053165, 6145502, 6374822, 6484712, 6601579, 6769426, 6863064, 7077122, 098269, 7258116, 7470729, 8147240 or other U.S. and foreign patents pending.
2000-945B
Printed in U.S.A. - Copyright 2013
Heatilator • RAVE4013I-C • 2293-900 Rev. E • 2/1370
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