Heat & Glo VRTIKL-AU User Manual

AUSTRALIAN GAS ASSOCIATION CERTIFIED
Installation & Operation
Instructions
Certifi cate Number: 7153
CAUTION
DO NOT DISCARD THIS MANUAL
• Important operating and maintenance instructions included.
WARNING: If the information in these instructions is not followed exactly, a fi re or explosion may result causing property damage, personal injury, or death.
• Do not store or use gasoline or other fl am- mable vapors and liquids in the vicinity of this or any other appliance.
• What to do if you smell gas
- Do not try to light any appliance.
- Do not touch any electrical switch. Do not
use any phone in your building.
- Immediately call your gas supplier from a
neighbor’s phone. Follow the gas suppli­er’s instructions.
- If you cannot reach your gas supplier, call
the fi re department.
• Read, understand and follow these instructions for safe installation and operation.
DO NOT
DISCARD
• Leave this manual with party responsible for use and operation.
WARNING
HOT! DO NOT TOUCH. SEVERE BURNS MAY RESULT. CLOTHING IGNITION MAY RESULT.
Glass and other surfaces are hot during operation and cool down.
• Keep children away.
• CAREFULLY SUPERVISE children in same room as appliance.
• Alert children and adults to hazards of high temperatures.
• Do NOT operate with protective barriers open or removed.
• Keep clothing, furniture, draperies and other combustibles away.
Installation and service of this gas stove should be performed by qualifi ed personnel.
• Installation and service must be performed by a qualifi ed installer, service agency , or the gas supplier.
Heat & Glo • VRTIKL-AU • 2123-900 • 7/07
1
PLEASE READ THIS MANUAL BEFORE INSTALLING AND USING THIS APPLIANCE.
Model: VRTIKL-AU is Australian Gas Asso­ciation APPROVED FOR NATURAL GAS OR PROP ANE AS A BALANCED FLUE HEA TER. Refer to the appliance data plates for gas consumptions and pressures.
Installation of this appliance should only be carried out by an authorized person in accor­dance with the manufacturers instructions. Appliance is to be installed in full compliance with the National Gas Installation Standard AS5601, all relevant codes and regulations laid down by the gas fi tting authorities, mu- nicipal building regulations, electrical wiring regulations, and the requirements of the AGA Gas Installation Code must be observed.
This appliance and its components are test­ed and safe when installed in accordance with this Installation Manual. Report to your dealer any parts damaged in shipment, spe­cifi cally check glass condition. The gas logs and fl ue system components are in separate packages.
Read all instructions before starting instal­lation and follow these instructions carefully during installation to ensure maximum ben­efi t and safety. Failure to follow them will void your warranty and may present a fi re haz- ard.
The Heat & Glo warranty will be voided by, and Heat & Glo disclaims any responsibility for the following actions:
• Installation of any damaged heater or fl ue system component
• Modifi cation of the heater or balanced fl ue system installation other than as instructed by Heat & Glo.
• Improper positioning of the gas logs or the glass door
• Installation and/or use of any component part not manufactured or approved by Heat & Glo, not withstanding any independent testing laboratory or other party approval of such component part or accessory.
IMPORTANT: Read all instructions carefully before starting instal­lation. Failure to follow these installation instructions may result in a possible fi re hazard and will void the warranty. Save this manual for future reference.
Heat & Glo, a brand of Hearth & Home Technologies, Inc. 20802 Kensington Blvd., Lakeville, MN 55044, USA Copyright 2007 • Printed in U.S.A.
2 Heat & Glo • VRTIKL-AU • 2123-900 • 7/07
Heat & Glo Quality Systems registered by SGS ICS
Table of Contents
1 Listing and Code Approvals
A. Design and Installation Considerations . . . . . . . . . . . . . . . 4
B. Non-Combustible Materials Specifi cation. . . . . . . . . . . . . . 4
C. Combustible Materials Specifi cation . . . . . . . . . . . . . . . . . 4
D. Inspect Appliance and Components . . . . . . . . . . . . . . . . . . 4
2 Framing and Clearances
A. Selecting Appliance Location . . . . . . . . . . . . . . . . . . . . . . . 5
B. Clearances to Combustibles . . . . . . . . . . . . . . . . . . . . . . . 5
C. Optional Stone Surround Installed . . . . . . . . . . . . . . . . . . . 6
3 Termination Locations
A. Flue Termination Minimum Clearances . . . . . . . . . . . . . . . 7
4 Flue Information
A. Flue Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
B. Use of Elbows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
C. Measuring Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
D. Flue Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
E. Horizontal Termination . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
F. Slim Line Heat Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
G. Vertical Termination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
H. Vertical Flue Restrictor . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5 Gas Information
A. Gas Pressure Requirements . . . . . . . . . . . . . . . . . . . . . . 21
B. Gas Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
6 Electrical Information
A. Ignition System Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
7 Appliance Setup
A. Remove Glass Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
B. Remove Shipping Materials . . . . . . . . . . . . . . . . . . . . . . . 23
C. Unbolting Appliance from the Pallet . . . . . . . . . . . . . . . . . 23
D. Leveling and Lagging Down the Appliance . . . . . . . . . . . 23
E. Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
F. Top to Rear Flue Conversion . . . . . . . . . . . . . . . . . . . . . . 24
G. Positioning the Logs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
H. Placing Mineral Wool . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
8 Operating Instructions
A. Before Lighting Appliance. . . . . . . . . . . . . . . . . . . . . . . . . 27
B. Lighting the Appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
C. After Appliance is Lit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
D. Frequently Asked Questions . . . . . . . . . . . . . . . . . . . . . . 29
9 Maintaining and Servicing Appliance
A. Front Door Glass Assembly Removal . . . . . . . . . . . . . . . 30
B. Maintenance Tasks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
10 Troubleshooting
A. Electronic Ignition System . . . . . . . . . . . . . . . . . . . . . . . . 32
11 Reference Materials
A. Appliance Dimension Diagram Without Stone Surround . 33
B. Appliance Dimension with Stone Surround Diagram . . . . 34
C. Flue Components List . . . . . . . . . . . . . . . . . . . . . . . . . . 35
D. Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
E. Warranty Policy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
F. Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Heat & Glo • VRTIKL-AU • 2123-900 • 7/07
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1
1
Listing and Code Approvals
A. Design and Installation Considerations
Heat & Glo balanced fl ue gas appliances are designed to operate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside. No additional outside air source is required.
CAUTION
Check building codes prior to installation.
• Installation MUST comply with local, regional, state and national codes and regulations.
• Consult local building, fi re offi cials or authorities having jurisdic- tion about restrictions, installation inspection, and permits.
When planning an appliance installation, it’s necessary to determine the following information before installing:
• Where the gas stove is to be installed.
• The fl ue system confi guration to be used.
• Gas supply piping.
B. Non-Combustible Materials Specifi cation
Material which will not ignite and burn. Such materials are those consisting entirely of steel, iron, brick, tile, concrete, slate, glass or plasters, or any combination thereof.
C. Combustible Materials Specifi cation
Materials made of or surfaced with wood, compressed paper, plant fi bers, plastics, or other material that can ig- nite and burn, whether fl ame proofed or not, or whether plastered or unplastered shall be considered combustible materials.
WARNING
D. Inspect Appliance and Components
WARNING
Inspect appliance and components for damage. Damaged parts may impair safe operation.
• Do NOT install damaged components.
• Do NOT install incomplete components.
• Do NOT install substitute components. Report damaged parts to dealer.
• Carefully remove the appliance and components from the packaging.
• Remove door and set aside on protective surface.
• Remove log set and component pack from fi rebox.
• Report to your dealer any parts damaged in shipment, particularly the condition of the glass.
• Read all of the instructions before starting the insta­llation. Follow these instructions carefully during the installation to ensure maximum safety and benefi t.
WARNING
Hearth & Home Technologies disclaims any responsibility for, and the warranty will be voided by, the following actions:
• Installation and use of any damaged appliance or fl ue system component.
• Modifi cation of the appliance or fl ue system.
• Installation other than as instructed by Hearth & Home Technologies.
• Improper positioning of the gas logs or the glass door.
• Installation and/or use of any component part not approved by Hearth & Home Technologies.
Any such action may cause a fi re hazard.
Do NOT use this gas stove if any part has been under water. Immediately call a qualifi ed service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
4 Heat & Glo • VRTIKL-AU • 2123-900 • 7/07
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2
Framing and Clearances
Note:
Illustrations reflect typical installations and are FOR
DESIGN PURPOSES ONLY.
Illustrations/diagrams are not drawn to scale.
Actual installation may vary due to individual design
preference.
A. Selecting Appliance Location
When selecting a location for your appliance it is important to consider the required clearances to walls (see fi gure 2.1).
B. Clearances to Combustibles
A
WARNING
Fire Risk Provide adequate clearance:
• Around air openings
• To combustibles
• For service access Locate appliance away from traffi c areas.
Note: For actual appliance dimensions refer to Sec­tion 12.
F
B
E
I
“A” measurement is from gas stove top, not side.
Alcove
G
H
A
AB C DEFGH I
Millimeters 152 76 308 1372 914 781 337 267 394
A
D
Note: Mantel must maintain 25mm clearance from vertical fl ue.
Figure 2.1
Heat & Glo • VRTIKL-AU • 2123-900 • 7/07
5
C. Optional Stone Surround Installed
C
B
D
A
AB C D
Millimeters 83 102 781 914
Figure 2.2
WARNING
Fire Risk. Odor Risk. Tipping Risk
• Install gas stove on a stable, level platform/ oor strong enough to support gas stove without tipping.
• USE wood fl ooring, ceramic tile, brick hearth or high pressure laminate fl ooring applied directly over the sub-fl ooring material.
A
6 Heat & Glo • VRTIKL-AU • 2123-900 • 7/07
3
3
Termination Locations
A. Flue Termination Minimum Clearances
WARNING
HORIZONTAL
OVERHANG
Fire Risk. Explosion Risk. Maintain fl ue clearance to combustibles as
specifi ed.
• Do not pack air space with insulation or other materials.
Failure to keep insulation or other materials away from fl ue pipe may cause fi re.
Measure vertical clearances from this surface.
Measure horizontal clearances from this surface.
(See Figure 3.4 for specifi c clearances)
Figure 3.1
610 mm
TERMINATION
CAP
Angle H (Min.) M
0°-26.6° ........................................................0.30*
26.6°-30.3° ........................................................0.38*
30.3°-33.7° ........................................................0.46*
33.7°-36.9° ........................................................0.61*
36.9°-39.8° ........................................................0.76
39.8°-42.5° ........................................................0.99
42.5°-45.0° ........................................................1.22
45.0°-49.4° ........................................................1.52
49.4°-53.1° ........................................................1.83
53.1°-56.3° ........................................................2.13
56.3°-59.0° ........................................................2.29
59.0°-60.3° ........................................................2.44
*.91 M minimum in snow regions
610 mm
LOWEST
DISCHARGE
OPENING
H (MIN.) - MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING
VERTICAL
WALL
GAS, WOOD OR FUEL
460 mm
OIL TERMINATION
GAS
TERMINATION
A
(MINIMUM) TO
PERPENDICULAR
(GAS ONLY)
Gas Termination Wood & Fuel Oil Termination
A 150 mm 510 mm
Figure 3.2 Multiple Vertical Termination
Figure 3.3 Minimum Height from Roof to Lowest Discharge Opening
610 mm
Figure 3.3 speci es minimum ue heights for various
WALL
Heat & Glo • VRTIKL-AU • 2123-900 • 7/07
pitched roofs.
7
a
h
T
g
T
ee
P
d
See note 2
c
d
M
b
See note 3
g
T
j
openable window
n
f
c
I
door
k
k
h
jj
h
T = Flue terminal M = Gas meter Shading indicates prohibited
I = Mechanical air inlet P = Electricity meter or fuse box areas for fl ue terminals
a - Below eaves, balconies or other projections: MIN. CLEARANCE (mm)
Appliances up to 50 MJ/h input .........................................................................................300
Appliances over 50 MJ/h input ..........................................................................................500
b - From the ground or above a balcony ....................................................................................300
c - From a return wall or external corner ....................................................................................500
d - From a gas meter (M) .........................................................................................................1000
e - From an electricity meter or fuse box (P) .............................................................................. 500
f - From a drain or soil pipe ....................................................................................................... 150
g - Horizontally from any building structure (unless appliance approved
for closer installation) or obstruction facing a terminal ..........................................................500
h - From any other fl ue terminal, cowl, or combustion air intake ................................................ 500
j - Horizontally from an openable window, door, non-mechanical air inlet, or any other opening into a building, with the exception of sub-fl oor ventilation:
Appliances up to 150 MJ/h input .......................................................................................500
Appliances over 150 MJ/h input ......................................................................................1500
k - From a mechanical air inlet, including a spa blower ..........................................................1500
n - Vertically below an openable window, non-mechanical air
inlet or any other opening into a building, with the exception of ..................................See table
sub-fl oor ventilation ............................................................................................................below
CLEARANCE ‘n’ (mm)
Space Heaters All other appliances
Up to 50 MJ/h input Up to 50 MJ/h input Over 50 MJ/h & up to 150 MJ/h Over 150 MJ/h input
150 500 1000 1500
NOTES: 1. All distances are measured vertically or horizontally along the wall to a point in line with the nearest
part of the terminal.
2. Prohibited area below electricity meter or fuse box extends to ground level.
3. See clause 5.13.6.6 for restrictions on a fl ue terminal under a roofed area.
4. See Appendix J, Figure J1(a) and J2(a) for clearances required from a fl ue terminal to a LP Gas cylinder. A fl ue terminal is considered to be a source of ignition.
MINIMUM CLEARANCES REQUIRED FOR BALANCED FLUE TERMINALS
OR THE FLUE TERMINALS OF OUTDOOR APPLIANCES
8 Heat & Glo • VRTIKL-AU • 2123-900 • 7/07
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4
Flue Information
A. Flue Components
This model is approved for use with Simpson Dura-Vent pipes, components and terminations. Approved compo­nents are labeled for identifi cation. This fl ue is tested and listed as an approved component of the stove.
DO NOT USE FIELD-FABRICATED FLUE COMPONENTS. Refer to the flue manufacturer’s instructions.
This product is approved to be flued either horizontally through the side wall or vertically through the roof. You may flue through a Class A or masonry chimney if an approved adapter is used.
This gas stove is a balanced fl ue gas stove. All combus- tion air must come directly from the outside of the build­ing. The fl ue pipe for this unit consists of an inner and an outer pipe. The inner pipe carries the gas stove exhaust out of the system, and the outer pipe brings fresh com­bustion air into the gas stove.
• A heat shield is required when the fl ue pipe passes through a combustible wall.
• A support box or ceiling fi restop is required when the venting passes through a ceiling.
• Roof fl ashing and a storm collar are required when fl ue pipe passes through the roof.
• Follow instructions provided with the fl ue pipe for instal- lation of these items.
B. Use of Elbows
CAUTION
ALL fl ue confi guration specifi cations MUST be followed.
• This product is tested and listed to these specifi cations.
• Appliance performance will suffer if specifi cations are not followed.
Diagonal runs have both vertical and horizontal vent as­pects when calculating the effects. Use the rise for the vertical aspect and the run for the horizontal aspect (see Figure 4.1).
Two 45º elbows may be used in place of one 90º elbow . On 45º runs, one foot of diagonal is equal to 216 mm horizontal run and 216 mm vertical run. A length of straight pipe is allowed between two 45º elbows (see Figure 4.1).
Vertical
305 mm
216 mm
216 mm
WARNING
Fire Hazard. Explosion Risk. Asphyxiation Risk. Do NOT connect this gas appliance to a chimney
ue serving a separate solid-fuel or gas burning appliance.
• Flue this appliance directly outside.
• Use separate fl ue system for this appliance. May impair safe operation of this appliance or
other appliances connected to the fl ue.
Heat & Glo • VRTIKL-AU • 2123-900 • 7/07
Figure 4.1
Horizontal
C. Measuring Standards
Vertical and horizontal measurements were made using the following standards.
1. Pipe measurements are from center line to center line.
2. Horizontal terminations are measured to the outside mounting surface (fl ange of termination cap). See Figure 3.1 on page 7.
3. Horizontal pipe installed level with no rise.
9
D. Flue Diagrams
STRAIGHT UP
VERTICAL FLUE
V
3.6M Minimum
11.8M Maximum
For Natural and Propane Gases.
V
Figure 4.2
STRAIGHT OUT
HORIZONTAL FLUE
H
610 mm Maximum
For Natural and Propane Gases.
H
Figure 4.3
10 Heat & Glo • VRTIKL-AU • 2123-900 • 7/07
Natural Gas • One 900 Elbow System
V Minimum H Maximum
460 mm 1.3 M 920 mm 2.7 M
1.4 M 4.1 M
1.8 M 5.0 M
V+H = Max 11.6 M H Max = 5.0 M
Propane • One 900 Elbow System
V Minimum H Maximum
460 mm 920 mm 920 mm 1.8 M
1.4 M 2.8 M
1.8 M 3.6 M
V+H = Max 11.6 M H Max = 3.6 M
V
H
Figure 4.4
Natural Gas • One 900 Elbow System
V Minimum H Maximum
460 mm 1.3 M 920 mm 2.7 M
1.4 M 4.1M
1.8 M 5.0 M
V+H = Max 11 M H Max = 5.0 M
Propane • One 900 Elbow System
V Minimum H Maximum
460 mm 920 mm 920 mm 1.8 M
1.4 M 2.8 M
1.8 M 3.6 M
V+H = Max 11 M H Max = 3.6 M
H
V
Figure 4.5
Heat & Glo • VRTIKL-AU • 2123-900 • 7/07
11
Natural Gas • Two 900 Elbows System
V Min. H1 Max. H1 + H2 Max.
460 mm 550 mm 1.1 M 920 mm 1.1 M 2.2 M
1.4 M 1.7 M 3.5 M
1.8 M 2.2 M 4.5 M
V+H1+H2 = Max 11.0M H1 Max = 2.2M H1+H2 = Max 4.5M
Propane • Two 900 Elbows System
V Min. H1 Max. H1 + H2 Max.
460 mm 390 mm 690 mm 920 mm 750 mm 1.3 M
1.4 M 1.1 M 2.1 M
1.8 M 1.5 M 2.7 M
V+H1+H2 = Max 10.6M H1 Max = 1.5M H1+H2 = Max 2.7M
V
Figure 4.6
Natural Gas • Two 900 Elbows System
V Min. H1 Max. H1 + H2 Max.
460 mm 550 mm 1.1 M 920 mm 1.1 M 2.3 M
1.4 M 1.7 M 3.5 M
1.8 M 2.2 M 4.5 M
V+H1+H2 = Max 10M H1 Max = 2.2M H1+H2 = Max 4.5M
H2
H2
Propane • Two 900 Elbows System
V Min. H1 Max. H1 + H2 Max.
460 mm 390 mm 690 mm 920 mm 750 mm 1.3 M
1.4 M 1.1 M 2.1 M
1.8 M 1.5 M 2.7 M
V+H1+H2 = Max 10M H1 Max = 1.5M H1+H2 = Max 2.7M
H1
V
Figure 4.7
12 Heat & Glo • VRTIKL-AU • 2123-900 • 7/07
H1
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