Heat & Glo STS-42 Installation and operation manual

INSTALLATION & OPERATING
INSTRUCTIONS
STS-42
OUTDOOR WOODBURNING FIREPLACE
WARNING!
Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to this manual. For assistance or additional information, consult a qualified installer, service agency or the gas supplier.
07/03 35035 Rev D 1
STS-42 INSTALLATION INSTRUCTIONS
TABLE OF CONTENTS
A. Listings and Code Approvals ...................................................................................................................... 3
B. Description of the Fireplace System ............................................................................................................ 3
C. Fireplace System Components ................................................................................................................... 4
D. Pre-Installation Preparation ......................................................................................................................... 8
E. Chimney Requirements ............................................................................................................................. 10
F. Installation of Fireplace ............................................................................................................................. 12
G. Operating Instructions ............................................................................................................................... 21
H. Maintenance Instructions .......................................................................................................................... 25
Index ......................................................................................................................................................... 27
Warranty ................................................................................................................................................... 28
CAUTION:
Do not expose the fireplace to the elements (i.e. rain, etc.) and keep the fireplace dry at all times. Wet insula­tion will produce an odor when the fireplace is used.
WARNING!
This appliance is tested and listed for use only with the optional accessories listed in these instructions. Use of optional accessories not specifically tested for this appliance could void the warranty and/or result in a safety hazard.
Safety Precautions
1. Please read these installation instructions completely before beginning installation procedures. Failure to follow them could cause a fireplace malfunction resulting in serious injury and/or property damage.
2. Always check your local building codes prior to installation. The installation must comply with all local, regional, state and national codes and regulations.
3. An adequate supply of replacement combustion air from outside the house must be available to the fire for the fireplace to operate properly. To achieve this, the use of the optional outside air kit is highly recommended.
In the event the home is unusually tightly sealed, the optional combustion air kit may not provide all the air required to support combustion. Hearth & Home Technologies is not responsible for any smoking or related problems that may result from the lack of adequate combustion air. It is the responsibility of the builder/contractor to ensure that adequate combustion air has been provided for the fireplace.
4. The fireplace must be installed with the Hearth & Home Technologies SL Series Chimney System.
The chimney system must always terminate outside the building. Be sure to follow all chimney specifications given in these installation instructions.
5. NEVER leave children unattended when there is a fire burning in the fireplace.
6. This fireplace is built for solid fuel only. NEVER use gasoline, gasoline type lantern fuel, kerosene, charcoal light fluid,
or similar liquids in this fireplace. Keep any flammable liquids a safe distance from the fireplace.
7. DO NOT use chimney cleaners or flame colorants in your fireplace.
8. The flue damper must be open at all times when the fireplace is in use.
9. While servicing this fireplace, always shut off any electricity or gas to the fireplace. This will prevent possible electric
shock or burns. Also, make sure the fireplace is completely cooled before servicing.
10. To ensure a safe fireplace system and to prevent the build up of soot and creosote, inspect and clean the fireplace and chimney prior to use and periodically during the burning season. See Maintenance Instructions in this manual for cleaning instructions.
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STS-42 INSTALLATION INSTRUCTIONS
A. LISTINGS AND CODE APPROVALS
This fireplace system has been tested and listed in accordance with UL 127 standards, and has been listed by Underwriters Laboratories Inc. for installation and operation in the United States as described in this manual.
This fireplace has been tested and listed for use with the optional components listed on page 4. These optional components may be purchased separately and installed at a later date. However, installation of an outside air kit will require significant reconstruction, and should be installed at the time of the initial fireplace installation.
WARNING!
This fireplace and its components are designed to be installed and operated as a system. Any alteration to or substitution for items in this system, unless allowed by these installation instructions, will void the Underwrit­ers Laboratories listing and may void the product warranty. It may also create a hazardous installation. Read through these instructions thoroughly before starting your installation and follow them carefully throughout your project.
Check with your local building code agency prior to installing this fireplace to ensure compliance with local codes, including the need for permits and follow-up inspections. If you need assistance during installation, please contact your local dealer or the Heat-N-Glo Technical Services Department, Hearth & Home Technologies Inc., 800 W. Jefferson, Lake City, MN 55041.
®
Heat-N-Glo Technologies Inc., a Division of HON Industries.
is a registered trademark of Hearth & Home
B. DESCRIPTION OF THE FIREPLACE SYSTEM
1. The Heat-N-Glo fireplace system consists of the following: a. Fireplace/Integral Grate/Cooling Air System b. Refractory c. Chimney Termination Cap d. Chimney System e. Hearth Extension
2. Optional Components Include: a. Glass Doors b. Weather Cover
Note: Illustrations used throughout these instructions
reflect typical installations and are for design purposes only. Actual installation may vary slightly due to individual design preferences. However, minimum and maximum clearances must be maintained at all times.
The illustrations and diagrams used throughout these installations instructions are not drawn to scale.
Figure 1 - Typical Fireplace System
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C. FIREPLACE SYSTEM COMPONENTS
1. Fireplace Components
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STS-42 INSTALLATION INSTRUCTIONS
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GR21 Integral Grate
Bi-Fold Glass Doors
DM1842 DM1842B DM1842S
HX4 - Hearth Extension
WC42S - Weather Cover
Fireplace Dimensions
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STS-42 INSTALLATION INSTRUCTIONS
2. Chimney Components
The following pictures show only those chimney components which may be safely used with this fireplace.
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07/03 35035 Rev D 5
Chimney Sections
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STS-42 INSTALLATION INSTRUCTIONS
SL11 - Chimney Stabilizer
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SL1130 - Offset/Return
Firestop Spacer
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CB576
Chimney Bracket
RF570 - Roof Flashing
Flat to 6/12 Pitch
JB577
Joint Band
RF571 - Roof Flashing
6/12 to 12/12 Pitch
AS10
Straight Attic
Insulation Shield
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STS-42 INSTALLATION INSTRUCTIONS
LDS33 (3 x 3) LDS46 (4 x 6)
Decorative Shroud
ST1175 Square
Termination Cap
TR11
Round
Termination Cap
CT56
Chase Top
TR11T
Round Telescoping
Termination Cap
CAK5A
Chimney Air Kit
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STS-42 INSTALLATION INSTRUCTIONS
WARNING!
To prevent contact with sagging or loose insulation, the fireplace must not be installed against vapor barriers or exposed insulation. Localized overheating could occur and a fire could result.
D. PRE-INSTALLATION PREPARATION
1. Fireplace Locations and Space Requirements
This fireplace is intended for installation on an outdoor patio or in your yard. It must never be installed inside of the warm air envelope of your structure. Significant cold air infiltration will result if it is installed inside of the structure. Figure 2 shows two typical installations.
Figures 3 and 4 show two typical installations assuming an outside air kit is being used. Therefore, an allowance must be made for 90° bends. Less space is required when ducting goes directly outside without forming elbows.
Figure 2 - Fireplace Locations
CLEARANCES!
A minimum 1½ air clearance must be maintained at the back and sides of the fireplace assembly ex­cept at the nailing flange where the clearance is ½.
Chimney sections at any level require a 2 mini­mum air space clearance between the framing and chimney section.
These are
rough
framing
dimensions
only.
Note: If the fireplace is a freestanding fireplace, it must
be located a minimum of 10 from a combustible struc­ture.
A minimum height of 6 4 measured from the base of the fireplace to the bottom of the termination cap is permit­ted in this installation.
Figure 3 - Installation Along a Wall or an Exterior Chase
Figure 4 - Corner Installation
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STS-42 INSTALLATION INSTRUCTIONS
2. Constructing an Outdoor Enclosure
This fireplace is intended to be installed outside the house. It may be installed against the outside wall of the house or as a freestanding fireplace on your porch, patio, or in your yard.
When installing the outdoor fireplace against an outside wall, it must be enclosed to prevent impact damage to the outside of the fireplace. Build the outside enclosure out of standing building materials, being careful to maintain the minimum air clearances specified in these installation instructions.
When installing this fireplace as a freestanding fireplace on your porch, patio or in your yard, it must be enclosed to prevent impact damage to the fireplace. However, the enclosure must not be finished on all four sides. The exterior of the enclosure may be finished in a textured plywood, a wood clapboard siding, brick or a cultured stone. Vinyl siding is not recommended for use on the front of the fireplace due to the heat the fireplace produces. This can cause the vinyl siding to deteriorate.
3. Framing the Fireplace
The STS-42 fireplace will fit a framed opening of 49 wide x 423/8 tall. The finished cavity depth must be no less than 241/8.
Figure 5 shows a typical framing (using 2 x 4 lumber) of the fireplace, assuming combustible materials are used. All required clearances to combustibles around the fireplace must be adhered to. Any framing across the top of the fireplace must be above the level of the top standoffs.
CLEARANCES!
A minimum 1½ air clear­ance must be maintained at the back and sides of the fireplace assembly except at the nailing flange where the clear­ance is ½.
Chimney sections at any level require a 2 mini­mum air space clearance between the framing and chimney section.
Do not apply combustible finishing materials over any part of the stainless face of this fireplace or a structure fire may result. The fireplace front may only be covered with noncombustible materials such as ceramic tile, brick or stone. Do not cover or block any cooling air slots. Do not cover any portion of the opening to the fireplace that would prevent the installation of an authorized glass door.
Figure 5 - Framing the Fireplace
WARNING!
4. Sidewalls/Surrounds
Adjacent combustible side walls must be located a minimum of 12 from the fireplace opening. See Figure 6. If you are using a decorative surround constructed of combustible material, it must be located within the shaded area defined in Figure 6. Short stub walls are also acceptable if they are contained within the shaded area.
Figure 6 - Sidewalls and Surrounds
07/03 35035 Rev D 9
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