Heat & Glo fb-grand User Manual

Model(s): FB-GRAND FB-IN

Owner’s Manual

Installation and Operation

CAUTION

DO NOT DISCARD THIS MANUAL

• Important operating and maintenance instructions included.

WARNING: If the information in these instructions is not followed exactly, a ﬁ re or explosion may result causing property damage, personal injury, or death.

• Do not store or use gasoline or other ﬂ am- mable vapors and liquids in the vicinity of this or any other appliance.

• What to do if you smell gas

- Do not try to light any appliance

- Do not touch any electrical switch. Do not

use any phone in your building.

- Immediately call your gas supplier from a

neighbor’s phone. Follow the gas supplier’s instructions.

- If you cannot reach your gas supplier, call

the ﬁ re department.

• Read, understand and follow these instructions for safe installation and operation.

DO NOT

DISCARD

• Leave this manual with party responsible for use and operation.

WARNING

HOT! DO NOT TOUCH. SEVERE BURNS MAY RESULT. CLOTHING IGNITION MAY RESULT.

Glass and other surfaces are hot during operation and cool down.

• Keep children away.

• CAREFULLY SUPERVISE children in same room as appliance.

• Alert children and adults to hazards of high temperatures.

• Do NOT operate with protective barriers open or removed.

• Keep clothing, furniture, draperies and other combustibles away.

This appliance has been supplied with an integral barrier to prevent direct contact with the ﬁ xed glass panel. Do NOT operate the appliance with the barrier removed.

Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one.

• Installation and service must be performed by a qualiﬁ ed installer, service agency, or the gas supplier.

This appliance may be installed as an OEM installation in manufactured home (USA only) or mobile home and must be installed in accordance with the manufacturer’s instructions and the manufactured home construction and safety standard, Title

24 CFR, Part 3280 or Standard for Installation in Mobile Homes, CAN/CSA Z240MH.

This appliance is only for use with the type(s) of gas indicated on the rating plate.

Heat & Glo • FB-IN, FB-GRAND • 783-908 Rev. J • 2/07

In the Commonwealth of Massachusetts:

• installation must be performed by a licensed plumber or gas ﬁ tter;

• a CO detector shall be installed in the room where the

appliance is installed.

Installation and service of this appliance should be performed by qualiﬁ ed personnel. Hearth & Home Technologies suggests NFI certiﬁ ed or factory trained professionals, or technicians supervised by an NFI certiﬁ ed professional.

Read this manual before installing or operating this appliance.

Heat & Glo, a of Hearth & Home Technologies, Inc. 20802 Kensington Boulevard, Lakeville, MN 55044

brand

Not

for

use

with

solid

fuel.

doit

pas

entre

utilise

avec

combustible

solide).

This

appliance

must

installed

accordance

with

local

codes,

any;

not,

ANSI

Z223.1

the

USA

CAN/CGA

B149

installation

codes.

(Installer

l’appareil

selon

les

codes

reglements

locaux

ou,

l’absence

tels

reglements,

selon

les

codes

d’installation

CAN/CGA-B149.)

Type

Gas

(Sorte

Gaz):

TURAL

GAS

MADE

USA

Minimum

Permissible

Gas

Supply

for

Purposes

Input

Adjustment.

Approved

Minimum

(De

Gaz)

Acceptable

0.0

w.c.

(Po.

Col.

d’eau)

Maximum

Pressure

(Pression)

0.0

w.c.

(Po.

Col.

d’eau)

Maximum

Manifold

Pressure

(Pression)

0.0

w.c.

(Po.

Col.

d’eau)

Minimum

Manifold

Pressure

(Pression)

0.0

w.c.

(Po.

Col.

d’eau)

Model:

(Modele):

Serial

(Serie):

ANSI

Z21XX-XXXX · ·

CSA

2.XX-MXX · ·

UL307B

XXXXXXXX

CANADA

ALTITUDE:

0-0000

FT.

0000-0000FT.

MAX.

INPUT

BTUH:

00,000

MIN.

INPUT

BTUH:

00,000

ORIFICE

SIZE:

#XXXXX

XXXXXXXX

Total

Electrical

Requirements:

000Vac,

00Hz.,

less

than

Amperes

Please retain this owner’s manual for future reference.

Congratulations

Congratulations on selecting a Heat & Glo gas appliance —an elegant and clean alternative to wood burning appliances. The Heat & Glo gas appliance you have selected is designed to provide the utmost in safety, reliability, and efﬁ ciency.

As the owner of a new appliance, you’ll want to read and carefully follow all of the instructions contained in this Owner’s Manual. Pay special attention to all Cautions and Warnings.

Homeowner Reference Information

This Owner’s Manual should be retained for future reference. We suggest that you keep it with your other important documents and product manuals.

The information contained in this Owner’s Manual, unless noted otherwise, applies to all models and gas control systems.

Your new Heat & Glo gas appliance will give you years of durable use and trouble-free enjoyment. Welcome to the Heat & Glo family of appliance products!

We recommend that you record the following pertinent information about your appliance.

Model Name: ___________________________________________ Date purchased/installed: __________________

Serial Number: __________________________________________ Location on appliance: ____________________

Dealership purchased from: _______________________________ Dealer Phone: __________________________

Notes: _______________________________________________________________________________________

_____________________________________________________________________________________________

Listing Label Information/Location

This product may be covered by one or more of the following patents: (Nos produits sont couverts par un ou plusieurs des brevets suivants): (United States) 4593510, 4686807, 4766876, 4793322, 4811534, 5000162, 5016609, 5076254, 5113843, 5191877, 5218953, 5263471, 5328356, 5341794, 5347983, 5429495, 5452708, 5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237, 5947112, 5996575, 6006743, 6019099, 6048195, 6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079, 6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940, 6748942, D320652, D445174, D462436; (Canada)1297749, 2195264, 2225408; or other U.S. and foreign patents pending (ou autres brevets americains et etrangers en attente).

Type of Gas

Not ((Ne

Type

Gas and Electric Information

Minimum

Approved

Maximum

Minimum

Total

ALTITUDE: MAX. MIN. ORIFICE

The model information regarding your speciﬁ c appliance can be found on the rating plate usually located in the control area of the appliance.

Heat & Glo, a of Hearth & Home Technologies, Inc. 20802 Kensington Boulevard, Lakeville, MN 55044

for

use

with

solid

entre

utilise

Gaz)

GAS

Minimum

Pressure

Manifold

Requirements:

BTUH:

fuel.

avec

This in

the

locaux

Gas

(De

Gaz)

(Pression)

Pressure

0-0000 00,000 00,000 #XXXXX

appliance

FT.

doit

pas

Gas

(Sorte

TURAL

Permissible

Manifold

Electrical

INPUT

BTUH:

SIZE:

Heat & Glo • FB-IN, FB-GRAND • 783-908 Rev. J • 2/07

combustible

USA

CAN/CGA

ou,

Supply

Acceptable

(Pression)

000Vac,

IN 0000-0000FT. 00,000 00,000 #XXXXX

brand

must

l’absence

ANSI

for

Purposes

CANADA

solide).

installed

accordance

B149

installation

tels

reglements,

Z21XX-XXXX

0.0

00Hz.,

less

codes.

Input

w.c.

than

with

(Installer

selon

CSA

Adjustment.

(Po.

Model:

(Modele):

Serial

(Serie):

local

Amperes

codes,

l’appareil

les

codes

2.XX-MXX

Col.

d’eau)

Col.

d’eau)

Col.

d’eau)

Col.

d’eau)

XXXXXXXX

any;

not,

selon

les

d’installation

UL307B

MADE

ANSI

codes

reglements

CAN/CGA-B149.)

USA

Z223.1

Model Number

Serial Number

Table of Contents

1 Listing and Code Approvals

A. Appliance Certiﬁ cation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

B. BTU Speciﬁ cations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

C. High Altitude Installations . . . . . . . . . . . . . . . . . . . . . . . . . . 4

D. Non-Combustible Materials Speciﬁ cation. . . . . . . . . . . . . . 4

E. Combustible Materials Speciﬁ cation . . . . . . . . . . . . . . . . . 4

2 Getting Started

A. Design and Installation Considerations . . . . . . . . . . . . . . . 5

B. Tools and Supplies Needed . . . . . . . . . . . . . . . . . . . . . . . . 5

C. Inspect Appliance and Components . . . . . . . . . . . . . . . . . . 5

3 Fireplace Size Requirements

A. Minimum Fireplace Opening . . . . . . . . . . . . . . . . . . . . . . . 6

B. Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

4 Termination Locations

A. Vent Termination Minimum Clearances . . . . . . . . . . . . . . . 8

5 Vent Information and Diagrams

A. Vent Table Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

B. Horizontal Venting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

C. Measuring Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

6 Installation Preparation

A. Flue Damper. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

B. Chimney . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

C. Gas Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

D. Hearth or Hearth Extension . . . . . . . . . . . . . . . . . . . . . . . 10

E. Fireplace Conversion Notice . . . . . . . . . . . . . . . . . . . . . . 10

F. Remote Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

7 Installing Vent Pipe and Appliance

A. Venting Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

B. Connecting Vent Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

C. Placing, Securing and Leveling the Appliance . . . . . . . . . 12

D. Installing Adaptor and Termination Cap . . . . . . . . . . . . . . 13

8 Gas Information

A. Fuel Conversions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

B. Gas Pressures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

C. Gas Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

9 Electrical Information

A. Wiring the Appliance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

B. Junction Box Installation. . . . . . . . . . . . . . . . . . . . . . . . . . 17

C. Installation for Fan (Optional) . . . . . . . . . . . . . . . . . . . . . . 17

10 Finishing

A. Mantel Projections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

B. Installing Trim Surrounds . . . . . . . . . . . . . . . . . . . . . . . . . 19

11 Appliance Setup

A. Remove Shipping Materials . . . . . . . . . . . . . . . . . . . . . . . 20

B. Clean the Appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

C. Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

D. Ember Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

E. Positioning the Logs . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

F. Glass Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

G. Air Shutter Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

12 Operating Instructions

A. Before Lighting Appliance. . . . . . . . . . . . . . . . . . . . . . . . . 26

B. Lighting Appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

C. Check Pilot Flame Appearance . . . . . . . . . . . . . . . . . . . . 28

D. After Appliance is Lit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

E. Frequently Asked Questions . . . . . . . . . . . . . . . . . . . . . . 29

13 Troubleshooting

A. Standing Pilot Ignition System . . . . . . . . . . . . . . . . . . . . . 30

14 Maintaining and Servicing Appliance

A. Maintenance Tasks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

15 Reference Materials

A. Appliance Dimension Diagram . . . . . . . . . . . . . . . . . . . . . 34

B. Vent Kits Components . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

D. Limited Lifetime Warranty . . . . . . . . . . . . . . . . . . . . . . . . . 40

E. Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Î = Contains updated information.

Heat & Glo • FB-IN, FB-GRAND • 783-908 Rev. J • 2/07

Listing and Code Approvals

A. Appliance Certiﬁ cation

MODELS: FB-GRAND, FB-IN

LABORATORY: Underwriters Laboratories, Inc. (UL)

TYPE: Vented Gas Appliance Heaters

STANDARD: ANSI Z21.88-2002 • CSA2.33-M2003 • UL307B

This product is listed to ANSI standards for “Vented Gas Appliance Heaters” and applicable sections of “Gas Burning Heating Appliances for Manufactured Homes and Recreational Vehicles”, and “Gas Fired Appliances for Use at High Altitudes”.

NOT INTENDED FOR USE AS A PRIMARY HEAT SOURCE.

This appliance is tested and approved as either supplemental room heat or as a decorative appliance. It should not be factored as primary heat in residential heating calculations.

Note: To assure top performance, safety and efﬁ ciency, inserts must be installed with an approved ﬂ ue liner as per CAN/CGA B-149 or National Fuel Gas Code ANSI Z223 and these instructions.

Note: This installation must conform with local codes. In the absence of local codes you must comply with the National Fuel Gas Code, ANSI Z223.1-latest edition in the U.S.A. and the CAN/CGA B149 Installation Codes in Canada.

B. BTU Speciﬁ cations

U.S. (0-2000 ft.) or Canada (2000-4500 ft.)

Models

FB-GRAND (NG)

FB-IN (NG)

FB-GRAND, FB-IN (LP)

CANADA

Maximum

40,000 27,000 0.125 mm

36,000 24,300 31

38,000 27,000 31

34,200 24,300 32

36,000 32,400 49

22,000 19,800 50

Input

BTU/h

Minimum

Input

BTU/h

Oriﬁ ce

Size (DMS)

C. High Altitude Installations

U.L. Listed gas appliances are tested and approved without requiring changes for elevations from 0 to 2000 feet in the U.S.A. and Canada.

When installing this appliance at an elevation above 2000 feet, it may be necessary to decrease the input rating by changing the existing burner oriﬁ ce to a smaller size. Input rate should be reduced by 4% for each 1000 feet above a 2000 foot elevation in the U.S.A., or 10% for elevations between 2000 and 4500 feet in Canada. If the heating value of the gas has been reduced, these rules do not apply. To identify the proper oriﬁ ce size, check with the local gas utility.

If installing this appliance at an elevation above 4500 feet (in Canada), check with local authorities.

WARNING

Do NOT use this appliance if any part has been under water. Immediately call a qualiﬁ ed service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

D. Non-Combustible Materials Speciﬁ cation

Material which will not ignite and burn. Such materials are those consisting entirely of steel, iron, brick, tile, concrete, slate, glass or plasters, or any combination thereof.

Materials that are reported as passing ASTM E 136,

Standard Test Method for Behavior of Materials in a Vertical Tube Furnace at 750º C, shall be considered

non-combustible materials.

E. Combustible Materials Speciﬁ cation

Materials made of or surfaced with wood, compressed paper, plant ﬁ bers, plastics, or other material that can ig- nite and burn, whether ﬂ ame proofed or not, or whether plastered or unplastered shall be considered combustible materials.

Heat & Glo • FB-IN, FB-GRAND • 783-908 Rev. J • 2/07

Getting Started

A. Design and Installation Considerations

Heat & Glo direct vent gas appliances are designed to operate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside. No additional outside air source is required.

CAUTION

Check building codes prior to installation.

• Installation MUST comply with local, regional, state and national codes and regulations.

• Consult insurance carrier, local building, ﬁ re ofﬁ cials or authorities having jurisdiction about restrictions, installation inspection, and permits.

Heat & Glo gas inserts are designed for recessed installations into solid fuel masonry or factory built non-combustible ﬁ replaces that have been installed in accordance with the National, Provincial, State and local building codes.

Prior to installing the gas insert:

• Have the chimney and adjacent structure inspected and cleaned by qualiﬁ ed professionals. Hearth & Home Technologies recommends that NFI or CSIA certiﬁ ed professionals, or technicians under the direction of certiﬁ ed professionals, conduct a minimum of a NFPA 211 Level 2 inspection of the chimney.

• Replace component parts of the chimney and ﬁ replace as speciﬁ ed by the professionals.

• Ensure all joints are properly engaged and the chimney is properly secured.

When planning an appliance installation, it’s necessary to determine the following information before installing:

• Minimum ﬁ replace size. See Section 3.A.

• Gas supply piping.

• Electrical wiring.

• Finishing details.

• Existing mantel, mantel legs and wall projection locations. See Section 3.C.

• Whether optional accessories—devices such as a fan, wall switch, or remote control—are desired.

B. Tools and Supplies Needed

Before beginning the installation be sure that the following tools and building supplies are available.

Pliers Hi temp caulking material Hammer Flat blade screwdriver Voltmeter Framing square Gloves Variable speed drill 1/4 Hex drive Safety glasses Manometer Phillips screwdriver Tape measure Non-corrosive leak check solution 1/2 - 3/4 inch length, #6 or #8 Self-drilling screws

C. Inspect Appliance and Components

WARNING

Inspect appliance and components for damage. Damaged parts may impair safe operation.

• Do NOT install damaged components.

• Do NOT install incomplete components.

• Do NOT install substitute components.

Report damaged parts to dealer.

• Carefully remove the appliance and components from the packaging.

• The vent system components, surrounds and fronts are shipped in separate packages.

• The ﬁ ber logs may be packaged separately and must be ﬁ eld installed.

• Report to your dealer any parts damaged in shipment, particularly the condition of the glass.

• Read all of the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety and beneﬁ t.

WARNING

Hearth & Home Technologies disclaims any responsibility for, and the warranty will be voided by, the following actions:

• Installation and use of any damaged appliance or vent system component.

• Modiﬁ cation of the appliance or vent system.

• Installation other than as instructed by Hearth & Home Technologies.

• Improper positioning of the gas logs or the glass door.

• Installation and/or use of any component part not approved by Hearth & Home Technologies.

Any such action may cause a ﬁ re hazard.

WARNING

Keep appliance dry.

• Mold or rust may cause odors.

• Water may damage controls.

Heat & Glo • FB-IN, FB-GRAND • 783-908 Rev. J • 2/07

Fireplace Size Requirements

A. Minimum Fireplace Opening

Minimum ﬁ replace opening requirements are shown in Figure 3.1.

• The ﬁ rebrick (refractory), glass doors, screen rails, screen mesh and log grates can be removed from a factory built ﬁ rebox in order to gain minimum gas insert opening requirements.

• Any smoke shelves, shields and bafﬂ es may be removed from a factory built ﬁ rebox if attached with mechanical fasteners.

• The metal floor of the factory built firebox may be removed to facilitate the installation of the insert only when a 1/4 inch airspace is provided between the insert and the ﬂ oor of outer wrap.

WARNING

Fire Risk

Provide adequate clearance:

• Around air openings

• To combustibles

• For service access

Locate appliance away from trafﬁ c areas.

NOTE: For actual appliance dimensions refer to Section 16.

2 in.

50.8 mm

Location

A Front Width 35 889 30-1/4 768.4

B Rear Width 22-5/8 574.7 19 482.6

C Depth 14-1/8 358.8 14-1/8 358.8

D Height 25-3/4 654 22-1/2 571.5

* NOTE: If exhaust collar on insert and ﬁ replace damper do not line up, add 4 inches (102 mm) to minimum

ﬁ replace height for bends in vent pipe.

TOP VIEW

MINIMUM FIREPLACE SIZE

FB-GRAND FB-IN

Inches Millimeters Inches Millimeters

FRONT VIEW

Figure 3.1 Fireplace Opening

Heat & Glo • FB-IN, FB-GRAND • 783-908 Rev. J • 2/07

B. Clearances

WARNING

Fire Risk.

Odor Risk.

• Clearance to combustible material under the insert is 1/4 inch (0.6 cm).

• Use leveling legs to raise insert minimum 1/4 inch above combustible material or outer wrap of factory built ﬁ rebox.

WARNING

Fire Risk.

• Locate and install appliance to all clearance speciﬁ cations in manual.

EXHAUST

VENT PIPE

INLET AIR

VENT PIPE

12 in. MAX.

MANTEL

12 in. MIN.

MEASUREMENTS FROM

TOP EDGE OF UNIT

Figure 3.2 Clearances to Mantels or other Combustibles above Appliance

Heat & Glo • FB-IN, FB-GRAND • 783-908 Rev. J • 2/07

Termination Locations

A. Vent Termination Minimum Clearances

Figure 4.1 speciﬁ es minimum vent heights for various pitched roofs.

HORIZONTAL

OVERHANG

2 FT. MIN.

GAS DIRECT VENT TERMINATION CAP

Roof Pitch H (Min.) Ft.

Flat to 6/12...........................................................1.0*

Over 6/12 to 7/12 .................................................1.25*

Over 7/12 to 8/12 .................................................1.5*

Over 8/12 to 9/12 .................................................2.0*

Over 9/12 to 10/12 ...............................................2.5*

Over 10/12 to 11/12 .............................................3.25

Over 11/12 to 12/12 .............................................4.0

Over 12/12 to 14/12 .............................................5.0

Over 14/12 to 16/12 .............................................6.0

Over 16/12 to 18/12 .............................................7.0

Over 18/12 to 20/12 .............................................7.5

Over 20/12 to 21/12 .............................................8.0

* 3 foot minimum in snow regions

Figure 4.1 Minimum height from roof to lowest discharge opening

20 INCHES MIN.

LOWEST

DISCHARGE

OPENING

H (MIN.) - MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING

ROOF PITCH

IS X/ 12

VERTICAL

WALL

GAS OR WOOD

TERMINATION

GAS

TERMINATION

18 IN.

Gas Termination Wood & Fuel Oil Termination

A 6 in. 20 in.

Figure 4.2 Multiple Vertical Termination

2 FEET

(MINIMUM) TO

PERPENDICULAR

WALL (GAS ONLY)

WARNING

Fire Risk.

Asphyxiation Risk.

• Terminations MUST meet minimum clearances.

• Exhaust gases are hot.

• Nearby vents may draw fumes into house.

Heat & Glo • FB-IN, FB-GRAND • 783-908 Rev. J • 2/07

Vent Information and Diagrams

A. Vent Table Key

The abbreviations listed in this vent table key are used in the vent diagrams.

Symbol Description

MIN

Minimum Vertical Run Length 14 ft.

Maximum Vertical Run Length 50 ft.

B. Horizontal Venting

Horizontal venting is NOT allowed.

C. Measuring Standards

Vertical measurements listed in the vent diagram (Figure

5.1) were made using the following standard:

• Vertical terminations are measured to top of chimney.

WARNING

Fire Hazard.

Explosion Risk.

Asphyxiation Risk.

Do NOT connect this gas appliance to a chimney ﬂ ue serving a separate solid fuel or gas burning appliance.

• May impair safe operation of this appliance or other appliances connected to the ﬂ ue.

• Vent this appliance directly outside.

• Use separate vent system for this appliance.

CAUTION

ALL vent speciﬁ cations MUST be followed.

• This product is tested and listed to these speciﬁ cations.

• Appliance performance will suffer if speciﬁ cations are not followed.

TERMINATION

EXHAUST COLLAR

INLET AIR COLLAR

V= 14 FT. MINIMUM

50 FT. MAXIMUM

3 INCH COLLAR

(Factory installed to

stainless steel section)

WARNING: DO NOT

BLOCK PIPE END WITH

INSULATION OR ANY OTHER

SEALING MATERIAL

STAINLESS STEEL

PIPE - 3 FT. MIN.

REQUIRED (INCLUDED)

CAP

ADAPTOR

EXHAUST

VENT PIPE

Figure 5.1

INLET AIR VENT PIPE

COLLAR ATTACHMENT

BRACKET

Heat & Glo • FB-IN, FB-GRAND • 783-908 Rev. J • 2/07

Installation Preparation

Prepare the existing solid fuel masonry or factory built non-combustible ﬁ rebox for installation.

A. Flue Damper

Fully lock the solid fuel ﬁ replace’s ﬂ ue damper in the open position, OR completely remove it.

B. Chimney

• Ensure chimney is constructed of non-combustible materials.

• Ensure chimney is clean and in good working order.

• Ensure that all chimney cleanouts ﬁ t properly to prevent air leakage into chimney.

C. Gas Line

Note: If the factory built ﬁ replace has no gas access hole

provided, an access hole of 1 inch (25 mm) diameter or less may be drilled through the lower sides or bottom of the ﬁ rebox in a proper workmanship - like manner. This access hole must be plugged with non-combustible insulation after the gas supply line has been installed.

• Install gas line into ﬁ rebox cavity.

• Check local codes and gas line sizing requirements following NFPA51. See Section 8.

E. Fireplace Conversion Notice

Permanently attach the label with the following warning to the inside lower back of the ﬁ replace ﬁ rebox into which the insert is being installed. Silicone may be required to properly secure the label.

WARNING

Fire Risk. This ﬁ replace has been converted for use with

a gas ﬁ replace insert only and cannot be used for burning wood or solid fuels unless all original parts have been replaced, and the ﬁ replace re- approved by the authority having jurisdiction.

Prior to installing the gas insert:

• Replace component parts of the chimney and ﬁ replace as speciﬁ ed by the professionals.

• Ensure all joints are properly engaged and the chimney is properly secured.

D. Hearth or Hearth Extension

WARNING

Fire Risk.

A hearth or hearth extension (if present) must comply with either of the following:

• The solid fuel burning ﬁ replace manufacturer’s speciﬁ cation.

• Local building codes required by authority having jurisdiction.

• NFPA 211

F. Remote Control

The receiver for the remotes must be installed BETWEEN the base pan of the insert and the ﬁ rebox of the wood- burning ﬁ replace (see photo below).

EXISTING SIDE

REFRACTORY

REMOTE

RECEIVER

UNIT

EXISTING BOTTOM OF

FIREPLACE

Heat & Glo • FB-IN, FB-GRAND • 783-908 Rev. J • 2/07

Installing Vent Pipe and Appliance

A. Venting Components

CAUTION

Sharp Edges

• Wear protective gloves and safety glasses during installation.

The vertical vent termination system installed on this model includes:

• One 3-foot section stainless steel ﬂ exible pipe (included with insert).

• One length of 3-inch ﬂ exible vent pipe for combustion air (included with vent kit).

• Flexible vent pipe for exhaust air (included with vent kit).

• One pipe-to-cap adaptor (included with vent kit).

• One vertical termination cap (included with vent kit).

Note: To achieve optimum performance of insert, minimize or avoid bends in exhaust vent pipe.

B. Connecting Vent Pipe

Reference instructions in the termination kit.

• Install the 3-inch ﬂ exible vent pipe(s) down through the chimney.

• Secure the exhaust ﬂ exible vent pipe to the 3 foot section stainless steel flexible vent pipe using the factoryinstalled 3-inch collar in the stainless steel section of pipe (see Figure 7.1).

• Use 3 screws to attach either a 4 foot or 30 foot section of inlet air vent to the inlet collar on the collar slide plate (see Figure 7.1). NOTE: The collar slide plate may be removed from appliance to aid installation.

• Seal opening between ﬂ ex vent and chimney just above insert. Unfaced ﬁ berglass insulation may be used for this purpose.

TERMINATION

CAP

ADAPTOR

EXHAUST COLLAR

INLET AIR COLLAR

V= 14 FT. MINIMUM

50 FT. MAXIMUM

3 INCH COLLAR

(Factory installed to

stainless steel section)

WARNING: DO NOT

BLOCK PIPE END WITH

INSULATION OR ANY OTHER

SEALING MATERIAL

STAINLESS STEEL

PIPE - 3 FT. MIN.

REQUIRED (INCLUDED)

COLLAR ATTACHMENT

EXHAUST

VENT PIPE

INLET AIR

VENT PIPE

BRACKET

Figure 7.1

Heat & Glo • FB-IN, FB-GRAND • 783-908 Rev. J • 2/07

CUT AND BEND

FLASHING AS NEEDED

TO FIT CHIMNEY

SEALANT

ADHESIVE

WARNING

Fire Risk.

Only an approved Hearth & Home Technologies surround may be used to cover integral grills on solid fuel burning ﬁ replaces.

• No other components such as shrouds, sheetmetal plates, etc., may be used to seal off vents.

WARNING

Failure to position the parts in accordance with these diagrams or failure to use only parts speciﬁ cally approved with this appliance may result in property damage or personal injury.

Figure 7.2

• Trim chimney top plate to minimize excess overhang or bend over ﬂ ue tile (see Figure 7.2).

• Place 3/8 inch bead of 300º F silicone on ﬂ ue tile top.

C. Placing, Securing and Leveling the

Appliance

• Install insert (without surround attached) into existing ﬁ replace while pulling collar slide plate forward.

• Install gas line into hole provided on insert side.

• If applicable install remote control wires into insert side (see Section 6, F.).

• Secure collar slide plate to appliance by placing locking handle into position with locking tabs (see Figure 7.1) and secure with #8 screw.

• Level the appliance from side to side and front to back. If necessary, use the leveling legs included with the insert to set each corner of the base.

• Position any excess ﬂ exible vent pipe back up into chimney without sagging. Twist and push flex vent together to shorten.

• Install fiberglass insulation pieces to back face of surround.

• Attach surround. Follow instructions accompanying surround.

• Push insert so that surround becomes tight against face of ﬁ replace.

WARNING

Explosion Risk.

Combustion Fume Risk.

• Connect vent sections per installation instructions.

• The 3 foot section of stainless steel ﬂ exible pipe MUST be attached directly to the exhaust collar on the collar slide plate.

• Connect exhaust vent pipe ONLY to exhaust starting collar and termination cap center collar.

• Connect inlet air vent ONLY to inlet air collar on appliance and either the termination cap inlet air collar OR terminate within chimney.

• Do NOT allow vent to sag below connection point to appliance.

Heat & Glo • FB-IN, FB-GRAND • 783-908 Rev. J • 2/07

D. Installing Adaptor and Termination Cap

For installation of termination cap see minimum vent heights for various pitched roofs (see Figure 7.2) .

To install adaptor see Figure 7.3.

HORIZONTAL

OVERHANG

CAUTION

Sharp Edges

• Wear protective gloves and safety glasses during installation.

Damper Flashing Kit (Optional)

2 FT. MIN.

GAS DIRECT VENT TERMINATION CAP

Roof Pitch H (Min.) Ft.

Flat to 6/12....................1.0*

Over 6/12 to 7/12 ........1.25*

Over 7/12 to 8/12 ..........1.5*

Over 8/12 to 9/12 ..........2.0*

Over 9/12 to 10/12 ........2.5*

Over 10/12 to 11/12 ..... 3.25

20 INCHES MIN.

LOWEST

DISCHARGE

OPENING

H (MIN.) - MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING

ROOF PITCH

IS X/ 12

VERTICAL

WALL

Roof Pitch H (Min.) Ft.

Over 11/12 to 12/12 ....... 4.0

Over 12/12 to 14/12 ....... 5.0

Over 14/12 to 16/12 ....... 6.0

Over 16/12 to 18/12 ....... 7.0

Over 18/12 to 20/12 ....... 7.5

Over 20/12 to 21/12 ....... 8.0

* 3 foot minimum in snow regions

Figure 7.2 Minimum Height from Roof to Lowest Discharge Opening

For use with LINK-DV4-30B Liner Kit.

Note: Damper may have to be removed to use this kit.

• Run ﬂ ex liners through 3” holes in damper ﬂ ashing.

• Attach damper ﬂ ashing to ﬁ rebox roof with self tapping screws included in kit.

CLASS A PIPE

Figure 7.3

To help eliminate cold air drafts, it may be necessary to place noncombustible insulation around the ﬂ ues as they go though the damper.

Masonry

EXHAUST

VENT PIPE

Figure 7.4

AIR

LINK-DV30B

Installation

TERMINATION

CAP

ÍORÎ

INLET AIR

VENT PIPE

EXHAUST

AIR

VENT PIPE

LINK-DV4-30B

Installation

WARNIN G: DO NOT BLOCK THIS PIPE END!

Note: Untwist the pipe while extending it, to achieve full 30’ length.

INLET AIR

VENT PIPE

Note: The LINK-DV4-30B

system REQUIRES this insulation.

Factory Built

Wood Burning

OPTIONAL LINK-ZC-ADPB

FOR USE WITH CLASS A

WOODBURNING PIPE

Remove 18 inch x 18 inch ﬂ ashing on cap by removing 3 screws. Connect both the LINK-ZC-ADPB to Class A Pipe and the termination cap to the LINK-ZC-ADPB with the self tapping screws provided.

Heat & Glo • FB-IN, FB-GRAND • 783-908 Rev. J • 2/07

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