Heat & Glo 6000TRXI-IPI Owner’s Manual

Model:

6000TRXI-IPI

READ THIS MANUAL BEFORE INSTALLING OR OPERA TING THIS APPLIANCE. THIS INSTALLERS GUIDE MUST BE LEFT WITH APPLIANCE FOR FUTURE REFERENCE.

WARNING: IF THE INFORMATION IN THESE INSTRUCTIONS IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR DEATH.

Owner’s Manual

Installation and Operation

Underwriters

Laboratories Listed

WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE INJURY OR PROPERTY DAMAGE. REFER TO THIS MANUAL. FOR ASSIST ANCE OR ADDITIONAL INFORMATION CONSULT A QUALIFIED INST ALLER, SERVICE AGENCY , OR THE GAS SUPPLIER.

- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

- What to do if you smell gas

• Do not try to light any appliance.

• Do not touch any electrical switch.

• Do not use any phone in your build-

ing.

• Immediately call your gas supplier from

1.This appliance may be installed in an aftermarket, permanently located, manufactured (mobile) home, where not prohibited by local codes.

2. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.

a neighbor's phone. Follow the gas supplier's instructions.

• If you cannot reach your gas supplier, call the fire department.

- Installation and service must be performed by a qualified installer , service agency , or the gas supplier.

Heat & Glo, a brand of Hearth & Home T echnologies Inc. 20802 Kensington Boulevard, Lakeville, MN 55044

This product may be covered by one or more of the following patents: (United States) 4593510, 4686807, 4766876, 4793322, 481 1534, 5000162, 5016609, 5076254, 51 13843, 5191877, 5218953, 5263471, 5328356, 5341794, 5347983, 5429495, 5452708, 5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237, 5947112, 5996575, 6006743, 6019099, 6048195, 6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079, 6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940, 6748942, 6769426, 6774802, 6796302, 6840261, 6848441, 6863064, 6866205, 6869278, 6875012, 6880275, 6908039, 6919884, D320652, D445174, D462436; (Canada) 1297749, 2195264, 2225408, 2313972; (Australia) 780250, 780403, 1418504 or other U.S. and foreign patents pending.

Heat & Glo • 6000TRXI-IPI • 386-901 Rev. I • 1/06

In the Commonwealth of Massachusetts:

• installation must be performed by a licensed plumber or gas fitter;

• a CO detector shall be installed in the room where the appliance is installed.

Please contact your Heat & Glo dealer with any questions or concerns. For the number of your nearest Heat & Glo dealer , please call 1-888-427-3973.

SAFETY AND WARNING INFORMATION

READ and UNDERSTAND all instructions carefully

before starting the installation. FAILURE TO FOLLOW these installation instructions may result

in a possible fire hazard and will void the warranty.

Prior to the first firing of the fireplace, READ the

Using Your Fireplace section of the Owners Guide .

DO NOT USE this appliance if any part has been

under water. Immediately CALL a qualified service technician to inspect the unit and to replace any part of the control system and any gas control which has been under water.

THIS UNIT IS NOT FOR USE WITH SOLID FUEL.

Installation and repair should be PERFORMED by a qualified service person. The appliance and venting

system should be INSPECTED before initial use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It is IMPERATIVE that the unit’s control compartment, burners, and circulating air passageways adequate combustion and ventilation air.

BE KEPT CLEAN to provide for

These units MUST use one of the vent systems described in the Installing the Fireplace section of

the Installers Guide. NO OTHER vent systems or components MAY BE USED.

This gas fireplace and vent assembly MUST be

vented directly to the outside and MUST NEVER be attached to a chimney serving a separate solid fuel burning appliance. Each gas appliance MUST USE a separate vent system. Common vent systems are

PROHIBITED.

INSPECT the external vent cap on a regular basis to

make sure that no debris is interfering with the air flow.

The glass door assembly MUST be in place and

sealed, and the trim door assembly MUST be in place on the fireplace before the unit can be placed into safe operation.

DO NOT OPERATE this appliance with the glass

door removed, cracked, or broken. Replacement of the glass door should be performed by a licensed or qualified service person. DO NOT strike or slam the glass door.

Always KEEP the appliance clear and free from

combustible materials, gasoline, and other flammable vapors and liquids.

NEVER OBSTRUCT the flow of combustion and

ventilation air. Keep the front of the appliance CLEAR of all obstacles and materials for servicing and proper operations.

Due to the high temperature, the appliance should be LOCATED out of traffic areas and away from

furniture and draperies. Clothing or flammable material SHOULD NOT BE PLACED on or near the appliance.

Children and adults should be ALERTED to the

hazards of high surface temperature and should STAY AWAY to avoid burns or clothing ignition. Y oung children should be CAREFULL Y SUPERVISED when they are in the same room as the appliance.

The glass door assembly SHALL ONLY be

replaced as a complete unit, as supplied by the gas fireplace manufacturer. NO SUBSTITUTE material may be used.

DO NOT USE abrasive cleaners on the glass door

assembly. DO NOT ATTEMPT to clean the glass door when it is hot.

Turn off the gas before servicing this appliance. It is recommended that a qualified service technician

perform an appliance check-up at the beginning of each heating season.

Any safety screen or guard removed for servicing

must be replaced before operating this appliance.

DO NOT place furniture or any other combustible

household objects within 36 inches of the fireplace front.

Heat & Glo • 6000TRXI-IPI • 386-901 Rev. I • 1/06

Safety and Warning Information ................................................ 2

Service Parts Lists ..................................................................... 4

Section 1: Approvals and Codes............................................... 7

Appliance Certification................................................................... 7

Installation Codes.......................................................................... 7

High Altitude Installations ............................................................... 7

Section 2: Getting Started ......................................................... 8

Introducing the Heat & Glo Gas Fireplaces................................... 8

Pre-installation Preparation........................................................... 8

Section 3: Installing the Fireplace .......................................... 10

Constructing the Fireplace Chase .............................................. 10

Step 1 Locating the Fireplace ................................................. 10

Step 2 Framing the Fireplace...................................................11

Step 3 Installing the Vent System............................................ 13

A. Vent System Approvals........................................... 13

B. Installing V ent Components.................................... 20

C. Vent Termination .................................................... 23

Step 4 Positioning, Leveling, and

Securing the Fireplace................................................. 25

Step 5 Install the Optional Heat-Zone-Gas Kit ........................ 26

Step 6 The Gas Control Systems ........................................... 26

Step 7 The Gas Supply Line ................................................... 27

Step 8 Gas Pressure Requirements ...................................... 27

Step 9 Wiring the Fireplace .................................................... 28

Step 10 Finishing ...................................................................... 30

Step 1 1 Installing Trim, Logs and Ember Material .................... 31

Installing the Trim......................................................... 31

Positioning the Logs .................................................... 31

Shutter Settings ............................................................ 31

Placing the Ember Material.......................................... 31

Glass Specifications.................................................... 31

Step 12 Before Lighting the Fireplace ....................................... 32

Step 13 Lighting the Fireplace .................................................. 33

Step 14 Climate Control............................................................ 33

After the Installation ..................................................................... 33

Section 4: Maintaining and Servicing Your Fireplace......... 34

Î = Contains updated information.

Heat & Glo • 6000TRXI-IPI • 386-901 Rev. I • 1/06

Service Parts

6000TRXI-IPI

(NG , LP) Exploded Parts Diagram

Beginning Manufacturing Date: 6-03

Ending Manufacturing Date: _______

Log set assembly

8 9

Part number list on following page.

Heat & Glo • 6000TRXI-IPI • 386-901 Rev. I • 1/06

Service Parts List

6000TRXI-IPI

IMPORTANT: THIS IS DA TED INFORMA TION. The most current information is located on your dealers VIP site. When order-

ing, supply serial and model numbers to ensure correct service parts.

ITEM DESCRIPTION SERIAL # PART NUMBER

1 Surround 2026-108 2 Hood SRV60-143-BK 3 Glass Door Assembly GLA-6TRXI

4 Burner N G 4 Burner LP

5 Log Grate 385-360A 6 6TRXI NG Log Set Assembly LOGS-6TRXIC 6 6TRXI LP Log Set Assembly LOGS-6TRXILP-C 7 Log 1 NG (with Flame) SRV2027-073 7 Log 1 LP (with Flame) SRV2027-074 8 Log 2 NG (with Flame) SRV2027-071 8 Log 2 LP (with Flame) SRV2027-072 9 Log 3 SRV386-714

10 Log 4 SRV386-713

11 Log 5 SRV386-716 12 Log 6 SRV386-715 13 Log 7 SRV386-712 14 Insulation Board 385-401

15 Junction Box 4021-013

Pre 2/06 Post 2/06 Pre 2/06 Post 2/06

SRV2027-007A-NG SRV2027-007A SRV2027-007A-LP SRV2027-007A

16 Wall Refractory Ki t - Right Wall SRV2027-372 17 Wall Refractory Kit - L e ft Wa ll SRV2027-371 18 Wall Refractory Ki t - Back Wall SRV2027-370

Adjustable Flue Restrictor 2027-102

19 Blower Motor with Magnets 107-500A

Temp S enso r 107-531 Thermostat 146-500 20 Inch Wire Harness 107-559A Vermi c ulite Embers Mystic-Embers IPI Ba cku p Kit Cabin Kit Vent Ga s k e t 2025-114 Glass Latch Support Assembly 386-122A Mineral Wool 050-721 To uch-up Pai nt TUP-GBK-12

ACCESSORIES

Fan Kit GFK-160A Wall Swi tc h Kit, O ff-white WSK-21 Wall Switch Kit, White WSK -21-W Trim Door Mesh MESH-6000 NG Conversion - IPI NGK-6TRXI-IPI LP Conversi on - IPI LPK -6TRXI-IPI Wall Re fr a c tory K it BRIC K -6000-FB

Heat & Glo • 6000TRXI-IPI • 386-901 Rev. I • 1/06

Service Parts

6000TRXI-IPI

Intermittent Pilot Ignition

Valve Assembly

(NG , LP) Exploded Parts Diagram

Beginning Manufacturing Date: 6-03

Ending Manufacturing Date: ______

ITEM DESCRIPTION SERIAL # PART #

1 Control Panel 2026-103 2 ON/OFF Ro c k e r Swi tc h 060-521A 3 Flame Control Kno b 571-531 4Switch Assembly 386-520A 5 Rheostat K nob 100-512 6 Rheostat 100-510A 7 Flex Ba ll Valve Ass em bly 302-320A 8Valve NG 750-500 8 Valve LP 750-501 9 Flexi ble Gas Connector 477-301A

10 Module 593-592 11 Wire Asse mb ly 593-590A 12 Ma ni fold As s e m b ly 386-301A 13 Manifold Gasket 385-410 14 Shutte r As s e m bly 2026-130 15 Orifi ce Assembly NG (#39C) 582-839A 15 Orifi ce Assembly LP (#54C) 582-854A 16 Orifi ce Assembly NG (#55C) 582-855A 16 Orifi ce Assembly LP (#68C) 582-868A

17 Pilot Bracket / Parenthèse Pilote 18 P i lot Ass emb ly NG 18 P i lot Ass emb ly L P

19 Valve Bracket 2025-101

20 Ground Strap

Gasket A s se mbly 385-402A Battery Pack 593-594A 3 Volt Transformer 593-593A 9 Volt Battery Holder 386-511

Pre 2/06 Post 2/06

2027-121 2025-11 0

4021-025 2090-012

4021-026 2090-013

2025-512 N/A

Heat & Glo • 6000TRXI-IPI • 386-901 Rev. I • 1/06

Approvals and Codes

Appliance Certification

The Heat & Glo fireplace models discussed in this Installers Guide have been tested to certification standards and listed

by the applicable laboratories.

Certification

MODEL: 6000TRXI-IPI LABORA TORY : Underwriters Laboratories TYPE: Direct Vent Gas Fireplace Heater ST ANDARD:

Installation Codes

The fireplace installation must conform to local codes. Before installing the fireplace, consult the local building code agency to ensure that you are in compliance with all applicable codes, including permits and inspections.

In the absence of local codes, the fireplace installation must conform to the National Fuel Gas Code ANSI Z223.1 (in the United St ates) or the CAN/CGA-B149 Installation Codes (in Canada). The appliance must be electrically grounded in accordance with local codes or, in the absence of local codes with the National Electric Code ANSI/NFPA No. 70 (in the United St ates), or to the CSA C22.1 Canadian Electric Code (in Canada).

ANSI Z21.88-2000•CSA2.33-M98•UL307B

High Altitude Installations

U.L. Listed gas appliances are tested and approved without requiring changes for elevations from 0 to 2,000 feet in the U. S. A. and in Canada.

When installing this appliance at an elevation above 2,000 feet, it may be necessary to decrease the input rating by changing the existing burner orifice to a smaller size. Input rate should be reduced by 4% for each 1000 feet above a 2000 foot elevation in the U.S.A. or 10% for elevations between 2000 and 4500 feet in Canada. If the heating value of the gas has been reduced, these rules do not apply . To identify the proper orifice size, check with the local gas utility.

If installing this appliance at an elevation above 4,500 feet (in Canada), check with local authorities.

These models may be installed in a bedroom or bed-sitting room in the U.S.A. and Canada.

Heat & Glo Quality Systems registered by SGS ICS

Heat & Glo • 6000TRXI-IPI • 386-901 Rev. I • 1/06

Getting Started

Introducing the Heat & Glo Gas Fireplaces

Heat & Glo direct vent gas fireplaces are designed to operate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside.

The information contained in this Installers Guide, unless noted otherwise, applies to all models and gas control systems. Gas fireplace diagrams, including the dimensions, are shown in this section.

Pre-install Preparation

This gas fireplace and its components are tested and safe when installed in accordance with this Installers Guide. Report to your dealer any parts damaged in shipment, particularly the condition of the glass. Do not install any

unit with damaged, incomplete, or substitute parts.

The vent system components and trim doors are shipped in separate packages. The gas logs may be packaged separately and must be field installed.

Read all of the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety and benefit. Failure to follow these instructions will void the owner’s warranty and may present a fire hazard.

The Heat & Glo Warranty will be voided by , and Heat & Glo disclaims any responsibility for, the following actions:

• Installation of any damaged fireplace or vent system component.

• Modification of the fireplace or direct vent system.

• Installation other than as instructed by Heat & Glo.

• Improper positioning of the gas logs or the glass door.

• Installation and/or use of any component part not manufactured and approved by Heat & Glo, not withstanding any independent testing laboratory or other party approval of such component part or accessory .

ANY SUCH ACTION MAY POSSIBLY CAUSE A FIRE HAZARD.

When planning a fireplace installation, it’s necessary to determine:

• Where the unit is to be installed.

• The vent system configuration to be used.

• Gas supply piping.

• Electrical wiring.

• Framing and finishing details.

• Whether optional accessories—devices such as a fan,

wall switch, or remote control—are desired.

If the fireplace is to be installed on carpeting or tile, or on any combustible material other than wood flooring, the fireplace should be installed on a metal or wood panel that extends the full width and depth of the fireplace.

Heat & Glo • 6000TRXI-IPI • 386-901 Rev. I • 1/06

GAS LINE

ACCESS

14 1/4

[362mm]

VENT COLLARS

8 (203mm)

28 1/2 [724mm]

11 5/8 [297mm]

21 1/2 [548mm]

ELECTRICAL

ACCESS

(203mm)

ENT

COLLARS

2 1/8

[55mm]

6 7/8 [174mm]

[965mm]

41 1/8

[1044mm]

TOP ST ANDOFFS

HOOD

TRIM

DOOR

25 1/4

[642mm]

36 1/8

[916mm]

34 5/8

[879mm]

TOP VENT COLLARS

REAR VENT COLLARS

3 1/2

[90mm]

12 3/4

[323mm]

26 7/8

[682mm]

RATING PLATE

GAS LINE

ACCESS

AND LABELS

GAS

CONTROLS

ELECTRICAL

ACCESS

Figure 1. Diagram of the 6000TRXI-IPI

Heat & Glo • 6000TRXI-IPI • 386-901 Rev. I • 1/06

Installing the Fireplace

Constructing the Fireplace Chase

A chase is a vertical box-like structure built to enclose the gas fireplace and/or its vent system. V ertical vents that run on the outside of a building may be, but are not required to be, installed inside a chase.

CAUTION: TREA TMENT OF FIRESTOP SPACERS AND CONSTRUCTION OF THE CHASE MA Y V ARY WITH THE TYPE OF BUILDING. THESE INSTRUCTIONS ARE NOT SUBSTITUTES FOR THE REQUIREMENTS OF LOCAL BUILDING CODES. THEREFORE, YOUR LOCAL BUILDING CODES MUST BE CHECKED TO DETERMINE THE REQUIREMENTS FOR THESE STEPS.

Factory-built fireplace chases should be constructed in the manner of all outside walls of the home to prevent cold air drafting problems. The chase should not break the outside building envelope in any manner.

This means that the walls, ceiling, base plate and cantilever floor of the chase should be insulated. Vapor and air infiltration barriers should be installed in the chase as per regional codes for the rest of the home. Additionally, in regions where cold air infiltration may be an issue, the inside surfaces may be sheetrocked and taped for maximum air tightness.

T o further prevent drafts, the wall shield and ceiling firestop s should be caulked with high temperature caulk to seal gaps. Gas line holes and other openings should be caulked with high temp caulk or stuffed with unfaced insulation. If the appliance is being installed on a cement slab, a layer of plywood may be placed underneath to prevent conducting cold up into the room.

THE CHASE SHOULD BE CONSTRUCTED SO THAT ALL CLEARANCES TO THE FIREPLACE ARE MAINT AINED AS SPECIFIED WITHIN THIS INST ALLERS GUIDE.

Step 1. Locating the Fireplace

The following diagram shows space and clearance requirements for locating a fireplace within a room.

Clearance Requirements

The top, back, and sides of the fireplace are defined by stand-offs. The minimum clearance to a perpendicular wall extending past the face of the fireplace is one inch (25 mm). The back of the fireplace may be recessed 21 1/2 inches (546 mm) into combustible construction.

1” MIN. (25mm)

1/2” MIN. (13mm)

ABC DE

42” 22” 36” 51” 72”

Note* 42” 22” 40” 57” 80”

*If venting with (2) 900 elbows off rear of unit

the dimensions C, D, and E, will change.

Figure 2. Fireplace Dimensions, Locations, and Space Requirements

Minimum Clearances

from the Fireplace to Combustible Materials

Inches mm

Glass Front........................ 36 .................... 914

Floor ................................... 0 ....................... 0

Rear ...................................1/2..................... 13

Sides .................................1/2..................... 13

Surround Sides*.................. 0 ....................... 0

To p................................... 3 1/2 ................... 89

Ceiling**............................. 31 .................... 787

* See Figure 3. **The clearance to the ceiling is measured from the top

of the unit, excluding the standoffs (see Figure 38).

The distance from the unit to combustible construction is to be measured from the unit outer wrap surface to the combustible construction, NOT from the screw heads that secure the unit together.

Minimum Clearances

from the Vent Pipe to Combustible Materials

Inches mm

Vertical Sections. ............. 1 ................ 25

Horizontal Sections

Top..................................... 3 ................ 75

Bottom ............................... 1 ................ 25

Sides ................................. 1 ................ 25

At Wall Firestops

Top..................................... 3 ................ 75

Bottom ............................... 1 ................ 25

Sides ................................. 1 ................ 25

For minimum clearances, see the direct vent termination clearance diagrams on pages 23 and 24 in this manual.

Heat & Glo • 6000TRXI-IPI • 386-901 Rev. I • 1/06

Step 2. Framing the Fireplace

Fireplace framing can be built before or after the fireplace is set in place. Framing should be positioned to accommodate wall coverings and fireplace facing material. The diagram below shows framing reference dimensions.

A.............. 42”*

B..........38 1/2”

C................ 22”

D..........42 3/4”

E. .........27 7/8”

CAUTION: MEASURE FIREPLACE DIMENSIONS AND VERIFY FRAMING METHODS AND WALL COVERING DET AILS BEFORE FRAMING .

Noncombustible zone is defined by 3” above the elbow for the entire width and depth (behind the front header) of the firebox.

WALL STUD

3 1/2”

”

E D

Shows center of 10” x 12” vent framing holes for top and rear venting. The center of the hole is one (1) inch (25.4mm) above the center of the horizontal vent pipe.

Figure 3. Framing Dimensions

1/2” CLEARANCE FROM BACK OF FIREPLACE TO COMBUSTIBLE

1/2” CLEARANCE

FROM BOTH SIDES

OF FIREPLACE

TO COMBUSTIBLE

FRAMING

MEMBER

0” CLEARANCE

Heat & Glo • 6000TRXI-IPI • 386-901 Rev. I • 1/06

Framing should be constructed of 2 X 4 lumber or heavier.

0” CLEARANCE TO FRAMING MEMBER

+ 23 hidden pages

Heat & Glo 6000TRXI-IPI Owner’s Manual

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