Heat & Glo 6000TR-OAK User Manual

Models: 6000TR-OAK 6000TR-OAK-IPI
READ THIS MANUAL BEFORE INSTALLING OR OPERATING THIS APPLIANCE. THIS INSTALLERS GUIDE MUST BE LEFT WITH APPLIANCE FOR FUTURE REFERENCE.
WARNING: IF THE INFORMATION IN THESE INSTRUCTIONS IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUS­ING PROPERTY DAMAGE, PER­SONAL INJURY, OR DEATH.
Owner’s Manual
Underwriters
Laboratories Listed
WARNING: IMPROPER INSTALLA­TION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE INJURY OR PROPERTY DAM­AGE. REFER TO THIS MANUAL. FOR ASSISTANCE OR ADDITIONAL INFOR­MATION CONSULT A QUALIFIED IN­STALLER, SERVICE AGENCY, OR THE GAS SUPPLIER.
- Do not store or use gasoline or other flammable vapors and liquids in the vi­cinity of this or any other appliance.
- What to do if you smell gas
• Do not try to light any appliance.
• Do not touch any electrical switch.
• Do not use any phone in your build-
ing.
• Immediately call your gas supplier from
1. This appliance may be installed in an af­termarket, permanently located, manufac­tured (mobile) home, where not prohibited by local codes.
2. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.
a neighbor's phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire department.
- Installation and service must be performed by a qualified installer, service agency, or the gas supplier.
Printed in U.S.A. Copyright 2005
Heat & Glo, a brand of Hearth & Home Technologies Inc. 20802 Kensington Boulevard, Lakeville, MN 55044
This product may be covered by one or more of the following patents: (United States) 4593510, 4686807, 4766876, 4793322, 4811534, 5000162, 5016609, 5076254, 5113843, 5191877, 5218953, 5263471, 5328356, 5341794, 5347983, 5429495, 5452708, 5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237, 5947112, 5996575, 6006743, 6019099, 6048195, 6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079, 6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940, 6748942, 6769426, 6774802, 6796302, 6840261, 6848441, 6863064, 6866205, 6869278, 6875012, 6880275, 6908039, 6919884, D320652, D445174, D462436; (Canada) 1297749, 2195264, 2225408, 2313972; (Australia) 780250, 780403, 1418504 or other U.S. and foreign patents pending.
Heat & Glo • 6000TR-OAK, 6000TR-OAK-IPI • 383-901 Rev. K • 5/06
In the Commonwealth of Massachusetts:
• installation must be performed by a licensed plumber or gas fitter;
See Table of Contents for location of additional Commonwealth of Massachusetts requirements.
Please contact your Heat & Glo dealer with any questions or concerns. For the number of your nearest Heat & Glo dealer, please call 1-888-427-3973.
Î
1
SAFETY AND WARNING INFORMATION
READ and UNDERSTAND all instructions carefully
!
before starting the installation. FAILURE TO FOLLOW these installation instructions may result
in a possible fire hazard and will void the warranty.
Prior to the first firing of the fireplace, READ the
!
Using Your Fireplace section of the Owners Guide.
DO NOT USE this appliance if any part has been
!
under water. Immediately CALL a qualified service technician to inspect the unit and to replace any part of the control system and any gas control which has been under water.
THIS UNIT IS NOT FOR USE WITH SOLID FUEL.
!
Installation and repair should be PERFORMED by a qualified service person. The appliance and venting
!
system should be INSPECTED before initial use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It is IMPERATIVE that the unit’s control compartment, burners, and circulating air passageways adequate combustion and ventilation air.
BE KEPT CLEAN to provide for
These units MUST use one of the vent systems described in the Installing the Fireplace section of
!
the Installers Guide. NO OTHER vent systems or components MAY BE USED.
This gas fireplace and vent assembly MUST be
!
vented directly to the outside and MUST NEVER be attached to a chimney serving a separate solid fuel burning appliance. Each gas appliance MUST USE a separate vent system. Common vent systems are
PROHIBITED.
INSPECT the external vent cap on a regular basis to
!
make sure that no debris is interfering with the air flow.
The glass door assembly MUST be in place and
!
sealed, and the trim door assembly MUST be in place on the fireplace before the unit can be placed into safe operation.
DO NOT OPERATE this appliance with the glass
!
door removed, cracked, or broken. Replacement of the glass door should be performed by a licensed or qualified service person. DO NOT strike or slam the glass door.
Always KEEP the appliance clear and free from
!
combustible materials, gasoline, and other flammable vapors and liquids.
NEVER OBSTRUCT the flow of combustion and
!
ventilation air. Keep the front of the appliance CLEAR of all obstacles and materials for servicing and proper operations.
Due to the high temperature, the appliance should be LOCATED out of traffic areas and away from
!
furniture and draperies. Clothing or flammable material SHOULD NOT BE PLACED on or near the appliance.
Children and adults should be ALERTED to the
!
hazards of high surface temperature and should STAY AWAY to avoid burns or clothing ignition. Young children should be CAREFULLY SUPERVISED when they are in the same room as the appliance.
The glass door assembly SHALL ONLY be
!
replaced as a complete unit, as supplied by the gas fireplace manufacturer. NO SUBSTITUTE material may be used.
DO NOT USE abrasive cleaners on the glass door
!
assembly. DO NOT ATTEMPT to clean the glass door when it is hot.
Turn off the gas before servicing this appliance. It is recommended that a qualified service technician
!
perform an appliance check-up at the beginning of each heating season.
Any safety screen or guard removed for servicing
!
must be replaced before operating this appliance.
DO NOT place furniture or any other combustible
!
household objects within 36 inches of the fireplace front.
Heat & Glo • 6000TR-OAK, 6000TR-OAK-IPI • 383-901 Rev. K • 5/062
TABLE OF CONTENTS
Safety and Warning Information ................................................ 2
Service Parts Lists ..................................................................... 4
Section 1: Approvals and Codes ............................................... 8
Appliance Certification ................................................................... 8
Installation Codes .......................................................................... 8
High Altitude Installations ............................................................... 8
Î
Requirements for the Commonwealth of Massachusetts ................ 9
Section 2: Getting Started ....................................................... 10
Introducing the Heat & Glo Gas Fireplaces ................................. 10
Pre-installation Preparation ......................................................... 10
Section 3: Installing the Fireplace .......................................... 12
Constructing the Fireplace Chase .............................................. 12
Step 1 Locating the Fireplace ................................................. 12
Step 2 Framing the Fireplace.................................................. 13
Step 3 Installing the Vent System............................................ 15
Î
A. Vent System Approvals ........................................... 15
B. Installing Vent Components .................................... 22
C. Vent Termination .................................................... 25
Step 4 Positioning, Leveling, and
Securing the Fireplace................................................. 27
Step 5 Installing the Optional Heat-Zone-Gas Kit .................... 28
Step 6 The Gas Control Systems ........................................... 28
Step 7 The Gas Supply Line ................................................... 29
Step 8 Gas Pressure Requirements ...................................... 29
Step 9 Wiring the Fireplace .................................................... 30
Step 10 Finishing ...................................................................... 32
Step 11 Installing Trim, Logs, and Ember Material.................... 33
Installing the Trim ......................................................... 33
Positioning the Logs .................................................... 33
Shutter Settings ........................................................... 33
Placing the Ember Material.......................................... 33
Glass Specifications .................................................... 33
Step 12 Before Lighting the Fireplace ....................................... 34
Step 13 Lighting the Fireplace .................................................. 35
After the Installation ..................................................................... 35
Section 4: Maintaining and Servicing Your Fireplace......... 35
Î = Contains updated information.
Heat & Glo • 6000TR-OAK, 6000TR-OAK-IPI • 383-901 Rev. K • 5/06
3
1
Approvals and Codes
Appliance Certification
The Heat & Glo fireplace models discussed in this Installers Guide have been tested to certification standards and listed
by the applicable laboratories.
Certification
MODELS: 6000TR-OAK, 6000TR-OAK-IPI LABORATORY: Underwriters Laboratories TYPE: Direct Vent Gas Fireplace Heater STANDARD: ANSI Z21.88-2000•CSA2.33-M98•UL307B
Installation Codes
The fireplace installation must conform to local codes. Before installing the fireplace, consult the local building code agency to ensure that you are in compliance with all applicable codes, including permits and inspections.
In the absence of local codes, the fireplace installation must conform to the National Fuel Gas Code ANSI Z223.1 (in the United States) or the CAN/CGA-B149 Installation Codes (in Canada). The appliance must be electrically grounded in accordance with local codes or, in the absence of local codes with the National Electric Code ANSI/NFPA No. 70 (in the United States), or to the CSA C22.1 Canadian Electric Code (in Canada).
High Altitude Installations
U.L. Listed gas appliances are tested and approved with­out requiring changes for elevations from 0 to 2,000 feet in the U. S. A. and in Canada.
When installing this appliance at an elevation above 2,000 feet, it may be necessary to decrease the input rating by changing the existing burner orifice to a smaller size. Input rate should be reduced by 4% for each 1000 feet above a 2000 foot elevation in the U.S.A. or 10% for elevations between 2000 and 4500 feet in Canada. If the heating value of the gas has been reduced, these rules do not apply. To identify the proper orifice size, check with the local gas utility.
If installing this appliance at an elevation above 4,500 feet (in Canada), check with local authorities.
These models may be installed in a bedroom or bed-sitting room in the U.S.A. and Canada.
Heat & Glo Quality Systems registered by SGS ICS
Heat & Glo • 6000TR-OAK, 6000TR-OAK-IPI • 383-901 Rev. K • 5/068
NOTE: The following requirements reference various Massachusetts and national codes not contained in this document.
Î
Requirements for the Commonwealth of Massachusetts
For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above finished grade in the area of the venting, includ­ing but not limited to decks and porches, the following re­quirements shall be satisfied:
Installation of Carbon Monoxide Detectors
At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gasfitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the floor level where the gas equipment is to be installed. In addi­tion, the installing plumber or gasfitter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall hori­zontal vented gas fueled equipment. It shall be the respon­sibility of the property owner to secure the services of qual­ified licensed professionals for the installation of hard wired carbon monoxide detectors.
In the event that the side wall horizontally vented gas fu­eled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and bat­tery back-up may be installed on the next adjacent floor level. In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.
Approved Carbon Monoxide Detectors
Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified.
Inspection
The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installa­tion unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4.
Exemptions
The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4:
• The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the Board; and
• Product Approved side wall horizontally vented gas fu­eled equipment installed in a room or structure sepa­rate from the dwelling, building or structure used in whole or in part for residential purposes.
MANUFACTURER REQUIREMENTS
Gas Equipment Venting System Provided
When the manufacturer of Product Approved side wall hor­izontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installa­tion of the equipment and the venting system shall include:
• Detailed instructions for the installation of the venting system design or the venting system components; and
• A complete parts list for the venting system design or venting system.
Gas Equipment Venting System NOT Provided
When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases, but identifies “special venting systems”, the following requirements shall be sat­isfied by the manufacturer:
• The referenced “special venting system” instructions shall be included with the appliance or equipment installation instructions; and
• The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instructions.
Signage
A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the ex­haust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) inch in size, “GAS
VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OB­STRUCTIONS”.
Heat & Glo • 6000TR-OAK, 6000TR-OAK-IPI • 383-901 Rev. K • 5/06
A copy of all installation instructions for all Product Ap­proved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instruc­tions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.
See Gas Connection section for additional Common­wealth of Massachusetts requirements.
9
2
Getting Started
Introducing the Heat & Glo Gas Fireplaces
Heat & Glo direct vent gas fireplaces are designed to oper­ate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside.
The information contained in this Installers Guide, unless noted otherwise, applies to all models and gas control systems. Gas fireplace diagrams, including the dimensions, are shown in this section.
Pre-install Preparation
This gas fireplace and its components are tested and safe when installed in accordance with this Installers Guide. Report to your dealer any parts damaged in shipment, particularly the condition of the glass. Do not install any
unit with damaged, incomplete, or substitute parts.
The vent system components and trim doors are shipped in separate packages. The gas logs may be packaged separately and must be field installed.
Read all of the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety and benefit. Failure to follow these instructions will void the owner’s warranty and may present a fire hazard.
The Heat & Glo Warranty will be voided by, and Heat & Glo disclaims any responsibility for, the following actions:
• Installation of any damaged fireplace or vent system component.
• Modification of the fireplace or direct vent system.
• Installation other than as instructed by Heat & Glo.
• Improper positioning of the gas logs or the glass door.
• Installation and/or use of any component part not manu­factured and approved by Heat & Glo, not withstanding any independent testing laboratory or other party approval of such component part or accessory.
ANY SUCH ACTION MAY POSSIBLY CAUSE A FIRE HAZARD.
When planning a fireplace installation, it’s necessary to determine:
Where the unit is to be installed.
The vent system configuration to be used.
Gas supply piping.
Electrical wiring.
Framing and finishing details.
Whether optional accessories—devices such as a fan,
wall switch, or remote control—are desired.
If the fireplace is to be installed on carpeting or tile, or on any combustible material other than wood flooring, the fireplace should be installed on a metal or wood panel that extends the full width and depth of the fireplace.
Heat & Glo • 6000TR-OAK, 6000TR-OAK-IPI • 383-901 Rev. K • 5/0610
14 1/4
[362mm]
28 1/2 [724mm]
21 1/2 [548mm]
GAS LINE
2 1/8
[55mm]
6 7/8 [174mm]
ACCESS
VENT COLLARS
38
[965mm]
8 [203mm]
41
[1040mm]
TOP STANDOFFS
REAR VENT COLLARS
11 5/8 [297mm]
25 1/4
[642mm]
36 1/8
[916mm]
34 5/8
[879mm]
3 1/2
[90mm]
TOP VENT COLLARS
ELECTRI CAL
ACCESS
12 3/4
[323mm]
8
[203mm]
VENT
COLLAR S
26 7/8
[682mm]
HOOD
TRIM
DOOR
RATING PLATE
GAS
AND LABELS
LINE
ACCESS
GAS
ELECTRICAL
CONTROLS
Figure 1. Diagram of the 6000TR-OAK, 6000TR-OAK-IPI
Heat & Glo • 6000TR-OAK, 6000TR-OAK-IPI • 383-901 Rev. K • 5/06
ACCESS
11
Installing the Fireplace
3
Constructing the Fireplace Chase
A chase is a vertical box-like structure built to enclose the gas fireplace and/or its vent system. Vertical vents that run on the outside of a building may be, but are not required to be, installed inside a chase.
CAUTION: TREATMENT OF FIRESTOP SPACERS AND CONSTRUCTION OF THE CHASE MAY VARY WITH THE TYPE OF BUILDING. THESE INSTRUCTIONS ARE NOT SUBSTITUTES FOR THE REQUIREMENTS OF LOCAL BUILDING CODES. THEREFORE, YOUR LOCAL BUILD­ING CODES MUST BE CHECKED TO DETERMINE THE REQUIREMENTS FOR THESE STEPS.
Factory-built fireplace chases should be constructed in the manner of all outside walls of the home to prevent cold air drafting problems. The chase should not break the outside building envelope in any manner.
This means that the walls, ceiling, base plate and cantile­ver floor of the chase should be insulated. Vapor and air infiltration barriers should be installed in the chase as per regional codes for the rest of the home. Additionally, in re­gions where cold air infiltration may be an issue, the inside surfaces may be sheetrocked and taped for maximum air tightness.
1” MIN. (25m m)
B
A
E
C
1/2” MIN. (13mm)
A BC D E
42” 22” 36” 51” 72”
Note* 42” 22” 40” 57” 80”
*If venting with (2) 900 elbows off rear of unit
the dimensions C, D, and E, will change.
Figure 2. Fireplace Dimensions, Locations, and Space Requirements
Minimum Clearances
from the Fireplace to Combustible Materials
Inches mm
Glass Front........................ 36 .................... 914
Floor ................................... 0 ....................... 0
Rear ...................................1/2 ..................... 13
Sides ................................. 1/2 ..................... 13
Surround Sides* .................. 0 ....................... 0
Top ................................... 3 1/2 ................... 89
Ceiling** ............................. 31 .................... 787
D
To further prevent drafts, the wall shield and ceiling firestops should be caulked with high temperature caulk to seal gaps. Gas line holes and other openings should be caulked with high temp caulk or stuffed with unfaced insulation. If the appliance is being installed on a cement slab, a layer of plywood may be placed underneath to prevent conducting cold up into the room.
THE CHASE SHOULD BE CONSTRUCTED SO THAT ALL CLEARANCES TO THE FIREPLACE ARE MAINTAINED AS SPECIFIED WITHIN THIS INSTALLERS GUIDE.
Step 1. Locating the Fireplace
The following diagram shows space and clearance require­ments for locating a fireplace within a room.
Clearance Requirements
The top, back, and sides of the fireplace are defined by stand-offs. The minimum clearance to a perpendicular wall extending past the face of the fireplace is one inch (25 mm). The back of the fireplace may be recessed 21 1/2 inches (546 mm) into combustible construction.
* See Figure 3. ** The clearance to the ceiling is measured from the top
of the unit, excluding the standoffs (see Figure 38).
The distance from the unit to combustible construction is to be measured from the unit outer wrap surface to the combustible construction, NOT from the screw heads that secure the unit together.
Minimum Clearances
from the Vent Pipe to Combustible Materials
Inches mm
Vertical Sections. ............. 1 ................ 25
Horizontal Sections
Top ..................................... 3 ................ 75
Bottom ............................... 1 ................ 25
Sides ................................. 1 ................ 25
At Wall Firestops
Top .................................. 2 1/2 ............ 63.7
Bottom ..............................1/2 ............... 13
Sides ................................. 1 ................ 25
For minimum clearances, see the direct vent termination clearance diagrams on pages 24 and 25 in this manual.
Heat & Glo • 6000TR-OAK, 6000TR-OAK-IPI • 383-901 Rev. K • 5/0612
Step 2. Framing the Fireplace
Fireplace framing can be built before or after the fireplace is set in place. Framing should be positioned to accommo­date wall coverings and fireplace facing material. The dia­gram below shows framing reference dimensions.
Framing should be constructed of 2 X 4 lumber or heavier.
B
A. ............. 42”*
B. .........38 1/2”
C. ............... 22”
D. .........42 3/4”
E. ......... 27 7/8”
A
CAUTION: MEASURE FIREPLACE DIMENSIONS AND VERIFY FRAMING METHODS AND WALL COVERING DETAILS BEFORE FRAMING.
Noncombustible zone is defined by 3” above the elbow for the entire width and depth (behind the front header) of the firebox.
WALL STUD
C
3 1/2”
3
E D
Shows center of 10” x 12” vent framing holes for top and rear venting. The center of the hole is one (1) inch (25.4mm) above the center of the horizontal vent pipe.
Figure 3. Framing Dimensions
Heat & Glo • 6000TR-OAK, 6000TR-OAK-IPI • 383-901 Rev. K • 5/06
1/2” CLEARANCE
FROM BOTH SIDES
OF FIREPLACE
TO COMBUSTIBLE
FRAMING
MEMBER
1/2” CLEARANCE FROM BACK OF FIREPLACE TO COMBUSTIBLE
0” CLEARANCE
0” CLEARANCE TO FRAMING MEMBER
13
12-3/16
MAX.
DVP12
12
2
MIN.
6
4
DVP4
DVP6
14-1/4
24
9-7/8
DVP12A
10-1/4
DVP45
45.0
36
48
O
DVP24
7-1/4
11-1/4
1-1/4 TYP
DVP36
DVP48
1/2 TYP
12-9/16
P
V
D
8-9/16
0
9
T
S
NOTE: PIPES OVERLAP 1-1/4 INCHES AT EACH JOINT.
Figure 4. DVP-Series Direct Vent Component Specifications (5-inch inner pipe / 8-inch outer pipe)
Heat & Glo • 6000TR-OAK, 6000TR-OAK-IPI • 383-901 Rev. K • 5/0614
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