Heat & Glo 6000TRI-IPI, 6000TRI-SP User Manual

Models:
6000TRI-IPI 6000TRI-SP
WARNING: IF THE INFORMATION IN THESE INSTRUCTIONS IS NOT FOLLOWED EXACTL Y, A FIRE OR EXPLOSION MAY RESULT CAUS­ING PROPERTY DAMAGE, PER­SONAL INJURY, OR DEATH.
- Do not store or use gasoline or other flam­mable vapors and liquids in the vicinity of this or any other appliance.
- What to do if you smell gas
• Do not try to light any appliance.
• Do not touch any electrical switch.
• Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call
the fire department.
- Installation and service must be performed by a qualified installer, service agency, or the gas supplier.
Installers Guide
Underwriters
Laboratories Listed
READ THIS MANUAL BEFORE INSTALLING OR OPERATING THIS APPLIANCE. THIS INSTALLERS GUIDE MUST BE LEFT WITH APPLIANCE FOR FUTURE REFERENCE.
WARNING: IMPROPER INSTALLA­TION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE INJURY OR PROPERTY DAM­AGE. REFER TO THIS MANUAL. FOR ASSIST ANCE OR ADDITIONAL INFOR­MATION CONSULT A QUALIFIED IN­ST ALLER, SERVICE AGENCY , OR THE GAS SUPPLIER.
1.This appliance may be installed in an af­termarket, permanently located, manufac­tured (mobile) home, where not prohibited by local codes.
2. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.
Printed in U.S.A. Copyright 2005, Heat & Glo, a brand of Hearth & Home T echnologies Inc.
20802 Kensington Boulevard, Lakeville, MN 55044
This product is covered by one or more of the following patents: (United States) 4,112,913; 4,408,594; 4,422,426; 4,424,792; 4,520,791; 4,793,322; 4,852,548; 4,875,464; 5,000,162; 5,016,609; 5,076,254 5,191,877; 5,218,953; 5,328,356; 5,429,495; 5,452,708; 5,542,407; 5,613,487; (Australia) 543790; 586383; (Canada) 1,123,296; 1,297,746; 2,195,264; (Mexico) 97-0457; (New Zealand) 200265; or other U.S. and foreign patents pending.
Heat & Glo • 6000TRI-IPI, 6000TRI-SP • 385-901 Rev . F • 5/05
Please contact your Heat & Glo dealer with any questions or concerns. For the number of your nearest Heat & Glo dealer, please call 1-888-427-3973.
1
SAFETY AND WARNING INFORMATION
READ and UNDERSTAND all instructions carefully
!
before starting the installation. FAILURE TO FOLLOW these installation instructions may result
in a possible fire hazard and will void the warranty.
Prior to the first firing of the fireplace, READ the
!
Using Your Fireplace section of the Owners Guide.
DO NOT USE this appliance if any part has been
!
under water. Immediately CALL a qualified service technician to inspect the unit and to replace any part of the control system and any gas control which has been under water.
THIS UNIT IS NOT FOR USE WITH SOLID FUEL.
!
Installation and repair should be PERFORMED by a qualified service person. The appliance and venting
!
system should be INSPECTED before initial use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It is IMPERATIVE that the unit’s control compartment, burners, and circulating air passageways adequate combustion and ventilation air.
BE KEPT CLEAN to provide for
These units MUST use one of the vent systems described in the Installing the Fireplace section of
!
the Installers Guide. NO OTHER vent systems or components MAY BE USED.
This gas fireplace and vent assembly MUST be
!
vented directly to the outside and MUST NEVER be attached to a chimney serving a separate solid fuel burning appliance. Each gas appliance MUST USE a separate vent system. Common vent systems are
PROHIBITED.
INSPECT the external vent cap on a regular basis to
!
make sure that no debris is interfering with the air flow.
The glass door assembly MUST be in place and
!
sealed, and the trim door assembly MUST be in place on the fireplace before the unit can be placed into safe operation.
DO NOT OPERATE this appliance with the glass
!
door removed, cracked, or broken. Replacement of the glass door should be performed by a licensed or qualified service person. DO NOT strike or slam the glass door.
Always KEEP the appliance clear and free from
!
combustible materials, gasoline, and other flammable vapors and liquids.
NEVER OBSTRUCT the flow of combustion and
!
ventilation air. Keep the front of the appliance CLEAR of all obstacles and materials for servicing and proper operations.
Due to the high temperature, the appliance should be LOCATED out of traffic areas and away from
!
furniture and draperies. Clothing or flammable material SHOULD NOT BE PLACED on or near the appliance.
Children and adults should be ALERTED to the
!
hazards of high surface temperature and should STAY AWAY to avoid burns or clothing ignition. Y oung children should be CAREFULL Y SUPERVISED when they are in the same room as the appliance.
The glass door assembly SHALL ONLY be
!
replaced as a complete unit, as supplied by the gas fireplace manufacturer. NO SUBSTITUTE material may be used.
DO NOT USE abrasive cleaners on the glass door
!
assembly. DO NOT ATTEMPT to clean the glass door when it is hot.
Turn off the gas before servicing this appliance. It is recommended that a qualified service technician
!
perform an appliance check-up at the beginning of each heating season.
Any safety screen or guard removed for servicing
!
must be replaced before operating this appliance.
DO NOT place furniture or any other combustible
!
household objects within 36 inches of the fireplace front.
Heat & Glo • 6000TRI-IPI, 6000TRI-SP • 385-901 Rev . F • 5/052

TABLE OF CONTENTS

Safety and Warning Information ................................................ 2
Î
Service Parts Lists ..................................................................... 4
Section 1: Approvals and Codes............................................... 8
Appliance Certification................................................................... 8
Installation Codes.......................................................................... 8
High Altitude Installations ............................................................... 8
Section 2: Getting Started ......................................................... 9
Introducing the Heat & Glo Gas Fireplaces................................... 9
Pre-installation Preparation........................................................... 9
Section 3: Installing the Fireplace ...........................................11
Constructing the Fireplace Chase ...............................................11
Step 1 Locating the Fireplace ..................................................11
Step 2 Framing the Fireplace.................................................. 12
Step 3 Installing the Vent System............................................ 14
A. Vent System Approvals........................................... 14
B. Installing V ent Components.................................... 21
C. Vent Termination .................................................... 24
Î
Step 4 Positioning, Leveling, and
Securing the Fireplace................................................. 26
Step 5 Installing the Optional Heat-Zone Kit............................ 27
Step 6 The Gas Control Systems ........................................... 27
Step 7 The Gas Supply Line ................................................... 28
Step 8 Gas Pressure Requirements ...................................... 28
Step 9 Wiring the Fireplace .................................................... 30
Step 10 Finishing ...................................................................... 31
Step 1 1 Installing Trim, Logs, and Ember Material.................... 32
Installing the Trim......................................................... 32
Positioning the Logs .................................................... 32
Shutter Settings........................................................... 32
Placing the Ember Material.......................................... 32
Glass Specifications.................................................... 32
Step 12 Before Lighting the Fireplace ....................................... 33
Step 13 Lighting the Fireplace .................................................. 34
After the Installation ..................................................................... 34
Section 4: Maintaining and Servicing Your Fireplace......... 34
Î
= Contains updated information.
Heat & Glo • 6000TRI-IPI, 6000TRI-SP • 385-901 Rev . F • 5/05
3
Service Parts
6000TRI-IPI, 6000TRI-SP
(NG , LP) Exploded Parts Diagram (GN, PL) Vue éclatée des pièces
14
1
Beginning Manufacturing Date: 4-2001
Ending Manufacturing Date: ________
15
16
2
17
18
13
5
3
6 Log set assembly
4
7
12
10
11
Part number list on following page.
*
La liste des numéros de pièce se
* trouve à la page suivante.
8
Heat & Glo • 6000TRI-IPI, 6000TRI-SP • 385-901 Rev . F • 5/054
9
Service Parts List / Liste des pièces de rechange
6000TRI-SP, 6000TRI-IPI
IMPORTANT: THIS IS DATED INFORMA TION. The most current information is located on your dealers VIP site. When order-
ing, supply serial and model numbers to ensure correct service parts. / IMPORT ANT : L'information fournie dans cette brochure n'est valide que pendant une courte période. Les sites VIP des distributeurs disposent des renseignements les plus récents. Lors d'une commande, veuillez fournir les numéros de série et de modèles pour un remplacement adéquat des pièces.
ITEM / PIÈCE
1 Surro und / Entoure nt 2 Hood / Hotte SRV60-143-BK 3 Glass Do o r Asse mbly / Porte en verre GLA-6TROC 4 B ur ner N G, L P / Br ûleur GN, PL 5 Log Grate / Grille de Bûche 385-360A 6 TRI Log Set Assembly / TRI Jeu de Bûches LOGS-6TRIC 7 Log 1 / Bûche 1 SRV2026-071 8 Log 2 / Bûche 2 SRV385-738 9 Log 3 / Bûche 3 SRV385-739
10 Log 4 / Bûche 4 SRV385-737
11 Log 5 / Bûche 5 SRV385-736
12 Log 6 / Bûche 6 SRV385-740
Wall R efrac tory Kit BRICK -6000-FB
13 Wall Refractory Kit - Right Wall SRV2027-372
COMMON PARTS / PIÈCES COMMUNES
SERIAL #
/ N° DE SÉRIE
PRE 002324002 POST 002324002
PRE 002324002 POST 002324002
PART NUMBER
/ N° DE PIÈCE
385-130 2026-108
385-339A SRV2026-007A
14 Wall Refractory Kit - Left Wall SRV2027-371 15 Wall Refractory Kit - Back Wall SRV2027-370
16 Insulation Board / Conseil d'Isolation 385-401
Flue Restrictor / Restricteur de conduite de cheminée 385-128 Ve nt G ask et / J oint de Conduit 2026-114
INTERMITTENT PILOT IGNITION (IPI)* / IPI ALLUMAGE SEULEMENT
17 Junction Box / Boîtier de raccordement
NG Conversion - IPI Kit / Module de conversion GN - IPI NGK-6TRI-IPI LP Conversion - IPI Kit / Module de conversion PL - IPI LPK-6TRI-IPI
STANDING PILOT IGNITION* / ALLUMAGE PAR VEILLEUSE
17 Junction Box / Boîtier de raccordement 4021-013
NG Conversion - IPI Kit / Module de conversion GN - IPI NGK-6TRI LP Conversion - IPI Kit / Module de conversion PL - IPI LPK-6TRI
ACCESSORIES / ACCESSOIRES
Fan Kit / Module de ve ntilateur GFK-160A
Wall S witch K i t, O ff-whi te / Interrupte ur mura l, b la nc c rème WSK -2 1
PRE 002324002 POST 002324002
383-250A 4021-013
Í
Wall S witch K it, W hi te / Interrupte ur m ura l, blanc WSK -21- W Trim Door Mesh / Écran porte de garniture MESH-6000
*Also see pages 6 and 7 for additional IPI and St anding Pilot Ignition service part numbers.
Heat & Glo • 6000TRI-IPI, 6000TRI-SP • 385-901 Rev . F • 5/05
5
Service Parts
6000TRI-IPI
Intermittent Pilot Ignition
Valve Assembly
7
(NG , LP) Exploded Parts Diagram (GN, PL) Vue éclatée des pièces
6
4
18
5
1
Beginning Manufacturing Date: 7-03
Ending Manufacturing Date: ______
17
16
15
14
13
12
11
8
2
3
ITE M / PIÈCE
1 Control Panel / Tableau de commande avant 2 ON/OFF Rock er S wi tch / Interrup teur à bascule MA RC HE /A RRÊT 060-521A 3 F lame Control Knob / Flamber le Bouton de C ontrôle
4 P ilot Assembly NG / Module de veille use GN 4 P ilo t Ass em bly LP / Mo dule de veille use PL 5 Valve Bracket / Parenthèse de Valve
6 Ground Strap / Co urroie de Raison(Terre) 2025-512 7 F lex B all Valve Assembly / Fléchir l'Assemblée de S oupape de Balle 302-320A 8Valve NG / Valve GN 750-500 8 Valve LP / Valve PL 750-501 9 F lexible Gas Connector / Tuyau à gaz flexible 477-301A
10 Module / Module 593-592
11 Wire Assembly / Module de fil 593-590A 12 Manifold A ssembly / L'Assemblée diverse 385-301A 13 Manifold Gasket /Joint D iversifi é(Varié) 385-410 14 Valve Plate Gasket / Joint de P lat de Valve 385-402 15 Orifice Assembly NG (#43C ) / Assemblée d'Orifice GN (#43C) 582-843A 15 Orifice Assembly LP (#54C) / Assemblée d'Orifice PL (#54C) 582-854A 16 Orifice Assembly NG (#53C ) / Assemblée d'Orifice GN (#53C) 582-853A 16 Orifice Assembly LP (#66C) / Assemblée d'Orifice PL (#66C) 582-866A 17 Pilot Bracket / Parenthèse Pilote 385-164 18 Shutter Assembly / Assemblée d'Obturateur 319-316A
Battery Pack / Paquet de Batterie(Pile) 593-594A 3 Volt Transfo rmer / 3 Transformateur de Volt 593-593A
DESCRIPTION
9
PRE 002324002 POST 002324002
PRE 002324002 POST 002324002
PRE 002324002 POST 002324002
PRE 002324002 POST 002324002
PRE 002324002 POST 002324002
SERIAL #
/ N° DE S ÉRIE
10
PART N UMBE R
/ N° DE PIÈCE
N/A 2026-103
N/A 571-531
385-510A 4021-025
385-511A 4021-026
550-169 2025-101
Heat & Glo • 6000TRI-IPI, 6000TRI-SP • 385-901 Rev . F • 5/056
Service Parts
6000TRI-SP
Standing Pilot Ignition
Valve Assembly
14
7
11
18
(NG , LP) Exploded Parts Diagram (GN, PL) Vue éclatée des pièces
4
15
6
Beginning Manufacturing Date: 7-03
Ending Manufacturing Date: ______
17
16
12
13
9
5
2
10
ITEM / PIÈCE
1 Control Panel / Tableau de comma nde avant 385-154 2 ON/OFF Ro cke r Swi tch / Int e r rupt eur à b a s cule MARC HE/ARRÊT 060-521A 3 F lame Control Knob / F lamber le Bouton de Contrôle 571-531 4 P i lot Assembly NG / Module de veilleuse GN 485-510A 4 P i lot Assembly LP / Module de veilleuse PL 485-511A 5 Valve Bracket / Parenthèse d e Valve 550-169 6 Shutter Assembly / Assemblée d'Obturateur 319-316A 7 F lex Ball Valve Assembly / Fléchir l'Assemblée de Soupap e de B alle 302-320A 8 Valve NG / Valve GN 060-522 8 Valve LP / Valve PL 060-523 9 F lexible Gas Connector / Tuyau à gaz fle xible 477-301A
10 P i lot Control K nob / Piloter le B outon de Contrôle 571-530
11 Wi re A ss emb ly / Module de fil 049-552A 12 Manifold Assembly / L'Assemblée diverse 385-301A 13 Manifold Gasket /Joint Diversifié(Varié) 385-410 14 Valve Plate Gasket / Joint de Plat de Valve 385-402 15 Orifice Assembly NG (#43C) / Assemblée d'Orifice GN (#43C) 582-843A 15 Orifice Assembly LP (#54C) / Assemblée d'Orifi ce PL (#54C) 582-854A 16 Orifice Assembly NG (#53C) / Assemblée d'Orifice GN (#53C) 582-853A 16 Orifice Assembly LP (#66C) / Assemblée d'Orifi ce PL (#66C) 582-866A 17 Pilot Bracket / Parenthèse Pilote 385-164 18 Piezo Ignitor / Allumeu r piézo 291-513
DESCRIPTION
3
1
8
SERIAL #
/ N° DE SÉRIE
PART NUMBER
/ N° DE PIÈCE
Heat & Glo • 6000TRI-IPI, 6000TRI-SP • 385-901 Rev . F • 5/05
7
1
Approvals and Codes
Appliance Certification
The Heat & Glo fireplace models discussed in this Installers Guide have been tested to certification standards and listed
by the applicable laboratories.
Certification
MODELS: 6000TRI-IPI, 6000TRI-SP LABORA TORY : Underwriters Laboratories TYPE: Direct Vent Gas Fireplace Heater ST ANDARD: ANSI Z21.88-2000•CSA2.33-M98•UL307B
Installation Codes
The fireplace installation must conform to local codes. Before installing the fireplace, consult the local building code agency to ensure that you are in compliance with all applicable codes, including permits and inspections.
In the absence of local codes, the fireplace installation must conform to the National Fuel Gas Code ANSI Z223.1 (in the United St ates) or the CAN/CGA-B149 Installation Codes (in Canada). The appliance must be electrically grounded in accordance with local codes or, in the absence of local codes with the National Electric Code ANSI/NFPA No. 70 (in the United St ates), or to the CSA C22.1 Canadian Electric Code (in Canada).
High Altitude Installations
U.L. Listed gas appliances are tested and approved without requiring changes for elevations from 0 to 2,000 feet in the U. S. A. and in Canada.
When installing this appliance at an elevation above 2,000 feet, it may be necessary to decrease the input rating by changing the existing burner orifice to a smaller size. Input rate should be reduced by 4% for each 1000 feet above a 2000 foot elevation in the U.S.A. or 10% for elevations between 2000 and 4500 feet in Canada. If the heating value of the gas has been reduced, these rules do not apply . To identify the proper orifice size, check with the local gas utility.
If installing this appliance at an elevation above 4,500 feet (in Canada), check with local authorities.
These models may be installed in a bedroom or bed-sitting room in the U.S.A. and Canada.
Heat & Glo Quality Systems registered by SGS ICS
Heat & Glo • 6000TRI-IPI, 6000TRI-SP • 385-901 Rev . F • 5/058
2
Getting Started
Introducing the Heat & Glo Gas Fireplaces
Heat & Glo direct vent gas fireplaces are designed to oper­ate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside.
The information contained in this Installers Guide, unless noted otherwise, applies to all models and gas control systems. Gas fireplace diagrams, including the dimensions, are shown in this section.
Pre-install Preparation
This gas fireplace and its components are tested and safe when installed in accordance with this Installers Guide. Report to your dealer any parts damaged in shipment, particularly the condition of the glass. Do not install any
unit with damaged, incomplete, or substitute parts.
The vent system components and trim doors are shipped in separate packages. The gas logs may be packaged separately and must be field installed.
Read all of the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety and benefit. Failure to follow these instructions will void the owner’s warranty and may present a fire hazard.
The Heat & Glo Warranty will be voided by , and Heat & Glo disclaims any responsibility for, the following actions:
Installation of any damaged fireplace or vent system component.
Modification of the fireplace or direct vent system.
Installation other than as instructed by Heat & Glo.
Improper positioning of the gas logs or the glass door.
Installation and/or use of any component part not manu­factured and approved by Heat & Glo, not withstanding any independent testing laboratory or other party approval of such component part or accessory .
ANY SUCH ACTION MAY POSSIBLY CAUSE A FIRE HAZARD.
When planning a fireplace installation, it’s necessary to determine:
Where the unit is to be installed.
The vent system configuration to be used.
Gas supply piping.
Electrical wiring.
Framing and finishing details.
Whether optional accessories—devices such as a fan,
wall switch, or remote control—are desired.
If the fireplace is to be installed on carpeting or tile, or on any combustible material other than wood flooring, the fireplace should be installed on a metal or wood panel that extends the full width and depth of the fireplace.
Heat & Glo • 6000TRI-IPI, 6000TRI-SP • 385-901 Rev . F • 5/05
9
V
14 1/4
[362mm]
28 1/2 [724mm]
21 1/2 [548mm]
GAS LINE
2 1/8
[55mm]
6 7/8 [174mm]
ACCESS
38
[965mm]
8 [203mm]
VENT COLLARS
41 1/8
[1044mm]
TOP STANDOFFS
REAR VENT COLLARS
HOOD
11 5/8 [297mm]
25 1/4
[642mm]
36 1/8
[916mm]
34 5/8
[879mm]
3 1/2
[90mm]
TOP VENT COLLARS
ELECTRICAL
ACCESS
8 [203mm]
COLLARS
12 3/4
[323mm]
ENT
26 7/8
[682mm]
TRIM
DOOR
RATING PLATE
GAS
AND LABELS
ELECTRICAL
ACCESS
GAS LINE
ACCESS
CONTROLS
Figure 1. Diagram of the 6000TRI-IPI, 6000TRI-SP
Heat & Glo • 6000TRI-IPI, 6000TRI-SP • 385-901 Rev . F • 5/0510
Installing the Fireplace
3
Constructing the Fireplace Chase
A chase is a vertical box-like structure built to enclose the gas fireplace and/or its vent system. V ertical vents that run on the outside of a building may be, but are not required to be, installed inside a chase.
CAUTION: TREA TMENT OF FIRESTOP SPACERS AND CONSTRUCTION OF THE CHASE MA Y V ARY WITH THE TYPE OF BUILDING. THESE INSTRUCTIONS ARE NOT SUBSTITUTES FOR THE REQUIREMENTS OF LOCAL BUILDING CODES. THEREFORE, YOUR LOCAL BUILD­ING CODES MUST BE CHECKED TO DETERMINE THE REQUIREMENTS FOR THESE STEPS.
Factory-built fireplace chases should be constructed in the manner of all outside walls of the home to prevent cold air drafting problems. The chase should not break the outside building envelope in any manner.
This means that the walls, ceiling, base plate and cantile­ver floor of the chase should be insulated. Vapor and air infiltration barriers should be installed in the chase as per regional codes for the rest of the home. Additionally , Heat & Glo recommends that the inside surfaces be sheetrocked and taped for maximum air tightness.
T o further prevent drafts, the firestop s should be caulked to seal gaps. Gas line holes and other openings should be caulked or stuffed with insulation. If the unit is being in­stalled on a cement slab, we recommend that a layer of plywood be placed underneath to prevent conducting cold up into the room. Be sure to include spark arrestors for woodburning units if they are required.
THE CHASE SHOULD BE CONSTRUCTED SO THAT ALL CLEARANCES TO THE FIREPLACE ARE MAINT AINED AS SPECIFIED WITHIN THIS INST ALLERS GUIDE.
Step 1. Locating the Fireplace
The following diagram shows space and clearance require­ments for locating a fireplace within a room.
Clearance Requirements
The top, back, and sides of the fireplace are defined by stand-offs. The minimum clearance to a perpendicular wall extending past the face of the fireplace is one inch (25 mm). The back of the fireplace may be recessed 21 1/2 inches (546 mm) into combustible construction.
1” MIN. (25mm)
B
A
E
C
1/2” MIN. (13mm)
ABC DE
42” 22” 36” 51” 72”
Note* 42” 22” 40” 57” 80”
*If venting with (2) 900 elbows off rear of unit
the dimensions C, D, and E, will change.
Figure 2. Fireplace Dimensions, Locations, and Space Requirements
Minimum Clearances
from the Fireplace to Combustible Materials
Inches mm
Glass Front........................ 36 .................... 91 4
Floor ................................... 0 ....................... 0
Rear ...................................1/2..................... 13
Sides .................................1/2..................... 13
Surround Sides*.................. 0 ....................... 0
To p................................... 3 1/2 ................... 89
Ceiling**............................. 31 .................... 787
* See Figure 3. **The clearance to the ceiling is measured from the top
of the unit, excluding the standoffs (see Figure 39).
The distance from the unit to combustible construction is to be measured from the unit outer wrap surface to the combustible construction, NOT from the screw heads that secure the unit together.
Minimum Clearances
from the Vent Pipe to Combustible Materials
Inches mm
Vertical Sections. ............. 1 ................ 25
Horizontal Sections
Top..................................... 3 ................ 75
Bottom ............................... 1 ................ 25
Sides ................................. 1 ................ 25
At Wall Firestops
Top..................................... 3 ................ 75
Bottom ............................... 1 ................ 25
Sides ................................. 1 ................ 25
D
For minimum clearances, see the direct vent termination clearance diagrams on pages 24 and 25 in this manual.
Heat & Glo • 6000TRI-IPI, 6000TRI-SP • 385-901 Rev . F • 5/05
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