Heat & Glo 6000PLUS Owner’s Manual

Owner’s Manual
Installation and Operation
Model: 6000PLUS
DO NOT DISCARD THIS MANUAL
Important operating and
maintenance instruc­tions included.
WARNING: If the information in these instructions is not followed exactly , a fire or explosion may result causing proper­ty damage, personal injury , or death.
• Do not store or use gasoline or other flamma­ble vapors and liquids in the vicinity of this or any other appliance.
• What to do if you smell gas
- Do not try to light any appliance
- Do not touch any electrical switch. Do not
- Immediately call your gas supplier from a
neighbor’s phone. Follow the gas supplier’s instructions.
- If you cannot reach your gas supplier, call
the fire department.
Read, understand and follow
••
these instructions for safe installation and operation.
CAUTION
W ARNING
THE 6000PLUS IS DESIGNED TO BE USED WITH THE HRV200PLUS ONLY!
THE 6000PLUS WILL NOT VENT CORRECTL Y UN­LESS IT’S CONNECTED TO THE HRV200PLUS. REFER TO THE HRV200 PLUS INST ALLA TION MANUAL FOR ADDITIONAL INSTALLATION AND VENTING INSTRUCTIONS.
DO NODO NO
DO NO
DO NODO NO
DISCARDDISCARD
DISCARD
Leave this manual with party responsible for use and operation.
DISCARDDISCARD
TT
T
TT
W ARNING
HOT! DO NOT TOUCH. SEVERE BURNS MA Y RESUL T . CLOTHING IGNITION MA Y RESUL T .
Glass and other surfaces are hot during operation and cool down.
• Keep children away.
• CAREFULLY SUPERVISE children in same room as appliance.
• Alert children and adults to hazards of high temperatures.
• Do NOT operate with protective barriers open or removed.
• Keep clothing, furniture, draperies and other combustibles away.
This appliance has been supplied with an integral barrier to prevent direct contact with the fixed glass panel. Do NOT operate the appliance with the barrier removed.
Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one.
• Installation and service must be performed by a qualified installer , service agency , or the gas supplier .
This appliance may be installed as an OEM installation in manufactured home (USA only) or mobile home and must be installed in accordance with the manufacturer’s instruc­tions and the manufactured home construction and safety standard, Title 24 CFR, Part 3280 or Standard for Installa-
tion in Mobile Homes, CAN/CSA Z240MH. This appliance is only for use with the type(s) of gas indi-
cated on the rating plate.
Heat & Glo • 6000PLUS • 2063-900 Rev. E • 11/05
In the Commonwealth of Massachusetts:
• installation must be performed by a licensed plumber or gas fitter;
• a CO detector shall be installed in the room where the appliance is installed.
Installation and service of this appliance should be performed by qualified personnel. Hearth & Home T echnologies suggests NFI certified or factory -trained
professionals, or technicians supervised by an NFI certified professional.
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SAFETY AND WARNING INFORMATION
READ and UNDERSTAND all instructions carefully
!
before starting the installation. FAILURE TO FOLLOW these installation instructions may result
in a possible fire hazard and will void the warranty.
DO NOT USE this appliance if any part has been
!
under water. Immediately CALL a qualified service technician to inspect the unit and to replace any part of the control system and any gas control which has been under water.
!
THIS UNIT IS NOT FOR USE WITH SOLID FUEL.
Installation and repair should be PERFORMED by a qualified service person. The appliance and venting
!
system should be INSPECTED before initial use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It is IMPERATIVE that the unit’s control compartment, burners, and circulating air passageways BE KEPT CLEAN to provide for adequate combustion and ventilation air.
Always KEEP the appliance clear and free from
!
combustible materials, gasoline, and other flammable vapors and liquids.
NEVER OBSTRUCT the flow of combustion and
!
ventilation air. Keep the front of the appliance CLEAR of all obstacles and materials for servicing and proper operations.
Due to the high temperature, the appliance should
!
be LOCATED out of traffic areas and away from furniture and draperies. Clothing or flammable material SHOULD NOT BE PLACED appliance.
Children and adults should be ALERTED to the
!
hazards of high surface temperature and should STAY AWAY to avoid burns or clothing ignition. Y oung children should be CAREFULL Y SUPERVISED when they are in the same room as the appliance.
on or near the
These units MUST use the vent systems described in the HRV200PLUS Installation
!
Manual. NO OTHER vent systems or components MAY BE USED.
INSPECT the external vent cap on a regular basis to
!
make sure that no debris is interfering with the air flow.
The glass door assembly MUST be in place and
!
sealed, and the trim door assembly MUST be in place on the fireplace before the unit can be placed into safe operation.
DO NOT OPERATE this appliance with the glass
!
door removed, cracked, or broken. Replacement of the glass door should be performed by a licensed or qualified service person. DO NOT strike or slam the glass door.
The glass door assembly SHALL ONLY be
!
replaced as a complete unit, as supplied by the gas fireplace manufacturer. NO SUBSTITUTE material may be used.
DO NOT USE abrasive cleaners on the glass door
!
assembly. DO NOT ATTEMPT to clean the glass door when it is hot.
Turn off the gas before servicing this appliance. It is
!
recommended that a qualified service technician perform an appliance check-up at the beginning of each heating season.
Any safety screen or guard removed for servicing
!
must be replaced before operating this appliance.
DO NOT place furniture or any other combustible
!
household objects within 36 inches of the fireplace front.
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Heat & Glo • 6000PLUS • 2063-900 Rev. E • 11/05

TABLE OF CONTENTS

Safety and Warning Information. ............................................... 2
Î
Service Parts Lists. .................................................................... 4
Section 1: Approvals and Codes............................................... 7
Appliance Certification................................................................... 7
Installation Codes.......................................................................... 7
High Altitude Installations ............................................................... 7
Section 2: Getting Started ......................................................... 8
Introducing the Heat & Glo Gas Fireplaces................................... 8
Pre-installation Preparation........................................................... 8
Section 3: Installing the Fireplace.......................................... 10
Constructing the Fireplace Chase .............................................. 10
Step 1 Locating the Fireplace ................................................. 10
Step 2 Framing the Fireplace...................................................11
Step 3 Installing the Vent System.............................................11
Step 4 Securing the Fireplace..................................................11
Step 5 The Gas Control Systems............................................11
Step 6 The Gas Supply Line ................................................... 12
Step 7 Gas Pressure Requirements ........................................ 12
Step 8 Wiring the Fireplace .................................................... 13
Î
Step 9 Sequence of Operation................................................ 15
Step 10 Finishing ...................................................................... 16
Step 1 1 Installing Trim, Logs, and Ember Material.................... 16
Installing the Trim......................................................... 16
Positioning the Logs .................................................... 16
Shutter Settings........................................................... 16
Placing the Ember Material.......................................... 16
Glass Specifications ..................................................... 17
Step 12 Before Lighting the Fireplace ....................................... 17
Step 13 Lighting the Fireplace .................................................. 18
After the Installation..................................................................... 18
Section 4: Maintaining and Servicing Your Fireplace......... 19
Section 5: IPI Troubleshooting Guide................................... 20
Î = Contains updated information.
Heat & Glo • 6000PLUS • 2063-900 Rev. E • 11/05
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Service Parts
6000PLUS
(NG , LP) Exploded Parts Diagram
3
2
Beginning Manufacturing Date: 12-03
Ending Manufacturing Date: ______
4
12
Part number list on following page.
5
1
6 Log Set Assembly
9
8
13
7
10
11
4
Heat & Glo • 6000PLUS • 2063-900 Rev. E • 11/05
Service Parts List
6000PLUS
IMPORTANT: THIS IS DA TED INFORMA TION. The most current information is located on your dealers VIP site. When order-
ing, supply serial and model numbers to ensure correct service parts.
ITEM COMMON PARTS SERIAL # PART NUMBER
1 B urner NG, LP SRV383-338A 2 Glass D oor Assembly GLA-6TROC 3Surround 2026-108 4 Hood SRV60-143- BK 5Log Grate 383-360A 6 Oak Log Set Assembly LOGS-6OAK 7 Log 1 SRV385-720 8Log 2 SRV385-724 9Log 3 SRV385-721
10 Log 4 SRV385-723
11 Log 5 SRV385-722 12 Combustion Board 385-401 13 Junction Box 4021-013
High Temp Limit Switch 066-531
72" & 80" Wire Assembly 522-504A Touch Up Paint TUP-GBK-12
Mineral Wool 050-721
Vermiculite Embers MYSTIC-EMBERS Glass Latch Assembly 386-122A
Conversion Kit NG NGK-2063
Conversion Kit LP LPK-6TVOC-IPI
Pilot Spud NG 446-505
Pilot Spud LP 446-517
Regulator NG NGK-DXV
Regulator LP LPK-DXV
ACCESSORIES
Trim Door Mesh MESH-6000
Fan Kit GFK-160A
Wall Switch K it, Off-white
Wall Switch Kit, White WSK-21-W
Heat & Glo • 6000PLUS • 2063-900 Rev. E • 11/05
WSK-21
5
Service Parts
6000PLUS
Intellifire Ignition
Valve Assembly
1
(NG , LP) Exploded Parts Diagram
12
8
2
Beginning Manufacturing Date: 12-03
Ending Manufacturing Date: ______
9
7
3
4
10
6
11
5
ITEM DESCRIPTION SERIAL # PART NO.
1 F lex Ball Valve Assembly 302-320A 2 ON/OFF Ro cke r Swi tch 060-521A 3Valve NG 750-500 3 Valve LP 750-501 4 Flexible Gas Connector 383-302A 5 Module 593-592 6Wire Assembly 593-590A
Burner Orifice NG (#40C) 582-840
7
Burner Orifice LP (#53C) 582-853
8Pilot Assembly NG 4021-025 8Pilot Assembly LP 4021-026 9 Pilot Bracket 385-164
10 Valve Bracket 2025-101
11 Wire Block Assembly 2063-010
12 Ground Strap 2025-512
3V Adaptor Plug 593-593A
6
Heat & Glo • 6000PLUS • 2063-900 Rev. E • 11/05
1
Approvals and Codes
Appliance Certification
The Heat & Glo fireplace models discussed in this Installers Guide have been tested to certification standards and listed
by the applicable laboratories.
Certification
MODEL: 6000PLUS LABORA TORY : Underwriters Laboratories TYPE: V ented Gas Fireplace ST ANDARD: U.S. - Z21.50-2000 and Z21.47-1998
Canada - CSA2.22-2000 and CGA2.3-M98
Installation Codes
The fireplace installation must conform to local codes. Before installing the fireplace, consult the local building code agency to ensure that you are in compliance with all applicable codes, including permits and inspections.
In the absence of local codes, the fireplace installation must conform to the National Fuel Gas Code ANSI Z223.1 (in the United St ates) or the CAN/CGA-B149 Installation Codes (in Canada). The appliance must be electrically grounded in accordance with local codes or, in the absence of local codes with the National Electric Code ANSI/NFPA No. 70 (in the United St ates), or to the CSA C22.1 Canadian Electric Code (in Canada).
These models (natural gas and propane) can be installed in a bedroom (in the United St ates) which has a total volume of unconfined space appropriate to the particular installation.
Refer to the National Fuel Gas Code ANSI Z223.1/NFPA54 (current edition). The Uniform Mechanical Code - (current edition), and local Building Officials for the options allowed in obtaining an effective bedroom volume of unconfined space.
These models (natural gas and propane) can be installed in a bedroom (in Canada) if a thermostat (Model WH-ST A T) is installed with the unit. Consult local code authorities. Detailed installation instructions for Model WH-STAT are included with the kit.
High Altitude Installations
U.L. Listed gas fireplaces are tested and approved for elevations from 0 to 2,000 feet in the U.S.A. and from 0 to 4,500 feet in Canada.
When installing this fireplace at an elevation above 2,000 feet (in the United St ates), it may be necessary to decrease the input rating by changing the existing burner orifice to a smaller size. Input should be reduced four percent (4%) for each 1,000 feet above sea level, unless the heating value of the gas has been reduced, in which case this general rule will not apply . To identify the proper orifice size, check with the local gas utility.
When installing this fireplace at an elevation between 2,000 and 4,500 feet (in Canada), the input rating must be reduced by ten percent (10%).
When installing this fireplace at an elevation above 4,500 feet (in Canada), check with local authorities.
Consult your local gas utility for assistance in determining the proper orifice for your location.
Heat & Glo Quality Systems registered by SGS ICS
Heat & Glo • 6000PLUS • 2063-900 Rev. E • 11/05
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