Heat & Glo 42T-C User Manual

Models: EXCLAIM-42H-C EXCLAIM-42T-C Woodburning Fireplace
Owner’s Manual
Installation and Operation
(Traditional refractory shown.)
CAUTION
• Important operating and maintenance instructions included.
• Read, understand and follow these instructions for safe installation and operation.
WARNING
If the information in these instruc­tions is not followed exactly, a ¿ re may result causing property damage, personal injury, or death.
• Do not store or use gasoline or other À am- mable vapors and liquids in the vicinity of this or any other appliance.
• Do not over¿ re. Over¿ ring will void your war- ranty.
• Comply with all minimum clearances to combustibles as speci¿ ed. Failure to comply may cause house ¿ re.
DO NOT
DISCARD
• Leave this manual with party responsible for use and operation.
WARNING
HOT! DO NOT TOUCH. SEVERE BURNS MAY RESULT. CLOTHING IGNITION MAY RESULT.
Glass and other surfaces are hot during operation and cool down.
• Keep children away.
• CAREFULLY SUPERVISE children in same room as ¿ replace.
• Alert children and adults to hazards of high temperatures.
• Keep clothing, furniture, draperies and other combustibles away.
Installation and service of this ¿ replace should be performed by quali¿ ed personnel. Hearth & Home Technologies suggests NFI certi¿ ed or factory-trained professionals, or technicians supervised by an NFI certified professional.
Heat & Glo • EXCLAIM-42C • 4013-094 Rev I • 10/06
WARNING
Fire Risk
• For use with solid wood fuel or decorative gas appliance only.
• Do not install unvented gas logs.
1
Read this manual before installing or operating this ¿ replace.
Please retain this owner’s manual for future reference.
Congratulations!
Congratulations on selecting a Heat & Glo wood burning ¿ re- place. The Heat & Glo ¿ replace you have selected is designed to provide the utmost in safety, reliability and ef¿ ciency .
As the owner of a new ¿ replace, you’ll want to read and care- fully follow all of the instructions contained in this owner’s manual. Pay special attention to all cautions and warnings.
This owner’s manual should be retained for future reference. We suggest you keep it with your other important documents and product manuals.
The information contained in this owner’s manual unless noted otherwise, applies to all models and gas control systems.
Your new Heat & Glo wood burning ¿ replace will give you years of durable use and trouble-free enjoyment. Welcome to the Heat & Glo family of ¿ replace products!
Homeowner Reference Information
We recommend that you record the following pertinent information about your ¿ replace:
Model Name: Date purchased/installed: Serial Number: Location on ¿ replace: Dealership purchased from: Dealer phone: Notes:
Listing Label Information/Location
The model information regarding your speci¿ c ¿ replace can be found on the rating plate located on the smoke shield of the ¿ replace.
Serial
Number
Grate
Fireplace
Model
FIREPLACE NO.
FIRECHAMBER INTENDED FOR USE WITH HEARTH & HOME TECHNOLOGIES INC. LISTED FIREPLACE PARTS. SEE INSTALLATION AND OPERATING INSTRUCTIONS FOR THIS MODEL. ONLY HEARTH & HOME TECHNOLOGIES INC. GLASS DOOR KITS CAN BE INSTALLED ON THIS UNIT.
FIREPLACE ALSO FOR USE IN MANUFACTURED HOMES
FAN KIT MODEL NO.
DO NOT OVERFIRE. USE ONLY: SOLID WOOD FUEL OR LISTED DECORATIVE GAS APPLIANCE. DO NOT USE A FIREPLACE INSERT OR OTHER PRODUCTS NOT SPECIFIED FOR USE WITH THIS PRODUCT. IF DOORS ARE USED OPERATE FIREPLACE WITH DOORS FULLY OPEN OR CLOSED ONLY. WHEN BURNING A DECORATIVE GAS APPLIANCE IN THE FIREPLACE, ADJUST DAMPER TO THE FULLY OPEN POSITION.
2
YES
WARNING: RISK OF FIRE DAMAGE. REPLACE GRATE WITH HEARTH & HOME TECHNOLOGIES INC.
NO
&
Heat & Glo • EXCLAIM-42C • 4013-094 Rev I • 10/06
MODEL NO.
CLEARANCE TO COMBUSTIBLES:
WARNING! THIS FIREPLACE HAS NOT BEEN TESTED WITH AN UNVENTED GAS LOG SET. TO REDUCE THE RISK OF FIRE OR INJURY, DO NOT INSTALL AN UNVENTED GAS LOG SET INTO FIREPLACE.
WARNING! THIS APPLIANCE IS NOT FOR USE AS COOKING EQUIPMENT. IF INSTALLATION OR OPERATING INSTRUCTIONS ARE MISSING
CONTACT: HEARTH & HOME TECHNOLOGIES INC., 1915 W. SAUNDERS ST., MT. PLEASANT, IA 52641.
CHIMNEY 2 IN. MIN.
RATED AT 115 VOLTS, 50/60 Hz.,
MODEL NO.
FIREBOX
MFG. DATE
IN. MIN.
AMP.
Table of Contents
1 Listing and Code Approvals 4
A. Appliance Certi¿ cation . . . . . . . . . . . . . . . . . . . . . . . . .4
2 Getting Started 5
A. Design and Installation Considerations . . . . . . . . . . . .5
B. Negative Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
C. Typical Fireplace System . . . . . . . . . . . . . . . . . . . . . . .7
D. Tools and Supplies Needed . . . . . . . . . . . . . . . . . . . . .8
E. Inspect Fireplace and Components . . . . . . . . . . . . . . .8
3 Framing and Clearances 9
A. Selecting Fireplace Location . . . . . . . . . . . . . . . . . . . .9
B. Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
C. Sidewalls/Surrounds . . . . . . . . . . . . . . . . . . . . . . . . . 11
D. Frame the Fireplace . . . . . . . . . . . . . . . . . . . . . . . . . . 11
E. Construct the Chase . . . . . . . . . . . . . . . . . . . . . . . . .12
F. Chimney Requirements . . . . . . . . . . . . . . . . . . . . . . .12
4 Installation of Fireplace 13
A. Install the Outside Air Kit . . . . . . . . . . . . . . . . . . . . . .13
B. Secure the Fireplace . . . . . . . . . . . . . . . . . . . . . . . . . 15
C. Install the Refractory . . . . . . . . . . . . . . . . . . . . . . . . .15
D. Place the Protective Metal Hearth Strips . . . . . . . . . .18
E. Level the Fireplace. . . . . . . . . . . . . . . . . . . . . . . . . . .18
5 Chimney Assembly 19
A. Chimney Requirements . . . . . . . . . . . . . . . . . . . . . . .20
B. Using Offsets/Returns . . . . . . . . . . . . . . . . . . . . . . . . 21
C. Assemble the Chimney Sections . . . . . . . . . . . . . . . .22
D. Install the Ceiling ¿ restops . . . . . . . . . . . . . . . . . . . . . 22
E. Install the Attic Insulation Shield . . . . . . . . . . . . . . . .23
F. Double-check the Chimney Assembly . . . . . . . . . . . .23
G. Secure the Chimney . . . . . . . . . . . . . . . . . . . . . . . . .23
6 Complete the Enclosure 24
A. Chimney Termination . . . . . . . . . . . . . . . . . . . . . . . . .24
B. Chase Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
C. Install the Termination Cap . . . . . . . . . . . . . . . . . . . .25
7 Accessories 27
A. Gas Log/Lighter Provisions . . . . . . . . . . . . . . . . . . . . 27
8 Finishing 28
A. Hearth Extension . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
B. Finishing Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
C. Mantel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
D. Sidewalls/Surrounds . . . . . . . . . . . . . . . . . . . . . . . . .30
E. Glass Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
9 Operating Instructions 31
A. General Information . . . . . . . . . . . . . . . . . . . . . . . . . .31
B. Outside Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
C. Clear Space Near the Fireplace. . . . . . . . . . . . . . . . . 32
D. Flue Damper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
E. Firescreen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
F. Glass Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
G. Grate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
H. Wood Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
I. Starting a Fire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
10 Troubleshooting 35
A. Understanding Vent Problems . . . . . . . . . . . . . . . . . .35
B. Diagnostics and Problem Solving . . . . . . . . . . . . . . .36
11 Maintenance and Servicing the Fireplace 38
A. Disposal of Ashes . . . . . . . . . . . . . . . . . . . . . . . . . . .38
B. Chimney Inspection/Cleaning . . . . . . . . . . . . . . . . . .38
C. Firebox Refractory . . . . . . . . . . . . . . . . . . . . . . . . . . .38
D. Maintenance Task List . . . . . . . . . . . . . . . . . . . . . . . . 39
E. Chimney Fire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
12 Reference Materials 40
A. Fireplace Dimensions . . . . . . . . . . . . . . . . . . . . . . . .40
B. Fireplace Components . . . . . . . . . . . . . . . . . . . . . . . .41
C. Chimney Components . . . . . . . . . . . . . . . . . . . . . . . .42
D. Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
E. Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
F. Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . .52
Note: An arrow (¨) found in the text signi¿ es change in content.
Heat & Glo • EXCLAIM-42C • 4013-094 Rev I • 10/06
3
1
Listing and Code Approvals
1
A. Appliance Certi¿ cation
This ¿ replace system has been tested and listed in accor- dance with UL 127 and ULC-S610 standards by Underwrit­ers Laboratories Inc. for installation and operation in the United States and Canada.
This ¿ replace has been tested and listed for use with the op- tional components speci¿ ed in this manual. These optional components may be purchased separately and installed at a later date. Installation of an outside air kit will require sig­ni¿ cant reconstruction and is best if installed at the time of ¿ replace installation.
Heat & Glo is a registered trademark of Hearth & Home Technologies Inc.
WARNING
Fire Risk
WARNING
Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this ¿ replace. For assistance or additional information consult a quali¿ ed installer, service agency or your dealer.
Not intended for use as a primary heat source.
This ¿ replace is tested and approved as a decorative ¿ re- place. It should not be factored as a primary heat source in residential heating calculations.
Do not install or operate damaged ¿ replace.
Do not modify ¿ replace.
• Installation other than as instructed by Hearth & Home Technologies Inc. is strictly prohibited.
Do not operate the ¿ replace without fully assembling all components.
Do not over¿ re.
Do not install an unvented gas log set. This ¿ replace has not been tested for use with unvented gas log sets.
• Installation and/or use of any component part not approved by Hearth & Home Technologies.
Hearth & Home Technologies disclaims any responsibility for, and the warranty and agency listing will be voided by the above actions.
4
Heat & Glo • EXCLAIM-42C • 4013-094 Rev I • 10/06
2
Getting Started
2
A. Design and Installation Considerations
CAUTION
Check building codes prior to installation.
• Installation MUST comply with local, regional,
state and national codes and regulations.
• Consult insurance carrier, local building inspector,
¿ re of¿ cials or authorities having jurisdiction about restrictions, installation inspection and permits.
When planning a ¿ replace installation, it is necessary to de- termine the following information before installing:
• Where the fireplace is to be installed. See Sections 3 and 4.
• The vent system con¿ guration to be used. See Sections 5 and 6.
• Gas supply piping. See Section 7.
• Framing and ¿ nishing details. See Sections 3, 6 and 8.
• Whether optional accessories—devices such as a fan, wall switch or remote control —are desired. See Section 12.
Draft is the pressure difference needed to vent ¿ replaces successfully. Considerations for successful draft include:
• Preventing negative pressure
• Location of ¿ replace and chimney
WARNING
Asphyxiation Risk
Negative pressure can cause spillage of combustion fumes and soot. Fire needs to draft properly for safe operation.
B. Negative Pressure
Negative pressure results from the imbalance of air avail­able for the ¿ replace to operate properly. Causes for this imbalance include:
• Exhaust fans (kitchen, bath, etc.).
• Range hoods.
• Combustion air requirements for furnaces, water heaters and other combustion appliances.
• Clothes dryers.
• Location of return-air vents to furnace or air conditioning.
• Imbalances of the HVAC air handling system.
• Upper level air leaks: recessed lighting, attic hatch opening, duct leaks.
To minimize the effects of negative air pressure, the follow­ing must be considered:
• Install the outside air kit. Install the intake on the side of the house towards prevailing winds during the heating season.
• Ensure adequate outdoor air is supplied for combustion appliances and exhaust equipment.
• Ensure furnace and air conditioning return vents are not located in the immediate vicinity of the ¿ replace.
• Avoid installing the ¿ replace near doors, walkways or small isolated spaces.
• Recessed lighting should be a “sealed can” design; attic hatches weather stripped or sealed; attic mounted duct work and air handler joints and seams taped or sealed.
• Basement installations should be avoided due to stack effect. Stack effect creates negative pressure in lower levels. Hearth & Home Technologies recommends the use of direct vent ¿ replaces in basements.
Heat & Glo • EXCLAIM-42C • 4013-094 Rev I • 10/06
5
Location of the ¿ replace and chimney will affect performance. As shown in Figure 2.1 the chimney should:
• Be installed through the warm airspace enclosed by the building envelope. This helps to produce more draft, especially during lighting and die-down of the ¿ re.
• Penetrate the highest part of the roof. This minimizes the effects of wind turbulence.
• Be located away from trees, adjacent structures, uneven roof lines and other obstructions.
Offsets can restrict draft so their use should be minimized. Consider the ¿ replace location relative to À oor and ceiling and attic joists.
Windward
Location
Not
Recommended
Outside Air Intake
Marginal Location
Recommended
Location
Multi-level Roofs
Recommended
Location
Location
Not
Recommended
Leeward
Figure 2.1 Recommended Chimney Locations
6
Heat & Glo • EXCLAIM-42C • 4013-094 Rev I • 10/06
C. Typical Fireplace System
The Heat & Glo ¿ replace system consists of the following:
• Fireplace/integral grate/refractory/outside air system
• Refractory
• Chimney termination cap
• Chimney system
• Hearth extension
Optional components include:
• Glass doors
• Chimney air kit (required in Canada)
Additional lateral support for chimney above roof (or enclosed in chase) if needed
Non-combustible roof flashing maintains minimum clearance around chimney
Support straps on rafter supports chimney (not shown)
Ceiling firestop on floor of attic
Termination cap
Storm Collar
Chimney penetrates roof preferably without affecting roof rafters
Offset/Return (with hanger straps)
Attic insulation shield (not shown) must be used here to keep insulation away from chimney if attic is insulated
Chimney system Combustible
framing/header on top of V-shaped standoffs (spacers)
Outside combustion air
Protective metal hearth strip(s)
Figure 2.2 Typical Fireplace System
¨
Framing headed off in ceiling joists
Enclosed space above and around fireplace
Mantel and surround
Decorative facing and trim
Hearth extension
Factory-built fireplace
Heat & Glo • EXCLAIM-42C • 4013-094 Rev I • 10/06
7
D. Tools and Supplies Needed
E. Inspect Fireplace and Components
Before beginning the installation be sure the following tools and building supplies are available:
Reciprocating saw Framing material Pliers High temp caulking material Hammer Gloves Phillips screwdriver Framing square Flat blade screwdriver Electric drill and bits Plumb line Safety glasses Level Tape measure 1/2-3/4 in. length, #6 or #8 self-drilling screws Misc. screws and nails
CAUTION
• Keep ¿ replace dry.
• Mold or rust may cause odors.
WARNING
Fire Risk Explosion Risk
Inspect fireplace and components for
damage. Damaged parts may impair safe operation.
• Do NOT install damaged components.
• Do NOT install incomplete components.
• Do NOT install substitute components Report damaged parts to dealer.
• Carefully remove the ¿ replace and components from the packaging.
• The vent system components and doors are shipped in separate packages.
• Report to your dealer any parts damaged in shipment.
• Read all the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety and bene¿ t.
8
Heat & Glo • EXCLAIM-42C • 4013-094 Rev I • 10/06
3
Framing and Clearances
3
WARNING
Fire Risk
Provide adequate clearances.• Around air openings
• To combustibles
• For service access. Locate ¿ replace away from traf¿ c areas.
A. Selecting Fireplace Location
Several options are available to you when choosing a loca­tion for your ¿ replace. This ¿ replace may be used as a room divider, installed along a wall, across a corner or used in an exterior chase. See Figure 3.1.
21-1/2 in. (546 mm)
65-5/8 in.
(1667 mm)
Note:
Illustrations and photos reÀ ect typical installations
and are FOR DESIGN PURPOSES ONLY.
Illustrations/diagrams are not drawn to scale.
Actual installation/appearance may vary due to
individual design preference.
Hearth & Home Technologies reserves the right to alter its products.
Locating the ¿ replace in a basement, near frequently opened doors, central heat outlets or returns, or other locations of considerable air movement can affect the performance and cause intermittent smoke spillage from the front of the ¿ re- place. Consideration should be given to these factors before deciding on a location. See Sections 2 and 10.
28-1/2 in. (724 mm)
A
46-3/8 in.
(1178 mm)
A
92-3/4 in.
(2356 mm)
As a room
divider
48 in.
(1219 mm)
Note:
1-1/2 in. (38 mm) min. distance from fireplace to combustible materials.
A
Across a
corner
28-1/2 in.
(724 mm)
In an exterior chase
or projecting into a
In addition to these
Note:
framing dimensions, also reference the following sections:
• Clearances (Section
3.B.)
• Mantel Projections (Section 8.C)
• Fireplace Dimensions (Section 12.A.)
garage
Along a wall
A
24 in.
(610 mm)
5/8 in. (16 mm) all configurations
28-1/2 in. (724 mm)
EXCLAIM-42C A
With Outside
Air
Without Out-
side Air
in. 59
mm 1499
in. 51-1/2
mm 1308
Figure 3.1 Fireplace Locations
Heat & Glo • EXCLAIM-42C • 4013-094 Rev I • 10/06
9
B. Clearances
¨
WARNING
Fire Risk
• Comply with all minimum clearances to combustibles as speci¿ ed.
• Framing or ¿ nishing material used on the front of, or in front of, the appliance closer than the minimums listed, must be constructed entirely of noncombustible materials (i.e., steel studs, concrete board, etc.).
Failure to comply may cause ¿ re.
Storm Collar
(roof)
Roof Flashing
2 in. min.
2 in. min.
(51 mm)
(attic)
(51 mm)
Attic
Insulation
Shield
Ceiling Firestop
2 in. min.
(51 mm)
Ceiling Firestop
2 in. min.
(51 mm)
0 in. to level of standoffs
0 in.
from floor
Figure 3.2 Clearances to Combustible Materials
(ceiling)
2 in. min.
(51 mm)
(ceiling)
2 in. min.
(51 mm)
Must have 2 in. (51 mm)
1-1/2 in. (38mm) from
back of appliance
1-1/2 in. (38mm) from
side of appliance
(except at nailing flanges
where it is 1/2 in. (13 mm)
Offset/Return with
hanger straps
minimum clearance
to header
10
Note: Chimney air kit is not shown but required in Canada.
Heat & Glo • EXCLAIM-42C • 4013-094 Rev I • 10/06
C. Sidewalls/Surrounds
Adjacent combustible side walls must be located a minimum of 24 in. (610 mm) from the ¿ replace opening. See Figure 3.3. If you are using a decorative surround constructed of combustible material, it must be located within the shaded area de­¿ ned in Figure 3.3. Short stub walls are also acceptable if they are contained within the shaded area.
4 in.
(102 mm)
19-3/4 in. (502 mm)
39°
FLUSH FRONT
23-3/4 in. (603 mm)
50°
24 in.
(610 mm)
Figure 3.3 Sidewalls and Surrounds
42 in.
(1067 mm)
51-1/2 in.
(1308 mm)
BRICK
FRONT
24 in.
(610 mm)
D. Frame the Fireplace
Figure 3.4 shows a typical framing (using 2 x 4 lumber) of the ¿ replace, assuming combustible materials are used. All re- quired clearances to combustibles around the ¿ replace must be adhered to. See Figure 3.2. Any framing across the top of the ¿ replace must be above the level of the top standoffs.
2 in. (51 mm) minimum air space clearance to the enclosure.
28-1/2 in.
(724 mm)
51-1/2 in.
(1308 mm)
Note: Fireplace header cannot be positioned until after the fireplace assembly is in place.
Use only noncombustible material below the top of the front standoffs.
Figure 3.4 Framing the Fireplace
¨
Heat & Glo • EXCLAIM-42C • 4013-094 Rev I • 10/06
11
E. Construct the Chase
¨
A chase is a vertical boxlike structure built to enclose the ¿ re- place and/or its vent system. Vertical chimneys that run on the outside of a building must be installed inside a chase.
Construction of the chase may vary with the type of build­ing. These instructions are not substitutes for the require­ments of local building codes. Local building codes MUST be checked.
Chases should be constructed in the manner of all outside walls of the home to prevent cold air drafting problems. The chase should not break the outside building envelope in any manner. All outer walls need to be insulated.
Building codes require false ceiling and ceiling ¿ restops at each À oor of the chase or every 10 ft (3.05 m) of clear space to control spread of ¿ re.
Walls, ceiling, base plate and cantilever À oor at the ¿ rst level of the chase should be insulated. See Figure 3.5. V apor and air in¿ ltration barriers should be installed in the chase as per regional codes for the rest of the home. Additionally, Hearth & Home Technologies recommends that the inside surfac­es be sheet rocked and taped (or the use of an equivalent method) for maximum air tightness.
Gas line holes and other openings should be caulked with high temperature caulk or stuffed with unfaced ¿ berglass in- sulation. If the ¿ replace is being installed on a cement slab, we recommend that in cold climates, a sheet of plywood or other raised platform be placed underneath to prevent con­ducting cold up into the room.
Three examples of chase applications are shown in Fig­ure 3.6.
1. Fireplace and chimney enclosed in an exterior chase.
2. Chimney offset through exterior wall and enclosed in chase.
3. Chase constructed on roof.
All outside walls should be insulated.
Round Termination Cap
Metal Chase Top
Ceiling
Firestop
False Ceiling
Attic
Tabs
Insulation
False Ceiling
Figure 3.5 Chase Assembly
Insulation
Shield
Ceiling
Firestop
Insulation
False Ceiling
Chimney
Insulation in the
outside walls
of the chase
12 3
Figure 3.6 Chase Constructions
F. Chimney Requirements
When planning your ¿ replace location, the chimney con- struction and necessary clearances must be considered. The ¿ replace system and chimney components have been tested to provide À exibility in construction. Vertical distances are measured from the base of the ¿ replace as shown in Figure 5.2.
ft m
• Minimum overall straight height 18 5.5
• Minimum height with offset/return 18.5 5.6
•Maximum height 90 27.4
• Maximum chimney length between an offset and return
• Maximum distance between chimney stabilizers 35 10.7
• Double offset/return minimum height 24 7.3
• Maximum unsupported chimney length between the offset and return
• Maximum straight unsupported chimney height above the ¿ replace
• Maximum unsupported chimney above roof 6 1.8
20 6
61.8
35 10.7
12
Note: A maximum of two pairs of offsets and returns may be used.
Heat & Glo • EXCLAIM-42C • 4013-094 Rev I • 10/06
4
Installation of Fireplace
4
CAUTION
Sharp Edges
• Wear protective gloves and safety glasses during installation.
A. Install the Outside Air Kit
This ¿ replace will operate correctly only if adequate ventila- tion is provided to allow proper draft to the ¿ replace system. See Section 2.
The outside air kit is supplied with this ¿ replace and its use is highly recommended to minimize the effects of negative pressure within the structure. We recommend you utilize the shortest duct run to optimize the performance of the outside air kit. Cold air À ow can be minimized by putting a small dip in the duct creating a cold air trap. This trap can also help prevent heat build-up and exhausting out the intake due to the stack effect. The outside air kit inlet should be positioned in a manner that will not allow snow, leaves, etc. to block the inlet. In some installations the air duct may need to be run vertically. In such an installation, a 3 ft (.914 m) height difference must be maintained from the top of the upper­most chimney section to the outside combustion air inlet. See Figure 4.2.
See Figure 4.3 for proper placement of outside air inlet. The outside air kit is installed on the left hand side of the
¿ replace. See Figure 4.4 for handle location/operation.
WARNING
Fire Risk Asphyxiation Risk
Do not draw outside combustion air from:
• Wall, À oor or ceiling cavity.
• Enclosed space such as an attic or garage.
• Close proximity to exhaust vents or chimneys.
Fumes or odor may result.
CAUTION
Risk of Smoke Spillage
Outside air inlet must be located to prevent blockage from:
• Leaves
• Snow/ice
• Other debris Blockage may cause combustion air starvation.
Flexible Duct
(not supplied)
Outside Air
Shield
Figure 4.1 Outside Air Installation
Heat & Glo • EXCLAIM-42C • 4013-094 Rev I • 10/06
2 Wire Ties
Inlet Ring
13
3 ft min. from top of uppermost chimney section to air inlet.
Attic insulation shield may be used to keep insulation away from chimney.
Ceiling firestop on floor of attic.
Handle left - open
Handle right - closed
Figure 4.4 Locating the Outside Air Control
Note: Chimney air kit is required in Canada.
Figure 4.2 Typical Outside Air Inlet Locations
NO
NO
Outlet blocked by
snow, leaves, etc.
Garage or
combustible
liquids storage
YES
Clear area
outside
house or in
ventilated
crawl space
Use only duct materials specified by manufacturer (preferably with short run or mainly straight duct, except small dip for cold air trap which will help prevent flow of cold air).
Figure 4.3 Outside Combustion Air Placement
NO
Attic space
NO
Outlet placed
higher than 3 ft
below the
termination cap
Factory-built
fireplace
14
Heat & Glo • EXCLAIM-42C • 4013-094 Rev I • 10/06
B. Secure the Fireplace
• Position the Fireplace
This ¿ replace may be placed on either a combustible or noncombustible continuous À at surface. Follow the in- structions for framing in Section 3.D. Slide the ¿ replace into position. Be sure to provide the minimum air clear­ance at the sides and back of the ¿ replace assembly . See Section 3.B.
• Remove smoke shield by removing ¿ ve screws. See Figure 4.7. Smoke shield is located at top of ¿ replace front.
• Remove screens by removing screw from the end of each screen rod. See Figure 4.8.
Smoke Shield
Front Face
WARNING
Fire Risk!
• Prevent contact with sagging, loose insulation.
• Do NOT install against vapor barriers or exposed insulation.
C. Install the Refractory
We recommend two installers for hearth stone and refrac­tory installation!
• Remove back refractory from outside of ¿ replace by bending tabs up and lifting refractory out of brackets. See Figure 4.5. Bend tabs back down out of the way. See Figure 4.6. Do not remove screws or brackets from ¿ replace. If brackets are removed, ¿ ll holes in outer shell with screws. Repeat this process to remove side refractories.
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Remove these screws.
Figure 4.7 Removing Smoke Shield
Figure 4.8 Removing the Screen Rods
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• Remove hearth stone by removing three corrugated shipping spacers (Figure 4.9). Lift hearth stone out of ¿ replace. See Figure 4.10.
Figure 4.5 Unpacking Back Refractory
Figure 4.6 Bending Refractory Shipping Tabs
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Heat & Glo • EXCLAIM-42C • 4013-094 Rev I • 10/06
Figure 4.9 Shipping Spacers
Figure 4.10 Lifting Out the Hearth Stone
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