Heat Controller, Inc. • 1900 Wellworth Ave. • Jackson, MI 49203 • (517)787-2100 • www.heatcontroller.com
Engineering Design Guide HBH/V SERIESHeat Controller, Inc.
Table of Contents
Unit Features ........................................................................................................................................ 2
HB - Vertical Upow Dimensional Data ......................................................................................... 26-27
Corner Weights for HB Series Units ................................................................................................... 28
Electrical Data .................................................................................................................................... 29
Electrical Data - (High Static Table) .................................................................................................... 30
Typical Wiring Diagram Single Phase HB Units With CXM Controller ............................................... 31
Typical Wiring Diagram Three Phase 208/230V HB Units With CXM Controller ............................... 32
Typical Wiring Diagram Three Phase 460/575V HB Units with CXM Controller ................................ 33
1
Heat Controller, Inc. HBH/V SERIES Engineering Design Guide
HB Series
The HBH/V Series exceeds ASHRAE 90.1 efciencies,
and uses R-410A zero ozone depletion refrigerant,
making it an extremely environmentally-friendly option.
HBH/V is eligible for additional LEED™ (Leadership in
Energy and Environmental Design) points because of
the “green” technology design. With one of the smallest
cabinets in the industry, the HBH/V will easily t into
tight spaces. Designed to be backward compatible with
thousands of older water-source heat pumps.
Available in sizes from 1/2 ton (1.76 kW) through 5 tons
(17.6 kW) with multiple cabinet options (vertical upow
and horizontal) the HBH/V offers a wide range of units for
most any installation. The HBH/V has an extended range
refrigerant circuit, capable of geothermal ground loop
applications (with optional extended range insulation) as
well as boiler-tower water loop applications. Standard
features include: Copeland scroll compressors (rotary for
size 018 and below), microprocessor controls, galvanized
steel cabinet, galvanized steel with epoxy powder painted
drain pan and sound absorbing air handler insulation.
Heat Controller’s exclusive double isolation compressor
mounting system makes the HBH/V the quietest unit
on the market. Compressors are mounted via rubber
vibration isolators to a heavy gauge mounting plate,
which is further isolated from the cabinet base with
rubber grommets for maximized vibration/sound
attenuation. The easy access control box and large
access panels make installing and maintaining the unit
easier than other water-source heat pumps currently
in production, proving that a small unit can be easy to
service.
The HBH/V Series is full of options, such as an
e-coated air coil. Optional high static fan motor expands
the operating range and helps overcome some of
the challenges associated with ductwork for retrot
installations. A Cupro-Nickel water-coil and sound
absorbing mute package are options that make a great
unit even better.
The HBH/V Series Water-Source Heat Pumps are
designed to meet the challenges of today’s HVAC
demands with one of the most innovative products
available on the market.
Unit Features
• Sizes 006 (1/2 ton, 1.76 kW) through 060 (5 tons, 17.6 kW)
• R-410A refrigerant
• Exceeds ASHRAE 90.1 efciencies
• Galvanized steel construction
• Epoxy powder painted galvanized steel drain pan
• Sound absorbing glass ber insulation
• Unique double isolation compressor mounting via
vibration isolating rubber grommets for quiet operation
• Insulated divider and separate compressor/air handler
compartments
• Copeland scroll compressors (rotary for size 018 and
below)
• TXV metering device
• Microprocessor controls standard
• Field convertible discharge air arrangement for
horizontal units
• PSC three-speed fan motor
• Internally trapped condensate drain line (vertical units
only)
• Unit Performance Sentinel performance monitoring
system
• Eight Safeties Standard
• Extended range (20 to 120°F, -6.7 to 48.9°C) capable
• High static blowers available
• Cupro-Nickel water-coil available
• Sound absorbing UltraQuiet package available
2
Engineering Design Guide HBH/V SERIESHeat Controller, Inc.
ToconvertInch-Pound(English)toSI(Metric)
LWT = EWT -
HE
GPM x 500
LAT = EAT +
HC
CFM x1.08
LWT = EWT +
HR
GPM x 500
LAT (DB) = EAT (DB) -
SC
CFM x1.08
LC = TC - SC
S/T =
SC
TC
Heating
Cooling
Selection Procedure
Reference Calculations
Legend and Glossary of Abbreviations
BTUH = BTU( British Thermal Unit) per hour
CFM = airow, cubic feet/minute
COP = coefcient of performance = BTUH output/BTUH input
DB = dry bulb temperature (°F)
EAT = entering air temperature, Fahrenheit (dry bulb/wet bulb)
EER = energy efciency ratio = BTUH output/Watt input
EPT = external pipe thread
ESP = external static pressure (inches w.g.)
EWT = entering water temperature
GPM = water ow in U.S. gallons/minute
HE = total heat of extraction, BTUH
HC = air heating capacity, BTUH
HR = total heat of rejection, BTUH
HWC = hot water generator (desuperheater) capacity, Mbtuh
IPT = internal pipe thread
KW = total power unit input, kilowatts
LAT = leaving air temperature, °F
LC = latent cooling capacity, BTUH
LWT = leaving water temperature, °F
MBTUH = 1000 BTU per hour
S/T = sensible to total cooling ratio
WB = wet bulb temperature (°F)
WPD = waterside pressure drop (psi & ft. of hd.)
Conversion Table - to convert inch-pound (English) to SI (Metric)
Air FlowWater FlowExt Static PressureWater Pressure Drop
Airflow (L/s) = CFM x 0.472Water Flow (L/s) = gpm x 0.0631ESP (Pa) = ESP (in of wg) x 249PD (kPa) = PD (ft of hd) x 2.99
3
Heat Controller, Inc. HBH/V SERIES Engineering Design Guide
Selection Procedure
Step 1 Determine the actual heating and cooling loads at the
desired dry bulb and wet bulb conditions.
Step 2
Step 3 Select a unit based on total and sensible cooling
Step 4 Enter tables at the design water ow and water
Step 5 Read the heating capacity. If it exceeds the design
Obtain the following design parameters: Entering water
temperature, water ow rate in GPM, air ow in CFM,
water ow pressure drop and design wet and dry bulb
temperatures. Air ow CFM should be between 300 and
450 CFM per ton. Unit water pressure drop should be
kept as close as possible to each other to make water
balancing easier. Go to the appropriate tables and nd
the proper indicated water ow and water temperature.
conditions. Select a unit which is closest to, but no
larger than, the actual cooling load.
temperature. Read the total and sensible cooling
capacities (Note: interpolation is permissible,
extrapolation is not).
criteria it is acceptable. It is quite normal for WaterSource Heat Pumps to be selected on cooling capacity
only since the heating output is usually greater than the
cooling capacity.
Example Equipment Selection For Cooling
Step 1 Load Determination:
Assume we have determined that the appropriate cooling load
at the desired dry bulb 80°F and wet bulb 65°F conditions is
as follows:
Total Cooling ......................................23,700 BTUH
Similarly, we have also obtained the following design parameters:
Entering Water Temp ....................................... 90°F
Water Flow (Based upon 10°F rise in temp.) 6.0 GPM
Air Flow .................................................... 800 CFM
Step 3, 4 & 5 HP Selection:
After making our preliminary selection (TC024), we enter the
tables at design water ow and water temperature and read
Total Cooling, Sens. Cooling and Heat of Rej. capacities:
Total Cooling .......................................23,400 BTUH
Heat of Rejection ................................30,200 BTUH
Step 6 Determine the correction factors associated with the
variable factors of dry bulb, wet bulb and air ow.
Corrected Total Cooling =
tabulated total cooling x wet bulb correction x air ow
correction
Corrected Sensible Cooling =
tabulated sensible cooling x dry bulb correction x air
ow correction
Step 7 Compare the corrected capacities to the load
requirements. Normally if the capacities are within 10%
of the loads, the equipment is acceptable. It is better
to undersize than oversize, as undersizing improves
humidity control, reduces sound levels and extends the
life of the equipment.
Step 8 When completed, calculate water temperature rise
and assess the selection. If the units selected are not
within 10% of the load calculations, then review what
effect changing the GPM, water temperature and/or air
ow and air temperature would have on the corrected
capacities. If the desired capacity cannot be achieved,
select the next larger or smaller unit and repeat the
procedure. Remember, when in doubt, undersize
slightly for best performance.
Step 6 & 7 Entering Air and Airow Corrections:
Next, we determine our correction factors.
Table Ent Air Air Flow Corrected
Corrected Total Cooling = 23,400 x 0.9681 x 1.0050 = 22,767
Corrected Sens Cooling = 17,500 x 1.1213 x 0.9820 = 19,270
Corrected Heat of Reject = 30,200 x 0.9747 x 1.0434 = 30,713
Step 8 Water Temperature Rise Calculation & Assessment:
Actual Temperature Rise 10.2°F
When we compare the Corrected Total Cooling and Corrected
Sensible Cooling gures with our load requirements stated
in Step 1, we discover that our selection is within +/- 10% of
our sensible load requirement. Furthermore, we see that our
Corrected Total Cooling gure is within 1,000 Btuh the actual
indicated load.
4
Engineering Design Guide HBH/V SERIESHeat Controller, Inc.
HEAT CONTROLLER OEM PRICE LIST
HBH & HBV COMPACT Horizontal & Vertical HFC-410a Units
Entering Water Temperature Range: 20 - 120°F (-6.7 - 48.9°C)
Horizontal Water Source Heat Pump
Sizes 015-060
006-060
Vertical Water Source Heat Pump
Sizes 015-060
006-060
HBH & HBV Model Structure
Basic Unit Description:
The basic unit price includes sealed heat pump refrigerant circuit and
air handler within cabinetry, lter, and a factory installed hanger kit on
horizontal units.
• Cabinetry - Compact design - galvanized steel construction -
• Cabinetry – Compact design - galvanized steel construction -
powder coat nish on front access panels - controls access panel
controls access panel - compressor access panels - FPT water
- com pres sor access panels - FPT water con nec tions - high and low
connections - high and low voltage knockouts - 1” (25mm), air lter
voltage knock outs - 1” (25mm), air lter and lter rack. All vertical
and lter rack. All vertical units have a left or right return air option,
units have a left or right return air option, sizes 015 - 030 have a front
sizes 006-030 have a front return option. All horizontal units have eld
return option. All hor i zon tal units have eld convertible dis charge air
convertible discharge air patterns with extra parts required.
patterns with no extra parts required.
• Standard Controls - CXM Controller, loss of charge switch, high
pressure switch, water coil low temperature cutout, lockout safety
circuit resetable at ther mo stat or dis con nect, LED fault indication,
ve minute anti-short cycle protection, random start, high and low
voltage pro tec tion, con den sate over ow pro tec tion, dry contact for
alarm.
• Compressor - High ef ciency hermetic scroll or rotary, overload
pro tect ed - internally sprung & externally isolated using dual vibration
dampening system for extra quiet operation. Mounting system
incorporates rubber grommet isolation under the compressor and
rubber grommet isolation between the compressor mounting tray and
unit base.
006
5
• Reversing Valve - 4-way, pilot operated, solenoid activated in the
Engineering Design Guide HBH/V SERIESHeat Controller, Inc.
Performance Data
Selection Notes
For operation in the shaded area when water is used
in lieu of an anti-freeze solution, the LWT (Leaving
Water Temperature) must be calculated. Flow must be
maintained to a level such that the LWT is maintained
above 40°F [4.4*C] when the JW3 jumper is not clipped
(see example below). This is due to the potential of the
refrigerant temperature being as low as 32°F [0°C] with
40°F [4.4°C] LWT, which may lead to a nuisance cutout
due to the activation of the Low Temperature Protection.
JW3 should never be clipped for standard range
equipment or systems without antifreeze.
Example:
At 50°F EWT (Entering Water Temperature) and 2.25
gpm/ton, a 3 ton unit has a HE of 27,300 Btuh. To
calculate LWT, rearrange the formula for HE as follows:
HE = TD x GPM x 500, where HE = Heat of Extraction
(Btuh); TD = temperature difference (EWT - LWT) and
GPM = U.S. Gallons per Minute.
TD = HE / (GPM x 500)
TD = 27,300 / (6.75 x 500)
TD = 8°F
LWT = EWT - TD
LWT = 50 - 8 = 42°F
In this example, as long as the EWT does not fall below 50°F, the system will operate as designed. For EWTs below
50°F, higher ow rates will be required (open loop systems, for example, require at least 2 gpm/ton when EWT is
below 50°F).
7
Heat Controller, Inc. HBH/V SERIES Engineering Design Guide
Performance Data
HBH/V 006
Performance capacities shown in thousands of Btuh220 CFM Nominal (Rated) Airow
Interpolation is permissible; extrapolation is not.
All entering air conditions are 80°F DB and 67°F WB in cooling, and 70°F DB in heating.
ARI/ISO certied conditions are 80.6°F DB and 66.2°F WB in cooling and 68°F DB in heating.
Table does not reect fan or pump power corrections for ARI/ISO conditions.
All performance is based upon the lower voltage of dual voltage rated units.
Performance stated is at the rated power supply; performance may vary as the power supply varies from the rated.
Operation below 40°F EWT is based upon a 15% antifreeze solution.
Operation below 60°F EWT requires optional insulated water/refrigerant circuit.
See performance correction tables for operating conditions other than those listed above.
See Performance Data Selection Notes for operation in the shaded areas.
WPDCooling - EAT 80/67°FHeating - EAT 70°F
PSIFT
Airow
CFM
TCSC
Sens/Tot
Ratio
kWHREER
Airow
CFM
HCkWHELATCOP
Operation not recommended
8
Engineering Design Guide HBH/V SERIESHeat Controller, Inc.
Performance Data
HBH/V 009
Performance capacities shown in thousands of Btuh325 CFM Nominal (Rated) Airow
Interpolation is permissible; extrapolation is not.
All entering air conditions are 80°F DB and 67°F WB in cooling, and 70°F DB in heating.
ARI/ISO certied conditions are 80.6°F DB and 66.2°F WB in cooling and 68°F DB in heating.
Table does not reect fan or pump power corrections for ARI/ISO conditions.
All performance is based upon the lower voltage of dual voltage rated units.
Performance stated is at the rated power supply; performance may vary as the power supply varies from the rated.
Operation below 40°F EWT is based upon a 15% antifreeze solution.
Operation below 60°F EWT requires optional insulated water/refrigerant circuit.
See performance correction tables for operating conditions other than those listed above.
See Performance Data Selection Notes for operation in the shaded areas.
WPDCooling - EAT 80/67°FHeating - EAT 70°F
PSIFT
Airow
CFM
TCSC
Sens/Tot
Ratio
kWHREER
Airow
CFM
HCkWHELATCOP
Operation not recommended
9
Heat Controller, Inc. HBH/V SERIES Engineering Design Guide
Performance Data
HBH/V 012
Performance capacities shown in thousands of Btuh400 CFM Nominal (Rated) Airow
Interpolation is permissible; extrapolation is not.
All entering air conditions are 80°F DB and 67°F WB in cooling, and 70°F DB in heating.
ARI/ISO certied conditions are 80.6°F DB and 66.2°F WB in cooling and 68°F DB in heating.
Table does not reect fan or pump power corrections for ARI/ISO conditions.
All performance is based upon the lower voltage of dual voltage rated units.
Performance stated is at the rated power supply; performance may vary as the power supply varies from the rated.
Operation below 40°F EWT is based upon a 15% antifreeze solution.
Operation below 60°F EWT requires optional insulated water/refrigerant circuit.
See performance correction tables for operating conditions other than those listed above.
See Performance Data Selection Notes for operation in the shaded areas.
3.0 3.0 7.0 400 8.7 6.7 0.77 1.24 12.9 7.0 400
WPDCooling - EAT 80/67°FHeating - EAT 70°F
PSIFT
Airow
CFM
TCSC
Sens/Tot
Ratio
kWHREER
Airow
CFM
HCkWHELATCOP
Operation not recommended
10
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