Heartland 1903, 2603, 1902, 2602 User Manual 3

1050 Fountain St N. Cambridge, Ontario, Canada N3H-4R7
Business (519) 650-5501 Fax (519) 650-3773 Toll Free Phone: 1-800-361-1517 Toll Free Fax: 1-800-327-5609
The Oval and Sweetheart cookstoves are listed to CSA Standard B366.2M ULC Standard S-627 & UL 1482 by Warnock Hersey Professional Services Ltd.
NOTE: Warnock Hersey NBR is 219.
INSTALLATION
AND OPERATING
INSTRUCTIONS
SAVE THESE
INSTRUCTIONS
FOR FUTURE USE
SAFETY NOTICE: IF THIS STOVE IS NOT PROPERLY
INSTALLED, A HOUSE FIRE MAY RESULT. FOR YOUR SAFETY, FOLLOW THE INSTALLATION DIRECTIONS. CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS IN YOUR AREA.
IMPORTANT: Check around oven chamber on a weekly basis for soot and creosote accumulation. Clean the chamber thoroughly from the top, side and bottom with the rake (part #1425) provided. Burn the stove hot daily to reduce creosote accumulation. Use only dry wood aged for one year. Failure to do so could result in chimney fire
and void the warranty.
OVERFIRING CAUTION: Repeated or extended overfiring will void warranty on this appliance. See page 28 for details.
The temperature registered by the oven door thermometer may not necessarily correspond with the reading taken with the thermometer inside the oven. For accurate oven temperatures, refer to the
interior oven thermometer.
PLEASE NOTE: Specifications contained in this manual are subject to change with out notice
Oval With Towel Rack #1902
SweetHeart
SweetHeart With Towel Rack #2602
© 2002 HEARTLAND APPLIANCES INC.
Oval
With Reservoir
#1903
SweetHeart
With Reservoir
#2603
WOODCOOKSTOVES
Manual #1705 051502
ATTENTION INSTALLER: Leave this manual with appliance
— FOR YOUR SAFETY—
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPOURS OR LIQUIDS IN THE VICINITY OF THIS STOVE.
Stove Location - If the range must be located near a window, avoid using long curtains which could blow over the stove top, causing a fire hazard.
Any openings in the wall behind the stove or in the floor under the range must be sealed.
Do not set unopened glass or metal containers in the oven, or in the warming cabinet, or on the cooking surface.
Grease accumulation is the cause of many cooking fires. Clean the oven compartment regularly.
Do not attempt to extinguish a grease fire with water. Cover grease fires with a pot lid or baking soda.
Avoid the use of aerosol containers near the range.
Never place pans, cookie sheets or roasters directly on the oven bottom but use the oven rack in its lowest position.
Oval & Sweetheart Models
CONSUMER WARRANTY
ENTIRE PRODUCT – LIMITED ONE YEAR WARRANTY
HEARTLAND warrants the replacement or repair of all parts of this Wood Cookstove which prove to be defective in material or workmanship, with the exception of the painted or porcelain enamel finish or plated surfaces, for one year from the date of original purchase. Such parts will be repaired or replaced at the option of Heartland without charge, subject to the terms and conditions set out below.
The warranty period against defects in the painted or porcelain enamel finish, or plated surfaces, is 90 days from date of original purchase. The warranty does not include normal wear of firebox parts or gaskets.
TERMS AND CONDITIONS
1. This warranty applies only for single family domestic use when the Wood Cookstove has been properly installed according to the instructions supplied by Heartland and is connected to an adequate and proper chimney and and chimney connections. Damage due to faulty installation, improper usage and care, abuse, accident, fire, flood, acts of God, commercial, business or rental use, and alteration, or the removal or defacing of the serial plate, cancels all obligations of this warranty. Service during this warranty must be performed by a factory Authorized Service Person.
2. Warranty applies to product only in the country in which it was purchased.
3. Heartland is not liable for any claims or damages resulting from any failure of the Wood Cookstove or from service delays beyond their reasonable control.
4. To obtain warranty service, the original purchaser must present the original Bill of Sale, Model and Serial number. Components repaired or replaced are warranted through the remainder of the original warranty period only.
5. The warranty does not cover expense involved in making this appliance readily accessible for servicing.
6. This warranty gives you specific legal rights. Additional warranty rights may be provided by law in some areas.
7. Adjustments such as calibrations, levelling, tightening of fasteners, or chimney and and chimney connections normally associated with original installation are the responsibility of the dealer or installer and not that of the Company.
8. Overfiring of this appliance will void warranty.
TO ENSURE PROMPT WARRANTY SERVICE, SEND IN YOUR WARRANTY CARD WITHIN 10 DAYS OF PURCHASE.
If further help is needed concerning this warranty, contact: Customer Service
Heartland Appliances Inc. 1050 Fountain St N.
Cambridge, Ontario, N3H-4R7 PLACE OF PURCHASE______________________________ DATE OF PURCHASE_______________________________
SERIAL NUMBER__________________________________ MODEL NUMBER__________________________________
Business (519) 650-5775 Fax (519)650-3773 Toll Free Telephone 1-800-361­1517 Toll Free Fax 1-800-327-5609
TABLE OF CONTENTS
Installation Instructions.......................2
Unpacking ............................................................... 2
Assembly............................................................... 3
Cabinet Installation .................................................. 5
Installation .............................................6
Clearances .............................................................. 6
Rough In for Oval Diagram ....................................... 7
Rough In for SweetHeart Diagram ............................ 8
Chart of Clearances ................................................. 9
Clearance Reductions ............................................ 10
Floor Protection ...................................................... 10
Chimneys and Draft ........................... 10
Recommended Chimney Clearances ..................... 10
Chimney Connection Requirements ....................... 11
Optional Accessories ........................ 11
Heat Shield Kit .......................................................11
Fresh Air Kit ........................................................... 12
Water Jacket.......................................................... 13
Fuel....................................................... 13
Woodburning ..........................................................13
Using the Oven and Cooking Surface19
Stove Top Cooking ................................................. 19
Oven Cooking .........................................................20
Water Reservoir ...................................................... 20
Trouble Shooting ............................... 22
Chimneys and Draft ................................................ 22
How Chimneys Work.............................................. 22
Factors that Affect Draft .........................................22
Checking an Existing Chimney ..............................22
Saftey Practices.....................................................23
What To Do If You Have a Chimney Fire...........23
Maintenance ........................................ 24
Oven Flue Chamber ................................................ 24
Flue Boot Inspection .............................................. 24
Oven Damper ......................................................... 25
Chimney Maintenance ............................................ 25
Cooking Surface ..................................................... 25
Nickel Trim ............................................................. 25
Porcelain ................................................................25
Door Gaskets .........................................................26
Firebox ...................................................................26
Oven Thermometer Adjustment .............................. 26
Formula for Equivalent Hearth Extension ................ 26
Understanding Combustion ............. 14
Getting Acquainted ................................................ 14
Starting the Stove ...................................................15
Break In Fire .......................................................... 15
Summer Burning .................................................... 15
Your First Fire ........................................................16
Coal Burning ....................................... 17
Sweetheart Coal Grate ........................................... 17
Oval Coal Grate ...................................................... 17
Oval and Sweetheart Fire Door Damper .................. 17
Starting Up a Coal Fire ...........................................17
Recharging the Fire ................................................ 18
Disposal of Ashes (wood and coal) ........................ 18
Use Caution ........................................................... 18
Terms of Reference and Function ... 27
Over Firing-Caution! .......................... 28
Kitchen Appliances ............................ 29
Oval Parts Diagram ............................ 30
SweetHeart Parts Diagram ............... 31
Replacement Parts Diagram ............ 32
Cookstove Parts List ......................... 33
1
Welcome
our Heartland Cookstove is a time proven design of
Y
North American heritage. Our cookstoves were first
made in 1906 and many originals are still in use today.
With proper operation and maintenance, your Heartland cookstove will give your family generations of warmth, delightful meals and untold pleasures.
Take the opportunity to read this manual throughly to become familiar with all the installation, operation and maintenance procedures for your stove. You will find it offers valuable insight into how a cookstove functions.
Save These Instructions
Keep the manual available for future reference. The manual is an important part of your stove. If your stove is sold, deliver the manual to the new owner along with the stove.
The quality of the installation (especially the chimney connector and chimney), and the quality of the fuel being burned will affect the performance of your stove, but the most important factor is the way you operate the stove. With the help of this manual, you will learn how to effectively heat and cook with your stove. Be sure to read it entirely, including the terms of reference and function.
In addition, your own experience will help you to learn the role that the chimney plays in stove performance. The Oval & Sweetheart have been tested and are listed by Underwriters Laboratories of Canada and Underwriters Laboratories in the U.S. The test standards are ULC S-627 and UL 1482.
The Oval & Sweetheart are listed for burning wood or coal (with the optional coal grate). Do not burn other fuels. The Oval & Sweetheart are not listed for installation in mobile homes. Do not install the stove in mobile homes.
Safety Notice:
maintained, a house fire may result. For your safety, follow all installation, operation and maintenance directions. Contact local building officials about restrictions and installation inspection requirements in your area. (Makeshift compromises in the installation may result in hazardous conditions, including a house fire.)
If your stove is not properly installed and
After a few weeks of operating the stove re-read this manual. Many of the procedures will become clearer after you have had some experience with the stove.
Installation Instructions
Preparing the installation site before moving the stove into it will save you from having to move the stove more than once. See page 6 for information on "Clearances" and "Floor
Protection" page 10.
Unpacking
The stove is packaged in two main boxes. The smaller box contains the warming cabinet. The main stove body is strapped to the skid. Smaller component parts are packaged as follows:
Base Assembly(Sweetheart only) Box stapled to skid includes:
4 legs 2 long rails 2 short rails 1 pkg. hardware
Flu Body - (Oval only) Flu body for the oval is fastened to the skid and must be assembled to the stove. Assembly instructions are on the following pages.
In the firebox:(Sweetheart and Oval)
1 ash scraper
The ash pan contains the following parts:(Sweetheart and Oval)
1 poker 1 tool rack 1 lid lifter 1 cooking surface lift handle w/screw and nut 3 bell damper handles w/rod 3 bell dampers 1 Heartland oven cleanout door 1 bag of hardware 1 interior oven thermometer
Spend some time becoming familiar with the various parts by operating them before you burn your stove.
Reservoir models only:(Sweetheart and Oval) 1 package containing:
water tap (tap thread wrapped with teflon tape) tap trim washer
2
Oval
Assembly
Before removing the oval stove from the skid, the flu body must first be attached tothe stove back. Follow the instructions below.
1) unscrew the flu body from the skid and set aside.
Warning: The stove is very heavy. Since the legs may dig into a soft floor, do not locate the stove, or even set it to rest, on a surface that could be imprinted. We recommend that 3 or 4 persons be available to assist in the lifting of the stove, and that gloves should be worn to protect hands from cuts.
2) unscrew 3 sheet metal screws (2 along the bottom of the oven at the bottom and 1 along left side - see illustration)
3)Remove the first level only of nuts and washers from the
screws extending out the back of the stove (7pcs)
4) place flu body on back of stove so that the nuts on the screws fit inside the holes in the flange on each side of the flu body.
5) while holding the flu body in place, attach the flu to the stove by putting on a washer and nut on each screw, hand tight only.
6) install the sheet metal screws along the bottom and side of the flu body, and tighten up.(3)
7) tighten up the remaining nuts (7)
back of stove
1) First, remove the screws that are holding the flu body to the skid and remove the flu body.
2) Next, unscrew the two lag bolts which are securing the front and back of the firebox base. Lighten the stove by removing the keyplate and lids.
3) Look under the oven and note that the stove must be lifted up, over the wooden brace located there.
4) With 2 persons on the heavier, firebox side (left), and one person on the other side, lift the stove up, off of the skid and onto its new location.
5) If possible, have a fourth person remove the skid while the others lift.
do not remove
from the screws,
fit thru holes
only remove the first level of nuts and washers
these nuts
nuts
in flu body
reinstall 3 sheet metal screw after installing flu body
remove 3 sheet metal screw before installing flu body
3
SweetHeart
Warning: The stove is very heavy. Since the body frame may
dig into a soft floor, do not locate the stove, or even set it to rest, on a surface that could be imprinted.
The Sweetheart is resting on a pad of styrofoam on the skid. It consists of the range and a base assembly package.
The base assembly should be assembled and in position prior to lifting the stove off of the skid; the base assembly instructions follow below.
Base Assembly (Sweetheart only)
1. Unpackage the base sections, legs and hardware package which are are located in a carton fastened to the skid at rear of the range(it would be a good idea to check for any damage that may have occured during shipping).
2. Screw the base levelling bolts (with teflon glider attached) into each of the four legs. The levelling bolts are located in the hardware package. When installing the levelling bolts, the teflon glider should
extend
beyond the bottom of the leg by approximately 1/8"-1/4". Adjusting levelling bolts in too far will cause the leg to drag on the floor potentially causing damage to flooring. (see figure 1 ) . Check that gliders and floor are free of any debris, this will ensure you do not scratch your floor.
Painted section goes to the rear
3. Assemble base to legs using the nuts and bolts provided. The shorter base sections are the sides. The longer sections are front and rear.(the black painted section goes to the rear, see fig. 1).
4. Hand tighten the nuts and bolts until the base is completely assembled. Ensure that all base sections are installed with the body mounting flange up.
5. Adjust base sections to the most upper position and tighten up the nuts and bolts.
Assemble Stove to Base
1. The range body rests directly on the base - no bolts are required. We recommend that 3 or 4 persons be available to assist in the lifting of the stove, and that gloves should be worn to protect hands from cuts.
2. Do not lift the stove by the nickel trim. With 2 persons on the heavier, firebox side (left), and one person on the other side, lift the stove up, off of the skid and onto the base assembly. If possible, have a fourth person remove the skid while the others lift.
3. In order not to damage the nickel trim lift the range from the front and the rear . The person at the front can first open the oven door and use the oven opening for a hand hold. The rear of the oven body at the bottom can be used to lift from the back.
adjust up
flange
side view of skirt showing position of body mounting flange
Figure 1 SweetHeart Base Assembly
Teflon Glider
4. Lift the range off the pallet and onto base, making sure the range is sitting square and level on base. The stove sits over the lip of the base assembly. Helpful hint: Instead of trying to square the entire stove over the base, put one side or back on first then slowly lower the other side into position.
5. To level the stove, simply adjust the levelling screws with teflon pads located at the bottom of each leg (the ones you assembled in step 2). Using a 5/16 (8 mm) open end wrench turn the adjusting
1/8"- 1/4"
screw clockwise to raise up the corner, and counter-clockwise to lower the corner. (Don't forget the teflon glider should
extend
beyond the bottom of the
leg by approximately 1/8"-1/4")
4
Oval and SweetHeart:
1. Assemble the bell dampers (Fig. 2).and thread into the three locations, one at the front in the ash pan door, and two on the firebox side.
Figure 2 Bell Damper
Once the cabinet has been assembled and installed, follow these few remaining steps:
1. Insert the lift handle( #1361) through the bracket and bolt it through the hole in the cooking surface with the screw and locknut.
lift handle
#1361 lift handle installed on cooking surface
lockwasher
2. Insert a piece of 6 diameter black smoke pipe into the flu and secure with three sheet metal screws.(see page 10, "Stovepipe Chimney Connection Reqiurements")
nut
cooking surface
The handle should be able to pivot freely from this point. Tighten the nut securely, so it can't work loose under normal use.
2. The three pronged tool holder (#1440) is used to hang the lid lifter, poker and scraper. To mount the holder, locate the two 1/4 holes on the firebox side of the warming cabinet back. Fasten with the bolts supplied.
3. A pipe damper installation is optional depending on your installation and chimney configuration. Your dealer can supply you with a damper.
The damper installation should be done before final assembly of the chimney.
a) Open the front cabinet door.
b) Mark the spot for drilling in the back of the pipe by pushing the sharp end of the damper rod into the back wall of the pipe before drilling.
Cabinet Assembly
See the manual entitled "Cabinet Assembly Instructions for Gas,Electric,Combination and Wood Stoves" which is
included in the cabinet box.
(Oval and SweetHeart)
c) Drill a 1/4 hole in the middle of the smoke pipe through the centre of the hole in the back of the cabinet.
:
d) Follow the instructions that came with the damper and install the damper inside the cabinet with the handle of the damper also inside the cabinet.
e) Make sure the damper disc rotates freely inside the pipe.
5
Installation
Be sure to read the sections on clearances, floor protection and chimneys before actively starting the installation. Contact
local building or fire officials about restrictions and installation in your area.
Clearances
A woodburning stove radiates heat in all directions. Heat directed toward living areas in front of the stove is usually very welcome.
However, heat radiating in other directions will not be as welcome if it results in overheating nearby walls, ceilings and floors.
An important part of planning a safe installation is to be sure that combustible material located near your stove does not overheat.
Clearance is the distance between your stove and stovepipe and nearby walls, ceilings and floors.
If there is adequate clearance, then the nearby surfaces will not overheat.
The clearance distance should be empty except for non­combustible heat shields.
Do not fill the empty space with any insulating material.
If you plan to install a Fresh air Kit with your stove, be aware of the greater clearances required. See page 9 "Chart of Clearances" and page 12 "Fresh Air Kit" for more information
Be aware that as wood is exposed to continuous heat it dries out, eventually lowering the temperature at which it will start on fire.
Maintain the clearances outlined in this manual, particularly with respect to nearby combustable surfaces.
Your Heartland cookstove has been tested for safe operation providing that these guidelines are followed.
Clearances must be maintained to all combustible material. These include doors, trim, furniture, drapes, newspapers and clothes.
Air flowing between the stove and stovepipe and nearby surfaces carries away heat.
An optional heat shield kit is available for our woodstoves for reduced clearances. See page 11 on "Heat
Shield Kit"
(continued on page 10)
6
Oval Rough in and Dimension Diagrams
These drawings are for reference only, showing approximate dimensions for rough in purposes. Make sure that no floor or ceiling supports will be cut due to chimney installation.
Heat shield extends 10 " from back of the stove top
¾
27 1/8
¾
8 " with heat shield kit (from wall to center of pipe) 21 with out heat shield (from wall to center of pipe)
Oval Coo kstov e
20 1/4"
(Top Vi ew )
Combustible Wall
¾
12 " with heat shield 25" with out heat shield to the back of the stove top
Note: Dimensions in brackets are metric (cm)
11 13/16
20 1/4 (51.5)
3 3/4 (9.5)
26 1/4 (66.6)
62
(157.5)
1 3/16
Com busti ble Wall
24
(61.0)
13 1/4 (33.7)
12
(30.5)
18 7/8
(47.9)
32
(81.3)
27 1/8
(69.0)
(30.0)
3 ½ ( 9 )
18
(46)
Com bustibie W all
8
(20.3)
14 1/2
(36.83)
HearthHearth
47 3/24 (120.7)
35 1/2
(90.2)
8
(20.3)
Hearth
18
(45.7)
22 1/2
(57.15)
30 1/2
(77.47)
8
(20.3)
7
SweetHeart Rough in and Dimension Diagrams
Heat shield extends 14 " from back of the stove top
22 ¼ "
12 " with heat shield kit (from wall to center of pipe) 21 with out heat shield (from wall to center of pipe)
18 ¼ "
18 1/4
(46.0)
Combustible Wall
16 heat shield 25 heat shield from the wa ll to the back of the stove top
(To p Vi ew )
Note: dimensions in brackets are metric
4
(10.0)
" with
" With out
These drawings are for reference only, showing approximate dimensions for rough in purposes. Make sure that no floor or ceiling supports will be cut due to chimney installation.
23 5/8 (60.0)
4 5/16
(11.0)
18
(45.7)
26.1/4 (66.5)
62
(157.5
1 3/16(3.0)
Combustable Wall
24
(61.0)
8
(20.3)
Hearth
42 1/2
(123.1)
33
(83.8)
(20.3)
11 1/4 (28.6)
31 7/8 (81.0)
11 /4
28.6
3
(7.5) 5 1/4 (13.3)
8
18
(45.7)
Hearth
24
(60.9)
8
(20.3)
Combustable Wall
8
Chart of Clearances
Status Model A B C D E F G H J Measure
SweetHeart
25 69 66 66 50 58 132 61 121 Centimeters
NO HEAT
SHIELD
10 27 26 26 20 23 52 24 48 Inches 25 68 66 91 50 86 132 61 121 Centimeters
Oval
10 27 26 36 20 34 52 24 48 Inches
25 8 61 61 5 31 132 61 121 Centimeters
SweetHeart
WITH HE AT
SHIELD
10 3 24 24 2 12½ 52 24 48 Inches 25 8 61 91 5 44 132 61 121 Centimeters
Oval
10 3 24 36 2 17½ 52 24 48 Inches
*Note:
A chimney approved to ULC standard S629 in Canada or UL 103HT in the U.S. must be used to connect the smokepipe at the top of the cabinet to maintain the 2" clearance to combustibles. The approved chimney must extend 1" below the heatshield. PLEASE NOTE: That these are factory recommended clearances only, and are subject to local, provincial or state building and fire codes. These clearances may change without notice
When a heat shield is installed dimensions B, D, E and F are taken from the heat shield. Dimensions A, C, G, and H remain the same with or with-out a heat shield. Dimensions A and C are taken from the When two or more clerances to combustible walls contradict each other, the clearance with the greater numerical value must be maintained.
reservoir
on reservoir models.
9
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