Hearth and Home Technologies SANTAFEI-B User Manual

SANTA FE PELLET INSERT
OMNI-Test Laboratories, Inc.
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Owner’s Manual
Installation and Operation
Model:
SANTAFEI-B
DO NOT DISCARD THIS MANUAL
• Important operating and maintenance instruc­tions included.
WARNING
Please read this entire manual before installation and use of this pellet fuel-burning room heater. Failure to follow these instructions could result in property damage, bodily injury or even death.
Do not store or use gasoline or other flam-
mable vapors and liquids in the vicinity of this or any other appliance.
• Do not overfire - If any external part starts to glow, you are overfiring. Reduce feed rate. Overfiring will void your warranty.
• Comply with all minimum clearances to com bustibles as specified. Failure to comply may cause house fire.
NOTICE
Read, understand and follow these instruc­tions for safe installa­tion and operation.
Hot glass will cause burns.
• Do not touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as fireplace.
• Alert children and adults to hazards of high temperatures.
-
High temperatures may ignite clothing or other flammable materials.
• Keep clothing, furniture, draperies and other flammable materials away.
Tested and
Listed by
Leave this manual with party responsible for use and operation.
WARNING
HOT SURFACES!
Glass and other surfaces are hot during operation AND cool down.
O-T L
C
Oregon USA
US
DO NOT
DISCARD
Tested and approved for wood pellets and shelled field corn fuel only. Burning of any other type of fuel voids your warranty.
www.quadrafire.com
CAUTION
Check building codes prior to installation.
• Installation MUST comply with local, regional, state and national
• Consult local building, fire officials or authorities having jurisdic-
7019-205C
CAUTION
codes and regulations.
tion about restrictions, installation inspection, and permits.
September 1, 2008
Santa Fe Pellet Insert
B b b S
s
g
t
t
e d
y
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and Welcome to the Quadra-Fire Family!
Hearth & Home Technologies welcomes you to our tradi­tion of excellence! In choosing a Quadra-Fire appliance, you have our assurance of commitment to quality, durabil­ity, and performance.
This commitment begins with our research of the market, including ‘Voice of the Customer’ contacts, ensuring we make products that will satisfy your needs. Our Research and Development facility then employs the world’s most advanced technology to achieve the optimum operation of
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SANTA FE PELLET INSERT
SERIAL NO.
/ NUMÉRO DE SÉRIE
007008
2008 2009 2010
JAN FEB MAR APR MAY JUNE
JULY AUG SEPT OCT NOV DEC
Tested and
Listed by
OMNI-Test Laboratories, Inc.
This model is exempt from EPA certification under 40 CFR
60.531 by definition [Wood Heater (A) "Air-to-Fuel Ratio"].
DO NOT REMOVE THIS LABEL / NE PAS ENLEVER L'ÉTIQUETTE
Made in China/ Fait Aux Chine
Portland
O-T L
Oregon USA
US
C
U.S. ENVIRONMENTAL PROTECTION AGENCY
Report / Rapport: 061-S-62-6
SAMPLE
7019-204B
SAMPLE:
SERIAL NUMBER LABEL
LOCATION:
Behind left access panel.
our stoves, inserts and fireplaces. And yet we are old-fash­ioned when it comes to craftsmanship. Each unit is meticu­lously fabricated and surfaces are hand-finished for lasting beauty and enjoyment. Our pledge to quality is completed as each model undergoes a quality control inspection.
We wish you and your family many years of enjoyment in the warmth and comfort of your hearth appliance. Thank you for choosing Quadra-Fire.
SAFETY LABEL
Tested and
Listed by
C
OMNI-Test Laboratories, Inc.
#061-S-62-6
Listed Solid Fuel Room Heater/Pellet Type Insert. appliance has been tested and listed for use in Manufactured Homes in accordance with OAR 814-23-9000 through 814-23-909.
Tested to: ASTM E-1509-2004, ULC S628-93, ULC /ORD-C1482-M1990 Room Heating Pellet Burnin Type, (UM) 84-HUD FOR USE Route power cord away from unit. Do not route cord under or in front of appliance. DANGER 5mm ceramic available from your dealer. To start, set thermostat above room temperature, the appliance will light automatically. To shutdown, se thermostat to below room temperature. For further instruction refer to owners manual.
eep viewing and ash removal doors tightly closed during operation.
Install and use only in accordance with manufacturers installation and operating instructions. Contac
local building or fire officials about restrictions and inspection in your area.
ARNING - FOR MOBILE HOMES Do not install appliance in a sleeping room. An outsid combustion air inlet must be provided. The structural integrity of the mobile home floor, ceiling an walls must be maintained. Refer to manufacturer s instructions and local codes for precautions re uired for passing chimne through a combustible wall or ceiling. Inspect and clean vent system fre uently in accordance with manufacturers instructions.
Do Not Connect This Unit to a Chimney Serving Another Appliance. Use a 3" or 4" diameter type "L" or "PL" venting system.
A
C
0 in. Clearance To Exposed Section And Face Trim
Max. Mantel Depth: 12 in. (305mm)
SIDE WALL
A
Bea erton
O-T L
Oregon USA
US
Re ort No.
Electrical Rating:
Risk of electrical shock. Disconnect power supply before servicing. Replace glass only with
MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS
MANTEL
B
C
F
Santa Fe Pellet Insert
Input Rating: 30,000 BTU/HR.
115 AC, 60 Hz, Start 4.1 Amps, Run 1.1 AMPS.
ONL WITH PELLETI ED WOOD OR SHELLED FIELD CORN FUEL.
PREVENT HOUSE FIRES
SAMPLE
C
B
Masonry or ero Clearance
Face Trim
D
E
DO NOT REMOVE THIS LABEL
Also suitable for Mobile Home Installation. Thi
AS A BUILT-IN UNIT
A Top of Hopper
D
Rear ent 2.5 in. 64mm
B
B
Side of Hopper
C Back of Hopper Top/Rear ent 2.5 in. 64mm
ent Pipe to Combustible
D
A Insert side to combustible side wall B
Insert top to mantel
C Insert top to max. 2.25 in. to top face trim 4.75 in. 121mm
Insert side to max. 2.25 in. to side face trim
D E Hearth extension to from door opening - front F
Hearth extension from side of door opening
Manufactured by:
R
1445 Highway North, Colville, WA 99114
www. uadrafire.com
Top ent 2.0 in. 51mm
Top/Rear ent 2.0 in. 51mm
Top/
Rear ent 3.0 in. 76mm
16 in. 406mm
12 in. 305mm
10 in. 254mm
6 in. 152mm
6 in. 152mm
7019-209
SAMPLE: CLEARANCE TO COMBUSTIBLES LABEL
LOCATION: On chain behind right access panel
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Santa Fe Pellet Insert
TABLE OF CONTENTS
Section 1: Listing and Code Approvals
A. Appliance Certifications ......................4
B. Mobile Home Approved ......................4
C. Glass Specifications ............................4
D. Electrical Rating ..................................4
E. BTU & Efficiency Specifications ..........4
Section 2: Getting Started
A. Design, Installation & Location
Considerations ....................................5
B. Locating Your Appliance & Chimney ..6
C. Draft ....................................................6
D. Negative Pressure ..............................6
E. Fire Safety ..........................................7
F. Tools & Supplies Needed ...................7
G. Inspect Appliance, Components
and Pre-Check List .............................7
Section 3: Dimensions & Clearances
A. Appliance Dimensions ........................8
B. Clearances to Combustibles
As A Built-In, UL and ULC ..................9
C. Clearances to Combustibles,
Masonry & Zero Clearance .................10
D. Floor Protection ..................................10
E. Minimum Opening for Factory
Built Fireplace ..................................... 10
F. Removing Floor of Factory Built
Fireplace ............................................. 11
Section 4: Vent Information
A. Chimney & Exhaust Connections ........12
B. Venting Termination Requirements ....12
C. Equivalent Feet of Pipe.......................13
D. Pipe Selection Chart ...........................13
Section 5: Venting Systems
A. Direct Connect with Outside Air .......... 14
B. Direct Connect without Outside Air .....14
C. Full Reline with Outside Air .................15
Section 8: Operating Instructions
A. Fuel Size & Material ............................24
B. General Operation Information ...........24
C. Before Your First Fire .........................25
D. Starting Your First Fire ........................25
E. Fire Characteristics .............................25
F. Feed Rate Adjustment .......................25
G. Ignition Cycles ....................................26
H. Frequently Asked Questions...............26
Section 9: Troubleshooting ............................27-29
Section 10: Maintaining & Servicing Appliance
A. Proper Shutdown Procedures .............30
B. Quick Reference Maintenance Chart ..30
C. General Maintenance & Cleaning .......30-33
D. High Ash Content Maintenance ..........34
E. Blower Replacement ...........................35
F. Igniter Replacement ............................36
G. Glass Replacement .............................36
H. Baffle & Brick Removal .......................37-38
Section 12: Reference Material
A. Component Functions.........................39-40
B. Component Locations ......................... 41
C. Exploded Drawings .............................42-43
D. Service Parts & Accessories ...............44-46
E. Service & Maintenance Log ................ 47-48
F. Homeowner’s Notes ............................49
G. Warranty Policy ...................................50-51
H. Contact Information .............................52
Section 6: Mobile Home .................................. 16
Section 7: Appliance Set-Up
A. Leveling System .................................17
B. Outside Air Kit ..................................... 17
C. Grille Installation .................................18
D. Door Handle Installation .....................19
E. Door Trim Installation ..........................19
F. Door Removal .....................................19
G. Adjustable Hearth Support ..................20
H. Panel & Trim .......................................21
I. Log Set Placement ..............................22
J. Thermostat Installation ........................23
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Santa Fe Pellet Insert
Listing and Code Approvals
1
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A. Appliance Certification
MODEL: Santa Fe Pellet Insert
LABORATORY: OMNI Test Laboratories, Inc
REPORT NO. 061-S-62-6
TYPE: Solid Fuel Room Heater/Pellet Fuel
Burning Type Insert
STANDARD: ASTM E1509-2004, ULC S628-93 and
ULC/ORD-C1482-M1990 Room Heater Pellet Fuel Burning Type and (UM) 84­HUD, Mobile Home Approved
B. Mobile Home Approved
This appliance is approved for mobile home installations when not installed in a sleeping room and when an outside combustion air inlet is provided.
The structural integrity of the mobile home floor, ceiling, and walls must be maintained. The appliance must be properly grounded to the frame of the mobile home and use only listed pellet vent, Class “L” or “PL” connector pipe.
A Quadra-Fire Outside Air Kit must be installed in a mobile home installation.
E. BTU & Efficiency Specifications
Particulate Emissions Rating:
*BTU Output: 8,000 - 30,000 / hr
Heating Capacity: up to 1,500 sq. ft. depending
Hopper Capacity: 45 lbs
Fuel: Wood Pellets or Shelled Corn
Shipping Weight: 214 lbs
*BTU output will vary, depending on the brand of fuel you use in your appliance. Consult your Quadra-Fire dealer for best results.
NOTE: Hearth & Home Technologies, manufacturer of this appliance, reserves the right to alter its products, their specifications and/or price without notice.
.7 grams/hr
on climate zone
C. Glass Specifications
This appliance is equipped with 5mm ceramic glass. Replace glass only with 5mm ceramic glass. Please contact your dealer for replacement glass.
NOTE: This installation must conform with local codes. In the absence of local codes you must comply with the ASTM
E1509-2004, ULC S628-93, ULC/ORD-C-1482-M1990, (UM) 84-HUD
D. Electrical Rating
115 VAC, 60 Hz, Start 4.1 Amps, Run 1.1 Amps
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7019-205C
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Recommended Location:
Santa Fe Pellet Insert
2
A.Design, Installation & Location Considerations
1. Appliance Location
OT Check building codes prior to installation.
• Installation MUST comply with local, regional, state and national codes and regulations.
• Consult insurance carrier, local building inspector, fire officials or authorities having jurisdiction over restrictions, installation inspection and permits.
Getting Started
Since pellet exhaust can contain ash, soot or sparks, you must consider the location of:
• Windows
• Air Intakes
• Air Conditioner
• Overhang, soffits, porch roofs, adjacent walls
• Landscaping, vegetation
When locating vent and venting termination, vent above
roof line when possible. It is a good idea to plan your installation on paper, using exact measurements for clearances and floor protection, before actually beginning the installation
Consideration must be given to:
operation. Do NOT install damaged, incomplete or substitute components.
• Safety, convenience, traffic flow
• Placement of the chimney and chimney connector.
• If you are not using an existing chimney, place the appli-
proved venting specifically designed for corn to prevent corro­sion or degradation. Follow the instructions from the venting manufacturer.
ance where there will be a clear passage for a factory­built listed chimney through the ceiling and roof.
• Installing an optional outside air kit would affect the loca-
tion of the vent termination.
considerable air movement can cause intermittent smoke spillage from appliance. Do not locate appliance near:
• Frequently open doors
Central heat outlets or returns
Damaged parts could impair safe
TO If burning shelled field corn, you must use ap-
OT Locating the appliance in a location of
Location NOT recommended:
Not the highest point of the roof Wind loading possible
Windward
Recommended: Outside Air Intake on windward side
Figure 5.1
Recommended Location:
Above peak
Marginal Location:
Below peak
Recommended:
Insulated exterior chase
in cooler climates
Above peak Inside heated space
Multi-level Roofs
Marginal Location:
Wind loading possible
Location NOT recommended:
Too close to tree Below ad acent structure Lower roof line Avoid outside wall
Leeward
NOT recommended: Outside Air Intake on leeward side
September 1, 2008
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Santa Fe Pellet Insert
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B. Locating Your Appliance & Chimney
Location of the appliance and chimney will affect performance.
• Install through the warm airspace enclosed by the building envelope. This helps to produce more draft, especially during lighting and die-down of the fire.
• Penetrate the highest part of the roof. This minimizes the effects of wind loading.
• Locate termination cap away from trees, adjacent structures, uneven roof lines and other obstructions.
• Minimize the use of chimney offsets.
• Consider the appliance location relative to floor and ceiling and attic joists.
CAUTION
• Do NOT connect this unit to a chimney flue servicing another appliance.
• Do NOT connect to any air distribution duct or system.
C. Draft
Draft is the pressure difference needed to vent appliances successfully. When an appliance is drafting successfully, all combustion byproducts are exiting the home through the chimney.
Considerations for successful draft include:
• Preventing negative pressure
• Location of appliance and chimney
OT Hearth & Home Technologies assumes no
responsibility for the improper performance of the chimney system caused by:
Inadequate draft due to environmental conditions
Downdrafts
Tight sealing construction of the structure
Mechanical exhausting devices
D. Negative Pressure
Negative pressure can
cause spillage of combustion fumes and soot.
Negative pressure results from the imbalance of air avail­able for the appliance to operate properly. It can be stron­gest in lower levels of the house.
Causes include:
• Exhaust fans (kitchen, bath, etc.)
• Range hoods
• Combustion air requirements for furnaces, water heaters and other combustion appliances
• Clothes dryers
• Location of return-air vents to furnace or air conditioning
• Imbalances of the HVAC air handling system
• Upper level air leaks such as:
- Recessed lighting
- Attic hatch
- Duct leaks
To minimize the effects of negative air pressure:
• Install the outside air kit with the intake facing prevailing winds during the heating season
• Ensure adequate outdoor air for all combustion appliances and exhaust equipment
• Ensure furnace and air conditioning return vents are not located in the immediate vicinity of the appliance
• Avoid installing the appliance near doors, walkways or small isolated spaces
• Recessed lighting should be a “sealed can” design
• Attic hatches weather stripped or sealed
• Attic mounted duct work and air handler joints and seams taped or sealed
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Santa Fe Pellet Insert
E. Fire Safety
To provide reasonable fire safety, the following should be given serious consideration:
• Install at least one smoke detector on each floor of your home.
• Locate smoke detector away from the heating appliance and close to the sleeping areas.
• Follow the smoke detector manufacturer’s placement and installation instructions and maintain regularly.
• Conveniently locate a Class A fire extinguisher to contend with small fires.
• In the event of a hopper fire:
• Evacute the house immediately.
• Notify fire department.
WARNING
Inspect appliance and components for damage. Damaged parts may impair safe operation.
• Do NOT install damaged components.
• Do NOT install incomplete components.
• Do NOT install substitute components.
Report damaged parts to dealer.
WARNING
Fire Risk.
Hearth & Home Technologies disclaims any responsibility for, and the warranty will be voided by, the following actions:
• Installation and use of any damaged appliance.
• Modification of the appliance.
• Installation other than as instructed by Hearth & Home Technologies.
• Installation and/or use of any component part not approved by Hearth & Home Technologies.
• Operating appliance without fully assembling all components.
• Do NOT Overfire.
Or any such action that may cause a fire hazard.
F. Tools And Supplies Needed
Tools and building supplies normally required for installation, unless installing into an existing masonry fireplace:
Reciprocating Saw Hammer Phillips Screw driver Tape Measure
Safety Glasses Framing Square Electric Drill & Bits (1/4”)
1/4” Self-Tapping Screws Plumb Line Level Framing Material Hi-temp Caulking Material
May also need:
Vent Support Straps
Venting Paint Gloves
G. Inspect Appliance & Components and
Pre-Use Check List
1. Place the appliance in a location near the final installation area and follow the proce­dures below:
2. Open the appliance and remove all the parts and articles packed inside the Component Pack. Inspect all the parts and glass for ship­ping damage. Contact your dealer if any irregu­larities are noticed.
3. All safety warnings have been read and fol­lowed.
4. This Owner’s Manual has been read.
5. Floor protection requirements have been met.
6. Venting is properly installed.
7. The proper clearances from the appliance and chimney to combustible materials have been met.
8. The masonry chimney is inspected by a profes­sional and is clean, or the factory built metal chimney is installed according to the manufac­turer’s instructions and clearances.
9. The chimney meets the required minimum height.
10.
11. Plated surfaces have been wiped clean, if
12. Thermostat or remote has been installed.
13. A power outlet is available nearby.
14. A good quality surge protection is highly recom-
All labels have been removed from the glass door.
applicable.
mended to protect the electronics.
September 1, 2008
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Santa Fe Pellet Insert
Dimensions and Clearances
3
A. Appliance Dimensions
(733mm)
23-5/8”
(600mm)
(203mm)
28-7/8”
8”
R
25-3/8”
(
C
L
23”
(584mm)
645mm)
Figure 8.1 - Top View
21-1/2”
(546mm)
A
12-3/4”
(324mm)
Figure 8.2 -Side View
B
8-5/8”
(219mm)
Page 8
Figure 8.3- Front View
Panel A B
Standard 30 inches (762mm) 40 inches (1016mm)
Large 33 inches (838mm) 50 inches (1270mm)
7019-205C
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B. Clearance To Combustibles, UL and ULC
AS A BUILT-IN
Santa Fe Pellet Insert
A
B
C
0 in. Clearance To Exposed Section And Face
Figure 9.1
A Top of Hopper Top Vent 2.0 51
Rear Vent 2.5 64
B Side of Hopper Top or Rear Vent 2.0 51
C Back of Hopper Top or Rear Vent 2.5 64
D Vent Pipe to Combustible Top or Rear Vent 3.0 76
INSTALLED AS A BUILT-IN UNIT
Shown with Rear Vent and Optional Outside Air
C
D
B
Inches Millimeters
Combustible Mantel
Figure 9.2
12 in
Top Vent = 2 in Rear Vent = 2.5 in
Back of Hopper = 2.5 in
Vent Pipe to Combustibles = 3 in
6 in
Outside Air
WARNING
Fire Risk. Comply with all minimum clear-
ances to combustibles as speci­fied.
Failure to comply may cause house fire.
NOTE:
Illustrations reflect typical installations
and are FOR DESIGN PURPOSES ONLY.
I
llustrations/diagrams are not drawn to
scale.
Actual installation may vary due to
individual design preference.
September 1, 2008
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Santa Fe Pellet Insert
Side all
e
C. Masonry and Zero Clearance Fireplaces
R
Ma i Mantel De t 12 inc es 0
A
F
Figure10.1
D. Floor Protection
B
Mantel
Inches Millimeters
Fac Tri
A Insert side to combustible
side wall
16 406
B Insert top to mantel 12 305
C Insert top to maximum. 2-
C
1/4 inch (57mm) face trim
D Insert side to maximum. 2-
4-3/4 121
10 254
1/4 inch (57mm) face trim
D
E
Inches Millimeters
E Floor protection hearth extension
from door opening
F Floor protection to the side of door
opening
E. Minimum Opening for Masonry and
Zero Clearance Fireplaces
Location Inches Millimeters
A Rear Width 24 610
B Depth 16 406
C Height 23-1/4 591
D Front Width 29-1/4 743
6 152
6 152
C
B
A
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Figure 10.2
7019-205C
D
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F. Removing Metal Floor of Factory-Built Firebox
Santa Fe Pellet Insert
• The firebrick (refractory), glass doors, screen rails, screen mesh and log grates can be removed from a factory-built firebox in order to gain minimum insert opening require­ments.
• Any smoke shelves, shields and baffles may be removed from a factory-built firebox if attached with mechanical fas­teners.
• The metal floor of the factory-built firebox may be removed to facilitate the installation of the insert only when a 1/4 (6mm) inch airspace is provided between the insert and the floor of outer wrap.
The following is only one example as there are many dif­ferent models of factory-built fireplaces.
Starter hole
Mark area of floor to cut
Use 2 x 4 from insert packaging to support insert
Figure 11.3. If the floor is made of thin metal, we recommend using the 2 x 4 from the insert packaging to support the insert. The 2 x 4 may need to be cut to the appropriate size.
Keep sharp edge of metal floor away from power cord
Figure 11.1. Measure and mark the metal floor for cutting. With a drill, make a starter hole in each corner.
Figure 11.2. Using a saws-all, cut out the floor.
Figure 11.4. Place the insert into the fac­tory-built firebox. Ensure that the power cord can not be damaged by the sharp metal edge. You may need to cut out a notch to accommodate the cord.
Leveling Leg
Figure 11.5. Ensure that the leveling leg is positioned over the 2 x 4 before leveling the insert.
September 1, 2008
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Santa Fe Pellet Insert
Vent Information
4
A. Chimney and Exhaust Connection
R
B. Venting Termination Requirements
1. Chimney & Connector: Use 3 or 4 inch (76-102mm)
diameter type "L" or "PL" venting system. It can be vented vertically or horizontally.
2. Mobile Home: Approved for all Listed pellet vent. Use
Listed double wall flue connector. A Quadra-Fire outside air kit must be used with manufactured home installa­tions.
3. Residential: Use 24 gauge single wall flue connector
or Listed double wall flue connector to Class A Listed metal chimneys, or masonry chimneys meeting Interna­tional Building Code (ICC) standards for solid fuel appli­ances.
4. INSTALL VENT AT CLEARANCES SPECIFIED BY THE VENT MANUFACTURER.
5. Secure exhaust venting system to the appliance with at
least 3 screws. Also secure all connector pipe joints with at least 3 screws through each joint.
NOTE: All pipe must be welded seam pipe whenever possible. Seal pipe joints with high temperature silicone (500°F [260°C] minimum rated only).
NOTE: If burning shelled field corn, you must use approved venting specifically designed for corn. Follow the instructions from the venting manufacturer.
WARNING
Fire Risk.
• Only LISTED venting components may be used.
• NO OTHER vent components may be used.
Substitute or damaged vent components may impair safe operation.
WARNING
Vent surfaces get HOT, can cause burns if touched. Non-combustible shielding or guards may be required.
CAUTION
Do not terminate vent in any enclosed or semi-enclosed
area such as a carport, garage, attic, crawl space, under a sun deck or porch, narrow walkway or closely fenced area, or any location that can build up a concentration of fumes such as a stairwell, covered breezeway, etc.
1. Termination must exhaust above air inlet elevation. It is
recommended that at least 60 inches (1524mm) of verti­cal pipe be installed when appliance is vented directly through a wall. This will create a natural draft, which will help prevent the possibility of smoke or odor venting into the home during a power outage. It will also keep exhaust from causing a nuisance or hazard by exposing people or shrubs to high temperatures. The safest and preferred venting method is to extend the vent vertically through the roof.
2. Distance from doors and opening windows, or gravity or
ventilation air inlets into building:
a. Not less than 48 inches (1219mm) below; b. Not less than 48 inches (1219mm) horizontally
from;
c. Not less than 12 inches (305mm) above.
3. Distance from permanently closed windows:
a. Not less than 12 inches (305mm) below, horizontally
from or above.
4. Distance between bottom of termination and grade
should be 12 inches (305mm) minimum. This is con­ditional upon plants in the area, and nature of grade surface. The grade surface must be a non-combustible material (i.e., rock, dirt). The grade surface must not be lawn. Distance between bottom of termination and public walkway should be 84 inches (2134mm) minimum.
5. Distance to combustible materials must be 24 inches
(610mm) minimum. This includes adjacent buildings, fences, protruding parts of the structure, roof overhang, plants and shrubs, etc.
6. Termination Cap Location (Home Electrical Service)
• Side-to-side clearance is to be the same as minimum clearance to vinyl inside corners.
• Clearance of a termination cap below electrical service shall be the same as minimum clearance to vinyl sof­fits.
• Clearance of a termination cap above electrical service will be 12 inches (305mm) minimum.
• Location of the vent termination must not obstruct or interfere with access to the electrical service.
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Santa Fe Pellet Insert
C. Equivalent Feet of Pipe
The table below can help you calculate the equivalent feet of pipe which is a method used to determine pellet vent size.
Figure 13.1.
Example of 3 Elbow-Rear Vent Termination Calculation
2 ft.
3 ft.
2 ft.
2 ft.
Pellet Venting
Component
90o Elbow or Tee
45o Elbow
Horizontal Pipe
Vertical Pipe
WARNING
Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appli­ance. For assistance or additional information consult a qualified installer, service agency or your dealer.
# of
Elbows
Note: This is a generic example and is not intended to represent any specific fuel type.
Feet of
3X5 15
MultipliedByEquivalent
Pipe
X 3
7X 1 7
2X 0.5 1
Total Equivalent Feet 23
Feet
Components
Equivalent Feet
Figure 13.1
D. Pipe Selection Chart
The chart will help you in determing proper vent­ing size according to the equivalent feet of pipe calcuated above and the altitude above sea level of this installation. Figure 13.2.
Locate the calculated equivalent feet of pipe on the vertical left side of the chart. Move to the right horizontally on the chart until you reach your altitude above sea level.
If you fall below the diagonal line, 3 or 4 inch (76 to 102mm) pipe may be used. If it is anywhere above the diagonal line, a 4 inch (102mm) diam­eter pipe is required.
The chart reveals that a 90° elbow is 5 times as restrictive to the flow of exhaust gases under posi­tive pressure as 1 foot of horizontal pipe, and a foot of horizontal pipe is twice as restrictive as a foot of vertical pipe.
Example 1
Equivalent Pipe
Length In Feet
Example 2
30
20
10
3 in. or 4 in. (76mm or 102mm) Diameter Pipe
0
4 in. (102mm) Diameter Pipe Only
1 2 3 4 5 6 7 8 9 10
ALTITUDE IN THOUSANDS OF FEET
Figure 13.2
Example 1: If the equivalent length of pipe is 23 feet with altitude of
8,000 feet you must use 4 inch (102mm) diameter type “L” or “PL” vent.
Example 2: If the equivalent length of pipe is 12 feet with altitude of 6,000 feet you may use 3 or 4 inch (76 to 102mm) diameter type “L” or “PL” vent
September 1, 2008
7019-205C
Page 13
Santa Fe Pellet Insert
Venting Systems
5
A. Direct Connect With Outside Air
NOTE: In Canada, only a full reline is allowed per
ULC S-628-93, ORD ULC C1482-M1990.
B.
Direct Connect Without Outside Air
NOTE; Use metal plate
around exhaust vent pipe and seal all edges with non-flammable insulation such as fiberglass, mineral wool or ceramic material.
Do not use high tempera­ture caulking materials to seal any edge to prevent future serviceability.
R
Outside Air through Rear Wall
Figure 14.1
NOTE:
Illustrations reflect typical installations and are FOR
DESIGN PURPOSES ONLY.
I
llustrations/diagrams are not drawn to scale.
Actual installation may vary due to individual design
preference.
CAUTION
Never draw outside combustion air from:
• Wall, floor or ceiling cavity
• Enclosed space such as an attic or garage
Page 14
7019-205C
Figure 14.2
WARNING
Fire Risk. Inspection of Chimney:
• Masonry chimney must be in good condition.
• Meets minimum standard of NFPA 211 Factory-built chimney must be 6 inch (152mm)
UL103 HT.
NOTE:
In Canada, where passage through a wall or partition of combustible construction is desired, the installation shall conform to CAN/CSA-B365.
September 1, 2008
R
C. Full Reline With Outside Air
Santa Fe Pellet Insert
NOTE: Check clearances carefully for this
type of installation to ensure adequate room for outside air venting.
CAUTION
Check building codes prior to installation.
• Installation MUST comply with local, regional, state and national codes and regulations.
• Consult local building, fire officials or authori­ties having jurisdiction about restrictions, installation inspection, and permits.
Side view of Santa Fe Insert with
side panel removed.
NOTE: In Canada,
only a full reline is allowed per ULC S­628-93, ORD ULC C1482-M1990.
NOTE; Use metal plate around exhaust vent pipe and seal all edges with non-flammable insulation such as fiberglass, mineral wool or ceramic.
12” (305mm) min. above
12” (305mm) min. below
45 degree elbow
Figure 15.1
Do not use high temperature caulk­ing materials to seal any edge to prevent future serviceability
Outside Air Termination
at
Chimney Top
Direct Connect
Figure 15.2
September 1, 2008
Figure 15.3
7019-205C
Exit through the
Ash Clean-Out of
Masonry Chimney
Outside Air through Rear Wall
Page 15
Santa Fe Pellet Insert
o
Mobile Home
6
A. Mobile Home Installation
You must use a Quadra-Fire Outside Air Kit for instal­lation in a mobile home.
1. An outside air inlet must be provided for the combustion air and must remain clear of leaves, debris, ice and/or snow. It must be unrestricted while the appliance is in use to prevent room air starvation which causes smoke spillage. Smoke spillage can also set off smoke alarms.
2. The combustion air duct system must be made of metal. It must permit zero clearance to combustible construction and prevent material from dropping into the inlet or into the area beneath the dwelling and contain a rodent screen.
3. The appliance must be secured to the mobile home structure by bolting it to the floor (using lag bolts). Use the same holes that secured the appliance to the ship­ping pallet.
4. The appliance must be grounded with #8 solid copper grounding wire or equivalent, terminated at each end with an NEC approved grounding device.
R
CAUTION
Maintain structural integrity of mobile home:
• Floor, wall, ceiling and/or roof. Do NOT cut through:
• Floor joist, wall studs or ceiling trusses.
• Any supporting material that would affect the structural integrity.
Spark Arrestor Cap
Storm Collar
Roof Flashing
5. Refer to clearances to combustibles and floor protection
requirements on pages 9 & 10 for listings to combus­tibles and appropriate chimney systems.
6. Use silicone to create an effective vapor barrier at the location where the chimney or other component penetrates to the the exterior of the structure.
7. Follow the chimney manufacturer’s instructions when installing the vent system for use in a mobile home.
8. Installation shall be in accordance with the Manufactur­ers Home & Safety Standard (HUD) CFR 3280, Part
24.
WARNING
Installation must comply with Manufactured Home and Safety Standard (HUD), CFR 3280, Part 24.
WARNING
Never install in a sleeping room.
Joist Shield/Firestop
Figure 16.1
Approved Class “L” “PL” Pellet Vent
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September 1, 2008
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