Hearth and Home Technologies QV36D User Manual

Model:
QV36D
WARNING: IF THE INFORMATION IN THESE INSTRUCTIONS IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUS­ING PROPERTY DAMAGE, PER­SONAL INJURY, OR DEATH.
- Do not store or use gasoline or other flam­mable vapors and liquids in the vicinity of this or any other appliance.
- What to do if you smell gas
• Do not try to light any appliance.
• Do not touch any electrical switch.
• Do not use any phone in your building.
neighbor's phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call
the fire department.
- Installation and service must be performed by a qualified installer, service agency, or the gas supplier.
Installers Guide
Underwriters
Laboratories Listed
READ THIS MANUAL BEFORE INSTALLING OR OPERATING THIS APPLIANCE. THIS INSTALLERS GUIDE MUST BE LEFT WITH APPLIANCE FOR FUTURE REFERENCE.
WARNING: IMPROPER INSTALLA­TION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE INJURY OR PROPERTY DAM­AGE. REFER TO THIS MANUAL. FOR ASSISTANCE OR ADDITIONAL INFOR­MATION CONSULT A QUALIFIED IN­STALLER, SERVICE AGENCY, OR THE GAS SUPPLIER.
1. This appliance may be installed in an af­termarket, permanently located, manufac­tured (mobile) home, where not prohibited by local codes.
2. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.
Printed in U.S.A. Copyright 2003
Quadra-Fire, a brand of Hearth & Home Technologies Inc. 1445 N. Hwy. 395, Colville, WA 99114
This product is covered by one or more of the following patents: (United States) 4,112,913; 4,408,594; 4,422,426; 4,424,792; 4,520,791; 4,793,322; 4,852,548; 4,875,464; 5,000,162; 5,016,609; 5,076,254 5,191,877; 5,218,953; 5,328,356; 5,429,495; 5,452,708; 5,542,407; 5,613,487; (Australia) 543790; 586383; (Canada) 1,123,296; 1,297,746; 2,195,264; (Mexico) 97-0457; (New Zealand) 200265; or other U.S. And foreign patents pending.
Please contact your Hearth & Home Technologies dealer with any questions or concerns. For the number of your nearest dealer, please call 1-800-234-2508
295-900E 4/03
1
SAFETY AND WARNING INFORMATION
READ and UNDERSTAND all instructions carefully
!
before starting the installation. FAILURE TO FOLLOW these installation instructions may result
in a possible fire hazard and will void the warranty.
Prior to the first firing of the fireplace, READ the
!
Using Your Fireplace section of the Owners Guide.
DO NOT USE this appliance if any part has been
!
under water. Immediately CALL a qualified service technician to inspect the unit and to replace any part of the control system and any gas control which has been under water.
THIS UNIT IS NOT FOR USE WITH SOLID FUEL.
!
Installation and repair should be PERFORMED by a qualified service person. The appliance and venting
!
system should be INSPECTED before initial use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It is IMPERATIVE that the unit’s control compartment, burners, and circulating air passageways BE KEPT CLEAN to provide for adequate combustion and ventilation air.
These units MUST use one of the vent systems described in the Installing the Fireplace section of
!
the Installers Guide. NO OTHER vent systems or components MAY BE USED.
This gas fireplace and vent assembly MUST be
!
vented directly to the outside and MUST NEVER be attached to a chimney serving a separate solid fuel burning appliance. Each gas appliance MUST USE a separate vent system. Common vent systems are
PROHIBITED.
INSPECT the external vent cap on a regular basis to
!
make sure that no debris is interfering with the air flow.
The glass door assembly MUST be in place and
!
sealed, and the trim door assembly MUST be in place on the fireplace before the unit can be placed into safe operation.
DO NOT OPERATE this appliance with the glass
!
door removed, cracked, or broken. Replacement of the glass door should be performed by a licensed or qualified service person. DO NOT strike or slam the glass door.
Always KEEP the appliance clear and free from
!
combustible materials, gasoline, and other flammable vapors and liquids.
NEVER OBSTRUCT the flow of combustion and
!
ventilation air. Keep the front of the appliance CLEAR of all obstacles and materials for servicing and proper operations.
Due to the high temperature, the appliance should be LOCATED out of traffic areas and away from
!
furniture and draperies. Clothing or flammable material SHOULD NOT BE PLACED on or near the appliance.
Children and adults should be ALERTED to the
!
hazards of high surface temperature and should STAY AWAY to avoid burns or clothing ignition. Young children should be CAREFULLY SUPERVISED when they are in the same room as the appliance.
The glass door assembly SHALL ONLY be
!
replaced as a complete unit, as supplied by the gas fireplace manufacturer. NO SUBSTITUTE material may be used.
DO NOT USE abrasive cleaners on the glass door
!
assembly. DO NOT ATTEMPT to clean the glass door when it is hot.
Turn off the gas before servicing this appliance. It is recommended that a qualified service technician
!
perform an appliance check-up at the beginning of each heating season.
Any safety screen or guard removed for servicing
!
must be replaced before operating this appliance.
DO NOT place furniture or any other combustible
!
household objects within 36 inches of the fireplace front.
2

TABLE OF CONTENTS

Safety and Warning Information ............................................... 2
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Service Parts List ...................................................................... 4
Section 1: Approvals and Codes .............................................. 6
Appliance Certification ................................................................. 6
Installation Codes ........................................................................ 6
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High Altitude Installations.............................................................. 6
Section 2: Getting Started ........................................................ 7
Introducing the Quadra-Fire Gas Fireplaces ................................ 7
Pre-installation Preparation.......................................................... 7
Section 3: Installing the Fireplace ........................................... 9
Step 1 Locating the Fireplace .................................................. 9
Step 2 Framing the Fireplace................................................. 10
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Step 3 Installing the Vent System........................................... 12
A. Vent System Approvals.......................................... 12
B. Installing Vent Components ................................... 19
C. Vent Termination.................................................... 23
Step 4 Positioning, Leveling, and
Securing the Fireplace................................................ 26
Step 5 The Gas Control Systems .......................................... 26
Step 6 The Gas Supply Line .................................................. 27
Step 7 Gas Pressure Requirements...................................... 27
Step 8 Wiring the Fireplace.................................................... 28
Step 9 Finishing ..................................................................... 29
Step 10 Installing Trim, Logs, and Ember Material ................... 30
Installing the Trim........................................................ 30
Shutter Settings.......................................................... 30
Positioning the Logs ................................................... 30
Placing the Ember Material ......................................... 30
Glass Specifications ................................................... 30
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Step 11 Lighting the Appliance ................................................. 31
Step 12 Before Lighting the Fireplace ...................................... 32
Step 13 Lighting the Fireplace.................................................. 32
After the Installation.................................................................... 32
Section 4: Maintaining and Servicing Your Fireplace. ........ 33
Section 5: Troubleshooting. .................................................. 34
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Limited Lifetime Warranty. ...................................................... 36
u = Contains updated information.
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Service Parts
QV36D
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(NG, LP) Exploded Parts Diagram (GN, PL) Vue éclatée des pièces
Beginning Manufacturing Date: 4-02
Ending Manufacturing Date: ______
5
19
1
3
15
2
4
7 Log Set Assembly
11
9
6
12
16
18
14
8
13
10
Part number list on following page.
*
La liste des numéros de pièce se trouve à la page suivante.
*
4
Service Parts List / Liste des pièces de rechange
QV36D
IMPORTANT: THIS IS DA TED INFORMATION. The most current information is located on your dealers VIP site. When ordering,
supply serial and model numbers to ensure correct service parts. / IMPORTANT : L'information fournie dans cette brochure n'est valide que pendant une courte période. Les sites VIP des distributeurs disposent des renseignements les plus récents. Lors d'une commande, veuillez fournir les numéros de série et de modèles pour un remplacement adéquat des pièces.
ITEM / PIÈCE
ON/OFF Rocker Switch / Interrupteur à bascule marche/arrêt 060-511 Piezo Ignitor / Allumage Piézo 291-513
Tube Assembly / Module de tube 477-301A 1 Burner Orifice Top NG (#36C) / Orifice de brûleur GN (#36C) 582-836 1 Burner Orifice LP (#51C) / Orifice de brûleur LP (#51C) 582-851
2 Burner NG / Brûleur GN 362-176A 2 Burner LP / Brûleur PL 362-175A 3 Glass Door Assembly / Porte en verre GLA-6TROC 4 Log Grate / Grille de Bûche 292-360A
Replacement Refractory Kit (shipped standard) (order as set only) / Le remplacement
5
le Kit Réfractaire (la norme expédiée) (ordonne comme mettre seulement)
6 Base Refractory / Base réfractaire 292-124 7 Log Set Assembly / Jeu de Bûches LOGS-295 8 Log 1 / Bûche 1 SRV364-701 9 Log 2 / Bûche 2 SRV364-706
10 Log 3 / Bûche 3 SRV364-707
11 Log 4 / Bûche 4 SRV364-702 12 Log 5 / Bûche 5 SRV364-704 13 Log 6 / Bûche 6 SRV364-705 14 Log 7 / Bûche 7 SRV278-707 15 Insulation Board / Conseil d'Isolation 385-401 16 Junction Box / Boîtier de raccordement 100-250A 17 Surround / Entourage 385-130 18 Andirons / Andirons 80784 19 Flex Ball Valve Assembly / Fléchir l'Assemblée de Soupape de Balle 302-320A
Pilot Control Knob / Piloter le Bouton de Contrôle 571-530 Flame Control Knob / Flamber le Bouton de Contrôle 571-531 Flue Restrictor / Restricteur de conduite de cheminée 385-128 Valve NG / Valve GN 060-522 Valve LP / Valve PL 060-523 Pilot Assembly NG / Module de veilleuse GN 485-510A Pilot Assembly LP / Module de veilleuse PL 485-511A Pilot Orifice NG / Orifice de veilleuse GN 446-505 Pilot Orifice LP / Orifice de veilleuse PL 446-517 Thermocouple / Thermocouple 446-511 Thermopile / Thermopile 060-512 Pilot Tube / Tube de veilleuse SRV485-301
ACCESSORIES / ACCESSOIRES
Hood, black / Hotte, noir SRV60-143-BK Hood, Hammered Pewter / Hotte, Pewter martelé SRV60-143-HP Fan Kit / Module de ventilateur GFK-160A Conversion Kit - NG / Module de conversion NG NGK-295 Conversion Kit - LP / Module de conversion PL LPK-295 Heat Zone Kit / Kit de zone de chaleur Heat-Zone Door Front - Town Square DF-36TS-BK Door Front - Town Square DF-36TS-HP Door Front - Sun Prairie DF-36SP-BK Door Front - Sun Prairie DF-36SP-HP Door Front - Remington Avenue DF-36RA-BK Door Front - Remington Avenue DF-36RA-HP Door Front - Remington Place DF-36RP-BK Door Front - Remington Place DF-36RP-HP Door Front - Chapel Hill DF-36CH-BK Door Front - Chapel Hill DF-36CH-HP
COMMON PARTS / PIÈCES COMMUNES
PART NUMBER
/ N° DE PIÈCE
BRICK-295
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5
Approvals and Codes
Appliance Certification
The fireplace model discussed in this Installers Guide has been tested to certification standards and listed by the applicable laboratories.
Certification
MODEL: QV36D LABORATORY: Underwriters Laboratories TYPE: Direct Vent Gas Fireplace STANDARD: ANSI Z21.88-2000·CSA2.33-M00·UL307B
Installation Codes
The fireplace installation must conform to local codes. Before installing the fireplace, consult the local building code agency to ensure that you are in compliance with all applicable codes, including permits and inspections.
In the absence of local codes, the fireplace installation must conform to the National Fuel Gas Code ANSI Z223.1 (in the United States) or the CAN/CGA-B149 Installation Codes (in Canada). The appliance must be electrically grounded in accordance with local codes or, in the absence of local codes with the National Electric Code ANSI/NFPA No. 70 (in the United States), or to the CSA C22.1 Canadian Electric Code (in Canada).
High Altitude Installations
U.L. Listed gas appliances are tested and approved without requiring changes for elevations from 0 to 2,000 feet in the U. S. A. and in Canada.
When installing this appliance at an elevation above 2,000 feet, it may be necessary to decrease the input rating by changing the existing burner orifice to a smaller size. Input rate should be reduced by 4% for each 1000 feet above a 2000 foot elevation in the U.S.A. or 10% for elevations between 2000 and 4500 feet in Canada. If the heating value of the gas has been reduced, these rules do not apply. To identify the proper orifice size, check with the local gas utility.
If installing this appliance at an elevation above 4,500 feet (in Canada), check with local authorities.
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This model may be installed in a bedroom or bed-sitting room in the U.S.A. and Canada.
6
Getting Started
Introducing the Quadra-Fire Gas Fireplace
Quadra-Fire direct vent gas fireplaces are designed to op­erate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside.
The information contained in this Installers Guide, unless noted otherwise, applies to all models and gas control sys­tems. Gas fireplace diagrams, including the dimensions, are shown in this section.
Pre-install Preparation
This gas fireplace and its components are tested and safe when installed in accordance with this Installers Guide. Report to your dealer any parts damaged in shipment, par­ticularly the condition of the glass. Do not install any unit
with damaged, incomplete, or substitute parts.
The vent system components and trim doors are shipped in separate packages. The gas logs may be packaged separately and must be field installed.
Read all of the instructions before starting the instal­lation. Follow these instructions carefully during the installation to ensure maximum safety and benefit. Failure to follow these instructions will void the own­er’s warranty and may present a fire hazard.
The Hearth & Home Technologies Warranty will be voided by, and Hearth & Home Technologies disclaims any responsibility for, the following actions:
Installation of any damaged fireplace or vent system component.
Modification of the fireplace or direct vent system.
Installation other than as instructed by Hearth & Home Technologies.
Improper positioning of the gas logs or the glass door.
Installation and/or use of any component part not manu­factured and approved by Hearth & Home Technologies, not withstanding any independent testing laboratory or other party approval of such component part or accessory.
ANY SUCH ACTION MAY POSSIBLY CAUSE A FIRE HAZARD.
When planning a fireplace installation, it’s necessary to determine:
Where the unit is to be installed.
The vent system configuration to be used.
Gas supply piping.
Electrical wiring.
Framing and finishing details.
Whether optional accessories—devices such as a fan,
wall switch, or remote control—are desired.
If the fireplace is to be installed on carpeting or tile, or on any combustible material other than wood flooring, the fireplace should be installed on a metal or wood panel that extends the full width and depth of the fireplace.
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14 1/4
TOP
STANDOFFS
[362mm]
28 1/2 [724mm]
21 1/2 [548mm]
GAS LINE
2 1/8
[55mm]
6 7/8 [174mm]
ACCESS
8 5/8 [219mm]
VENT COLLARS
38
[965mm]
41 1/8
[1044mm]
11 5/8 [297mm]
25 1/4
[642mm]
36 1/8
[916mm]
34 5/8
[879mm]
3 1/2
[90mm]
ELECTRICAL
ACCESS
12 3/4
[323mm]
8 5/8
[219mm]
VENT
COLLARS
26 7/8
[682mm]
GAS LINE
ACCESS
CONTROLS
Figure 1. Diagram of the QV36D
GAS
RATING
PLATE AND
LABELS
HOOD
-
TRIM
DOOR
ELECTRICAL
ACCESS
8
Installing the Fireplace
E
1/2“ MIN. (13mm)
D
BAC
1” MIN. (25mm)
Constructing the Fireplace Chase
A chase is a vertical box-like structure built to enclose the gas fireplace and/or its vent system. Vertical vents that run on the outside of a building may be, but are not required to be, installed inside a chase.
CAUTION: TREA TMENT OF FIRESTOP SPACERS AND CONSTRUCTION OF THE CHASE MA Y VARY WITH THE TYPE OF BUILDING. THESE INSTRUCTIONS ARE NOT SUBSTITUTES FOR THE REQUIREMENTS OF LOCAL BUILDING CODES. THEREFORE, YOUR LOCAL BUILD­ING CODES MUST BE CHECKED TO DETERMINE THE REQUIREMENTS FOR THESE STEPS.
Factory-built fireplace chases should be constructed in the manner of all outside walls of the home to prevent cold air drafting problems. The chase should not break the outside building envelope in any manner.
A B C D E
42” 22” 36” 51” 72”
Figure 2. Fireplace Dimensions, Locations, and Space Requirements
This means that the walls, ceiling, base plate and cantilever floor of the chase should be insulated. Vapor and air infiltra­tion barriers should be installed in the chase as per regional codes for the rest of the home. Additionally, we recommend that the inside surfaces be sheetrocked and taped for maxi­mum air tightness.
To further prevent drafts, the firestops should be caulked to seal gaps. Gas line holes and other openings should be caulked or stuffed with insulation. If the unit is being in­stalled on a cement slab, we recommend that a layer of plywood be placed underneath to prevent conducting cold up into the room. Be sure to include spark arrestors for woodburning units if they are required.
THE CHASE SHOULD BE CONSTRUCTED SO THA T ALL CLEARANCES TO THE FIREPLACE ARE MAINT AINED AS SPECIFIED WITHIN THIS INSTALLERS GUIDE.
Step 1. Locating the Fireplace
For space and clearance requirements for locating a fire­place within a room see Figure 2.
Clearance Requirements
The top, back, and sides of the fireplace are defined by stand-offs. The minimum clearance to a perpendicular wall extending past the face of the fireplace is one inch (25 mm). The back of the fireplace may be recessed 21 1/2 inches (546 mm) into combustible construction.
NOTE: The distance from the unit to combustible con­struction is to be measured from the unit outer wrap surface to the combustible construction, NOT from the screw heads that secure the unit together.
Minimum Clearances
from the Fireplace to Combustible Materials
Inches mm
Glass Front ........................36 ..................... 914
Floor ....................................0........................ 0
Rear ................................... 1/2 ..................... 13
Sides ................................. 1/2 ..................... 13
Surround Sides* ..................0........................ 0
Top ....................................3 1/2.................... 89
Ceiling**..............................31 ..................... 787
* See Figure 3 **The clearance to the ceiling is measured from the top
of the unit, excluding the standoffs (see Figure 37).
Minimum Clearances
from the Vent Pipe to Combustible Materials
Inches mm
Vertical Sections...............1................. 25
Horizontal Sections
Top ......................................3................. 75
Bottom................................ 1................. 25
Sides .................................. 1................. 25
At Wall Firestops
Top ...................................2 1/2.............63.7
Bottom.............................. 1/2 ............... 13
Sides .................................. 1................. 25
For minimum clearances, see the direct vent termination clearance diagrams on pages 24 and 25 in this manual.
9
Step 2. Framing the Fireplace
1/2” CLEARANCE FROM BACK OF FIREPLACE TO COMBUSTIBLE
D
E
ABC
3
Fireplace framing can be built before or after the fireplace is set in place. Framing should be positioned to accommo­date wall coverings and fireplace facing material. The dia­gram below shows framing reference dimensions.
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A. ............. 42”*
B. .........38 1/2”
C. ............... 22”
D. ............... 42”
E. .........27 7/8”
CAUTION: MEASURE FIREPLACE DIMENSIONS AND VERIFY FRAMING METHODS AND WALL COVERING DETAILS BEFORE FRAMING.
Noncombustible zone is defined by 3” above the elbow for the entire width and depth (behind the front header) of the firebox.
WALL STUD
3 1/2”
Shows center of 12” x 12” vent framing holes for top and rear vent­ing. The center of the hole is one (1) inch (25.4mm) above the center of the horizontal vent pipe.
Figure 3. Framing Dimensions
1/2” CLEARANCE
FROM BOTH SIDES
OF FIREPLACE
TO COMBUSTIBLE
FRAMING MEMBER
10
0” CLEARANCE
Framing should be constructed of 2 X 4 lumber or heavier.
0” CLEARANCE TO FRAMING MEMBER
5 3/4”
(146mm)
(222mm)
11 3/4”
(298mm)
6 5/32”
6 7/16”
(164mm)
DV-12/17D
(305-432mm)
17-24
(432-610mm)
DV17/24D
DV-12D
DV-09D
(156mm)
8 1/2”
(216mm)
7 3/8”
(187mm)
(149mm)
8 5/8”
(220mm)
DV-48D
5 7/8”
47 3/4”
(1.2m)
DV-90D
8 1/2”
(216mm)
11 15/16”
(303mm)
DV-36D
11 5/8”
(295mm)
35 3/4”
(908mm)
11 1/16”
(281mm)
6 1/2”
(165mm)
(220mm)
8 5/8”
V-45D
D
5 1/16”
(129mm)
12-17
8 3/4”
DV-06D
NOTE: PIPES OVERLAP 1-3/8 INCHES (34.93mm) AT EACH JOINT.
Figure 4. D-Series Direct Vent Component Specifications (5-inch inner pipe / 8 5/8-inch outer pipe)
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