Hearth and Home Technologies PIER-HVB-CE, RCOR-HVB-CE, LCOR-HVB-CE, ST-HVB-CE User Manual

Models: PIER-HVB-CE ST-HVB-CE LCOR-HVB-CE RCOR-HVB-CE
WARNING: IF THE INFORMATION IN THESE INSTRUCTIONS IS NOT FOLLOWED EXACTL Y, A FIRE OR EXPLOSION MAY RESULT CAUS­ING PROPERTY DAMAGE, PER­SONAL INJUR Y, OR DEA TH.
- Do not store or use gasoline or other flam­mable vapors and liquids in the vicinity of this or any other appliance.
- What to do if you smell gas
• Do not try to light any appliance.
• Do not touch any electrical switch.
• Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call
the fire department.
Installers Guide
0087
READ THIS MANUAL BEFORE INSTALLING OR OPERA TING THIS APPLIANCE. THIS INSTALLERS GUIDE MUST BE LEFT WITH APPLIANCE FOR FUTURE REFERENCE.
WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE INJURY OR PROPERTY DAMAGE. REFER TO THIS MANUAL. FOR ASSIST ANCE OR AD­DITIONAL INFORMATION CONSULT A QUALIFIED INSTALLER OR COMPETENT PERSON.
These instructions are only valid if the following country symbol is on the appliance. If this symbol is not present on the appliance, it is necessary to refer to the technical instructions which will provide the necessary information concerning the modification of the appliance to the conditions of use for the country.
- Installation and service must be performed by a qualified installer, service agency, or the gas supplier.
Printed in U.S.A. Copyright 2005
Heat & Glo, a brand of Hearth & Home Technologies Inc. 20802 Kensington Boulevard, Lakeville, MN 55044
This product is covered by one or more of the following patents: (United States) 4,112,913; 4,408,594; 4,422,426; 4,424,792; 4,520,791; 4,793,322; 4,852,548; 4,875,464; 5,000,162; 5,016,609; 5,076,254 5,191,877; 5,218,953; 5,328,356; 5,429,495; 5,452,708; 5,542,407; 5,613,487; (Australia) 543790; 586383; (Canada) 1,123,296; 1,297,746; 2,195,264; (Mexico) 97-0457; (New Zealand) 200265; or other U.S. and foreign patents pending.
Heat & Glo • PIER/ST/L&RCOR-HVB-CE • 2068-900 Rev. H • 6/07
These instructions are valid for the following countries: GB, IE
Please contact your Heat & Glo dealer with any questions or concerns. For the number of your nearest Heat & Glo dealer, please call 1-888-427-3973 .
1
Safety and Warning Information
READ and UNDERSTAND all instructions carefully
!
before starting the installation. FAILURE TO FOLLOW these installation instructions may result
in a possible fire hazard and will void the warranty.
Prior to the first firing of the fireplace, READ the
!
Using Your Fireplace section of the Owners Guide.
DO NOT USE this appliance if any part has been
!
under water. Immediately CALL a qualified service technician to inspect the unit and to replace any part of the control system and any gas control which has been under water.
THIS UNIT IS NOT FOR USE WITH SOLID FUEL.
!
Installation and repair should be PERFORMED by a qualified service person. The appliance and flueing
!
system should be INSPECTED before initial use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It is IMPERATIVE that the unit’s control compartment, burners, and circulating air passageways BE KEPT CLEAN to provide for adequate combustion and ventilation air.
These units MUST use one of the flue systems described in the Installing the Fireplace section of
!
the Installers Guide . NO OTHER flue systems or components MAY BE USED.
This gas fireplace and flue assembly MUST flue
!
directly to the outside and MUST NEVER be attached to a chimney serving a separate solid fuel burning appliance. Each gas appliance MUST USE a separate flue system. Common flue systems are
PROHIBITED.
INSPECT the external flue cap on a regular basis to
!
make sure that no debris is interfering with the air flow.
The glass door assembly MUST be in place and
!
sealed, and the trim door assembly MUST be in place on the fireplace before the unit can be placed into safe operation.
DO NOT OPERATE this appliance with the glass
!
door removed, cracked, or broken. Replacement of the glass door should be performed by a licensed or qualified service person. DO NOT strike or slam the glass door.
Always KEEP the appliance clear and free from
!
combustible materials, petrol, and other flammable vapors and liquids.
NEVER OBSTRUCT the flow of combustion and
!
ventilation air. Keep the front of the appliance CLEAR of all obstacles and materials for servicing and proper operations.
Due to the high temperature, the appliance should be LOCATED out of traffic areas and away from
!
furniture and draperies. Clothing or flammable material SHOULD NOT BE PLACED on or near the appliance.
Children and adults should be ALERTED to the
!
hazards of high surface temperature and should ST AY AW AY to avoid burns or clothing ignition. Y oung children should be CAREFULL Y SUPERVISED when they are in the same room as the appliance.
The glass door assembly SHALL ONLY be
!
replaced as a complete unit, as supplied by the gas fireplace manufacturer. NO SUBSTITUTE material may be used.
DO NOT USE abrasive cleaners on the glass door
!
assembly. DO NOT ATTEMPT to clean the glass door when it is hot.
Turn off the gas before servicing this appliance. It is recommended that a qualified service technician
!
perform an appliance check-up at the beginning of each heating season.
Any safety screen or guard removed for servicing
!
must be replaced before operating this appliance.
DO NOT place furniture or any other combustible
!
household objects within 36 inches of the fireplace front.
This appliance is intended for use on a gas installation
!
with a governed meter.
Heat & Glo • PIER/ST/L&RCOR-HVB-CE • 2068-900 Rev. H • 6/072
Table of Contents
Safety and Warning Information.................................................. 2
Service Parts List .........................................................................4
Section 1: Approvals and Regulations ....................................13
Appliance Certification ................................................................................. 13
Installation Regulations................................................................................ 13
Section 2: Getting Started......................................................... 13
Introducing the Heat & Glo Gas Fireplaces .................................................. 1 3
Pre-install Preparation ................................................................................. 13
Section 3: Installing the Fireplace............................................17
Step 1. Locating the Fireplace .................................................................... 17
Step 2. Framing the Fireplace..................................................................... 17
Step 3. Inst alling the Flue System .............................................................. 20
A. Flue System Approvals.......................................................... 20
B. Installing Flue Components ................................................... 27
C. Flue Termination .................................................................... 29
Step 4. Positioning, Leveling, and Securing the Fireplace ........................... 32
Step 5. The Gas Control System ................................................................ 32
Step 6. The Gas Supply Line ...................................................................... 33
Step 7. Gas Pressure Requirement s........................................................... 33
Step 8. Wiring the Fireplace........................................................................ 34
Step 9. Finishing......................................................................................... 34
Step 10. Installing Trim, Logs & Ember Material .......................................... 35
Installing the Trim .......................................................................... 35
Positioning the Logs...................................................................... 35
Attachment of Lower Door Assembly............................................. 35
Placing the Ember Material ........................................................... 38
Step 1 1. Before Lighting the Fireplace........................................................ 41
Step 12. Lighting the Fireplace ................................................................... 41
After the Installation ..................................................................................... 41
Section 4: Maintaining and Servicing Your Fireplace............. 42
Section 5: Troubleshooting ......................................................43
Î = Contains updated information.
Heat & Glo • PIER/ST/L&RCOR-HVB-CE • 2068-900 Rev. H • 6/07
3
Service Parts List
PIER-HVB-CE
Service Parts Diagram
9
6
4
Beginning Manufacturing Date: 6-04 Ending Manufacturing Date: ______
3
2
7
1
8
5 Log Assembly
Part number list on following page.
*
Heat & Glo • PIER/ST/L&RCOR-HVB-CE • 2068-900 Rev. H • 6/074
(NG, LP) Exploded Parts Diagram
PIER-HVB-CE
IMPORTANT: THIS IS DATED INFORMA TION. The most current information is located on your dealers VIP site. When ordering,
supply serial and model numbers to ensure correct service parts.
ITEM COMMON PART SERIAL # PART NUMBER
Burner Orifice NG (#33DMS) 582-833 Burner Orifice LP (#51D MS) 582-851 Burner Orifice Butane (#53DMS) 582-853
1 End Glass Assembly GLA-MS 2 Glas s D oor As s emb ly GLA-6TROC 3 Burner Assembly (NG) 20 68-011 3 Burner Assembly (LP & Butane) 2068-013 4Log Grate 2068-020 5 Log Set Assembly (Sold as set only) LOGS-ST -CE 6 Dress Guard Assembly 2068-040 7 Lower Door 2068-041 8 End Panel Assembly 2069-042 9 Sid e Refra ctory SRV2005-730
Non-Combustible Board (Side) 2006-136 Non-Combustible Board (End ) 2006-137 Door Stop 2068-144 Lava Rock Bag 2005-790 Junction Box 546-250A Mesh Assembly , Small End 561-330A Mesh Assembly 537-300 Fiber Gl ass Rope 060-455 Min er al Wool 050-721 Glass Latch Assembly 386-122A Bracket, Jun ction Box 2068-106
ACCESSORIES
Hood, black SRV2005-190 Hood End, black SRV2006-194 Fan Kit GFK-240V Wall Thermostat Ki t MV-STAT Wall S wi tc h Kit, O ff Whi te WSK-21 Wall Switch Kit, White WSK-21-W Conversion Kit, NG NGK-ST-CE Conversion Kit, LP LPK-ST-CE Conversion Kit, Butane BGK-ST-CE Regulator, NG 230-1570 Regulator, LP , Butane 230-4520 Pilot Orifice NG 529-512 Pilot Orifice LP 200-2630
Heat & Glo • PIER/ST/L&RCOR-HVB-CE • 2068-900 Rev. H • 6/07
5
Service Parts
ST-HVB-CE
Service Parts Diagram
7
3
5
Beginning Manufacturing Date: 6-04 Ending Manufacturing Date: ______
6
Part number list on following page.
*
2
1
4 Log Assembly
Heat & Glo • PIER/ST/L&RCOR-HVB-CE • 2068-900 Rev. H • 6/076
(NG, LP) Exploded Parts Diagram
ST-HVB-CE
IMPORTANT: THIS IS DATED INFORMA TION. The most current information is located on your dealers VIP site. When ordering,
supply serial and model numbers to ensure correct service parts.
ITEM COMMON PART SERIAL # PART NUMBER
Burner Orifice NG (#33DMS) 582-833 Burner Orifice LP (#51D MS) 582-851 Burner Orifice Butane (#53DMS) 582-853
1 Gla ss Do or Assembly GLA-6TROC 2 Burner Assembly (NG) 20 68-011 2 Burner Assembly (LP & Butane) 2068-013 3Log Grate 2068-020 4 Log Set Assembly (Sold as set only) LOGS-ST -CE 5 Dress Guard Assembly 2068-040 6 Lower Door 2068-041 7 Sid e Refra ctory SRV2005-730
Non-Combustible Board (Side) 2006-136 Door Stop 2068-144 Lava Rock Bag 2005-790 Junction Box 546-250A Mesh Assembly , Small End 561-330A Mesh Assembly 537-300 Fiber Gl ass Rope 060-455 Min er al Wool 050-721 Glass Latch Assembly 386-122A Bracket, Jun ction Box 2068-106
ACCESSORIES
Hood, black SRV2005-190 Hood End, black SRV2006-194 Fan Kit GFK-240V Wall Thermostat Ki t MV-STAT Wall S wi tc h Kit, O ff Whi te WSK-21 Wall Switch Kit, White WSK-21-W Conversion Kit, NG NGK-ST-CE Conversion Kit, LP LPK-ST-CE Conversion Kit, Butane BGK-ST-CE Regulator, NG 230-1570 Regulator, LP , Butane 230-4520 Pilot Orifice NG 529-512 Pilot Orifice LP 200-2630
Heat & Glo • PIER/ST/L&RCOR-HVB-CE • 2068-900 Rev. H • 6/07
7
Service Parts
LCOR-HVB-CE
Service Parts Diagram
1
8
2
6
4
9
Beginning Manufacturing Date: 6-04
Ending Manufacturing Date: ______
7
Part number list on following page.
*
3
5 Log Assembly
Heat & Glo • PIER/ST/L&RCOR-HVB-CE • 2068-900 Rev. H • 6/078
(NG , LP) Exploded Parts Diagram
LCOR-HVB-CE
IMPORTANT: THIS IS DATED INFORMA TION. The most current information is located on your dealers VIP site. When ordering,
supply serial and model numbers to ensure correct service parts.
ITEM COMMON PART SERIAL # PART NUMBER
Burner Orifice NG (#33DMS) 582-833 Burner Orifice LP (#51DMS) 582-851 Burner Orifice Butane (#53DMS) 582-853
1 End Glass Assembly GLA-MS 2 Glas s D oor As s emb ly GLA-6TROC 3 Burner Assembly (NG) 2068-011 3 Burner Assemb ly (LP & Butane) 2068-013 4Log Grate 2068-020 5 Log Set Assembly (Sold as set only) LOGS-ST -CE 6 Dress Guard Assembly 2068-040 7 Lower Door 2068-041 8 End Panel Assembly 2069-042
Non-Combustible Board (Side) 2006-136 Non-Combustible Board (End ) 2006-137 Door Stop 2068-144 Lava Rock Bag 2005-790 Junction Box 546-250A Mesh Assembly , Small End 561-330A Mesh Assembly 537-300 Fiber Gl ass Rope 060-455 Mineral Wool 050-721 Glass Latch Assembly 386-122A Bracket, Jun ction Box 2068-106 Side Refrac tory SRV2005-730 Back Refracto ry SRV2005-731
ACCESSORIES
Hood, black SRV2005-190 Hood End, black SRV2006-194 Fan Kit GFK-240V Wall Ther mostat Kit MV-STAT Wall S wi tc h Kit, O ff Whi te WSK-21 Wall Switch Kit, White WSK-21-W Conversion Kit, NG NGK-ST-CE Conversion Kit, LP LPK-ST-CE Conversion Kit, Butane BGK-ST-CE Regulator, NG 230-1570 Regulator, LP, Butane 230-4520 Pilot Orifice NG 529-512 Pilot Orifice LP 200-2630
Heat & Glo • PIER/ST/L&RCOR-HVB-CE • 2068-900 Rev. H • 6/07
9
Service Parts
RCOR-HVB-CE
Service Parts Diagram
11
10
4
6
Beginning Manufacturing Date: 6-04
Ending Manufacturing Date: ______
12
9
7
Part number list on following page.
*
3
1
8
2
5 Log Assembly
Heat & Glo • PIER/ST/L&RCOR-HVB-CE • 2068-900 Rev. H • 6/0710
(NG , LP) Exploded Parts Diagram
RCOR-HVB-CE
IMPORTANT: THIS IS DATED INFORMA TION. The most current information is located on your dealers VIP site. When ordering,
supply serial and model numbers to ensure correct service parts.
ITEM COMMON PART SERIAL # PART NUMBER
Burner Orifice NG (#33DMS) 582-833 Burner Orifice LP (#51DMS) 582-851 Burner Orifice Butane (#53DMS) 582-853
1 End Glass Assembly GLA-MS 2 Glas s D oor As s emb ly GLA-6TROC 3 Burner Assembly (NG) 2068-011 3 Burner Assemb ly (LP & Butane) 2068-013 4Log Grate 2068-020 5 Log Set Assembly (Sold as set only) LOGS-ST -CE 6 Dress Guard Assembly 2068-040 7 Lower Door 2068-041 8 End Panel Assembly 2069-042
Side Refrac tory SRV2005-730 Back Refracto ry SRV2005-731 Non-Combustible Board (Side) 2006-136 Non-Combustible Board (End ) 2006-137 Door Stop 2068-144 Lava Rock Bag 2005-790 Junction Box 546-250A Mesh Assembly , Small End 561-330A Mesh Assembly 537-300 Fiber Gl ass Rope 060-455 Min er al Wool 050-721 Glass Latch Assembly 386-122A Bracket, Jun ction Box 2068-106
ACCESSORIES
Hood, black SRV2005-190 Hood End, black SRV2006-194 Fan Kit GFK-240V Wall Ther mostat Kit MV-STAT Wall S wi tc h Kit, O ff Whi te WSK-21 Wall Switch Kit, White WSK-21-W Conversion Kit, NG NGK-ST-CE Conversion Kit, LP LPK-ST-CE Conversion Kit, Butane BGK-ST-CE Regulator, NG 230-1570 Regulator, LP , Butane 230-4520 Pilot Orifice NG 529-512 Pilot Orifice LP 200-2630
Heat & Glo • PIER/ST/L&RCOR-HVB-CE • 2068-900 Rev. H • 6/07
11
Service Parts
9
8
4
5
12
6
2
13
11
10
8
1
3
PIER-HVB-CE, ST -HVB-CE
Í
L&RCOR-HVB-CE
Standing Pilot
Valve Assembly
Valve Assembly
Beginning Manufacturing Date: 6-04
Ending Manufacturing Date: ______
ITEM DESCRIPTION SERIAL # PART NUMBER
1 Shut Off Valve Assembly 302-330A 2 ON /OFF Wire Assembly 060-521A 3SIT Valve NG 060-524 3SIT Valve NG 060-526 4 Elbow Flex Assembly 530-302A 5 Burner Neck Gasket 438-407 6 Valve Plate Gasket 2005-140 7Piezo Ignitor 219-513 8Pilot Assembly NG 529-540A 8Pilot Assembly LP 529-541A 9 Pilot Bracke t 2068-114
10 Valve Bracket 2068-115
11 Offset Bracket 2068-111 11 Burner Leg 2068-113
12 Pilot Support 2068-112
20" Wire Harness 107-559A
Heat & Glo • PIER/ST/L&RCOR-HVB-CE • 2068-900 Rev. H • 6/0712
1
Approvals and Regulations
Appliance Certification
The Heat & Glo fireplace models discussed in this Installers Guide have been tested to certification standards and listed
by the applicable laboratories.
Certification
MODELS: PIER-HVB-CE, ST -H VB-CE,
LCOR-HVB-CE, RCOR-HVB-CE
LABORATO RY: Advantica TYPE: Gas Fireplace STANDARD: BS EN 613:2001 DIRECTIVE: GAD90/396/EEC
Getting Started
2
Installation Regulations
Before installation check that local distribution conditions, nature of gas and pressure, and adjustment of the appliance are compatible.
This appliance must be installed with the rules in force, and used only in a sufficiently ventilated space. Consult instructions before installation and use of this appliance.
Introducing the Heat & Glo Gas Fireplaces
Heat & Glo direct flue gas fireplaces are designed to oper­ate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside.
The information contained in this Installers Guide, unless noted otherwise, applies to all models and gas control systems. Gas fireplace diagrams, including the dimensions, are shown in this section.
Pre-install Preparation
This gas fireplace and its components are tested and safe when installed in accordance with this Installers Guide. Report to your dealer any parts damaged in shipment, particularly the condition of the glass. Do not install any
unit with damaged, incomplete, or substitute parts.
The flue system components are shipped in separate pack­ages. The gas logs are packaged separately and must be field installed.
Read all of the instructions before starting the instal­lation. Follow these instructions carefully during the installation to ensure maximum safety and benefit. Failure to follow these instructions will void the own­er’s warranty and may present a fire hazard.
The Heat & Glo Warranty will be voided by , and Heat & Glo disclaims any responsibility for, the following actions:
Installation of any damaged fireplace or flue system com­ponent.
Modification of the fireplace or direct flue system.
Installation other than as instructed by Heat & Glo.
Improper positioning of the gas logs or the glass door .
Installation and/or use of any component part not manu­factured and approved by Heat & Glo, not withstanding any independent testing laboratory or other party approval of such component part or accessory .
ANY SUCH ACTION MAY POSSIBLY CAUSE A FIRE HAZARD.
When planning a fireplace installation, it’s necessary to determine:
Where the unit is to be installed.
The flue system configuration to be used.
Gas supply piping.
Electrical wiring.
Framing and finishing details.
Whether optional accessories—devices such as a fan,
wall switch, or remote control—are desired.
If the fireplace is to be installed on carpeting, tile or any combustible material other than wood flooring, it should be installed on a metal or wood panel that extends the full width and depth of the fireplace.
Heat & Glo • PIER/ST/L&RCOR-HVB-CE • 2068-900 Rev. H • 6/07
13
12
(305mm)
Ø8
(204mm)
ELECTRICAL
ACCESS
1/2
(13mm)
(2)
12
(306mm)
Ø8
(204mm)
5-14
(133mm)
(1082mm)
42-5/8
17-3/4
(451mm)
34-3/4
(882mm)
4-1/16
(102mm)
4-1/2
(114mm)
TOP FLUE
COLLARS
GAS LINE
ACCESS
2-5/16
(58mm)
4-3/4
(121mm)
42
(1067mm)
TOP STANDOFFS
32-1/8
(816mm)
37-7/16
(950mm)
17-15/16
(456mm)
9-11/16
(245mm)
24
(610mm)
REAR FLUE
COLLARS
17-3/4
(451mm)
9-5/8
(245mm)
GAS CONTROLS
& LABELS
Figure 1. Diagram of the PIER-HVB-CE
Heat & Glo • PIER/ST/L&RCOR-HVB-CE • 2068-900 Rev. H • 6/0714
ELECTRICAL
ACCESS
GAS LINE ACCESS
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