Hearth and Home Technologies ODGO324-IPI-LP, ODGO324-IPI-NG User Manual

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Installation
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Instructions
Models:
ODGO324-IPI-LP
ODGO324-IPI-NG
Report # 324-L-15-4
Check with your local building code agency before you begin installation to ensure compliance with local codes, including the need for permits and follow-up inspections. If you encounter any problems regarding code approvals, or if you need clarification of any of the instructions contained here, contact the Technical Services Dept., Hearth & Home Technologies Inc., www.hearthnhome.com.
Installation and service of this appliance should be performed by qualified personnel. Hearth & Home Technologies suggests NFI certified or factory-trained professionals, o r t e ch n ic i an s s u p e r v i s e d b y an N FI c er ti f ie d professional.
CAUTION
DO NOT DISCARD THIS MANUAL
• Im portan t operating a n d m a i n t e n a n c e instructions included.
Rea d , understand an d fo ll ow th es e instructions for safe i ns ta ll at io n a n d operation.
Leave this manual with party responsible for use and operation.
WARNING
If the information in these instruc­tions is not followed exactly, a fire may result causing property damage, personal injury, or death.
• Do not store or use gasoline or other flam­mable vapors and liquids in the vicinity of this or any other appliance.
• What to do if you smell gas:
- Do not try to light any appliance.
- Do not touch any electrical switch. Do not use any phone in your building.
- Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
- If you cannot reach your gas supplier, call the fire department.
• Installation and service must be performed by a qualified installer, service agency, or
the gas supplier.
Note: An arrow () found in the text signifies change in content.
Hearth & Home Technologies • Grand Oak Gas Log Sets • 4004-320 2/2011
WARNING
HOT! DO NOT TOUCH. SEVERE BURNS MAY RESULT. CLOTHING IGNITION MAY RESULT.
Glass and other surfaces are hot during operation and cool down.
• Keep children away.
• CAREFULLY SUPERVISE children in same room as appliance.
• Alert chil d r e n and adults to haza r d s of high temperatures.
• Do NOT operate with protective barriers removed.
• Keep cl o t h i n g , fu r n i t u r e , dr a p e r i e s and ot h er combustibles away.
In the Commonwealth of Massachusetts:
• This appliance must be installed by a licensed plumber or gas fitter.
• The chimney flue damper, when used with gas logs, will be welded open or completely removed.
• A CO detector shall be installed in the room where the appliance is installed.
1
Read this manual before installing or operating this appliance.
Homeowner Reference Information
Model Name: Date purchased/installed:
Serial Number: Location on appliance:
Dealership purchased from: Dealer phone:
Notes:
We recommend that you record the following pertinent information about your gas log set:
Please retain this owner’s manual for future reference.
Congratulations
Congratulations on selecting a Hearth & Home Technologies gas log set—an elegant and clean alternative to burning wood. The Hearth & Home Technologies gas log set you have selected is designed to provide the utmost in safety, and reliability.
As the owner of this new outdoor gas log set, you’ll want to read and carefully follow all of the instructions contained in this owner’s manual. Pay special attention to all cautions and warnings.
This owner’s manual should be retained for future reference. We suggest you keep it with your other important documents and product manuals.
The information contained in this owner’s manual, unless noted otherwise, applies to all models and gas control systems.
Listing Label Information/Location
The model information regarding your specific gas log set can be found on the rating plate.
Model #
Serial #
Report # 324-L-15-4
2.26
Gas Type
2
Hearth & Home Technologies • Grand Oak Gas Log Sets • 4004-320 2/2011
WARNING
WARNING
Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appliance. For assistance or additional information consult a qualified installer, service agency or the gas supplier.
CAUTION
Sharp Edges
• Wear protective gloves and safety glasses during installation.
A. Design and Installation Considerations
The Gas Log Hearth Kit consists of the following:
• Log Set
• Burner Pan/Grate Assembly
• Lava Rock
• Damper Stop
B. Tools and Supplies Needed
Tools and supplies normally required for installation:
Pliers Phillips screwdriver Tape measure Crescent wrenches Gas shutoff valve Non-corrosive leak check solution 3/4 in. wrench, 7/16 in. wrench
C. Important!
• Do not remove any of the attached metal plates, which contain important safety and operating information.
• Keep the appliance area clear and free of all combustible materials, gasoline and other flammable vapors and liquids.
• Any safety screen or guard removed during servicing must be replaced before operation.
A qualified service technician must perform installation and repair. The appliance should be inspected and cleaned annually by a qualified service technician. More frequent cleaning may be required due to excessive lint, dust, pet hair, etc. It is imperative that the control compartments, burners and air passageways are unobstructed during operation.
WARNING
HOT! DO NOT TOUCH. SEVERE BURNS MAY RESULT. CLOTHING IGNITION MAY RESULT.
Glass and other surfaces are hot during operation and cool down.
• Keep children away.
• CAREFULLY SUPERVISE children in same room as appliance.
• Alert chil d r e n and adults to haza r d s of high temperatures.
• Keep cl o t h i n g , fu r n i t u r e , dr a p e r i e s and ot h er combustibles away.
- Review proper placement of logs,lava rock. Check the wiring.
- Ensure there are no gas leaks.
- Ensure the flow of combustion and ventilation air is not obstructed (front grilles and vent caps).
• Before installing into a solid fuel burning fireplace, the chimney and firebox should be inspected and cleaned to remove soot, creosote, ashes, paint, bird nests etc.
• Annual examination of the chimney must be performed by a qualified agency to ensure proper ventilation of flue gases created by this appliance.
• Have the chimney and adjacent structure inspected and cleaned by qualified professionals. Hearth & Home
Technologies recommends that NFI or CSIA certified professionals, or technicians under the direction of certified professionals, conduct a minimum of an NFPA 211 Level 2 inspection of the chimney.
• Replace component parts of the chimney and fireplace as specified by the professionals.
• Ensure all joints are properly engaged and the chimney is properly secured.
• Do not allow fans to blow directly into the fireplace. Avoid any drafts that alter burner flame pattern.
• Do not use a blower insert, heat exchanger insert or other accessories not approved for use with this appliance.
This appliance must have a screen in place while the
appliance is in operation and, unless other provisions for combustion air are provided, the screen shall have an opening for introduction of combustion air.
• Solid fuels shall not be burned in a fireplace where a decorative appliance is installed.
• If glass doors are present, the glass doors must be fully
opened while appliance is in operation.
Fire Risk Exhaust Fumes Risk
• Do NOT use this appliance as a “vent­free” heater.
The flue must be permanently open according to Tables 1 and 2.
Hearth & Home Technologies • Grand Oak Gas Log Sets • 4004-320 2/2011
3
WARNING
Do NOT use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
D. Appliance Certification
This appliance is design certified by Omni International un­der the ANSI Z21.60b-2004 or CSA 2.26b-2004, Decora-
tive Appliances for Installation in Solid-fuel Burning Fireplaces. Installation and the provisions for combustion and ventilation air must conform to the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or the CSA B149.1, Natural Gas and Propane Installation Code.
E. Gas Supply Connection
A 3/8 in. flared fitting has been installed on the gas valve inlet at the factory. Ensure fittings are of the appropriate size and type on the gas line connection. If the tubing has to be cut to length be sure to use the proper cutting and flaring tool. Also, be careful not to crimp the tubing while bending. If the tubing becomes crimped, do not use for installation.
Gas resistant pipe compound must be used on all threaded male connections to ensure a tight seal.
F. Gas Pressure
Proper input pressures are required for optimum appliance performance. Gas line sizing requirements need to be made following NFPA51.
WARNING
Fire Risk Explosion Risk
High pressure will damage valve.
• Disconnect gas supply piping BEFORE pressure testing gas line at test pressures above 1/2 psig.
• Close the manual shutoff valve BEFORE pressure testing gas line at test pressures equal to or less than 1/2 psig.
WARNING
Fire Risk Explosion Risk
Verify inlet pressures.
• Hi g h pr e ss ur e ma y cau s e ov e rf ir e condition.
• Low pressure may cause explosion.
Install regulator upstream of valve if line pressure is greater than 1/2 psig.
• Gas Supply Pressure: Minimum inlet gas supply pressure must be 7.0 in. W.C. for natural gas or 11 in. W.C. for LP gas for the purpose of input adjustment. Maximum inlet gas pressure must not exceed 10.5 in. W.C. for natural gas or 13 in. W.C. for LP gas. The gas line supplying the appliance must be sufficient size to furnish the appropriate supply pressure to the appliance while operating in the “High” setting.
• Pressure tap screws must be closed before turning gas on to the appliance.
• Gas Line Pressure Test: Perform pressure test according to state and local code (if pressure exceeds 1/2 in. psi (3.5 kPa)) before appliance is connected. Be sure to release air pressure from the gas line before connection is made to the appliance. Excessive pressure will damage the gas control and may cause a gas leak.
• Gas Leak Test: Make sure the gas connections are tight. Turn on the gas and coat each joint with a non-corrosive gas leak check solution. Air bubbles will form indicating any leaks. DO NOT USE A FLAME OR ANY TYPE OF IGNITION SOURCE TO CHECK FOR LEAKS. All leaks must be corrected before proceeding with installation.
• The appliance must only be installed in a solid-fuel burning fireplace with the flue damper clamped open according to Tables 1 and 2. The fireplace must be constructed of non-combustible material.
• The minimum permanent free opening (in square inches) that must be provided by the fireplace chimney or damper to vent the flue gases is provided in Tables 1 and 2. If the free opening is smaller than the specified area, do not use this appliance.
• The damper must be removed or fixed in a manner in which will secure it open. Some jurisdictions require the damper to be removed or permanently welded fully open. Check with state and local codes.
• Be sure that the chimney is completely unobstructed to ensure proper ventilation of flue gases including carbon monoxide (CO). CO (a poisonous gas) is tasteless, odorless, colorless and undetectable without proper equipment.
• Refer to Table 3 to determine minimum fireplace opening requirements before proceeding.
WARNING
Asphyxiation Risk
This appliance produces carbon monoxide (CO).
• The free opening areas (in square inches) of the chimney damper as shown in the following tables must be met.
• User must make sure damper is locked open.
• The installer is responsible to ensure proper ventilation of flue gases before appliance is used.
Fire needs to draft properly fo r sa f e operation.
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Hearth & Home Technologies • Grand Oak Gas Log Sets • 4004-320 2/2011
Table 1 for Factory Built Fireplaces
Free Opening Area (in square inches) of
Chimney Damper for Venting combustion
Chimney Ht.
(Feet)*
10 35.3 not approved
15 26.4 38.5
20 22.1 31.2
25 18.1 27.3
30 17.3 24.6
35 15.9 22.1
ODGO 324
LP Gas
ODGO 324
Natural Gas
Table 3 for Minimum Fireplace Dimensions
Table 2 for Masonary Built
Fireplaces
Free Opening Area (in square inches) of
Chimney Damper for Venting combustion
Chimney Ht.
(Feet)*
6 49.2 64
8 45.5 59.7
10 41.7 54.3
15 37.7 48.8
20 34.3 44.4
30 31.2 40.3
ODGO 324
LP Gas
ODGO3 24
Natural Gas
Log Set
ODGO324 34 in. 23 in. 22 in. 22 in. 88,000 80,000
Front
Opening Depth Height
G. Inspect the Appliance and Components
• Remove the contents from the carton labeled “Burner”. Attached to the burner are tags identifying the manufacturer name, serial number, model number (including gas log size), BTU ratings, gas type, etc.
• Review the attached tags before proceeding. Ensure that all minimum fireplace dimension requirements are achieved using Table 3 . See Figure 1. Ensure the gas type provided in the fireplace coincide with the gas type marked on the tag.
Rear
Width
Natural
BTU
Propane
BTU
• An On/Off switch is provided as part of the assembly. It is located on the front right side of the burner assembly as shown in Figure 3A.
• Optional remote control system can be incorporated with this system by connecting the remote system to the connection wires shown in Figure 3A.
Figure 3 Battery Box and Cover (for IPI units only)
Battery Box Cover
Battery Box
Figure 1 Measure Firebox
• The burner is assembled with the controls installed at the factory and is designed to connect one end of the 3/8 in. supply line before placing inside the fireplace. Ensure the connection is tightened using a 3/4 in. wrench.
• Place the burner towards the rear and center of the fireplace and connect to the gas line. Follow instructions in “F. Gas Pressure” to check for gas leaks.
• IPI models include a battery box which holds 2 “D” size batterys. The battery box should be placed in the right front corner of your fireplace and covered with the log cover as shown in Figure 3.
Hearth & Home Technologies • Grand Oak Gas Log Sets • 4004-320 2/2011
Figure 3A Control Box for IPI
On/Off Switch
Optional Remote
Connection
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