Hearth and Home Technologies GBFL4136I, GBST4336I User Manual

Model: GBST4336I GBFL4136I
Owner’s Manual
Installation and Operation
NOTICE
DO NOT DISCARD THIS MANUAL
• Important operating and maintenance instructions included.
WARNING: If the information in these instructions is not followed exactly, a fi re or explosion may result causing property damage, personal injury, or death.
DO NOT store or use gasoline or other fl am- mable vapors and liquids in the vicinity of this or any other appliance.
• What to do if you smell gas
- DO NOT try to light any appliance.
NOT use any phone in your building.
- Immediately call your gas supplier from a
neighbor’s phone. Follow the gas suppli­er’s instructions.
- If you cannot reach your gas supplier, call
the fi re department.
• Installation and service must be performed by a qualifi ed installer, service agency , or the gas supplier.
• Read, understand and follow these instructions for safe installation and operation.
DO NOT
DISCARD
• Leave this manual with party responsible for use and operation.
WARNING
HOT SURFACES!
Glass and other surfaces are hot during operation AND cool down.
Hot glass will cause burns.
DO NOT touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as replace.
• Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other fl ammable materials.
• Keep clothing, furniture, draperies and other fl ammable materials away.
This appliance has been supplied with an integral barrier to prevent direct contact with the fi xed glass panel. DO NOT operate the appliance with the barrier removed.
Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one.
In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas fi tter.
A CO detector shall be installed in the room where the appliance in installed.
Installation and service of this appliance should be performed by qualifi ed personnel. Hearth & Home Technologies suggests NFI certifi ed or factory trained professionals, or technicians supervised by an NFI certifi ed professional.
Heatilator • GBST4336I, GBFL4136I • 2135-900 Rev. D • 11/08
1
Read this manual before installing or operating this appliance.
H e a t & G l o , a o f H e a r t h & H o m e T e c h n o l o g i e s , I n c . 2 0 8 0 2 K e n s i n g t o n B o u l e v a r d , L a k e v i l l e , M N 5 5 0 4 4
b r a n d
Not
for
use
with
solid
fuel .
Ne
doit
pas
entre
utilise
avec
un
combustible
solide).
This
appliance
must
be
installed
in
a ccordance
with
local
codes,
if
any;
if
not,
follow
ANSI
Z 223.1
in
th e
US A
or
CAN/CG A
B149
installation
codes.
(Installer
l’ appa re il
selon
les
codes
ou
regl emen ts
lo caux
ou ,
en
l’absence
de
te ls
reglements,
selon
les
codes
d’in stallation
CAN/CGA-B149.)
Ty pe
of
Gas
(Sorte
De
Gaz) : :
TURA L
GA S
MADE
IN
US A
Minimum
Permissible
Gas
Supply
for
Purpos es
of
Input
Adjustment .
Approved
Minimum
(De
Gaz)
Acceptabl e
0. 0
in
w. c.
(Po.
Col.
d’eau)
Maximum
Pressure
(Pression)
0. 0
in
w. c.
(Po.
Col.
d’eau)
Maximum
Manifold
Pressure
(Pression)
0. 0
in
w. c.
(Po.
Col.
d’eau)
Minimum
Manifold
Pressure
(Pression)
0. 0
in
w. c.
(Po.
Col.
d’eau)
Mode l:
(Modele):
Serial
(Serie):
ANSI
Z21X X-XXXX
·
CS A
2.XX-MXX
·
UL307B
XXXXXXXX
IN
CANADA
AL TI TUDE :
0-0000
FT .
0000-0000FT .
MAX.
INPU T
BTUH:
00,000
00,000
MIN.
INPU T
BTUH:
00,000
00,000
ORIFICE
SIZE:
#XXXXX
#XXXXX
X XXXXXXX
To tal
Electrical
Requirements:
000V ac,
00Hz.,
less
than
00
Ampere s
Please retain this owner’s manual for future reference.
A. Congratulations
Congratulations on selecting a Heatilator gas fi replace, an elegant and clean alternative to wood burning fi replaces. The Heatilator gas fi replace you have selected is designed to provide the utmost in safety, reliability, and effi ciency.
As the owner of a new fi replace, you’ll want to read and carefully follow all of the instructions contained in this owner’s manual. Pay special attention to all cautions and warnings.
This owner’s manual should be retained for future reference. We suggest that you keep it with your other important documents and product manuals.
The information contained in this owner’s manual, unless noted otherwise, applies to all models and gas control systems.
Your new Heatilator gas fi replace will give you years of durable use and trouble-free enjoyment. Welcome to the Heatilator family of fi replace products!
Homeowner Reference Information
Model Name: ___________________________________________ Date purchased/installed: __________________ Serial Number: __________________________________________ Location on fi replace: _____________________ Dealership purchased from: _______________________________ Dealer Phone: __________________________ Notes: _______________________________________________________________________________________ _____________________________________________________________________________________________
Listing Label Information/Location
This product may be covered by one or more of the following patents: (Nos produits sont couverts par un ou plusieurs des brevet s suivants): (United States) 4593510, 4686807, 4766876, 4793322, 481 1534, 5000162, 5016609, 5076254, 51 13843, 5191877, 5218953, 5263471, 5328356, 5341794, 5 347983, 5429495, 5452708, 5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237, 5947 11 2, 5996575, 6006743, 6 019099, 6048195, 6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079, 6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940, 6748942, D320652, D445174, D462436; (Canada)1297749, 2195264, 2225408; or other U.S. and foreign pa t ents pending (ou autres brevets americains et etrangers en attente) .
Type of Gas
Not ( ( Ne
Ty pe
N N A A TURA L
Gas and Electric Information
AL TI TUDE : MAX. MIN. ORIFICE
for
use
doit
pas
of
Gas
(Sorte
Minimum
Approved
Maximum
Maximum
Minimum
To tal
Electrical
INPU T
INPU T
SIZE:
with
solid
entre
utilise
De
Gaz)
GA S
Permissible
Minimum
Pressure
Manifold
Manifold
Pressure
Requirements:
BTUH:
BTUH:
We recommend that you record the following pertinent information about your fi replace.
The model information regarding your specifi c fi replace can be found on the rating plate usually located in the control area of the fi replace.
R
He at & Gl o, a of Hearth & Ho me Te chnologies, Inc. 20802 Kensington Boulevard, Lakeville, MN 5504 4
fuel .
avec
This
appliance
in
th e
lo caux
Gas
Supply
(De
Gaz)
(Pression)
Pressure
0-0000
FT . 00,000 00,000 #XXXXX
un
combustible
must
US A
or
CAN/CG A
ou ,
en
l’absence
for
Acceptabl e
(Pression)
(Pression)
000V ac,
IN
CANADA 0000-0000FT . 00,000 00,000 #XXXXX
bran d
be
installed B149
de
ANSI
Z21X X-XXXX
Purpos es
0. 0
00Hz.,
solide).
in
a ccordance
installation
te ls
reglements,
of
0. 0
in
in
0. 0
in
0. 0
in
less
codes.
Input
w. c.
w. c.
w. c.
w. c.
than
with
local
(Installer
selon
·
CS A
Adjustment .
(Po.
(Po.
(Po.
(Po.
00
Ampere s
Mode l:
(Modele):
Serial
(Serie):
codes,
l’ appa re il
les
codes
2.XX-MXX
Col.
d’eau)
Col.
d’eau)
Col.
d’eau)
Col.
d’eau)
XXXXXXXX
X XXXXXXX
if
any;
if
not,
selon
les
d’in stallation
·
UL307B
MADE
follow
ANSI
codes
ou
regl emen ts
CAN/CGA-B149.)
IN
US A
Z 223.1
Model Number
Serial Number
2
Heatilator • GBST4336I, GBFL4136I • 2135-900 Rev. D • 11/08
Safety Alert Key:
• DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.
• WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.
• CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
• NOTICE: Used to address practices not related to personal injury.
Table of Contents
A. Congratulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
B. Limited Lifetime Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1 Listing and Code Approvals
A. Appliance Certifi cation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
B. Tempered Glass Specifi cations . . . . . . . . . . . . . . . . . . . . . 7
C. BTU Specifi cations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
D. High Altitude Installations . . . . . . . . . . . . . . . . . . . . . . . . . . 7
E. Non-Combustible Materials Specifi cation. . . . . . . . . . . . . . 7
F. Combustible Materials Specifi cation . . . . . . . . . . . . . . . . . 7
G. Electrical Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
User Guide
2 Operating Instructions
A. Gas Fireplace Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
B. Your Fireplace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
C. Clear Space . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
D. Decorative Doors and Fronts . . . . . . . . . . . . . . . . . . . . . . . 9
E. Fixed Glass Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
F. Remote Controls, Wall Controls and Wall Switches . . . . . . 9
G. Outside Air (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
H. Before Lighting Fireplace . . . . . . . . . . . . . . . . . . . . . . . . . . 9
I. Lighting Instructions (IPI) . . . . . . . . . . . . . . . . . . . . . . . . . 10
J. After Fireplace is Lit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
K. Frequently Asked Questions . . . . . . . . . . . . . . . . . . . . . . 11
3 Maintenance and Service
A. Maintenance Tasks-Homeowner . . . . . . . . . . . . . . . . . . . 12
B. Maintenance Tasks-Qualifi ed Service Technician . . . . . . 13
Installer Guide
C. Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
D. Mantel and Wall Projections . . . . . . . . . . . . . . . . . . . . . . . 20
6 Termination Locations
A. Vent Termination Minimum Clearances . . . . . . . . . . . . . . 22
7 Vent Information and Diagrams
A. Vent Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
B. Vent System Confi guration . . . . . . . . . . . . . . . . . . . . . . . . 23
8 Vent Clearances and Framing
A. Pipe Clearances to Combustibles . . . . . . . . . . . . . . . . . . 24
B. Wall and Ceiling Penetration Framing . . . . . . . . . . . . . . . 24
C. Vertical Penetration Framing . . . . . . . . . . . . . . . . . . . . . . 24
9 Appliance Preparation
A. Installing Outside Air Kit Damper Assembly . . . . . . . . . . . 25
B. Gas and Electrical Connections . . . . . . . . . . . . . . . . . . . . 25
C. Securing and Leveling the Appliance . . . . . . . . . . . . . . . . 26
10 Installing Vent Pipe
A. Assembly of Vent Sections . . . . . . . . . . . . . . . . . . . . . . . . 27
B. Attaching Vent to Firebox . . . . . . . . . . . . . . . . . . . . . . . . . 27
C. Securing Vent Sections . . . . . . . . . . . . . . . . . . . . . . . . . . 27
D. Install Attic Insulation Shield . . . . . . . . . . . . . . . . . . . . . . . 27
11 Gas Information
A. Fuel Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
B. Gas Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
C. Gas Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
D. High Altitude Installations . . . . . . . . . . . . . . . . . . . . . . . . . 28
4 Getting Started
A. Typical Appliance System. . . . . . . . . . . . . . . . . . . . . . . . . 14
B. Design and Installation Considerations . . . . . . . . . . . . . . 15
C. Tools and Supplies Needed . . . . . . . . . . . . . . . . . . . . . . . 15
D. Inspect Appliance and Components . . . . . . . . . . . . . . . . . 15
E. Negative Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5 Framing and Clearances
A. Selecting Appliance Location . . . . . . . . . . . . . . . . . . . . . . 17
B. Constructing the Appliance Chase . . . . . . . . . . . . . . . . . . 18
Heatilator • GBST4336I, GBFL4136I • 2135-900 Rev. D • 11/08
12 Electrical Information
A. Wiring Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
B. Intellifi re Ignition System Wiring . . . . . . . . . . . . . . . . . . . . 29
C. Optional Accessories Requirements . . . . . . . . . . . . . . . . 29
D. Electrical Service and Repair . . . . . . . . . . . . . . . . . . . . . . 30
E. Junction Box Installation. . . . . . . . . . . . . . . . . . . . . . . . . . 31
13 Finishing
A. Splatter Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
B. Mantel and Wall Projections . . . . . . . . . . . . . . . . . . . . . . . 34
C. Facing Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
3
14 Appliance Setup
A. Remove Glass Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 36
B. Remove the Shipping Materials . . . . . . . . . . . . . . . . . . . . 36
C. Clean the Appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
D. Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
E. Lava Rock and Glowing Ember Placement . . . . . . . . . . . . . . 36
F. Install the Log Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . 37
G. Fixed Glass Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
H. Install Trim Kits and Surrounds . . . . . . . . . . . . . . . . . . . . 40
I. Air Shutter Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
15 Troubleshooting
A. Intellifi re Ignition System . . . . . . . . . . . . . . . . . . . . . . . . . 41
16 Reference Materials
A. Appliance Dimension Diagram . . . . . . . . . . . . . . . . . . . . . 43
B. Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
C. Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
= Contains updated information.
4
Heatilator • GBST4336I, GBFL4136I • 2135-900 Rev. D • 11/08
B. Limited Lifetime Warranty Hearth & Home Technologies LIMITED WARRANTY
Hearth & Home Technologies (“HHT”) and its respective brands extends the following warranty for HHT gas, wood, pellet and electric appliances purchased from an authorized HHT dealer and installed in the United States of America or Canada. Warranty starts with date of purchase by the original owner (End User) except as noted for replacement parts.
Warranty Period HHT Manufactured Appliances and Venting Parts Labor Gas Wood Pellet
1 Year XXXXXX
EPA
Wood
Electric Venting
Components Covered
All Parts and Material Except as
covered by Conditions, Exclusion,
and Limitations listed
XX
2 years
3 years X Firepots
5 years 3 years X X Castings & Baffl es
7 years 3 years X X X
10 years 1 year X Burners, Logs & Refractory
Limited
Lifetime
1 year X Firebox & Heat Exchanger
90 Days XXXXXX All Replacement Parts
XXXX Blowers
X Molded Refractory Panels
Igniters, Electronic Components,
and Glass
Firebox, HHT Chimney,
Termination & Heat
Exchanger
See Conditions, Exclusions, and limitations. 9-01-08
CONDITIONS, EXCLUSIONS & LIMITATION OF LIABILITY
This warranty applies to the original owner and is transferable up to two years from date of purchase to the new homeowner, provided the purchase was made through an authorized dealer or distributor of HHT, and the appliance remains in its original place of installation.
The maximum amount recoverable under this warranty is limited to the purchase price of the product.
In no event shall HHT be liable for any incidental or consequential damages caused by defects in the product.
Adjustments, regular maintenance, cleaning and temporary repairs, or the failure to duplicate the problem in the home is not covered under this warranty.
Page 1 of 2 4021-645A 09-01-08
Heatilator • GBST4336I, GBFL4136I • 2135-900 Rev. D • 11/08
5
B. Limited Lifetime Warranty (continued)
• This limited warranty does not extend to or include surface fi nish on the appliance or terminations, door gasketing, glass gasketing, glass discoloration, fi rebrick, pellet logs, kaowool or other ceramic insulating materials. Rust and/or corrosion on any of the metal surfaces, cast iron components, baffl es, fi repots, doors, or fi rebox area are not covered by this warranty.
• Noise resulting from minor expansion, contraction, or movement of certain parts is normal and complaints related to this noise are not covered by this warranty.
• HHT’s obligation under this warranty does not extend to damages resulting from: (1) installation, operation or maintenance of the appliance not in accordance with the installation instructions; operating instructions and the listing agent identifi cation label furnished with the appliance; (2) installation which does not comply with local building codes; (3) shipping, improper handling, improper operation, abuse, misuse, accident or unworkmanlike repairs; (4) environmental conditions, inadequate ventilation or drafting caused by tight sealing construction of the structure or handling devices such as exhaust fans or forced air furnaces or other such causes; (5) use of fuels other than those specifi ed in the operating instructions; (6) installation or use of components not supplied with the appliance or any other components not expressly authorized and approved by HHT; and/or (7) modifi cation of the appliance not expressly authorized and approved by HHT in writing.
• This warranty does not apply to non-HHT venting components, hearth components or other accessories used in conjunction with the installation of this product.
• This warranty is void if the appliance has been over-fi red or operated in atmospheres contaminated by chlorine, fl uorine, or other damaging chemicals the appliance is subject to prolonged periods of dampness or condensation, or there is any damage to the appliance or other components due to water or weather damage which is the result of, but not limited to, improper chimney or venting installation.
• HHT’s liability under this warranty is limited to the replacement and repair of defective components or workmanship during the applicable period. HHT may fully discharge all of its obligations under such warranties by repairing the defective component(s) at HHT’s discretion. Shipping costs are not covered under this warranty.
• Some states do not allow exclusions or limitation of incidental or consequential damages, so those limitations may not apply to you. This warranty gives you specifi c rights; you may also have other rights, which vary from state to state.
• EXCEPT TO THE EXTENT PROVIDED BY LAW, HHT MAKES NO EXPRESS WARRANTIES OTHER THAN THE WARRANTY SPECIFIED HEREIN. THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF THE WARRANTY SPECIFIED ABOVE.
This Limited Warranty is effective on all HHT appliances sold after September 01, 2008 and supersedes any and all warranties currently in existence.
If warranty service is needed, you should contact your installing dealer. If the installing dealer is unable to provide necessary parts or components, contact the nearest authorized HHT dealer or supplier.
Page 2 of 2 4021-645A 09-01-08
6
Heatilator • GBST4336I, GBFL4136I • 2135-900 Rev. D • 11/08
1
1
Listing and Code Approvals
C. BTU Specifi cationsA. Appliance Certifi cation
MODELS: GBST4336I, GBFL4136I LABORATORY: Underwriters Laboratories, Inc. (UL) TYPE: B-Vent Gas Appliance STANDARD: ANSI Z21.50-2007 • CSA 2.22-2007
This product is listed to ANSI standards for “Vented Gas Fireplaces” and “Gas Fired Appliances for Use at High Altitudes”.
May be installed in a sleeping room when the provisions for combustion, ventilation and dilution air are met per the requirements of ANSI 223.1/NFPA 54 National Fuel Gas Code. In Canada, installation in a sleeping room requires installation with a thermostat certifi ed for use with this prod- uct. Consult your local authorities having jurisdiction.
NOTICE: This installation must conform with local codes. In the absence of local codes you must comply with the National Fuel Gas Code, ANSI Z223.1-latest edition in the U.S.A. and the CAN/CGA B149 Installation Codes in Canada.
NOT INTENDED FOR USE AS A PRIMAR Y HEAT SOURCE.
This appliance is tested and approved as either supplemen­tal room heat or as a decorative appliance. It should not be factored as primary heat in residential heating calculations.
B. Tempered Glass Specifi cations
Hearth & Home Technologies appliances manufactured with tempered glass may be installed in hazardous loca­tions such as bathtub enclosures as defi ned by the Con- sumer Product Safety Commission (CPSC). The tempered glass has been tested and certifi ed to the requirements of ANSI Z97.1 and CPSC 16 CFR 1202 (Safety Glazing Certifi cation Council SGCC# 1595 and 1597. Architectur- al Testing, Inc. Reports 02-31919.01 and 02-31917.01).
This statement is in compliance with CPSC 16 CFR Sec- tion 1201.5 “Certifi cation and labeling requirements” which refers to 15 U.S. Code (USC) 2063 stating “…Such certifi cate shall accompany the product or shall otherwise be furnished to any distributor or retailer to whom the product is delivered.”
Some local building codes require the use of tempered glass with permanent marking in such locations. Glass meeting this requirement is available from the factory. Please contact your dealer or distributor to order.
Models
(U.S. or Canada)
GBST4336I (NG) GBFL4136I (NG)
GBST4336I (LP)
GBFL4136I (LP)
US
(0-2000 FT)
CANADA
(2000-4500 FT)
US
(0-2000 FT)
CANADA
(2000-4500 FT)
Maximum
Input
BTU/h
37,000 26,000 32
33,300 23,400 33
36,000 27,000 50
32,400 24,300 51
Minimum
Input
BTU/h
Orifi ce
Size
(DMS)
D. High Altitude Installations
NOTICE: If the heating value of the gas has been reduced, these rules do not apply. Check with your local gas utility or authorities having jurisdiction.
When installing above 2000 feet elevation:
• In the USA: Reduce input rate 4% for each 1000 feet above 2000 feet.
• In CANADA: Reduce input rate 10% for elevations between 2000 feet and 4500 feet. Above 4500 feet, consult local gas utility.
Check with your local gas utility to determine proper orifi ce size.
E. Non-Combustible Materials Specifi cation
Material which will not ignite and burn. Such materials are those consisting entirely of steel, iron, brick, tile, concrete, slate, glass or plasters, or any combination thereof.
Materials that are reported as passing ASTM E 136,
Standard Test Method for Behavior of Materials in a Vertical Tube Furnace at 750 ºC and UL763 shall be
considered non-combustible materials.
F. Combustible Materials Specifi cation
Materials made of or surfaced with wood, compressed pa­per, plant fi bers, plastics, or other material that can ignite and burn, whether fl ame proofed or not, or plastered or unplastered shall be considered combustible materials.
G. Electrical Codes
NOTICE: This appliance must be electrically wired and grounded in accordance with local codes or, in the absence of local codes, with National Electric Code ANSI/NFPA
70-latest edition or the Canadian Electric Code CSA C22.1.
• A 110-120 VAC circuit for this product must be protected
with ground-fault circuit-interrupter protection, in compliance with the applicable electrical codes, when it is installed in locations such as in bathrooms or near sinks.
Heatilator • GBST4336I, GBFL4136I • 2135-900 Rev. D • 11/08
7
2
2
Operating Instructions
User Guide
A. Gas Fireplace Safety
WARNING
HOT SURFACES!
Glass and other surfaces are hot during operation AND cool down.
Hot glass will cause burns.
DO NOT touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as replace.
• Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other ammable materials.
• Keep clothing, furniture, draperies and other fl ammable materials away.
This appliance has been supplied with an integral barrier to prevent direct contact with the fi xed glass panel. DO NOT operate the appliance with the barrier removed.
Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one.
If you expect that small children or vulnerable adults may come into contact with this fi replace, the following precau- tions are recommended:
• Install a physical barrier such as:
- A decorative fi rescreen.
- Adjustable safety gate.
• Install a switch lock or a wall/remote control with child protection lockout feature.
• Keep remote controls out of reach of children.
• Never leave children alone near a hot fi replace, whether operating or cooling down.
• Teach children to NEVER touch the fi replace.
• Consider not using the fi replace when children will be present.
Contact your dealer for more information, or visit: www. hpba.org/staysafe.
T o prevent unintended operation when not using your fi re- place for an extended period of time (summer months, vacation, trips, etc):
• Remove batteries from remote controls.
• Turn off wall controls.
• Unplug 3 volt adapter plug and remove batteries on IPI models.
B. Your Fireplace
WARNING! DO NOT operate fi replace before read- ing and understanding operating instructions. Failure
to operate fi replace according to operating instructions could cause fi re or injury.
Figure 2.1 General Operating Parts
8
DECORATIVE DOORS
(NOT SHOWN) SECTION 2.D.
FIXED GLASS ASSEMBLY
(NOT SHOWN) SECTION 14.H.
MANTEL
HEARTH
CLEAR SPACE
SECTION 2.C.
Heatilator • GBST4336I, GBFL4136I • 2135-900 Rev. D • 11/08
C. Clear Space
WARNING! DO NOT place combustible objects in front of the fi replace or block louvers. High temperatures may start a fi re. See Figure 2.2.
A void placing candles and other heat-sensitive objects on mantel or hearth. Heat may damage these objects.
3 FT
CLE
. IN FRONT OF FIREPLACE
AR S
PAC
E
F. Remote Controls, Wall Controls and Wall
Switches
Follow the instructions supplied with the control installed to operate your fi replace:
For safety:
• Install a switch lock or a wall/remote control with child protection lockout feature.
• Keep remote controls out of reach of children.
See your dealer if you have questions.
G. Outside Air (optional)
The outside air kit supplies some fresh combustion air for your fi replace. It may help reduce the effects of negative air pressure. (See Section 4.E.)
• Refer to Section 9.A for instructions on installation of outside air kit.
• Close the inlet to prevent cold drafts when the fi replace is not being used.
CAUTION! Risk of Burns! The outside air control handle is HOT when fi replace is in operation. Adjust BEFORE lighting fi re.
Figure 2.2 Clear Space
D. Decorative Doors and Fronts
WARNING! Risk of Fire! Install ONLY doors or fronts approved by Hearth & Home Technologies. Unapproved doors or fronts may cause fi replace to overheat.
This fireplace has been supplied with an integral barrier to prevent direct contact with the fi xed glass panel. DO NOT operate the fi replace with the barrier removed.
Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one.
For more information refer to the instructions supplied with your decorative door or front.
E. Fixed Glass Assembly
See Section 14.G.
H. Before Lighting Fireplace
Before operating this replace for the rst time, have a qualifi ed service technician:
• Verify all shipping materials have been removed from inside and/or underneath the fi rebox.
• Review proper placement of logs, ember material and/or other decorative materials.
• Check the wiring.
• Check the air shutter adjustment.
• Ensure that there are no gas leaks.
• Ensure that the glass is sealed and in the proper position and that the integral barrier is in place.
WARNING! Risk of Fire/Asphyxiation! DO NOT oper­ate fi replace with fi xed glass assembly removed.
Heatilator • GBST4336I, GBFL4136I • 2135-900 Rev. D • 11/08
9
I. Lighting Instructions (IPI)
The IPI system may be operated with two D-cell batteries. When using batteries, unplug the transformer. To prolong battery life, remove them when using the transformer.
FOR YOUR SAFETY
READ BEFORE LIGHTING
WARNING: If you do not follow these instructions exactly, a re or explosion
may result causing property damage, personal injury or loss of life.
A. This appliance is equipped with an
intermittent pilot ignition (IPI) device which automatically lights the burn­er. DO NOT try to light the burner by hand.
B. BEFORE LIGHTING, smell all around
the appliance area for gas. Be sure to smell next to the fl oor because some gas is heavier than air and will settle on the fl oor.
WHA T TO DO IF YOU SMELL GAS
DO NOT try to light any appliance.
DO NOT touch any electric switch; do not use any phone in your building.
WARNING:
DO NOT CONNECT 110 VAC TO THE CONTROL VALVE.
Improper installation, adjustment, al­teration, service or maintenance can cause injury or property damage. Re­fer to the owner’s information manual provided with this appliance.
This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air.
If not installed, operated, and main­tained in accordance with the man­ufacturer’s instructions, this product could expose you to substances in fuel or fuel combustion which are known to the State of California to cause can­cer, birth defects, or other reproductive harm.
Keep burner and control compartment clean. See installation and operating instructions accompanying appliance.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas sup­plier, call the fi re department.
C. DO NOT use this appliance if any
part has been under water. Imme­diately call a qualifi ed service tech- nician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
CAUTION:
Hot while in operation. DO NOT touch. Keep children, clothing, furniture, gaso­line and other liquids having fl ammable vapors away.
DO NOT operate the appliance with xed glass assembly removed, cracked or broken. Replacement of the fi xed glass assembly should be done by a licensed or qualifi ed service person.
NOT FOR USE
WITH SOLID FUEL
For use with natural gas and propane. A conversion kit, as supplied by the manufacturer, shall be used to convert this appliance to the alternate fuel.
Also Certifi ed for Installation in a Bedroom or a Bedsitting Room.
For assistance or additional informa­tion, consult a qualifi ed installer, ser- vice agency or the gas supplier.
LIGHTING
INSTRUCTIONS
(IPI)
1. Turn off all electric power to the appliance.
2. This appliance is equipped with an ignition
device which automatically lights the burner.
DO NOT try to light the burner by hand.
GAS
VALVE
3. Wait ve (5) minutes to clear out any gas.
Then smell for gas, including near the fl oor. If you smell gas, STOP! Follow “B” in the Safety Information located on the left side of this la­bel. If you do not smell gas, go to next step.
4. Turn on all electric power to the appliance.
5. To light the burner, ip the ON/OFF switch to
the “ON” position. (The ON/OFF switch may include a wall switch if so equipped).
6. If the appliance will not operate, follow the in­structions “To Turn Off Gas to Appliance” and call your service technician or gas supplier.
TO TURN OFF
GAS TO APPLIANCE
1. Turn wall control or ON/OFF switch to “OFF”.
2. Turn off all electric power to the appliance if
service is to be performed.
593-913F
Hearth & Home Technologies fi replace, please refer to www.fi replaces.com.
For additional information on operating your
Final inspection by
10
Heatilator • GBST4336I, GBFL4136I • 2135-900 Rev. D • 11/08
J. After Fireplace is Lit
Initial Break-in Procedure
• The fireplace should be run three to four hours continuously on high.
• Turn the fi replace off and allow it to completely cool.
• Remove fi xed glass assembly. See Section 14.G.
• Clean fi xed glass assembly. See Section 3.
• Replace the fi xed glass assembly and run continuously on high an additional 12 hours.
This cures the materials used to manufacture the fi re- place.
NOTICE! Open windows for air circulation during fi re- place break-in.
• Some people may be sensitive to smoke and odors.
• Smoke detectors may activate.
K. Frequently Asked Questions
ISSUE SOLUTIONS
Condensation on the glass
Blue fl ames
Odor from fi replace
Film on the glass
Metallic noise
This is a result of gas combustion and temperature variations. As the fi replace warms, this condensation will disappear.
This is a result of normal operation and the fl ames will begin to yellow as the fi replace is al- lowed to burn for 20 to 40 minutes.
When fi rst operated, this fi replace may release an odor for the fi rst several hours. This is caused by the curing of materials from manufacturing. Odor may also be released from nishing materials and adhesives used near the fi replace. These circumstances may require additional curing related to the installation environment.
This is a normal result of the curing process of the paint and logs. Glass should be cleaned within 3 to 4 hours of initial burning. A non-abrasive cleaner such as gas appliance glass cleaner may be necessary. See your dealer.
Noise is caused by metal expanding and contracting as it heats up and cools down, similar to the sound produced by a furnace or heating duct. This noise does not affect the operation or longevity of the fi replace.
Heatilator • GBST4336I, GBFL4136I • 2135-900 Rev. D • 11/08
11
3
3
Maintenance and Service
Any safety screen or guard removed for servicing must be replaced prior to operating the fi replace.
When properly maintained, your fi replace will give you many years of trouble-free service. We recommend an­nual service by a qualifi ed service technician.
A. Maintenance Tasks-Homeowner
Installation and repair should be done by a qualifi ed service technician only. The fi replace should be inspected before use and at least annually by a professional service person.
The following tasks may be performed annually by the homeowner. If you are uncomfortable performing any of the listed tasks, please call your dealer for a service ap­pointment.
More frequent cleaning may be required due to lint from carpeting or other factors. Control compartment, burner and circulating air passageway of the fi replace must be kept clean.
CAUTION! Risk of Burns! The fi replace should be turned off and cooled before servicing.
Glass Cleaning
Frequency: Seasonally By: Homeowner Tools Needed: Protective gloves, glass cleaner, drop
cloth and a stable work surface.
CAUTION! Handle fi xed glass assembly with care.
Glass is breakable.
• Avoid striking, scratching or slamming glass
• Avoid abrasive cleaners
DO NOT clean glass while it is hot
• Prepare a work area large enough to accommodate fi xed glass assembly and door frame by placing a drop cloth on a fl at, stable surface.
Note: Fixed glass assembly and gasketing may have res­idue that can stain carpeting or fl oor surfaces.
• Remove door or decorative front from fi replace and set aside on work surface.
• See Section 14.G for instructions to remove fi xed glass assembly.
• Clean glass with a non-abrasive commercially available cleaner.
- Light deposits: Use a soft cloth with soap and water
- Heavy deposits: Use commercial fireplace glass
cleaner (consult with your dealer)
• Carefully set fi xed glass assembly in place on fi replace. Hold glass in place with one hand and secure glass latches with the other hand.
• Reinstall door or decorative front.
Doors, Surrounds, Fronts
Frequency: Annually By: Homeowner Tools needed: Protective gloves, stable work surface
• Assess condition of screen and replace as necessary.
• Inspect for scratches, dents or other damage and repair as necessary.
• Check that louvers are not blocked.
• Vacuum and dust surfaces.
Remote Control
Frequency: Seasonally By: Homeowner Tools needed: Replacement batteries and remote con-
trol instructions.
• Locate remote control transmitter and receiver.
• Verify operation of remote. Refer to remote control operation instructions for proper calibration and setup procedure.
• Place batteries as needed in remote transmitters and battery-powered receivers.
• Place remote control out of reach of children.
If not using your fi replace for an extended period of time (summer months, vacations/trips, etc), to prevent unin­tended operation:
• Remove batteries from remote controls.
• Unplug 3 volt adapter plug on IPI models.
Venting
Frequency: Seasonally By: Homeowner Tools needed: Protective gloves and safety glasses.
• Inspect venting and termination cap for blockage or obstruction such plants, bird nests, leaves, snow, debris, etc.
• Verify termination cap clearance to subsequent construc­tion. See Section 6.
• Inspect for corrosion or separation.
• Verify weather stripping, sealing and fl ashing remains intact.
• Inspect draft shield to verify it is not damaged or missing.
12
Heatilator • GBST4336I, GBFL4136I • 2135-900 Rev. D • 11/08
B. Maintenance Tasks-Qualifi ed Service
Technician
The following tasks must be performed by a qualifi ed ser- vice technician.
Gasket Seal and Glass Assembly Inspection
Frequency: Annually By: Quali ed Service Technician T ools needed: Protective gloves, drop cloth and a stable
work surface.
• Inspect gasket seal and its condition.
• Inspect fi xed glass assembly for scratches and nicks that can lead to breakage when exposed to heat.
• Confi rm there is no damage to glass or glass frame. Replace as necessary.
• Verify that fi xed glass assembly is properly retained and attachment components are intact and not damaged. Replace as necessary.
Logs
Frequency: Annually By: Quali ed Service Technician Tools needed: Protective gloves.
• Inspect for damaged or missing logs. Replace as necessary. Refer to Section 14 for log placement instructions.
• Verify correct log placement and no fl ame impingement causing sooting. Correct as necessary.
Firebox
Frequency: Annually By: Quali ed Service Technician Tools needed: Protective gloves, sandpaper, steel wool,
cloths, mineral spirits, primer and touch-up paint.
• Inspect for paint condition, warped surfaces, corrosion or perforation. Sand and repaint as necessary.
• Replace fi replace if fi rebox has been perforated.
By: Quali ed Service Technician T ools needed: Protective gloves, vacuum cleaner, whisk
broom, fl ashlight, voltmeter, indexed drill bit set, and a manometer.
• Verify burner is properly secured and aligned with pilot or igniter.
• Clean off burner top, inspect for plugged ports, corrosion or deterioration. Replace burner if necessary.
• Replace ember materials with new dime-size pieces. DO NOT block ports or obstruct lighting paths. Refer to Section 14 for proper ember placement.
• Verify batteries have been removed from battery back­up IPI systems to prevent premature battery failure or leaking.
• Check for smooth lighting and ignition carryover to all ports. Verify that there is no ignition delay.
• Inspect for lifting or other fl ame problems.
• Verify air shutter setting is correct. See Section 14 for required air shutter setting. Verify air shutter is clear of dust and debris.
• Inspect orifi ce for soot, dirt and corrosion. Verify orifi ce size is correct. See Service Parts List for proper orifi ce sizing.
• Verify manifold and inlet pressures. Adjust regulator as required.
• Inspect pilot fl ame pattern and strength. See Figure 3.1 for proper pilot fl ame pattern. Clean or replace orifi ce spud as necessary.
• Inspect IPI fl ame sensing rod for soot, corrosion and deterioration. Clean with emery cloth or replace as required.
• Verify that there is not a short in fl ame sense circuit by checking continuity between pilot hood and fl ame sense rod. Replace pilot as necessary.
Control Compartment and Firebox Top
Frequency: Annually By: Quali ed Service Technician Tools needed: Protective gloves, vacuum cleaner, dust
cloths
• V acuum and wipe out dust, cobwebs, debris or pet hair. Use caution when cleaning these areas. Screw tips that have penetrated the sheet metal are sharp and should be avoided.
• Remove all foreign objects.
• Verify unobstructed air circulation.
Burner Ignition and Operation
Frequency: Annually
Heatilator • GBST4336I, GBFL4136I • 2135-900 Rev. D • 11/08
Figure 3.1 IPI Pilot Flame Patterns
13
4
4
A. Typical Appliance System
NOTICE: Illustrations and photos refl ect typical installations and are for design purposes only . Illustrations/diagrams are not drawn to scale. Actual product may vary from pictures in manual
Getting Started
NOTE: MUST TERMINATE VERTICALLY
NON-COMBUSTIBLE ROOF FLASHING MAINTAINS MINIMUM CLEARANCE AROUND PIPE
LISTED B-VENT TERMINATION CAP
(SECTION 4D)
STORM COLLAR (SECTION 4D)
Installer Guide
FRAMING/HEADER (SECTION 5)
GAS LINE
(SECTION 11)
OPTIONAL
WALL SWITCH
VENT PIPE PENETRATES ROOF PREFERABLY WITHOUT AFFECTING ROOF RAFTERS (SECTION 8B)
ATTIC INSULATION SHIELD (NOT SHOWN) MUST BE USED HERE TO KEEP INSULATION AWAY FROM VENT PIPE IF ATTIC IS INSULATED (SECTION 10D)
VENT PIPE (SECTION 7 & 8)
FRAMING HEADED OFF IN CEILING JOISTS (SECTION 8B)
CEILING FIRESTOP ON FLOOR OF ATTIC (SECTION 8B)
Figure 4.1 Typical System
14
HEARTH EXTENSION
SURROUND
MANTEL AND MANTEL LEG (SECTION 5)
Heatilator • GBST4336I, GBFL4136I • 2135-900 Rev. D • 11/08
B. Design and Installation Considerations
Heatilator B-type vent gas appliances are designed to op­erate with all exhaust gases expelled to the outside of the building, and combustion air pulled from the room.
Installation MUST comply with local, regional, state and national codes and regulations. Consult insurance carrier, local building inspector, fi re offi cials or authorities having jurisdiction over restrictions, installation inspection and permits.
Before installing, determine the following:
• Where the appliance is to be installed.
• The vent system confi guration to be used.
• Gas supply piping.
• Electrical wiring requirements.
• Framing and fi nishing details.
• Whether optional accessories—devices such as a fan, wall switch, or remote control—are desired.
Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. For assistance or additional information, consult a qualifi ed service technician, service agency or your dealer.
C. Tools and Supplies Needed
Before beginning the installation be sure that the following tools and building supplies are available.
Tape measure Framing material Pliers High temperature caulking material Hammer Phillips screwdriver Gloves Framing square Voltmeter Electric drill and bits (1/4 in.) Plumb line Safety glasses Level Reciprocating saw Manometer Flat blade screwdriver Noncorrosive leak check solution 1/2 - 3/4 in. length, #6 or #8 Self-drilling screws One 1/4 in. female connection (for optional fan).
D. Inspect Appliance and Components
The following B-vent components are needed for instal­lation.
• Fireplace Box
• Pipe Components
• Firestops
• Attic Insulation Shield
• Elbows
• Strapping
• Roof Flashing or Chase Top
• Termination Cap
• Storm Collar
• Carefully remove the appliance and components from the packaging.
• The vent system components and decorative doors and fronts may be shipped in separate packages.
• If packaged separately, the log set and appliance grate must be installed.
• Report to your dealer any parts damaged in shipment, particularly the condition of the glass.
Read all of the instructions before starting the instal-
lation. Follow these instructions carefully during the installation to ensure maximum safety and benefi t.
WARNING! Risk of Fire or Explosion! Damaged parts could impair safe operation. DO NOT install damaged, in­complete or substitute components. Keep appliance dry.
Hearth & Home T echnologies disclaims any responsibility for , and the warranty will be voided by, the following actions:
• Installation and use of any damaged appliance or vent system component.
• Modifi cation of the appliance or vent system.
• Installation other than as instructed by Hearth & Home Technologies.
• Improper positioning of the gas logs or the glass door.
• Installation and/or use of any component part not approved by Hearth & Home Technologies.
Any such action may cause a fi re hazard.
WARNING! Risk of Fire, Explosion or Electric Shock! DO NOT USE THIS APPLIANCE IF ANY PART HAS
BEEN UNDER WATER. Call a qualifi ed technician to in- spect the appliance and to replace any part of the control system and/or gas control which has been under water.
Heatilator • GBST4336I, GBFL4136I • 2135-900 Rev. D • 11/08
15
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