Hearth and Home Technologies ESCAPE-42DV User Manual

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Page 1

Para obtener un ejemplar en Español de este Manual del propietario, visite www.heatnglo.com.

Model:

Escape-42DV

DO NOT DISCARD THIS MANUAL

• Important operating and maintenance instructions included.

CAUTION

• Read, understand and follow these instructions for safe installation and operation.

Pour demander un exemplaire en français de ce Manuel

du propriétaire, visitez www.heatnglo.com.

Owner’s Manual

Installation and Operation

DO NOT

DISCARD

• Leave this manual with party responsible for use and operation.

WARNING: If the information in these instructions is not followed exactly, a ﬁ re or explosion may result causing property damage, personal injury, or death.

• Do not store or use gasoline or other ﬂ am- mable vapors and liquids in the vicinity of this or any other appliance.

• What to do if you smell gas

- Do not try to light any appliance

- Do not touch any electrical switch. Do not

use any phone in your building.

- Immediately call your gas supplier from a

neighbor’s phone. Follow the gas supplier’s instructions.

- If you cannot reach your gas supplier, call

the ﬁ re department.

• Installation and service must be performed by a qualiﬁ ed installer, service agency , or the gas supplier.

This appliance may be installed as an OEM installation in manufactured home (USA only) or mobile home and must be installed in accordance with the manufacturer’s instructions and the manufactured home construction and safety standard, Title

24 CFR, Part 3280 or Standard for Installation in Mobile Homes, CAN/CSA Z240MH.

This appliance is only for use with the type(s) of gas indicated on the rating plate.

WARNING

HOT SURFACES!

Glass and other surfaces are hot during operation AND cool down.

Hot glass will cause burns.

• DO NOT touch glass until it is cooled

• NEVER allow children to touch glass

• Keep children away

• CAREFULLY SUPERVISE children in same room as ﬁ replace.

• Alert children and adults to hazards of high temperatures.

High temperatures may ignite clothing or other ﬂ ammable materials.

• Keep clothing, furniture, draperies and other ﬂ ammable materials away.

This appliance has been supplied with an integral barrier to prevent direct contact with the ﬁ xed glass panel. DO NOT operate the appliance with the barrier removed.

Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one.

In the Commonwealth of Massachusetts:

• installation must be performed by a licensed plumber or gas ﬁ tter;

See Table of Contents for location of additional Commonwealth of Massachusetts requirements.

Installation and service of this appliance should be performed by qualiﬁ ed personnel. Hearth & Home Technologies suggests NFI certiﬁ ed or factory trained professionals, or technicians supervised by an NFI certiﬁ ed professional.

Heat & Glo • Escape-42DV • 2052-900 Rev. R • 10/08 1

Page 2

Read this manual before installing or operating this appliance.

Please retain this owner’s manual for future reference.

Congratulations

Congratulations on selecting a Heat & Glo gas appliance —an elegant and clean alternative to wood burning appliances. The Heat & Glo gas appliance you have selected is designed to provide the utmost in safety, reliability, and efﬁ ciency.

As the owner of a new appliance, you’ll want to read and carefully follow all of the instructions contained in this Owner’s Manual. Pay special attention to all Cautions and Warnings.

Homeowner Reference Information

This Owner’s Manual should be retained for future reference. We suggest that you keep it with your other important documents and product manuals.

The information contained in this Owner’s Manual, unless noted otherwise, applies to all models and gas control systems.

Your new Heat & Glo gas appliance will give you years of durable use and trouble-free enjoyment. Welcome to the Heat & Glo family of appliance products!

We recommend that you record the following pertinent information about your appliance.

Model Name: ___________________________________________ Date purchased/installed: __________________ Serial Number: __________________________________________ Location on appliance: ____________________ Dealership purchased from: _______________________________ Dealer Phone: __________________________ Notes: _______________________________________________________________________________________ _____________________________________________________________________________________________

Listing Label Information/Location

This product may be coveredby one or more ofthe following patents: (Nos produitssont couverts par un ouplusieurs des brevets suivants): (United States) 4593510,4686807, 4766876, 4793322, 4811534, 5000162, 5016609, 5076254, 5113843, 5191877, 5218953, 5263471, 5328356,5341794, 5347983, 5429495, 5452708,5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485,5931661, 5941237, 594711 2,5996575, 6006743,6019099, 6048195, 6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079, 6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940, 6748942, D320652,D445174, D462436; (Canada)1297749, 2195264, 2225408;or other U.S. and foreignpatents pending (ou autresbrevetsamericainsetetrangersenattente).

Type of Gas

Not for use with solid fuel . (Ne doit pas entre utilise avec un combustible solide).

Ty pe of Gas (Sorte De Gaz) :

NATURA L GAS

Gas and Electric Information

Minimum Permissible Gas Supply for Purpos es of Input Adjustment . Approved Minimum (De Gaz) Acceptabl e 0. 0 in w. c. (Po. Col. d’eau) Maximum Pressure (Pression) 0. 0 in w. c. (Po. Col. d’eau) Maximum Manifold Pressure (Pression) 0. 0 in w. c. (Po. Col. d’eau) Minimum Manifold Pressure (Pression) 0. 0 in w. c. (Po. Col. d’eau) T o tal Electrical Requirements: 000V ac, 00Hz., less than 00 Ampere s

AL TI TUDE : 0-0000 FT . 0000-0000FT . MAX. INPU T BTUH: 00,000 00,000 MIN. INPU T BTUH: 00,000 00,000 ORIFICE SIZE: #XXXXX #XXXXX

The model information regarding your speciﬁ c appliance can be found on the rating plate usually located in the control area of the appliance.

He at & Gl o, a of Hearth & Ho me Te chnologies, Inc. 20802 Kensington Boulevard, Lakeville, MN 5504 4

This appliance must be installed in accordance with local codes, if any; if not, follow ANSI Z223.1 in the USA or CAN/CG A B149 installation codes. (Installer l’ appa re il selon les codes ou regl emen ts

lo caux ou , en l’absence de tels reglements, selon les codes d’in stallation CAN/CGA-B149.)

bran d

ANSI Z21X X-XXXX · CS A 2.XX-MXX · UL307B

IN CANADA

Mode l:

(Modele):

Serial

(Serie):

XXXXXXXX

MADE IN US A

Model Number

Serial Number

Heat & Glo • Escape-42DV • 2052-900 Rev. R • 10/082

Page 3

Table of Contents

1 Listing and Code Approvals

A. Appliance Certiﬁ cation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

B. Glass Speciﬁ cations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

C. BTU Speciﬁ cations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

D. High Altitude Installations . . . . . . . . . . . . . . . . . . . . . . . . . . 4

E. Non-Combustible Materials Speciﬁ cation. . . . . . . . . . . . . . 4

F. Combustible Materials Speciﬁ cation . . . . . . . . . . . . . . . . . 4

G. Electrical Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

H. Requirements for the Commonwealth of Massachusetts . . 5

2 Getting Started

A. Design and Installation Considerations . . . . . . . . . . . . . . . 6

B. Tools and Supplies Needed . . . . . . . . . . . . . . . . . . . . . . . . 6

C. Inspect Appliance and Components . . . . . . . . . . . . . . . . . . 6

D. Inspect Firebox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

3 Framing and Clearances

A. Selecting Appliance Location . . . . . . . . . . . . . . . . . . . . . . . 8

B. Constructing the Appliance Chase . . . . . . . . . . . . . . . . . . . 9

C. Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

D. Mantel Projections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

E. Hearth Extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

4 Termination Locations

A. Vent Termination Minimum Clearances . . . . . . . . . . . . . . .11

5 Vent Information and Diagrams

A. Vent Table Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

B. Use of Elbows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

C. Measuring Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

D. Vent Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

6 Vent Clearances and Framing

A. Pipe Clearances to Combustibles . . . . . . . . . . . . . . . . . . 18

B. Wall Penetration Framing . . . . . . . . . . . . . . . . . . . . . . . . . 18

C. Vertical Penetration Framing . . . . . . . . . . . . . . . . . . . . . . 19

9 Gas Information

A. Fuel Conversions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

B. Gas Pressures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

C. Gas Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

10 Electrical Information

A. Recommendation for Wire . . . . . . . . . . . . . . . . . . . . . . . . 30

B. Connecting to the Appliance. . . . . . . . . . . . . . . . . . . . . . . 30

C. Intelliﬁ re Ignition System Wiring . . . . . . . . . . . . . . . . . . . . 30

11 Finishing

A. Mantel Projections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

B. Facing Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

C. Finishing Materials Requirements . . . . . . . . . . . . . . . . . . 34

12 Appliance Setup

A. Remove Shipping Materials . . . . . . . . . . . . . . . . . . . . . . . 35

B. Clean the Appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

C. Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

D. Ember Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

E. Positioning the Logs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

F. Glass Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

G. Screen Mesh . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

H. Air Shutter Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

13 Operating Instructions

A. Before Lighting Appliance. . . . . . . . . . . . . . . . . . . . . . . . . 41

B. Lighting Appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

C. After Appliance is Lit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

D. Frequently Asked Questions . . . . . . . . . . . . . . . . . . . . . . 43

14 Troubleshooting

A. Intelliﬁ re Ignition System . . . . . . . . . . . . . . . . . . . . . . . . . 44

15 Maintaining and Servicing Appliance

A. Maintenance Tasks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

7 Appliance Preparation

A. Removing Non-combustible Facing Material Assembly . . 20

B. Securing and Leveling the Appliance . . . . . . . . . . . . . . . . 20

C. Installing Non-combustible Facing Material . . . . . . . . . . . 21

8 Installing Vent Pipe

A. Assembly of Vent Sections . . . . . . . . . . . . . . . . . . . . . . . . 22

B. Disassembly of Vent Sections . . . . . . . . . . . . . . . . . . . . . 24

C. Installing Heat Shield and Horizontal Termination Cap . . 25

D. Installing Roof Flashing and . . . . . . . . . . . . . . . . . . . . . . . 26

Vertical Termination Cap . . . . . . . . . . . . . . . . . . . . . . . . . 26

 = Contains updated information.

Heat & Glo • Escape-42DV • 2052-900 Rev. R • 10/08 3

16 Reference Materials

A. Appliance Dimension Diagram . . . . . . . . . . . . . . . . . . . . . 48

B. Vent Components Diagrams . . . . . . . . . . . . . . . . . . . . . . 49

C. Service Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

D. Limited Lifetime Warranty . . . . . . . . . . . . . . . . . . . . . . . . . 55

E. Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Page 4

Listing and Code Approvals

A. Appliance Certiﬁ cation

MODEL: ESCAPE-42DV LABORATORY: Underwriters Laboratories, Inc. (UL) TYPE: Direct Vent Gas Appliance Heater STANDARD: ANSI Z21.88-2002 • CSA2.33-M2002 • UL307B

This product is listed to ANSI standards for “Vented Gas Appliance Heaters” and applicable sections of “Gas Burning Heating Appliances for Manufactured Homes and Recreational Vehicles”, and “Gas Fired Appliances for Use at High Altitudes”.

NOT INTENDED FOR USE AS A PRIMAR Y HEAT SOURCE.

This appliance is tested and approved as either supplemental room heat or as a decorative appliance. It should not be factored as primary heat in residential heating calculations.

B. Glass Speciﬁ cations

Hearth & Home Technologies appliances manufactured with tempered glass may be installed in hazardous locations such as bathtub enclosures as deﬁ ned by the Con- sumer Product Safety Commission (CPSC). The tempered glass has been tested and certiﬁ ed to the requirements of ANSI Z97.1 and CPSC 16 CFR 1202 (Safety Glazing Certiﬁ cation Council SGCC# 1595 and 1597. Architectur- al Testing, Inc. Reports 02-31919.01 and 02-31917.01).

This statement is in compliance with CPSC 16 CFR Sec- tion 1201.5 “Certiﬁ cation and labeling requirements” which refers to 15 U.S. Code (USC) 2063 stating “…Such certiﬁ cate shall accompany the product or shall otherwise be furnished to any distributor or retailer to whom the product is delivered.”

Some local building codes require the use of tempered glass with permanent marking in such locations. Glass meeting this requirement is available from the factory. Please contact your dealer or distributor to order.

Note: This installation must conform with local codes. In the absence of local c odes you must comply w ith the National Fuel Gas Code, ANSI Z223.1 -latest edition in the U.S.A. and the CAN/CGA B149 Installation Codes in Canada.

C. BTU Speciﬁ cations

Models

(U.S. or Canada)

Escape-42DV (NG)

Escape-42DV (LP)

(0-2000 FT)

CANADA

(2000-4500 FT)

(0-2000 FT)

CANADA

(2000-4500 FT)

Maximum

Input

BTU/h

52,000 35,000 26 46,800 31,500 27 50,000 33,000 45 45,000 29,700 46

Minimum

Input

BTU/h

Oriﬁ ce

Size

(DMS)

D. High Altitude Installations

U.L. Listed gas appliances are tested and approved without requiring changes for elevations from 0 to 2000 feet in the U.S.A. and Canada.

When installing this appliance at an elevation above 2000 feet, it may be necessary to decrease the input rating by changing the existing burner oriﬁ ce to a smaller size. Input rate should be reduced by 4% for each 1000 feet above a 2000 foot elevation in the U.S.A., or 10% for elevations between 2000 and 4500 feet in Canada. If the heating value of the gas has been reduced, these rules do not apply . To identify the proper oriﬁ ce size, check with the local gas utility.

If installing this appliance at an elevation above 4500 feet (in Canada), check with local authorities.

WARNING

Do NOT use this appliance if any part has been under water. Immediately call a qualiﬁ ed service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

E. Non-Combustible Materials Speciﬁ cation

Material which will not ignite and burn. Such materials are those consisting entirely of steel, iron, brick, tile, concrete, slate, glass or plasters, or any combination thereof.

Materials that are reported as passing ASTM E 136,

Standard Test Method for Behavior of Materials in a Vertical Tube Furnace at 750ºC, shall be considered

non-combustible materials.

F. Combustible Materials Speciﬁ cation

Materials made of or surfaced with wood, compressed paper, plant ﬁ bers, plastics, or other material that can ig- nite and burn, whether ﬂ ame proofed or not, or whether plastered or unplastered shall be considered combustible materials.

G. Electrical Codes

NOTICE: This appliance must be electrically wired and grounded in accordance with local codes or, in the absence of local codes, with National Electric Code ANSI/NFPA

70-latest edition or the Canadian Electric Code CSA C22.1.

• A 110-120 VAC circuit for this product must be protected

with ground-fault circuit-interrupter protection, in compliance with the applicable electrical codes, when it is installed in locations such as in bathrooms or near sinks.



Heat & Glo • Escape-42DV • 2052-900 Rev. R • 10/084

Page 5

Note: The following requirements reference various Massachuset ts and national codes not contained in this document.

H. Requirements for the Commonwealth of

Massachusetts

For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above ﬁ nished grade in the area of the venting, in- cluding but not limited to decks and porches, the following requirements shall be satisﬁ ed:

Installation of Carbon Monoxide Detectors

At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gas ﬁ tter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the ﬂ oor level where the gas equipment is to be installed. In addition, the installing plumber or gas ﬁ tter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualiﬁ ed licensed professionals for the installation of hard wired carbon monoxide detectors.

In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent ﬂ oor level. In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.

Inspection

The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4.

Exemptions

The following equipment is exempt from 248 CMR

5.08(2)(a)1 through 4:

• The equipment listed in Chapter 10 entitled “Equip-

ment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the Board; and

• Product Approved side wall horizontally vented gas fu-

eled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes.

MANUFACTURER REQUIREMENTS Gas Equipment Venting System Provided

When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:

• Detailed instructions for the installation of the venting

system design or the venting system components; and

• A complete parts list for the venting system design or

venting system.

Gas Equipment Venting System NOT Provided

When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the ﬂ ue gases, but identiﬁ es “special venting systems”, the following requirements shall be satisﬁ ed by the manufacturer:

Approved Carbon Monoxide Detectors

Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certiﬁ ed.

Signage

A metal or plastic identiﬁ cation plate shall be permanent- ly mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) inch in size, “GAS

VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”.

Heat & Glo • Escape-42DV • 2052-900 Rev. R • 10/08 5

• The referenced “special venting system” instructions

shall be included with the appliance or equipment installation instructions; and

• The “special venting systems” shall be Product Ap-

proved by the Board, and the instructions for that system shall include a parts list and detailed installation instructions.

A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.

See Gas Connection section for additional Commonwealth of Massachusetts requirements.

Page 6

Getting Started

A. Design and Installation Considerations

Heat & Glo direct vent gas appliances are designed to operate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside. No additional outside air source is required.

CAUTION

Check building codes prior to installation.

• Installation MUST comply with local, regional, state and national codes and regulations.

• Consult local building, ﬁ re ofﬁ cials or authorities having jurisdic- tion about restrictions, installation inspection, and permits.

When planning an appliance installation, it’s necessary to determine the following information before installing:

• Where the appliance is to be installed.

• The vent system conﬁ guration to be used.

• Gas supply piping.

• Electrical wiring.

• Framing and ﬁ nishing details.

• Whether optional accessories—devices such as a fan, wall switch, or remote control—are desired.

C. Inspect Appliance and Components

WARNING

Inspect appliance and components for damage. Damaged parts may impair safe operation.

• Do NOT install damaged components.

• Do NOT install incomplete components.

• Do NOT install substitute components. Report damaged parts to dealer.

• Carefully remove the appliance and components from the packaging.

• The vent system components and trim doors are shipped in separate packages.

• The gas logs may be packaged separately and must be ﬁ eld installed.

• Report to your dealer any parts damaged in shipment, particularly the condition of the glass.

• Read all of the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety and beneﬁ t.

WARNING

Keep appliance dry.

• Mold or rust may cause odors.

• Water may damage controls.

B. Tools and Supplies Needed

Before beginning the installation be sure that the following tools and building supplies are available.

Reciprocating saw Framing material Pliers Hi temp caulking material Hammer Gloves Phillips screwdriver Framing square Flat blade screwdriver Electric drill and bits (1/4 in.) Plumb line Safety glasses Level 1/2 - 3/4 inch length, #6 or #8 Self-drilling screws Manometer Voltmeter Tape measure Noncorrosive leak check solution One 1/4 inch female connection (for optional fan).

• Installation and use of any damaged appliance or vent system component.

• Modiﬁ cation of the appliance or vent system.

• Installation other than as instructed by Hearth & Home Technologies.

• Improper positioning of the gas logs or the glass door.

• Installation and/or use of any component part not approved by Hearth & Home Technologies.

Any such action may cause a ﬁ re hazard.

Hearth & Home Technologies disclaims any responsibility for, and the warranty will be voided by, the following actions:

Heat & Glo • Escape-42DV • 2052-900 Rev. R • 10/086

Page 7



D. Inspect Firebox

Surface cracking or crazing of ﬁ rebrick material is normal and expected. The following types of cracks are acceptable and do not require replacement of the unit or the ﬁ rebox:

• Cracks that do not propagate entirely thru the material.

• Light fracture lines or “spider-webbing” on the surface of the material.

• Cracks that are less than 1/32 in. wide and less than 3 in. long.

• If cosmetically unacceptable, such cracks may be repaired with the SRV-PACK service kit. See Service Parts List.

Cracks that are unacceptable:

• Cracks greater than 1/32 in. wide and 3 in. long are at risk of growing.

• Cracks that penetrate entirely through the firebrick material.

Inspection for cracking should be run when the appliance is cool. Cracks tend to close as the appliance heats up.

Heat & Glo • Escape-42DV • 2052-900 Rev. R • 10/08 7

Page 8

Framing and Clearances

Note:

• Illustrations reflect typical installations and are FOR

DESIGN PURPOSES ONLY.

• Illustrations/diagrams are not drawn to scale.

• Actual installation may vary due to individual design

preference.

A. Selecting Appliance Location

When selecting a location for your appliance it is important to consider the required clearances to walls (see ﬁ gure 3.1).

PERPENDICULAR SIDEWALL CAN OVERLAP TO 4 INCHES FROM OPENING ON BOTH SIDES

WARNING

Fire Risk Provide adequate clearance:

• Around air openings

• To combustibles

• For service access Locate appliance away from trafﬁ c areas.

NOTE: For actual appliance dimensions refer to Section 16.

Figure 3.1 Appliance Locations

In addition to these framing dimensions, also reference the following sections:

• Clearances and Mantel Projections (Sections 3.C and 3.D)

• Vent Clearances and Framing (Section 6).

ABCDE

Inches 57-1/2 22 91-1/2 64-3/4 45-3/4

Millimeters 1461 559 2325 1644 1162

Heat & Glo • Escape-42DV • 2052-900 Rev. R • 10/088

Page 9

B. Constructing the Appliance Chase

A chase is a vertical boxlike structure built to enclose the gas appliance and/or its vent system. Vertical vents that run on the outside of a building may be, but are not required to be, installed inside a chase.

Construction of the chase may vary with the type of building. These instructions are not substitutes for the requirements of local building codes. Local building codes MUST be checked.

Chases should be constructed in the manner of all outside walls of the home to prevent cold air drafting problems. The chase should not break the outside building envelope in any manner.

Walls, ceiling, base plate and cantilever ﬂ oor of the chase should be insulated. Vapor and air inﬁ ltration barriers should be installed in the chase as per regional codes for the rest of the home. Additionally, in regions where cold air inﬁ ltration may be an issue, the inside surfaces may be sheetrocked and taped for maximum air tightness.

To further prevent drafts, the wall shield and ceiling ﬁ restops should be caulked with high temperature caulk to seal gaps. Gas line holes and other openings should be caulked with high temp caulk or stuffed with unfaced

insulation. If the appliance is being installed on a cement slab, a layer of plywood may be placed underneath to prevent conducting cold up into the room.

C. Clearances

WARNING

Fire Risk. Odor Risk.

• Install appliance on hard metal or wood surfaces extending full width and depth of appliance.

• Do NOT install appliance directly on carpeting, vinyl, tile or any combustible material other than wood.

WARNING

Fire Risk.

• Construct chase to all clearance speciﬁ cations in manual.

• Locate and install appliance to all clearance speciﬁ cations in manual.

Inches

FROM APPLIANCE

OPENING TO CEILING

CLEARANCES TO COMBUSTIBLES

ABCDE F G HI J

Rough

Opening

(Vent Pipe)

10 52-1/2 22 57-1/2 43 0 12 1/2 1/2 36

254 1334 559 1461 1092 0 305 13 13 914

Rough

Opening

(Height)

Rough

Opening

(Depth)

Rough

Opening

(Width)

Clearance

to Ceiling

Combustible

Floor

Combustible

Flooring

Behind

Appliance

Sides of

Appliance

Front of

Appliance

Figure 3.2 Clearances to Combustibles

Heat & Glo • Escape-42DV • 2052-900 Rev. R • 10/08 9

Page 10

D. Mantel Projections

39 IN.

11-12 IN.

NON-COMBUSTIBLE

FACING MATERIAL

MIN. 1/2 IN. THICKNESS

3-1/2 IN.

FINISH WALL COMBUSTIBLE

NO COMBUSTIBLES IN THIS AREA

COMBUSTIBLE FRAMING

METAL PANELS

(PROVIDED)

COMBUSTIBLE PROJECTIONS

10-1/2”

7-1/2”

6”

4-3/4”

3”

6 IN. MIN.

TOP OF FIREPLACE OPENING

9”

8 IN. MIN.

4 INCH

MINIMUM

UNLIMITED

12”

12 IN.

MIN.

NON-COMBUSTIBLE

MATERIAL

Figure 3.4 Clearances to Mantel Legs or Wall Projections (Acceptable on both sides of opening.)

Height above

opening

Horizontal

Mantel

distance

in. 6 7 8 9 10 11 12

mm 152 178 203 228 254 279 205

in. 3 4-3/4 6 7-1/2 9 10-1/2 12

mm 76 121 152 191 228 267 305

Figure 3.3 Clearances to mantels or other combustibles above appliance

E. Hearth Extension

The base of the ﬁ replace may sit on a combustible surface. The area in front of the ﬁ replace must be protected by a non- combustible hearth extension, unless the ﬁ replace is raised a minimum of 3 inches above the combustible ﬂ oor or hearth. See ﬁ gures 3.5 and 3.6.

MARBLE, GRANITE, TILE OR OTHER NON-COMBUSTIBLE

HEARTH EXTENSION

12 in.

WOOD OR OTHER COMBUSTIBLE

1 in. Max.

FLOOR OR PLATFORM

FRONT EDGE

OF ASH LIP

BOTTOM OF FIREPLACE

Figure 3.5 Fireplace sitting on combustible surface.

FRONT EDGE

OF ASH LIP

1 INCH

(BUILT INTO UNIT)

4 INCH

3 INCH MIN.

WOOD OR OTHER

COMBUSTIBLE

FLOOR OR PLATFORM

COMBUSTIBLES UP TO

1 INCH THICK ALLOWED

UNDER THE OPENING

BOTTOM

OF FIREPLACE

MAY BE

COMBUSTIBLE

MATERIAL

Figure 3.6 Fireplace raised a minimum of 3 inches away from combustible surface.

Heat & Glo • Escape-42DV • 2052-900 Rev. R • 10/0810

Page 11

Termination Locations

A. Vent Termination Minimum Clearances

WARNING

Fire Risk. Explosion Risk. Inspect external vent cap regularly.

• Ensure no debris blocks cap.

• Combustible materials blocking cap may ignite.

• Restricted air ﬂ ow affects burner operation.

WARNING

Fire Risk. Explosion Risk. Maintain vent clearance to combustibles as

speciﬁ ed.

• Do not pack air space with insulation or other materials.

Failure to keep insulation or other materials away from vent pipe may cause ﬁ re.

Measure vertical clearances from this surface.

HORIZONTAL

OVERHANG

2 FT. MIN.

GAS DIRECT VENT TERMINATION CAP

Roof Pitch H (Min.) Ft.

Flat to 6/12...........................................................1.0*

Over 6/12 to 7/12 .................................................1.25*

Over 7/12 to 8/12 .................................................1.5*

Over 8/12 to 9/12 .................................................2.0*

Over 9/12 to 10/12 ...............................................2.5

Over 10/12 to 11/12 .............................................3.25

Over 11/12 to 12/12 .............................................4.0

Over 12/12 to 14/12 .............................................5.0

Over 14/12 to 16/12 .............................................6.0

Over 16/12 to 18/12 .............................................7.0

Over 18/12 to 20/12 .............................................7.5

Over 20/12 to 21/12 .............................................8.0

20 INCHES MIN.

LOWEST

DISCHARGE

OPENING

H (MIN.) - MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING

ROOF PITCH

VERTICAL

WALL

IS X/ 12

* 3 foot minimum in snow regions

Figure 4.2 Minimum height from roof to lowest discharge opening

Measure horizontal clearances from this surface.

(See Figure 4.4 for speciﬁ c clearances)

Figure 4.1

Figure 4.2 speciﬁ es minimum vent heights for various pitched roofs.

GAS, WOOD OR FUEL

OIL TERMINATION

GAS

TERMINATION

Gas

Termination

A 6 in. 20 in. min. Horizontal distance between terminations B 20 in. 24 in. min. Distance to perpendicular wall C 18 in. 18 in. Vertical distance between terminations

Figure 4.3 Multiple Vertical Termination

Wood & Fuel Oil

Termination

Comments

Heat & Glo • Escape-42DV • 2052-900 Rev. R • 10/08 11

Page 12

(See Note 2)

Electrical

Service

= VENT TERMINAL

A = 12 inches.................clearances above grade, veranda,

(See Note 1)

= AIR SUPPLY INLET

porch, deck or balcony

B = 12 inches.................clearances to window or door

that may be opened, or to permanently closed window. (Glass)

D* = 24 inches.................vertical clearance to unventilated

sofﬁ t or to ventilated sofﬁ t located above the terminal

*42 inches ................for vinyl clad sofﬁ ts and below

electrical service

F = 9 inches..................clearance to outside corner

G = 6 inches...................clearance to inside corner

H = 3 ft. (Canada) ..........not to be installed above a gas

meter/regulator assembly within 3

feet (90 cm) horizontally from the

center-line of the regulator

I = 3 ft ...........................clearance to gas service regulator

vent outlet J = 9 inches (U.S.A.)

12 inches (Canada) clearance to non-mechanical

air supply inlet to building or the

combustion air inlet to any other

appliance K = 3 ft. (U.S.A.)

6 ft. (Canada) ...........clearance to a mechanical (pow-

ered) air supply inlet

= AREA WHERE TERMINAL IS NOT PERMITTED

L** = 7 ft. ......................... clearance above paved

(See Note 1)

sidewalk or a paved driveway located on public property

M*** = 18 inches................ cl earance under veranda, porch,

deck, balcony or overhang

42 inches ............... vinyl

S = 6 inches................. clearance from sides of electri-

(See Note 5)

cal service

T = 12 inches................ clearance above electrical

(See Note 5)

service

Alcove Applications

N = 6 inches ..................non-vinyl sidewalls

12 inches ................vinyl sidewalls

P = 8 ft.

MIN

1 cap 3 feet 2 x Q 2 caps 6 feet 1 x Q 3 caps 9 feet 2/3 x Q 4 caps 12 feet 1/2 x Q

= # termination caps x 3 R

MIN

= (2 / # termination caps) x Q

MAX

ACTUAL

** a vent shall not terminate directly above a sidewalk or paved driveway

which is located between two single family dwellings and serves both dwellings.

*** only permitted if veranda, porch, deck or balcony is fully open on a

minimum of 2 sides beneath the ﬂ oor, or meets Note 2.

NOTE 1: On private property where termination is less than 7 feet above a sidewalk, driveway, deck, porch, veranda or balcony, use of a listed cap shield is suggested. (See vents components page)

NOTE 2: Termination in an alcove space (spaces open only on one side and with an overhang) are permitted with the dimensions speciﬁ ed for vinyl or non-vinyl siding and sofﬁ ts. 1. There must be 3 feet minimum between termination caps. 2. All mechanical air intakes within 10 feet of a termination cap must be a minimum of 3 feet below the termination cap. 3. All gravity air intakes within 3 feet of a termination cap must be a minimum of 1 foot below the termination cap.

NOTE 3: Local codes or regulations may require different clearances.

NOTE 4: Termination caps may be hot. Consider their proximity to doors or other trafﬁ c areas.

NOTE 5: Location of the vent termination must not interfere with access to the electrical service.

WARNING: In the U.S: V ent system termination is NOT permitted in screened porches. Y ou must follow side wall, overhang and ground clearances as stated in the instructions.

In Canada: Vent system termination is NOT permitted in screened porches. Vent system termination is permitted in porch areas with two or more sides open. You must follow all side walls, overhang and ground clearances as stated in the instructions.

Heat & Glo assumes no responsibility for the improper performance of the appliance when the venting system does not meet these

Figure 4.4 Minimum Clearances for Termination

requirements.

CAUTION: IF EXTERIOR WALLS ARE FINISHED WITH VINYL SIDING, IT IS SUGGESTED THAT A VINYL PROTECTOR KIT BE INSTALLED.

Heat & Glo • Escape-42DV • 2052-900 Rev. R • 10/0812

Page 13

Vent Information and Diagrams

A. Vent Table Key

The abbreviations listed in this vent table key are used in the vent diagrams.

Symbol Description

First section (closest to appliance) of vertical length

Vertical

V H H

Second section of vertical length

First section (closest to appliance) of horizontal length

Second section of horizontal length

WARNING

Fire Hazard. Explosion Risk. Asphyxiation Risk. Do NOT connect this gas appliance to a chimney

ﬂ ue serving a separate solid-fuel or gas burning appliance.

• Vent this appliance directly outside.

• Use separate vent system for this appliance. May impair safe operation of this appliance or

other appliances connected to the ﬂ ue.

B. Use of Elbows

CAUTION

ALL vent conﬁ guration speciﬁ cations MUST be followed.

• This product is tested and listed to these speciﬁ cations.

• Appliance performance will suffer if speciﬁ cations are not followed.

12 in.

8-1/2 in.

Horizontal

Figure 5.1

C. Measuring Standards

Vertical and horizontal measurements listed in the vent diagrams were made using the following standards.

1. Pipe measurements are shown using the effective length of pipe (see Figure 5.2).

2. Measurements are made from the appliance outer wrap, not from the standoffs.

3. Horizontal terminations are measured to the outside mounting surface (ﬂ ange of termination cap) (see Figure 4.1).

4. V ertical terminations are measured to bottom of termination cap.

5. Horizontal pipe installed level with no rise.

Diagonal runs have both vertical and horizontal vent aspects when calculating the effects. Use the rise for the vertical aspect and the run for the horizontal aspect (see Figure 5.1).

Two 45º elbows may be used in place of one 90º elbow . On 45º runs, one foot of diagonal is equal to 8.5 inches horizontal run and 8.5 inches vertical run. A length of straight pipe is allowed between two 45º elbows (see Figure 5.1).

Heat & Glo • Escape-42DV • 2052-900 Rev. R • 10/08 13

Effective

Height/Length

DVP12MI 3 to 12 76 to 305 DVP24MI 3 to 24 76 to 610

Figure 5.2 DVP Pipe Effective Length

Pipe

DVP4 4 102

DVP6 6 152 DVP12 12 305 DVP24 24 610 DVP36 36 914 DVP48 48 1219 DVP6A 3 to 6 76 to 152

DVP12A 3 to 12 76 to 305

Effective Length

Inches Millimeters

Page 14

D. Vent Diagrams

Fire Risk. Explosion Risk. Do NOT pack insulation or other combustibles between ceiling ﬁ restops.

• ALWAYS maintain speciﬁ ed clearances around venting and ﬁ restop systems.

• Install wall shield and ceiling ﬁ restops as speciﬁ ed. Failure to keep insulation or other material away from vent pipe may cause ﬁ re.

1. Top Vent - Horizontal Termination

WARNING

One Elbow

NOTE: A ﬂ ue restrictor can

only be used in vent runs that include no elbows and exceed 30 ft. total of straight vertical.

Figure 5.3

Two Elbows

NOTE: A ﬂ ue restrictor can

only be used in vent runs that include no elbows and exceed 30 ft. total of straight vertical.

V1 Minimum H1 Maximum

2 ft 610 mm 7 in* 178 mm

Note: Must have a 24 inches minimum vertical vent before attaching any elbow to the unit.

3 ft 914 mm 2 ft 610 mm 4 ft 1.2 m 4 ft 1.2 m 5 ft 1.5 m 9 ft 2.7 m 6 ft 1.8 m 12 ft 3.7 m

7 ft 2.1 m 14 ft 4.3 m 10 ft 3.0 m 20 ft 6.1 m 20 ft 6.1 m 40 ft 12.2 m

After V

*when used with approved termination caps

= 6 ft then H1 = 2 x V ft Maximum

V1 + H1 = 60 ft Maximum

V1 Minimum

H1+ H

3 ft 914 mm 18 in 457 mm

Note: Must have a 24 inches minimum vertical vent before attaching any elbow to the unit.

4 ft 1.2 m 3 ft 914 mm

5 ft 1.5 m 7 ft 2.1 m

6 ft 1.8 m 10 ft 3.0 m

7 ft 2.1 m 12 ft 3.7 m 10 ft 3.0 m 18 ft 5.5 m 20 ft 6.1 m 20 ft 6.1 m

After V

= 6 ft then H1 = 2 x V1 ft Maximum

+ H1 + H2= 60 ft Maximum

H1 + H2= 20 ft Maximum

Figure 5.4

INSTALLED

HORIZONTALLY

Heat & Glo • Escape-42DV • 2052-900 Rev. R • 10/0814

Page 15

1. Top Vent - Horizontal Termination - (continued)

Three Elbows

Note: Must have a 24 inches

minimum vertical vent before attaching any elbow to the unit.

NOTE: A ﬂ ue restrictor can only be used in vent runs that include no elbows and exceed 30 ft. total of straight vertical.

2 ft 610 mm 7 in 178 mm * H 3 ft 914 mm 2 ft 610 mm * H2 Max = 2 X V 4 ft 1.2 m 4 ft 1.2 m * H2 Max = 2 X V 5 ft 1.5 m 9 ft 2.7 m * H2 Max = 2 X V 6 ft 1.8 m 12 ft 3.7 m * H2 Max = 2 X V 7 ft 2.1 m 14 ft 4.3 m * H2 Max = 2 X V

10 ft 3.0 m 20 ft 6.1 m * H2 Max = 2 X V

V2 H

Max = 2 X V

V1 + H1 must be adhered to.

* V2 has no speciﬁ c restrictions EXCEPT,

= 2 x Vt and V

t max

total

+ H

cannot exceed 60 ft Maximum

total

Figure 5.5

Heat & Glo • Escape-42DV • 2052-900 Rev. R • 10/08 15

Page 16

2. Top Vent - Vertical Termination

No Elbow

NOTE: A ﬂ ue restrictor can

only be used in vent runs that include no elbows and exceed 30 ft. total of straight vertical.

Figure 5.6

V1 = 50 ft. Max. (15.2 m)

V1 = 3 ft. Min. (914mm)

FLUE

RESTRICTOR

FLUE RESTRICTOR

Two Elbows

NOTE: A ﬂ ue restrictor can

only be used in vent runs that include no elbows and exceed 30 ft. total of straight vertical.

Note: Must have a 24 inches minimum vertical vent before attaching any elbow to the unit.

2 ft 610 mm 1 ft 305 mm * 3 ft 914 mm 3 ft 914 mm * 4 ft 1.2 m 4 ft 1.2 m * 5 ft 1.5 m 9 ft 2.7 m * 6 ft 1.8 m 12 ft 3.7 m *

+ V2 + H1 = 50 ft (15.2 m) Max.

*No speciﬁ c restrictions on this value EXCEPT

V1 + V2 + H1 cannot exceed 60 ft (18.3 m).

After V1 = 6 ft, then H1 Max.= V1 x 2

Figure 5.7

Heat & Glo • Escape-42DV • 2052-900 Rev. R • 10/0816

Page 17

2. Top Vent - Vertical Termination - (continued)

Three Elbows

NOTE: A ﬂ ue restrictor can

only be used in vent runs that include no elbows and exceed 30 ft. total of straight vertical.

Note: Must have a 24 inches minimum vertical vent before attaching any elbow to the unit.

Ht Max.

2 ft 610 mm * * ** 7 in 178 mm 3 ft 914 mm * * ** 2 ft 610 mm 4 ft 1.2 m * * ** 4 ft 1.2 m 5 ft 1.5 m * * ** 8 ft 2.4 m 6 ft 1.8 m * * ** 12 ft 3.7 m 7 ft 2.1 m * * ** 14 ft 4.3 m

10 ft 3.0 m * * ** 20 ft 6.1 m

and H2 has no speciﬁ c restrictions EXCEPT,

after V1 = 6 ft, then Ht Max = 2 x V

**V

= 60 ft Max.

T + HT

Figure 5.8

INSTALLED

HORIZONTALLY

Heat & Glo • Escape-42DV • 2052-900 Rev. R • 10/08 17

Page 18

Vent Clearances and Framing

A. Pipe Clearances to Combustibles

WARNING

Fire Risk. Explosion Risk. Maintain vent clearance to combustibles as

speciﬁ ed.

• Do not pack air space with insulation or other materials.

Failure to keep insulation or other materials away from vent pipe may cause ﬁ re.

3 in. TOP

CLEARANCE

1 in. CLEARANCE

AROUND VERTICAL

SECTIONS

1 in. SIDE AND

BOTTOM CLEARANCE

B. Wall Penetration Framing

Combustible Wall Penetration

Frame a hole in a combustible wall for an interior wall shield ﬁ restop, (Figure 6.3) whenever a wall is penetrated. Use same size framing materials as those used in the wall construction. The wall shield ﬁ restop maintains minimum clearances and prevents cold air inﬁ ltration.

Non-Combustible Wall Penetration

If the hole being penetrated is surrounded by noncombustible materials such as concrete, a hole with diameter one inch greater than the pipe is acceptable.

Whenever a non-combustible wall is penetrated, the wall shield ﬁ restop is only required on one side and no heat shield is necessary.

If your local inspector requires the wall shield ﬁ restop on both sides, then both wall shield ﬁ restops must have a heat shield attached to them.

10 in.

12 in.

Figure 6.1 Pipe Clearances

NOTE: Heat shields MUST overlap by a minimum of 1-1/2 in. (38 mm). The heat shield is designed to be used on a wall 4 in. to 7-1/4 in. (102 mm to 184 mm) thick. If wall thickness is less than 4 in. (102

mm) the existing heat shields must be ﬁ eld trimmed. If wall thickness is greater than 7-1/4 in. (184 mm) a DVP-HSM-B will be required.

HEAT

SHIELD

WALL

SHIELD

FIRESTOP

3 in. TOP

CLEARANCE

SHIELD

1 in. CLEARANCE BOTTOM & SIDES

HEAT

A* B

73 -1/8 in. 72 -1/8 in.

* Shows center of vent framing hole for top venting. The

center of the hole is one (1) inch (25.4 mm) above the center of the horizontal vent pipe.

Figure 6.3 Exterior Wall Hole

WALL

Figure 6.2 Horizontal Venting Clearances to Combustible Materials

Heat & Glo • Escape-42DV • 2052-900 Rev. R • 10/0818

Page 19

C. Vertical Penetration Framing

WARNING

Fire Hazard Keep loose materials or blown

insulation from touching the vent pipe.

• National building codes recommend using attic shield to keep loose materials/ blown insulation from contacting vent.

• Hearth & Home Technologies requires the use of an attic shield.

Installing the Ceiling Firestop

• Frame an opening 10 inches by 10 inches whenever the vent system penetrates a ceiling/ﬂ oor (see Figure 6.4).

• Frame the area with the same sized lumber as used in ceiling/ﬂ oor joist.

• When installing a top vent vertical termination appliance the hole should be directly above the appliance, unless the ﬂ ue is offset.

• Do not pack insulation around the vent. Insulation must be kept away from the pipe.

ATTIC ABOVE

10 IN. (254 MM)

10 IN.

(254 MM)

HOLE SHOULD MEASURE

10 IN. X 10 IN.

(254 MM X 254 MM)

INSIDE TO INSIDE

Installing Attic Shield Note: An additional ceiling ﬁ restop is not

required if attic shield is used.

• Frame opening for attic shield.

• Attic shield may be installed above or below ceiling (see Figure 6.5).

• Secure with three fasteners on each side.

• Fold tabs at top of attic shield in toward vent pipe. Tabs must keep vent pipe centered within shield.

• Field construct additional shield height if insulation is deeper than height of attic shield.

Heat & Glo • Escape-42DV • 2052-900 Rev. R • 10/08 19

Figure 6.4

BEND TABS IN

AROUND PIPE

3 FASTENERS

ATTIC SHIELD INSTALLED

BELOW CEILING

Figure 6.5 Installing the Attic Shield

PER SIDE

ATTIC SHIELD INSTALLED

ABOVE CEILING

Page 20

Appliance Preparation

A. Removing Non-combustible Facing Mate-

rial Assembly

The non-combustible assembly is located on the back side of appliance.

CAUTION

Handle with care.

• Non-combustible material may be damaged if dropped.

• Hold non-combustible pieces in place.

• Remove and save two screws from upper bracket.

• Remove non-combustible pieces.

• Remove and save three screws from lower bracket.

• Discard brackets.

• Replace screws in holes where brackets were attached to appliance.

Nailing tabs

(Both sides)

B. Securing and Leveling the Appliance

WARNING

Fire Risk.

• Prevent contact with sagging, loose insulation.

• Do NOT install against combustible materials

such as exposed insulation, plastic and insulation backer.

CAUTION

Sharp Edges

• Wear protective gloves and safety glasses during installation.

The diagram shows how to properly position, level, and secure the appliance (see Figure 7.1). Nailing tabs are provided to secure the appliance to the framing members.

• Place the appliance into position.

• Level the appliance from side to side and front to back.

• Shim the appliance, as necessary. It is acceptable to use wood shims.

• Use the forward set of nailing tabs. Bend out nailing tabs on each side.

• Keep nailing tabs ﬂ ush with the framing.

• Secure the appliance to the framing by using nails or screws through the nailing tabs.

Figure 7.1 Proper positioning, leveling and securing of an appliance

WARNING

Fire Risk.

• ALWAYS maintain speciﬁ ed clearances around the appliance.

• Do NOT notch into the framing around the appliance spacers. Failure to keep insulation, framing or other material away from

the appliance may cause ﬁ re.

Heat & Glo • Escape-42DV • 2052-900 Rev. R • 10/0820

Page 21

NON-COMBUSTIBLE

FACING MATERIAL

(SUPPLIED ATTACHED

TO BACK OF APPLIANCE)

APPLY FASTENERS

FROM FASTENER PACKET

IN THESE AREAS

Figure 7.2 Attaching Non-combustible Facing Material

C. Installing Non-combustible Facing Material

WARNING

Fire Risk.

• Follow these instructions exactly.

• Facing materials must be installed properly to prevent ﬁ re.

• No materials may be substituted without authorization by Hearth & Home Technologies.

• Center and attach two top boards to the framing members. See Figure 7.2.

• Attach left and right side pieces to framing members.

• Use fasteners from fastener packet (in manual bag) in shaded areas.

• Use regular sheetrock screws in non-shaded areas.

• Use a wet or dry towel or soft brush to remove dust or dirt from facing material.

• Apply a non-combustible adhesive to attach tile, stone or other non-combustible ﬁ nishing materials per manufacturer’s instructions.

NON-COMBUSTIBLE

ZONE

43 in.

60 in.

Figure 7.3 Complete Installation of Non-combustible Facing Material

Heat & Glo • Escape-42DV • 2052-900 Rev. R • 10/08 21

Page 22

Installing Vent Pipe

A. Assembly of Vent Sections

WARNING

Do not mix pipe, ﬁ ttings or joining methods from different manufacturers.

WARNING

Fire Risk Exhaust Fumes Risk Impaired Performance of Appliance

• Overlap pipe slip sections at least 1-1/2 inches.

• Use pilot holes for screws.

• Screws must not exceed one inch long.

• Pipe may separate if not properly joined.

Attaching Vent to the Firebox Assembly

To attach the ﬁ rst pipe section to the collars, slide the male end of the inner vent of the pipe section over the inner collar on the ﬁ rebox assembly . At the same time, slide the outer ﬂ ue over the outer collar on the appliance. Push the pipe section into the appliance collar until all the lances (see Figure 8.1) have snapped in place. Tug slightly on the section to conﬁ rm it has completely locked into place.

Assembling Pipe Sections

Insert the inner ﬂ ue of section A into the ﬂ ared inner ﬂ ue of section B.

Start the outer ﬂ ue of section A over the outer ﬂ ue of section B (see Figure 8.2). Note: The end of the pipe sections with the lances/tabs on it will face towards the appliance.

Once both inner and outer ﬂ ues are started, press section A onto section B ﬁ rmly until all lances have snapped into place. Check to make sure they have snapped together (see Figure

8.3) and the seams are not aligned (see Figure 8.4). Tug slightly on section A to conﬁ rm it has completely locked into place. It is acceptable to use screws no longer than 1 inch to hold outer pipe sections together. If predrilling holes, do NOT penetrate inner pipe.

For 90° and 45° elbows that are changing the vent direction from horizontal to vertical, one screw minimum should be put in the outer ﬂ ue at the horizontal elbow joint to prevent the elbow from rotating. Use screws no longer than 1 inch. If predrilling screw holes, do NOT penetrate inner pipe.

High Temperature Silicone Sealant

Commercial, Multi-family (multi-level exceeding two

stories), or High-rise Applications only

Commercial, Multi-family (Multi-level exceeding two stories), & High-Rise Applications

For Installation into Commercial, multi-family (multi-level exceeding two stories) or high-rise applications: All pipe joints must be sealed with high temperature silicone, including the slip section that connects directly to the horizontal termination cap.

• Apply a bead of silicone sealant inside the female outer pipe joint prior to joining sections. See Figure 8.1

• Only outer pipes are sealed. Do not seal the inner ﬂ ue. All unit collar, pipe, slip section, elbow and cap outer ﬂ ues shall be sealed in this manner, unless otherwise stated.

Note: The end of the pipe sections with the lances/tabs on it will face toward the appliance.

WARNING

Fire Risk Explosion Risk If slip section seals are broken during the

removal of the termination cap, gas will leak and a ﬁ re or explosion may occur.

Do not break silicone seals on slip sections.

Figure 8.1 Lances

Figure 8.2

Figure 8.3

Heat & Glo • Escape-42DV • 2052-900 Rev. R • 10/0822

Page 23

Note: Make sure that the seams are not aligned to prevent

unintentional disconnection.

CORRECT

This will secure the slip section to the desired length and prevent it from separating. The slip section can then be attached to the next pipe section.

If the slip section is too long, the inner and outer ﬂ ues of the slip section can be cut to the desired length.

Cut from this end

(outer)

Cut from this end

(inner)

Figure 8.5

Figure 8.4 Seams

INCORRECT

Assembling Minimum Installations (MI) Sections

MI sections are non-unitized so that they can be cut to a certain length. Cut these sections to length from the nonexpanded end (see Figure 8.5).

They can then be attached by ﬁ rst connecting the expanded end of the MI inner ﬂ ue with the inner pipe from the adjacent pipe section and securing with three screws. The expanded portion of the MI inner ﬂ ue must overlap completely with the unexpanded end of the adjacent pipe section.

The outer ﬂ ue can then be inserted into the adjacent outer ﬂ ue expanded end and attached to the next pipe section with three screws. The other end of the MI pipe section can then be attached by ﬁ tting another pipe section to it and snapping it together, as normal.

Assembling DVP-12A Slip Sections

The outer ﬂ ue of the slip section should slide over the outer ﬂ ue of the pipe section and into (inner ﬂ ue) the last pipe

section (see Figure 8.6) .

Pilot hole

Figure 8.6 Slip Section Pilot Holes

Slide together to the desired length, making sure that a 1-1/2 inch outer ﬂ ue overlap is maintained between the pipe section and slip section.

The pipe and slip section need to be secured by driving two screws through the overlapping portions of the outer ﬂ ues using the pilot holes (see Figure 8.7).

Heat & Glo • Escape-42DV • 2052-900 Rev. R • 10/08 23

Figure 8.7 Screws into Slip Section

Page 24

Securing the Vent Sections

Vertical Sections

Vertical sections of pipe must be supported every 8 feet after the 25 foot maximum unsupported rise. The vent support or plumber’s strap (spaced 120° apart) may be used to do this (see Figure 8.8).

Horizontal Sections

Horizontal sections of vent must be supported every 5 feet with a vent support or plumber’s strap.

Figure 8.8 Securing Vertical Pipe Sections

B. Disassembly of Vent Sections

T o disassemble any two pieces of pipe, rotate either section (see Figure 8.10), so that the seams on both pipe sections are aligned (see Figure 8.11). They can then be carefully pulled apart.

WARNING

Fire Risk. Explosion Risk. Combustion Fume Risk.

Use vent run supports per installation instructions.

Connect vent sections per installation instructions.

• Maintain all clearances to combustibles.

• Do NOT allow vent to sag below connection point to appliance.

Improper support may allow vent to sag or separate.

Figure 8.9 Securing Horizontal Pipe Sections

Figure 8.10 Rotate Seams for Disassembly

Figure 8.11 Align and Disassemble Vent Sections

Heat & Glo • Escape-42DV • 2052-900 Rev. R • 10/0824

Page 25

C. Installing Heat Shield and Horizontal Termination Cap

WARNING

Fire Hazard Impaired performance of appliance

• Telescoping flue section of termination cap MUST be used when connecting pipe section to termination cap.

• Maintain a 1-1/2 inch minimum overlap on telescoping ﬂ ue section of termination cap.

WARNING

Fire Risk Exhaust Fumes Risk Impaired Performance of Appliance

• Overlap pipe slip sections at least 1-1/2 inches.

• Use pilot holes for screws.

• Screws must not exceed 1 inch long.

• Pipe may separate if not properly joined.

Heat Shield Requirements for Horizontal Termination

For all horizontally vented appliances, a heat shield MUST be placed one inch above the top of the vent between the wall shield ﬁ restop and the base of the termination cap.

There are two sections of the heat shield. One section is factory-attached to the wall shield ﬁ restop. The other section is factory-attached to the cap. See Figure 8.12.

If the wall thickness does not allow the required 1-1/2 inch (38 mm) heat shield overlap when installed, an extended heat shield (DVP-HSM-B) must be used.

Important Notice: Heat shields may not be ﬁ eld constructed.

WARNING

Burn Risk

• Local codes may require installation of a cap shield to prevent anything or anyone from touching the hot cap.

Note: Where required, an exterior wall ﬂ ashing is available. When penetrating a brick wall, a brick extension kit is available for framing the brick.

mm) the existing heat shields must be ﬁ eld trimmed. If wall thickness is greater than 7-1/4 in. (184 mm) a DVP-HSM-B will be required.

HEAT SHIELD OR

EXTENDED

WALL SHIELD

FIRESTOP

OUTER VENT

INNER VENT

VENT DEPTH FROM BACK OF APPLIANCE TO

OUTSIDE SURFACE OF EXTERIOR WALL

HEAT SHIELD

SLIP SECTION

CAN BE EXTENDED

(SEE CHART BELOW)

INTERIOR

HEAT SHIELD

1-1/2 IN. (38 MM) MIN.

OVERLAP

SHEATHING

EXTERIOR

The extended heat shield (DVP-HSM-B) may need to be cut to length. You will attach the cut heat shield to the existing cap heat shield or wall shield ﬁ restop heat shield (refer to Figure 8.12) using the supplied screws. You MUST maintain a 1-1/2 in. (38 mm) overlap of the extended heat shield and the existing shields (both ends of the heat shield). The small leg on the extended heat shield should rest on the top of the vent (pipe section) to properly space it from the pipe section.

Installing the Horizontal Termination Cap

Vent termination must not be recessed in the wall. Siding may be brought to the edge of the cap base.

Flash and seal as appropriate for siding material at outside edges of cap.

When installing a horizontal termination cap, follow the cap location guidelines as prescribed by current ANSI Z223.1 and CAN/CGA-B149 installation codes.

Heat & Glo • Escape-42DV • 2052-900 Rev. R • 10/08 25

Figure 8.12 Venting through the Wall

Termination Cap Speciﬁ cation Chart

(depth without using additional pipe sections)

DVP-TRAPK1

Top Vent

Depth

3-1/2 in. to

Escape-

42DV

DVP-TRAP1 can adjust 1-1/2 in. (3-1/8 to 4-5/8) DVP-TRAP2 can adjust 4 in. (5-3/8 to 9-3/8) DVP-HPC1 can adjust 2-1/8 in. (4-1/4 to 6-3/8) DVP-HPC2 can adjust 4-1/8 in. (6-3/8 to 10-1/2)

5-3/8 in.

DVP-HPC1

Top Vent

Depth

3-1/2 in. to

5-5/8 in.

DVP-TRAP1

Rear Vent

Depth

N/A

DVP-HPC1

Rear Vent

Depth

N/A

DVP-TRAPK2

Top Vent

Depth

6 in. to

10 in.

DVP-HPC2

Top Vent

Depth

5-3/4 in. to

9-3/4 in.

DVP-TRAP2

Rear Vent

Depth

N/A

DVP-HPC2

Rear Vent

Depth

N/A

Page 26

D. Installing Roof Flashing and Vertical Termination Cap

To install roof ﬂ ashing see Figure 8.13. For installation of vertical termination cap see minimum

vent heights for various pitched roofs (see Figure 8.13).

Caulk the gap between the roof ﬂ ashing and the outside diameter of the pipe. Also caulk the perimeter of ﬂ ashing that contacts roof surface as shown in Figure 8.15.

To attach the vertical termination cap, slide the inner collar of the cap into the inner ﬂ ue of the pipe section and place the outer collar of the cap over the outer ﬂ ue of the pipe section.

2 FT. MIN.

GAS DIRECT VENT TERMINATION CAP

HORIZONTAL

OVERHANG

20 INCHES MIN.

LOWEST

DISCHARGE

OPENING

H (MIN.) - MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING

Roof Pitch H (Min.) Ft.

Flat to 6/12.......................................1.0*

Over 6/12 to 7/12 ...........................1.25*

Over 7/12 to 8/12 .............................1.5*

Over 8/12 to 9/12 .............................2.0*

Over 9/12 to 10/12 ............................ 2.5

Over 10/12 to 11/12 ........................ 3.25

Over 11/12 to 12/12 .......................... 4.0

Over 12/12 to 14/12 .......................... 5.0

Over 14/12 to 16/12 .......................... 6.0

Over 16/12 to 18/12 .......................... 7.0

Over 18/12 to 20/12 .......................... 7.5

Over 20/12 to 21/12 .......................... 8.0

* 3 foot minimum in snow regions

ROOF PITCH

IS X/ 12

VERTICAL

WALL

Secure with three screws into the outer ﬂ ue. Secure the cap by driving the three self-tapping screws (supplied) through the pilot holes in the outer collar of the cap into the outer ﬂ ue of the pipe (see Figure 8.14).

TERMINATION CAP

(1 of 3)

STORM COLLAR

SCREWS

CAULK

Figure 8.14

Figure 8.13 Minimum height from roof to lowest discharge opening

WARNING

Fire Risk. Explosion Risk. Inspect external vent cap regularly.

• Ensure no debris blocks cap.

• Combustible materials blocking cap may ignite.

• Restricted air ﬂ ow affects burner operation.

Heat & Glo • Escape-42DV • 2052-900 Rev. R • 10/0826

CAULK

Figure 8.15

Page 27

Assembling and Installing Storm Collar

CAUTION

Sharp Edges

• Wear protective gloves and safety glasses during installation.

Connect both halves of the storm collar with two screws (see Figure 8.16).

Wrap the storm collar around the exposed pipe section and align brackets. Insert a bolt (provided) through the brackets and tighten nut to complete storm collar assembly (see Figure 8.17).

Slide the assembled storm collar down the pipe section until it rests on the roof ﬂ ashing.

Caulk around the top of the storm collar (see Figure 8.14).

Figure 8.17 Assembling the Storm Collar Around the Pipe

Figure 8.16 Assembling the Storm Collar

Heat & Glo • Escape-42DV • 2052-900 Rev. R • 10/08 27

Page 28

Gas Information

A. Fuel Conversions

Before making gas connections ensure that appliance being installed is compatible with the available gas type.

Any natural or propane gas conversions necessary to meet the appliance and locality needs must be made by a qualiﬁ ed technician using Hearth & Home Technologies speciﬁ ed and approved parts.

B. Gas Pressures

Proper input pressures are required for optimum appliance performance. Gas line sizing requirements need to be made following NFPA54.



WARNING

Fire Risk. Explosion Hazard. High pressure will damage valve.

• Disconnect gas supply piping BEFORE pressure testing gas line at test pressures above 1/2 psig.

• Close the manual shutoff valve BEFORE pressure testing gas line at test pressures equal to or less than 1/2 psig.

C. Gas Connection

Note: Have the gas supply line installed in accordance

with local building codes, if any. If not, follow ANSI

223.1. Installation should be done by a qualiﬁ ed installer approved and/or licensed as required by the locality. (In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas ﬁ tter ).

Note: A listed (and Commonwealth of Massachusetts approved) 1/2 inch (13 mm) T-handle manual shut-of f valve and ﬂ exible gas connector are connected to the 1/2 inch (13 mm) control valve inlet.

• If substituting for these components, please consult local codes for compliance.

Refer to Reference Section 16 for location of gas line access in appliance.

Note: Gas line may be run from either side of the appliance provided the hole in the outer wrap does NOT exceed 2-1/2 inches in diameter and does not penetrate the ﬁ rebox.

WARNING

Verify inlet pressures.

• High pressure may cause overﬁ re condition.

• Low pressure may cause explosion.

• Verify minimum pressures when other household gas appliances are operating.

Install regulator upstream of valve if line pressure is greater than 1/2 psig.

Pressure requirements for appliance are shown in the table below. Minimum pressures must be met when other household gas appliances are operating.

Pressure Natural Gas Propane

Minimum inlet pressure

Maximum inlet gas pressure

Manifold pressure

5.0 inches w.c.

14.0 inches w.c.

3.5 inches w.c.

11.0 inches w.c.

14.0 inches w.c.

9.2 inches w.c.

Gas Leak Risk

• Support control when attaching pipe to prevent bending gas line.

NOTE: The gap bet ween supply piping and gas access hole may be caulked with high temperature caulk or stuffed with non-combustible, unfaced insulation to pre ven t cold air inﬁ ltration.

Heat & Glo • Escape-42DV • 2052-900 Rev. R • 10/0828

Page 29

• Ensure that gas line does not come in contact with outer wrap of appliance. Follow local codes.

• Incoming gas line should be piped into the valve compartment and connected to the 1/2 inch connection on the manual shutoff valve.

WARNING

Fire or Explosion Hazard

• Gas buildup during line purge may ignite.

• Purge should be performed by qualiﬁ ed technician.

• Ensure adequate ventilation.

• Ensure there are no ignition sources such as sparks or open ﬂ ames.

• A small amount of air will be in the gas supply lines. When ﬁ rst lighting appliance it will take a short time for air to purge from lines. When purging is complete the appliance will light and operate normally.

WARNING

CHECK FOR GAS LEAKS Explosion Risk Fire Risk Asphyxiation Risk

• Check all ﬁ ttings and connections.

• Do not use open ﬂ ame.

• After the gas line installation is complete, all connections must be tightened and checked for leaks with a commercially-available, non-corrosive leak check solution. Be sure to rinse off all leak check solution following testing.

Fittings and connections may have loosened during shipping and handling.

HIGH AL TITUDE INST ALLATIONS

U.L. Listed gas appliances are tested and approved without requiring changes for elevations from 0 to 2000 feet in the U.S.A. and Canada.

When installing this appliance at an elevation above 2000 feet, it may be necessary to decrease the input rating by changing the existing burner oriﬁ ce to a smaller size. Input rate should be reduced by 4% for each 1000 feet above a 2000 foot elevation in the U.S.A., or 10% for elevations between 2000 and 4500 feet in Canada. If the heating value of the gas has been reduced, these rules do not apply . T o identify the proper oriﬁ ce size, check with the local gas utility.

If installing this appliance at an elevation above 4500 feet (in Canada), check with local authorities.

WARNING

Fire hazard. Do NOT change the valve settings.

• This valve has been preset at the factory.

• Changing valve settings may result in ﬁ re hazard or bodily injury.

Heat & Glo • Escape-42DV • 2052-900 Rev. R • 10/08 29

Page 30

Electrical Information

A. Recommendation for Wire

This appliance requires 110-120 VAC be wired to the factory installed junction box.

NOTE: This appliance must be electrically wired and grounded in accordance with local codes or, in the absence of local codes, with National Electric Code ANSI/NFPA 70-latest edition or the Canadian Electric Code, CSA C221.1.

• A 110-120 VAC circuit for this product must be protected



with ground-fault circuit-interrupter protection, in compliance with the applicable electrical codes, when it is installed in locations such as in bathrooms or near sinks.

B. Connecting to the Appliance

WARNING

Wire 110V to electrical junction box. Do NOT wire 110V to valve. Do NOT wire 110V to wall switch.

• Incorrect wiring will damage millivolt valves.

• Incorrect wiring will override IPI safety lockout and may cause explosion.

C. Intelliﬁ re Ignition System Wiring

This appliance requires a 1 10 V AC supply to the appliance junction box for operation. A wiring diagram is shown in Figure 10.2.

This appliance is equipped with an Intelliﬁ re control valve which operates on a 3 volt system.

This appliance is supplied with a battery pack and a 3 volt AC transformer, which requires the installation of the supplied junction box. It is highly recommended that the junction box be installed at this time to avoid reconstruction.

The battery pack requires two D cell batteries (not included). Batteries cannot be placed in the battery pack while using the 3 volt transformer. Batteries shouldn’t be placed into the holder until needed. The higher temperatures will shorten their life.

CAUTION

Remove refractory panels and mesh when operating appliance using the battery pack or damage to components may occur.

Use battery pack to operate appliance only in a power failure situation.

CAUTION

This appliance comes standard with a multi-function wall switch installed in the unit. A bag containing the wall switch, cover plate and ﬂ ame control solenoid is located in the manual bag assembly on the right side of the unit.

Follow the “Determine Location” and “Wiring the Wall Switch” sections of the WSK-MLT instructions.

Install the ﬂ ame control solenoid by following Steps 5 - 11 in the “Installing the Control Box” section of the WSK-ML T instructions.

Also carefully follow the “Setting Flame Height/Manifold Pressure” section of the included instructions to properly set the valve pressure. Operating instructions are also included in the WSK-MLT instructions.

Battery polarity must be correct or module damage will occur.

Optional Accessories Requirements

Wiring for optional accessories should be done now to avoid reconstruction.

Heat & Glo • Escape-42DV • 2052-900 Rev. R • 10/0830

Page 31

WIRES WITH LABEL “FOR USE WITH REMOTE OR WALL SWITCH ONLY” (LOCATED UNDER FIREPLACE)

ORANGE

IPI

VALVE

FLAME

SOLENOID

ADAPTER WIRES

GROUND

BLACK

RED

FIREBOX LIGHTS

GROUND

CONTINUOUS

110VAC SUPPLY

GREEN

RED

(FEMALE/MALE)

BLACK

WHITE

(MALE/FEMALE)

FLAME HIGH/LOW

MODULE

FLAME ON

DET AIL A

IPI

1 2 3 4 5 6 7 8

RED

PLUG

BROWN

3V DC

AUX

CONNECTION

HOT

NEUTRAL

BLACK

IPI PILOT

BLACK

TRANS

RED

BATTERY

BLACK

BROWN

RED

BLACK

ORANGE

BLACK

GROUND

PIGTAIL

GREEN

REM/AUX

RED

BATTERIES

YELLOW (HNG)

WHITE (HTL)

FAN

G Y R

RED

GREEN

YELLOW

FAN THERMOSTAT

REAR VIEW

RYG

FRONT VIEW

FACTORY

CONNECTED

TOGETHER

FAN

CONNECTION

NOTE: BATTERY PACK AND SWITCH ARE LOCATED IN THE MANUAL BAG. THE BATTERY PACK IS TO BE USED ONLY IN THE CASE OF A POWER OUTAGE.

NOTE: APPLIANCE WILL NOT OPERATE UNLESS PROPERLY GROUNDED. *MUST ORDER PLUG-ADP SEPARATELY IF USING THE HEAT-ZONE.

NOTE: IGNITION MODULE, VALVE, PILOT AND WALL SWITCH OPERATE ON 3 VOLTS.

Figure 10.1 Intelliﬁ re Pilot Ignition (IPI) Wiring Diagram

DET AIL A

ON/OFF ROCKER SWITCH

GREEN

BLACK

BATTERIES

RED

Heat & Glo • Escape-42DV • 2052-900 Rev. R • 10/08 31

Page 32

PVK-80 MOTOR

VACUUM SWITCH

NEUTRAL

120VAC HOT

VALVE

FLAME

SOLENOID

(BLACK)

(GROUND)

(ORANGE)

IPI

(WHITE)

TO HEAT ZONE

GROUND

BLACK

(GREEN)

IPI

MODULE

FLAME ON

FLAME HIGH/LOW

(RED)

FAN

CONNECTION

3V DC

(ORANGE)

IPI PILOT

(BROWN)

(BLACK)

(ORANGE)

(BLACK)

PLUG

JUNCTION BOX

(RED)

(BLACK)

GROUND PIGTAIL

GREEN

RED

GREEN

(YELLOW)

FAN THEMOSTAT

(BLACK)

WHITE (HTL)

YELLOW (H&G)

AUX

CONNECTION

FACTORY

CONNECTED

TOGETHER

PLUG-ADP

REAR VIEW

FRONT VIEW

FIREBOX

BACK

LIGHT 1

BACK

LIGHT 2

Figure 10.2 IPI Wiring diagram for optional PVK-80 power vent termination cap

Heat & Glo • Escape-42DV • 2052-900 Rev. R • 10/0832

Page 33

Finishing

A. Mantel Projections

Figure 11.1 shows the minimum vertical and corresponding maximum horizontal dimensions of appliance mantels or other combustible projections above the top front edge of the appliance.

• Appliance front may be covered with combustible materials up to 4 inches from the opening sides and 6 inches from the opening top.

• Non-combustible materials must be used in the 4 inch zone on each side and 6 inches above the ﬁ replace opening (see Figure 11.3).

• A side wall may be placed 4 inches from the opening (see Figure 3.1).

4 INCH

MINIMUM

UNLIMITED

NON-COMBUSTIBLE

MATERIAL

Figure 11.2 Mantel Leg or Wall Projections (Acceptable on both sides of opening.)

B. Facing Material

3-1/2 IN.

FINISH WALL COMBUSTIBLE

NO COMBUSTIBLES IN THIS AREA

COMBUSTIBLE

39 IN.

11-12 IN.

NON-COMBUSTIBLE

FACING MATERIAL

MIN. 1/2 IN. THICKNESS

Height above

opening

Horizontal

Mantel

distance

Figure 11.1 Clearances to Mantels or other Combustibles above Appliance

in. 6 7 8 9 10 11 12

mm 152 178 203 228 254 279 205

in. 3 4-3/4 6 7-1/2 9 10-1/2 12

mm 76 121 152 191 228 267 305

FRAMING

METAL PANELS

(PROVIDED)

COMBUSTIBLE PROJECTIONS

10-1/2”

9”

7-1/2”

6”

4-3/4”

3”

6 IN. MIN.

8 IN. MIN.

TOP OF FIREPLACE OPENING

12”

12 IN.

MIN.

WARNING

Fire Risk.

• Facing and/or ﬁ nishing material must never overhang into the glass opening.

Finishing materials must not interfere with:

• Operation of louvers or doors.

• Access for service.

NON-COMBUSTIBLE

ZONE

60 in.

Figure 11.3 Noncombustible Zone

WARNING

Risk of Fire

• Non-combustible clearances MUST be maintained.

• Sheetrock, wood or other combustibles must NOT be used as sheathing or facing in the non-combustible zone.

• See Section 11 for proper clearances.

• See Section 1 for combustible/non- combustible deﬁ nitions.

43 in.

Heat & Glo • Escape-42DV • 2052-900 Rev. R • 10/08 33

Page 34

WARNING

Fire Risk. Finish all edges and fronts to clearances and speciﬁ cations listed in manual.

• Finishing material must NEVER pass the 1/2 inch metal edge around opening and overhang into glass opening.

• Only non-combustible material (using 300º F. Minimum adhesive, if needed) can be applied as facing to ﬁ replace surround in ﬁ rst 4 inches from opening sides and 6 inches above the opening.

• Install combustible materials only up to specified clearances on top, front and side edges.

• Seal joints between the ﬁ nished wall and appliance top and sides using only a 300º F minimum sealant.

C. Finishing Materials Requirements

Note: Optional ﬁ rescreen sits out 1-1/2 inches from the

face of the ﬁ replace. When using thin ﬁ nishing material, you may want to use thicker non-combustible backer board to bring the ﬁ nishing material ﬂ ush with the ﬁ re screen. This is not required.

7-1/2 INCH MINIMUM NON-COMBUSTIBLE

MATERIAL

NON-COMBUSTIBLE

FACING MATERIAL

COMBUSTIBLE OK

60 in.

FINISH WALL

PANELS

43 in.

METAL

• Use the two metal panels shipped with ﬁ replace.

• Unscrew the four screws holding two panels together.

• Slide the two tapered tabs on bottom of each panel into slots of top surround.

• Secure panels with sheetmetal screws previously removed from panels.

The metal panels will cover the width of appliance and height of appliance to header board (11-1/2 inch).

• Cover entire face of appliance with non-combustible ﬁ nishing material, such as brick, stone or tile. See Figures

7.2, 7.3 and 11.4.

• The ﬁ nishing material must NEVER pass the 1/2 inch metal edge around the opening and overhang into the glass opening.

HIGH TEMPERATURE (300º F /149º C MIN.)

Figure 11.4 Non-combustible Finishing Material Requirements

TOP SEAL JOINT

Heat & Glo • Escape-42DV • 2052-900 Rev. R • 10/0834

Page 35

Appliance Setup

A. Remove Shipping Materials

Remove shipping materials from inside or underneath the ﬁ rebox.

B. Clean the Appliance

Clean/vacuum any sawdust that may have accumulated inside the ﬁ rebox or underneath in the control cavity.

C. Accessories

Install approved accessories per instructions included with accessories. See Service Parts List for appropriate accessories. Refer to Section 16.

WARNING

Shock or ﬁ re risk. Use ONLY optional accessories approved for

this appliance.

• Using non-listed accessories voids warranty.

• Using non-listed accessories may result in a safety hazard.

• Only Hearth & Home Technologies approved accessories may be used safely.

D. Ember Placement

WARNING

Explosion Risk.

• Follow ember placement instructions in manual.

• Do NOT place embers directly over burner ports.

• Replace ember material annually.

Improperly placed embers interferes with proper burner operation.

Placing the Ember Material

Ember material is shipped with this gas ﬁ replace. To place the ember material:

• Remove the ash lip that is located in front of the glass.

• Remove the side panels located in front of the glass.

• Remove the pull mesh ﬁ rescreen by unhooking from the ﬁ replace.

• Pull and release the six glass latches (3 per side) located on the sides of the glass frame.

• Grasping the upper lip with one hand and the lower lip with the other, pull the bottom of the glass out ﬁ rst. Guide the bottom while letting the top drop down under the top of the opening (see Section 12.F Glass Assembly).

• There are two types of ember shipped with the unit. Embers for the burner surface and Mystic Embers for the ﬂ oor of the unit.

• Do NOT place embers between log #3 and log #4. They may disrupt the ﬂ ames and are not visible.

• Place Mystic Embers on the ﬂ oor of unit. Use Mystic Embers to hide the pilot wires on left side of the burner.

CAUTION

Do NOT place Mystic Embers over lighted area of lens. Lens may melt if covered.

• Save the remaining ember materials for use during ﬁ replace servicing.

Heat & Glo • Escape-42DV • 2052-900 Rev. R • 10/08 35

Page 36

E. Positioning the Logs

If the gas logs have been factory installed they should not need to be positioned. If the logs have been packaged separately, refer to the following instructions.

NOTE: If sooting occurs, the logs may need to be repositioned slightly to avoid excessive ﬂ ame impinge- ment.

CAUTION: Logs are fragile!

Carefully remove the logs from the packaging.

Step 1.

Note: If bulb and orange lens are al-

ready installed, proceed to Step 2.

Figure 12.1

Log Assembly: LOGS-Escape-42

Remove the bulb from its packaging and locate the sockets installed in the square cut outs in the ﬁ rebox ﬂ oor. The bulbs contacts push into the two small holes in the socket top, as shown.

Place the framed orange lens on top of the ﬁ rebox ﬂ oor covering the bulb as shown. The four tabs on the lens frame go into the square cut out to help locate the lens.

Figure 12.2

Figure 12.3

Heat & Glo • Escape-42DV • 2052-900 Rev. R • 10/0836

2052-925B

Page 37

Step 2.

Place the grate onto the burner. The back of the right tine drops into the hole on the right rear of the burner. Line the grate up so it is parallel with the front of the ﬁ rebox. Be sure to push the grate all the way down to the ﬂ oor.

LOG #1 (SRV750-706) (Three):

There are quantity three (3) of log #1. Place one of the logs on the ﬂ oor of the ﬁ replace on the left side of the grate between the ﬁ rebox and the left grate tine. Place the second log on the right side of the burner between the burner and the right grate tine. The second log can be slightly resting on the edge of the burner. Place third log on top of the left side of the burner. The burner ports will be around the log. Do NOT cover any burner ports with the log.

LOG #2 (SRV569-705) (Two):

There are quantity 2 (two) of log #2. Place one of the logs on the right side of the burner on the ﬂ oor (see Figure A). The log will be in front of the orange Kapton lens.

Figure A

Heat & Glo • Escape-42DV • 2052-900 Rev. R • 10/08 37

Place the right end of the second log on the pilot bracket. The left end of the log should rest on the base of the ﬁ rebox (see Figure B).

Figure B

Page 38

LOG #3

(SRV2052-701):

Place log #3 onto the back of the burner. The log sits on top of the burner surface. The back of the log is pushed up against the back metal wall of the burner and the left end of the log is ﬂ ush with the left edge of the metal wall.

LOG #4 (SRV2012-162):

Place log #4 on top of the burner in front of log 3. The triangle shaped groove in the bottom ﬁ ts onto the right grate tine. The right side is pushed back until it touches the back log. The left end of the log is moved back until it almost covers the burner ports behind it. Do NOT cover the burner ports.

FLUSH END

LOG #5 (SRV2012-163):

Place log #5 in front of log #4. The groove in the bottom end of the log ﬁ ts into the right vertical grate tine. The back of the log rests in the small ﬂ at spot on top of log #3.

Heat & Glo • Escape-42DV • 2052-900 Rev. R • 10/0838

Page 39

LOG #6

(SRV2052-702):

Place log #6 on the left side of the grate with the groove on the end of the log ﬁ tting into the vertical left grate tine. The other end has a slot in the bottom side. This slot ﬁ ts over the metal tab in log #3.

LOG #7 (SRV2012-165):

Place log #7 on top of log #6. The groove in the front side of the log ﬁ ts into the second vertical tine from the left of the grate. The center of the log rests in the ﬂ at spot on log #6.

LOG #8 (SRV2012-166):

Place log #8 on top of log #5. The ﬂ at bottom of log #8 sits on the large ﬂ at area of log #5. The burned end of log #8 rests on the second vertical tine from the right of the grate. The tine ﬁ ts on the burned out groove on the left end of the log.

Final Step:

Place MYSTIC EMBERS generously around on the ﬂ oor of the ﬁ replace. Do NOT put Mystic embers on the burner surface around the ports. Place embers around the pilot wires to disguise the wires from view.

Heat & Glo • Escape-42DV • 2052-900 Rev. R • 10/08 39

Page 40

F. Glass Assembly

WARNING

G. Screen Mesh

The pull-type ﬁ rescreen hangs on the three hanger brack- ets located above the glass.

Handle glass doors with care.

• Inspect the gasket to ensure it is undamaged.

• Inspect the glass for cracks, chips or scratches.

• Do NOT strike, slam or scratch glass.

• Do NOT operate appliance with glass door removed, cracked, broken or scratched.

• Replace glass door assembly as a complete appliance.

Removing Glass Assembly

• Remove the ash lip that is located in front of the glass.

• Remove the side panels located in front of the glass.

• Remove the pull mesh ﬁ rescreen by unhooking from the ﬁ replace.

• Pull and release the six glass latches (3 per side) located on the sides of the glass frame.

Replacing Glass Assembly

Replace the glass door on the appliance. Pull out and latch the six glass assembly latches into the groove on the glass frame.

H. Air Shutter Setting

This appliance has an adjustable air shutter (which controls the primary air) factory set for the minimum vertical vent run. If your installation has more than the minimum required vertical vent length, adjustment of the air shutter may be necessary to obtain optimal ﬂ ame appearance.

This should be adjusted by a qualiﬁ ed installer at the time of installation.

Shutter Settings

NG LP

ESCAPE42-DV 3/8 in. N/A ESCAPE42-DVLP N/A 11/16 in.

GLASS

CLIP

Figure 12.13 Glass Assembly

UPPER

LIP

Heat & Glo • Escape-42DV • 2052-900 Rev. R • 10/0840

Page 41

Operating Instructions

A. Before Lighting Appliance

This appliance has an Intelliﬁ re ignition system.

Before operating this appliance have a qualiﬁ ed tech- nician:

• Remove all shipping materials from inside the ﬁ rebox.

• Review proper placement of logs and embers.

• Check the wiring.

• Check the air shutter adjustment.

• Ensure that there are no gas leaks.

• Ensure that the glass is sealed and in the proper position.

• Ensure that the ﬂ ow of combustion air is not obstructed (vent caps).

WARNING

Glass door must be in place when appliance is operating.

Risk of:

• Combustion Fumes

• Fire Do NOT operate appliance with glass

door removed.

• Open viewing glass for servicing only.

• Glass door MUST be in place and sealed before operating appliance.

• Only use glass door certiﬁ ed for use with appliance.

• Glass replacement should be done by qualiﬁ ed technician.

WARNING

HOT SURFACES!

Glass and other surfaces are hot during operation AND cool down.

Hot glass will cause burns.

• DO NOT touch glass until it is cooled

• NEVER allow children to touch glass

• Keep children away

• CAREFULLY SUPERVISE children in same room as ﬁ replace.

• Alert children and adults to hazards of high temperatures.

High temperatures may ignite clothing or other ﬂ ammable materials.

• Keep clothing, furniture, draperies and other ﬂ ammable materials away.

This appliance has been supplied with an integral barrier to prevent direct contact with the ﬁ xed glass panel. DO NOT operate the appliance with the barrier removed.

Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one.

WARNING

Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appliance. For assistance or additional information consult a qualiﬁ ed installer, service agency or the gas supplier.

WARNING

Heat & Glo • Escape-42DV • 2052-900 Rev. R • 10/08 41

Page 42

B. Lighting Appliance IPI Ignition

FOR YOUR SAFETY

READ BEFORE LIGHTING

WARNING: If you do not follow these instructions

exact ly, a ﬁ re or explosion may result causing proper t y damage, personal injury or loss of life.

A. This appliance is equipped with

an intermittent pilot ignition (IPI) device which automatically lights the burner. Do not try to light the burner by hand.

B. BEFORE LIGHTING, smell all

around the appliance area for gas. Be sure to smell next to the ﬂ oor because some gas is heavier than air and will settle on the ﬂ oor.

WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electric switch; do not use any phone in your building.

WARNING:

DO NOT CONNECT 110 VAC TO THE CONTROL VALVE.

Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appliance.

This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air.

If not installed, operated, and maintained in accordance with the manufacturer’s instructions, this product could expose you to substances in fuel or fuel combustion which are known to the State of California to cause cancer, birth defects, or other reproductive harm.

Keep burner and control compartment clean. See installation and operating instructions accompanying appliance.

• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the ﬁ re department.

C. Do not use this appliance if any

part has been under water. Immediately call a qualiﬁ ed service tech- nician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

CAUTION:

Hot while in operation. Do not touch. Keep children, clothing, furniture, gasoline and other liquids having ﬂ ammable vapors away.

Do not operate the appliance with panel(s) removed, cracked or broken. Replacement of the panel(s) should be done by a licensed or qualiﬁ ed service person.

NOT FOR USE

WITH SOLID FUEL

For use with natural gas and propane. A conversion kit, as supplied by the manufacturer, shall be used to convert this appliance to the alternate fuel.

Also Certiﬁ ed for Installation in a Bedroom or a Bedsitting Room.

For assistance or additional information, consult a qualiﬁ ed installer, ser- vice agency or the gas supplier.

LIGHTING

INSTRUCTIONS

(IPI)

1. Turn off all electric power to the appliance.

2. This appliance is equipped with an ignition

device which automatically lights the burner. Do not try to light the burner by hand.

GAS

VALVE

3. Wait ﬁ ve (5) minutes to clear out any gas.

Then smell for gas, including near the ﬂ oor. If you smell gas, STOP! Follow “B” in the Safety Information located on the left side of this label. If you don’t smell gas, go to next step.

4. Turn on all electric power to the appliance.

5. To light the burner, ﬂ ip the ON/OFF switch to

the “ON” position. (The ON/OFF switch may include a wall switch if so equipped).

6. If the appliance will not operate, follow the instructions “To Turn Off Gas to Appliance” and call your service technician or gas supplier.

TO TURN OFF

GAS TO APPLIANCE

1. Turn off all electric power to the appliance if

service is to be performed.

2. Flip ON/OFF switch to the “OFF” position.

593-913D

Hearth & Home Technologies ﬁ replace, please refer to www.ﬁ replaces.com.

For additional information on operating your

Final inspection by

Heat & Glo • Escape-42DV • 2052-900 Rev. R • 10/0842

Page 43

C. After Appliance is Lit

Initial Break-in Procedure

When you light the appliance, you may notice that it produces heat which does have an associated odor or smell. If you feel this odor is excessive it may require the initial three to four hour continuous burn on high followed by a second burn up to 12 hours to fully drive off any odor from paint and lubricants used in the manufacturing process. Condensation of the glass is normal.

CAUTION

• Prevent accidental appliance operation when not attended.

• Unplug or remove batteries from remote control if absent or if appliance will not be used for an extended period of time.

• Property damage possible from elevated temperatures.

NOTE: The appliance should be run three to four hours on the initial start-up. Turn it off and let it cool completely. Remove and clean the glass. Replace the glass and run the appliance for an additional 12 hours. This will help to cure the products used in the paint and logs.

During this break-in period it is recommended that some windows in the house be opened for air circulation. This will help avoid setting off smoke detectors, and help eliminate any odors associated with the appliance’s initial burning.

WARNING

Fire Risk. High Temperatures. Keep combustible household items away from

appliance. Do NOT obstruct combustion and ventilation air.

• Do NOT place combustible items on top of or in front of appliance.

• Keep furniture, draperies away from appliance.

CAUTION

Smoke and odors released during initial operation.

• Open windows for air circulation.

• Leave room during initial operation.

• Smoke may set off smoke detectors.

Smoke and odors may be irritating to sensitive individuals.

WARNING

Fire Hazard. Keep combustible materials, gasoline and

other ﬂ ammable vapors and liquids clear of appliance.

• Do NOT store ﬂ ammable materials in the appliance’s vicinity.

• Do NOT use gasoline, lantern fuel, kerosene, charcoal lighter ﬂ uid or similar liquids in this appliance.

• Combustible materials may ignite.

D. Frequently Asked Questions

ISSUE SOLUTIONS

Condensation on the glass

Blue ﬂ ames

Odor from appliance

Film on the glass

Metallic noise

Is it normal to see the pilot ﬂ ame burn continually?

This is a result of gas combustion and temperature variations. As the appliance warms, this condensation will disappear.

This is a result of normal operation and the ﬂ ames will begin to yellow as the appliance is al- lowed to burn for 20 to 40 minutes.

When ﬁ rst operated, this appliance may release an odor for the ﬁ rst several hours. This is caused by the curing of the paint and the burning off of any oils remaining from manufacturing. Odor may also be released from ﬁ nishing materials and adhesives used around the appliance.

This is a normal result of the curing process of the paint and logs. Glass should be cleaned within 3 to 4 hours of initial burning to remove deposits left by oils from the manufacturing process. A non-abrasive cleaner such as gas ﬁ replace glass cleaner may be necessary. See your dealer.

Noise is caused by metal expanding and contracting as it heats up and cools down, similar to the sound produced by a furnace or heating duct. This noise does not affect the operation or longevity of the appliance.

In an Intelliﬁ re ignition system it is normal to see the pilot ﬂ ame, but it should turn off when ON/OFF is turned off. In a standing pilot system the pilot will always stay on.

Heat & Glo • Escape-42DV • 2052-900 Rev. R • 10/08 43

Page 44

Troubleshooting

With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualiﬁ ed service person in the diagnosis of a problem and the corrective action to be taken. This troubleshooting guide can only be used by a qualiﬁ ed service technician.

A. Intelliﬁ re Ignition System

Sympton Possible Cause Corrective Action

1. The ignitor/module makes noise, but no spark.

2. Pilot won’t light, there is no noise or spark.

a. Incorrect wiring. Verify “S” wire (white) for sensor and “I” wire (orange) for ignitor

are connected to correct terminals on module and pilot assembly. Reversed wires at the module may cause system to make sparking noise, but spark may not be present at pilot hood.

b. Loose connections or electrical shorts in the wiring.

c. Ignitor gap is too large. Verify gap of igniter to pilot hood. The gap should be approximately

d. Faulty module. Turn ON/OFF rocker switch or wall switch to OFF position. Remove

a. Transformer installed correctly. Verify that transformer is installed and plugged into module. Check

b. A shorted or loose connection in wiring conﬁ guration or wiring harness.

Verify no loose connections or electrical shorts in wiring from module to pilot assembly. Rod closest to pilot hood should be ignitor. Verify connections underneath pilot assembly are tight; also verify connections are not grounding out to metal chassis, pilot burner, pilot enclosure, mesh screen if present, or any other metal object.

.17 inch or 1/8 inch.

ignitor wire “I” from module. Place ON/OFF Rocker switch or wall switch in ON position. Hold ground wire about 3/16 inch away from “I” terminal on module. If there is no spark at “I” terminal module must be replaced. If there is a spark at “I” terminal, module is ﬁ ne. Inspect pilot assembly for shorted sparker wire or cracked insulator around electrode.

voltage of transformer under load at spade connection on module with ON/OFF switch in ON position. Acceptable readings of a good transformer are between 3.2 and 2.8 volts AC.

Remove and reinstall the wiring harness that plugs into module. Verify there is a tight ﬁ t. Verify pilot assembly wiring to module. Remove and verify continuity of each wire in wiring harness.

3. Pilot lights but continues to spark, and main burner will not ignite. (If the pilot continues to spark after the pilot ﬂ ame has been lit, ﬂ ame rectiﬁ cation has not occurred.)

c. Improper wall switch wiring. Verify that 110/VAC power is “ON” to junction box. d. Module not grounded. Verify black ground wire from module wire harness is grounded to

metal chassis of appliance.

e. Faulty module. Turn ON/OFF rocker switch or wall switch to OFF position. Remove

a. A shorted or loose connection in sensor rod.

b. Poor ﬂ ame rectiﬁ cation or contami- nated sensor rod.

Heat & Glo • Escape-42DV • 2052-900 Rev. R • 10/0844

Verify all connections to wiring diagram in manual. Verify connections underneath pilot assembly are tight. Verify connections are not grounding out to metal chassis, pilot burner, pilot enclosure or screen if present, or any other metal object.

Verify that ﬂ ame is engulﬁ ng sensor rod. If the pilot assembly does not have a ground strap, consider installing one to increase ﬂ ame rectiﬁ cation. Verify correct pilot oriﬁ ce is installed and inlet gas speciﬁ cations. Flame carries rectiﬁ cation current, not the gas. If ﬂ ame lifts from pilot hood, the circuit is broken. A wrong oriﬁ ce or too high an inlet pressure can cause pilot ﬂ ame to lift. The sensor rod may be contaminated. Clean sensor rod with emery cloth.

Page 45

Intelliﬁ re Ignition System - (continued)

Symptom Possible Cause Corrective Action

3. (Continued) Pilot lights but continues to spark, and main burner will not ignite. (If the pilot continues to spark after the pilot ﬂ ame has been lit, ﬂ ame rectiﬁ cation has not oc- curred.)

4. Pilot sparks, but Pilot will not light.

c. Module is not grounded. Verify that module is securely grounded to metal chassis

of appliance. Verify that wire harness is ﬁ rmly connected to module.

d. Damaged pilot assembly or dirty sensor rod.

e. Faulty module. Turn ON/OFF rocker switch or wall switch to OFF posi-

a. Correct gas supply. Verify that incoming gas line ball valve is “open”. Verify that

b. Ignitor gap is too large. Verify that spark gap from ignitor to pilot hood is .17 in. or

c. Module is not grounded. Verify module is securely grounded to metal chassis of

Verify that ceramic insulator around the sensor rod is not cracked, damaged, or loose. Verify connection from sensor rod to white sensor wire. Clean sensor rod with emery cloth to remove any contaminants that may have accumulated on sensor rod. Verify continuity with a multimeter with ohms set at lowest range.

tion. Remove ignitor wire “I” from module. Place ON/OFF Rocker switch or wall switch in ON position. Hold ground wire about 3/16 inch away from “I” terminal on module. If there is no spark at “I” terminal module must be replaced. If there is a spark at “I” terminal, module is ﬁ ne. Inspect pilot assembly for shorted sparker wire or cracked insulator around electrode.

inlet pressure reading is within acceptable limits, inlet pressure must not exceed 14 in. W.C.

1/8 in.

appliance.

d. Module voltage output / Valve/Pilot solenoid ohms readings.

Verify battery voltage is at least 2.7 volts. Replace batteries if voltage is below 2.7.

Heat & Glo • Escape-42DV • 2052-900 Rev. R • 10/08 45

Page 46

Maintaining and Servicing Appliance

A. Maintenance Tasks

Although the frequency of appliance servicing and maintenance will depend on use and the type of installation, a qualiﬁ ed service technician should perform an appliance checkup at the beginning of each heating season.

WARNING

Risk of injury or property damage.

Before servicing:

• Turn off gas.

• Turn off electricity to appliance.

• Disable remote control, if one is present.

• Ensure appliance is completely cooled.

After servicing:

• Replace any screen or barrier that was removed.

• Reseal and reinstall any venting removed for servicing.

WARNING

Annual inspection by qualiﬁ ed technician recommended.

Check:

• Condition of doors, surrounds and fronts.

• Condition of glass, glass assembly and glass seal.

• Obstructions of combustion and ventilation air.

• Condition of logs.

• Condition of ﬁ rebox.

• Burner ignition and operation.

• Burner air shutter adjustment

• Gas connections and ﬁ ttings.

• Obstructions of termination cap.

Clean:

• Glass

• Air passageways, grilles, control compartment

• Burner, burner ports

Risk of:

• Fire

• Delayed ignition or explosion

• Exposure to combustion fumes

• Odors

CAUTION

Handle glass assembly with care.

NOTE: Clean glass after initial 3-4 hours operation. Longer operation without cleaning glass may cause a permanent white ﬁ lm on glass.

When cleaning glass door:

• Avoid striking, scratching or slamming glass.

• Do NOT use abrasive cleaners.

• Use a hard water deposit glass cleaner on white ﬁ lm.

• Do NOT clean glass when hot.

• Turn off appliance after 3-4 hours of operation and ALLOW TO COOL.

• Remove and clean glass assembly.

• Replace glass assembly and operate appliance for additional 12 hours.

Refer to maintenance instructions.

WARNING

Inspect external vent cap regularly.

• Ensure no debris blocks cap.

• Combustible materials blocking cap may ignite.

• Restricted air ﬂ ow affects burner operation.

Heat & Glo • Escape-42DV • 2052-900 Rev. R • 10/0846

Page 47

Inspect Maintenance Tasks

Doors, Surrounds and Fronts

Gasket Seal, Glass Assembly and Glass

Valve Compartment and Firebox Top

Logs 1. Inspect for broken, damaged, or missing logs. Replace as necessary.

Firebox 1. Inspect for paint condition, warpage, corrosion or perforation. Sand and repaint as necessary.

Burner Ignition and Operation

Venting 1. Inspect venting for blockage or obstruction such as bird nests, leaves, etc.

Remote controls 1. Verify operation of remote.

1. Assess condition of screen and replace as necessary. Recommend addition of screen if one is not present.

2. Inspect for scratches, dents or other damage and repair as necessary.

3. Verify no obstructions to airﬂ ow through the louvers.

4. Verify maintenance of proper clearance to combustible household objects.

1. Inspect gasket seal and its condition.

2. Inspect glass panels for scratches and nicks that can lead to breakage when exposed to heat.

3. Conﬁ rm there is no damage to glass or glass frame. Replace as necessary.

4. Verify that latches engage properly, clip studs are not stripped, and glass attachment components are intact and operating properly. Replace as necessary.

5. Clean glass. Replace glass assembly if severely coated with silicate deposits that cannot be removed.

1. Vacuum and wipe out dust, cobwebs, debris or pet hair. Use caution when cleaning these areas. Screw

tips that have penetrated the sheet metal are sharp and should be avoided.

2. Remove any foreign objects.

3. Verify unobstructed air circulation.

2. Verify correct log placement and no ﬂ ame impingement causing sooting. Correct as necessary.

2. Replace appliance if ﬁ rebox has been perforated.

1. Verify burner is properly secured and aligned with pilot or igniter.

2. Clean off burner top, inspect for plugged ports, corrosion or deterioration. Replace burner if necessary.

3. Replace ember materials with new dime-size and shape pieces. Do not block ports or obstruct lighting paths.

4. Check for smooth lighting and ignition carryover to all ports. Verify there is no ignition delay.

5. Inspect for lifting or other ﬂ ame problems.

6. Verify air shutter is clear of dust and debris.

7. Inspect oriﬁ ce for soot, dirt or corrosion.

8. Verify manifold and inlet pressures. Adjust regulator as required.

9. Inspect pilot ﬂ ame strength. Clean or replace oriﬁ ce as necessary.

10. Inspect thermocouple/thermopile or IPI sensor rod for soot, corrosion and deterioration. Clean with emery cloth or replace as required.

11. Verify millivolt output. Replace as necessary.

2. Conﬁ rm that termination cap remains clear and unobstructed by plants, etc.

3. Verify that termination cap clearance to subsequent construction (building additions, decks, fences or

sheds) has been maintained.

4. Inspect for corrosion or separation.

5. Verify weather stripping, sealing and ﬂ ashing remains intact.

6. Inspect draft shield to verify it is not bent, damaged or missing.

2. Replace batteries in remote transmitters and battery-powered receivers.

3. Verify batteries have been removed from battery back-up IPI systems to prevent premature battery failure

or leaking.

Heat & Glo • Escape-42DV • 2052-900 Rev. R • 10/08 47

Page 48

Reference Materials

A. Appliance Dimension Diagram

Dimensions are actual appliance dimensions. Use for reference only. For framing dimensions and clearances refer to Section 3.

MINIMUM 24"

VERTICAL

REQUIRED

ELECTRICAL ACCESS

GAS LINE ACCESS

Location Inches Millimeters Location Inches Millimeters

A 48 1219 K 11-5/8 296 B 28-3/8 722 L 3-5/8 91 C 12 305 M 1 24 D 8 202 N 41-3/8 1052 E 1/2 12 O 42 1068 F 21 533 P 56-7/8 1445

G 24 609 Q 37 939

H 72-1/8 1831 R 52 1320

I 2-5/8 66 S 1-1/2 38

J 4-1/4 107 T 40-3/8 1062

OPTIONAL FIRESCREEN

SITS OUT 1-1/2 INCHES

FROM UNIT FACE

Figure 16.1 Appliance Dimensions

Heat & Glo • Escape-42DV • 2052-900 Rev. R • 10/0848

Page 49

B. Vent Components Diagrams

DVP Pipe (see chart)

10 in.

(254 mm)

24 in.

(610 mm)

Effective

Height/Length

Pipe

DVP4 4 102 DVP6 6 152 DVP12 12 305 DVP24 24 610 DVP36 36 914 DVP48 48 1219 DVP6A 3 to 6 76 to 152 DVP12A 3 to 12 76 to 305 DVP12MI 3 to 12 76 to 305 DVP24MI 3 to 24 76 to 610

Effective Length

Inches Millimeters

10 in.

(254 mm)

1 in.

(25 mm)

10-1/2 in. (267 mm)

4-7/8 in.

( 276 mm)

9-1/4 in.

(235 mm)

13-1/4 in. (337 mm)

10-7/8 in.

(276 mm)

DVP45 (45 Elbow)

11-3/8 in. (289 mm)

7-3/8 in.

(187 mm)

1-1/4 in. (32 mm)

1/2 in.

TYP

(13 mm)

DVP-AS (Attic Shield)

10 in.

(254 mm)

DVP-HVS (Vent Support)

5 in.

(127 mm)

DVP-FS (Ceiling Firestop)

1- 1/2 in.

(38 mm)

12 in.

(305 mm)

14 in.

(356 mm)

DVP90ST (90° Elbow)

12 in.

(305 mm)

6 in.

(152 mm)

DVP-WS (Wall Shield Firestop)

1 in. (25 mm)

8 in.

(203 mm)

Figure 16.2 DVP vent components

Heat & Glo • Escape-42DV • 2052-900 Rev. R • 10/08 49

Page 50

B. Vent Components Diagrams (continued)

Note: Heat shields MUST overlap by a minimum of 1-1/2 in. (38 mm). The heat shield is designed to be used on a wall 4 in. to 7-1/4 in. (102 mm to 184 mm) thick. If wall thickness is less than 4 in. (102 mm) the

existing heat shields must be field trimmed. If wall thickness is greater than 7-1/4 in. (184 mm) a DVP-HSM-B will be required.

15-1/8 in. (384 mm)

12 in.

(305 mm)

DVP-TRAP

Horizontal Termination Cap

DVP-TRAP1

8 in.

(203 mm)

Max

Effective

Length

Heat

Shield

Term Cap

Trap1

Trap2

DVP-TRAPK1

Minimum

Effective Length

3-1/8 in. 4-5/8 in.

79 mm 117 mm 5-3/8 in. 9-3/8 in. 137 mm 238 mm

Effective Length

Maximum

DVP-TRAP2

7-1/4 in.

(184 mm)

5-1/4 in.

(133 mm)

DVP-TVHW

Vertical Termination Cap (Highwind)

PVK-80

(For use with IPI and DSI appliances only.)

Figure 16.3 DVP vent components

DVP-TRAPK2

12-1/2 in. (318 mm)

3-7/8 in. (98 mm)

10-1/2 in. (267 mm)

DVP-TV

Vertical Termination Cap

Heat & Glo • Escape-42DV • 2052-900 Rev. R • 10/0850

Page 51

B. Vent Components Diagrams (continued)

DVP-TRAPFL

Flashing

13-1/4 in.

(367 mm)

DVP-HSM-B Extended Heat Shield

24-5/8 in.

(625 mm)

31 in.

(787 mm)

13-3/4 in. (349 mm)

1 in.

(25 mm)

24-5/8 in.

(625 mm)

Roof Flashing Multi-pak

RF6M

13-3/4 in. (349 mm)

BEK

Trap Cap Brick Extension

7-1/4 in.

(184 mm)

27-1/2 in.

(127 mm)

5 in.

(127 mm)

7-1/8 in.

(181 mm)

11-5/8 in.

(295 mm)

Roof Flashing Multi-pak

13-7/8 in. (352 mm)

DVP-HPC Cap Brick Extension

12-1/8 in.

(308 mm)

RF12M

11-7/8 in. (302 mm)

DVP-BEK2

13-1/4 in.

(367 mm)

5 in.

(127 mm)

14 in.

(356 mm)

3/8 in. (10 mm)

1 in. (25 mm)

FireBrickTermination Cap

Figure 16.4 DVP vent components

5-3/4 in.

(146 mm)

COOL-ADD

Cap Shield

7-3/4 to 10-3/8 in.

(197 to 264 mm)

DVP-FBHT

13-7/8 in. (352 mm)

14 in.

(356 mm)

DRC-RADIUS

9-1/2 in.

(241 mm)

Cap Shield

Heat & Glo • Escape-42DV • 2052-900 Rev. R • 10/08 51

Page 52

C. Service Parts

ESCAPE-42DV

Service Parts Diagram

Beginning Manufacturing Date: Mar. 2005

Ending Manufacturing Date: ______

Log Set Assembly

Part number list on following page.

Heat & Glo • Escape-42DV • 2052-900 Rev. R • 10/0852

Page 53

C. Service Parts List ESCAPE-42DV

IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer.

ITEM DESCRIPTION COMMENTS PART NUMBER

Log Set Assembly LOGS-ESCAPE-42 Y 1 Log 1 (Three logs) SRV750-706 2 Log 2 (Two logs) SRV569-705 3 Log 3 SRV2052-701 4 Log 4 SRV2012-162 5 Log 5 SRV2012-163 6 Log 6 SRV2052-702 7 Log 7 SRV2012-165 8 Log 8 SRV2012-166 9 Panel 2052-185

10 Surround, Front 2052-115

1 1 Burner Assembly 2052-006 Y 12 Log Grate 2052-002 13 Kapton 2101-252 Y 14 Kapton Bracket 2052-193 15 Ember Bulb 2088-136 Y 16 Glass Assembly GLA-ESCAPE-42 Y 17 Mesh Assembly 2052-010 Y

Stocked at Depot

Fiber Patch Kit SRV-PACK Flue Restrictor 3” diameter 2012-124 Glass Latch 2052-022 Junction Box 4021-013 Y Mesh Rod 2052-160 Mineral Wool 050-721 Non-Combustible Board (Sold as set only) 2052-030 Refractory Panels (Sold as set only) E42-PANEL-KIT Touch Up Paint TUP-GBK-12 Vermiculite Embers MYSTIC-EMBERSXL

Conversion Kit NG NGK-ESCAPE-42DV Y Conversion Kit LP LPK-ESCAPE-42DV Y

Pilot Oriﬁ ce NG

Pilot Oriﬁ ce LP Regulator NG NGK-DXV Y

Regulator LP LPK-DXV Y

Additional service part numbers appear on following page.

Pre OCT 2005 446-505 Y Post OCT 2005 593-528 Y Pre OCT 2005 446-517 Y Post OCT 2005 593-527 Y

Heat & Glo • Escape-42DV • 2052-900 Rev. R • 10/08 53

Page 54

Service Parts

ESCAPE-42DV

IPI Valve Assembly

Valve Assembly Parts List

Beginning Manufacturing Date: Mar. 2005

Ending Manufacturing Date: ______

ITEM DESRIPTION COMMENTS PART NUMBER

1 Valve Bracket 2 Valve NG 2 Valve LP

Pilot Assembly NG

Pilot Assembly LP

4 Burner Oriﬁ ce NG (#26C) 4 Burner Oriﬁ ce LP (#45C) 5 Oriﬁ ce Bracket Flex Tube 6 Wire Assembly 7 12”” Flex Ball Valve Assembly 8 Control Module

Battery Pack On/Off Rocker Switch Wire, Wall Switch 2095-550 Y Wire Plug Assembly 700-550A Y 2 inch Jumper Wire 2012-206 Y

Pre OCT 2005 385-510A Post OCT 2005 2090-012 Pre OCT 2005 385-511A Post OCT 2005 2090-013

2012-106 750-500 750-501

582-826 582-845 2012-008 593-590A 302-320A 593-592 593-594A 060-521A

Stocked

at Depot

Y Y Y Y Y Y Y Y Y Y Y Y Y Y

Heat & Glo • Escape-42DV • 2052-900 Rev. R • 10/0854

Page 55



D. Limited Lifetime Warranty Hearth & Home Technologies LIMITED WARRANTY

Hearth & Home Technologies (“HHT”) and its respective brands extends the following warranty for HHT gas, wood, pellet and electric appliances purchased from an authorized HHT dealer and installed in the United States of America or Canada. Warranty starts with date of purchase by the original owner (End User) except as noted for replacement parts.

Warranty Period HHT Manufactured Appliances and Venting

Parts Labor Gas Wood Pellet

1 Year XXXXXX

EPA

Wood

Electric Venting

Components Covered

All Parts and Material Except as

covered by Conditions, Exclusion,

and Limitations listed

2 years

3 years X Firepots

5 years 3 years X X Castings & Bafﬂ es

7 years 3 years X X X

10 years 1 year X Burners, Logs & Refractory

Limited

Lifetime

1 year X Firebox & Heat Exchanger

90 Days XXXXXX All Replacement Parts

XXXX Blowers

X Molded Refractory Panels

Igniters, Electronic Components,

and Glass

Firebox, HHT Chimney,

Termination & Heat

Exchanger

See Conditions, Exclusions, and limitations. 9-01-08

CONDITIONS, EXCLUSIONS & LIMITATION OF LIABILITY

• This warranty applies to the original owner and is transferable up to two years from date of purchase to the new homeowner, provided the purchase was made through an authorized dealer or distributor of HHT, and the appliance remains in its original place of installation.

• The maximum amount recoverable under this warranty is limited to the purchase price of the product.

• In no event shall HHT be liable for any incidental or consequential damages caused by defects in the product.

• Adjustments, regular maintenance, cleaning and temporary repairs, or the failure to duplicate the problem in the home is not covered under this warranty.

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Page 56

D. Limited Lifetime Warranty (continued)

• This limited warranty does not extend to or include surface ﬁ nish on the appliance or terminations, door gasketing, glass gasketing, glass discoloration, ﬁ rebrick, pellet logs, kaowool or other ceramic insulating materials. Rust and/or corrosion on any of the metal surfaces, cast iron components, bafﬂ es, ﬁ repots, doors, or ﬁ rebox area are not covered by this warranty.

• Noise resulting from minor expansion, contraction, or movement of certain parts is normal and complaints related to this noise are not covered by this warranty.

• HHT’s obligation under this warranty does not extend to damages resulting from: (1) installation, operation or maintenance of the appliance not in accordance with the installation instructions; operating instructions and the listing agent identiﬁ cation label furnished with the appliance; (2) installation which does not comply with local building codes; (3) shipping, improper handling, improper operation, abuse, misuse, accident or unworkmanlike repairs; (4) environmental conditions, inadequate ventilation or drafting caused by tight sealing construction of the structure or handling devices such as exhaust fans or forced air furnaces or other such causes; (5) use of fuels other than those speciﬁ ed in the operating instructions; (6) installation or use of components not supplied with the appliance or any other components not expressly authorized and approved by HHT; and/or (7) modiﬁ cation of the appliance not expressly authorized and approved by HHT in writing.

• This warranty does not apply to non-HHT venting components, hearth components or other accessories used in conjunction with the installation of this product.

• This warranty is void if the appliance has been over-ﬁ red or operated in atmospheres contaminated by chlorine, ﬂ uorine, or other damaging chemicals the appliance is subject to prolonged periods of dampness or condensation, or there is any damage to the appliance or other components due to water or weather damage which is the result of, but not limited to, improper chimney or venting installation.

• HHT’s liability under this warranty is limited to the replacement and repair of defective components or workmanship during the applicable period. HHT may fully discharge all of its obligations under such warranties by repairing the defective component(s) at HHT’s discretion. Shipping costs are not covered under this warranty.

• Some states do not allow exclusions or limitation of incidental or consequential damages, so those limitations may not apply to you. This warranty gives you speciﬁ c rights; you may also have other rights, which vary from state to state.

• EXCEPT TO THE EXTENT PROVIDED BY LAW, HHT MAKES NO EXPRESS WARRANTIES OTHER THAN THE WARRANTY SPECIFIED HEREIN. THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF THE WARRANTY SPECIFIED ABOVE.

This Limited Warranty is effective on all HHT appliances sold after September 01, 2008 and supersedes any and all warranties currently in existence.

If warranty service is needed, you should contact your installing dealer. If the installing dealer is unable to provide necessary parts or components, contact the nearest authorized HHT dealer or supplier.

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Page 57

E. Contact Information

Heat & Glo, a brand of Hearth & Home Technologies Inc.

20802 Kensington Boulevard, Lakeville, MN 55044

www.heatnglo.com

Please contact your Heat & Glo dealer with any questions or concerns.

For the location of your nearest Heat & Glo dealer,

please visit www.heatnglo.com.

- NOTES -

________________________________________________________________________________

CAUTION

DO NOT DISCARD THIS MANUAL

• Important operating and maintenance instructions included.

• Read, understand and follow these instructions for safe installation and operation.

• Leave this manual with party responsible for use and operation.

This product may be covered by one or more of the following patents: (United States) 4593510, 4686807, 4766876, 4793322, 4811534, 5000162, 5016609, 5076254, 51 13843, 5191877, 5218953, 5263471, 5328356, 5341794, 5347983, 5429495, 5452708, 5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237, 5947112, 5996575, 6006743, 6019099, 6048195, 6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079, 6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940, 6748942, 6769426, 6774802, 6796302, 6840261, 6848441, 6863064, 6866205, 6869278, 6875012, 6880275, 6908039, 6919884, D320652, D445174, D462436; (Canada) 1297749, 2195264, 2225408, 2313972; (Australia) 780250, 780403, 1418504 or other U.S. and foreign patents pending.

Heat & Glo • Escape-42DV • 2052-900 Rev. R • 10/08 57

Hearth and Home Technologies ESCAPE-42DV User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual