Hearth and Home Technologies Dakota 42-CE User Manual

Model: Dakota 42-CE
• Important operating
DO NOT DISCARD THIS MANUAL
and maintenance instructions included.
CAUTION
Read, understand and follow these instructions for safe installation and operation.
Installer’s Guide
Leave this manual with party responsible for use and operation.
Installation and Operation
0087
DO NOT
DISCARD
WARNING
If the information in these instruc­tions is not followed exactly, a re may result causing property damage, personal injury, or death.
• Do not store or use gasoline or other fl am- mable vapors and liquids in the vicinity of this or any other fi replace.
• What to do if you smell gas:
- Do not try to light any fi replace.
- Do not touch any electrical switch. Do not use any phone in your building.
- Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
- If you cannot reach your gas supplier, call the fi re department.
• Installation and service must be performed by a qualifi ed installer, service agency, or
the gas supplier.
WARNING
HOT SURFACES!
Glass and other surfaces are hot during operation and cool down.
Hot glass will cause burns.
• Do not touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as appliance.
• Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other ammable materials.
• Keep clothing, furniture, draperies and other combustibles away.
¨
Note: This fi replace is intended for outdoor use only.
Heat & Glo Lifestyle Collection • Dakota 42-CE • 4036-915 Rev I • 11/07 1
These instructions are valid for the following countries: GB, IE
Read this manual before installing or operating this fi replace.
Please retain this owner’s manual for future reference.
Congratulations
Congratulations on selecting a Heat & Glo LifeStyle Collec­tion gas fi replace—an elegant and clean alternative to wood burning fi replaces. The Heat & Glo LifeStyle Collection gas replace you have selected is designed to provide the ut­most in safety, reliability, and effi ciency.
As the owner of a new fi replace, you’ll want to read and care- fully follow all of the instructions contained in this owner’s manual. Pay special attention to all cautions and warnings.
This appliance must be installed in accordance with the Gas
Safety (installation and use) Regulations. For Ireland, IS. 8.1.3 Domestic Gas Installation.
Homeowner Reference Information
Model Name: Date purchased/installed:
Serial Number: Location on fi replace:
Dealership purchased from: Dealer phone:
This owner’s manual should be retained for future reference. We suggest you keep it with your other important documents and product manuals.
The information contained in this owner’s manual, unless noted otherwise, applies to all models and gas control sys­tems.
Your new Heat & Glo LifeStyle Collection gas fi replace will give you years of durable use and trouble-free enjoyment. Welcome to the Heat & Glo LifeStyle Collection family of replace products!
We recommend that you record the following pertinent information about your fi replace:
Notes:
2 Heat & Glo Lifestyle Collection • Dakota 42-CE • 4036-915 Rev I • 1/07
Table of Contents
1 Listing and Code Approvals 4
A. Fireplace Certifi cation . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 Getting Started 4
A. Design and Installation Considerations . . . . . . . . . . . . 4
B. Inspect Fireplace and Components . . . . . . . . . . . . . . . 4
3 Framing and Clearances 5
A. Select Fireplace Location . . . . . . . . . . . . . . . . . . . . . .5
B. Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
C. Mantel Projections . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4 Fireplace Locations 7
A. Fireplace Minimum Clearances . . . . . . . . . . . . . . . . . 7
5 Fireplace Preparation 8
A. Remove Logs and Shipping Cover . . . . . . . . . . . . . . . 8
B. Securing and Leveling Fireplace . . . . . . . . . . . . . . . . . 8
6 Gas Information 9
A. Gas Pressure Requirements . . . . . . . . . . . . . . . . . . . . . 9
B. Gas Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
7 Electrical Information 10
A. Ignition System Wiring . . . . . . . . . . . . . . . . . . . . . . . 10
B. Remote Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
8 Finishing 11
A. Mantel Projections . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
B. Facing Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
9 Fireplace Setup 13
A. Clean the Fireplace . . . . . . . . . . . . . . . . . . . . . . . . . .13
B. Grate Assembly Placement . . . . . . . . . . . . . . . . . . . . 13
C. Positioning the Logs . . . . . . . . . . . . . . . . . . . . . . . 13
D. Glass Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
E. Placing Lava Rock . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
10 Operating Instructions 17
A. Before Lighting Fireplace. . . . . . . . . . . . . . . . . . . . . . 17
B. Lighting the Fireplace . . . . . . . . . . . . . . . . . . . . . . . .18
C. After the Fireplace is Lit . . . . . . . . . . . . . . . . . . . . . . . 19
D. Frequently Asked Questions . . . . . . . . . . . . . . . . . . . 19
11 Maintaining and Servicing the Fireplace 20
A. Valve Access and Service . . . . . . . . . . . . . . . . . . . . . 21
B. Battery Replacement . . . . . . . . . . . . . . . . . . . . . . . . . 22
C. Maintenance and Service Tasks: . . . . . . . . . . . . . . . . 23
12 Troubleshooting 24
A. Electronic Ignition System . . . . . . . . . . . . . . . . . . . . . 24
13 Reference Materials 25
A. Fireplace Dimension Diagram . . . . . . . . . . . . . . . . . . 25
B. Service Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
C. Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
D. Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Note: An arrow ( ) found in the text signifi es change in content.
Heat & Glo Lifestyle Collection • Dakota 42-CE • 4036-915 Rev I • 11/07 3
¨
1
Listing and Code Approvals
2
1
A. Fireplace Certifi cation
MODEL: Dakota 42-CE
LABORATORY: Advantica
TYPE: Outdoor Gas Fireplace
STANDARD: BS EN 509•2000 & EN 14543 Sept. 2002
DIRECTIVE: GAD 90/1396/EEC
Getting Started
2
A. Design and Installation Considerations
Before installation check that local distribution conditions, nature of gas and pressure, and adjustment of the fi replace are compatible.
This fi replace must be installed with the rules in force, and used only in a suffi ciently ventilated space. Consult instruc- tions before installation and use of this fi replace.
WARNING
Do NOT use this fi replace if any part has been under water. Immediately call a qualifi ed service technician to inspect the fi replace and to replace any part of the control system and any gas control which has been under water.
• Carefully remove the fi replace and components from the
packaging.
• The gas logs are be packaged separately and must be
eld installed.
• Report to your dealer any parts damaged in shipment,
particularly the condition of the glass.
• Read all of the instructions before starting the installation.
Follow these instructions carefully during the installation to ensure maximum safety and benefi t.
B. Inspect Fireplace and Components
WARNING
Inspect fireplace and components for damage. Damaged parts may impair safe operation.
• Do NOT install damaged components.
• Do NOT install incomplete components.
• Do NOT install substitute components.
Report damaged parts to dealer.
WARNING
Hearth & Home Technologies disclaims any responsibility for, and the warranty will be voided by, the following actions:
• Installation and use of any damaged fi replace or component.
• Modifi cation of the fi replace.
• Installation other than as instructed by Hearth & Home Technologies.
• Improper positioning of the gas logs or the glass door.
• Installation and/or use of any component part not approved by Hearth & Home Technologies.
Any such action may cause a fi re hazard.
4 Heat & Glo Lifestyle Collection • Dakota 42-CE • 4036-915 Rev I • 1/07
3
Framing and Clearances
3
Note:
• Illustrations refl ect typical installations and are FOR DESIGN PURPOSES ONLY.
• Illustrations/diagrams are not drawn to scale.
• Actual installation may vary due to individual design preference.
A. Select Fireplace Location
When selecting a location for your fi replace it is important to consider the required clearances to walls (See Figure 3.1).
Note: For actual fireplace dimensions refer to Section 13.
1.47 M
G
A
Fire Risk
Provide adequate clearance:
• Around air openings.
• To combustibles.
• For service access.
Locate fi replace away from traffi c areas.
Note: If this surface is inside the building’s warm air envelope...
B
WARNING
...then this surface must be an exterior wall system.
G
FF
E
Figure 3.1 Fireplace Locations
WARNING
Fire Risk Odor Risk
• Install fi replace on hard metal or wood surfaces extending full width and depth of fi replace.
• Do NOT install fireplace directly on carpeting, vinyl, tile or any combustible material other than wood.
F
E
C
D
2.08 M
ABCDEFG
cm 62.9 61.3 121.9 124.5 1.6 1.3 3.8
C
D
WARNING
Fire Risk
• Locate and install fi replace to all clearance specifi cations in manual.
Heat & Glo Lifestyle Collection • Dakota 42-CE • 4036-915 Rev I • 11/07 5
B. Clearances
• Appliance must be installed in amply insulated area.
• Area must have minimum of 25% of surface area open.
• Surface area = sum of walls surface.
Upper front can be covered with non-combustible material or removed and replaced with non-combustible material.
0 cm to level
of stando
ffs
111. 4 cm
61.3 cm
213.4 cm to ceiling
124.5 cm
111. 4 cm Header height. Use only non-combustible material below the top of the top standoffs.
3.8 cm
3.8 cm
1.3 cm
Drywall
91.4 cm
Combustible Object
Figure 3.2 Framing Dimensions
C. Mantel Projections
If A is:
cm 15.2 - 91.4 66
cm 91.4 or more 45.7
Then B
must be at
least:
0 cm
Combustible flooring may be installed
next to the front of the appliance.
Overhang
30.5 cm
max. combustible
mantel depth
Mantel
0 cm
2.13 m
minimum
ceiling height
A
Figure 3.3 Clearances to Combustible Mantels or Other Combustibles Above Fireplace
6 Heat & Glo Lifestyle Collection • Dakota 42-CE • 4036-915 Rev I • 1/07
B
A
A
4
Fireplace Locations
4
A. Fireplace Minimum Clearances
D
E
FP
O
P
G
R
H
(See Note 2)
N
FP
Q
L
B
B
= FIREPLACE OPENING
FP
FP
F
FP
X
FP
FP
= AIR SUPPLY INLET
A = 0 cm . . . . . . . . . clearances above grade,
(See note 1) veranda, porch, deck or
balcony.
B = 30.5 cm . . . . . . . clearances to window or door
that may be opened, or to permanently closed window.
91.4 cm . . . . . . . vinyl windows or siding.
D** = 119.3 cm . . . . . . . vertical clearance to unventi-
lated soffit or to ventilated soffit located above the terminal.
152.4 cm . . . . . . . vinyl clad soffits.
F = 22.8 cm . . . . . . . clearance to outside corner.
G* = 15.2 cm . . . . . . . clearance to inside corner.
121.9 cm . . . . . . . vinyl windows or siding.
H = 91.5 cm . . . . . . . not to be installed above a gas
meter/regulator assembly within
91.5 cm horizontally from the center line of the regulator.
I = 91.4 cm . . . . . . . clearance to service regulator
vent outlet and electric service.
B
M
I
FP
X
J or K
= AREA WHERE FIREPLACE IS NOT PERMITTED
J = 22.8 cm . . . . . clearance to non-mechanical air
supply inlet to building or the combustion air inlet to any other appliance.
K = 91.4 cm . . . . . clearance to a mechanical air
supply inlet.
L*** = 2.1 M . . . . . . clearance above paved sidewalk
(See note 1) or a paved driveway located on
public property.
M**** = 119.3 cm . . . . . clearance under veranda, porch,
deck, balcony or overhang.
Not allowed: . . . . . . vinyl
N = 15.2 cm . . . . . non-vinyl siding.
P = 213.3 cm
* 122 cm minimum for vinyl windows or vinyl siding.
** Not allowed for vinyl clad soffits.
*** a fireplace shall not open directly above a sidewalk or paved
driveway which is located between two single family dwellings and services both dwellings.
**** only permitted if veranda, porch, deck or balcony is fully open
on a minimum of 2 sides beneath the floor, or if the screened porch guidelines are followed.
Note 1: Local codes or regulations may require different clearances.
Note 2: Termination in an alcove space (spaces open only on one side
and with an overhang) are permitted with the dimensions specified for vinyl or non-vinyl siding and soffits. 1) There must be a 0.91 M minimum between terminations or between the
Figure 4.1 Minimum Clearances
Heat & Glo Lifestyle Collection • Dakota 42-CE • 4036-915 Rev I • 11/07 7
fireplace and termination. 2) All mechanical air intakes within 3.0 M of a termination must be a minimum of 0.91 M below the fireplace hood. 3) All gravity air intakes within 0.91 M of the fireplace hood must be a minimum of 2.54 cm below the termina­tion.
Q
MIN
Dakota 3.0 M 2 x Q
___________________________________________________________________________
1 additional termination cap Q + 0.91 M 1 x Q
___________________________________________________________________________
2 additional termination caps Q + 1.83 M 2/3 x Q
___________________________________________________________________________
3 additional termination caps Q + 2.74 M 1/2 x Q
R
= (2 / # caps plus fireplace ) x Q
MAX
ACTUAL
R
MAX
ACTUAL
ACTUAL
ACTUAL
ACTUAL
5
Fireplace Preparation
5
CAUTION
B. Securing and Leveling Fireplace
Sharp Edges
• Wear protective gloves and safety glasses during installation.
A. Remove Logs and Shipping Cover
Open the doors by sliding the handles toward the outside edges of the doors (see Figure 5.1) Remove the cartons of logs from their shipping location in the fi replace.
Open
Open
WARNING
Fire Risk
• Prevent contact with sagging, loose insulation.
• Do NOT install against vapor barriers or exposed insulation.
The diagram shows how to properly position, level, and se­cure the fi replace (see Figure 5.2). Nailing tabs are provided to secure the fi replace to the framing members.
• Place the fi replace into position on either a combustible or non-combustible continuous fl at surface.
Note: Remove the top standoffs before sliding fi replace into
position if using a non-combustible prefab enclosure.
• Level the fi replace from side to side and front to back.
• Shim the fi replace as necessary.
• Bend out nailing tabs on each side.
• Keep nailing tabs fl ush with the framing.
• Secure the fi replace to the framing by using nails or screws through the nailing tabs.
Figure 5.1 Door Operation
CAUTION
Do NOT notch into the framing around the fi replace spacers.
Upper front can be covered with non-combustible material or removed and replaced with non-combustible material.
NAILING TABS
Figure 5.2 Proper Positioning, Leveling and Securing of a Fire­place
8 Heat & Glo Lifestyle Collection • Dakota 42-CE • 4036-915 Rev I • 1/07
6
Gas Information
6
A. Gas Pressure Requirements
Pressure requirements for Heat & Glo gas fi replaces are shown in Table 1 below.
Two taps are provided on the outlet side of the gas control for a test gauge connection to measure the inlet and outlet pressures. These inlet and outlet pressure taps can be ac­cessed through the internal valve access panels as shown in Section 11: Maintaining and Servicing the Fireplace.
The fi replace and its individual shut-off valve must be dis- connected from the gas supply piping system during any pressure testing of the system at test pressures in excess of 60 mbar.
If the fi replace must be isolated from the gas supply piping system by closing an individual shut-off valve, it must be of the handle-less type.
WARNING
Fire Risk
Explosion Risk
High pressure will damage valve.
• Disconnect gas supply piping BEFORE pressure testing gas line at test pressures above 60 mbar.
• Close the manual shutoff valve BEFORE pressure testing gas line at test pressures equal to or less than 60 mbar.
B. Gas Connection
Note: Have the gas supply line installed in accordance
with local building codes by a qualified installer approved and/or licensed as required by the locality.
Note: Before the fi rst fi ring of the fi replace, the gas supply line should be purged of any trapped air.
Note: Consult local building regulations to properly size the gas supply line leading to the (Rp 1/2 in.) hook-up at the unit.
Incoming gas line should be piped into the valve compart­ment and connected to the ISO 7-Rp 1/2 (BSP Rp 1/2) threaded gas inlet connection on the manual shutoff valve.
Note: Gas line MUST be run from right side of replace.
WARNING
CHECK FOR GAS LEAKS Fire Risk
Explosion Risk Asphyxiation Risk
• Check all fi ttings and connections.
• Do not use open fl ame.
• After the gas line installation is complete, all connections must be tightened and checked for leaks with a commercially available, non-corrosive leak check solution. Be sure to rinse off all leak check solution following testing.
Fittings and connections may have loosened during shipping and handling.
Table 1
Natural Gas
(G20)
Inlet Pressure 20mbar 37 or 50mbar 30 or 50mbar 25mbar
Manifold Pressure 4-8.7 mbar 24mbar 24mbar
Gas Rate
Max.Input (NETCV) 16.5 kW 15.0 kW 13.7kW 14.0 kW
Burner Injector DMS 25 DMS 44 DMS 46 DMS 25
Pilot Injector 51 30 30 51
Heat & Glo Lifestyle Collection • Dakota 42-CE • 4036-915 Rev I • 11/07 9
1.68
m3
h
/
Propane
(G31)
m3
.62
/
Butane
(G30)
h
.42
m3
h
/
Natural Gas
(G25)
8.7mbar
m3
1.68
h
/
7
Electrical Information
7
A. Ignition System Wiring
• This fi replace is equipped with an electronic ignition system which operates on a 6 volt system.
• The batteries are located within the ignition module which is located within the external control box. A wiring diagram is shown in Figure 7.1.
• The battery pack requires four AA batteries (not included). See Section 11.B for battery replacement.
WARNING
Shock Risk
• Replace damaged wire with type 105° C rated wire.
• Wire must have high temperature insulation.
CAUTION
Battery polarity must be correct or module damage will
occur.
B. Remote Control
• This fi replace is equipped with a remote control to operate the ignition system.
• 9 volt battery required.
• Follow operating instructions included with remote control.
PILOT
IGNITION MODULE
6VDC
CAUTION
Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.
FLAME SPARKER/
SENSOR
REMOTE
CONTROL
ANT.
VALV E
ON/OFF
WALL SWITCH
IGNITION
MODULE
(6V)
BATTERY PORT
(4 AA BATTERIES)
ON/OFF
SWITCH
PILOT GAS LINE CONNECTED TO BACK OF VALVE
Figure 7.1 Electronic Ignition Wiring Diagram
10 Heat & Glo Lifestyle Collection • Dakota 42-CE • 4036-915 Rev I • 1/07
THERMOCOUPLE
BLOCK (CONNECTED TO BACK OF VALVE)
VALV E
8
Finishing
8
A. Mantel Projections
Figure 8.1 shows the minimum vertical dimension of fi replace mantels or other combustible projections above the top front edge of the fi replace.
Overhang
30.5 cm
max. combustible
mantel depth
Mantel
2.13 m
minimum
ceiling height
A
Then B
must be at
If A is:
cm 15.2 - 91.4 66
cm 91.4 or more 45.7
Figure 8.1 Clearances to Combustible Mantels or other Combustibles above Fireplace.
least:
B
Heat & Glo Lifestyle Collection • Dakota 42-CE • 4036-915 Rev I • 11/07 11
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