Hearth and Home Technologies Dakota 42H-B, Dakota 42-B User Manual

Page 1
Models: Dakota 42-B Dakota 42H-B
Owner’s Manual
Installation and Operation
CAUTION
DO NOT DISCARD THIS MANUAL
Read, understand and follow these instructions for safe installation and operation.
WARNING
If the information in these instruc­tions is not followed exactly, a re may result causing property damage, personal injury, or death.
• Do not store or use gasoline or other fl am- mable vapors and liquids in the vicinity of this or any other appliance.
• What to do if you smell gas:
- Do not try to light any appliance.
- Do not touch any electrical switch. Do not use any phone in your building.
- Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
- If you cannot reach your gas supplier, call the fi re department.
• Installation and service must be performed by a qualifi ed installer, service agency, or
the gas supplier.
DO NOT
DISCARD
Leave this manual with party responsible for use and operation.
WARNING
HOT SURFACES!
Glass and other surfaces are hot during operation and cool down.
Hot glass will cause burns.
• Do not touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as appliance.
• Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other ammable materials.
• Keep clothing, furniture, draperies and other combustibles away.
This appliance must be installed outside.
Note: An arrow (¨) found in the text signi es change in
content.
Installation and service of this appliance should be performed by qualifi ed personnel. Hearth & Home Technologies suggests NFI certifi ed or factory-trained professionals, or technicians supervised by an NFI certifi ed professional.
Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota 42H-B • 4036-909 • Rev J 11/08 1
Page 2
Read this manual before installing or operating this appliance.
Please retain this owner’s manual for future reference.
Congratulations
Congratulations on selecting a Heat & Glo LifeStyle Collection gas appliance—an elegant and clean alternative to wood burning appliances. The Heat & Glo LifeStyle Collection gas appliance you have selected is designed to provide the utmost in safety, reliability, and effi ciency.
As the owner of a new appliance, you’ll want to read and carefully follow all of the instructions contained in this owner’s manual. Pay special attention to all cautions and warnings.
This owner’s manual should be retained for future reference. We suggest you keep it with your other important documents and product manuals.
The information contained in this owner’s manual, unless noted otherwise, applies to all models and gas control systems.
Your new Heat & Glo LifeStyle Collection gas appliance will give you years of durable use and trouble-free enjoyment. Welcome to the Heat & Glo LifeStyle Collection family of appliance products!
We recommend that you record the following pertinent
Homeowner Reference Information
information about your appliance:
Model Name: Date purchased/installed:
Serial Number: Location on appliance:
Dealership purchased from: Dealer phone:
Notes:
Listing Label Information/Location
The model information regarding your specifi c appliance can be found on the rating plate usually located in the control area of the appliance.
Type of Gas
This appliance must be installed in accordance with local codes, if any; if not, follow ANSI Z223.1 in the USA installation codes.
Heat & Glo Lifestyle Products Hearth & Home Technologies Inc. 20802 Kensington Blvd., Lakeville, MN 55044
Vented gas fireplace - for outdoor installation only. Not for use with solid fuel. (Foyer au
gaz à évacuation - pour installation à l'extérieur seulement. Ne doit pas entre utilise avec un combustible solide.)
This product is covered by one or more of the following patents: (Nos produits sont couverts par un ou plusieurs des brevels suivants): (United States) 4,112,913; 4,408,594; 4,422,426; 4,424,792; 4,520,791; 4,793,322; 4,852,548; 4,875,464; 5,000,162; 5,016,609; 5,076,254; 5,191,877; 5,218,953; 5,328,356; 5,429,495; 5,452,708; 5,542,407; 5,613,487; (Australia) 543790; 586383; (Canada) 1,123,296; 1,297,746; 2,195,264; (Mexico) 97-0457; (New Zealand) 200265; or other U.S. and foreign patents pending (ou autres brevets americains et etrangers en attente).
ANSI Z21.50-2003 - CSA 2.22-M2003
Minimum Permissible Gas Supply for Purposes of Input Adjustment. Natural Gas Propane Gas Approved Minimum (De Gaz) Acceptable . . 7.0 in. w.c. (Po. Col. d'eau) . . . 11.0 in. w.c. (Po. Col. d'eau)
Maximum Pressure (Pression) . . . . . . . . . . 10.0 in. w.c. (Po. Col. d'eau) . . 14.0 in. w.c. (Po. Col. d'eau)
Maximum Input BTUH: . . . . . . . . . . . . . . . . 60,000 . . . . . . . . . . . . . . . . . . . 53,000
Orifice Size: . . . . . . . . . . . . . . . . . . . . . . . . #25DMS . . . . . . . . . . . . . . . . . . #44DMS
Gas and Electric Information
Serial Number
VENTED GAS
FIREPLACE
8R54
Serial (Serie):
OD
Mfg. Date:
Model (Modele):
DAKOTA42-B
DAKOTA42L-B
Model Number
MADE
IN USA
4036-994A
2 Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota 42H-B • 4036-909 • Rev J 11/08
Page 3
Table of Contents
1 Listing and Code Approvals
A. Appliance Certifi cation . . . . . . . . . . . . . . . . . . . . . . . . . 4
B. Glass Specifi cations . . . . . . . . . . . . . . . . . . . . . . . . . . 4
C. BTU Specifi cations . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
D. High Altitude Installations . . . . . . . . . . . . . . . . . . . . . . 4
2 Getting Started
A. Design and Installation Considerations . . . . . . . . . . . . 5
Moisture Resistance: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
B. Tools and Supplies Needed . . . . . . . . . . . . . . . . . . . . . 6
C. Inspect Appliance and Components . . . . . . . . . . . . . . 6
3 Framing and Clearances
A. Select Appliance Location . . . . . . . . . . . . . . . . . . . . . . 7
B. Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
C. Mantel Projections . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4 Termination Locations
A. Vent Termination Minimum Clearances . . . . . . . . . . . . 9
5 Appliance Preparation
A. Remove Logs and Shipping Cover . . . . . . . . . . . . . . 10
B. Securing and Leveling Appliance . . . . . . . . . . . . . . . 10
6 Gas Information
A. Fuel Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
B. Gas Pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
C. Gas Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
D. High Altitude Installations . . . . . . . . . . . . . . . . . . . . . 12
E. Valve Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
7 Electrical Information
A. Intellifi re Ignition System Wiring . . . . . . . . . . . . . . . .14
8 Finishing
A. Mantel Projections . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
B. Facing Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
9 Appliance Setup
A. Clean the Appliance. . . . . . . . . . . . . . . . . . . . . . . . . . 17
B. Grate Assembly Placement . . . . . . . . . . . . . . . . . . . . 17
C. Positioning the Logs . . . . . . . . . . . . . . . . . . . . . . . . . 17
D. Glass Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
E. Placing Lava Rock . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
F. Reinstall Door Lock . . . . . . . . . . . . . . . . . . . . . . . . . . 19
10 Operating Instructions
A. Before Lighting Appliance . . . . . . . . . . . . . . . . . . . . . 20
B. Lighting the Appliance . . . . . . . . . . . . . . . . . . . . . . . . 21
C. After the Appliance is Lit . . . . . . . . . . . . . . . . . . . . . . 22
D. Frequently Asked Questions . . . . . . . . . . . . . . . . . . .22
11 Troubleshooting
A. Intellifi re Ignition System . . . . . . . . . . . . . . . . . . . . . . 23
12 Maintaining and Servicing the Appliance
A. Valve Service and Replacement . . . . . . . . . . . . . . . . 25
B. Battery Replacement . . . . . . . . . . . . . . . . . . . . . . . . . 26
B. Maintenance and Service Tasks: . . . . . . . . . . . . . . . . 27
13 Reference Materials
A. Appliance Dimension Diagram . . . . . . . . . . . . . . . . . 28
B. Service Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
C. Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
D. Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota 42H-B • 4036-909 • Rev J 11/08 3
Page 4
1
Listing and Code Approvals
1
A. Appliance Certifi cation
MODELS: Dakota 42-B, Dakota 42H-B LABORATORY: Underwriters Laboratories, Inc. (UL) TYPE: Vented Gas Appliance STANDARD: ANSI Z21.50-2003—CSA2.22-M2003
This product is listed to ANSI standards for “Vented Gas Fireplaces” and applicable sections of “Gas Burning Heating Appliances for Manufactured Homes and Recreational Vehi­cles”, and “Gas Fired Appliances for Use at High Altitudes”.
B. Glass Specifi cations
Hearth & Home Technologies appliances manufactured with tempered glass may be installed in hazardous locations such as bathtub enclosures as defi ned by the Consumer Product Safety Commission (CPSC). The tempered glass has been tested and certifi ed to the requirements of ANSI Z97.1 and CPSC 16 CFR 1202 (Safety Glazing Certifi cation Council SGCC# 1595 and 1597. Architectural Testing, Inc. Reports 02-31919.01 and 02-31917.01).
This statement is in compliance with CPSC 16 CFR Section
1201.5 “Certifi cation and labeling requirements” which refers to 15 U.S. Code (USC) 2063 stating “…Such certifi cate shall accompany the product or shall otherwise be furnished to any distributor or retailer to whom the product is delivered.”
Some local building codes require the use of tempered glass with permanent marking in such locations. Glass meeting this requirement is available from the factory. Please contact your dealer or distributor to order.
C. BTU Specifi cations
Maximum
Models
Dakota 42-B (NG) 60,000 25
Dakota 42-B (LP) 53,000 44
Input BTUH
Orifi ce Size
(DMS)
D. High Altitude Installations
U.L. Listed gas appliances are tested and approved without requiring changes for elevations from 0 to 2000 feet in the U.S.A. and Canada.
When installing this appliance at an elevation above 2000 ft, it may be necessary to decrease the input rating by chang­ing the existing burner orifi ce to a smaller size. Input rate should be reduced by 4% for each 1000 ft above a 2000 ft elevation in the U.S.A., or 10% for elevations between 2000 and 4500 ft in Canada. If the heating value of the gas has been reduced, these rules do not apply. To identify the prop­er orifi ce size, check with the local gas utility.
If installing this appliance at an elevation above 4500 ft (in Canada), check with local authorities.
WARNING
Do NOT use this appliance if any part has been under water. Immediately call a qualifi ed service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
Note: This installation must conform with local codes. In the absence of local codes you must comply with the National Fuel Gas Code, ANSI Z223.1-latest edition in the U.S.A. and the CAN/CGA B149 Installation Codes in Canada.
4 Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota 42H-B • 4036-909 • Rev J 11/08
Page 5
2
Getting Started
2
A. Design and Installation Considerations
These appliances must be installed outdoors.
The Dakota 42-B Series Outdoor Gas Fireplace is designed for outdoor use. It may also be installed in screened porches and lanais that meet these minimum requirements:
• Minimum porch area - 96 square feet
• Minimum ceiling height - 84 in.
A minimum of two walls can be screened but must be open to outside ventilation.
• Minimum screen area - 64 square feet
• Minimum screen top height - 80 in.
Refer to Section 3.B. for clearances.
CAUTION
Check building codes prior to installation.
• Installation MUST comply with local, regional, state and national codes and regulations.
• Consult insurance carrier, local building, fire offi cials or authorities having jurisdiction about restrictions, installation inspection, and permits.
When planning an appliance installation, it’s necessary to determine the following information before installing:
• Where the appliance is to be installed.
• Gas supply piping.
• Electrical wiring.
• Framing and fi nishing details.
Moisture Resistance:
This outdoor fi replace will shed moderate amounts of water, but is not waterproof. Water and condensing water vapor may enter the chase under certain conditions.
The fi replace will not perform as an exterior wall. Moisture penetration must be considered for construction that places the fi replace in structure walls or on moisture sensitive sur- faces.
When installed on exterior walls: Hearth & Home Tech­nologies recommends that the fi replace chase be con- structed outside the structure’s weather envelope. Where the platform meets the wall, use a fl ashing detail similar to that required for attached decks. Chase platforms, including hearths should slope away from the structure at 1/8 in. to 1/4 in. per foot. The fi replace can be shimmed level.
When installed on surfaces where water may collect or cause damage: Hearth & Home Technologies recommends
that a drainage pan be placed under the unit. This can be constructed of metal, adhesive polymer membrane (such as ice and water shield) or other suitable materials. A means of drainage out of the pan such as tubes or weep holes should be provided. A slope of 1/8 in. to 1/4 in. per foot towards the drain port is suggested. The fi replace can be shimmed level.
Hearths should slope away from the front of the fi replace and chase at 1/8 in. to 1/4 in. per foot. Spark strips must be on top of any combustible hearth materials used for moisture management.
Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota 42H-B • 4036-909 • Rev J 11/08 5
Page 6
B. Tools and Supplies Needed
Before beginning the installation be sure that the following tools and building supplies are available.
Reciprocating saw Framing material Pliers Hi temp caulking material Hammer Gloves Phillips screwdriver Framing square Flat blade screwdriver Electric drill and bits (1/4 in.) Plumb line Safety glasses Manometer Voltmeter Tape measure Level Non-corrosive leak check solution 1/2 - 3/4 inch length, #6 or #8 Self-drilling screws
C. Inspect Appliance and Components
WARNING
Inspect appliance and components for damage. Damaged parts may impair safe operation.
• Do NOT install damaged components.
• Do NOT install incomplete components.
• Do NOT install substitute components.
Report damaged parts to dealer.
• Carefully remove the appliance and components from the packaging.
• The gas logs may be packaged separately and must be eld installed.
• Report to your dealer any parts damaged in shipment, particularly the condition of the glass.
• Read all of the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety and benefi t.
WARNING
Hearth & Home Technologies disclaims any responsibility for, and the warranty will be voided by, the following actions:
• Installation and use of any damaged appliance or vent system component.
• Modifi cation of the appliance or vent system.
• Installation other than as instructed by Hearth & Home Technologies.
• Improper positioning of the gas logs or the glass door.
• Installation and/or use of any component part not approved by Hearth & Home Technologies.
Any such action may cause a fi re hazard.
6 Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota 42H-B • 4036-909 • Rev J 11/08
Page 7
3
Framing and Clearances
3
Note:
• Illustrations refl ect typical installations and are FOR DESIGN PURPOSES ONLY.
• Illustrations/diagrams are not drawn to scale.
• Actual installation may vary due to individual design preference.
A. Select Appliance Location
When selecting a location for your appliance it is important to consider the required clearances to walls (See Figure 3.1).
WARNING
Fire Risk
Provide adequate clearance:
• Around air openings.
• To combustibles.
• For service access.
Locate appliance away from traffi c areas.
Note: For actual appliance dimensions refer to Section 13.
57-3/4 in.
(1467 mm)
G
C
E
D
F
81-3/4 in.
(2076 mm)
Note: If this surface is inside the building’s warm air envelope...
B
A
E
ABCDEFG
in. 24-3/4 24-1/8 48 49 5/8 1/2 1-1/2
mm 629 613 1219 1245 16 13 38
...then this surface must be an exterior wall system.
G
FF
C
D
Figure 3.1 Appliance Locations
WARNING
Fire Risk Odor Risk
• Install appliance on hard metal or wood surfaces extending full width and depth of appliance.
• Do NOT install appliance directly on carpeting, vinyl, tile or any combustible material other than wood.
Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota 42H-B • 4036-909 • Rev J 11/08 7
Fire Risk
• Locate and install appliance to all
WARNING
clearance specifi cations in manual.
Page 8
If A is:
Then
B
must be at
least:
in.
6 - 36 26
mm
152 - 914 660
in.
36 or more 18
mm
914 or more 457
B. Clearances
Framing Dimensions
ABCD
in. 24-1/8 43-7/8 49 43-7/8
mm 613 1114 1245 1114
Upper front can be covered with non-combustible material or removed and replaced with non-combustible material.
36 in.
(914 mm)
Combustible Object
Figure 3.2 Framing Dimensions
C. Mantel Projections
A
B
0 in. to level of standoffs
C
84 in.
(2134 mm)
to ceiling
0 in.
D Header height. Use only noncombustible material below the top of the top standoffs.
1-1/2 in. (38 mm)
1-1/2 in. (38 mm)
1/2 in. (13 mm)
Drywall
0 in.
Combustible flooring may be installed next to the front of the appliance.
WARNING
Fire Risk
• Comply with all minimum clearances to combustibles as specifi ed.
• Framing or finishing material used on the front of, or in front of, the appliance closer than the minimums listed, must be constructed entirely of noncombustible materials (i.e., steel studs, concrete board, etc.).
Failure to comply may cause re.
12 in. (305 mm) max. combustible mantel depth
nal Structure
tio
Addi
or Sidewall
Roof or
Overhang
A
Fireplace Structure
Mantel
84 in.
(2134 mm)
minimum
height
B
Figure 3.3 Clearances to Mantels or Other Combustibles Above Appliance
8 Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota 42H-B • 4036-909 • Rev J 11/08
Page 9
A
A
4
Termination Locations
4
A. Vent Termination Minimum Clearances
D
E
B
L
B
= FIREPLACE OPENING
FP
FP
F
FP
X
FP
= AIR SUPP LY INLET
FP
FP
O
P
G
R
H
(See Note 2)
B
M
I
FP
N
FP
Q
X
J or K
= AREA WHERE FIREPLACE IS NOT PERMITTED
A = 0 in. . . . . . . . . . clearances above grade,
veranda, porch, deck or balcony.
B = 12 in. . . . . . . . . . clearances to window or door
that may be opened, or to
permanently closed window.
36 in . . . . . . . . . . vinyl windows or siding.
D** = 47 in. . . . . . . . . . vertical clearance to unventi-
lated soffit or to ventilated soffit
located above the terminal.
60 in. . . . . . . . . . vinyl clad soffits.
F = 9 in. . . . . . . . . . clearance to outside corner.
G* = 6 in. . . . . . . . . . clearance to inside corner.
48 in. . . . . . . . . . vinyl windows or siding.
H = 3 ft. (Canada) . not to be installed above a gas
meter/regulator assembly within
3 ft (914 mm) horizontally from
the center line of the regulator. I = 3 ft. (USA) 6 ft. (Canada) . clearance to service regulator
vent outlet and electric service.
* 48 in. minimum for vinyl windows or vinyl siding. ** Not allowed for vinyl clad soffits. *** a fireplace shall not open directly above a sidewalk or paved
driveway which is located between two single family dwellings and services both dwellings.
**** only permitted if veranda, porch, deck or balcony is fully open
on a minimum of 2 sides beneath the floor, or if the screened porch guidelines are followed.
Note 1: Local codes or regulations may require different clearances. Note 2: Termination in an alcove space (spaces open only on one
side and with an overhang) are permitted with the dimensions specified for vinyl or non-vinyl siding and soffits. 1) There must be a 3 ft minimum between terminations or between the fireplace and termination. 2) All mechanical air intakes within 10 ft of a termination must be a minimum of 3 ft below the fireplace hood. 3) All gravity air intakes within 3 ft of the fireplace hood must be a minimum of 1 ft below the termination.
Figure 4.1 Minimum Clearances
J = 9 in. (USA) 12 in. (Canada) . clearance to non-mechanical air
supply inlet to building or the combustion air inlet to any other
appliance. K = 3 ft. (USA) 6 ft. (Canada) . clearance to a mechanical air
supply inlet.
L*** = 54 in. . . . . . . . . . clearance above paved sidewalk
(See note 1) or a paved driveway located on
public property.
M**** = 47 in. . . . . . . . . . clearance under veranda, porch,
deck, balcony or overhang.
Not allowed: . . . . . . vinyl
N = 6 in. . . . . . . . . . non-vinyl siding.
P = 84 in.
Q
MIN
Dakota 10 feet 2 x Q
___________________________________________________________________________
1 additional termination cap Q + 3 feet 1 x Q
___________________________________________________________________________
2 additional termination caps Q + 6 fe et 2/3 x Q
___________________________________________________________________________
3 additional termination caps Q + 9 fe et 1/2 x Q
R
= (2 / # caps plus fireplace ) x Q
MAX
This fireplace is approved for installation onto screen porches with the
following guidelines:
Minimum porch area: 96 sq ft Minimum ceiling height: 84 in. Minimum of two walls must be screened Minimum top of screen height, side walls: 6 ft 8 in. Minimum screen area: 64 sq ft
Note 2: There may be some odor and small amounts of soot associated
with burning the Dakota on a screened porch. Ensuring good cross draft ventilation and routine maintenance of the fireplace will maximize comfort and cleanliness.
ACTUAL
R
MAX
ACTUAL
ACTUAL
ACTUAL
ACTUAL
Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota 42H-B • 4036-909 • Rev J 11/08 9
Page 10
5
Appliance Preparation
5
CAUTION
B. Securing and Leveling Appliance
Sharp Edges
• Wear protective gloves and safety glasses during installation.
A. Remove Logs and Shipping Cover
Remove locking screw at the top of the doors (shown in Fig­ure 5.1).
Open the doors by sliding the handles toward the outside edges of the doors. Remove the cartons of logs from their shipping location in the appliance.
Set the logs and door lock bracket screw aside for later re­installation.
Locking Screw
Open Open
WARNING
Fire Risk
• Prevent contact with sagging, loose insulation.
• Do NOT install against vapor barriers or exposed insulation.
The diagram shows how to properly position, level, and se­cure the appliance (see Figure 5.2). Nailing tabs are pro­vided to secure the appliance to the framing members.
• Place the appliance into position on either a combustible or non-combustible continuous fl at surface.
Note: Remove the top standoffs before sliding appliance
into position if using an FPS prefab enclosure.
• Level the appliance from side to side and front to back.
• Shim the appliance with non-combustible material, such as sheet metal, as necessary.
• Bend out nailing tabs on each side.
• Keep nailing tabs fl ush with the framing.
• Secure the appliance to the framing by using nails or screws through the nailing tabs.
Upper front can be covered with non-combustible material or removed and replaced with non-combustible material.
Figure 5.1 Door Operation
NAILING TABS
Figure 5.2 Proper Positioning, Leveling and Securing of an
Appliance
CAUTION
Do NOT notch into the framing around the appliance spacers.
10 Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota 42H-B • 4036-909 • Rev J 11/08
Page 11
6
Gas Information
6
A. Fuel Conversion
Before making gas connections ensure appliance being in­stalled is compatible with the available gas type.
Any natural or propane gas conversions necessary to meet the appliance and locality needs must be made by a quali­ ed technician using Hearth & Home Technologies specifi ed and approved parts.
B. Gas Pressure
Proper input pressures are required for optimum appliance performance. Gas line sizing requirements need to be made following NFPA51.
WARNING
Fire Risk Explosion Risk
High pressure will damage valve.
• Disconnect gas supply piping BEFORE pressure testing gas line at test pressures above 1/2 psig.
• Close the manual shutoff valve BEFORE pressure testing gas line at test pressures equal to or less than 1/2 psig.
C. Gas Connection
Note: Have the gas supply line installed in accordance with local building codes, if any. If not, follow ANSI
223.1. Installation should be done by a quali ed installer
approved and/or licensed as required by the locality. (In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas fi tter.)
Note: A listed (and Commonwealth of Massachusetts approved) 1/2 in. (13 mm) T-handle manual shut-off valve and fl exible gas connector are connected to the 1/2 in. (13 mm) control valve inlet.
• If substituting for these components, please consult local codes for compliance.
Optional: A 5 ft exible gas line is available to those regions
which do not require black pipe to be used. See Service Parts List (Section 13).
Note: Gas line MUST be run from right side of appliance.
WARNING
Fire Risk Explosion Risk
Verify inlet pressures.
• High pressure may cause overfire condition.
• Low pressure may cause explosion.
Install regulator upstream of valve if line pressure is greater than 1/2 psig.
Pressure requirements for appliance are shown in table below.
Pressure Natural Gas Propane
Minimum Inlet Pressure 5.0 inches w.c. 11.0 inches w.c.
Maximum Inlet Pressure 7.0 inches w.c. 14.0 inches w.c.
Manifold Pressure 3.5 inches w.c. 10.5 inches w.c.
These pressures can be verifi ed through the internal valve access panels as shown in Section E. Valve Access.
WARNING
Gas Leak Risk
• Support control when attaching pipe to prevent bending gas line.
Note: The gap between supply piping and gas access hole may be plugged with non-combustible unfaced insulation to prevent cold air infi ltration.
• Ensure that gas line does not come in contact with outer wrap of appliance. Follow local codes.
• Incoming gas line should be piped into the valve compartment and connected to the 1/2 in. connection on the manual shutoff valve.
Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota 42H-B • 4036-909 • Rev J 11/08 11
Page 12
WARNING
Fire Risk Explosion Risk
• Gas build-up during line purge may ignite.
• Purge should be performed by qualifi ed technician.
• Ensure adequate ventilation.
• Ensure there are no ignition sources such as sparks or open fl ames.
• A small amount of air will be in the gas supply lines. When rst lighting appliance it will take a short time for air to purge from lines. When purging is complete, the appliance will light and operate normally.
WARNING
CHECK FOR GAS LEAKS
Fire Risk Explosion Risk Asphyxiation Risk
• Check all fi ttings and connections.
• Do not use open fl ame.
• After the gas line installation is complete, all connections must be tightened and checked for leaks with a commercially available, non-corrosive leak check solution. Be sure to rinse off all leak check solution following testing.
Fittings and connections may have loosened during shipping and handling.
D. High Altitude Installations
U.L. listed gas appliances are tested and approved without requiring changes for elevations from 0 to 2000 ft in the USA and Canada.
When installing this appliance at an elevation above 2000 ft, it may be necessary to decrease the input rating by chang­ing the existing burner orifi ce to a smaller size. Input rate should be reduced by 4% for each 1000 ft above a 2000 ft elevation in the U.S.A., or 10% for elevations between 2000 and 4500 ft in Canada. If the heating value of the gas has been reduced, these rules do not apply. To identify the prop­er orifi ce size, check with the local gas utility.
If installing this appliance at an elevation above 4500 ft (in Canada), check with local authorities.
WARNING
Fire Risk Explosion Risk
Do NOT change the valve settings.
• This valve has been preset at the factory.
• Changing valve settings may result in fi re hazard or bodily injury.
12 Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota 42H-B • 4036-909 • Rev J 11/08
Page 13
E. Valve Access
• The gas valve can be accessed behind the cement refractory panel on the right side of the fi replace.
• Lift doors out and set aside. There is a washer under each door. Be careful not to loose those washers.
Washer
Figure 6.1 Lift Out Doors
• Remove logs if access is necessary after installation is complete. See Section 9.C. Remove logs in reverse order of set up.
• Remove grate if access is necessary after installation is complete. (Refer to Section 9.B.)
• Remove two screws on side of pilot shield and remove shield.
• Remove the inside valve access panel by lifting it up and out.
Figure 6.4 Remove Valve Access Panel
• Use a phillips screwdriver to remove the exterior valve access panel (remove four screws).
Figure 6.2 Remove Pilot Shield
• Use a phillips screwdriver to remove the two screws securing the refractory retaining strip. Remove the refractory side panel and set aside.
Figure 6.3 Loosen Refractory Retaining Strip
Figure 6.5 Remove Exterior Valve Access Panel
• Use a manometer on the lower out pressure tap. Start up the fi replace to verify the pressure and adjust as necessary. Reverse these steps to reassemble before log positioning.
Figure 6.6 Connect Manometer
Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota 42H-B • 4036-909 • Rev J 11/08 13
Page 14
7
Electrical Information
7
A. Intellifi re Ignition System Wiring
• This appliance is equipped with an Intellifi re control valve which operates on a 3 volt system.
• This appliance is supplied with a battery pack which is located in the ON/OFF switch terminal box. A wiring diagram is shown in Figure 7.1.
• The battery pack requires two D cell batteries (not included). See Section 12.B. for battery replacement.
WARNING
Shock Risk
• Replace damaged wire with type 105° C rated wire.
• Wire must have high temperature insulation.
CAUTION
Battery polarity must be correct or module damage will
occur.
IGNITION MODULE
BATTERY
PAC K
ON/OFF
WALL
SWITCH
FLAME SPARKER/
SENSOR
IGNITION
MODULE
VALV E
(3V)
LOW VOLTAGE
SEE NOTE 1
BATTERY
PAC K
CAUTION
Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.
I
3 VAC
RED
BRN
BLACK
S
GROUND TO FIREPLACE CHASSIS
BRN
WHT
ORG
ORG
INTERMITTENT
PILOT
IGNITOR
GRN
PIGGYBACK
ON/OFF SWITCH
Figure 7.1 Intellefi re Pilot Ignition (IPI) Wiring Diagram
14 Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota 42H-B • 4036-909 • Rev J 11/08
VALV E
Page 15
If A is:
Then
B
must be at
least:
in.
6 - 36 26
mm
152 - 914 660
in.
36 or more 18
mm
914 or more 457
8
Finishing
8
A. Mantel Projections
Figure 8.1 shows the minimum vertical dimension of appliance mantels or other combustible projections above the top front edge of the appliance.
Roof or
Overhang
12 in. (305 mm) max. combustible mantel depth
Additional Structure
or Sidewall
A
Figure 8.1 Clearances to Mantels or other Combustibles above Appliance.
Fireplace Structure
Mantel
84 in.
(2134 mm)
minimum
height
B
Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota 42H-B • 4036-909 • Rev J 11/08 15
Page 16
B. Facing Material
Fire Risk
Do NOT obstruct air inlet or outlet grilles. Do NOT modify grilles.
• Modifying or covering grilles could cause temperature rise and fi re hazard.
Finishing materials must not interfere with:
• Air fl ow through grilles or louvers.
• Operation of louvers or doors.
• Access for service.
Finish wall material may be combustible, top & sides.
WARNING
Upper front can be covered with non-combustible material or removed and replaced with non­combustible material.
0 in.
0 in.
Figure 8.2 Noncombustible Facing Diagram
Sealant Material
0 in.
WARNING
Fire Risk
Finish all edges and fronts to clearances and specifi cations listed in manual.
• Metal appliance front may be covered with non­combustible material only.
• Do NOT overlap combustible materials onto appliance front.
• Install combustible materials up to specifi ed clearances on top front and side edges.
• Seal joints between the fi nished wall and appliance top and sides using only a 300° F minimum sealant.
16 Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota 42H-B • 4036-909 • Rev J 11/08
Page 17
9
Appliance Setup
9
A. Clean the Appliance
Clean/vacuum any sawdust that may have accumulated in­side the fi rebox or underneath in the control cavity.
WARNING
Shock Risk Fire Risk
Use ONLY optional accessories approved for this appliance.
• Using non-listed accessories voids warranty.
• Using non-listed accessories may result in a safety hazard.
• Only Hearth & Home Technologies approved accessories may be used safely.
B. Grate Assembly Placement
• Ensure grate assembly is over burner assembly, centered from left to right, and back legs are in grate brackets (see Figure 9.1)
C. Positioning the Logs
• See Section 13.B. for log descriptions and illustrations.
• Place right rear log on the grate against the appliance right side wall.
Figure 9.2 Right Rear Log (SRV720)
• Place the left rear log on the grate against the left wall and rest it on log.
Back Legs in Grate Brackets
Figure 9.1 Back Legs in Grate Brackets
Figure 9.3 Left Rear Log (SRV728)
• Place the fork of log onto the left front bar and rest its back on right rear log.
Figure 9.4 Left Side Log (SRV723)
Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota 42H-B • 4036-909 • Rev J 11/08 17
Page 18
• Place front log in front of the main grate with its left end resting on left rear log as shown.
• Place right log against the rightmost front grate bar and rest its rear on right rear log, angled towards the corner as shown.
Figure 9.5 Front Log (SRV727)
• Place front left log between locating bars so it rests against log left side log and on top of front log.
Figure 9.6 Front Left Log (SRV722)
• Place right center log between the 4th and 5th vertical bars on the log grate, resting the back on right rear log.
Figure 9.8 Right Side Log (SRV740)
• Place right front corner log between the right hand side wall and right hand side grate bar as shown.
Figure 9.9 Right Front Corner Log (SRV742)
Figure 9.7 Front Right Log (SRV724)
18 Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota 42H-B • 4036-909 • Rev J 11/08
Page 19
D. Glass Assembly
WARNING
Handle glass with care.
• Inspect the glass for cracks, chips or scratches.
• Do NOT strike, slam or scratch glass.
• Do NOT operate appliance with glass door removed, cracked, broken or scratched.
• Replace glass door assembly as a complete assembly.
• The glass doors are included with and pre-installed in the appliance.
• To adjust doors, open them and loosen screws on top and bottom pivot pins. Slide each door as necessary and tighten screws.
• To adjust handle, loosen screws to move handles as necessary and tighten screws.
E. Placing Lava Rock
• After logs have been placed spread part of the lava rock (included) between the rock pan and ashlip (see Figure 9.10).
Rock Pan
Ashlip
Figure 9.10 Placement of Lava Rocks
Glass Specifi cations
Dakota42-B: Tempered Dakota42L-B: Tempered Dakota42H-B: Tempered Dakota42HL-B: Tempered
F. Reinstall Door Lock
When logs and lava rock have been installed, or if the glass assembly has been adjusted, reinstall the door lock by inserting the screw at the top of the door. Tighten screw. You may refer to Section 5.A. if needed.
Locking Screw
Open Open
Figure 9.11 Reinstall Door Lock
Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota 42H-B • 4036-909 • Rev J 11/08 19
Page 20
10
10
Operating Instructions
A. Before Lighting Appliance
Before operating this appliance, have a qualifi ed technician:
• Remove all shipping materials from inside and/or underneath the fi rebox.
• Review proper placement of logs, rockwool, lava rock and vermiculite.
• Check the wiring.
• Check the air shutter adjustment.
• Ensure that there are no gas leaks.
• Ensure that the fl ow of combustion and ventilation air is not obstructed (front grilles).
WARNING
HOT SURFACES!
Glass and other surfaces are hot during operation and cool down.
Hot glass will cause burns.
• Do not touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
WARNING
Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appliance. For assistance or additional information consult a qualifi ed installer, service agency or the gas supplier.
WARNING
Do NOT use this appliance if any part has been under water. Immediately call a qualifi ed service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
• CAREFULLY SUPERVISE children in same room as appliance.
• Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other ammable materials.
• Keep clothing, furniture, draperies and other combustibles away.
20 Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota 42H-B • 4036-909 • Rev J 11/08
Page 21
B. Lighting the Appliance
Intellifi re Ignition
FOR YOUR SAFETY
READ BEFORE LIGHTING
WARNING: If you do not follow these instructions
exactly, a fi re or explosion may result causing property
damage, personal injury or loss of life.
A. This appliance is equipped with
an intermittent pilot ignition (IPI) device which automatically lights the burner. Do not try to light the burner by hand.
B. BEFORE LIGHTING, smell all
around the appliance area for gas. Be sure to smell next to the fl oor because some gas is heavier than air and will settle on the fl oor.
WHAT TO DO IF YOU SMELL
GAS
• Do not try to light any appliance.
WARNING:
DO NOT CONNECT 110 VAC TO THE CONTROL VALVE.
Improper installation, adjustment, alteration, service or maintenance can cause injury or property dam­age. Refer to the owner’s infor­mation manual provided with this appliance.
This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air.
If not installed, operated, and main­tained in accordance with the man­ufacturer’s instructions, this product could expose you to substances in fuel or fuel combustion which are known to the State of California to cause cancer, birth defects, or other reproductive harm.
Keep burner and control compart­ment clean. See installation and operating instructions accompanying appliance.
• Do not touch any electric switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas sup­plier, call the fi re department.
C. Do not use this appliance if any part
has been under water. Immediately call a qualifi ed service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
CAUTION:
Hot while in operation. Do not touch. Keep children, clothing, furniture, gasoline and other liquids having ammable vapors away.
Do not operate the appliance with panel(s) removed, cracked or bro­ken. Replacement of the panel(s) should be done by a licensed or qualifi ed service person.
NOT FOR USE
WITH SOLID FUEL
For use with natural gas and pro­pane. A conversion kit, as supplied by the manufacturer, shall be used to convert this appliance to the al­ternate fuel.
LIGHTING
INSTRUCTIONS
1. Turn off wall switch.
2. This appliance is equipped with an igni-
tion device which automatically lights the burner. Do not try to light the burner by hand.
GAS
VALVE
3. Wait fi ve (5) minutes to clear out any gas. Then smell for gas, including near the oor. If you smell gas, STOP! Follow “B” in the Safety Information located on the left side of this label. If you don’t smell gas, go to next step.
4. Turn on wall switch.
5. To light the burner, flip the ON/OFF
switch to the “ON” position. (The ON/OFF switch may include a wall switch if so equipped).
6. If the appliance will not operate, check battery then follow the instructions “To Turn Off Gas to Appliance” and call your service technician or gas supplier.
TO TURN OFF
GAS TO APPLIANCE
1. Turn off all electric power to the appliance
if service is to be performed.
2. Flip ON/OFF switch to the “OFF” posi­tion.
Final Inspection by _________________________________
Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota 42H-B • 4036-909 • Rev J 11/08 21
Page 22
C. After the Appliance is Lit
Initial Break-in Procedure
When you light the appliance, you may notice that it pro­duces heat which does have an associated odor or smell. If you feel this odor is excessive it may require the initial three to four hour continuous burn on high followed by a second burn up to 12 hours to fully drive off any odor from paint and lubricants used in the manufacturing process. Condensation of the glass is normal
Note: This appliance should be run three to four hours on the initial start-up. Turn it off and let it cool completely. Remove and clean the glass. Replace the glass and run the appliance for an additional 12 hours. This will help cure the products used in the paint and logs.
CAUTION
• Prevent accidental appliance operation when not attended.
• Unplug or remove batteries from remote switch if absent or if appliance will not be used for an extended period of time.
• Property damage possible from elevated temperatures.
CAUTION
Smoke and odors are released during initial operation.
Smoke and odors may be irritating to sensitive individuals.
WARNING
Fire Risk High Temperatures
Keep combustible household items away from appliance.
Do NOT obstruct combustion and ventilation air.
• Do NOT place combustible items on top of or in front of appliance.
• Keep furniture, draperies away from appliance.
Fire Risk
Keep combustible materials, gasoline and other fl ammable vapors and liquids clear of appliance.
• Do NOT store fl ammable materials in the
• Do NOT use gasoline, lantern fuel,
Combustible materials may ignite.
WARNING
vicinity of the appliance.
kerosene, charcoal lighter fl uid or similar liquids in this appliance.
D. Frequently Asked Questions
Issue Solutions
Condensation on the glass This is a result of gas combustion and temperature variations. As the appliance warms, this condensation will
Blue fl ames This is a result of normal operation and the fl ames will begin to yellow as the appliance is allowed to burn for 20 to
Odor from appliance When fi rst operated, this appliance may release an odor for the fi rst several hours. This is caused by the curing of
Film on the glass This is a normal result of the curing process of the paint and logs. Glass should be cleaned within 3 to 4 hours of
Metallic noise Noise is caused by metal expanding and contracting as it heats up and cools down, similar to the sound produced
Is it normal to see the pilot ame burn continually?
disappear.
40 minutes.
the paint and the burning off of any oils remaining from manufacturing.
initial burning to remove deposits left by oils from the manufacturing process. A non-abrasive cleaner such as gas replace glass cleaner may be necessary. See your dealer.
by a furnace or heating duct. This noise does not affect the operation or longevity of the fi replace.
In an Intellifi re ignition system it is normal to see the pilot fl ame, but it should turn off when ON/OFF is turned off. In a standing pilot system the pilot will always stay on.
22 Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota 42H-B • 4036-909 • Rev J 11/08
Page 23
11
11
Troubleshooting
With proper installation, operation and maintenance your gas appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualifi ed service person in the diagnosis of a problem and the corrective action to be taken. This troubleshooting guide can only be used by a qualifi ed service technician.
A. Intellifi re Ignition System
Symptom Possible Causes Corrective Actions
1. The ignitor/module makes noise, but no spark.
2. Pilots won’t light, there is no noise or spark.
3. Pilot lights but continues to spark, and main burner will not ignite. (If the pilot continues to spark after the pilot fl ame has been lit, fl ame rectifi cation has not occurred.)
4. Pilot sparks, but pilot will not light.
A. Incorrect wiring. Verify “S” wire (white) for sensor and “I” wire (orange) for ignitor are connected to the
B. Loose connections or
electrical shorts in the wiring.
C. Ignitor gap is too large. Verify gap of ignitor to pilot hood. The gap should be approximately .17 in. or 1/8 in.
D. Faulty module. Turn ON/OFF rocker switch or wall switch to OFF position. Remove ignitor wire “I”
A. Transformer installed
incorrectly.
B. A shorted or loose
connection in wiring confi guration or wiring harness.
C. Improper wall switch
wiring.
D. Module not grounded. Verify black ground wire from module wire harness is grounded to metal chassis of
E. Faulty module. Turn ON/OFF rocker switch or wall switch to OFF position. Remove ignitor wire “I”
A. A shorted or loose
connection in sensor rod.
B. Poor fl ame rectifi cation or
contaminated sensor rod.
C. Module is not grounded. Verify that module is securely grounded to metal chassis of appliance. Verify that the
D. Damaged pilot assembly
or dirty sensor rod.
E. Faulty module. Turn ON/OFF rocker switch or wall switch to OFF position. Remove ignitor wire “I”
A. Correct gas supply. Verify that incoming gas line ball valve is “open”. Verify that inlet pressure reading is
B. Ignitor gap is too large. Verify that spark gap from ignitor to pilot hood is .17 in. or 1/8 in.
C. Module is not grounded. Verify module is securely grounded to metal chassis of appliance.
D. Module voltage output/
valve/pilot solenoid ohms readings.
correct terminals on the module and the pilot assembly. Reversed wires at the module may cause the system to make a sparking noise, but the spark may not be present at pilot hood.
Verify there are no loose connections or electrical shorts in wiring from module to pilot assembly. The rod closest to the pilot hood should be ignitor. Verify connections underneath pilot assembly are tight; also verify the connections are not grounding out to the metal chassis, pilot burner, pilot enclosure, mesh screen if present, or any other metal object.
from module. Place ON/OFF rocker switch or wall switch in ON position. Hold ground wire about 3/16 in. away from “I” terminal on module. If there is no spark at “I” terminal, module must be replaced. If there is a spark at “I” terminal, module is fi ne. Inspect pilot assembly for shorted sparker wire or cracked insulator around electrode.
Verify that transformer is installed and plugged into module. Check voltage of transformer under load at space connection on module with ON/OFF switch in ON position. Acceptable readings of a good transformer are between 3.2 and 2.8 volts AC.
Remove and reinstall the wiring harness that plugs into module. Verify there is a tight t. Verify pilot assembly wiring to module. Remove and verify continuity of each wire in wiring harness.
Verify wall switch is wired correctly.
appliance.
from module. Place ON/OFF rocker switch or wall switch in ON position. Hold ground wire about 3/16 in. away from “I” terminal on module. If there is no spark at “I” terminal module must be replaced. If there is a spark at “I” terminal, module is fi ne. Inspect pilot assembly for shorted sparker wire or cracked insulator around electrode.
Verify all connections to wiring diagram in manual. Verify connections underneath pilot assembly are tight. Verify connections are not grounding out to metal chassis, pilot burner, pilot enclosure or screen if present, or any other metal object.
Verify fl ame is engulfi ng sensor rod. If the pilot assembly does not have a ground strap, consider installing one to increase fl ame rectifi cation. Verify correct pilot orifi ce is installed and inlet gas specifi cations are met. Flame carries rectifi cation current, not the gas. If fl ame lifts from pilot hood, the circuit is broken. A wrong orifi ce or too high an inlet pressure can cause pilot fl ame to lift. The sensor rod may be contaminated. Clean sensor rod with emery cloth.
wire harness is fi rmly connected to module.
Verify that ceramic insulator around the sensor rod is not cracked, damaged, or loose. Verify connection from sensor rod to white sensor wire. Clean sensor rod with emery cloth to remove any contaminants that may have accumulated on sensor rod. Verify continuity with a multimeter with ohms set at lowest range.
from module. Place ON/OFF rocker switch or wall switch in ON position. Hold ground wire about 3/16 in. away from “I” terminal on module. If there is no spark at “I” terminal, module must be replaced. If there is a spark at “I” terminal, module is fi ne. Inspect pilot assembly for shorted sparker wire or cracked insulator around electrode.
within acceptable limits, inlet pressure must not exceed 14 in. w.c.
Replace module.
Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota 42H-B • 4036-909 • Rev J 11/08 23
Page 24
12
12
Although the frequency of appliance servicing and maintenance will depend on use and the type of installation, a qualifi ed service technician should perform an appliance check-up at the beginning of each heating season.
Maintaining and Servicing the Appliance
WARNING
Risk of injury or property damage Before servicing:
• Turn off gas.
• Turn off electricity to appliance.
• Disable remote control, if one is present.
• Ensure appliance is completely cooled.
After Servicing:
• Replace any screen or barrier that was removed.
• Reseal and reinstall any venting removed for servicing.
WARNING
Annual inspection by qualified technician recommended.
Check:
• Condition of doors, surrounds and fronts.
• Condition of glass, glass assembly and glass seal.
• Obstructions of combustion and ventilation air.
• Condition of logs.
• Condition of fi rebox.
• Burner ignition and operation.
• Burner air shutter adjustment.
• Gas connections and fi ttings.
• Obstructions of termination cap.
Clean:
• Glass.
• Air passageways, grilles, control compartment.
• Burner, burner ports.
Risk of:
• Fire
• Delayed ignition or explosion
• Exposure to combustion fumes
• Odors
CAUTION
Handle glass assembly with care. Note: Clean glass after initial 3-4 hours
operation. Longer operation without
cleaning glass may cause a permanent white fi lm on glass.
When cleaning glass door:
• Avoid striking, scratching or slamming doors.
• Do NOT use abrasive cleaners.
• Use a hard water deposit glass cleaner on white fi lm.
• Do NOT clean glass when it is hot.
• Turn off appliance after 3-4 hours of operation and ALLOW TO COOL.
• Remove and clean glass assembly.
• Replace glass assembly and operate appliance for an additional 12 hours.
Refer to maintenance instructions.
WARNING
Fire Risk Explosion Risk
Inspect external vent cap regularly.
• Ensure no debris blocks cap.
• Combustible materials blocking cap may ignite.
• Restricted air flow affects burner operation.
24 Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota 42H-B • 4036-909 • Rev J 11/08
Page 25
A. Valve Service and Replacement
Tools Required
Phillips screwdriver
7/16 in., 5/8 in., 13/16 in., 15/16 in. wrenches
Figure 12.1 Tools Required
• The valve can be accessed through the valve access panel on the right side of the fi replace.
• Lift doors out and set aside.
• Remove grate and pilot shield (see Figure 6.2).
• Remove the inside valve access panel by lifting it up and out.
Figure 12.4 Remove Valve Access Panel
• Using a phillips screwdriver remove the exterior valve access panel.
Figure 12.2 Lift Out Doors
• Use a phillips screwdriver to remove the right refractory by removing the two screws securing the refractory retaining strip. Remove the refractory side panel and set aside.
Figure 12.3 Loosen Refractory Retaining Strip
Figure 12.5 Remove Exterior Valve Access Panel
• Turn the gas ball valve off and disconnect the gas line after the ball valve by loosening the fl are nut using a 13/16 in. and a 15/16 in. wrench.
Figure 12.6 Turn off Gas Valve
Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota 42H-B • 4036-909 • Rev J 11/08 25
Page 26
• Using two 3/4 in. wrenches, disconnect the burner supply tube.
B. Battery Replacement
• Remove switch cover plate from the wall.
Figure 12.7 Disconnect Burner Supply Tube
• Remove the two screws securing the valve to the valve bracket.
Ground
Wire
Figure 12.8 Remove Valve from Valve Bracket
• Disconnect the pilot and orifi ce tubes using a 7/16 in. and a 5/8 in. wrench.
• Reverse these steps to replace the gas valve. Make sure the ground wire is reattached as shown in Figure 12.8.
Figure 12.9 Switch Cover Plate
• Replace two D-cell battieres.
Figure 12.10 Batteries
• Replace switch cover plate.
26 Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota 42H-B • 4036-909 • Rev J 11/08
Page 27
B. Maintenance and Service Tasks:
Inspect Maintenance Tasks
Doors, surrounds and fronts
Glass assembly and glass
Valve compartment and rebox top
Logs 1. Inspect for broken, damaged or missing logs. Replace as necessary.
Firebox 1. Inspect for paint condition, warpage, corrosion or perforation. Sand and repaint as necessary.
Burner ignition and operation
Remote controls 1. Verify operation of remote.
1. Inspect for scratches and nicks that can lead to breakage when exposed to heat.
2. Verify no obstructions to airfl ow through the louvers.
3. Verify proper clearance to combustible household objects is maintained.
1. Inspect glass panels for scratches and nicks that can lead to breakage when exposed to heat.
2. Confi rm there is no damage to glass or glass frame. Replace as necessary.
3. Verify that latches engage properly, clip studs are not stripped, and glass attachment components are intact and operating properly. Replace as necessary.
4. Clean glass using a nonabrasive cleaner such as Brasso®. Replace glass assembly if severely coated with silicate deposits that cannot be removed.
1. Vacuum and wipe out dust, cobwebs, debris or pet hair. Use caution when cleaning these areas. Screw tips that have penetrated the sheet metal are sharp and should be avoided.
2. Remove any foreign objects.
3. Verify unobstructed air circulation.
2. Verify correct log placement and no fl ame impingement causing sooting. Correct as necessary.
2. Replace appliance is fi rebox has been perforated.
1. Verify burner is properly secured and aligned with pilot or igniter.
2. Clean off burner top, inspect for plugged ports, corrosion or deterioration. Replace burner if necessary.
3. Replace rockwool with new dime-sized and shaped pieces. Do not block ports or obstruct lighting paths.
4. Check for smooth lighting and ignition carryover to all ports. Verify there is no ignition delay.
5. Inspect for lifting or other fl ame problems.
6. Verify air shutter is clear of dust and debris.
7. Inspect orifi ce for soot, dirt or corrosion.
8. Verify manifold and inlet pressures. Adjust regulator as required.
9. Inspect pilot fl ame strength. Clean or replace orifi ce as necessary.
10. Inspect thermocouple/thermopile or IPI sensor rod for soot, corrosion and deterioration. Clean with emery cloth or replace as required.
11. Verify millivolt output. Replace as necessary.
2. Replace batteries in remote transmitters and battery-powered receivers.
3. If appliance will not be used for a long period of time, verify batteries have been removed from battery back-up in IPI systems to prevent premature battery failure or leaking.
Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota 42H-B • 4036-909 • Rev J 11/08 27
Page 28
13
13
Reference Materials
A. Appliance Dimension Diagram
Dimensions are actual appliance dimensions. Use for reference only. For framing dimensions and clearances refer to Sec­tion 3.
31 in.
(787 mm)
23-1/4 in.
(591 mm)
7/8 in.
(22 mm)
Figure 13.1 Appliance Dimensions
42 in.
(1067 mm)
48 in.
(1219 mm)
1 in.
(25 mm)
37-1/8 in. (943 mm)
23-1/8 in.
(587 mm)
6-3/4 in.
(171 mm)
43-1/2 in.
(1105 mm)
12-5/8 in. (321 mm)
15-5/8 in. (397 mm)
28 Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota 42H-B • 4036-909 • Rev J 11/08
Page 29
¨
B. Service Parts List
Stocked
at Depot
4036-197
13433
Ending Manufacturing Date: Active
Beginning Manufacturing Date: Feb 2006
31190
DAKOTA42-B, DAKOTA42H-B
Service Parts List
42 in. Outdoor Gas Fireplace
Service Parts
4036-139
4036-137
Y
4036-195
4036-082
Y
4036-177
4036-083
Y
4036-097
4021-350
Left Glass Door Assembly
4036-178
4036-116
4036-020
4036-119
Y
4036-096
4021-350
Right Glass Door Assembly
4036-178
4036-115
4036-020
4036-118
4036-226
4036-148
4010-015
4036-147
4036-152
4036-146
4036-133
4036-121
28394
4036-145
4036-740
Y
4036-067
28062
4036-730
4036-909
4021-296
4036-186
4025-007
LPK-DAKOTA-B
Hearth Fiber Coal Bed
Installation Instructions & Owner's Manual
Lava Rock
Outer Shell Access Panel
Outer Shell Access Panel Fastener Pack
Conversion Kit NG to LP
Y
NGK-DAKOTA-B
Conversion Kit LP to NG
10/08
1 Upper Face
2 Top Standoffs Qty 4 req
3 Nailing Flange Qty 4 req
4 Intermediate Shell Access Panel
ITEM DESCRIPTION COMMENTS PART NUMBER
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for
your appliance please provide model number and serial number. All parts listed in this manual may
be ordered from an authorized dealer.
Ending Manufacturing Date: Active
Beginning Manufacturing Date: Feb 2006
5 Inner Shell Access Panel
DAKOTA42-B, DAKOTA42H-B
1
Service Parts Diagram
42 in. Outdoor Gas Fireplace
Service Parts
6 Gas Hood
7 Top Door Support Assembly
20
8 Door Grille Bar Qty 4 req
19
9 Bottom Door Support Assembly
11 Handle Bracket
10 Door Handle
12 Left Bottom Pivot Pin
18
14 Glass Panel Assembly
15 Left Top Pivot Pin
11 Handle Bracket
10 Door Handle
13 Right Bottom Pivot Pin
21
4
5
14 Glass Panel Assembly
16 Right Top Pivot Pin
17 Door Locks Qty 2 req
18 Herringbone Left Side Refractory
19 Herringbone Back Refractory
26
25
24
23
16
17
15
20 Herringbone Right Side Refractory
21 Herringbone Hearth Refractory
22 Traditional Brick Left Side Refractory
23 Side Refractory Cover Qty 2 req
24 Back Refractory Bracket
25 Traditional Brick Back Refractory
26 Traditional Brick Right Side Refractory
27 Traditional Brick Hearth Refractory
28 Grate
27
22
14
13
12
14
29 Grate Retainer Clip Qty 2 req
28
11
Additonal service parts on following page.
10/08
29
10
9
6
7
2
8
3
Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota 42H-B • 4036-909 • Rev J 11/08 29
Part number list on following page.
Page 30
B. Service Parts List (continued)
Stocked
at Depot
4036-197
13433
Ending Manufacturing Date: Active
Beginning Manufacturing Date: Feb 2006
31190
DAKOTA42-B, DAKOTA42H-B
Service Parts List
42 in. Outdoor Gas Fireplace
Service Parts
4036-139
4036-137
Y
4036-195
4036-082
Y
4036-177
4036-083
Y
4036-097
4021-350
Left Glass Door Assembly
4036-178
4036-116
4036-020
4036-119
Y
4036-096
4021-350
Right Glass Door Assembly
4036-178
4036-115
4036-020
4036-118
4036-226
4036-148
4010-015
4036-147
4036-152
4036-146
4036-133
4036-121
28394
4036-145
4036-740
Y
4036-067
28062
4036-730
4036-909
4021-296
4036-186
4025-007
LPK-DAKOTA-B
Hearth Fiber Coal Bed
Installation Instructions & Owner's Manual
Lava Rock
Outer Shell Access Panel
Outer Shell Access Panel Fastener Pack
Conversion Kit NG to LP
Y
NGK-DAKOTA-B
Conversion Kit LP to NG
10/08
1 Upper Face
2 Top Standoffs Qty 4 req
3 Nailing Flange Qty 4 req
4 Intermediate Shell Access Panel
ITEM DESCRIPTION COMMENTS PART NUMBER
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for
your appliance please provide model number and serial number. All parts listed in this manual may
be ordered from an authorized dealer.
Ending Manufacturing Date: Active
Beginning Manufacturing Date: Feb 2006
DAKOTA42-B, DAKOTA42H-B
6
Service Parts Diagram
42 in. Outdoor Gas Fireplace
Service Parts
5 Inner Shell Access Panel
5
8
7
6 Gas Hood
11
10
9
7 Top Door Support Assembly
8 Door Grille Bar Qty 4 req
9 Bottom Door Support Assembly
12
Pre Serial #OD9288
11 Handle Bracket
10 Door Handle
12 Left Bottom Pivot Pin
18
13
14 Glass Panel Assembly
15 Left Top Pivot Pin
19
14
15
11 Handle Bracket
10 Door Handle
13 Right Bottom Pivot Pin
20
16
17
14 Glass Panel Assembly
16 Right Top Pivot Pin
17 Door Locks Qty 2 req
18 Herringbone Left Side Refractory
19 Herringbone Back Refractory
21
20 Herringbone Right Side Refractory
21 Herringbone Hearth Refractory
22 Traditional Brick Left Side Refractory
23 Side Refractory Cover Qty 2 req
24 Back Refractory Bracket
25 Traditional Brick Back Refractory
26 Traditional Brick Right Side Refractory
27 Traditional Brick Hearth Refractory
28 Grate
30
29
28
24
23
22
29 Grate Retainer Clip Qty 2 req
(Kit is retro-fittable.)
Post Serial #OD9287
27
25
Additonal service parts on following page.
10/08
26
3
2
1
5
4
6
Post Serial #OD9288
8
9
7
30 Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota 42H-B • 4036-909 • Rev J 11/08
Part number list on following page.
Page 31
B. Service Parts List (continued)
Ending Manufacturing Date: Active
Beginning Manufacturing Date: Feb 2006
DAKOTA42-B, DAKOTA42H-B
SRV720
SRV742
10/08
SRV722
SRV728
4036-711(Log Set Box #1)
Service Parts List
42 in. Outdoor Gas Fireplace
Service Parts
4036-712(Log Set Box #2)
SRV727
SRV740
4036-713(Log Set Box #3)
SRV723
SRV724
Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota 42H-B • 4036-909 • Rev J 11/08 31
Page 32
This page intentionally left blank.
32 Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota 42H-B • 4036-909 • Rev J 11/08
Page 33
This page intentionally left blank.
Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota 42H-B • 4036-909 • Rev J 11/08 33
Page 34
¨
C. Warranty
Hearth & Home Technologies LIMITED WARRANTY
Hearth & Home Technologies (“HHT”) and its respective brands extends the following warranty for HHT gas, wood, pellet and electric appliances purchased from an authorized HHT dealer and installed in the United States of America or Canada. Warranty starts with date of purchase by the original owner (End User) except as noted for replacement parts.
Warranty Period HHT Manufactured Appliances and Venting
Parts Labor Gas Wood Pellet
1 Year XXXXXX
EPA
Wood
Electric Venting
Components Covered
All Parts and Material Except as
covered by Conditions, Exclu-
sion, and Limitations listed
XX
2 years
3 years X Firepots
5 years 3 years X X Castings & Baffl es
7 years 3 years X X X
10
years
Limited
Lifetime
1 year X Burners, Logs & Refractory
1 year X Firebox & Heat Exchanger
90 Days XXXXXX All Replacement Parts
XXXX Blowers
X Molded Refractory Panels
Igniters, Electronic Compo-
nents, and Glass
Firebox, HHT Chimney, Termi-
nation & Heat
Exchanger
See Conditions, Exclusions, and limitations. 9-01-08
CONDITIONS, EXCLUSIONS & LIMITATION OF LIABILITY
 This warranty applies to the original owner and is transferable up to two years from date of purchase to the new
homeowner, provided the purchase was made through an authorized dealer or distributor of HHT, and the appliance remains in its original place of installation.
 The maximum amount recoverable under this warranty is limited to the purchase price of the product.
 In no event shall HHT be liable for any incidental or consequential damages caused by defects in the product.
 Adjustments, regular maintenance, cleaning and temporary repairs, or the failure to duplicate the problem in the home
is not covered under this warranty.
4021-645A 09-01-08 Page 1 of 2
34 Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota 42H-B • 4036-909 • Rev J 11/08
Page 35
C. Warranty (continued)
This limited warranty does not extend to or include surface fi nish on the appliance or terminations, door gasketing, glass gasketing, glass discoloration, fi rebrick, pellet logs, kaowool or other ceramic insulating materials. Rust and/or corrosion on any of the metal surfaces, cast iron components, baffl es, fi repots, doors, or fi rebox area are not covered by this warranty.  Noise resulting from minor expansion, contraction, or movement of certain parts is normal and complaints related to
this noise are not covered by this warranty.
 HHT’s obligation under this warranty does not extend to damages resulting from: (1) installation, operation or
maintenance of the appliance not in accordance with the installation instructions; operating instructions and the listing agent identifi cation label furnished with the appliance; (2) installation which does not comply with local building codes; (3) shipping, improper handling, improper operation, abuse, misuse, accident or unworkmanlike repairs; (4) environmental conditions, inadequate ventilation or drafting caused by tight sealing construction of the structure or handling devices such as exhaust fans or forced air furnaces or other such causes; (5) use of fuels other than those specifi ed in the operating instructions; (6) installation or use of components not supplied with the appliance or any other components not expressly authorized and approved by HHT; and/or (7) modifi cation of the appliance not expressly authorized and approved by HHT in writing.
 This warranty does not apply to non-HHT venting components, hearth components or other accessories used in
conjunction with the installation of this product.
 This warranty is void if the appliance has been over- red or operated in atmospheres contaminated by chlorine,
uorine, or other damaging chemicals the appliance is subject to prolonged periods of dampness or condensation, or
there is any damage to the appliance or other components due to water or weather damage which is the result of, but not limited to, improper chimney or venting installation.
 HHT’s liability under this warranty is limited to the replacement and repair of defective components or workmanship
during the applicable period. HHT may fully discharge all of its obligations under such warranties by repairing the defective component(s) at HHT’s discretion. Shipping costs are not covered under this warranty.
 Some states do not allow exclusions or limitation of incidental or consequential damages, so those limitations may not
apply to you. This warranty gives you specifi c rights; you may also have other rights, which vary from state to state.
 EXCEPT TO THE EXTENT PROVIDED BY LAW, HHT MAKES NO EXPRESS WARRANTIES OTHER THAN THE
WARRANTY SPECIFIED HEREIN. THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF THE WARRANTY SPECIFIED ABOVE.
This Limited Warranty is effective on all HHT appliances sold after September 01, 2008 and supersedes any and all warranties currently in existence.
If warranty service is needed, you should contact your installing dealer. If the installing dealer is unable to provide necessary parts or components, contact the nearest authorized HHT dealer or supplier.
4021-645A 09-01-08 Page 2 of 2
Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota 42H-B • 4036-909 • Rev J 11/08 35
Page 36
D. Contact Information
Please contact your Heat & Glo LifeStyle dealer with any questions or concerns.
For the number of your nearest Heat & Glo dealer, please visit www.heatnglolifestyle.com.
- NOTES -
CAUTION
DO NOT DISCARD THIS MANUAL
This product may be covered by one or more of the following patents: (United States) 4593510, 4686807, 4766876, 4793322, 4811534, 5000162, 5016609, 5076254, 5113843, 5191877, 5218953, 5263471, 5328356, 5341794, 5347983, 5429495, 5452708, 5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237, 5947112, 5996575, 6006743, 6019099, 6048195, 6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079, 6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940, 6748942, 6769426, 6774802, 6796302, 6840261, 6848441, 6863064, 6866205, 6869278, 6875012, 6880275, 6908039, 6919884, D320652, D445174, D462436; (Canada) 1297749, 2195264, 2225408, 2313972; (Australia) 780250, 780403, 1418504 or other U.S. and foreign patents pending.
36 Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota 42H-B • 4036-909 • Rev J 11/08
Read, understand and follow these instructions for safe installation and operation.
Leave this manual with party responsible for use and operation.
DO NOT
DISCARD
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