Page 1
Model:
Cyclone-Cust
Owner’s Manual
Installation and Operation
CAUTION
DO NOT DISCARD THIS MANUAL
• Important operating
and maintenance
instructions included.
WARNING: If the information in these
instructions is not followed exactly, a fi re
or explosion may result causing property
damage, personal injury, or death.
• Do not store or use gasoline or other fl am-
mable vapors and liquids in the vicinity of
this or any other appliance.
• What to do if you smell gas
- Do not try to light any appliance
- Do not touch any electrical switch. Do not
use any phone in your building.
- Immediately call your gas supplier from a
neighbor’s phone. Follow the gas supplier’s instructions.
- If you cannot reach your gas supplier, call
the fi re department.
• Installation and service must be performed
by a qualifi ed installer, service agency , or the
gas supplier.
This appliance may be installed as an OEM installation in
manufactured home (USA only) or mobile home and must be
installed in accordance with the manufacturer’s instructions and
the manufactured home construction and safety standard, Title
24 CFR, Part 3280 or Standard for Installation in Mobile Homes,
CAN/CSA Z240MH.
This appliance is only for use with the type(s) of gas indicated
on the rating plate.
• Read, understand and follow
these instructions for safe
installation and operation.
DO NOT
DISCARD
• Leave this manual with
party responsible for use
and operation.
WARNING
HOT SURFACES!
Glass and other surfaces are hot during
operation AND cool down.
Hot glass will cause burns.
• Do not touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as
fi replace.
• Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other fl ammable
materials.
• Keep clothing, furniture, draperies and other fl ammable
materials away.
This appliance has been supplied with an integral barrier
to prevent direct contact with the fi xed glass panel. DO
NOT operate the appliance with the barrier removed.
Contact your dealer or Hearth & Home Technologies if the
barrier is not present or help is needed to properly install one.
In the Commonwealth of Massachusetts:
• installation must be performed by a licensed plumber
or gas fi tter;
See Table of Contents for location of additional
Commonwealth of Massachusetts requirements.
Installation and service of this appliance should be
performed by qualifi ed personnel. Hearth & Home
Technologies suggests NFI certifi ed or factory trained
professionals, or technicians supervised by an NFI
certifi ed professional.
Heat & Glo • Cyclone-Cust • 2061-900 Rev. L • 10/08 1
Page 2
Read this manual before installing or operating this appliance.
Please retain this owner’s manual for future reference.
Congratulations
Congratulations on selecting a Heat & Glo gas appliance
—an elegant and clean alternative to wood burning
appliances. The Heat & Glo gas appliance you have
selected is designed to provide the utmost in safety,
reliability, and effi ciency.
As the owner of a new appliance, you’ll want to read and
carefully follow all of the instructions contained in this
Owner’s Manual. Pay special attention to all Cautions and
Warnings.
Homeowner Reference Information
This Owner’s Manual should be retained for future
reference. We suggest that you keep it with your other
important documents and product manuals.
The information contained in this Owner’s Manual, unless
noted otherwise, applies to all models and gas control
systems.
Your new Heat & Glo gas appliance will give you years of
durable use and trouble-free enjoyment. Welcome to the
Heat & Glo family of appliance products!
We recommend that you record the following pertinent
information about your appliance.
Model Name: ___________________________________________ Date purchased/installed: __________________
Serial Number: __________________________________________ Location on appliance: ____________________
Dealership purchased from: _______________________________ Dealer Phone: __________________________
Notes: _______________________________________________________________________________________
_____________________________________________________________________________________________
Listing Label Information/Location
This product may be coveredby one or more ofthe following patents: (Nos produitssont couverts par un ouplusieurs des brevets suivants): (United States)
4593510,4686807, 4766876, 4793322, 4811534, 5000162, 5016609, 5076254, 5113843, 5191877, 5218953, 5263471, 5328356,5341794, 5347983, 5429495,
5452708,5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485,5931661, 5941237, 594711 2,5996575, 6006743,6019099, 6048195,
6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079, 6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2,
6729551, 6736133, 6748940, 6748942, D320652,D445174, D462436; (Canada)1297749, 2195264, 2225408;or other U.S. and foreignpatents pending (ou
autresbrevetsamericainsetetrangersenattente).
Type of Gas
Not for use with solid fuel .
(Ne doit pas entre utilise avec un combustible solide).
Ty pe of Gas (Sorte De Gaz) :
NATURA L GAS
Gas and Electric
Information
Minimum Permissible Gas Supply for Purpos es of Input Adjustment .
Approved Minimum (De Gaz) Acceptabl e 0. 0 in w. c. (Po. Col. d’eau)
Maximum Pressure (Pression) 0. 0 in w. c. (Po. Col. d’eau)
Maximum Manifold Pressure (Pression) 0. 0 in w. c. (Po. Col. d’eau)
Minimum Manifold Pressure (Pression) 0. 0 in w. c. (Po. Col. d’eau)
T o tal Electrical Requirements: 000V ac, 00Hz., less than 00 Ampere s
AL TI TUDE : 0-0000 FT . 0000-0000FT .
MAX. INPU T BTUH: 00,000 00,000
MIN. INPU T BTUH: 00,000 00,000
ORIFICE SIZE: #XXXXX #XXXXX
The model information regarding your specifi c appliance can be found on
the rating plate usually located in the control area of the appliance.
He at & Gl o, a of Hearth & Ho me Te chnologies, Inc.
20802 Kensington Boulevard, Lakeville, MN 5504 4
This appliance must be installed in accordance with local codes, if any; if not, follow ANSI Z223.1
in the USA or CAN/CG A B149 installation codes. (Installer l’ appa re il selon les codes ou regl emen ts
lo caux ou , en l’absence de tels reglements, selon les codes d’in stallation CAN/CGA-B149.)
bran d
ANSI Z21X X-XXXX · CS A 2.XX-MXX · UL307B
IN CANADA
Mode l:
(Modele):
Serial
(Serie):
XXXXXXXX
XXXXXXXX
MADE IN US A
Model Number
Serial Number
Heat & Glo • Cyclone-Cust • 2061-900 Rev. L • 10/082
Page 3
Table of Contents
1 Listing and Code Approvals
A. Appliance Certifi cation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
B. Glass Specifi cations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
C. BTU Specifi cations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
D. High Altitude Installations . . . . . . . . . . . . . . . . . . . . . . . . . . 4
E. Non-Combustible Materials Specifi cation. . . . . . . . . . . . . . 4
F. Combustible Materials Specifi cation . . . . . . . . . . . . . . . . . 4
G. Electrical Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
H. Requirements for the Commonwealth of Massachusetts . . 5
2 Getting Started
A. Design and Installation Considerations . . . . . . . . . . . . . . . 6
B. Tools and Supplies Needed . . . . . . . . . . . . . . . . . . . . . . . . 6
C. Inspect Appliance and Components . . . . . . . . . . . . . . . . . . 6
3 Framing and Clearances
A. Selecting Appliance Location . . . . . . . . . . . . . . . . . . . . . . . 7
B. Constructing the Appliance Chase . . . . . . . . . . . . . . . . . . . 8
C. Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
D. Mantel Projections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4 Termination Locations
A. Vent Termination Minimum Clearances . . . . . . . . . . . . . . 10
5 Vent Information and Diagrams
A. Vent Table Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
B. Use of Elbows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
C. Measuring Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
D. Vent Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
9 Gas Information
A. Fuel Conversions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
B. Gas Pressures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
C. Gas Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
10 Electrical Information
A. Recommendation for Wire . . . . . . . . . . . . . . . . . . . . . . . . 28
B. Connecting to the Appliance. . . . . . . . . . . . . . . . . . . . . . . 29
C. Hot Surface Ignition Wiring. . . . . . . . . . . . . . . . . . . . . . . . 29
11 Finishing
A. Mantel Projections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
B. Facing Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
12 Appliance Setup
A. Remove Shipping Materials . . . . . . . . . . . . . . . . . . . . . . . 31
B. Clean the Appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
C. Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
D. Glass Assembly Installation . . . . . . . . . . . . . . . . . . . . . . . 31
13 Operating Instructions
A. Before Lighting Appliance. . . . . . . . . . . . . . . . . . . . . . . . . 32
B. Lighting Appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
C. After Appliance is Lit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
D. Frequently Asked Questions . . . . . . . . . . . . . . . . . . . . . . 34
14 Maintaining and Servicing Appliance
A. Fan Motor Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
B. Maintenance Tasks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
6 Vent Clearances and Framing
A. Pipe Clearances to Combustibles . . . . . . . . . . . . . . . . . . 17
B. Wall Penetration Framing . . . . . . . . . . . . . . . . . . . . . . . . . 17
C. Vertical Penetration Framing . . . . . . . . . . . . . . . . . . . . . . 18
7 Appliance Preparation
A. Securing and Leveling the Appliance . . . . . . . . . . . . . . . . 19
8 Installing Vent Pipe
A. Assembly of Vent Sections . . . . . . . . . . . . . . . . . . . . . . . . 20
B. Disassembly of Vent Sections . . . . . . . . . . . . . . . . . . . . . 22
C. Installing Heat Shield and Horizontal Termination Cap . . 23
D. Installing Roof Flashing and Vertical Termination Cap . . . 24
= Contains updated information.
15 Reference Materials
A. Appliance Dimension Diagram . . . . . . . . . . . . . . . . . . . . . 38
B. Vent Components Diagrams . . . . . . . . . . . . . . . . . . . . . . 39
C. Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
D. Limited Lifetime Warranty . . . . . . . . . . . . . . . . . . . . . . . . . 44
E. Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Heat & Glo • Cyclone-Cust • 2061-900 Rev. L • 10/08 3
Page 4
1
1
Listing and Code Approvals
A. Appliance Certifi cation
MODELS: Cyclone-Cust
LABORATORY: Underwriters Laboratories, Inc. (UL)
TYPE: Direct Vent Gas Fireplace
STANDARD: ANSI Z21.50-2000 • CSA2.33-2000 • UL307B
This product is listed to ANSI standards for “Vented Gas
Fireplaces” and applicable sections of “Gas Burning Heating Appliances for Manufactured Homes and Recreational
Vehicles”, and “Gas Fired Appliances for Use at High
Altitudes”.
NOT INTENDED FOR USE AS A PRIMAR Y HEAT SOURCE.
This appliance is tested and approved as either supplemental room heat or as a decorative appliance. It should not be
factored as primary heat in residential heating calculations.
B. Glass Specifi cations
Hearth & Home Technologies appliances manufactured
with tempered glass may be installed in hazardous locations such as bathtub enclosures as defi ned by the Con-
sumer Product Safety Commission (CPSC)
This statement is in compliance with CPSC 16 CFR Sec-
tion 1201.5 “Certifi cation and labeling requirements”
which refers to 15 U.S. Code (USC) 2063 stating “…Such
certifi cate shall accompany the product or shall otherwise
be furnished to any distributor or retailer to whom the
product is delivered.”
Some local building codes require the use of tempered
glass with permanent marking in such locations. Glass
meeting this requirement is available from the factory.
Please contact your dealer or distributor to order.
Note: This installation must conform with local codes. In the
absence of local c odes you must comply w ith the National
Fuel Gas Code, ANSI Z223.1 -latest edition in the U.S.A. and
the CAN/CGA B149 Installation Codes in Canada.
C. BTU Specifi cations
Models
(U.S. or Canada)
Cyclone-Cust
US
(0-2000 FT)
CANADA
(2000-4500 FT)
Maximum
Input
BTU/h
13,500
12,150
Minimum
Input
BTU/h
-
-
Orifi ce
Size
(DMS)
50
51
D. High Altitude Installations
U.L. Listed gas appliances are tested and approved without requiring changes for elevations from 0 to 2000 feet in
the U.S.A. and Canada.
When installing this appliance at an elevation above 2000
feet, it may be necessary to decrease the input rating
by changing the existing burner orifi ce to a smaller size.
Input rate should be reduced by 4% for each 1000 feet
above a 2000 foot elevation in the U.S.A., or 10% for elevations between 2000 and 4500 feet in Canada. If the
heating value of the gas has been reduced, these rules
do not apply . To identify the proper orifi ce size, check with
the local gas utility.
If installing this appliance at an elevation above 4500 feet
(in Canada), check with local authorities.
WARNING
Do NOT use this appliance if any part has been under water.
Immediately call a qualifi ed service technician to inspect the
appliance and to replace any part of the control system and
any gas control which has been under water.
E. Non-Combustible Materials Specifi cation
Material which will not ignite and burn. Such materials are
those consisting entirely of steel, iron, brick, tile, concrete,
slate, glass or plasters, or any combination thereof.
Materials that are reported as passing ASTM E 136,
Standard Test Method for Behavior of Materials in a
Vertical Tube Furnace at 750ºC, shall be considered
non-combustible materials.
F. Combustible Materials Specifi cation
Materials made of or surfaced with wood, compressed
paper, plant fi bers, plastics, or other material that can ig-
nite and burn, whether fl ame proofed or not, or whether
plastered or unplastered shall be considered combustible
materials.
G. Electrical Codes
NOTICE: This appliance must be electrically wired and
grounded in accordance with local codes or, in the absence
of local codes, with National Electric Code ANSI/NFPA
70-latest edition or the Canadian Electric Code CSA
C22.1.
• A 110-120 VAC circuit for this product must be protected
with ground-fault circuit-interrupter protection, in compliance
with the applicable electrical codes, when it is installed in
locations such as in bathrooms or near sinks.
Heat & Glo • Cyclone-Cust • 2061-900 Rev. L • 10/084
Page 5
Note: The following requirements reference various
Massachuset ts and national codes not contained in this
document.
H. Requirements for the Commonwealth of
Massachusetts
For all side wall horizontally vented gas fueled equipment
installed in every dwelling, building or structure used in
whole or in part for residential purposes, including those
owned or operated by the Commonwealth and where the
side wall exhaust vent termination is less than seven (7)
feet above fi nished grade in the area of the venting, in-
cluding but not limited to decks and porches, the following
requirements shall be satisfi ed:
Installation of Carbon Monoxide Detectors
At the time of installation of the side wall horizontal vented
gas fueled equipment, the installing plumber or gas fi tter
shall observe that a hard wired carbon monoxide detector
with an alarm and battery back-up is installed on the fl oor
level where the gas equipment is to be installed. In addition, the installing plumber or gas fi tter shall observe that
a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of
the dwelling, building or structure served by the side wall
horizontal vented gas fueled equipment. It shall be the
responsibility of the property owner to secure the services
of qualifi ed licensed professionals for the installation of
hard wired carbon monoxide detectors.
In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic,
the hard wired carbon monoxide detector with alarm and
battery back-up may be installed on the next adjacent
fl oor level.
In the event that the requirements of this subdivision can
not be met at the time of completion of installation, the
owner shall have a period of thirty (30) days to comply
with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon
monoxide detector with an alarm shall be installed.
Inspection
The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the
installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed
in accordance with the provisions of 248 CMR 5.08(2)(a)1
through 4.
Exemptions
The following equipment is exempt from 248 CMR
5.08(2)(a)1 through 4:
• The equipment listed in Chapter 10 entitled “Equip-
ment Not Required To Be Vented” in the most current
edition of NFPA 54 as adopted by the Board; and
• Product Approved side wall horizontally vented gas fu-
eled equipment installed in a room or structure separate from the dwelling, building or structure used in
whole or in part for residential purposes.
MANUFACTURER REQUIREMENTS
Gas Equipment Venting System Provided
When the manufacturer of Product Approved side wall
horizontally vented gas equipment provides a venting
system design or venting system components with the
equipment, the instructions provided by the manufacturer
for installation of the equipment and the venting system
shall include:
• Detailed instructions for the installation of the venting
system design or the venting system components; and
• A complete parts list for the venting system design or
venting system.
Gas Equipment Venting System NOT Provided
When the manufacturer of a Product Approved side wall
horizontally vented gas fueled equipment does not provide the parts for venting the fl ue gases, but identifi es
“special venting systems”, the following requirements
shall be satisfi ed by the manufacturer:
Approved Carbon Monoxide Detectors
Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA
720 and be ANSI/UL 2034 listed and IAS certifi ed.
Signage
A metal or plastic identifi cation plate shall be permanent-
ly mounted to the exterior of the building at a minimum
height of eight (8) feet above grade directly in line with the
exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read,
in print size no less than one-half (1/2) inch in size, “GAS
VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”.
Heat & Glo • Cyclone-Cust • 2061-900 Rev. L • 10/08 5
• The referenced “special venting system” instructions
shall be included with the appliance or equipment installation instructions; and
• The “special venting systems” shall be Product Ap-
proved by the Board, and the instructions for that system shall include a parts list and detailed installation
instructions.
A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting
instructions, and/or all venting design instructions shall
remain with the appliance or equipment at the completion
of the installation.
See Gas Connection section for additional Commonwealth of Massachusetts requirements.
Page 6
2
2
Getting Started
A. Design and Installation Considerations
Heat & Glo direct vent gas appliances are designed to
operate with all combustion air siphoned from outside of
the building and all exhaust gases expelled to the outside. No additional outside air source is required.
CAUTION
Check building codes prior to installation.
• Installation MUST comply with local, regional, state and
national codes and regulations.
• Consult local building, fi re offi cials or authorities having jurisdic-
tion about restrictions, installation inspection, and permits.
When planning an appliance installation, it’s necessary to
determine the following information before installing:
• Where the appliance is to be installed.
• The vent system confi guration to be used.
• Gas supply piping.
• Electrical wiring.
• Framing and fi nishing details.
• Whether optional accessories—devices such as a wall
switch, or remote control—are desired.
WARNING
Keep appliance dry.
• Mold or rust may cause odors.
• Water may damage controls.
B. Tools and Supplies Needed
Before beginning the installation be sure that the following
tools and building supplies are available.
C. Inspect Appliance and Components
WARNING
Inspect appliance and components for damage.
Damaged parts may impair safe operation.
• Do NOT install damaged components.
• Do NOT install incomplete components.
• Do NOT install substitute components.
Report damaged parts to dealer.
• Carefully remove the appliance and components from
the packaging.
• The vent system components and trim doors are shipped
in separate packages.
• Report to your dealer any parts damaged in shipment,
particularly the condition of the glass.
• Read all of the instructions before starting the installation. Follow these instructions carefully during the
installation to ensure maximum safety and benefi t.
WARNING
Hearth & Home Technologies disclaims any
responsibility for, and the warranty will be voided
by, the following actions:
• Installation and use of any damaged appliance or vent
system component.
• Modifi cation of the appliance or vent system.
• Installation other than as instructed by Hearth & Home
Technologies.
• Improper positioning of the glass door.
• Installation and/or use of any component part not approved
by Hearth & Home Technologies.
Any such action may cause a fi re hazard.
Reciprocating saw Framing material
Pliers Hi temp caulking material
Hammer Gloves
Phillips screwdriver Framing square
Flat blade screwdriver Electric drill and bits (1/4 in.)
Plumb line Safety glasses
Level 1/2 - 3/4 inch length, #6 or #8 Self-drilling screws
Manometer Voltmeter
Tape measure Noncorrosive leak check solution
One 1/4 inch female connection (for optional fan).
Heat & Glo • Cyclone-Cust • 2061-900 Rev. L • 10/086
Page 7
3
3
Framing and Clearances
Note:
• Illustrations reflect typical installations and are FOR
DESIGN PURPOSES ONLY.
• Illustrations/diagrams are not drawn to scale.
• Actual installation may vary due to individual design
preference.
A. Selecting Appliance Location
When selecting a location for your appliance it is important to
consider the required clearances to walls (see fi gure 3.1).
0
A
WARNING
Fire Risk
Provide adequate clearance:
• Around air openings
• To combustibles
• For service access
Locate appliance away from traffi c areas.
Note: For actual appliance dimensions refer to Section 16.
B
In addition to these framing dimensions, also reference the following sections:
• Clearances and Mantel Projections (Sections 3.C and 3.D)
• Vent Clearances and Framing (Section 6).
C
D
Model A B C D
Cyclone-Cust
Inches 17 17 17 17
Millimeters 432 432 432 432
Figure 3.1 Appliance Locations
Heat & Glo • Cyclone-Cust • 2061-900 Rev. L • 10/08 7
Page 8
B. Constructing the Appliance Chase
A chase is a vertical boxlike structure built to enclose the
gas appliance and/or its vent system. Vertical vents that
run on the outside of a building may be, but are not required to be, installed inside a chase.
Construction of the chase may vary with the type of building. These instructions are not substitutes for the requirements of local building codes. Local building codes MUST
be checked.
Chases should be constructed in the manner of all outside walls of the home to prevent cold air drafting problems. The chase should not break the outside building
envelope in any manner.
Walls, ceiling, base plate and cantilever fl oor of the chase
should be insulated. Vapor and air infi ltration barriers
should be installed in the chase as per regional codes for
the rest of the home. Additionally, in regions where cold
air infi ltration may be an issue, the inside surfaces may be
sheetrocked and taped for maximum air tightness.
To further prevent drafts, the wall shield and ceiling
fi restops should be caulked with high temperature caulk
to seal gaps. Gas line holes and other openings should
be caulked with high temp caulk or stuffed with unfaced
insulation. If the appliance is being installed on a cement
slab, a layer of plywood may be placed underneath to
prevent conducting cold up into the room.
A
B
C
C. Clearances
Fire Risk.
Odor Risk.
• Install appliance on hard metal or wood surfaces
extending full width and depth of appliance.
• Do NOT install appliance directly on carpeting,
vinyl, tile or any combustible material other than
wood.
Fire Risk.
• Construct chase to all clearance specifi cations
in manual.
• Locate and install appliance to all clearance
specifi cations in manual.
WARNING
WARNING
E
F
MAX
Clearances to Combustibles
ABCD E F G
Inches 42-1/2 0 0 17-1/2 17-1/2 6-3/8 41-3/8*
mm 1080 0 0 445 445 162 1051
D
G
* This dimension must be held to +0 inch to -1/2 inch to assure the fi restop
conceals the connection of the glass tube to the slip section.
Figure 3.2 Clearances to Combustibles
Heat & Glo • Cyclone-Cust • 2061-900 Rev. L • 10/088
Page 9
D. Mantel Projections
FRAMING
MEMBER
SLIP
SECTION
COMBUSTIBLE
MATERIAL
FIRESTOP
34-3/8 in.
TO CEILING
AND/OR MANTEL
TOP
OF UNIT
Figure 3.3 Clearances to mantels or other combustibles above appliance
GLASS
TUBE
41-3/8 in.
(+0 to -1/2 in.)
Heat & Glo • Cyclone-Cust • 2061-900 Rev. L • 10/08 9
Page 10
4
4
Termination Locations
A. Vent Termination Minimum Clearances
WARNING
Fire Risk.
Explosion Risk.
Inspect external vent cap regularly.
• Ensure no debris blocks cap.
• Combustible materials blocking cap may
ignite.
• Restricted air fl ow affects burner operation.
WARNING
Fire Risk.
Explosion Risk.
Maintain vent clearance to combustibles as
specifi ed.
• Do not pack air space with insulation or other
materials.
Failure to keep insulation or other materials
away from vent pipe may cause fi re.
Measure vertical clearances from this surface.
HORIZONTAL
OVERHANG
2 FT.
MIN.
GAS DIRECT VENT
TERMINATION CAP
Roof Pitch H (Min.) Ft.
Flat to 6/12...........................................................1.0*
Over 6/12 to 7/12 .................................................1.25*
Over 7/12 to 8/12 .................................................1.5*
Over 8/12 to 9/12 .................................................2.0*
Over 9/12 to 10/12 ...............................................2.5
Over 10/12 to 11/12 .............................................3.25
Over 11/12 to 12/12 .............................................4.0
Over 12/12 to 14/12 .............................................5.0
Over 14/12 to 16/12 .............................................6.0
Over 16/12 to 18/12 .............................................7.0
Over 18/12 to 20/12 .............................................7.5
Over 20/12 to 21/12 .............................................8.0
20 INCHES MIN.
LOWEST
DISCHARGE
OPENING
H (MIN.) - MINIMUM HEIGHT FROM ROOF
TO LOWEST DISCHARGE OPENING
X
12
ROOF PITCH
VERTICAL
WALL
IS X/ 12
* 3 foot minimum in snow regions
Figure 4.2 Minimum height from roof to lowest discharge
opening
Figure 4.2 specifi es minimum vent heights for various
pitched roofs.
Measure horizontal clearances from this surface.
(See Figure 4.4 for specifi c clearances)
Figure 4.1
Heat & Glo • Cyclone-Cust • 2061-900 Rev. L • 10/0810
GAS, WOOD OR FUEL
OIL TERMINATION
GAS
TERMINATION
C
A
Gas
Termination
A 6 in. 20 in. min. Horizontal distance between terminations
B 20 in. 24 in. min. Distance to perpendicular wall
C 18 in. 18 in. Vertical distance between terminations
Figure 4.3 Multiple Vertical Termination
Wood & Fuel Oil
Termination
B
Comments
Page 11
V
R
M
N
P
Q
(See Note 2)
T
S
Electrical
V
Service
V
S
V
D*
= VENT TERMINAL
V
A = 12 inches.................clearances above grade, veranda,
(See Note 1)
X
= AIR SUPPLY INLET
porch, deck or balcony
B = 12 inches.................clearances to window or door
that may be opened, or to permanently closed window. (Glass)
D* = 18 inches.................vertical clearance to unventilated
soffi t or to ventilated soffi t located
above the terminal
*30 inches ................for vinyl clad soffi ts and below
electrical service
F = 9 inches..................clearance to outside corner
G = 6 inches...................clearance to inside corner
H = 3 ft. (Canada) ..........not to be installed above a gas
meter/regulator assembly within 3
feet (90 cm) horizontally from the
center-line of the regulator
I = 3 ft ...........................clearance to gas service regulator
vent outlet
J = 9 inches (U.S.A.)
12 inches (Canada) clearance to non-mechanical
air supply inlet to building or the
combustion air inlet to any other
appliance
K = 3 ft. (U.S.A.)
6 ft. (Canada) ...........clearance to a mechanical (pow-
ered) air supply inlet
= AREA WHERE TERMINAL IS NOT PERMITTED
L** = 7 ft. ......................... clearance above paved
(See Note 1)
sidewalk or a paved driveway
located on public property
M*** = 18 inches................ cl earance under veranda, porch,
deck, balcony or overhang
42 inches ............... vinyl
S = 6 inches................. clearance from sides of electri-
(See Note 5)
cal service
T = 12 inches................ clearance above electrical
(See Note 5)
service
Alcove Applications
N = 6 inches ..................non-vinyl sidewalls
12 inches ................vinyl sidewalls
P = 8 ft.
Q
MIN
1 cap 3 feet 2 x Q
2 caps 6 feet 1 x Q
3 caps 9 feet 2/3 x Q
4 caps 12 feet 1/2 x Q
Q
= # termination caps x 3 R
MIN
= (2 / # termination caps) x Q
MAX
R
MAX
ACTUAL
ACTUAL
ACTUAL
ACTUAL
ACTUAL
** a vent shall not terminate directly above a sidewalk or paved driveway
which is located between two single family dwellings and serves both
dwellings.
*** only permitted if veranda, porch, deck or balcony is fully open on a
minimum of 2 sides beneath the fl oor, or meets Note 2.
Note 1: On private property where termination is less than 7 feet above a
sidewalk, driveway, deck, porch, veranda or balcony, use of a listed cap
shield is suggested. (See vents components page)
Note 2: Termination in an alcove space (spaces open only on one side
and with an overhang) are permitted with the dimensions specifi ed for
vinyl or non-vinyl siding and soffi ts. 1. There must be 3 feet minimum
between termination caps. 2. All mechanical air intakes within 10 feet
of a termination cap must be a minimum of 3 feet below the termination
cap. 3. All gravity air intakes within 3 feet of a termination cap must be a
minimum of 1 foot below the termination cap.
Note 3: Local codes or regulations may require different
clearances.
Note 4: Termination caps may be hot. Consider their proximity to
doors or other traffi c areas.
Note 5: Location of the vent termination must not interfere with
access to the electrical service.
WARNING: In the U.S: V ent system termination is NOT permitted in
screened porches. Y ou must follow side wall, overhang and ground
clearances as stated in the instructions.
In Canada: Vent system termination is NOT permitted in screened
porches. Vent system termination is permitted in porch areas with
two or more sides open. You must follow all side walls, overhang
and ground clearances as stated in the instructions.
Heat & Glo assumes no responsibility for the improper performance
of the appliance when the venting system does not meet these
Figure 4.4 Minimum Clearances for Termination
requirements.
CAUTION: IF EXTERIOR WALLS ARE FINISHED WITH VINYL SIDING, IT IS SUGGESTED THAT A VINYL PROTECTOR KIT BE INSTALLED.
Heat & Glo • Cyclone-Cust • 2061-900 Rev. L • 10/08 11
Page 12
5
5
Vent Information and Diagrams
A. Vent Table Key
The abbreviations listed in this vent table key are used in
the vent diagrams.
Symbol Description
First section (closest to appliance) of vertical length
V
1
Second section of vertical length
V
2
First section (closest to appliance) of horizontal length
H
1
Second section of horizontal length
H
2
Vertical
12 in.
8-1/2 in.
8-1/2 in.
WARNING
Fire Hazard.
Explosion Risk.
Asphyxiation Risk.
Do NOT connect this gas appliance to a chimney
fl ue serving a separate solid-fuel or gas burning
appliance.
• Vent this appliance directly outside.
• Use separate vent system for this appliance.
May impair safe operation of this appliance or
other appliances connected to the fl ue.
B. Use of Elbows
CAUTION
ALL vent confi guration specifi cations MUST be followed.
• This product is tested and listed to these specifi cations.
• Appliance performance will suffer if specifi cations are not
followed.
Diagonal runs have both vertical and horizontal vent aspects when calculating the effects. Use the rise for the
vertical aspect and the run for the horizontal aspect (see
Figure 5.1).
Two 45º elbows may be used in place of one 90º elbow . On
45º runs, one foot of diagonal is equal to 8.5 inches horizontal run and 8.5 inches vertical run. A length of straight
pipe is allowed between two 45º elbows (see Figure 5.1).
Horizontal
Figure 5.1
C. Measuring Standards
Vertical and horizontal measurements listed in the vent
diagrams were made using the following standards.
1. Pipe measurements are shown using the effective length
of pipe (see Figure 5.2).
2. Measurements are made from the appliance outer wrap,
not from the standoffs.
3. Horizontal terminations are measured to the outside
mounting surface (fl ange of termination cap) (see
Figure 4.1).
4. V ertical terminations are measured to bottom of termination cap.
5. Horizontal pipe installed level with no rise.
Effective Length
Inches Millimeters
Effective
Height/Length
Pipe
DVP4 4 102
DVP6 6 152
DVP12 12 305
DVP24 24 610
DVP36 36 914
DVP48 48 1219
DVP6A 3 to 6 76 to 152
DVP12A 3 to 12 76 to 305
DVP12MI 3 to 12 76 to 305
DVP24MI 3 to 24 76 to 610
Figure 5.2 DVP Pipe Effective Length
Heat & Glo • Cyclone-Cust • 2061-900 Rev. L • 10/0812
Page 13
D. Vent Diagrams
Fire Risk. Explosion Risk.
Do NOT pack insulation or other combustibles between ceiling fi restops.
• ALWAYS maintain specifi ed clearances around venting and fi restop systems.
• Install wall shield and ceiling fi restops as specifi ed.
Failure to keep insulation or other material away from vent pipe may cause fi re.
1. Top Vent - Horizontal Termination
WARNING
One Elbow
NOTE: A minimum of 2 feet before
the fi rst 90º elbow can be achieved by
using a 12 inch section of DVP and the
(cyclone-12slip) slip section.
Figure 5.3
Two Elbows
VT Min. HT Max.
2 ft. 2 ft.
3 ft. 6 ft.
4 ft. 10 ft.
5 ft. 15 ft.
+ HT = 40 ft. Max
V
T
V
T
H
T
H
1
H
2
VT Min. HT Max.
* * 2 ft. 2 ft.
* * 3 ft. 6 ft.
* * 4 ft. 10 ft.
* * 5 ft. 15 ft.
V
+ HT = 40 ft. Max.
T
H
T
*No specifi c restrictions on this value
EXCEPT VT + HT cannot exceed 40 ft. Max.
Figure 5.4
V
T
H
2
Heat & Glo • Cyclone-Cust • 2061-900 Rev. L • 10/08 13
H
1
Page 14
1. Top Vent - Horizontal Termination - (continued)
Three Elbows
H
V
1
****2 ft.2 ft.
****3 ft.6 ft.
****4 ft.10 ft.
****5 ft.15 ft.
T
H
1
*No specifi c restrictions on this value EXCEPT
VT + HT cannot exceed 40 ft. Max.
V
2
V
+ HT = 40 ft. Max.
T
H
VT Min. HT Max.
2
H
V
V
2
2
H
1
V
1
T
Figure 5.5
Heat & Glo • Cyclone-Cust • 2061-900 Rev. L • 10/0814
Page 15
2. Top Vent - Vertical Termination
No Elbow
CAP
VT MAX.
40 ft.
SLIP
SECTION
Flue Restrictor
FLUE
RESTRICTOR
Part No.
Inside
Diameter
Max. Vertical
)
(V
T
2061-204 2-3/4 in. 15-30 ft.
V
T
2061-203 2-1/2 in. 30 ft. or more
GLASS
CYLINDER
ASSEMBLY
Figure 5.6
Two Elbows
Drop the fl ue restrictor into the slip section as
shown.
V
1
* * 2 ft. 2 ft.
* * 3 ft. 6 ft.
* * 4 ft. 10 ft.
* * 5 ft. 15 ft.
*No specifi c restrictions on this value EXCEPT
VT + HT cannot exceed 40 ft. Max.
V
T
V
2
H
T
V
1
V
2
V
+ HT = 40 ft. Max.
T
VT Min. HT Max.
Figure 5.7
Heat & Glo • Cyclone-Cust • 2061-900 Rev. L • 10/08 15
Page 16
2. Top Vent - Vertical Termination - (continued)
Three Elbows
V
1
H
1
H
2
V
VT Min. HT Max.
2
****2 ft.2 ft.
****3 ft.6 ft.
****4 ft.10 ft.
****5 ft.15 ft.
V
+ HT = 40 ft. Max.
T
*No specifi c restrictions on this value EXCEPT
VT + HT cannot exceed 40 ft. Max.
V
T
V
2
H
T
H
2
H
1
V
1
Figure 5.8
Heat & Glo • Cyclone-Cust • 2061-900 Rev. L • 10/0816
Page 17
6
6
Vent Clearances and Framing
A. Pipe Clearances to Combustibles
WARNING
Fire Risk.
Explosion Risk.
Maintain vent clearance to combustibles as
specifi ed.
• Do not pack air space with insulation or
other materials.
Failure to keep insulation or other materials
away from vent pipe may cause fi re.
Note: Slope
not required.
1 in. CLEARANCE
AROUND VERTICAL
SECTIONS
3 in. TOP
CLEARANCE
1 in. SIDE AND
BOTTOM CLEARANCE
B. Wall Penetration Framing
Combustible Wall Penetration
Frame a hole in a combustible wall for an interior wall
shield fi restop, (Figure 6.2) whenever a wall is penetrated.
Use same size framing materials as those used in the wall
construction. The wall shield fi restop maintains minimum
clearances and prevents cold air infi ltration.
Non-Combustible Wall Penetration
If the hole being penetrated is surrounded by noncombustible materials such as concrete, a hole with diameter one
inch greater than the pipe is acceptable.
Whenever a non-combustible wall is penetrated, the wall
shield fi restop is only required on one side and no heat
shield is necessary.
If your local inspector requires the wall shield fi restop on
both sides, then both wall shield fi restops must have a heat
shield attached to them.
Figure 6.1 Pipe Clearances
FINISHING
MATERIAL
DECORATIVE
FIRESTOP
Figure 6.2 Exterior Wall Hole
10 in. X 10 in.
FRAMED
OPENING
41-3/8 in.
(+0 to -1/2 in.)
Heat & Glo • Cyclone-Cust • 2061-900 Rev. L • 10/08 17
Page 18
C. Vertical Penetration Framing
WARNING
Fire Hazard
Keep loose materials or blown
insulation from touching the
vent pipe.
• National building codes recommend
using attic shield to keep loose materials/
blown insulation from contacting vent.
• Hearth & Home Technologies requires
the use of an attic shield.
Installing the Ceiling Firestop
• Frame an opening 10 inches by 10 inches
whenever the vent system penetrates a
ceiling/fl oor (see Figure 6.3).
• Frame the area with the same sized
lumber as used in ceiling/fl oor joist.
• When installing a top vent vertical
termination appliance the hole should be
directly above the appliance, unless the
fl ue is offset.
• Do not pack insulation around the vent.
Insulation must be kept away from the
pipe.
ATTIC ABOVE
10 IN. (254 MM)
10 IN.
(254 MM)
HOLE SHOULD MEASURE
10 IN. X 10 IN.
(254 MM X 254 MM)
INSIDE TO INSIDE
Installing Attic Shield
Note: An additional ceiling fi restop is not
required if attic shield is used.
• Frame opening for attic shield.
• Attic shield may be installed above or
below ceiling (see Figure 6.4).
• Secure with three fasteners on each
side.
• Fold tabs at top of attic shield in toward
vent pipe. Tabs must keep vent pipe
centered within shield.
• Field construct additional shield height if
insulation is deeper than height of attic
shield.
Heat & Glo • Cyclone-Cust • 2061-900 Rev. L • 10/0818
Figure 6.3
BEND TABS IN
AROUND PIPE
3 FASTENERS
ATTIC SHIELD INSTALLED
BELOW CEILING
Figure 6.4 Installing the Attic Shield
PER SIDE
ATTIC SHIELD INSTALLED
ABOVE CEILING
Page 19
7
7
Appliance Preparation
A. Securing and Leveling the Appliance
WARNING
Fire Risk.
• Prevent contact with sagging, loose insulation.
• Do NOT install against combustible materials
such as exposed insulation, plastic and insulation
backer.
The diagram shows how to properly position, level, and
secure the appliance (see Figure 7.1). Holes are provided
to secure the appliance to the framing members with
screws.
• Horizontal venting - refer to Vent Clearances and Framing
(Section 6) for hole location.
• Place the appliance into position.
• Level the appliance from side to side and front to back.
• Shim the appliance as necessary . It is acceptable to use
wood shims.
• Secure the appliance to the framing by using nails
or screws through the holes in the base plate of the
appliance.
SCREW HOLES PROVIDED FOR SECURING
Figure 7.1 Proper positioning, leveling and securing of an
appliance
WARNING
Fire Risk.
• ALWAYS maintain specifi ed
clearances around the appliance.
• Do NOT notch into the framing around the appliance spacers.
Failure to keep insulation, framing or other material away from
the appliance may cause fi re.
Heat & Glo • Cyclone-Cust • 2061-900 Rev. L • 10/08 19
Page 20
8
8
FIRST
SECTION
OF PIPE
This first section
must be adequately
secured to the
framing to
support the
remaining pipe sections.
1-1/2 in. Min.
6 in. Max.
(PIPE OVERLAP)
SLIP
SECTION
(CYCLONE -12 SLIP)
GLASS
CYLINDER
ASSEMBLY
NOTE: Do not secure
CYCLONE-12SLIP
section to DVP pipe or
glass with sealant or
screws .
Installing Vent Pipe
A. Assembly of Vent Sections
DVP Series Venting Only
Attach the fi rst vent components to the starting collar. At-
tach the slip section (cyclone-12 slip) onto the glass cylinder (see Figure 8.1).
The next section of pipe slips into the slip section and
must have an overlap of 1-1/2 inch but no more than 6
inches, to allow the slip section room to slide up for glass
removal.
The fi rst section of pipe must be secured to the framing
to make it rigid and allow it to support the remaining pipe
sections.
Figure 8.1
Note: It is critical that the relationship of the DVP pipe, Cy-
clone-12SLIP and glass asembly is installed per specifi cation
shown in Figure 8.1. The Cyclone-12SLIP section MUST be
able to be manipulated up and down to ensure routine maintenance to the fi replace can be performed.
WARNING
Do not mix pipe, fi ttings or joining
methods from different manufacturers.
WARNING
Fire Risk
Exhaust Fumes Risk
Impaired Performance of Appliance
• Overlap pipe slip sections at least 1-1/2
inches.
• Use pilot holes for screws.
• Screws must not exceed one inch long.
• Pipe may separate if not properly joined.
Heat & Glo • Cyclone-Cust • 2061-900 Rev. L • 10/0820
Commercial, Multi-family (Multi-level exceeding two
stories), & High-Rise Applications
For Installation into Commercial, multi-family (multi-level exceeding two stories) or high-rise applications: All pipe joints
must be sealed with high temperature silicone, including the
slip section that connects directly to the horizontal termination cap, but not including the CYCLONE-12SLIP.
• Apply a bead of silicone sealant inside the female outer
pipe joint prior to joining sections. See Figure 8.2
• Only outer pipes are sealed. Do not seal the inner fl ue.
All unit collar, pipe, slip section, elbow and cap outer fl ues
shall be sealed in this manner, unless otherwise stated.
Note: The end of the pipe sections with the lances/tabs on
it will face toward the appliance.
WARNING
Fire Risk
Explosion Risk
If slip section seals are broken during the
removal of the termination cap, gas will leak and
a fi re or explosion may occur.
Do not break silicone seals on slip sections.
Assembling Pipe Sections
Insert the inner fl ue of section A into the fl ared inner fl ue of
section B.
Start the outer fl ue of section A over the outer fl ue of section
B (see Figure 8.3). Note: The end of the pipe sections with
the lances/tabs on it will face towards the appliance.
Once both inner and outer fl ues are started, press section
A onto section B fi rmly until all lances have snapped into
place. Check to make sure they have snapped together
(see Figure 8.4) and the seams are not aligned (see Figure 8.5). Tug slightly on section A to confi rm it has com-
pletely locked into place.
For 90º and 45º elbows that are changing the vent direction
from horizontal to vertical, one screw minimum should be
put in the outer fl ue at the horizontal elbow joint to prevent
the elbow from rotating.
High Temperature Silicone Sealant
Commercial, Multi-family (multi-level exceeding two
stories), or High-rise Applications only
Figure 8.2 Lances
Page 21
Cut from this end
A
B
Figure 8.3
Note: Make sure that the seams are not aligned to prevent
unintentional disconnection.
CORRECT
Figure 8.4
(outer)
Cut from this end
(inner)
Figure 8.6
Assembling DVP-12A Slip Sections
The outer fl ue of the slip section should slide over the outer
fl ue of the pipe section and into (inner fl ue) the last pipe
section (see Figure 8.7) .
Slide together to the desired length, making sure that a 1-
1/2 inch outer fl ue overlap is maintained between the pipe
section and slip section.
The pipe and slip section need to be secured by driving
two screws through the overlapping portions of the outer
fl ues using the pilot holes (see Figure 8.8).
This will secure the slip section to the desired length and
prevent it from separating. The slip section can then be
attached to the next pipe section.
If the slip section is too long, the inner and outer fl ues of
the slip section can be cut to the desired length.
INCORRECT
Figure 8.5 Seams
Assembling Minimum Installations (MI) Sections
MI sections are non-unitized so that they can be cut to a
certain length. Cut these sections to length from the nonexpanded end (see Figure 8.6). For installations into commercial, multi-family (multilevel exceeding two stories) or
high-rise applications, it is required to seal MI (non-unitized)
pipe with a bead of silicone sealant. Apply to the overlap
of outer pipe sections only.
They can then be attached by fi rst connecting the expanded
end of the MI inner fl ue with the inner pipe from the adjacent
pipe section and securing with three screws. The expanded
portion of the MI inner fl ue must overlap completely with
the unexpanded end of the adjacent pipe section.
The outer fl ue can then be inserted into the adjacent outer
fl ue expanded end and attached to the next pipe section
with three screws. The other end of the MI pipe section can
then be attached by fi tting another pipe section to it and
snapping it together, as normal.
Heat & Glo • Cyclone-Cust • 2061-900 Rev. L • 10/08 21
Pilot hole
Figure 8.7 Slip Section Pilot Holes
Figure 8.8 Screws into Slip Section
Page 22
Securing the Vent Sections
Vertical Sections
Vertical sections of pipe must be supported every 8 feet
above the fi replace base. For the Cyclone, there must be
an additional vent support (wall bracket) placed around the
fi rst section of pipe (see Figure 8.9). The vent support or
plumber’s strap (spaced 120º apart) may be used.
Horizontal Sections
Horizontal sections of vent must be supported every 5 feet
with a vent support or plumber’s strap.
WALL
BRACKET
WALL
STUD
8 FT.
(2.4mm)
B. Disassembly of Vent Sections
T o disassemble any two pieces of pipe, rotate either section
(see Figure 8.1 1), so that the seams on both pipe sections
are aligned (see Figure 8.12). They can then be carefully
pulled apart.
WARNING
Fire Risk.
Explosion Risk.
Combustion Fume Risk.
Use vent run supports per installation
instructions.
Connect vent sections per installation
instructions.
• Maintain all clearances to combustibles.
• Do NOT allow vent to sag below
connection point to appliance.
Improper support may allow vent to sag or separate.
3 in. Min.
DO NOT SEAL
OR SCREW
1 IN.
MINIMUM
*Note: This fi rst section of pipe must be secured to the framing to make it
rigid and allow it to support the remaining pipe sections.
Figure 8.9 Installing Support Brackets
*WALL
BRACKET
SLIP SECTION
(CYCLONE-12 SLIP)
GLASS TUBE
FIREPLACE
BASE
Figure 8.11 Rotate Seams for Disassembly
Figure 8.10 Securing Horizontal Pipe Sections
Heat & Glo • Cyclone-Cust • 2061-900 Rev. L • 10/0822
Figure 8.12 Align and Disassemble Vent Sections
Page 23
C. Installing Heat Shield and Horizontal Termination Cap
When installing a horizontal termination cap, follow the cap
WARNING
Fire Hazard
Impaired performance of appliance
• Telescoping flue section of termination cap
MUST be used when connecting pipe section
to termination cap.
• Maintain a 1-1/2 inch minimum overlap on
telescoping fl ue section of termination cap.
location guidelines as prescribed by current ANSI Z223.1
and CAN/CGA-B149 installation codes.
WARNING
Burn Risk
• Local codes may require installation of a cap
shield to prevent anything or anyone from
touching the hot cap.
WARNING
Fire Risk
Exhaust Fumes Risk
Impaired Performance of Appliance
• Overlap pipe slip sections at least 1-1/2 inches.
• Use pilot holes for screws.
• Screws must not exceed 1 inch long.
• Pipe may separate if not properly joined.
Heat Shield Requirements for Horizontal Termination
For all horizontally vented appliances, a heat shield MUST
be placed one inch above the top of the vent between the
wall shield fi restop and the base of the termination cap.
There are two sections of the heat shield. One section
is factory-attached to the wall shield fi restop. The other
section is factory-attached to the cap. See Figure 8.12.
If the wall thickness does not allow the required 1-1/2 inch
(38 mm) heat shield overlap when installed, an extended
heat shield (DVP-HSM-B) must be used.
Important Notice: Heat shields may not be fi eld constructed.
NOTE: Where required, an exterior wall fl ashing is available.
When penetrating a brick wall, a brick extension kit is available
for framing the brick.
HEAT SHIELD OR
EXTENDED
WALL SHIELD
FIRESTOP
INNER VENT
OUTER VENT
VENT DEPTH FROM BACK OF APPLIANCE TO
OUTSIDE SURFACE OF EXTERIOR WALL
(SEE CHART BELOW)
Figure 8.13 Venting through the Wall
HEAT SHIELD
SLIP SECTION
CAN BE EXTENDED
INTERIOR
HEAT SHIELD
1-1/2 IN. (38 MM) MIN.
OVERLAP
SHEATHING
EXTERIOR
The extended heat shield (DVP-HSM-B) may need to
be cut to length. You will attach the cut heat shield to
the existing cap heat shield or wall shield fi restop heat
shield (refer to Figure 8.12) using the supplied screws.
You MUST maintain a 1-1/2 in. (38 mm) overlap of the
extended heat shield and the existing shields (both ends
of the heat shield). The small leg on the extended heat
shield should rest on the top of the vent (pipe section) to
properly space it from the pipe section.
Installing the Horizontal Termination Cap
Vent termination must not be recessed in the wall. Siding
may be brought to the edge of the cap base.
Flash and seal as appropriate for siding material at outside
edges of cap.
Heat & Glo • Cyclone-Cust • 2061-900 Rev. L • 10/08 23
Cap Specifi cation Chart
(depth without using additional pipe sections)
DVP-TRAPK1
Top Vent
Depth
3-1/2 in. to
Cyclone-
Cust
DVP-TRAP1 can adjust 1-1/2 in. (3-1/8 to 4-5/8)
DVP-TRAP2 can adjust 4 in. (6-9/16 to 10-9/16)
DVP-HPC1 can adjust 2-1/8 in. (4-1/4 to 6-3/8)
DVP-HPC2 can adjust 4-1/8 in. (6-3/8 to 10-1/2)
5-3/8 in.
DVP-HPC1
Top Vent
Depth
6-1/4 in. to
8-3/8 in.
DVP-TRAP1
Rear Vent
Depth
N/A
DVP-HPC1
Rear Vent
Depth
N/A
DVP-TRAPK2
Top Vent
Depth
6 in. to
10 in.
DVP-HPC2
Top Vent
Depth
8-3/8 in. to
12-1/2 in.
DVP-TRAP2
Rear Vent
Depth
N/A
DVP-HPC2
Rear Vent
Depth
N/A
Page 24
D. Installing Roof Flashing and Vertical Ter-
mination Cap
To install roof fl ashing see Figure 8.14.
For installation of vertical termination cap see minimum
vent heights for various pitched roofs (see Figure 8.14).
HORIZONTAL
OVERHANG
2 FT.
MIN.
GAS DIRECT VENT
TERMINATION CAP
20 INCHES MIN.
LOWEST
DISCHARGE
OPENING
H (MIN.) - MINIMUM HEIGHT FROM ROOF
TO LOWEST DISCHARGE OPENING
X
12
ROOF PITCH
VERTICAL
WALL
IS X/ 12
Caulk the gap between the roof fl ashing and the outside
diameter of the pipe. Also caulk the perimeter of fl ashing
that contacts roof surface as shown in Figure 8.16.
To attach the vertical termination cap, slide the inner collar of the cap into the inner fl ue of the pipe section and
place the outer collar of the cap over the outer fl ue of the
pipe section.
Secure with three screws into the outer fl ue. Secure the cap
by driving the three self-tapping screws (supplied) through
the pilot holes in the outer collar of the cap into the outer
fl ue of the pipe (see Figure 8.15).
TERMINATION CAP
Roof Pitch H (Min.) Ft.
Flat to 6/12........................................1.0*
Over 6/12 to 7/12 ............................1.25*
Over 7/12 to 8/12 ..............................1.5*
Over 8/12 to 9/12 ..............................2.0*
Over 9/12 to 10/12 ............................. 2.5
Over 10/12 to 11/12 .........................3.25
Over 11/12 to 12/12 ...........................4.0
Over 12/12 to 14/12 ........................... 5.0
Over 14/12 to 16/12 ........................... 6.0
Over 16/12 to 18/12 ........................... 7.0
Over 18/12 to 20/12 ........................... 7.5
Over 20/12 to 21/12 ........................... 8.0
* 3 foot minimum in snow regions
Figure 8.14 Minimum height from roof to lowest discharge
opening
WARNING
Fire Risk.
Explosion Risk.
Inspect external vent cap regularly.
• Ensure no debris blocks cap.
• Combustible materials blocking cap may
ignite.
• Restricted air fl ow affects burner operation.
(1 of 3)
STORM
COLLAR
SCREWS
CAULK
Figure 8.14
CAULK
Figure 8.15
Heat & Glo • Cyclone-Cust • 2061-900 Rev. L • 10/0824
Page 25
Assembling and Installing Storm Collar
CAUTION
Sharp Edges
• Wear protective gloves and safety
glasses during installation.
Connect both halves of the storm collar with two screws
(see Figure 8.17).
Wrap the storm collar around the exposed pipe section
and align brackets. Insert a bolt (provided) through the
brackets and tighten nut to complete storm collar assembly (see Figure 8.18).
Slide the assembled storm collar down the pipe section
until it rests on the roof fl ashing.
Caulk around the top of the storm collar (see Figure 8.15).
Figure 8.18 Assembling the Storm Collar Around the Pipe
Figure 8.17 Assembling the Storm Collar
Heat & Glo • Cyclone-Cust • 2061-900 Rev. L • 10/08 25
Page 26
9
9
Gas Information
A. Fuel Conversions
No fuel conversions allowed.
B. Gas Pressures
Proper input pressures are required for optimum appliance performance. Gas line sizing requirements need to
be made following NFPA54.
WARNING
Fire Risk.
Explosion Hazard.
High pressure will damage valve.
• Disconnect gas supply piping BEFORE
pressure testing gas line at test pressures
above 1/2 psig.
• Close the manual shutoff valve BEFORE
pressure testing gas line at test pressures
equal to or less than 1/2 psig.
WARNING
Verify inlet pressures.
• High pressure may cause overfi re condition.
• Low pressure may cause explosion.
• Verify minimum pressures when other
household gas appliances are operating.
Install regulator upstream of valve if line
pressure is greater than 1/2 psig.
Pressure requirements for appliance are shown in the
table below. Minimum pressures must be met when other
household gas appliances are operating.
C. Gas Connection
Note: Have the gas supply line installed in accordance
with local building codes, if any. If not, follow ANSI
223.1. Installation should be done by a qualifi ed installer
approved and/or licensed as required by the locality. (In
the Commonwealth of Massachusetts installation must be
performed by a licensed plumber or gas fi tter ).
Note: A listed (and Commonwealth of Massachusetts approved) 1/2 inch (13 mm) T-handle manual shut-of f valve and
fl exible gas connector are connected to the 1/2 inch (13 mm)
control valve inlet.
• If substituting for these components, please consult
local codes for compliance.
Refer to Reference Section 16 for location of gas line
access in appliance.
Note: Gas line may be run from either side of the appliance
provided the hole in the outer wrap does NOT exceed 2-1/2
inches in diameter and does not penetrate the fi rebox.
WARNING
Gas Leak Risk
• Support control when attaching pipe to
prevent bending gas line.
Note: The gap between supply piping and gas access hole
may be caulked with high temperature c aulk o r stu ffed with
non-combustible, unfaced insulation to prevent cold air
infi ltration.
Pressure Natural Gas
Minimum inlet pressure 5.0 inches w.c.
Maximum inlet gas pressure 14.0 inches w.c.
Manifold pressure 3.5 inches w.c.
Heat & Glo • Cyclone-Cust • 2061-900 Rev. L • 10/0826
Page 27
• Ensure that gas line does not come in contact with outer
wrap of appliance. Follow local codes.
• Incoming gas line should be piped into the valve
compartment and connected to the 1/2 inch connection
on the manual shutoff valve.
WARNING
Fire or Explosion Hazard
• Gas buildup during line purge may ignite.
• Purge should be performed by qualifi ed technician.
• Ensure adequate ventilation.
• Ensure there are no ignition sources such as
sparks or open fl ames.
• A small amount of air will be in the gas supply lines.
When fi rst lighting appliance it will take a short time for
air to purge from lines. When purging is complete the
appliance will light and operate normally.
WARNING
CHECK FOR GAS LEAKS
Explosion Risk
Fire Risk
Asphyxiation Risk
• Check all fi ttings and connections.
• Do not use open fl ame.
• After the gas line installation is complete, all
connections must be tightened and checked
for leaks with a commercially-available,
non-corrosive leak check solution. Be sure
to rinse off all leak check solution following
testing.
Fittings and connections may have loosened
during shipping and handling.
HIGH AL TITUDE INST ALLATIONS
U.L. Listed gas appliances are tested and approved without
requiring changes for elevations from 0 to 2000 feet in the
U.S.A. and Canada.
When installing this appliance at an elevation above 2000 feet,
it may be necessary to decrease the input rating by changing
the existing burner orifi ce to a smaller size. Input rate should
be reduced by 4% for each 1000 feet above a 2000 foot
elevation in the U.S.A., or 10% for elevations between 2000
and 4500 feet in Canada. If the heating value of the gas has
been reduced, these rules do not apply . T o identify the proper
orifi ce size, check with the local gas utility.
If installing this appliance at an elevation above 4500 feet (in
Canada), check with local authorities.
WARNING
Fire hazard.
Do NOT change the valve settings.
• This valve has been preset at the factory.
• Changing valve settings may result in fi re
hazard or bodily injury.
Heat & Glo • Cyclone-Cust • 2061-900 Rev. L • 10/08 27
Page 28
10
10
Transformer bracket
Connectors
*Front of fi replace has been removed to show the electrical panel position within appliance.
Plastic grommet
Electrical Information
A. Recommendation for Wire
This appliance requires 110-120 VAC be wired directly to
the transformer. See Figure 10.1.
1. Ensure that the electrical service being installed to
the appliance is turned “OFF” by verifying with a volt
meter.
WARNING
Shock hazard.
Wire 110V to transformer.
Do NOT wire 110V to valve.
Do NOT wire 110V to wall switch.
• Incorrect wiring will damage millivolt valves.
• Incorrect wiring will override HSI safety lockout
and may cause explosion.
2. Bring the electrical service wire through the wire restraint located on the right side of the appliance. Leave
about 10 inches of electric service wire inside the appliance to permit for future service maintenance.
3. Locate the (2) female insulated connectors installed on
the transformer and the (1) ground connector screwed
to the right side of the transformer bracket.
Note: The factory installed yellow female insulated connectors
(2) and yellow ground connector (1) are designed for use with
10/12 AWG wire. If another gauge wire is being used, these
connectors should be replaced with the appropriate gauge
insulated connectors to ensure a proper connection. See
Figure 10.2.
4. Route electrical service wires through plastic grommet as show in Figure 10.1. This plastic grommet is
located on the right side of the Transformer bracket.
5. Connect the L1 (Black) service wire to the supplied
yellow female insulated connector located on transformer terminal (23) using a wire crimping tool. See
Figure 10.2.
6. Connect the neutral (White) service wire to the yellow
female insulated connector located on transformer terminal (1) using a wire crimping tool. See Figure 10.2.
7. Connect the ground (Green) wire to the 1/4 in. ground
screw located on the front right of the transformer
bracket. See Figure 10.2.
Connectors
Transformer bracket
Figure 10.2
Note: The system is polarity sensitive. Polarit y must be
correct for this fi replace to operate correctly.
Note: This appliance must be electrically wired and grounded
in accordance with local codes or, in the absence of local
codes, with National Electric Code ANSI/NFPA 70-latest
edition or the Canadian Electric Code, CSA C221.1.
• A 110-120 V AC circuit for this product must be protected
with ground-fault circuit-interrupter protection, in
compliance with the applicable electrical codes, when
it is installed in locations such as in bathrooms or near
sinks.
Plastic grommet
*Front of fi replace has been removed to show the electrical panel position within appliance.
Figure 10.1 Electrical Panel position inside Appliance with Front removed.
Heat & Glo • Cyclone-Cust • 2061-900 Rev. L • 10/0828
Page 29
B. Connecting to the Appliance
WARNING
Wire 110V to terminal block.
Do NOT wire 110V to valve.
Do NOT wire 110V to wall switch.
• Incorrect wiring will damage this valve.
• Incorrect wiring will override HSI safety lockout
and may cause explosion.
• This appliance comes factory wired with a remote
control for operation. The remote can be removed and
the appliance can be wired to run off of a standard
wall switch. Refer to the wiring diagram for more
information.
• Keep wire lengths short as possible by removing any
excess wire length.
• Low voltage and 110 VAC voltage cannot be shared
within the same wall box.
C. Hot Surface Ignition Wiring
This appliance requires a 110 VAC supply to the appliance terminal block for operation. A wiring diagram is
shown in Figure 10.9. This appliance is equipped with a
24V valve.
Optional Accessories Requirements
Wiring for optional accessories should be done now to
avoid reconstruction.
CAUTION
Label all wires prior to disconnection when servicing controls.
Wiring errors can cause improper and dangerous operation.
Verify proper operation after servicing.
WARNING
Shock hazard.
• Replace damaged wire with type 105º C rated wire.
• Wire must have high temperature insulation.
REMOTE
7
2
6
HOT SURFACE IGNITOR
(HSI)
GROUND
(L1) 120-BLACK
(N) NEUTRAL-WHITE
8
24 VOLT TRANS
1
CONTROL MODULE
1
3
5
9
4
3
FAN MOTOR
2
SENSOR
Figure 10.9 Wiring diagram
ITEM PART DESCRIPTION COLOR(S)
1 (M)L1 - (M)F1 - (T) 23 - -120V Black
2 (FT) BTM-IGN-(T)1- +120V Black/White
3 (V)1 & (V)3 - GND & (T)4 Blue/Green
4 (V)2 & (V)4 - (M)MV1 Red
5 (M) F2 - (FT) TOP White
6 (M)S1-IGN White
7 FEMALE RECEPTACLE PLUG Black/White/Green
8 REMOTE WITH PIGTAIL - (M)W OPTIONAL Red
9 (M)R - (M)W - (M)P.SW - REM/WS Red
Heat & Glo • Cyclone-Cust • 2061-900 Rev. L • 10/08 29
Page 30
11
11
Finishing
A. Mantel Projections
This appliance is approved to be installed with a clearance
to the ceiling and/or other projections of 34-3/8 inch
minimum from the top of the fi replace (see Figure 11.1).
SLIP
SECTION
FRAMING
MEMBER
COMBUSTIBLE
MATERIAL
NON-COMBUSTIBLE
FIRESTOP
34-3/8 in.
TO CEILING
AND/OR MANTEL
TOP
OF UNIT
Figure 11.1 Clearances to mantels or other combustibles
above appliance
GLASS
TUBE
(+0 to -1/2 in.)
41-3/8 in.
B. Facing Material
WARNING
Fire Risk.
Do NOT obstruct air inlet or outlet grilles.
Do NOT modify grilles.
• Modifying or covering grilles could cause
temperature rise and fi re hazard.
Finishing materials must not interfere with:
• Air fl ow through grilles or louvers.
• Operation of louvers or doors.
• Access for service.
COMBUSTIBLE
ON SIDES
0 IN.
SEALANT MATERIAL
Figure 11.2 Facing Diagram
0 IN.
Sheetrock or other fi nishing materials can be brought to
within 0 inches on the sides and bottom.
Finishing materials for the top of the fi replace base must
be noncombustible and removable for access to controls.
All clearances must be maintained (see Figure 11.3).
Ø 9-1/8 in. MIN.
OPENING
MATERIAL MUST BE
NON-COMBUSTIBLE
AND REMOVABLE
TOP MUST
MAINTAIN 1/2 in.
CLEARANCE
1/2 in.
WARNING
Fire Risk.
Finish all edges and fronts to clearances and
specifi cations listed in manual.
• Install combustible materials only up to specified
clearances on top, front and side.
• Seal joints between the fi nished wall and appliance top
and sides using only a 300º F minimum sealant.
Heat & Glo • Cyclone-Cust • 2061-900 Rev. L • 10/0830
Figure 11.3
Page 31
12
12
Appliance Setup
A. Remove Shipping Materials
Remove shipping materials from inside or underneath the
fi rebox.
B. Clean the Appliance
Clean/vacuum any sawdust that may have accumulated
inside the fi rebox or underneath in the control cavity.
C. Accessories
Install approved accessories per instructions included
with accessories. See Service Parts List for appropriate
accessories. Refer to Section 15.
WARNING
Shock or fi re risk.
Use ONLY optional accessories approved for
this appliance.
• Using non-listed accessories voids warranty.
• Using non-listed accessories may result in a
safety hazard.
• Only Hearth & Home Technologies approved
accessories may be used safely.
Figure 12.2 Position the bottom of the glass assembly by
centering it on the platform as shown.
D. Glass Assembly Installation
LOCKING
HOOKS
Figure 12.1
Figure 12.3 Once the glass cylinder is centered, while
pushing down, twist the glass cylinder clockwise to engage the locking hooks. Turn the glass cylinder counterclockwise while pushing down to remove.
Heat & Glo • Cyclone-Cust • 2061-900 Rev. L • 10/08 31
Page 32
13
13
Operating Instructions
A. Before Lighting Appliance
Before operating this appliance have a qualifi ed tech-
nician:
• Remove all shipping materials from inside and/or
underneath the fi rebox.
• Check the wiring.
• Ensure that there are no gas leaks.
• Ensure that the glass is sealed and in the proper position.
• Ensure that the fl ow of combustion and ventilation air is
not obstructed (front grilles and vent caps).
WARNING
Glass cylinder must be in place when appliance
is operating.
Risk of:
• Combustion Fumes
• Fire
Do NOT operate appliance with glass cylinder
removed.
• Remove glass cylinder for servicing only.
• Glass replacement should be done by qualifi ed
technician. qualifi ed technician.
WARNING
HOT SURFACES!
Glass and other surfaces are hot during
operation AND cool down.
Hot glass will cause burns.
• Do not touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as
fi replace.
• Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other
fl ammable materials.
• Keep clothing, furniture, draperies and other fl ammable
materials away.
This appliance has been supplied with an integral barrier
to prevent direct contact with the fi xed glass panel. Do
NOT operate the appliance with the barrier removed.
Contact your dealer or Hearth & Home Technologies if the
barrier is not present or help is needed to properly install one.
WARNING
Improper installation, adjustment, alteration, service or
maintenance can cause injury or property damage. Refer to
the owner’s information manual provided with this appliance.
For assistance or additional information consult a qualifi ed
installer, service agency or the gas supplier.
WARNING
Do NOT use this appliance if any part has been under water.
Immediately call a qualifi ed service technician to inspect the
appliance and to replace any part of the control system and
any gas control which has been under water.
Heat & Glo • Cyclone-Cust • 2061-900 Rev. L • 10/0832
Page 33
B. Lighting Appliance
HSI Ignition
FOR YOUR SAFETY
READ BEFORE LIGHTING
WARNING: If you do not follow these instructions
exact ly, a fi re or explosion may result causing proper t y
damage, personal injury or loss of life.
A. This appliance is equipped with an
hot surface ignition device which
automatically lights the burner. Do
not try to light the burner by hand.
B. BEFORE LIGHTING, smell all
around the appliance area for gas.
Be sure to smell next to the fl oor
because some gas is heavier than
air and will settle on the fl oor.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electric switch; do
not use any phone in your building.
• Immediately call your gas supplier
WARNING:
DO NOT CONNECT 110 VAC TO
THE CONTROL VALVE.
Improper installation, adjustment, alteration, service or maintenance can
cause injury or property damage. Refer to the owner’s information manual
provided with this appliance.
This appliance needs fresh air for
safe operation and must be installed
so there are provisions for adequate
combustion and ventilation air.
If not installed, operated, and maintained in accordance with the manufacturer’s instructions, this product
could expose you to substances in fuel
or fuel combustion which are known to
the State of California to cause cancer, birth defects, or other reproductive harm.
Keep burner and control compartment
clean. See installation and operating
instructions accompanying appliance.
from a neighbor’s phone. Follow
the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fi re department.
C. Do not use this appliance if any
part has been under water. Immediately call a qualifi ed service tech-
nician to inspect the appliance and
to replace any part of the control
system and any gas control which
has been under water.
CAUTION:
Hot while in operation. Do not touch.
Keep children, clothing, furniture, gasoline and other liquids having fl ammable
vapors away.
Do not operate the appliance with
panel(s) removed, cracked or broken.
Replacement of the panel(s) should be
done by a licensed or qualifi ed service
person.
NOT FOR USE
WITH SOLID FUEL
This appliance is only for use with the
type(s) of gas indicated on the rating
plate. This appliance is not convertible to other gases.
Also Certifi ed for Installation in a
Bedroom or a Bedsitting Room.
For assistance or additional information, consult a qualifi ed installer, ser-
vice agency or the gas supplier.
LIGHTING
INSTRUCTIONS
(HSI)
1. Turn off all electric power to the appliance.
2. This appliance is equipped with an ignition
device which automatically lights the burner.
Do not try to light the burner by hand.
3. Wait fi ve (5) minutes to clear out any gas.
Then smell for gas, including near the fl oor. If
you smell gas, STOP! Follow “B” in the Safety
Information located on the left side of this label. If you don’t smell gas, go to next step.
4. Turn on all electric power to the appliance.
5. To light the burner, fl ip the ON/OFF switch to
the “ON” position. (The ON/OFF switch may
include a wall switch if so equipped).
6. It will take 15 to 30 seconds for the hot surface
ignitor to warm-up before an ignition attempt
is made.
7. If the appliance will not operate, follow the instructions “To Turn Off Gas to Appliance” and
call your service technician or gas supplier.
TO TURN OFF
GAS TO APPLIANCE
1. Turn off all electric power to the appliance if
service is to be performed.
2. Flip ON/OFF switch to the “OFF” position.
3. Turn gas off to this unit.
Hearth & Home Technologies fi replace, please refer to www.fi replaces.com.
For additional information on operating your
Final inspection by
Heat & Glo • Cyclone-Cust • 2061-900 Rev. L • 10/08 33
2073-913C
Page 34
C. After Appliance is Lit
Initial Break-in Procedure
When you light the appliance, you may notice that it produces heat which does have an associated odor or smell.
If you feel this odor is excessive it may require the initial
three to four hour continuous burn on high followed by a
second burn up to 12 hours to fully drive off any odor from
paint and lubricants used in the manufacturing process.
Condensation of the glass is normal.
CAUTION
• Prevent accidental appliance operation when not
attended.
• Unplug or remove batteries from remote control if absent
or if appliance will not be used for an extended period of
time.
• Property damage possible from elevated temperatures.
Note: The appliance should be run three to four hours
on the initial start-up. Turn it off and let it cool completely.
Remove and clean the glass. Replace the glass and run
the appliance for an additional 12 hours. This will help to
cure the products used in the paint and logs.
During this break-in period it is recommended that some
windows in the house be opened for air circulation. This will
help avoid setting off smoke detectors, and help eliminate any
odors associated with the appliance’s initial burning.
WARNING
Fire Risk.
High Temperatures.
Keep combustible household items away from
appliance.
Do NOT obstruct combustion and ventilation air.
• Do NOT place combustible items on top of or
in front of appliance.
• Keep furniture, draperies away from
appliance.
CAUTION
Smoke and odors released during initial operation.
• Open windows for air circulation.
• Leave room during initial operation.
• Smoke may set off smoke detectors.
Smoke and odors may be irritating to sensitive
individuals.
WARNING
Fire Hazard.
Keep combustible materials, gasoline and
other fl ammable vapors and liquids clear of
appliance.
• Do NOT store fl ammable materials in the
appliance’s vicinity.
• Do NOT use gasoline, lantern fuel, kerosene,
charcoal lighter fl uid or similar liquids in this
appliance.
• Combustible materials may ignite.
D. Frequently Asked Questions
ISSUE SOLUTIONS
Condensation on the glass
Blue fl ames
Odor from appliance
Film on the glass The glass cylinder can be cleaned with standard household glass cleaner. See glass assem-
Metallic noise
This is a result of gas combustion and temperature variations. As the appliance warms, this
condensation will disappear.
This is a result of normal operation and the fl ames will begin to yellow as the appliance is al-
lowed to burn for 8 to 5 minutes.
When fi rst operated, this appliance may release an odor for the fi rst several hours. This is
caused by the curing of the paint and the burning off of any oils remaining from manufacturing. Odor may also be released from fi nishing materials and adhesives used around the
appliance.
bly installation section for removal information.
Noise is caused by metal expanding and contracting as it heats up and cools down, similar to
the sound produced by a furnace or heating duct. This noise does not affect the operation or
longevity of the fi replace.
Heat & Glo • Cyclone-Cust • 2061-900 Rev. L • 10/0834
Page 35
14
14
Although the frequency of appliance servicing and maintenance will depend on use and the type of installation, a qualifi ed
service technician should perform an appliance checkup at the beginning of each heating season.
Maintaining and Servicing Appliance
WARNING
Risk of injury or property damage.
Before servicing:
• Turn off gas.
• Turn off electricity to appliance.
• Disable remote control, if one is present.
• Ensure appliance is completely cooled.
After servicing:
• Replace any screen or barrier that was removed.
• Reseal and reinstall any venting removed for servicing.
WARNING
Annual inspection by qualifi ed technician recommended.
Check:
• Condition of doors, surrounds and fronts.
• Condition of glass, glass assembly and glass seal.
• Obstructions of combustion and ventilation air.
• Condition of fi rebox.
• Burner ignition and operation.
• Gas connections and fi ttings.
• Obstructions of termination cap.
Clean:
• Glass
• Air passageways, grilles,
control compartment
• Burner, burner ports
Risk of:
• Fire
• Delayed ignition or explosion
• Exposure to combustion fumes
• Odors
CAUTION
Handle glass assembly with care.
Note: Clean glass after initial 3-4 hours operation.
Longer operation without cleaning glass may
cause a permanent white fi lm on glass.
When cleaning glass assembly:
• Avoid striking, scratching or slamming glass.
• Do NOT use abrasive cleaners.
• Use a hard water deposit glass cleaner on white fi lm.
• Do NOT clean glass when hot.
• Turn off appliance after 3-4 hours of operation and
ALLOW TO COOL.
• Remove and clean glass assembly.
• Replace glass assembly and operate appliance for
additional 12 hours.
Refer to maintenance instructions.
A. Fan Motor Service
To service the fan motor , remove the glass assembly (see
Glass Assembly Removal Instructions) and remove all
screws from the top.
SCREWS
WARNING
Inspect external vent cap regularly.
• Ensure no debris blocks cap.
• Combustible materials blocking cap may ignite.
• Restricted air fl ow affects burner operation.
Heat & Glo • Cyclone-Cust • 2061-900 Rev. L • 10/08 35
Figure 14.1
Page 36
Figure 14.2 The glass platform plate can now be removed
by removing the 13 screws on the outer edge of this platform. Lift the platform. The HSI (Hot Surface Ignitor) and
the sensor wire can be unplugged. Set platform aside.
Figure 14.4 The fan plate can now be accessed. Remove
the four screws. Lift the fan plate, being careful to not cut or
scar wiring while disconnecting them from the fan motor.
Figure 14.3 Remove the tube burner. It is held in place with
one screw. Pull the burner tube away from orifi ce holder,
rotating burner tube slightly, and remove it from the orifi ce.
Heat & Glo • Cyclone-Cust • 2061-900 Rev. L • 10/0836
Page 37
B. Maintenance Tasks
Inspect Maintenance Tasks
1. Inspect for scratches, dents or other damage and repair as necessary.
Doors, Surrounds and
Fronts
Gasket Seal, Glass
Assembly and Glass
Valve Compartment
and Firebox Top
2. Verify no obstructions to airfl ow through the louvers.
3. Verify maintenance of proper clearance to combustible household objects.
1. Inspect gasket seal and its condition.
2. Inspect glass cylinder for scratches and nicks that can lead to breakage when exposed to heat.
3. Confi rm there is no damage to glass or glass frame. Replace as necessary.
4. Clean glass. Replace glass assembly if severely coated with silicate deposits that cannot be removed.
1. Vacuum and wipe out dust, cobwebs, debris or pet hair. Use caution when cleaning these areas. Screw
tips that have penetrated the sheet metal are sharp and should be avoided.
2. Remove any foreign objects.
3. Verify unobstructed air circulation.
1. Verify burner is properly secured and aligned with pilot or igniter.
2. Clean off burner top, inspect for plugged ports, corrosion or deterioration. Replace burner if necessary.
3. Check for smooth lighting and ignition carryover to all ports. Verify there is no ignition delay.
Burner Ignition and
Operation
Venting
Remote controls 1. Verify operation of remote.
4. Inspect for lifting or other fl ame problems.
5. Verify air shutter is clear of dust and debris.
6. Inspect orifi ce for soot, dirt or corrosion.
7. Verify manifold and inlet pressures. Adjust regulator as required.
1. Inspect venting for blockage or obstruction such as bird nests, leaves, etc.
2. Confi rm that termination cap remains clear and unobstructed by plants, etc.
3. Verify that termination cap clearance to subsequent construction (building additions, decks, fences or
sheds) has been maintained.
4. Inspect for corrosion or separation.
5. Verify weather stripping, sealing and fl ashing remains intact.
Heat & Glo • Cyclone-Cust • 2061-900 Rev. L • 10/08 37
Page 38
15
15
Reference Materials
A. Appliance Dimension Diagram
Dimensions are actual appliance dimensions. Use for reference only. For framing dimensions and clearances refer to Section 3.
A
I
ELECTRICAL
ACCESS
B
C
D
GAS LINE
ACCESS
ELECTRICAL
O
E
ACCESS
FIRESTOP
F
GAS LINE
ACCESS
G
H
SLIP
SECTION
P
Q
N
J
L
K
Location Inches Millimeter Location Inches Millimeter Location Inches Millimeter
A 8/12 215 G 2-1/4 58 M 2 51
B 17 430 H 1-1/4 33 N 2-1/2 64
C 8-1/2 215 I 7-7/8 200 O 42-1/8 1069
D 17 430 J 6-7/8 174 P 32-3/4 831
E 2 51 K 1-1/2 39 Q 41-3/8 1050
F 2-3/4 71 L 2-1/4 57
Figure 15.1 Appliance Dimensions
M
Heat & Glo • Cyclone-Cust • 2061-900 Rev. L • 10/0838
Page 39
B. Vent Components Diagrams
DVP Pipe (see chart)
10 in.
(254 mm)
24 in.
(610 mm)
Effective
Height/Length
Pipe
DVP4 4 102
DVP6 6 152
DVP12 12 305
DVP24 24 610
DVP36 36 914
DVP48 48 1219
DVP6A 3 to 6 76 to 152
DVP12A 3 to 12 76 to 305
DVP12MI 3 to 12 76 to 305
DVP24MI 3 to 24 76 to 610
Effective Length
Inches Millimeters
10 in.
(254 mm)
1 in.
(25 mm)
10-1/2 in.
(267 mm)
4-7/8 in.
( 276 mm)
9-1/4 in.
(235 mm)
13-1/4 in.
(337 mm)
10-7/8 in.
(276 mm)
DVP45 (45 Elbow)
°
11-3/8 in.
(289 mm)
7-3/8 in.
(187 mm)
1-1/4 in. (32 mm)
1/2 in.
TYP
(13 mm)
45
°
DVP-AS (Attic Shield)
10 in.
(254 mm)
UP
DVP-HVS (Vent Support)
5 in.
(127 mm)
DVP-FS (Ceiling Firestop)
1- 1/2 in.
(38 mm)
12 in.
(305 mm)
14 in.
(356 mm)
DVP90ST (90° Elbow)
12 in.
(305 mm)
6 in.
(152 mm)
DVP-WS (Wall Shield Firestop)
1 in.
(25 mm)
8 in.
(203 mm)
Figure 15.2 DVP vent components
Heat & Glo • Cyclone-Cust • 2061-900 Rev. L • 10/08 39
Page 40
B. Vent Components Diagrams (continued)
Note: Heat shields MUST overlap by a minimum of 1-1/2 in. (38 mm). The heat shield is designed to be
used on a wall 4 in. to 7-1/4 in. (102 mm to 184 mm) thick. If wall thickness is less than 4 in. (102 mm) the
existing heat shields must be field trimmed. If wall thickness is greater than 7-1/4 in. (184 mm) a DVP-HSM-B
will be required.
8 in.
15-1/8 in.
Max
Effective
Length
Wall Shield Firestop
Wall Shield Firestop
DVP90ST
14 in.
Heat Shield
DVP-TRAP1
Horizontal Termination Cap Kit
Heat Shield
DVP-TRAP SERIES
Horizontal Termination Cap
DVP-TRAP1
DVP-TRAP1
Term Cap
Trap1
Trap2
Wall Shield Firestop
Horizontal Termination Cap Kit
(Shown with optional extended heat shield)
Wall Shield Firestop
DVP90ST
Minimum
Effective Length
3-1/8 in. 4-5/8 in.
79 mm 117 mm
5-3/8 in. 9-3/8 in.
137 mm 238 mm
HSM
Heat Shield
DVP-TRAP2
HSM
Heat Shield
Maximum
Effective Length
DVP-TRAP2
DVP-TRAP2
Horizontal Termination Cap Kit
DVP-TRAPK1
Figure 15.3 DVP vent components
Horizontal Termination Cap Kit
DVP-TRAPK2
Heat & Glo • Cyclone-Cust • 2061-900 Rev. L • 10/0840
Page 41
B. Vent Components Diagrams (continued)
DVP-HSM-B
Extended Heat Shield
13-1/4 in.
(367 mm)
31 in.
(787 mm)
24-5/8 in.
(625 mm)
24-5/8 in.
(625 mm)
Roof Flashing Multi-pak
13-3/4 in.
(349 mm)
13-3/4 in.
(349 mm)
BEK
Trap Cap Brick Extension
Figure 15.4 DVP vent components
RF6M
27-1/2 in.
(127 mm)
13-1/4 in.
(367 mm)
RF12M
Roof Flashing Multi-pak
5 in.
(127 mm)
7-1/4 in.
(184 mm)
12-1/2 in.
(318 mm)
5-1/4 in.
(133 mm)
DVP-TVHW
VerticalTermination Cap (Highwind)
Heat & Glo • Cyclone-Cust • 2061-900 Rev. L • 10/08 41
Page 42
C. Service Parts
CYCLONE-CUST
Service Parts Diagram
2
1
Beginning Manufacturing Date: May 2004
Ending Manufacturing Date: ______
3
4
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement
parts for your appliance please provide model number and serial number. All parts listed
in this manual may be ordered from an authorized dealer.
ITEM DESCRIPTION COMMENTS PART NUMBER
1 Top Cover Assembly 2061-005
2 Tube Assembly 2061-015
3 Ignitor
4 Flame Sensor 2061-142 Y
Fan Blade 2061-108
Flue Restrictor 2.5” Hole 2061-203
Flue Restrictor 2.75” Hole 2061-204
Additional service part numbers appear on following page.
Pre Aug 2007
Post Aug 2007
SRV2061-165 Y
2061-165 Y
Stocked
at Depot
Heat & Glo • Cyclone-Cust • 2061-900 Rev. L • 10/0842
Page 43
Service Parts
CYCLONE-CUST
V alve Assembly
Valve Assembly Parts List
5
6
10
9
7
1
2
11
Beginning Manufacturing Date: May 2004
Ending Manufacturing Date: ______
4
3
8
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement
parts for your appliance please provide model number and serial number. All parts listed
in this manual may be ordered from an authorized dealer.
ITEM DESCRIPTION COMMENTS PART NUMBER
1 Burner Tube 2073-025 Y
2 Transformer 060-599 Y
3 Control Module
4 Relay Solder / Plug In
5 Terminal Block
Pre Feb 2005 2061-138 Y
Post Feb 2005 SRV2061-592 Y
Pre Feb 2005 2073-158 Y
Post Feb 2005 N/A
Pre Aug 2007 2073-157 Y
Post Aug 2007 N/A
6 Fan Motor, 120 V, 60H2, 71A 2061-308 Y
7 Electric Valve
Pre Nov 2005 31828 Y
Post Nov 2005 2061-023 Y
8 Flex Tube 2005-009 Y
9 Flex Ball Valve Assembly 302-320A Y
10 Heat Shield
Pre Feb 2006 2061-180
Post Feb 2006 2061-209
11 Heat Shield 2061-177
Orifi ce (#50C) 582-850 Y
Wire Bundle Assembly
Pre Aug 2007 2073-009 Y
Post Aug 2007 2073-050 Y
Stocked
at Depot
Heat & Glo • Cyclone-Cust • 2061-900 Rev. L • 10/08 43
Page 44
D. Limited Lifetime Warranty
Hearth & Home Technologies LIMITED WARRANTY
Hearth & Home Technologies (“HHT”) and its respective brands extends the following warranty for HHT gas, wood, pellet
and electric appliances purchased from an authorized HHT dealer and installed in the United States of America or Canada.
Warranty starts with date of purchase by the original owner (End User) except as noted for replacement parts.
Warranty Period HHT Manufactured Appliances and Venting
Parts Labor Gas Wood Pellet
1 Year XXXXXX
EPA
Wood
Electric Venting
Components Covered
All Parts and Material Except as
covered by Conditions, Exclusion,
and Limitations listed
XX
2 years
3 years X Firepots
5 years 3 years X X Castings & Baffl es
7 years 3 years X X X
10 years 1 year X Burners, Logs & Refractory
Limited
Lifetime
1 year X Firebox & Heat Exchanger
90 Days XXXXXX All Replacement Parts
XXXX Blowers
X Molded Refractory Panels
Igniters, Electronic Components,
and Glass
Firebox, HHT Chimney,
Termination & Heat
Exchanger
See Conditions, Exclusions, and limitations. 9-01-08
CONDITIONS, EXCLUSIONS & LIMITATION OF LIABILITY
• This warranty applies to the original owner and is transferable up to two years from date of purchase to the new homeowner,
provided the purchase was made through an authorized dealer or distributor of HHT, and the appliance remains in its
original place of installation.
• The maximum amount recoverable under this warranty is limited to the purchase price of the product.
• In no event shall HHT be liable for any incidental or consequential damages caused by defects in the product.
• Adjustments, regular maintenance, cleaning and temporary repairs, or the failure to duplicate the problem in the home is
not covered under this warranty.
Page 1 of 2 4021-645A 09-01-08
Heat & Glo • Cyclone-Cust • 2061-900 Rev. L • 10/0844
Page 45
D. Limited Lifetime Warranty (continued)
• This limited warranty does not extend to or include surface fi nish on the appliance or terminations, door gasketing, glass
gasketing, glass discoloration, fi rebrick, pellet logs, kaowool or other ceramic insulating materials. Rust and/or corrosion
on any of the metal surfaces, cast iron components, baffl es, fi repots, doors, or fi rebox area are not covered by this
warranty.
• Noise resulting from minor expansion, contraction, or movement of certain parts is normal and complaints related to this
noise are not covered by this warranty.
• HHT’s obligation under this warranty does not extend to damages resulting from: (1) installation, operation or maintenance
of the appliance not in accordance with the installation instructions; operating instructions and the listing agent identifi cation
label furnished with the appliance; (2) installation which does not comply with local building codes; (3) shipping, improper
handling, improper operation, abuse, misuse, accident or unworkmanlike repairs; (4) environmental conditions, inadequate
ventilation or drafting caused by tight sealing construction of the structure or handling devices such as exhaust fans or forced
air furnaces or other such causes; (5) use of fuels other than those specifi ed in the operating instructions; (6) installation
or use of components not supplied with the appliance or any other components not expressly authorized and approved
by HHT; and/or (7) modifi cation of the appliance not expressly authorized and approved by HHT in writing.
• This warranty does not apply to non-HHT venting components, hearth components or other accessories used in conjunction
with the installation of this product.
• This warranty is void if the appliance has been over-fi red or operated in atmospheres contaminated by chlorine, fl uorine,
or other damaging chemicals the appliance is subject to prolonged periods of dampness or condensation, or there is any
damage to the appliance or other components due to water or weather damage which is the result of, but not limited to,
improper chimney or venting installation.
• HHT’s liability under this warranty is limited to the replacement and repair of defective components or workmanship during
the applicable period. HHT may fully discharge all of its obligations under such warranties by repairing the defective
component(s) at HHT’s discretion. Shipping costs are not covered under this warranty.
• Some states do not allow exclusions or limitation of incidental or consequential damages, so those limitations may not
apply to you. This warranty gives you specifi c rights; you may also have other rights, which vary from state to state.
• EXCEPT TO THE EXTENT PROVIDED BY LAW, HHT MAKES NO EXPRESS WARRANTIES OTHER THAN THE
WARRANTY SPECIFIED HEREIN. THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF
THE WARRANTY SPECIFIED ABOVE.
This Limited Warranty is effective on all HHT appliances sold after September 01, 2008 and supersedes any and all
warranties currently in existence.
If warranty service is needed, you should contact your installing dealer. If the installing dealer is unable to provide necessary
parts or components, contact the nearest authorized HHT dealer or supplier.
Page 2 of 2 4021-645A 09-01-08
Heat & Glo • Cyclone-Cust • 2061-900 Rev. L • 10/08 45
Page 46
E. Contact Information
Heat & Glo, a brand of Hearth & Home Technologies Inc.
20802 Kensington Boulevard, Lakeville, MN 55044
www.heatnglo.com
Please contact your Heat & Glo dealer with any questions or concerns.
For the location of your nearest Heat & Glo dealer,
please visit www.heatnglo.com.
- NOTES -
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
CAUTION
DO NOT DISCARD THIS MANUAL
• Important operating
and maintenance
instructions included.
• Read, understand and follow
these instructions for safe
installation and operation.
• Leave this manual with
party responsible for use
and operation.
This product may be covered by one or more of the following patents: (United States) 4593510, 4686807, 4766876, 4793322, 4811534, 5000162, 5016609, 5076254, 51 13843, 5191877, 5218953, 5263471,
5328356, 5341794, 5347983, 5429495, 5452708, 5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237, 5947112, 5996575, 6006743, 6019099, 6048195,
6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079, 6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940, 6748942, 6769426,
6774802, 6796302, 6840261, 6848441, 6863064, 6866205, 6869278, 6875012, 6880275, 6908039, 6919884, D320652, D445174, D462436; (Canada) 1297749, 2195264, 2225408, 2313972; (Australia)
780250, 780403, 1418504 or other U.S. and foreign patents pending.
Heat & Glo • Cyclone-Cust • 2061-900 Rev. L • 10/0846
Printed in U.S.A. - Copyright 2008
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