Hearth and Home Technologies CUMBGAP-MBK, CUMBGAP-PMH User Manual

R

Cumberland Gap

Non-Catalytic, Front/Side Load, Wood Heater

Model:

US

Portland

Oregon USA

CUMBGAP-MBK
CUMBGAP-PMH

Tested and

Listed by

O-T L

C

OMNI-Test Laboratories, Inc.

This manual contains instructions for Installation, Operation & Maintenance.

Please read this entire manual before you install and use your new room heater. Failure to follow

instructions may result in property damage, bodily injury, or even death.

IMPORTANT SAFETY NOTES:

1) When installing your stove, particular attention should be paid to fire protection. If this room heater is not properly installed,

a house fire may result. To reduce the risk of fire, follow the installation instructions. Contact local building or fire officials or
authority having jurisdiction about restrictions, installation inspection and permit requirements in your area.

2) CAUTION: Never use gasoline or gasoline-type lantern fuel, kerosene, charcoal lighter fluid, or similar liquids to start or
“freshen up” a fire in this heater. Keep all such liquids well away from heater while it is in use.

3) During operation, if any part of the stove starts to glow, the stove is in an overfired condition. Close the air controls completely
until the glowing has stopped. OVERFIRING VOIDS YOUR WARRANTY!

4) Cool ashes should be disposed of carefully, using a metal container.

5) Do not burn wet or green wood. Store wood in a dry location.

6) DO NOT BURN GARBAGE OR FLAMMABLE FLUIDS SUCH AS GASOLINE, NAPHTHA OR ENGINE OIL. Do not burn
treated wood, or wood with salt (driftwood, etc.). Burning materials other than wood (including charcoal) under adverse
conditions may generate carbon monoxide in the home, resulting in illness or possible death.

7) Do not permit creosote or soot to accumulate excessively in the chimney or inside the firebox.

8) Check your chimney system thoroughly when installing into an existing metal or masonry chimney. Seek professional
advice if in doubt about its condition.

9) Do not connect this unit to a chimney flue already serving another appliance.

10) Comply with all minimum clearances to combustibles as shown in this manual for this appliance.

11) Build fire on brick firebox floor. Do not use grates, andirons or other methods to support fuel.

12) HOT WHILE IN OPERATION! Keep children, pets, clothing and furniture away. Contact can cause skin burns.

13) Do not connect to any air distribution duct or system.

14) RISK OF FIRE! Do not operate with stove door open without the firescreen or with the ash removal system door open.

15) For further information refer to NFPA 211 (USA) or CAN/CSA-B365 (Canada).

16) Do not operate without fully assembling all components.

17) Do not operate with broken glass.

PRIOR TO FIRST FIRE: Remove all labels from glass. Clean plated surfaces with a glass cleaner and soft cloth to

prevent staining from fingerprint oils.

1445 North Highway
Colville, WA 99114-2008

SAVE THESE INSTRUCTIONS

7006-188E September 1, 2008

www.quadrafire.com

R

Cumberland Gap Wood Stove

and Welcome to the Quadra-Fire Family!

Hearth & Home Technologies welcomes you to our tradition of

excellence! In choosing a Quadra-Fire appliance, you have our
assurance of commitment to quality, durability, and performance.

This commitment begins with our research of the market, including
‘Voice of the Customer’ contacts, ensuring we make products that
will satisfy your needs. Our Research and Development facility
then employs the world’s most advanced technology to achieve
the optimum operation of our stoves, inserts and fireplaces. And

LABEL IS LOCATED ON THE BACK OF THE STOVE

CAUTION:

FURNISHINGS AND OTHER COMBUSTIBLE MATERIAL FAR AWAY FROM THE APPLIANCE. SEE NAMEPLATE AND INSTRUCTIONS.

Tested and Listed

O-T L

by

C

OMNI-Test Laboratories, Inc.

LISTED ROOM HEATER, SOLID FUEL TYPE. ALSO FOR
USE IN MOBILE HOMES. (UM) 84-HUD .

Solid Wood Fuel Only"

PREVENT HOUSE FIRES

Install and use only in accordance with manufacturer's
installation and operating instructions. Contact local building or
fire officials about restrictions and installation inspections in
your area. Do not obstruct the space beneath heater.
WARNING - For Mobile Homes:
room. An outside combustion air inlet must be provided and
unrestricted while unit is in use. The structural integrity of the
mobile home floor, ceiling and walls must be maintained. The
stove needs to be properly grounded to the frame of the mobile
home. Components required for mobile home installation:
Outside Air Kit, Part Number 831-1780.
Refer to manufacturer's instructions and local codes for
precautions required for passing chimney through a
combustible wall or ceiling and maximum offsets.

nspect and clean chimney frequently - Under Certain Conditions of

I
Use, Creosote Buildup May Occur Rapidly.

Do not connect this unit to a chimney serving another appliance.
Optional Components:Optional Blower, Part 831-1701.
Electrical Rating: 115 VAC, 1.2 Amps, 60 Hz.
Route power cord away from unit. Do not route cord under or
in front of appliance.
DANGER: Risk of electrical shock. Disconnect power supply
before servicing.
Replace glass only with 5mm ceramic available from your dealer.
Do not use grate or elevate fire. Build wood fire directly on firebrick.
Do not overfire - if heater or chimney connector glows, you are
overfiring.
Operate only with the fuel loading door closed. Open only to
add fuel to the fire.
Optional Fire Screen Part SCR-7006 can only be used in full
vertical installations.

FLOOR PROTECTION*:
Floor protector must be 1/2"
minimum thickness ("k" value =

0.84) non-combustible material
or equivalent, extending beneath
heater and to front/sides/rear as
indicated on the diagram.
Exception: Non-combustible
floor protections must extend
beneath the flue pipe when
installed with horizontal venting
and extend 2" (51mm) beyond
each side.

Mfg by

1445 N. Highway, Colville, WA 99114

www.quadrafire.com

Report: #061-S-55-2

"For Use with

Do not install in a sleeping

Both fuel loading doors accessible

8"

(200mm)

*In Canada: Must be minimum 18"(450mm) in front of both fuel loading

HOT WHILE IN OPERATION DO NOT TOUCH, KEEP CHILDREN AND CLOTHING AWAY. CONTACT MAY CAUSE SKIN BURNS. KEEP

Portland

Oregon USA

US

SINGLE WALL:

factory-built UL103 HT Class "A" chimney, suitable for use with solid fuels, or a masonry chimney, and the referenced
clearances.

DOUBLE WALL: Six inch (6") (152mm) diameter, listed double wall air insulated connector pipe with listed

factory-built UL103 HT Class "A" chimney, or a masonry chimney and the referenced clearances.

*In Canada must comply with Standard CAN/ULC-S629-M87 for the 650 degree Factory-built chimneys.

MOBILE HOME: Use double wall pipe by Dura-Vent DVL, Selkirk Metalbestos DS or Security DL double wall

connector pipe. Must be equipped with a spark arrestor. Apply double wall clearances below when installing unit.

TESTED TO:

UL 1482, UL737, ULC S627.

Six inch (6") (152mm) diameter, minimum 24 MSG black or blued steel connector pipe, with a listed

MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS: In Inches & (Millimeters)

TOP VENT VERTICAL

Single Wall-USA

Single Wall-Canada
Double Wall-USA
Double Wall-Canada

HORIZONTAL WITH MINIMUM 2FT (609mm) VERTICAL OFF STOVE TOP

Single Wall-USA

Single Wall-Canada
Double Wall-USA
Double Wall-Canada

NOTE: All "A" , "C" and "F" Dimensions are to the inside diameter of the flue collar.

13(330) 11.5(292) 27(686) 27(686) 18(457) 18 457) 16.5(419) 16.5(419) 20(508) 20(508) 56.5(1435) N/A
13(330) 11.5(292) 27(686) 27(686) 18(457) 18(457) 16.5(419) 18(457) 20(508) 21.5(546) 56.5(1435) N/A

12(305) 10.5(267) 25(635) 26(660) 15(381) 16(406) 11(279) 16(406) 14(356) 19(483) 56.5(1435) N/A

12

13.5(343) 12(305) 27(686) 27(686) 17(432) 17(432) N/A N/A N/A N/A 42.5(1080) 10.5(267)

13.5(343) 12(305) 27(686) 28(711) 17(432) 18(457) N/A N/A N/A N/A 42.5(1080) 10.5(267)

11(279) 9.5(241) 27(686) 27(686) 17(432) 17(457) N/A N/A N/A N/A 39(991) 8(203)

11(279) 9.5(241) 27(686) 28(686) 17(432) 18(457) N/A N/A N/A N/A 39(991) 8(203)

Side fuel loading door locked shut

8"(200mm)

Fuel loading doors

Side

Front

44-7/8"(1140mm) Minimum

doors and 8" (200mm) on both sides and back.

2008 2009 2010 Jan. Feb. Mar. Apr. May June July Aug. Sept. Oct. Nov. Dec.

39-1/8"

(994mm)

Minimum

Minimum 16"

SAMPLE

(406mm) from

fuel loading

door

USA

DO NOT REMOVE THIS LABEL

loading door

16" (406mm) from fuel

loading door

34-5/8"(879mm) Minimum

R

Cumberland Gap

VENT SPECIFICATIONS:

A B C1 C2* D1 D2* E1 E2* F1 F2* G H

(305) 10.5(267) 25(635) 28(711) 15(381) 18(457) 11(279) 18(457) 14(356) 21(533) 56.5(1435) N/A

SAMPLE

SEE MANUAL FOR OTHER CONFIGURATIONS

Front Fuel

(200mm)

USA

36-11/16"

8"

(932mm)

Minimum

C1

D1

Non-fuel

door side

B

yet we are old-fashioned when it comes to craftsmanship. Each
unit is meticulously fabricated and gold and nickel surfaces are
hand-finished for lasting beauty and enjoyment. Our pledge to
quality is completed as each model undergoes a quality control
inspection.

We wish you and your family many years of enjoyment in the
warmth and comfort of your hearth appliance. Thank you for
choosing Quadra-Fire.

SERIAL NO.

007

Serial Number

Model Name

Testing Lab &
Report Number

A

C2

Fuel Door

Made in U.S.A.

E1

F1

Non-fuel
door side

D2

side

F2

E2

Fuel door

side

U.S. ENVIRONMENTAL PROTECTION AGENCY -

Certified to comply with July 1990 particulate emission

standards.

H

G

7006-186

Page 2

7006-188E

September 1, 2008

Cumberland Gap Wood Stove

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PRE-USE CHECK LIST

1. Place the unit in a location near the final installa­tion area and follow the procedures below.

2. Open the stove and remove all the parts and
articles packed inside. Inspect all the parts and
cast iron body for shipping damage. Contact
your dealer if any irregularities are noticed.

3. All safety warning have been read and fol­lowed.

4. This Owner's Manual has been read.

5. Floor protection requirements have been met.

6. Chimney connector is properly installed.

7. The proper clearances from the stove and chim­ney to combustibles materials have been met.

8. The masonry chimney is inspected by a pro­fessional and is clean, or the factory-built
metal chimney is installed according to the
manufactuer'rs instrucitons and clearances.

9. The chimney meets the required minimum
height.

10. All labels have been removed from the glass
doors.

11. Plated surfaces have been wiped clean.

CAUTION!

DO NOT TILT THE UNIT ON THE CAST IRON LEGS.

Lift the unit upright and place it into position on the floor
protector.

TABLE OF CONTENTS

SERIAL NUMBER LABEL & LOCATION ..................2

PRE-USE CHECKLIST ..............................................3

LISTINGS & SAFETY NOTICES ...............................4

NSTALLATIONS MATERIAL NEEDED FOR SAFETY 4

I

VENTING SYSTEM ........................................................ 4

DIMENSIONS & VENT SPECIFICATIONS ................5

CLEARANCE TO COMBUSTIBLES .........................6

FLOOR PROTECTION ..............................................7-8

ALTERNATE FLOOR PROTECTION ........................8

INSTALLATION

Locating your stove .............................................9

Side door locking mechanism ..............................9

Leg leveling system .............................................9

Reversible flue collar ............................................10

Chimney height requirements, 2-10-3 Rule .........11

Chimney connector ..............................................11

Masonry chimney .................................................12

Solid pack chimney with Metal supports

as a thimble ..........................................................13-14

Masonry fireplace .................................................14

Metal prefabricated chimney ................................15

Mobile home installation ......................................16

Outside air kit installation .....................................17

Optional Blower installation ..................................17

Baffle Diverter Installation ....................................18-19

OPERATION

Over-firing your appliance ....................................20

Burning process ...................................................20

Air controls ...........................................................21

Heat output setting ...............................................22

Building a fire .......................................................22

Correct baffle & blanket placement ......................23

Opacity .................................................................24

Burn rates ............................................................24

Wood selection and storage.................................24

Blower operating instructions ...............................24

MAINTENANCE

Creosote formation & removal .............................25

Chimney cleaning ................................................25

Ash removal .........................................................25

Glass care & replacement ....................................25-26

Care & cleaning of plated surfaces ......................26

Door gasket & door handle assembly .................26

Brick replacement ................................................27

Baffle removal & installation .................................27

PARTS DIAGRAM .....................................................28

SERVICE PARTS & ACCESSORIES ........................29-30

SERVICE & MAINTENANCE LOG ............................31

WARRANTY POLICY ................................................32

CONTACT INFORMATION ........................................36

September 1, 2008

7006-188E

Page 3

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Cumberland Gap Wood Stove

LISTINGS and SAFETY NOTICES

These installation instructions describe the installation and operation
of the QUADRA-FIRE Cumberland Gap woodstove. This stove
meets the U.S. Environmental Protection Agency’s 1990 particulate
emission standards. The Cumberland Gap is listed by OMNI-Test
Laboratories, Inc. to UL Safety Standard 1482, UL737 and ULC
S627, and (UM) 84-HUD, OMNI Report Number 061-S-55-2. The
Cumberland Gap is approved for mobile home installations when
not installed in a sleeping room and when an outside combustion
air inlet is provided. The structural integrity of the mobile home
floor, ceiling, and walls must be maintained. The stove must be
properly grounded to the frame of the mobile home and use only
listed double-wall connector pipe. Outside Air Kit, Part 831-1780
must be installed in a mobile home installation.

Check with your local building code agency before you begin your
installation to ensure compliance with local codes, including the
need for permits and follow-up inspections. Be sure local building
codes do not supersede UL specifications and always obtain a
building permit so that insurance protection benefits cannot be
unexpectedly cancelled. If any assistance is required during
installation, please contact your local dealer.

Inspect and clean vent system frequently in accordance with the
instructions contained in this manual. Do not connect this unit to
a chimney serving another appliance.

When using optional Blower, Part 831-1701, route power cord away
from unit. Do not route cord under or in front of appliance.

Do not elevate fire. Build wood fire directly on firebrick.

Do not overfire - if heater or chimney connector glows, you are
overfiring. Stove thermometer recommended.

Operate only with the door closed unless you are using the fire­screen. Open only to add fuel to the fire or when using the fire­screen. Operating with the door open can cause hot embers or
sparks to fall out and a fire may result.

I

NSTALLATION MATERIALS NEEDED FOR YOUR SAFETY

CHIMNEY CONNECTOR (also known as flue pipe or stove pipe):

T

he chimney connector joins the stove to the chimney (see

page 11).

It must be 6” (152mm) minimum diameter 24 MSG
black or blued steel, or an approved air-insulated double wall
venting pipe.

THIMBLE: A manufactured or site-constructed device installed in
combustible walls through which the chimney connector passes to
the chimney (see pages 13-14). It is intended to keep the walls
from igniting.

CHIMNEY SYSTEMS

:

A. APPROVED MASONRY (see specifications on page 12)

with at least 5/8” (16mm) fire clay lining joined with refractory
cement or other listed system suitable for use with wood
stoves.

B. PREFABRICATED 6" (152mm) listed high temperature (UL

103 HT or ULC S629) chimney. Components required by
manufacturers for installation such as the chimney support
base, firestop (as appropriate), attic insulation shield, insulated
tee, etc., are necessary to assure a safe chimney installation.
Use only components manufactured for the chimney. Chimney
installation should meet NFPA 211 standards.

Page 4

7006-188E

FIRE SAFETY: To provide reasonable fire safety, the following
should be given serious consideration:

1. Install at least one smoke detector on each floor of your
home to ensure your safety. They should be located away
from the heating appliance and close to the sleeping areas.
Follow the smoke detector manufacturer’s placement
and installation instructions, and be sure to maintain
regularly.

2. A conveniently located Class A fire extinguisher to contend
with small fires resulting from burning embers.

3. A practiced evacuation plan, consisting of at least two
escape routes.

4. A plan to deal with a chimney fire as follows:

In the event of a chimney fire:

A. Notify fire department.
B. Prepare occupants for immediate evacuation.
C. Close all openings into the stove.
D. While awaiting fire department, watch for ignition of

adjacent combustibles from overheated stove pipe,
hot embers or sparks from the chimney.

VENTING SYSTEM

The venting system consists of a chimney connector and a
chimney. These get extremely hot during use. Temperatures
inside the chimney may exceed 2000°F (1100°C) in the event of
a creosote fire. To protect against the possibility of a house fire,
the chimney connector and chimney must be properly installed
and maintained. An approved thimble must be used when a
connection is made through a combustible wall to a chimney.
A chimney support package must be used when a connection
is made through the ceiling to a prefabricated chimney. These
accessories are absolutely necessary to provide safe clearances
to combustible wall and ceiling material. Follow venting
manufacturer’s clearances when installing venting system.

This stove may be connected to a lined masonry chimney or a
listed high temperature prefabricated approved metal chimney.
Do not connect it to a chimney serving another appliance. To do
so will affect the safe operation of both appliances.

WARNING! NEVER DRAW OUTSIDE COMBUSTION AIR FROM A
WALL, FLOOR OR CEILING CAVITY OR FROM ANY ENCLOSED
SPACE SUCH AS AN ATTIC OR GARAGE.

WARNING ! DO NOT ATTEMPT TO OPERATE THIS WOODSTOVE
WITHOUT READING AND UNDERSTANDING THESE OPERATING
INSTRUCTIONS THOROUGHLY. FAILURE TO OPERATE THIS
APPLIANCE PROPERLY MAY CAUSE A HOUSE FIRE.

WARNING! THIS APPLIANCE IS HOT WHILE IN OPERATION AND
MAY REMAIN SO UP TO 40 MINUTES OR LONGER AFTER THERE
IS NO FUEL IN THE FIREBOX. IF THIS APPLIANCE IS IN A HIGH
TRAFFIC AREA OR CHILDREN MAY BE NEAR IT IS RECOM­MENDED THAT YOU PURCHASE A DECORATIVE BARRIOR TO GO
IN FRONT OF THE APPLIANCE.
WHILE IT IS OPERATING AND DO NOT LET ANYONE OPERATE
THIS APPLIANCE UNLESS THEY ARE FAMILIAR WITH THESE
OPERATION INSTRUCTIONS.

ALWAYS KEEP CHILDREN AWAY

September 1, 2008

Cumberland Gap Wood Stove

DIMENSIONS

SERIAL NUMBER LABEL IS LOCATED ON THE BACK OF THE STOVE

R

FRONT VIEW

26-7/8"

(683mm)

18-1/8"

(460mm)

27-1/4"

(692mm)

SIDE VIEW

C

L

22-7/8"

(581mm)

12-3/16"

(310mm)

2-9/16"
(65mm)

16-11/16"

(424mm)

TOP VIEW

16.0"

(406mm)

C

L

C

L

20-3/16"

(513mm)

SIDE VIEW WITH FUEL DOOR

20-3/16" (513mm)

16-5/8" (422mm)

C

L

(114mm)

4-1/2"

28-3/16"

(716mm)

4-3/16"

(106mm)

25.0"

(635mm)

27-11/16"

(703mm)

6-9/16"

(167mm)

8-11/16"

(221mm)

VENT SPECIFICATIONS

Back of stove to front

fuel loading door

23-1/16"

(586mm)

17-3/4"(451mm)

27-15/16"(710mm)

:

27-11/16"

(703mm)

Single Wall: Six inch (6”) (152mm) diameter, minimum 24 MSG black or blued steel connector pipe, with a listed factory-built
chimney type UL103 HT* suitable for use with solid fuels, or a masonry chimney, and the referenced clearances.

Double Wall/Mobile Home: Six inch (6”) (152mm) diameter, listed double wall air insulated connector pipe with listed factory­built UL103 HT* Class “A” chimney, or a masonry chimney (Mobile Home must be equipped with a spark arrestor), and the
referenced clearances. Use only double-wall connector pipe, Dura-Vent DVL, Selkirk metalbestos DS, Security DL double

wall connector or any listed double-wall connector pipe.

*In Canada must comply with CAN/ULC-S629 for the 650°

September 1, 2008

7006-188E

C

Factory-built chimney.

Page 5

R

Cumberland Gap Wood Stove

CLEARANCES TO COMBUSTIBLES (UL and ULC)

B

C1

D1

Non-fuel

door side

A

C2

D2

Fuel Door

side

Non-fuel

door side

E1

F1

F2

E2

Fuel door

side

IF SIDE FUEL LOADING DOOR IS NOT USED:

• Must remain in the locked position at all times

• Use clearances for non-fuel side door for both sides

MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS: In Inches & (Millimeters)

NOTE: All "A" , "C" and "F" Dimensions are to the inside diameter of the flue collar.

TOP VENT VERTICAL

A B C1 C2 D1 D2 E1 E2 F1 F2 G H

Single Wall-USA 13(330) 11.5(292) 27(686) 27(686) 18(457) 18(457) 16.5(419) 16.5(419) 20(508) 20(508) 56.5(1435) N/A
Single Wall-Canada 13(330) 11.5(292) 27(686) 27(686) 18(457) 18(457) 16.5(419) 18(457) 20(508) 21.5(546) 56.5(1435) N/A
Double Wall-USA 12(305) 10.5(267) 25(635) 26(660) 15(381) 16(406) 11(279) 16(406) 14(356) 19(483) 56.5(1435) N/A
Double Wall-Canada 12(305) 10.5(267) 25(635) 28(711) 15(381) 18(457) 11(279) 18(457) 14(356) 21(533) 56.5(1435) N/A

HORIZONTAL WITH MINIMUM 2FT (609mm) VERTICAL OFF STOVE TOP. (Note: Horizontal must be with 2ft (609mm) vertical

and NOT directy off stove).

Single Wall-USA 13.5(343) 12(305) 27(686) 27(686) 17(432) 17(432) N/A N/A N/A N/A 42.5(1080) 10.5(267)
Single Wall-Canada 13.5(343) 12(305) 27(686) 28(711) 17(432) 18(457) N/A N/A N/A N/A 42.5(1080) 10.5(267)
Double Wall-USA 11(279) 9.5(241) 27(686) 27(686) 17(432) 17(432) N/A N/A N/A N/A 39(991) 8(203)
Double Wall-Canada 11(279) 9.5(241) 27(686) 28(711) 17(432) 18(457) N/A N/A N/A N/A 39(991) 8(203)

ALCOVE -

chimney, or a masonry chimney. (Mobile Home must be equipped with a spark arrestor.)

Double Wall-USA 12(305) 10.5(267) 25(635) 26(660) 15(381) 16(406) N/A N/A N/A N/A 44(1118) N/A
Double Wall-Canada 12(305) 10.5(267) 25(635) 28(711) 15(381) 18(457) N/A N/A N/A N/A 44(1118) N/A

Six inch (6") (152mm) diameter listed DOUBLE WALL air insulated connector pipe with UL103 HT listed factory-built Class "A"

Max Depth Min Width Min Height
Front Door 48(1219) 55(1397) 72(1829)
Side Door-USA 48(1219) 57(1448) 72(1829)
Side Door-Canada 48(1219) 61(1549) 72(1829)

(Mantel)

G

(Ceiling)

G

Max Mantel Dept
10" (254mm)

G (Ceiling)

H

h

REAR VENT INSTALLATIONS
REQUIRED ON REAR VENT INSTALLATIONS:

IN A MASONRY FIREPLACE OR THROUGH THE WALL .

Six inch (6") (152mm) diameter listed double wall air insulated connector pipe with UL103 HT listed

HORIZONTAL FLUE HEAT SHIELD, PART HTSHLD-7006,

factory-built Class "A" chimney, or a masonry chimney. (Mobile Home must be equipped with a spark arrestor). Additional specifications include a

MAXIMUM 10" (254mm) MANTEL WIDTH and the following clearances.
Double Wall-USA N/A 12(305) 27(686) 27(686) 17.5(445) 17.5(445) N/A N/A N/A N/A 39(991) ceiling N/A
Double Wall-Canada N/A 12(305) 27(686) 27.5(699) 17.5(445) 18(457) N/A N/A N/A N/A 39(991) ceiling N/A

USA or Canada - Single or Double Wall Pipe: 31(787) mantel N/A

*

USA or Canada - Single or Double Wall Pipe: 24(610) mantel

N/A

*with metal shield spaced 1" (25mm) away from bottom mantel surface

HEARTH MOUNT - SIDE DOOR MUST BE LOCKED CLOSED

Single Wall-USA 18(457) 10(254) 22(559) 31(787) N/A N/A N/A N/A N/A N/A N/A N/A
Single Wall-Canada 18(457) 10(254) 22(559) 31(787) N/A N/A N/A N/A N/A N/A N/A N/A

NOTE: Optional Fire Screen, Part SCR-7006, can only be used in FULL Vertical installations

Page 6

7006-188E

September 1, 2008

Cumberland Gap Wood Stove

FLOOR PROTECTION

Minimum Hearth Requirements ONLY

See page 6 for stove clearances

The floor must be non-combustible material, extending beneath heater and to the front/sides/rear as indicated. The floor must be a
minimum of 1/2" thickness ("k" value = 0.84) non-combustible or otherwise adequately protected from radiant heat given off by the unit
and from sparks and falling embers. A layer of thin brick or ceramic tile over a combustible floor is not sufficient. See Alternate Floor
Protection on page 8.

In USA installations, it is necessary to install a non-combustible floor protector at least 16" in front and 8" to both sides of the fuel loading
doors. See *exception below.

In Canada, similar floor protection must be provided 18" (450mm) in front and 8" (200mm) from the sides and rear of the stove. See
*exception below.

*EXCEPTION: Non-combustible floor protections must extend beneath the flue pipe when installed with horizontal venting and extend

2" (51mm) beyond each side.

NOTE: Drawings are for illustration purposes only and are not to scale.

SIDE FUEL DOOR LOCKED SHUT

R

8"

(200mm)

12”
(305mm)
Minimum

Front Fuel

loading door

16" (406mm) from

fuel loading door

34-5/8"(879mm)

Minimum

Fuel loading doors

Front

44-7/8"(1140mm) Minimum

Side

Minimum 16" (406mm) from fuel
loading door

8"

(200mm)

USA

8"(200mm)

Minimum 16"

(406mm) from

fuel loading

door

200mm

(8")

39-1/8"
(994mm)
Minimum

450mm (18")

1089mm (42-7/8") Minimum

BOTH FUEL DOORS ACCESSIBLE

200mm (8")

39-1/8"
(994mm)
Minimum

USA

200mm

(8")

Mininum 450mm
(18") from fuel
loading door.

1295mm (51") Minimum

Fuel loading doors

Front

200mm (8")

Side

200mm

(8")

CANADA

Mininum

450mm

(18") from

fuel loading

door.

CANADA

1371mm

(54")

Minimum

1371mm

(54")

Minimum

September 1, 2008

7006-188E

Page 7

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Cumberland Gap Wood Stove

CORNER INSTALLATIONS - USA ONLY

SIDE FUEL DOOR LOCKED SHUT

52"

optional coverage

52"

optional

34-5/8"

coverage

38-5/8”

Front fuel

loading door

8"

required coverage

BOTH FUEL DOORS ACCESSIBLE

optional coverage

Fuel loading

8"

required coverage

44-3/4"

door

16"

optional
coverage

53-7/16"

38-5/8"

optional

coverage

16"

48-7/16"

16"

25-3/4"

8"

30-3/8"

optional
coverage

Calculating Alternate Floor Protection Material

Thermal Conductivity: k value

The k value indicates the amount of heat (in BTU’s) that will flow
in 1 hour through 1 square foot of a uniform material 1 inch thick
for each degree (F) of temperature difference from one side of
the material to the other. The LOWER the k factor means less
heat is being conducted through the non-combustible material to
the combustible material beneath it. The k value of a material
must be equal or smaller then the required k value to be accept­able.
(BTU) (inch)
(foot

Thermal Resistance: R value

The R value is a measure of a material’s resisteance to heat
transfer. R value is convenient when more than one material is
used since you can add the R values together, whereas you can
not do this for k value. The HIGHER the R factor means less
heat is being conducted through the non-combustible material to
the combustible material beneath it. The R value of a material
must be equal or larger then the required R value to be accept­able.

Converting k to R:

Divide 1 by k and multiply the results times the thickness in inch­es of the material.

R = 1/k x inches of thickness

Converting R to k:

Divide the inches of thickness by R.

k = inches of thickness/R

Calculatons:

Example: Floor protection requires k value of 0.84 and 3/4 inch
thick.

Alternative material has a k value of 0.6 and is 3/4 inch thick.

Divide 0.6 by .75 = k value of 0.80. This k value is smaller than

0.84 and therefore is acceptable.

2

(hour) (oF)

11-1/8"

18-5/8"

NOTE: Drawings are for
illustration purposes only
and are not to scale.

Page 8

HORIZONTAL VENTING

7006-188E

Floor protection must extend
length of flue and 2" (51mm)
beyond each side of pipe
(shaded area)

USA - Required

CANADA - Recommended

September 1, 2008

Cumberland Gap Wood Stove

LOCATING YOUR STOVE

WHEN LOCATING YOUR STOVE consider safety, convenience, traffic flow, and the fact that the stove will need a chimney and chimney

connector. It is a good idea to plan your installation on paper, using exact measurements for clearances and floor protection, before
actually beginning the installation. If you’re not using an existing chimney, place the stove where there will be a clear passage for a
factory-built listed chimney through the ceiling and roof.

AVOID FIRE: Maintain the designated clearances to combustibles. Insulation must not touch the chimney. You must maintain the
designated air space clearance around the chimney. This space around a chimney is necessary to allow natural heat removal from the
area. Insulation in this space will cause a heat buildup, which may ignite wood framing. NOTE: Clearances may only be reduced by

means approved by the regulatory authority having jurisdiction.

WE RECOMMEND that you have a qualified building inspector and your insurance company representative review your plans before

and after installation.

IMPORTANT!

If stove is relocated it must meet minimum required clearances in new
location to use the side fuel loading door or door must be locked in place.

SIDE FUEL-LOADING-DOOR LOCKING MECHANISM

R

The side fuel-loading-door is shipped locked in place. You must
first decide where you are locating your stove and determine if
you meet the minimum required clearances from combustibles
for loading wood into the firebox from the side door. If you do not
meet the clearances found on pages 6-8, leave the door locked in
place. If you unlock the door without meeting the minimum requried
clearances YOU WILL VOID YOUR WARRANTY AND ASSUME
ALL RESPONSIBILITY. If you do meet the minimum clearances,
follow the steps to unlock the door. If in the future you decide to
relocate your stove, again determine if you meet the mimimum
required clearances to combustibles in the new location. If you
do not, you are required to lock the door shut and it must remain
locked at all times.

UNLOCK SIDE FUEL DOOR

1. Open front doors.

2. Using a 5-32 Allen wrench,
remove the bolt from the lock­ing bracket.

3. Save the bracket and bolt for
potential future use.

LEG LEVELING SYSTEM

1. Thread Allen bolts through nuts until flush. Figure 9A. The

firebox.

2. Slide assembled nuts and bolts into slots on legs with the nuts on the bottom. Figure 9B. Use a 5-32" (4mm) Allen wrench to adjust
legs up and down to desired level. Figure 9C

Allen bolts and nuts are included in the component pack inside the stove

Figure 9A

September 1, 2008

Figure 9B

7006-188E

Fig 9C - Bolt fully extended

Page 9

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Cumberland Gap Wood Stove

REVERSIBLE FLUE COLLAR

The flue collar is reversible for either a top or rear venting
installation. The unit is shipped with the flue collar in the top
vent position.

ACCESSORY HORIZONTAL FLUE SHIELD

Part HTSHLD-7006

IS REQUIRED ON ALL HORIZONTAL INSTALLATIONS.

CONVERTING COLLAR FOR REAR VENT INSTALLATION

1.

Lift off cast top. Remove 4 Phillips head screws from the
heat shield and discard heat shield. See circled areas in

Figure 10A.

2. Remove 4 Phillips head screws from the rear shield, 2
on each side, lift rear heat shield off and set aside.

3.

Remove 1 bolt from each side of the flue collar
Phillps head screwdriver and 7/16 wrench.

4. Turn flue collar to horizontal position. Inspect sealant to
ensure a leak free application. Re-attach bolts.

5. Re-attach the rear heat shield.

6. Attach required accessory Horizontal Flue Shield with
screws provided. Figure 10B

7. Place cast top on the unit. See Figure 10C for completed
view.

using a

Secure

Horizontal Flue

Heat Shield

Figure 10B

Figure 10A

Remove cast top

Remove bolts and

rotate flue collar

Discard heat

shield

Rear Heat
Shield

Remove 4 screws and set
rear shield & screws aside

Completed View

Figure10C

Page 10

7006-188E

September 1, 2008

Cumberland Gap Wood Stove

CHIMNEY HEIGHT REQUIREMENTS / DRAFT

To be sure that your Quadra-Fire stove burns properly, the
chimney draft (static pressure) should be approximately -.04”
water column (W.C.) during a low burn and -.10” W.C. during
a high burn, measured 6” (152mm) above the top of the stove
after one hour of operation at each burn setting.
are guidelines only, and may vary somewhat for individual
installations.

This stove was designed for and tested on a 6” (152mm)
chimney, 12 ft.-14 ft. (360-420cm) high, measured from the
base of the stove. The further your stack height or diameter
varies from this configuration, the possibility of performance
problems increases. In addition, exterior conditions such
as roof line, surrounding trees, prevailing winds and nearby
hills can influence stove performance. Your local dealer is
the expert in your geographic area and can usually make
suggestions or discover problems that will easily correct
your flue draft problem, allowing your woodstove and its flue
system to operate correctly and provide safe and economical
heat for your home.

A masonry chimney or a listed factory-built UL103 HT Class
“A” chimney must be the required height above the roof
and any other nearby obstructions. The chimney must be
at least 3 ft. (91cm) higher than the highest point where it
passes through the roof and at least 2 ft. (61cm) higher than
the highest part of the roof or structure that is within 10 ft.
(305cm) of the chimney, measured horizontally. See 2-10-3

Rule, Figure 11A

T

hese are safety requirements and are not meant to

.

assure proper flue draft.

We recommend using a minimum total system height of 12
ft. (360cm), measured from the flue collar to the top of the
chimney (not including chimney cap).

NOTE: These

R

2-10-3 RULE

3 ft Min
(91cm)

Figure 11A

2 ft Min (61cm)

10 ft Min
(305cm)

FLUE SYSTEMS

There are two separate and different parts to a flue system:
the chimney connector and the chimney itself.

A. Single wall connector or stove pipe. This must be at

least 24 gauge mild steel or 26 gauge blue steel. The
sections must be attached to the stove and to each other
with the crimped (male) end pointing toward the stove.
See Figure 11B. All joints, including the connection
at the stove collar, should be secured with three sheet
metal screws. Make sure to follow the minimum clear­ances to combustibles as set out on pages 6-8 of this
manual. Where passage through the wall, or partition of
combustible construction is desired, the installation shall
conform to CAN/CSA-B365.

B. Factory-built listed chimney connector (vented). A

listed connector (vented) must be used when installing
this unit in a mobile home or residental home. They must
conform to each other to ensure a prope fit and seal.

Availability of combustion air: A source of air (oxygen) is
necessary in order for combustion to take place. It is impor­tant to realize that whatever combustion air is consumed
by the fire must be replaced. If you are using room air, the
air is replaced via air leakage that occurs around windows
and under doors, etc. However, in most newly constructed
houses, mobile homes, or even existing homes that are
fitted with tightly sealed doors and windows, the area from
which the combustion air is taken is relatively air tight. In
these cases, an outside air source must be made available
to feed combustion air from outside the home into the stove.
An Outside Air Kit is available for the Cumberland Gap as an
option, Part 831-1780. The kit is a requirement for mobile
home installations.

September 1, 2008

7006-188E

CRIMPED

END

TOWARDS

STOVE

FLUE

GAS

DIRECTION

Figure 11B - Chimney Connector

Page 11

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Cumberland Gap Wood Stove

MASONRY CHIMNEY

For optimal performance, masonry chimneys used
to vent this appliance should be lined with a 6" stain­less steel liner. Installations into a clay flue without
a stainless steel liner may reduce efficiency, can
cause the glass to darken, and produce excessive
creosote.

Ensure that a masonry chimney meets the minimum
standards of the National Fire Protection Associa­tion (NFPA) Standard 211. It must have at least a
5/8" (16mm) fire clay liner or a listed chimney liner
system. See Figure 12A. Make sure there are no
cracks, loose mortar or other signs of deteriora­tion and blockage. It is best to have the chimney
inspected by a professional and be sure to have
the chimney cleaned before the stove is installed
and operated.

The flue should be checked to determine that it is
not too large for the stove. NFPA 211 allows the
cross-sectional area of the flue to be no more than
3 times the cross-sectional area of the flue collar of
the stove (28 x 3 = 84 square inches). It is recom­mended that a chimney with a larger diameter be
relined, since the oversized flue can cause poor
performance and contribute to the accumulation
of creosote. (See page 11 for more information
about troubleshooting draft problems).

CAUTION!

DO NOT CONNECT THIS UNIT TO A CHIMNEY

FLUE SERVING ANOTHER APPLIANCE.

Wood Stud 2"
(51mm)
Clearance
from chimney
wall

Header

Fireclay liner 5/8"
(16mm) Minimum
or Equivalent.

Sill support

Fireclay liner 5/8"
(16mm) Minimum
or Equivalent.

When connecting the stove through a combustible
wall to a masonry chimney, special methods are
needed. There are several ways to make this con­nection, including the construction of a masonry
thimble. This installation shall conform to CAN/CSA­B365. Check with your local building authorities
or consult the National Fire Protection Association
(NFPA 211). Refer to Figure 13B (page 13) and

Figures 14A & 14B (page 14).

WARNING! IF INSTALLING THIS MODEL TO A MASONRY CHIMNEY, ALWAYS BE SURE THE CHIMNEY IS IN GOOD
CONDITION AND THAT IT MEETS THE MINIMUM STANDARDS OF THE NATIONAL FIRE PROTECTION ASSOCIATION
(NFPA) STANDARD 211.

THIS APPLIANCE IS MADE WITH A 6 INCH (152mm) DIAMETER CHIMNEY CONNECTOR AS THE FLUE COLLAR ON
THE UNIT. CHANGING THE DIAMETER OF THE CHIMNEY CAN AFFECT DRAFT AND CAUSE POOR PERFORMANCE.
IT IS NOT RECOMMENDED TO USE OFFSETS OR ELBOWS AT ALTITUDES ABOVE 4000 FEET ABOVE SEA LEVEL
OR WHEN THERE ARE OTHER FACTORS THAT AFFECT FLUE DRAFT. SEE PAGE 11.

Page 12

7006-188E

Thimble Assembly:
12" (305mm) of brick
separation between
clay liner and
combustibles.

Figure 12A

September 1, 2008

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e

Cumberland Gap Wood Stove

SOLID PACK CHIMNEY WITH METAL SUPPORTS AS A THIMBLE

For the method of installation to a masonry chimney shown in Figures 14A & 14B on page 14, it will be necessary to purchase a
12" (305mm) long (8" (203mm) inside diameter), section of prefabricated listed solid pack chimney to use as a thimble. Purchase
a wall spacer, trim collar, and a wall band manufactured to fit the chimney section you purchase.

The safety features of this system are two fold: 1) A 2" (51mm) air space between the chimney section and combustible wall; and, 2)
The 1" (25mm) air space around the chimney connector as it passes through the chimney section to the chimney.

The location of the opening through the wall to the chimney must leave a minimum 18" (457mm) vertical clearance between the
connector pipe and the ceiling to prevent the ceiling from catching fire.

Measure as shown in Figure 13A. Cut an opening in the wall large enough to accommodate the outside dimension of the chimney
section plus the minimum air space specified by its manufacturer. It may be necessary to cut the wall studs and install a header
and a sill frame to maintain the wall support. The hole in the chimney must have at least an 8" (203mm) diameter fire clay liner
or equivalent, secured with refractory mortar. If it is necessary to cut a hole in the chimney liner, use extreme care to keep it from
shattering.

NOTE: ALL HORIZONTAL INSTALLATIONS REQUIRE ACCESSORY HORIZONTAL FLUE SHIELD, PART HTSHLD-7006,
TO COMPLY WITH REQUIRED CLEARANCES.

NOTE: OPTIONAL FIRE SCREEN, PART SCR-7006, CAN ONLY BE USED IN FULL VERTICAL INSTALLATIONS.

FIRECLAY FLUE LINER

C

L

CONCRETE CAP

WITH AIR SPACE

25.0"

(635mm)

Wall

Opening

Center of Hol

Center Line

Center Line

Add the 25" (635mm), center-line measurement to the
depth measurement of your floor protector. Mark this
combined measurement at the correct wall location
for your installation, maintaining minimum clearance
to combustibles.

Figure 13A

CEILING JOIST

FLOOR PROTECTOR

THIMBLE,
12" (305mm)
OF BRICK

1" (25mm)
CLEARANCE
WITH FIRESTOP

COMBUSTIBLE WALL

RAFTER

FLASHING

1" (25mm)
CLEARANCE

SHEATHING

AIRTIGHT
CLEANOUT DOOR

EAVE

Figure 13B

WARNING! ALWAYS FOLLOW CHIMNEY CONNECTOR MANUFACTURER’S INSTRUCTIONS FOR PROPER INSTALLATION.

CHIMNEY CONNECTOR IS TO BE USED ONLY WITHIN THE ROOM, BETWEEN THE STOVE AND CEILING OR WALL, NEVER
PASSING THROUGH A COMBUSTIBLE CEILING OR WALL. THE CONNECTOR SHALL NOT PASS THROUGH AN ATTIC OR
ROOF SPACE, CLOSET OR SIMILAR CONCEALED SPACE, OR A FLOOR, OR CEILING. MAINTAIN MINIMUM CLEARANCES
TO COMBUSTIBLES AS REFERENCED ON PAGES 6 & 7.

September 1, 2008

7006-188E

Page 13

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Cumberland Gap Wood Stove

SOLID PACK CHIMNEY WITH METAL SUPPORTS AS A THIMBLE (Cont'd)

First, make the frame for the thimble, ensuring it is no smaller
than 14" (356mm) square to maintain a 2" (51mm) air space
around the chimney section.

Attach the wall spacer to the chimney side of the frame. Then
insert the frame into the opening, toe nailing it to the wall studs.
Install the wall band in the framing to secure the chimney
section in place.

Insert a single section of chimney connector into the chimney
through the wall band, being sure it does not protrude into the
chimney beyond the edge of the chimney flue lining.

Apply high temperature furnace cement to the end of the
chimney section and install it over the connector, through the
wall spacer. Tighten the wall band to hold the chimney section
firmly in place and against the chimney.

Install the trim collar on the outside of the opening. Check to
ensure there is a 1" (25mm) air space between the connector
and the chimney section.

During installation ensure that a 2" (51mm) air space to
the wood framing is maintained. Do not fill this space with
insulation. Insulation in this air space will cause a heat buildup
which may ignite the wood framing.

Figure 14A

Chimney Flue Liner

Figure 14B

Chimney Section

with 2" (51mm)

Clearance to

Combustibles

Min. Chimney Clearance

to Wall Spacer and

Combustibles - 2" (51mm)

Fireclay
Liner or

Equivalent

Masonry Chimney

Constructed to NFPA 211

Trim Collar

Min. Clearance

2" (51mm)

Trim Collar

Wall Band

Wall Spacer

1" (25mm) Air Space

to Chimney Section

Chimney

Connector

Chimney Section

Fire Clay

Flue Liner

with Airspace

Masonry
Chimney

Wall Spacer

Wall Band to

Secure Chimney

Section

NOTE: Optional Fire Screen, Part SCR-7006, can
only be used in FULL Vertical

installations

CONNECTION TO A MASONRY FIREPLACE

Figure 14C

Support Plate & Clamp

Listed Rigid
Stainless Liner

Stainless Steel
Flex Section

Stainless Tee with Cleanout

Stainless Connector Pipe

Required Flue Shield not shown in diagram. See page 10.

Fireclay liner 5/8"
(16mm) Minimum or
Equivalent.

Carry Stovepipe
Above the Liner

Damper Plate is
Removed or
Fastened in Open
Position

Use Damper Adapter or
Seal With Sheetmetal
and Sealant

Cleanout

Chimney

Connector

Wood Studs Used for

Framing - Spaced 2"

(51mm) clearance from

Masonry Chimney

There are several kits available to connect the
stove to a masonry fireplace. Look for a listed
kit. The kit is an adapter which is installed
at the location of the fireplace damper. The
existing damper may have to be removed to
allow installation of the kit.

The key points of this type of stove connection
are that the connector pipe must extend up the
chimney above where the fire clay liner starts,
and the areas of the kit installation and penetra­tion should fit tightly and be sealed with high
temperature furnace cement unless the kit’s
instructions state otherwise. (See Figure 14C.)
The tight fitting installation aids the proper draw
of the chimney.

NOTE: ALL HORIZONTAL INSTAL­LATIONS REQUIRE ACCESSORY
HORIZONTAL FLUE SHIELD, PART
HTSHLD-7006, TO COMPLY WITH
REQUIRED CLEARANCES.

Page 14

7006-188E

September 1, 2008

Cumberland Gap Wood Stove

CONNECTION TO A METAL PREFABRICATED CHIMNEY

When a metal prefabricated chimney is used, the manufacturer’s installation instructions must be followed precisely. It will be
necessary to install the ceiling support package or wall pass through, “T” section package, firestops (when needed), insulation
shield, roof flashing, chimney cap, and any other materials deemed necessary by the prefabricated chimney manuafacturers'
instructions. Maintain the proper clearance to the structure as recommended by the chimney manufacturer. This clearance
is usually a minimum of 2" (51mm), although it may vary by manufacturer or for certain components. Follow the chimeny
manufacturers’ instructions carefully.

There are basically two methods of metal chimney installation. One method is to install the chimney inside the residence through
the ceiling and the roof. Install an attic insulation shield to maintain the specified clearance to insulation. Insulation in this air space
will cause a heat buildup which may ignite the ceiling joists. This method of installation requires, at minimum, a ceiling support
package, an insulation shield and roof flashing. See Figure 15A.

The other method is to install an exterior chimney that runs up the outside of the residence. See Figure 15B. The components
illustrated may not look exactly like the system you purchase, but they demonstrate the basic components necessary for a proper
and safe installation.

The chimney must be the required height above the roof or other obstruction for safety and for proper draft operation. The require­ment is that the chimney must be at least 3 ft. (91cm) higher than the highest point where it passes through the roof and at least 2
ft. (61cm) higher than the highest part of the roof or structure that is within 10 ft. (305cm) of the chimney, measured horizontally.

(See page 11)

R

Figure 15A

Maintain 2" (51mm)
Clearance

Listed Chimney

Ceiling Support

Chimney
Connector

Floor
Protector

INTERIOR CHIMNEY

Listed Cap

Storm Collar

Flashing

Combustible
Ceiling
Joists

Chimney
Connector

To Stove

Combustible Wall

*

*Refer to Clearances

*

to Combustibles

Listed
Chimney

Attic
Insulation
Shield

Specified
Clearance

Ceiling
Support

Figure 15B

Maintain 2" (51mm)
Clearance Through Eave

Flashing

Combustible
Ceiling

Chimney

Floor
Protector

*

*

*

EXTERIOR CHIMNEY

Listed
Chimney Pipe

Chimney

Listed Cap

Connector

To Stove

Trim Collar
on Inside
Wall

Combustible Wall

*Refer to Clearances to Combustibles

Insulated "T"

Combustible Outside Wall

2" (51mm)
Clearance

Listed Chimney

Insulated "T"

Wall Support

Wall Spacer on
Outside Wall

NOTE: ALL HORIZONTAL INSTALLATIONS REQUIRE ACCESSORY HORIZONTAL FLUE SHIELD, PART
HTSHLD-7006, TO COMPLY WITH REQUIRED CLEARANCES.

NOTE: OPTIONAL FIRE SCREEN, PART SCR-7006, CAN ONLY BE USED IN FULL VERTICAL INSTALLATIONS.

I

MPORTANT! FOLLOW THE CHIMNEY MANUFACTURERS’ INSTALLATION INSTRUCTIONS AND MAINTAIN

CLEARANCES AS SPECIFIED ON PAGES 6-8.

In Canada, when using a factory-built chimney, make sure it is safety listed, Type UL 103 HT CLASS "A"
or conforming to CAN/ULC-S629, STANDARD FOR 650°C FACTORY-BUILT CHIMNEYS.

September 1, 2008

7006-188E

Page 15

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Cumberland Gap Wood Stove

MOBILE HOME INSTALLATION

You must use a Quadra-Fire Outside Air Kit Part 831-1780 for installation in a mobile home.

1. An outside air inlet must be provided for combustion and must remain

clear of leaves, debris, ice and/or snow. It must be unrestricted
while unit is in use to prevent room air starvation which can cause
smoke spillage and an inability to maintain a fire. Smoke spillage
can also set off smoke alarms.

2.

Stove must be secured to the mobile home structure. Use 1/4" (6mm)
lag bolts with the appropriate length for your installation to secure stove
through the hearth pad and into floor.

3. Stove must be grounded with #8 solid copper grounding wire
or equivalent and terminated at each end with N.E.C. approved
grounding device.

4. Stove must be installed with an approved UL103 HT ventilated
chimney connector, UL103 HT chimney, and terminal cap with spark
arrestor. Never use a single wall connector (stove pipe) in a mobile
home installation. Use only double-wall connector pipe, Dura-Vent
DVL, Selkirk metalbestos DS, Security DL double wall connector or
any listed double-wall pipe connector.

5. Refer to pages 6-8 of this manual or the Serial Number label on the
back of the stove for clearances to combustibles.

6. Floor protections requirements on page 8 must be followed
precisely.

7. In Canada, this appliance must be connected to a 6” (152mm)
factory-built chimney conforming to CAN/ULC-629M, STANDARD
FOR FACTORY BUILT CHIMNEYS. Floor protection referenced on
page 8 must be followed.

Spark Arrestor Cap

Storm Collar

Roof Flashing

Joist Shield/Firestop

Floor Protector

Outside Air Floor Vent

WARNING! NEVER DRAW COMBUSTION AIR

FROM A WALL, FLOOR OR CEILING CAVITY
OR FROM ANY ENCLOSED SPACE SUCH AS
AN ATTIC OR GARAGE.

Listed Chimney

Outside Air Kit
Connector

8. Use silicone to create an effective vapor barrier at the location
where the chimney or other component penetrates to the exterior
of the structure.

9.

Follow the chimney and chimney connector manufacturer’s
instructions when installing the flue system for use in a mobile

CAUTION! THE STRUCTURAL INTEGRITY
OF THE MOBILE HOME FLOOR, WALL AND
CEILING/ROOF MUST BE MAINTAINED. (i.e.,
DO NOT CUT THROUGH FLOOR JOIST, WALL
STUD, CEILING TRUSS, ETC.)

home.

NOTE: Offsets from the vertical, not exceeding 45°, are allowed per

Section 905(a) of the Uniform Mechanical Code (UMC). Offsets
greater than 45° are considered horizontal and are also allowed,

WARNING! DO NOT INSTALL

IN SLEEPING ROOM.

providing the horizontal run does not exceed 75% of the vertical
height of the vent. Construction, clearance and termination must
be in compliance with the UMC Table 9C. This installation also
complies with NFPA 211.

NOTE: Top sections of chimney must be removable to allow maximum clearance of 13.5 ft. (411cm) from ground

level for transportation purposes.

10. Burn wood only. Other types of fuels may generate poisonous gases (e.g., carbon monoxide).

11. If stove burns poorly while an exhaust blower is on in home, (i.e. kitchen range hood), increase combustion air.

Page 16

7006-188E

September 1, 2008

Cumberland Gap Wood Stove

OUTSIDE AIR KIT INSTALLATION

Part 831-1780

Included in Kit: 2 cable ties; oustide air termination cap;

mounting screws (Discard the remaining parts).

Items Needed for Installation: 4 in. (102mm) diameter flex

pipe in the length as required for your installation; Phillips
screwdriver; Silicone sealant; Drills and saws necessary for
cutting holes through the wall or flooring in your home.

1. Remove all materials from packing box.

2. Mount the flex flange (with pipe fitting extending out),
over the intake air opening at the rear of stove using the
four mounting screws supplied with kit.

3. Cut a 4 inch (102mm) minimum hole in the floor or wall

to accommodate outside air piping. Use 4 inch (102mm)
metal flex or rigid piping to directly connect outside air to
the unit or into vented crawl space. (Do not put flex into
a non-vented crawl space). If using flex tubing attach
cable ties to secure tubing at both ends. Use the supplied
termination cap with a rodent screen. Seal between the
floor or wall and the pipe with silicone to prevent moisture
penetration.

OUTSIDE AIR

TERMINATION CAP

(contains rodent screen)

OUTSIDE AIR

INTAKE

NOTE: If you plan to install the optional blower AND

the outside air kit, complete installation of
the outside air kit FIRST.

R

INSTALLATION OF OPTIONAL BLOWER, Part 831-1701

The blower is shipped fully assembled and ready for installation.

1. Remove three Phillips head screws from rear of unit.

2. Using the Phillips head screws, attach blower to lower
rear of stove, as shown.

3. Plug blower cord into a grounded outlet. Do not remove
ground prong from plug. Route power cord to avoid
heat from the stove, or other damage. Do not route
cord under or in front of appliance.

4. Adjust the blower speed control to the desired speed.

*ADJUSTING THE BLOWER SPEED CONTROL,

If Necessary

NOTE: When the speed control is turned clockwise, it will click

on to high speed. Turn the speed control clockwise to
decrease the speed. At full clockwise, the blower should
blow gently, but should not stop.

1. With the unit plugged in, turn the speed control knob to
slow (full clockwise).

2. With a small screwdriver, adjust the blower speed by
turning the adjustment mechanism through the hole on
the side of the speed control.

3. Adjust the speed so the blower runs slowly, but does
not stop. Turn clockwise to slow the blower and
counterclockwise to increase the speed.

*The blower speed control for this unit is adjusted
at the factory, and normally does not require further
adjustment.

REAR SHIELD

BLOWER MOUNTING
FLANGE

BLOWER SPEED CONTROL

BLOWER
MOUNTING
FLANGE

REAR
SHIELD

September 1, 2008

7006-188E

Page 17

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Cumberland Gap

Wood Stove

BENDING TEMPLATE

STRAIGHT END

Lay the flat diverter on the
template with the cut ends
at the bottom of the tem­plate.

Cut Ends

HAND BEND #1

Bend the diverter to match
the same degree bend as
in the template.

Baffle Diverter

is shipped

inside firebox.

WARNING

Risk of Fire.

Required on all rear horizontal
installations.

Excessive smoke or flame spillage
into the room may occur.

Hand Bend #1

Hand bend #2

Cut Ends

Straight End

HAND BEND #2

Bend the diverter 90° to
complete the process.

Place diverter on tem­plate to confirm the bends
match the template.

CUT ENDS

Page 18

7006-188E

Cumberland Gap Wood Stove

BAFFLE DIVERTER

REQUIRED ON ALL

HORIZONTAL INSTALLATIONS

1. Open both doors.

2. Hold the diverter in a vertical position with the
straight edge going in first and then rotate it to
the inside of the firebox as you slide the bent
diverter over the ceramic blanket .

3. Place in position as shown in diagram below.
The front edge of the diverter will rest on the
front edge of the manifold chamber in a flush
position. The back edge will butt up against the
back slanted corner.

4. Repeat for other side.

R

Slanted corner

Straight end to the back

Cut end to the front

Ceramic Blanket

Manifold
chamber

September 1, 2008

7006-188E

Page 19

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Cumberland Gap Wood Stove

OPERATING INSTRUCTIONS

IMPORTANT - PLEASE READ BEFORE USING STOVE

OVER-FIRING YOUR APPLIANCE

WARNING

Fire Risk

Do not over-fire.

Over-firing may ignite creosote or will damage
the stove and chimney.

To prevent over-firing your stove, DO NOT:

• Use flammable liquids

• Overload with wood

• Burn trash or large amounts of scrap lumber

• Permit too much air to the fire

1. Symptoms of Over-Firing

Symptoms of over-firing may include one or more of the
following:

• Chimney connector or appliance glowing

• Roaring, rumbling noises

• Loud cracking or banging sounds

• Metal warping

• Chimney fire

2. What To Do if Your Stove is Over-Firing

• Immediately close the door and air controls to reduce
air supply to the fire.

• If you suspect a chimney fire, call the fire department
and evacuate your house.

• Contact your local chimney professional and have
your stove and stove pipe inspected for any damage.

• Do not use your stove until the chimney professional
informs you it is safe to do so.

BURNING PROCESS

In recent years there has been an increasing concern about
air quality. Much of the blame for poor air quality has been
placed on the burning of wood for home heating. In order
to improve the situation, we at Quadra-Fire have developed
cleaner-burning wood stoves that surpass the requirements
for emissions established by our governing agencies. These
wood stoves, like any other appliances, must be properly
operated in order to ensure that they perform the way they
are designed to perform. Improper operation can turn most
any wood stove into a smoldering environmental hazard.

KINDLING or 1st STAGE

It helps to know a little about the actual process of burning in
order to understand what goes on inside a stove. The first
stage of burning is called the kindling stage. In this stage, the
wood is heated to a temperature high enough to evaporate
the moisture which is present in all wood. The wood will
reach the boiling point of water (212°F / 100C) and will not
get any hotter until the water is evaporated. This process
takes heat from the coals and tends to cool the stove.

Fire requires three things to burn: fuel, air and heat. So, if
heat is robbed from the stove during the drying stage, the
new load of wood has reduced the chances for a good clean
burn. For this reason, it is always best to burn dry, seasoned
firewood. When the wood isn’t dry, you must open the air
controls and burn the stove at a high burn setting for a
longer time to start it burning. The heat generated from the
fire should be warming your home and establishing the flue
draft, not evaporating the moisture out of wet, unseasoned
wood, resulting in wasted heat.

The air control to the right of the stove is called the Start-Up
Air Control; it is used during the kindling stage of burning.
It must be closed (pulled out) after the first 5 to 15 minutes.

Figure 21A

.

Hearth & Home Technologies WILL NOT warranty stoves
that exhibit evidence of over-firing. Evidence of over-firing
includes, but is not limited to:

• Warped air tube

• Deteriorated refractory brick retainers

• Deteriorated baffle and other interior components

Page 20

7006-188E

2nd STAGE

The next stage of burning, the secondary stage, is the period
when the wood gives off flammable gases which burn above
the fuel with bright flames. During this stage of burning it is
very important that the flames be maintained and not allowed
to go out. This will ensure the cleanest possible fire. If you
are adjusting your stove for a low burn rate, you should close
down the air to the point where you can still maintain some
flame. If the flames tend to go out, the stove is set too low
for your burning conditions. The air slide control under the
ash catcher is the one used to adjust the stove for burn rates.
This is called the Primary Air Slide Control. Figure 21A.

September 1, 2008

Cumberland Gap Wood Stove

FINAL STAGE

The final stage of burning is the charcoal stage. This occurs
when the flammable gases have been mostly burned and
only charcoal remains. This is a naturally clean portion of
the burn. The coals burn with hot blue flames.

It is very important to reload your stove while enough lively
hot coals remain in order to provide the amount of heat
needed to dry and rekindle the next load of wood. It is best
to open the air controls for a short while before reloading.
This livens up the coalbed. Open door slowly so that ash
or smoke does not exit stove through opening. You should
also break up any large chunks and distribute the coals so
that the new wood is laid on hot coals.

Air quality is important to all of us, and if we choose to use
wood to heat our homes we should do so responsibly. To
do this we need to learn to burn our stoves in the cleanest
way possible. Doing this will allow us to continue using our
wood stoves for many years to come.

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AIR CONTROLS

START-UP AIR SYSTEM

The combustion air enters at the rear of the firebox through
the rear air tubes. This air supply is controlled by the Start­up Air Control. For more air push control IN, for less air pull
control OUT.

PRIMARY AIR SYSTEM

The primary air enters below the ash catcher and is directed
to the upper front of the firebox, near the top of the glass
door and to the lower front of firebox. This preheated air sup­plies the necessary fresh oxygen to mix with the unburned
gases, helping to create secondary, tertiary and quaternary
combustions. This air is regulated by the Primary Air Slide
Control. For more primary air slide control LEFT, for less air
slide control RIGHT.

Primary Air

Slide Control

Start-Up Air

Control

Primary Slide Control

OPEN - SLIDE LEFT

CLOSE - SLIDE RIGHT

September 1, 2008

Figure 21A

Start-Up Air Control

OPEN - PUSH IN

CLOSE - PULL OUT

7006-188E

Page 21

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Cumberland Gap Wood Stove

HEAT OUTPUT SETTINGS

For maximum operating efficiency with the lowest emissions, follow these operating procedures:

1.

Regardless of desired heat output, when loading stove, burn your stove with both air controls wide open for 5 to 15 minutes.

2.

Regulate burn rate (heat output) by using the Primary Air Slide Control (center under ashcatcher). The Start-Up Air Control
(on the right) is used for initial start-up and reloading.Refer to Figure 21A on page 21.

3. Heat output settings: Following 5 to 15 minutes of burning with controls wide open (see #1 above):

4. Only Burn dry, well-seasoned wood.

WARNING: Do not operate with Start-Up Air

BTU / Hr

Below 10,000
10,000 - 15,000
15,000 - 30,000
Maximum Heat

Start-Up Air Control

Closed after 5 to 15 minutes
Closed after 5 to 15 minutes
Closed after 5 to 15 minutes
Closed after 5 to 15 minutes

*Primary Control

Slide RIGHT to Stop
1/8” to 1/4” open
1/4” - 1.0” open
Fully open-slide LEFT

Control in the open position in excess of 15
minutes! Risk of extreme temperatures! Pro­longed operation of this stove with the Start­Up Air Control in the open position may cause
the combustible materials around the stove to
exceed safe temperature limits.

NOTE:

These are approximate settings, and will vary with type of wood or chimney draft. Due to altitude and other environmen­tal circumstances, this operation information is a guideline only. Similar burn rates may be obtained using other settings unique
to your situation.

BUILDING A FIRE

CAUTION: Before lighting your first fire in the stove: 1) Make certain that the baffle is correctly posi­tioned. It should be resting against the rear support; 2) Follow instructions on page 26 for cleaning
plated surfaces, and; 3) Remove all labels from glass front.

CAUTION: Never use gasoline, gasoline-type lantern fuel, kerosene, charcoal lighter fluid, or similar
liquids to start or “freshen up” a fire in this heater. Keep all such liquids well away from the heater
while it is in use.

There are many ways to build a fire. The basic principle is to light easily-ignitable tinder or paper, which ignites
the fast burning kindling, which in turn ignites the slow-burning firewood. Here is one method that works well:

1. Place several wads of crushed paper on the firebox floor. Heating the flue with slightly crumpled newspaper before

adding kindling keeps smoke to a minimum.

2. Lay small dry sticks of kindling on top of the paper.

3. Open Start-Up Air Control and Primary Air Control fully.

4. Make sure that no matches or other combustibles are in the immediate area of the stove. Be sure the room is adequately

ventilated and the flue unobstructed.

5. Light the paper in the stove. NEVER light or rekindle stove with kerosene, gasoline, or charcoal lighter fluid; the results can

be fatal.

6. Once the kindling is burning quickly, add several full-length logs 3” (76mm) or 4” (102mm) in diameter. Be careful not to

smother the fire. Stack the pieces of wood carefully: near enough to keep each other hot, but far enough away from each
other to allow adequate air flow between them.

7. When ready to reload the stove, add more logs. Large logs burn slowly, holding a fire longer. Small logs burn fast and hot,

giving quick heat.

8. Adjust the Start-Up Air Control and Primary Air Slide Control; the more you close down (slide right) the Primary Air Slide Con-

trol, the lower and slower the fire will burn. The more you open (slide left) the Primary Air Slide Control, the more heat will be
produced. The Start-Up Air Control is only used for the first 5 to 15 minutes.

As long as there are hot coals, repeating steps 7 and 8 will maintain a continuous fire throughout the season.

NOTE: The special high temperature paint that your stove is finished with will cure as your stove heats. You will notice an odor

and perhaps see some vapor rise from the stove surface; this is normal. We recommend that you open a window until the
odor dissipates and paint is cured.

NOTE: Stove should be run full open for 15 minutes a day to keep air passages clean.

WARNING! ALWAYS OPERATE THIS APPLIANCE WITH THE DOOR
CLOSED AND LATCHED EXCEPT DURING START-UP AND RE-FUEL­ING OR WHEN USING FIRESCREEN.

Page 22

7006-188E

WARNING! DO NOT LEAVE THE FIRE UNATTENDED WHEN THE DOOR
IS UNLATCHED OR WHEN USING THE FIRESCREEN. UNSTABLE FIRE­WOOD COULD FALL OUT OF THE FIREBOX CREATING A FIRE HAZARD
TO YOUR HOME.

September 1, 2008

Cumberland Gap Wood Stove

CORRECT BAFFLE & BLANKET PLACEMENT

WARNING

Fire Risk

Firebox damage due to improper baffle place­ment is not covered by warranty. Operate the

wood burning appliance with the baffle in the
correct position only.

Not doing so could result in:

• Overheating the chimney

• Overheating the rear of the firebox

Ensure correct baffle placement and replace baffle com­ponents if damaged or missing.

• Reduced efficiency

• Poor performance

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INCORRECT POSITIONS

Ceramic Blanket and Baffle Board are NOT in

contact with the back of the firebox.

CORRECT POSITION

Back of Firebox

Ceramic Blanket

Baffle Board

Ceramic Blanket and Baffle Board MUST be
in contact with the back of the firebox and

Ceramic Blanket is NOT in contact with the

back of the firebox and NOT even with the Baf-

fle Board in the front.

Back of Firebox

Ceramic Blanket

even with each other in the front.

Figure 23A

September 1, 2008

Ceramic Blanket is bunched up at the back of

the firebox and NOT even with the Baffle Board

in the front.

7006-188E

Baffle Board

Figure 23B

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Cumberland Gap Wood Stove

OPERATING INSTRUCTIONS (Cont’d)

OPACITY

This is the measure of how cleanly your stove is burning. Opacity is measured in percent; 100% opacity is when an object
is totally obscured by the smoke column from a chimney, and 0% opacity means that no smoke column can be seen. As you
become familiar with your stove, you should periodically check the opacity. This will allow you to know how to burn your stove
as nearly smoke-free as possible (goal of 0% opacity).

BURN RATES

• STARTING FIRE: Start fire with both controls fully open (Start-up Air Control pushed all the way IN and Primary Slider Control all the

way to the LEFT.) Close Start-up Air Control after approximately 5 to 15 minutes,

• HIGH: Leave the Primary Air Slide Control fully open. It is important to do this when reloading the stove. Failure to do this could

result in excessive emissions (opacity).

After a wood load has been burning for 5 to 15 minutes on High set the controls as listed below to achieve
the following burn rates:

• MEDIUM HIGH: Close the Primary Slide Control to 1/4" to 1" (6mm to 25mm) open. (Slide left to open, right to close). Start-Up Air

Control is closed.

• MEDIUM LOW: Close the Primary Slide Control to 1/8” to 1/4”(3mm to 6mm) open. Start-Up Air Control is closed.

• LOW: Gradually close down the Primary Slider ontrol, making sure to maintain flames in the stove. Start-Up Air Control is closed.

It is very important to maintain flames in your stove during the first few hours of a low burn to avoid excessive air pollution.

WOOD SELECTION AND STORAGE

CAUTION: DO NOT STORE WOOD CLOSER THAN THE REQUIRED CLEARANCE TO COMBUSTIBLES OF THE STOVE

WITHIN THE SPACE REQUIRED FOR FUELING AND ASH REMOVAL

Burn only dry seasoned wood! This will not only minimize creosote formation, but also provide the most efficient heat
output. Even dry wood contains at least 15% moisture by weight and should be burned hot enough to keep the chimney
hot for as long as it takes to maintain particulate (smoke) burning. It is a waste of energy to burn unseasoned wood of any
variety.

Dead wood lying on the forest floor should be considered wet, and requires full seasoning time. Standing dead wood can
be considered to be about two-thirds seasoned. To tell if wood is dry enough to burn, check the ends of the logs. If there
are cracks radiating in all directions from the center, it is dry. If your wood sizzles in the fire, even though the surface is dry,
it may not be fully cured. Splitting wood before it is stored reduces drying time. Wood should be stacked so that both ends
of each piece are exposed to air, since more drying occurs through the cut ends than the sides. This is true even with wood
that has been split. Store wood under cover, such as in a shed, or covered with a tarp, plastic, tar paper, sheets of scrap
plywood, etc., as uncovered wood can absorb water from rain or snow, delaying the seasoning process.

OPTIONAL BLOWER OPERATING INSTRUCTIONS

Initial (cold) start-up: Leave blower off until your stove is hot and a good coalbed is established. The blower may be

1.
turned on approximately 30 minutes after a good coalbed is established.

2. High burn setting: The blower may be left on throughout the burn at your desired setting.

3. Medium burn settings: The blower should be left off until a good burn is established, then turned on at your desired
setting.

4. Low burn setting: The blower tends to cool off the stove. Leave blower off until burn is well established. Then turn
on at your desired rate.

5. The highest blower speed is obtained by turning the speed control on and then adjusting counterclockwise towards
"OFF" as far as possible without turning the blower off. For a low blower speed, turn the control knob clockwise as far
as possible.

Page 24

7006-188E

September 1, 2008

Cumberland Gap Wood Stove

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CREOSOTE

MAINTENANCE

FORMATION AND NEED FOR REMOVAL:

When wood is burned slowly it produces tar and other organic
vapors which combine with expelled moisture to form creosote. The
creosote vapors condense in the relatively cool chimney flue of a
newly-started or a slow-burning fire. As a result, creosote residue
accumulates on the flue lining. When ignited, this creosote cre­ates an extremely hot fire which may damage the chimney or even
destroy the house. The chimney connector and chimney should
be inspected at least once every two months during the heating
season to determine if a creosote or soot build-up has occurred.
If creosote has accumulated, it should be removed to reduce the
risk of a chimney fire.

INSPECTION:

Inspect the system at the stove connection and at the chimney
top. Cooler surfaces tend to build creosote deposits quicker,
so it is important to check the chimney from the top as well as
from the bottom.

REMOVAL:

If soot or creosote have accumulated, it should be removed to

reduce the risk of a chimney fire. Use a brush specifically designed
for the type of chimney in use. A chimney sweep can perform
this service. It is also recommended that before each heating
season the entire system be professionally inspected, cleaned,
and repaired if necessary.

Prior to brushing the chimney clean, follow these steps to ensure
that the accumulation of ash and creosote falls directly into the
firebox for removal.

CHIMNEY CLEANING

1. Remove all ash from the firebox and extinguish all hot embers

before disposal. Allow the stove to cool completely.

2. Disconnect flue pipe or remove baffle from stove before

cleaning chimeny. Otherwise residue can pile up on top of the
baffle and the stove will not work properly;

3. Close the door tightly and proceed with sweeping the chim-

ney.

4. Sweep the collected ashes into the ash removal box, and

empty. Clean out the remaining ashes from firebox.

ASH REMOVAL

Swings Open

Do not allow ashes to build up in the ashpan until they
reach the grate. This will lead to premature deterioration
of the grate and make it difficult to empty the ash pan.

Ash Door
Handle

ASH REMOVAL

This stove is equipped with an ash removal system. We recom­mend emptying the ash pan at least once a week when the stove
is in constant operation. The amount of ash is dependent on the
type of wood being burned.

TO EMPTY THE ASH PAN AND DISPOSE OF ASHES:

CAUTION! Ash coals can remain extremely hot for several days.
Protect your hands with gloves when removing the ash pan.

DO NOT OPERATE THE STOVE WITH ASH PAN DOOR OPEN
OR WITH ASH PAN REMOVED.

1. Allow the stove to cool completely.

2. Open the hinged ash pan door from the right hand side.
Pull ash pan out carefully.

3. Ashes should be placed in a metal container with a tight fit­ting lid. The closed container of ashes should be placed on
a noncombustible floor or on the ground, well away from all
combustible materials, pending final disposal. If the ashes
are disposed of by burial in soil or otherwise locally dispersed,
they should be retained in the closed container until all cinders
have thoroughly cooled.

4. Replace ash pan and close ash door.

GLASS CARE

REMOVE ALL LABELS FROM GLASS PRIOR TO LIGHTING
THE FIRST FIRE.

The stove is equipped with ceramic, heat-resistant glass, which can
only be broken by impact or misuse. Do not slam the stove door
or impact the glass. When closing the door, make sure that logs
do not protrude against the glass.

Inspect the glass regularly for cracks or breaks. If you detect a
crack or break, extinguish the fire immediately and contact your
dealer for replacement.

A portion of the combustion air entering the firebox is deflected
down over the inside of the door glass. This air flow “washes” the
glass, helping to keep smoke from adhering to its surface. When
operated at a low burn rate, less air will be flowing over the glass
and the smokey, relatively cool condition of a low fire will cause the
glass to become coated. Operating the stove with the Primary Air
Slide Control all the way open for 15-20 minutes should remove
the built up coating. If the deposits on the glass are not very heavy,
normal glass cleaners work well. Heavier deposits may be removed
by using a damp cloth dipped in wood ashes or by using a com­mercially available oven cleaner. After using an oven cleaner, it is
advisable to remove any residue with a glass cleaner or soap and
water. Oven cleaner left on during the next firing can permanently
stain the glass and damage the finish on plated metal surfaces.

Do not clean the glass with abrasive materials that may scratch or
otherwise damage the glass. Scratches on the glass can develop
into cracks or breaks. Never attempt to clean the glass while a fire
is in the unit. The best method for maintaining clean glass is to
operate the stove efficiently by using dry, well-seasoned wood and
burning moderate to hot fires.

September 1, 2008

7006-188E

Page 25

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Cumberland Gap Wood Stove

MAINTENANCE (Cont'd)

GLASS REPLACEMENT

1. Ensure that the fire is out and the appliance is cool to the

touch.

2. Protect a table or counter top with padding or towels.

3. Remove door with broken glass from the appliance by lifting
door up and off of the hinges.

4. Lay door face down on a table or counter making sure handle
and fiber handle hang over the edge of the table top so door
lays flat, on a soft surface.

5. Remove the screws from each glass retainer. If screws are hard
to remove, soak with penetrating oil first.

CARE AND CLEANING OF PLATED SURFACES

IMPORTANT: You must clean all the fingerprints and oils from the plated surfaces before firing the stove for the first time. Use warm

soapy water and a soft rag, glass cleaner and a paper towel, or vinegar and a paper towel to remove the oils. DO NOT use abrasive
cleaners! If not cleaned properly prior to lighting the first fire, the oils can cause permanent stains. The plating will be cured upon firing
of the stove and oils will no longer affect the finish. Subsequently, little maintenance is then required. Wipe clean as needed with a
soft towel.

DOOR GASKET

Periodically check the door gasket for proper seal. As the gasket compresses or “seats” during use, it may become necessary to
replace the gasket material as wear or damage to the gasket material can cause air leakage into the firebox resulting in overfiring
and loss of efficiency.

6. Remove the glass.

7. Use only 5mm ceramic glass, Part 7004-025.

8. Position the glass with edges evenly overlapping the opening in
the front door.

9. Replace the glass retainers. Be careful not to cross thread
the screws.

10. Tighten each retainer just a few turns until each is secured.
Then continue to tighten each retainer alternately, a few turns at
a time, until the glass panel is tightened snugly.

11. Replace the door on the appliance.

DOOR HANDLE ASSEMBLIES

All Doors

• Install washer on door handle shaft.

• Slide door handle through door.
Right & side door:

• Install additional spacing washer(s) as needed.

• Install bushing, door latch and locknut.

Caution! Do not overtighten locknut. Door handle

needs to move smoothly.

FRONT DOOR HANDLE ASSEMBLIES

Spacing Washers

Lock Nut

Locking Pin

Washer

Fiber

Handle

Door

Handle

Shaft

LEFT DOOR

Left Handle Assembly is Stationary

Lock

Nut

Door

Latch

Left door:

• Install locking pin and locknut. Securely tighten locknut.
This handle assembly is stationary.

All doors

• Insert fiber door handle with threads going into door
handle shaft. Turn handle clockwise until tight.

Bushing

Washer

RIGHT DOOR

Handle

Fiber Handle

SIDE DOOR HANDLE

ASSEMBLY

WARNING! DO NOT OPERATE
THE WOODSTOVE IF THE DOOR
GLASS IS BROKEN OR MISSING.
DANGEROUS OVERFIRING CAN
OCCUR WHICH CAN DAMAGE THE
APPLIANCE OR IGNITE CREO
SOTE IN THE CHIMNEY, POSSIBLY
CAUSING A HOUSE FIRE.

-

Page 26

7006-188E

September 1, 2008

Cumberland Gap Wood Stove

MAINTENANCE (Con'd)

BRICK REPLACEMENT INSTRUCTIONS

Brick Set Part Number: BRICK-7006

T

he firebox of your Quadra-Fire Cumberland Gap is lined with high
quality firebrick which has exceptional insulating properties. There is
no need for a grate, simply build a fire on the firebrick.

1. Be certain coals are completely cold. Remove all old brick and

ash from unit and vacuum out firebox.

2. Remove new brick set from box and lay out to diagram as

shown.

3. Lay bottom bricks in unit.

4. Install rear bricks on the top of the bottom bricks. Slide top of

bricks under clip on back of firebox wall and push bottom of brick
back.

5. Install side bricks. Slide top of brick under clips on side of firebox

and push the bottom of the brick until it is flush with the side of
the unit.

Use Part 832-0550 when
ordering individual brick.
Provide brick dimension
or copy this page, mark
the desired brick and
take it to your authorized
dealer.

Nbr Brick Size Qty

1

9" x 4-1/2" x 1-1/4"

2

9" x 4-1/2" x 1-1/4” with hole

(see drawing)

3

9” x 2-1/4" x 1-1/4"

4

3" x 2-1/4" x 1-1/4"

5

6-3/4" x 4-1/2"

6

6-1/2" x 4-1/4" angled

(see drawing)

7 9" x 2" x 1-1/4" 1

4

2

2

1

7

2

R

9.0"

1-1/2"

4-1/8"

2

1

3

1

1

7

5

5

6

5

2

4

5

5

5

5

-1/2"

1

6

1-1/4"

6-1/2"

6

2

4-1/2"

3

BAFFLE REMOVAL & INSTALLATION

NOTE: The baffle in the Cumberland Gap is 2700° Fiber Board. Removing

hardware exposed to combustion processes can be frustrating. If your reason
for removing the baffle is simply to clean the chimney, you have alternatives
which will save time and effort. Call a qualified chimney sweep or an authorized
Quadra-Fire dealer for details.

1. Remove all ash from firebox, and extinguish all hot embers before disposal
into a metal container.

2. Remove ceramic blanket & baffle together

3. With a 3/16” Allen wrench, remove the front manifold tube retainer bolts on
the air channel under the end of the front tube. See Figure 27A. NOTE:
Soak the bolts with penetrating oil for at least 15 minutes before trying to
remove them.

4. To remove manifold tube, slide the tube to one side until one end is out of
its hole. Then, while lifting that end of the fiber board baffle, pull tube up
over the air channel and out of hole at the other end.

5. Slide fiber board baffle forward to front of stove and straight out through
door. See Figure 27B.

6. To install the fiber board baffle, repeat steps 2 through 4 in reverse.

7. The front manifold tube is shorter than the back two. It is IMPORTANT
that they are replaced in the correct position or your stove will not operate
properly.

8. Be sure the fiber board baffle and ceramic blanket are fully pushed back
into position and the blanket is down flat. The front of the blanket should
be flush with the front of the baffle.

2.0"

Baffle Board

Push baffle board up slightly to
allow room to turn the handle

Figure 27A

Ceramic Blanket

Baffle Board

Figure 27B

September 1, 2008

7006-188E

Page 27

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Parts Diagram

23.0"

Cumberland Gap Wood Stove

14.0"

15

Ceramic Blanket

13

14

14-1/4"

5.0"

4-3/8"

12

10

11

9

8

7

6

5

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16

18

17

19

* Part number list on following page.

7006-188E

4

3

2

1

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Cumberland Gap Wood Stove

Service Parts & Accessories

IMPORTANT: THIS IS DATED INFORMATION. The most current information is located on your dealer's VIP site. When

ordering, supply serial and model numbers to ensure correct service parts.

Item Description Part No.

18 Ash Catcher, Front Matte Black 7006-156MBK

18 Ash Catcher, Front Porcelain (specify color) 7006-156POR

5 Ash Catcher, Side, Matte Black 7006-157MBK

5 Ash Catcher, Side, Porcelain (specify color) 7006-157POR

19 Ash Removal Door Assembly, with gasketing 7006-008

1 Ash Removal Door Latch 7004-160

17 Ash Removal Grate 7006-211

2 Ash Removal Pan 7006-163

7 Back Shield 7006-131

Baffle Diverter 7006-201

14 Baffle, Fiberboard 7006-167

13 Blanket, Ceramic, 1/2 inch 832-3390

Brick Set BRICK-7006

Bricks with holes (2) SRV436-0380

Brick, individual (provide dimensions) 832-0550

Component Pack, (baffle diverter & instructions, 2 leg leveling nuts & 2 bolts, touch-up paint, owner's manual, warranty card) MBK: 7006-026

PMH: 7006-044

Door Handle Only, Fiber SRV433-1380

Door Latching Assembly, Left, Front, Gold (for MBK & PMH) 7006-036

Door Latching Assembly, Right, Front, Gold (for MBK & PMH) 7006-035

Door Latching Assembly, Side, Gold (for MBK & PMH) 7006-037

16 Door, Left, Front, Matte Black 7006-155MBK

16 Door, Left, Front, Porcelain (specify color) 7006-155POR

3 Door, Right, Front, Matte Black 7006-154MBK

3 Door, Right, Front, Porcelain (specify color) 7006-154POR

6 Door, Side, Matte Black 7006-225MBK

6 Door, Side, Porcelain (specify color) 7006-225POR

11 Face, Matte Black 7006-223MBK

11 Face, Porcelain (specific color) 7006-223POR

8 Flue Transition 7006-019

Gasket, (Rope) Ash Removal Door, 3/8", medium density, 10 ft. SRV7000-134

Gasket, (Rope) Face, 7/16”, medium density, black, 10 ft. (Field cut to size.) 844-6730

Gasket (Tape), Glass, 1/4” by 10 ft. (Field cut to size)

Gasket, (Rope) Side Door, 1/2", 10 ft. (Field cut to size) 834-4170

Glass, 1 piece, with 1/4” gasket (tape),

Glass Tabs (12) and screws (12), need 4 per door 832-0380

Glass Tab Screws, FH PHL TF 8-32 x 1/2”, need 4 per door 832-0860

Hinge Assembly, Side Door 7006-047

Knob, Air Control 32284

15 Manifold Tube Set (3), with clips and screws, Tube #1 different, #2 & #3 same

Manifold clips and screws (4 each) 832-0661

Paint, Touch-up, Matte Black 7000-304

must order glass tabs & screws separately

834-1460

7006-045

TUBES-7006

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Cumberland Gap Wood Stove

Service Parts & Accessories

IMPORTANT: THIS IS DATED INFORMATION. The most current information is located on your dealer's VIP site. When

ordering, supply serial and model numbers to ensure correct service parts.

Item Description Part No.

Paint, Touch-up, Porcelain Mahogany 855-1450

Rivnut Repair Kit

4

Side, Right, Cast, Matte Black

4

Side, Right Cast, Porcelain (specific color)

12 Side, Left, Cast, Matte Black

12 Side, Left Cast, Porcelain (specific color)

10

Top, Cast, Matte Black 7006-153MBK

10

Top, Cast, Porcelain (specific color) 7006-153POR

RIVNUT-REPAIR

7006-151MBK

7006-151POR

7006-152MBK

7006-152POR

Item
No.

Blower, 160 cfm 831-1701

Outside Air Kit 831-1780

Firescreen - Can only be used in Full Verticial Installations SCR-7006

9 Horizontal Flue Shield - Required for all Horizontal Installations HTSHLD-7006

Accessories Serial No. Part No.

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Service & Maintenance Log

Date of Service Performed By Description of Service

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Cumberland Gap Wood Stove

Warranty Policy

Hearth & Home Technologies LIMITED WARRANTY

Hearth & Home Technologies (“HHT”) and its respective brands extends the following warranty for HHT gas, wood,
pellet and electric appliances purchased from an authorized HHT dealer and installed in the United States of America or
Canada. Warranty starts with date of purchase by the original owner (End User) except as noted for replacement parts.

Warranty Period
Parts Labor Gas Wood Pellet

1 Year XXXXXX

2 years

3 years X Firepots

5 years 3 years X X Castings & Baffles

7 years 3 years X X X

10

years

Limited
Lifetime

1 year X

1 year X

90 Days XXXXXX All Replacement Parts

HHT Manufactured Appliances and Venting

XX

XXXX Blowers

X Molded Refractory Panels

Firebox & Heat Exchanger

EPA

Wood

Electric Venting

Components Covered

All Parts and Material Except

as covered by Conditions,

Exclusion, and Limitations

listed

Igniters, Electronic Compo-

nents, and Glass

Firebox, HHT Chimney, Termi-

nation & Heat Exchanger

Burners, Logs & Refractory

See Conditions, Exclusions, and limitations. 9-01-08

CONDITIONS, EXCLUSIONS & LIMITATION OF LIABILITY

 This warranty applies to the original owner and is transferable up to two years from date of purchase to the new

homeowner, provided the purchase was made through an authorized dealer or distributor of HHT, and the appliance
remains in its original place of installation.

 The maximum amount recoverable under this warranty is limited to the purchase price of the product.

 In no event shall HHT be liable for any incidental or consequential damages caused by defects in the product.

 Adjustments, regular maintenance, cleaning and temporary repairs, or the failure to duplicate the problem in the home

is not covered under this warranty.

 This limited warranty does not extend to or include surface finish on the appliance or terminations, door gasketing,

glass gasketing, glass discoloration, firebrick, pellet logs, kaowool or other ceramic insulating materials. Rust and/or
corrosion on any of the metal surfaces, cast iron components, baffles, firepots, doors, or firebox area are not covered
by this warranty.

4021-645A 09-01-08

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7006-188E

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Cumberland Gap Wood Stove

Hearth & Home Technologies LIMITED WARRANTY (Cont'd)

 Noise resulting from minor expansion, contraction, or movement of certain parts is normal and complaints related to

this noise are not covered by this warranty.

 HHT’s obligation under this warranty does not extend to damages resulting from: (1) installation, operation or main-

tenance of the appliance not in accordance with the installation instructions; operating instructions and the listing
agent identification label furnished with the appliance; (2) installation which does not comply with local building codes;
(3) shipping, improper handling, improper operation, abuse, misuse, accident or unworkmanlike repairs; (4) environ­mental conditions, inadequate ventilation or drafting caused by tight sealing construction of the structure or handling
devices such as exhaust fans or forced air furnaces or other such causes; (5) use of fuels other than those specified
in the operating instructions; (6) installation or use of components not supplied with the appliance or any other com­ponents not expressly authorized and approved by HHT; and/or (7) modification of the appliance not expressly autho­rized and approved by HHT in writing.

 This warranty does not apply to non-HHT venting components, hearth components or other accessories used in con-

junction with the installation of this product.

 This warranty is void if the appliance has been over-fired or operated in atmospheres contaminated by chlorine, fluo-

rine, or other damaging chemicals the appliance is subject to prolonged periods of dampness or condensation, or
there is any damage to the appliance or other components due to water or weather damage which is the result of, but
not limited to, improper chimney or venting installation.

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 HHT’s liability under this warranty is limited to the replacement and repair of defective components or workmanship

during the applicable period. HHT may fully discharge all of its obligations under such warranties by repairing the
defective component(s) at HHT’s discretion. Shipping costs are not covered under this warranty.

 Some states do not allow exclusions or limitation of incidental or consequential damages, so those limitations may not

apply to you. This warranty gives you specific rights; you may also have other rights, which vary from state to state.

 EXCEPT TO THE EXTENT PROVIDED BY LAW, HHT MAKES NO EXPRESS WARRANTIES OTHER THAN THE

WARRANTY SPECIFIED HEREIN. THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF
THE WARRANTY SPECIFIED ABOVE.

This Limited Warranty is effective on all HHT appliances sold after September 01, 2008 and supersedes any and all war­ranties currently in existence.

If warranty service is needed, you should contact your installing dealer. If the installing dealer is unable to provide neces­sary parts or components, contact the nearest authorized HHT dealer or supplier.

4021-645A 09-01-08

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CONTACT INFORMATION:

Hearth & Home Technologies

1445 North Highway

Colville, WA 99114

Division of HNI INDUSTRIES

Please contact your Quadra-Fire dealer with any questions or concerns.

For the number of your nearest Quadra-Fire dealer,

log onto www.quadrafire.com

CAUTION

• Do NOT discard this manual.

• Important operating and maintenance
instructions included.

• Read, understand and follow these instruci­tons for safe installation and operation.

• Leave this manual with party responsible for
use and operation.

Your Records for Model:

Cumberland Gap Wood Stove

DEALERSHIP WHERE PURCHASED:

SERIAL NUMBER: __________________

DATE PURCHASED:

__________________

DATE INSTALLED: __________________

This product may be covered by one or more of the following patents: (United States) 4593510, 4686807, 4766876,
4793322, 4811534, 5000162, 5016609, 5076254, 5113843, 5191877, 5218953, 5263471, 5328356, 5341794, 5347983,
5429495, 5452708, 5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237,
5947112, 5996575, 6006743, 6019099, 6048195, 6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079,
6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940,
6748942, D320652, D445174, D462436; (Canada)1297749, 2195264, 2225408; or other U.S. and foreign patents
pending.

______________________________________

_______________________________________

_______________________________________

DEALER TELEPHONE: __________________

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