Hearth and Home Technologies CUMBGAP-MBK, CUMBGAP-PMH User Manual

R
Cumberland Gap
Non-Catalytic, Front/Side Load, Wood Heater
Model:
US
Portland
Oregon USA
CUMBGAP-MBK CUMBGAP-PMH
Listed by
O-T L
C
OMNI-Test Laboratories, Inc.
This manual contains instructions for Installation, Operation & Maintenance.
Please read this entire manual before you install and use your new room heater. Failure to follow
instructions may result in property damage, bodily injury, or even death.
IMPORTANT SAFETY NOTES:
1) When installing your stove, particular attention should be paid to fire protection. If this room heater is not properly installed,
a house fire may result. To reduce the risk of fire, follow the installation instructions. Contact local building or fire officials or authority having jurisdiction about restrictions, installation inspection and permit requirements in your area.
2) CAUTION: Never use gasoline or gasoline-type lantern fuel, kerosene, charcoal lighter fluid, or similar liquids to start or “freshen up” a fire in this heater. Keep all such liquids well away from heater while it is in use.
3) During operation, if any part of the stove starts to glow, the stove is in an overfired condition. Close the air controls completely until the glowing has stopped. OVERFIRING VOIDS YOUR WARRANTY!
4) Cool ashes should be disposed of carefully, using a metal container.
5) Do not burn wet or green wood. Store wood in a dry location.
6) DO NOT BURN GARBAGE OR FLAMMABLE FLUIDS SUCH AS GASOLINE, NAPHTHA OR ENGINE OIL. Do not burn treated wood, or wood with salt (driftwood, etc.). Burning materials other than wood (including charcoal) under adverse conditions may generate carbon monoxide in the home, resulting in illness or possible death.
7) Do not permit creosote or soot to accumulate excessively in the chimney or inside the firebox.
8) Check your chimney system thoroughly when installing into an existing metal or masonry chimney. Seek professional advice if in doubt about its condition.
9) Do not connect this unit to a chimney flue already serving another appliance.
10) Comply with all minimum clearances to combustibles as shown in this manual for this appliance.
11) Build fire on brick firebox floor. Do not use grates, andirons or other methods to support fuel.
12) HOT WHILE IN OPERATION! Keep children, pets, clothing and furniture away. Contact can cause skin burns.
13) Do not connect to any air distribution duct or system.
14) RISK OF FIRE! Do not operate with stove door open without the firescreen or with the ash removal system door open.
15) For further information refer to NFPA 211 (USA) or CAN/CSA-B365 (Canada).
16) Do not operate without fully assembling all components.
17) Do not operate with broken glass.
PRIOR TO FIRST FIRE: Remove all labels from glass. Clean plated surfaces with a glass cleaner and soft cloth to
prevent staining from fingerprint oils.
1445 North Highway Colville, WA 99114-2008
SAVE THESE INSTRUCTIONS
7006-188E September 1, 2008
www.quadrafire.com
R
Cumberland Gap Wood Stove
and Welcome to the Quadra-Fire Family!
Hearth & Home Technologies welcomes you to our tradition of
excellence! In choosing a Quadra-Fire appliance, you have our assurance of commitment to quality, durability, and performance.
This commitment begins with our research of the market, including ‘Voice of the Customer’ contacts, ensuring we make products that will satisfy your needs. Our Research and Development facility then employs the world’s most advanced technology to achieve the optimum operation of our stoves, inserts and fireplaces. And
LABEL IS LOCATED ON THE BACK OF THE STOVE
CAUTION:
FURNISHINGS AND OTHER COMBUSTIBLE MATERIAL FAR AWAY FROM THE APPLIANCE. SEE NAMEPLATE AND INSTRUCTIONS.
Tested and Listed
O-T L
by
C
OMNI-Test Laboratories, Inc.
LISTED ROOM HEATER, SOLID FUEL TYPE. ALSO FOR USE IN MOBILE HOMES. (UM) 84-HUD .
Solid Wood Fuel Only"
PREVENT HOUSE FIRES
Install and use only in accordance with manufacturer's installation and operating instructions. Contact local building or fire officials about restrictions and installation inspections in your area. Do not obstruct the space beneath heater. WARNING - For Mobile Homes: room. An outside combustion air inlet must be provided and unrestricted while unit is in use. The structural integrity of the mobile home floor, ceiling and walls must be maintained. The stove needs to be properly grounded to the frame of the mobile home. Components required for mobile home installation: Outside Air Kit, Part Number 831-1780. Refer to manufacturer's instructions and local codes for precautions required for passing chimney through a combustible wall or ceiling and maximum offsets.
nspect and clean chimney frequently - Under Certain Conditions of
I Use, Creosote Buildup May Occur Rapidly.
Do not connect this unit to a chimney serving another appliance. Optional Components:Optional Blower, Part 831-1701. Electrical Rating: 115 VAC, 1.2 Amps, 60 Hz. Route power cord away from unit. Do not route cord under or in front of appliance. DANGER: Risk of electrical shock. Disconnect power supply before servicing. Replace glass only with 5mm ceramic available from your dealer. Do not use grate or elevate fire. Build wood fire directly on firebrick. Do not overfire - if heater or chimney connector glows, you are overfiring. Operate only with the fuel loading door closed. Open only to add fuel to the fire. Optional Fire Screen Part SCR-7006 can only be used in full vertical installations.
FLOOR PROTECTION*: Floor protector must be 1/2" minimum thickness ("k" value =
0.84) non-combustible material or equivalent, extending beneath heater and to front/sides/rear as indicated on the diagram. Exception: Non-combustible floor protections must extend beneath the flue pipe when installed with horizontal venting and extend 2" (51mm) beyond each side.
Mfg by
1445 N. Highway, Colville, WA 99114
www.quadrafire.com
Report: #061-S-55-2
"For Use with
Do not install in a sleeping
Both fuel loading doors accessible
8"
(200mm)
*In Canada: Must be minimum 18"(450mm) in front of both fuel loading
HOT WHILE IN OPERATION DO NOT TOUCH, KEEP CHILDREN AND CLOTHING AWAY. CONTACT MAY CAUSE SKIN BURNS. KEEP
Portland
Oregon USA
US
SINGLE WALL:
factory-built UL103 HT Class "A" chimney, suitable for use with solid fuels, or a masonry chimney, and the referenced clearances.
DOUBLE WALL: Six inch (6") (152mm) diameter, listed double wall air insulated connector pipe with listed
factory-built UL103 HT Class "A" chimney, or a masonry chimney and the referenced clearances.
*In Canada must comply with Standard CAN/ULC-S629-M87 for the 650 degree Factory-built chimneys.
MOBILE HOME: Use double wall pipe by Dura-Vent DVL, Selkirk Metalbestos DS or Security DL double wall
connector pipe. Must be equipped with a spark arrestor. Apply double wall clearances below when installing unit.
TESTED TO:
UL 1482, UL737, ULC S627.
Six inch (6") (152mm) diameter, minimum 24 MSG black or blued steel connector pipe, with a listed
MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS: In Inches & (Millimeters)
TOP VENT VERTICAL
Single Wall-USA
Single Wall-Canada Double Wall-USA Double Wall-Canada
HORIZONTAL WITH MINIMUM 2FT (609mm) VERTICAL OFF STOVE TOP
Single Wall-USA
Single Wall-Canada Double Wall-USA Double Wall-Canada
NOTE: All "A" , "C" and "F" Dimensions are to the inside diameter of the flue collar.
13(330) 11.5(292) 27(686) 27(686) 18(457) 18 457) 16.5(419) 16.5(419) 20(508) 20(508) 56.5(1435) N/A 13(330) 11.5(292) 27(686) 27(686) 18(457) 18(457) 16.5(419) 18(457) 20(508) 21.5(546) 56.5(1435) N/A
12(305) 10.5(267) 25(635) 26(660) 15(381) 16(406) 11(279) 16(406) 14(356) 19(483) 56.5(1435) N/A
12
13.5(343) 12(305) 27(686) 27(686) 17(432) 17(432) N/A N/A N/A N/A 42.5(1080) 10.5(267)
13.5(343) 12(305) 27(686) 28(711) 17(432) 18(457) N/A N/A N/A N/A 42.5(1080) 10.5(267)
11(279) 9.5(241) 27(686) 27(686) 17(432) 17(457) N/A N/A N/A N/A 39(991) 8(203)
11(279) 9.5(241) 27(686) 28(686) 17(432) 18(457) N/A N/A N/A N/A 39(991) 8(203)
Side fuel loading door locked shut
8"(200mm)
Fuel loading doors
Side
Front
44-7/8"(1140mm) Minimum
doors and 8" (200mm) on both sides and back.
2008 2009 2010 Jan. Feb. Mar. Apr. May June July Aug. Sept. Oct. Nov. Dec.
39-1/8"
(994mm)
Minimum
Minimum 16"
SAMPLE
(406mm) from
fuel loading
door
USA
DO NOT REMOVE THIS LABEL
loading door
16" (406mm) from fuel
loading door
34-5/8"(879mm) Minimum
R
Cumberland Gap
VENT SPECIFICATIONS:
A B C1 C2* D1 D2* E1 E2* F1 F2* G H
(305) 10.5(267) 25(635) 28(711) 15(381) 18(457) 11(279) 18(457) 14(356) 21(533) 56.5(1435) N/A
SAMPLE
SEE MANUAL FOR OTHER CONFIGURATIONS
Front Fuel
(200mm)
USA
36-11/16"
8"
(932mm)
Minimum
C1
D1
Non-fuel
door side
B
yet we are old-fashioned when it comes to craftsmanship. Each unit is meticulously fabricated and gold and nickel surfaces are hand-finished for lasting beauty and enjoyment. Our pledge to quality is completed as each model undergoes a quality control inspection.
We wish you and your family many years of enjoyment in the warmth and comfort of your hearth appliance. Thank you for choosing Quadra-Fire.
SERIAL NO.
007
Serial Number
Model Name
Testing Lab & Report Number
A
C2
Fuel Door
Made in U.S.A.
E1
F1
Non-fuel door side
D2
side
F2
E2
Fuel door
side
U.S. ENVIRONMENTAL PROTECTION AGENCY -
Certified to comply with July 1990 particulate emission
standards.
H
G
7006-186
Page 2
7006-188E
September 1, 2008
Cumberland Gap Wood Stove
R
PRE-USE CHECK LIST
1. Place the unit in a location near the final installa­tion area and follow the procedures below.
2. Open the stove and remove all the parts and articles packed inside. Inspect all the parts and cast iron body for shipping damage. Contact your dealer if any irregularities are noticed.
3. All safety warning have been read and fol­lowed.
4. This Owner's Manual has been read.
5. Floor protection requirements have been met.
6. Chimney connector is properly installed.
7. The proper clearances from the stove and chim­ney to combustibles materials have been met.
8. The masonry chimney is inspected by a pro­fessional and is clean, or the factory-built metal chimney is installed according to the manufactuer'rs instrucitons and clearances.
9. The chimney meets the required minimum height.
10. All labels have been removed from the glass doors.
11. Plated surfaces have been wiped clean.
CAUTION!
DO NOT TILT THE UNIT ON THE CAST IRON LEGS.
Lift the unit upright and place it into position on the floor protector.
TABLE OF CONTENTS
SERIAL NUMBER LABEL & LOCATION ..................2
PRE-USE CHECKLIST ..............................................3
LISTINGS & SAFETY NOTICES ...............................4
NSTALLATIONS MATERIAL NEEDED FOR SAFETY 4
I
VENTING SYSTEM ........................................................ 4
DIMENSIONS & VENT SPECIFICATIONS ................5
CLEARANCE TO COMBUSTIBLES .........................6
FLOOR PROTECTION ..............................................7-8
ALTERNATE FLOOR PROTECTION ........................8
INSTALLATION
Locating your stove .............................................9
Side door locking mechanism ..............................9
Leg leveling system .............................................9
Reversible flue collar ............................................10
Chimney height requirements, 2-10-3 Rule .........11
Chimney connector ..............................................11
Masonry chimney .................................................12
Solid pack chimney with Metal supports
as a thimble ..........................................................13-14
Masonry fireplace .................................................14
Metal prefabricated chimney ................................15
Mobile home installation ......................................16
Outside air kit installation .....................................17
Optional Blower installation ..................................17
Baffle Diverter Installation ....................................18-19
OPERATION
Over-firing your appliance ....................................20
Burning process ...................................................20
Air controls ...........................................................21
Heat output setting ...............................................22
Building a fire .......................................................22
Correct baffle & blanket placement ......................23
Opacity .................................................................24
Burn rates ............................................................24
Wood selection and storage.................................24
Blower operating instructions ...............................24
MAINTENANCE
Creosote formation & removal .............................25
Chimney cleaning ................................................25
Ash removal .........................................................25
Glass care & replacement ....................................25-26
Care & cleaning of plated surfaces ......................26
Door gasket & door handle assembly .................26
Brick replacement ................................................27
Baffle removal & installation .................................27
PARTS DIAGRAM .....................................................28
SERVICE PARTS & ACCESSORIES ........................29-30
SERVICE & MAINTENANCE LOG ............................31
WARRANTY POLICY ................................................32
CONTACT INFORMATION ........................................36
September 1, 2008
7006-188E
Page 3
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Cumberland Gap Wood Stove
LISTINGS and SAFETY NOTICES
These installation instructions describe the installation and operation of the QUADRA-FIRE Cumberland Gap woodstove. This stove meets the U.S. Environmental Protection Agency’s 1990 particulate emission standards. The Cumberland Gap is listed by OMNI-Test Laboratories, Inc. to UL Safety Standard 1482, UL737 and ULC S627, and (UM) 84-HUD, OMNI Report Number 061-S-55-2. The Cumberland Gap is approved for mobile home installations when not installed in a sleeping room and when an outside combustion air inlet is provided. The structural integrity of the mobile home floor, ceiling, and walls must be maintained. The stove must be properly grounded to the frame of the mobile home and use only listed double-wall connector pipe. Outside Air Kit, Part 831-1780 must be installed in a mobile home installation.
Check with your local building code agency before you begin your installation to ensure compliance with local codes, including the need for permits and follow-up inspections. Be sure local building codes do not supersede UL specifications and always obtain a building permit so that insurance protection benefits cannot be unexpectedly cancelled. If any assistance is required during installation, please contact your local dealer.
Inspect and clean vent system frequently in accordance with the instructions contained in this manual. Do not connect this unit to a chimney serving another appliance.
When using optional Blower, Part 831-1701, route power cord away from unit. Do not route cord under or in front of appliance.
Do not elevate fire. Build wood fire directly on firebrick.
Do not overfire - if heater or chimney connector glows, you are overfiring. Stove thermometer recommended.
Operate only with the door closed unless you are using the fire­screen. Open only to add fuel to the fire or when using the fire­screen. Operating with the door open can cause hot embers or sparks to fall out and a fire may result.
I
NSTALLATION MATERIALS NEEDED FOR YOUR SAFETY
CHIMNEY CONNECTOR (also known as flue pipe or stove pipe):
T
he chimney connector joins the stove to the chimney (see
page 11).
It must be 6” (152mm) minimum diameter 24 MSG black or blued steel, or an approved air-insulated double wall venting pipe.
THIMBLE: A manufactured or site-constructed device installed in combustible walls through which the chimney connector passes to the chimney (see pages 13-14). It is intended to keep the walls from igniting.
CHIMNEY SYSTEMS
:
A. APPROVED MASONRY (see specifications on page 12)
with at least 5/8” (16mm) fire clay lining joined with refractory cement or other listed system suitable for use with wood stoves.
B. PREFABRICATED 6" (152mm) listed high temperature (UL
103 HT or ULC S629) chimney. Components required by manufacturers for installation such as the chimney support base, firestop (as appropriate), attic insulation shield, insulated tee, etc., are necessary to assure a safe chimney installation. Use only components manufactured for the chimney. Chimney installation should meet NFPA 211 standards.
Page 4
7006-188E
FIRE SAFETY: To provide reasonable fire safety, the following should be given serious consideration:
1. Install at least one smoke detector on each floor of your home to ensure your safety. They should be located away from the heating appliance and close to the sleeping areas. Follow the smoke detector manufacturer’s placement and installation instructions, and be sure to maintain regularly.
2. A conveniently located Class A fire extinguisher to contend with small fires resulting from burning embers.
3. A practiced evacuation plan, consisting of at least two escape routes.
4. A plan to deal with a chimney fire as follows:
In the event of a chimney fire:
A. Notify fire department. B. Prepare occupants for immediate evacuation. C. Close all openings into the stove. D. While awaiting fire department, watch for ignition of
adjacent combustibles from overheated stove pipe, hot embers or sparks from the chimney.
VENTING SYSTEM
The venting system consists of a chimney connector and a chimney. These get extremely hot during use. Temperatures inside the chimney may exceed 2000°F (1100°C) in the event of a creosote fire. To protect against the possibility of a house fire, the chimney connector and chimney must be properly installed and maintained. An approved thimble must be used when a connection is made through a combustible wall to a chimney. A chimney support package must be used when a connection is made through the ceiling to a prefabricated chimney. These accessories are absolutely necessary to provide safe clearances to combustible wall and ceiling material. Follow venting manufacturer’s clearances when installing venting system.
This stove may be connected to a lined masonry chimney or a listed high temperature prefabricated approved metal chimney. Do not connect it to a chimney serving another appliance. To do so will affect the safe operation of both appliances.
WARNING! NEVER DRAW OUTSIDE COMBUSTION AIR FROM A WALL, FLOOR OR CEILING CAVITY OR FROM ANY ENCLOSED SPACE SUCH AS AN ATTIC OR GARAGE.
WARNING ! DO NOT ATTEMPT TO OPERATE THIS WOODSTOVE WITHOUT READING AND UNDERSTANDING THESE OPERATING INSTRUCTIONS THOROUGHLY. FAILURE TO OPERATE THIS APPLIANCE PROPERLY MAY CAUSE A HOUSE FIRE.
WARNING! THIS APPLIANCE IS HOT WHILE IN OPERATION AND MAY REMAIN SO UP TO 40 MINUTES OR LONGER AFTER THERE IS NO FUEL IN THE FIREBOX. IF THIS APPLIANCE IS IN A HIGH TRAFFIC AREA OR CHILDREN MAY BE NEAR IT IS RECOM­MENDED THAT YOU PURCHASE A DECORATIVE BARRIOR TO GO IN FRONT OF THE APPLIANCE. WHILE IT IS OPERATING AND DO NOT LET ANYONE OPERATE THIS APPLIANCE UNLESS THEY ARE FAMILIAR WITH THESE OPERATION INSTRUCTIONS.
ALWAYS KEEP CHILDREN AWAY
September 1, 2008
Cumberland Gap Wood Stove
DIMENSIONS
SERIAL NUMBER LABEL IS LOCATED ON THE BACK OF THE STOVE
R
FRONT VIEW
26-7/8"
(683mm)
18-1/8"
(460mm)
27-1/4"
(692mm)
SIDE VIEW
C
L
22-7/8"
(581mm)
12-3/16"
(310mm)
2-9/16" (65mm)
16-11/16"
(424mm)
TOP VIEW
16.0"
(406mm)
C
L
C
L
20-3/16"
(513mm)
SIDE VIEW WITH FUEL DOOR
20-3/16" (513mm)
16-5/8" (422mm)
C
L
(114mm)
4-1/2"
28-3/16"
(716mm)
4-3/16"
(106mm)
25.0"
(635mm)
27-11/16"
(703mm)
6-9/16"
(167mm)
8-11/16"
(221mm)
VENT SPECIFICATIONS
Back of stove to front
fuel loading door
23-1/16"
(586mm)
17-3/4"(451mm)
27-15/16"(710mm)
:
27-11/16"
(703mm)
Single Wall: Six inch (6”) (152mm) diameter, minimum 24 MSG black or blued steel connector pipe, with a listed factory-built chimney type UL103 HT* suitable for use with solid fuels, or a masonry chimney, and the referenced clearances.
Double Wall/Mobile Home: Six inch (6”) (152mm) diameter, listed double wall air insulated connector pipe with listed factory­built UL103 HT* Class “A” chimney, or a masonry chimney (Mobile Home must be equipped with a spark arrestor), and the referenced clearances. Use only double-wall connector pipe, Dura-Vent DVL, Selkirk metalbestos DS, Security DL double
wall connector or any listed double-wall connector pipe.
*In Canada must comply with CAN/ULC-S629 for the 650°
September 1, 2008
7006-188E
C
Factory-built chimney.
Page 5
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Cumberland Gap Wood Stove
CLEARANCES TO COMBUSTIBLES (UL and ULC)
B
C1
D1
Non-fuel
door side
A
C2
D2
Fuel Door
side
Non-fuel
door side
E1
F1
F2
E2
Fuel door
side
IF SIDE FUEL LOADING DOOR IS NOT USED:
• Must remain in the locked position at all times
• Use clearances for non-fuel side door for both sides
MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS: In Inches & (Millimeters)
NOTE: All "A" , "C" and "F" Dimensions are to the inside diameter of the flue collar.
TOP VENT VERTICAL
A B C1 C2 D1 D2 E1 E2 F1 F2 G H
Single Wall-USA 13(330) 11.5(292) 27(686) 27(686) 18(457) 18(457) 16.5(419) 16.5(419) 20(508) 20(508) 56.5(1435) N/A Single Wall-Canada 13(330) 11.5(292) 27(686) 27(686) 18(457) 18(457) 16.5(419) 18(457) 20(508) 21.5(546) 56.5(1435) N/A Double Wall-USA 12(305) 10.5(267) 25(635) 26(660) 15(381) 16(406) 11(279) 16(406) 14(356) 19(483) 56.5(1435) N/A Double Wall-Canada 12(305) 10.5(267) 25(635) 28(711) 15(381) 18(457) 11(279) 18(457) 14(356) 21(533) 56.5(1435) N/A
HORIZONTAL WITH MINIMUM 2FT (609mm) VERTICAL OFF STOVE TOP. (Note: Horizontal must be with 2ft (609mm) vertical
and NOT directy off stove).
Single Wall-USA 13.5(343) 12(305) 27(686) 27(686) 17(432) 17(432) N/A N/A N/A N/A 42.5(1080) 10.5(267) Single Wall-Canada 13.5(343) 12(305) 27(686) 28(711) 17(432) 18(457) N/A N/A N/A N/A 42.5(1080) 10.5(267) Double Wall-USA 11(279) 9.5(241) 27(686) 27(686) 17(432) 17(432) N/A N/A N/A N/A 39(991) 8(203) Double Wall-Canada 11(279) 9.5(241) 27(686) 28(711) 17(432) 18(457) N/A N/A N/A N/A 39(991) 8(203)
ALCOVE -
chimney, or a masonry chimney. (Mobile Home must be equipped with a spark arrestor.)
Double Wall-USA 12(305) 10.5(267) 25(635) 26(660) 15(381) 16(406) N/A N/A N/A N/A 44(1118) N/A Double Wall-Canada 12(305) 10.5(267) 25(635) 28(711) 15(381) 18(457) N/A N/A N/A N/A 44(1118) N/A
Six inch (6") (152mm) diameter listed DOUBLE WALL air insulated connector pipe with UL103 HT listed factory-built Class "A"
Max Depth Min Width Min Height Front Door 48(1219) 55(1397) 72(1829) Side Door-USA 48(1219) 57(1448) 72(1829) Side Door-Canada 48(1219) 61(1549) 72(1829)
(Mantel)
G
(Ceiling)
G
Max Mantel Dept 10" (254mm)
G (Ceiling)
H
h
REAR VENT INSTALLATIONS REQUIRED ON REAR VENT INSTALLATIONS:
IN A MASONRY FIREPLACE OR THROUGH THE WALL .
Six inch (6") (152mm) diameter listed double wall air insulated connector pipe with UL103 HT listed
HORIZONTAL FLUE HEAT SHIELD, PART HTSHLD-7006,
factory-built Class "A" chimney, or a masonry chimney. (Mobile Home must be equipped with a spark arrestor). Additional specifications include a
MAXIMUM 10" (254mm) MANTEL WIDTH and the following clearances. Double Wall-USA N/A 12(305) 27(686) 27(686) 17.5(445) 17.5(445) N/A N/A N/A N/A 39(991) ceiling N/A Double Wall-Canada N/A 12(305) 27(686) 27.5(699) 17.5(445) 18(457) N/A N/A N/A N/A 39(991) ceiling N/A
USA or Canada - Single or Double Wall Pipe: 31(787) mantel N/A
*
USA or Canada - Single or Double Wall Pipe: 24(610) mantel
N/A
*with metal shield spaced 1" (25mm) away from bottom mantel surface
HEARTH MOUNT - SIDE DOOR MUST BE LOCKED CLOSED
Single Wall-USA 18(457) 10(254) 22(559) 31(787) N/A N/A N/A N/A N/A N/A N/A N/A Single Wall-Canada 18(457) 10(254) 22(559) 31(787) N/A N/A N/A N/A N/A N/A N/A N/A
NOTE: Optional Fire Screen, Part SCR-7006, can only be used in FULL Vertical installations
Page 6
7006-188E
September 1, 2008
Cumberland Gap Wood Stove
FLOOR PROTECTION
Minimum Hearth Requirements ONLY
See page 6 for stove clearances
The floor must be non-combustible material, extending beneath heater and to the front/sides/rear as indicated. The floor must be a minimum of 1/2" thickness ("k" value = 0.84) non-combustible or otherwise adequately protected from radiant heat given off by the unit and from sparks and falling embers. A layer of thin brick or ceramic tile over a combustible floor is not sufficient. See Alternate Floor Protection on page 8.
In USA installations, it is necessary to install a non-combustible floor protector at least 16" in front and 8" to both sides of the fuel loading doors. See *exception below.
In Canada, similar floor protection must be provided 18" (450mm) in front and 8" (200mm) from the sides and rear of the stove. See *exception below.
*EXCEPTION: Non-combustible floor protections must extend beneath the flue pipe when installed with horizontal venting and extend
2" (51mm) beyond each side.
NOTE: Drawings are for illustration purposes only and are not to scale.
SIDE FUEL DOOR LOCKED SHUT
R
8"
(200mm)
12” (305mm) Minimum
Front Fuel
loading door
16" (406mm) from
fuel loading door
34-5/8"(879mm)
Minimum
Fuel loading doors
Front
44-7/8"(1140mm) Minimum
Side
Minimum 16" (406mm) from fuel loading door
8"
(200mm)
USA
8"(200mm)
Minimum 16"
(406mm) from
fuel loading
door
200mm
(8")
39-1/8" (994mm) Minimum
450mm (18")
1089mm (42-7/8") Minimum
BOTH FUEL DOORS ACCESSIBLE
200mm (8")
39-1/8" (994mm) Minimum
USA
200mm
(8")
Mininum 450mm (18") from fuel loading door.
1295mm (51") Minimum
Fuel loading doors
Front
200mm (8")
Side
200mm
(8")
CANADA
Mininum
450mm
(18") from
fuel loading
door.
CANADA
1371mm
(54")
Minimum
1371mm
(54")
Minimum
September 1, 2008
7006-188E
Page 7
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Cumberland Gap Wood Stove
CORNER INSTALLATIONS - USA ONLY
SIDE FUEL DOOR LOCKED SHUT
52"
optional coverage
52"
optional
34-5/8"
coverage
38-5/8”
Front fuel
loading door
8"
required coverage
BOTH FUEL DOORS ACCESSIBLE
optional coverage
Fuel loading
8"
required coverage
44-3/4"
door
16"
optional coverage
53-7/16"
38-5/8"
optional
coverage
16"
48-7/16"
16"
25-3/4"
8"
30-3/8"
optional coverage
Calculating Alternate Floor Protection Material
Thermal Conductivity: k value
The k value indicates the amount of heat (in BTU’s) that will flow in 1 hour through 1 square foot of a uniform material 1 inch thick for each degree (F) of temperature difference from one side of the material to the other. The LOWER the k factor means less heat is being conducted through the non-combustible material to the combustible material beneath it. The k value of a material must be equal or smaller then the required k value to be accept­able. (BTU) (inch) (foot
Thermal Resistance: R value
The R value is a measure of a material’s resisteance to heat transfer. R value is convenient when more than one material is used since you can add the R values together, whereas you can not do this for k value. The HIGHER the R factor means less heat is being conducted through the non-combustible material to the combustible material beneath it. The R value of a material must be equal or larger then the required R value to be accept­able.
Converting k to R:
Divide 1 by k and multiply the results times the thickness in inch­es of the material.
R = 1/k x inches of thickness
Converting R to k:
Divide the inches of thickness by R.
k = inches of thickness/R
Calculatons:
Example: Floor protection requires k value of 0.84 and 3/4 inch thick.
Alternative material has a k value of 0.6 and is 3/4 inch thick.
Divide 0.6 by .75 = k value of 0.80. This k value is smaller than
0.84 and therefore is acceptable.
2
(hour) (oF)
11-1/8"
18-5/8"
NOTE: Drawings are for illustration purposes only and are not to scale.
Page 8
HORIZONTAL VENTING
7006-188E
Floor protection must extend length of flue and 2" (51mm) beyond each side of pipe (shaded area)
USA - Required
CANADA - Recommended
September 1, 2008
Cumberland Gap Wood Stove
LOCATING YOUR STOVE
WHEN LOCATING YOUR STOVE consider safety, convenience, traffic flow, and the fact that the stove will need a chimney and chimney
connector. It is a good idea to plan your installation on paper, using exact measurements for clearances and floor protection, before actually beginning the installation. If you’re not using an existing chimney, place the stove where there will be a clear passage for a factory-built listed chimney through the ceiling and roof.
AVOID FIRE: Maintain the designated clearances to combustibles. Insulation must not touch the chimney. You must maintain the designated air space clearance around the chimney. This space around a chimney is necessary to allow natural heat removal from the area. Insulation in this space will cause a heat buildup, which may ignite wood framing. NOTE: Clearances may only be reduced by
means approved by the regulatory authority having jurisdiction.
WE RECOMMEND that you have a qualified building inspector and your insurance company representative review your plans before
and after installation.
IMPORTANT!
If stove is relocated it must meet minimum required clearances in new location to use the side fuel loading door or door must be locked in place.
SIDE FUEL-LOADING-DOOR LOCKING MECHANISM
R
The side fuel-loading-door is shipped locked in place. You must first decide where you are locating your stove and determine if you meet the minimum required clearances from combustibles for loading wood into the firebox from the side door. If you do not meet the clearances found on pages 6-8, leave the door locked in place. If you unlock the door without meeting the minimum requried clearances YOU WILL VOID YOUR WARRANTY AND ASSUME ALL RESPONSIBILITY. If you do meet the minimum clearances, follow the steps to unlock the door. If in the future you decide to relocate your stove, again determine if you meet the mimimum required clearances to combustibles in the new location. If you do not, you are required to lock the door shut and it must remain locked at all times.
UNLOCK SIDE FUEL DOOR
1. Open front doors.
2. Using a 5-32 Allen wrench, remove the bolt from the lock­ing bracket.
3. Save the bracket and bolt for potential future use.
LEG LEVELING SYSTEM
1. Thread Allen bolts through nuts until flush. Figure 9A. The
firebox.
2. Slide assembled nuts and bolts into slots on legs with the nuts on the bottom. Figure 9B. Use a 5-32" (4mm) Allen wrench to adjust legs up and down to desired level. Figure 9C
Allen bolts and nuts are included in the component pack inside the stove
Figure 9A
September 1, 2008
Figure 9B
7006-188E
Fig 9C - Bolt fully extended
Page 9
R
Cumberland Gap Wood Stove
REVERSIBLE FLUE COLLAR
The flue collar is reversible for either a top or rear venting installation. The unit is shipped with the flue collar in the top vent position.
ACCESSORY HORIZONTAL FLUE SHIELD
Part HTSHLD-7006
IS REQUIRED ON ALL HORIZONTAL INSTALLATIONS.
CONVERTING COLLAR FOR REAR VENT INSTALLATION
1.
Lift off cast top. Remove 4 Phillips head screws from the heat shield and discard heat shield. See circled areas in
Figure 10A.
2. Remove 4 Phillips head screws from the rear shield, 2 on each side, lift rear heat shield off and set aside.
3.
Remove 1 bolt from each side of the flue collar Phillps head screwdriver and 7/16 wrench.
4. Turn flue collar to horizontal position. Inspect sealant to ensure a leak free application. Re-attach bolts.
5. Re-attach the rear heat shield.
6. Attach required accessory Horizontal Flue Shield with screws provided. Figure 10B
7. Place cast top on the unit. See Figure 10C for completed view.
using a
Secure
Horizontal Flue
Heat Shield
Figure 10B
Figure 10A
Remove cast top
Remove bolts and
rotate flue collar
Discard heat
shield
Rear Heat Shield
Remove 4 screws and set rear shield & screws aside
Completed View
Figure10C
Page 10
7006-188E
September 1, 2008
Cumberland Gap Wood Stove
CHIMNEY HEIGHT REQUIREMENTS / DRAFT
To be sure that your Quadra-Fire stove burns properly, the chimney draft (static pressure) should be approximately -.04” water column (W.C.) during a low burn and -.10” W.C. during a high burn, measured 6” (152mm) above the top of the stove after one hour of operation at each burn setting. are guidelines only, and may vary somewhat for individual installations.
This stove was designed for and tested on a 6” (152mm) chimney, 12 ft.-14 ft. (360-420cm) high, measured from the base of the stove. The further your stack height or diameter varies from this configuration, the possibility of performance problems increases. In addition, exterior conditions such as roof line, surrounding trees, prevailing winds and nearby hills can influence stove performance. Your local dealer is the expert in your geographic area and can usually make suggestions or discover problems that will easily correct your flue draft problem, allowing your woodstove and its flue system to operate correctly and provide safe and economical heat for your home.
A masonry chimney or a listed factory-built UL103 HT Class “A” chimney must be the required height above the roof and any other nearby obstructions. The chimney must be at least 3 ft. (91cm) higher than the highest point where it passes through the roof and at least 2 ft. (61cm) higher than the highest part of the roof or structure that is within 10 ft. (305cm) of the chimney, measured horizontally. See 2-10-3
Rule, Figure 11A
T
hese are safety requirements and are not meant to
.
assure proper flue draft.
We recommend using a minimum total system height of 12 ft. (360cm), measured from the flue collar to the top of the chimney (not including chimney cap).
NOTE: These
R
2-10-3 RULE
3 ft Min (91cm)
Figure 11A
2 ft Min (61cm)
10 ft Min (305cm)
FLUE SYSTEMS
There are two separate and different parts to a flue system: the chimney connector and the chimney itself.
A. Single wall connector or stove pipe. This must be at
least 24 gauge mild steel or 26 gauge blue steel. The sections must be attached to the stove and to each other with the crimped (male) end pointing toward the stove. See Figure 11B. All joints, including the connection at the stove collar, should be secured with three sheet metal screws. Make sure to follow the minimum clear­ances to combustibles as set out on pages 6-8 of this manual. Where passage through the wall, or partition of combustible construction is desired, the installation shall conform to CAN/CSA-B365.
B. Factory-built listed chimney connector (vented). A
listed connector (vented) must be used when installing this unit in a mobile home or residental home. They must conform to each other to ensure a prope fit and seal.
Availability of combustion air: A source of air (oxygen) is necessary in order for combustion to take place. It is impor­tant to realize that whatever combustion air is consumed by the fire must be replaced. If you are using room air, the air is replaced via air leakage that occurs around windows and under doors, etc. However, in most newly constructed houses, mobile homes, or even existing homes that are fitted with tightly sealed doors and windows, the area from which the combustion air is taken is relatively air tight. In these cases, an outside air source must be made available to feed combustion air from outside the home into the stove. An Outside Air Kit is available for the Cumberland Gap as an option, Part 831-1780. The kit is a requirement for mobile home installations.
September 1, 2008
7006-188E
CRIMPED
END
TOWARDS
STOVE
FLUE
GAS
DIRECTION
Figure 11B - Chimney Connector
Page 11
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