Hearth and Home Technologies CFL-18NG-C, CFL-24LP-C, CFL-24NG-IPI, ST-CFL-24LP-B, CFL-24LP-IPI User Manual

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MODELS: NATURAL GAS PROPANE CFL-18NG-C CFL-18LP-C CFL-24NG-C CFL-24LP-C CFL-30NG-C CFL-30LP-C ST-CFL-24NG-B ST-CFL-24LP-B CFL-24NG-IPI CFL-24LP-IPI
Owner’s Manual
Installation and Operation
CAUTION
DO NOT DISCARD THIS MANUAL
• Important operating and maintenance instructions included.
WARNING: If the information in these instructions is not followed exactly, a fi re or explosion may result causing property damage, personal injury, or death.
• Do not store or use gasoline or other fl am- mable vapors and liquids in the vicinity of this or any other appliance.
• What to do if you smell gas
- Do not try to light any appliance.
- Do not touch any electrical switch. Do not
use any phone in your building.
- Immediately call your gas supplier from a
neighbor’s phone. Follow the gas suppli­er’s instructions.
- If you cannot reach your gas supplier, call
the fi re department.
• Read, understand and follow these instructions for safe installation and operation.
DO NOT
DISCARD
• Leave this manual with party responsible for use and operation.
WARNING
HOT SURFACES!
Glass and other surfaces are hot during operation AND cool down.
Hot glass will cause burns.
• Do not touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as replace.
• Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other fl ammable materials.
• Keep clothing, furniture, draperies and other fl ammable materials away.
This appliance has been supplied with an integral barrier to prevent direct contact with the fi xed glass panel. DO NOT operate the appliance with the barrier removed.
Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one.
• Installation and service must be performed by a qualifi ed installer, service agency , or the gas supplier.
In the Commonwealth of Massachusetts:
• Installation must be performed by a licensed plumber or gas fi tter.
• The chimney fl ue damper, when used with gas logs, will be welded open or completely removed.
• A CO detector shall be installed in the room where the appliance is installed.
Heat & Glo • CFL-18/24/30-C, CFL-24-IPI, ST-CFL-24-B • 526-910 Rev. E • 10/08
Installation and service of this appliance should be performed by qualifi ed personnel. Hearth & Home Technologies suggests NFI certifi ed or factory trained professionals, or technicians supervised by an NFI certifi ed professional.
1
Read this manual before installing or operating this appliance.
Please retain this owner’s manual for future reference.
Congratulations
Congratulations on selecting a Heat & Glo gas appliance —an elegant and clean alternative to wood burning appliances. The Heat & Glo gas appliance you have selected is designed to provide the utmost in safety, reliability, and effi ciency .
As the owner of a new appliance, you’ll want to read and carefully follow all of the instructions contained in this Owner’s Manual. Pay special attention to all Cautions and Warnings.
Homeowner Reference Information
This Owner’s Manual should be retained for future reference. We suggest that you keep it with your other important documents and product manuals.
The information contained in this Owner’s Manual, unless noted otherwise, applies to all models and gas control systems.
Your new Heat & Glo gas appliance will give you years of durable use and trouble-free enjoyment. Welcome to the Heat & Glo family of appliance products!
We recommend that you record the following pertinent information about your appliance.
Model Name: ___________________________________________ Date purchased/installed: __________________ Serial Number: __________________________________________ Location on appliance: ____________________ Dealership purchased from: _______________________________ Dealer Phone: __________________________ Notes: _______________________________________________________________________________________ _____________________________________________________________________________________________
Listing Label Information/Location
This product may be covered by one or more of the following patents: (Nos produits sont couverts par un ou plusieurs des brevets suivants): (United States) 4593510,4686807, 4766876, 4793322, 4811534,5000162,5016609,5076254, 5113843,5191877, 5218953, 5263471, 5328356,5341794, 5347983, 5429495, 5452708,5542407,5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237, 594711 2,5996575, 6006743, 6019099, 6048195, 6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079, 6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940, 6748942, D320652, D445174, D462436; (Canada)1297749, 2195264, 2225408; or other U.S. and foreign patents pending (ou autresbrevets americains et etrangers en attente).
Type of Gas
Gas Information
Not for use with solid fuel . (Ne doit pas entre utilise avec un combustible solide).
Ty pe of Gas (Sorte De Gaz) :
NATURA L GAS
Minimum Permissible Gas Supply for Purpos es of Input Adjustment . Approved Minimum (De Gaz) Acceptabl e 0. 0 in w. c. (Po. Col. d’eau) Maximum Pressure (Pression) 0. 0 in w. c. (Po. Col. d’eau) Maximum Manifold Pressure (Pression) 0. 0 in w. c. (Po. Col. d’eau) Minimum Manifold Pressure (Pression) 0. 0 in w. c. (Po. Col. d’eau) T o tal Electrical Requirements: 000V ac, 00Hz., less than 00 Ampere s
AL TI TUDE : 0-0000 FT . 0000-0000FT . MAX. INPU T BTUH: 00,000 00,000 MIN. INPU T BTUH: 00,000 00,000 ORIFICE SIZE: #XXXXX #XXXXX
The model information regarding your specifi c appliance can be found on the rating plate usually located in the control area of the appliance.
He at & Gl o, a of Hearth & Ho me Te chnologies, Inc.
bran d
20802 Kensington Boulevard, Lakeville, MN 5504 4
This appliance must be installed in accordance with local codes, if any; if not, follow ANSI Z223.1 in the USA or CAN/CG A B149 installation codes. (Installer l’ appa re il selon lescodes ou regl emen ts
lo caux ou , en l’absence de tels reglements, selon les codes d’in stallation CAN/CGA-B149.)
ANSI Z21X X-XXXX · CS A 2.XX-MXX · UL307B
IN CANADA
Mode l:
(Modele):
Serial
(Serie):
XXXXXXXX
XXXXXXXX
MADE IN US A
Model Number
Serial Number
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Heat & Glo • CFL-18/24/30-C, CFL-24-IPI, ST-CFL-24-B • 526-910 Rev. E • 10/08
Table of Contents
1 Introduction
A. Appliance Certifi cation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
B. High Altitude Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 Getting Started
A. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3 Operating Guidelines and Maintenance Instructions
A. Before Lighting Appliance. . . . . . . . . . . . . . . . . . . . . . . . . . 9
B. Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4 Troubleshooting
A. Standing Pilot Ignition System . . . . . . . . . . . . . . . . . . . . . 12
B. Intellifi re Ignition System . . . . . . . . . . . . . . . . . . . . . . . . . 14
5 Reference Materials
A. Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
B. Limited Lifetime Warranty . . . . . . . . . . . . . . . . . . . . . . . . . 26
C. Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
= Contains updated information.
Heat & Glo • CFL-18/24/30-C, CFL-24-IPI, ST-CFL-24-B • 526-910 Rev. E • 10/08
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1
Introduction
A. Appliance Certifi cation
The information in this manual pertains to Models CFL-18 NG/LP-C, CFL-24 NG/LP-C, CFL-30 NG/LP-C. CFL-24 NG/LP-IPI and ST-CFL-24NG/LP-B.
These gas log sets have been tested and listed in the U.S. in accordance with ANSI Z21.60b-2004. They have been listed by Underwriters Laboratories Inc. for installation and operation in the United States and Canada as described in these Installation and Operation Instructions. All compo­nents are UL, AGA, CGA or CSA safety certifi ed.
Check with your local building code agency prior to install­ing this appliance to ensure compliance with local codes, including the need for permits and follow-up inspections. In the absence of local codes, comply with the National Fuel Gas Code, ANSI Z223.1-Latest Edition in the U.S. If any assistance is required during installation, please contact your local dealer.
WARNING
Fire Risk Asphyxiation Risk
• This log set must NOT be installed in an unvented appliance.
• Open the chimney damper to its fully open position when burning this gas log set.
• Logs must never be burned without the fl ue damper in the full open position. Failure to do so is dangerous to your health and voids all warranties.
• All gas appliances produce some carbon monoxide when operated. Carbon monoxide is a colorless, odorless, poisonous gas. Adequate provisions must be made to provide combustion air for this gas log set. If outside air is not included in the fi replace, it may be necessary that an additional combustion air source be provided.
opening provided by the fi replace chimney damper to vent the fl ue products must not be less than 51 square inches (328 cm ner to maintain the minimum permanent vent opening. This may be accomplished by fastening the damper stop clamp provided to the edge of the damper to prevent its closing.
The installation, including provisions for combustion and ventilation air, must conform with the National Fuel Gas Code ANSI Z223.1 (in the United States), the CAN/CGA B-149 Installation Code (in Canada) and applicable local building codes.
These models can be installed in a bedroom (in the United States) which has a total volume of unconfi ned space ap- propriate to the particular installation. Refer to the National Fuel Gas Code ANSI Z223.1/NFPA 54-(current edition). The Uniform Mechanical Code (current edition), and Local Building Offi cials for the options allowed in obtaining an effective bedroom volume of unconfi ned space.
Always keep the appliance area clear and free from com­bustible materials, gasoline, and other fl ammable vapors and liquids.
Do not use this appliance if any part has been under water. Immediately call a qualifi ed service technician to inspect the unit and to replace any part of the control system and any gas control which has been under water.
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). The chimney damper MUST be fi xed in a man-
WARNING
Fire Risk
• THIS UNIT IS NOT FOR USE WITH SOLID FUEL. Solid fuels shall not be burned in a fireplace where a decorative appliance is installed. Failure to follow these instructions will result in a fi re.
CAUTION
Check the construction of the fi replace before installing the gas log set. The area of the fl ue should not be less than 1/11 the area of the fi replace opening. Non-airtight glass doors should be installed on the fi replace if the area of the fl ue is less than 1/11 the area of the fi replace opening. Airtight doors must never be used with this gas log set.
Gas Log Sets are Decorative Gas Appliances for Installa­tion in a Solid-fuel Burning Fireplace. Minimum fi replace sizes for these models is shown in Figure 1.
This log set is to be installed only in a solid-fuel burn­ing fi replace with a working fl ue and one constructed of noncombustible material. The minimum permanent vent
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Heat & Glo • CFL-18/24/30-C, CFL-24-IPI, ST-CFL-24-B • 526-910 Rev. E • 10/08
B. High Altitude Installation
U.L. Listed gas appliances are tested and approved without requiring changes for elevations from 0 to 2,000 feet in the U. S. A. and in Canada.
When installing this appliance at an elevation above 2,000 feet, it may be necessary to decrease the input rating by changing the existing burner orifi ce to a smaller size. Input rate should be reduced by 4% for each 1000 feet above a 2000 foot elevation in the U.S.A. or 10% for elevations between 2000 and 4500 feet in Canada. If the heating value of the gas has been reduced, these rules do not apply . To identify the proper orifi ce size, check with the local gas utility.
If installing this appliance at an elevation above 4,500 feet (in Canada), check with local authorities.
13 1/2
15 1/2
19 1/2
TOP VIEW
23 1/2
22
TOP VIEW
27 1/2
MODEL CFL-18-C
MINIMUM FIREPLACE SIZE
FRONT WIDTH : 23 1/2” (750mm)
REAR WIDTH : 19
1/2” (521mm)
DEPTH : 13 1/2” (331mm) HEIGHT : 22” (508mm)
MINIMUM FIREPLACE SIZE
FRONT WIDTH : 27 1/2” (750mm) REAR WIDTH : 22” (521mm) DEPTH : 15 1/2” (331mm)
HEIGHT : 22” (508mm)
15 1/2
17
24
TOP VIEW
30
24
TOP VIEW
MODEL CFL-24-C
MODEL CFL-30-C
MINIMUM FIREPLACE SIZE
REAR WIDTH : 24” (521mm) DEPTH : 17” (331mm) HEIGHT : 20” (508mm)
MINIMUM FIREPLACE SIZE
FRONT WIDTH : 30” (750mm) REAR WIDTH : 24” (521mm) DEPTH : 15 1/2” (331mm)
HEIGHT : 22” (508mm)
FRONT WIDTH : 24” (521mm)
24
MODEL ST-CFL-24-B
Figure 1. Minimum Fireplace Sizes for CFL-18/24/30-C and ST-CFL-24-B
Heat & Glo • CFL-18/24/30-C, CFL-24-IPI, ST-CFL-24-B • 526-910 Rev. E • 10/08
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2
Getting Started
CAUTION
When installing this log set in a factory built fi replace, be certain to consult the fi replace installation manual. ALL knockouts in the fi replace through which the gas supply line is run MUST be resealed with insulation after the gas line is in place.
These models contain complete gas-burner, grate(s), and log components needed. Use caution when handling logs
to avoid damage. Position the gas-burner assembly to the rear of the fi replace. The ST-CFL-24 log set should be positioned in the center of the unit. Once fully assembled, the front log will extend forward of the burner assembly.
CAUTION
T o minimize the possibility of spillage and to maximize proper draft, position the log set as close to the back of the fi replace as possible. The ST-CFL-24 log set should be positioned in the center of the unit.
A. Installation
1. Run proper size gas line into fi replace. A 1/2 inch (13mm) gas line, with a 3/8 inch (10mm) reduction for hook-up, is usually suffi cient for the Gas Log set; how- ever, if the run is unusually long, a larger line may be re­quired. Contact your local gas company or Department of Building and Safety if there are any questions.
2. Minimum inlet gas supply pressure for purposes of in­put adjustment, shall be 7.0 inches w.c. (1.75kPa) for natural gas and 1 1.0 inches w .c. (2.75kPa) for propane (LP gas). Maximum inlet gas supply pressure shall be
14.0 in. w.c. (3.5kPa) for both natural gas and propane (LP gas). Manifold (outlet) pressure should be 3.5 inches w.c. (.87kPa) for natural gas and 10.0 inches w.c. (2.5kPa) for LP gas.
3. The appliance and its individual shut off valve must be disconnected from the gas supply piping system during any pressure testing of the system at test pressures in excess of 1/2 psig (3.5kPa).
4. This appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5kPa).
Note: The gas supply line should be purged of any trapped air prior to the fi rst fi ring of the unit.
CAUTION
Standing Pilot units only: During the initial purging and
subsequent lightings, NEVER allow the gas control valve knob to remain depressed in the "PILOT" position without pushing the ignitor button at least once every second.
5. A damper stop clamp with set screw is provided to prevent full closure of the fi replace damper blade. Attach the clamp to the edge of the damper blade with pliers or wrenches. If the damper stop supplied does not fi t the application, use a permanent means that will keep the damper open to a MINIMUM of 51 square inches (328cm2). See Figure 2.
WARNING
Fire Risk
• Open the chimney damper to its FULLY OPEN position when burning this gas log set.
• Logs must NEVER be burned without the fl ue damper in the FULL OPEN position. Failure to do so is dangerous to your health and voids all warranties.
DAMPER CLAMP
OPEN DAMPER
Figure 2.
Note: The Commonwealth of Massachusetts requires that
the chimney fl ue damper, when used with gas logs, shall be welded open or completely removed.
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Heat & Glo • CFL-18/24/30-C, CFL-24-IPI, ST-CFL-24-B • 526-910 Rev. E • 10/08
7. Test fi re the unit after referring to the SAFETY INFOR- MATION and LIGHTING INSTRUCTIONS found in Section 3 in this manual, or on the label plate assembly found on the gas-burner.
8. After the gas line installation is complete, all connections must be tightened and checked for leaks with a com­mercially-available, non-corrosive leak check solution. Be sure to rinse off all leak check solution following testing. Refer to Section 3, OPERA TING GUIDELINES and MAINTENANCE INSTRUCTIONS.
9. Once the gas-burner is test fi red and gas supply lines are purged, assemble the grate(s) and logs. Be certain to follow the Log Placement Instructions shipped with the unit. Remember to keep the Log Instructions along with this manual for future use.
• This appliance may be used with a wall switch and/or remote control.
• Use low resistance thermostat wire for wiring from igni­tion system to the wall switch.
• Keep wire lengths as short as possible by removing any excess wire length.
• Low voltage and 110 VAC voltage cannot be shared within the same wall box.
WARNING
Hearth & Home Technologies disclaims any responsibility for, and the warranty will be voided by, the following actions:
• Installation and use of any damaged appliance or vent system component.
• Modifi cation of the appliance.
• Installation other than as instructed by Hearth & Home Technologies.
• Improper positionsing of the gas logs.
• Installation and/or use of any component part not approved by Hearth & Home Technologies.
Any such action may cause a fi re hazard.
BLACK BLACK
REMOTE OR WALL SWITCH
ON/OFF SWITCH
Note: This appliance must be electrically wired and grounded in accordance with local codes or, in the absence of local codes, with National Electric Code ANSI/NFPA 70-latest edition or the Canadian Electric Code, CSA C221.1.
BATTERY PACK
(BATTERIES REQUIRED)
RED
THERMOPILE
WHITE
Figure 4.
IGNITION MODULE 3 VAC INTERMITTENT PILOT IGNITOR
I
S
WHITE
ORANGE
GROUND TO
FIREPLACE
CHASSIS
RED
BLACK
WIRES (TO BROWN)
Figure 3. IPI Wiring Diagram-CFL-24NG-IPI and CFL-24LP-IPI
Heat & Glo • CFL-18/24/30-C, CFL-24-IPI, ST-CFL-24-B • 526-910 Rev. E • 10/08
REMOTE OR
WALL SWITCH
ORANGE
VALVE
GREEN
7
• If a remote control is used, the receiver cannot be placed under the burner. If possible, place the receiver outside the combustion chamber.
• If the receiver must be placed in the combustion chamber, the protective heat shield MUST be used. See Figure 5.
Figure 5. Protective Heat Shield
• Position receiver on left side of gas log set (opposite the pilot). Place protective heat shield over receiver. See Figure 5.
Figure 6. Receiver Location-Left Side of Log Set
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Heat & Glo • CFL-18/24/30-C, CFL-24-IPI, ST-CFL-24-B • 526-910 Rev. E • 10/08
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3
Operating Guidelines and Maintenance Instructions
A. Before Lighting Appliance
Before lighting this appliance determine if it has a Standing Pilot or Intellifi re ignition system by viewing the wiring system and gas valve. If this appliance has a red or black ignitor button (see Figure 3 and Figure 4) this appliance has a Standing Pilot ignition system. If there is no red or black ignitor button, this appliance has an Intellifi re ignition system.
WARNING
Fire Risk Be sure fi replace screen or glass doors are in place when burning fi replace logs. Unless other provisions for combustion air are provided, the screen or doors shall have an opening for intro­duction of combustion air. THIS GAS LOG SET IS NOT DESIGNED TO OPERATE WITH AIR TIGHT GLASS DOORS. Adequate combustion and cooling air must be provided or the unit will not function properly.
WARNING
Fire Risk Explosion Risk
WARNING: To avoid possible injury, fi re and explosion, please read and follow these pre­cautions and all instructions on this appliance before lighting the pilot. This appliance uses L.P . (Propane) gas which is heavier than air and will remain at fl oor level if there is a leak. Before lighting, smell at fl oor level and/or use other means (such as using a commercially-available, non-corrosive leak check solution on all piping and connections, using a gas detector, etc.) to check for gas leaks. NOTE: L.P . (Propane) gas can become odorless and CANNOT always be
detected by smell.
WARNING
HOT SURFACES!
Glass and other surfaces are hot during operation AND cool down.
Hot glass will cause burns.
• Do not touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as replace.
• Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other ammable materials.
• Keep clothing, furniture, draperies and other fl ammable materials away.
This appliance has been supplied with an integral barrier to prevent direct contact with the fi xed glass panel. Do NOT operate the appliance with the barrier removed.
Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one.
WARNING
Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appliance. For assistance or additional information consult a qualifi ed installer, service agency or the gas supplier.
WARNING
Do NOT use this appliance if any part has been under water. Immediately call a qualifi ed service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
Before operating this appliance have a qualifi ed tech- nician:
• Remove all shipping materials.
• Review proper placement of logs, rockwool, lava rock, and vermiculite.
• Check the wiring.
• Ensure that there are no gas leaks.
Upon completing the gas line connection, a small amount of air will be in the lines. When fi rst lighting the pilot light, it will take a few minutes for the lines to purge themselves of this air. Once the purging is complete, the pilot and burner will light and operate as indicated in the instruc­tion manual. Subsequent lighting of the appliance will not require such purging.
Heat & Glo • CFL-18/24/30-C, CFL-24-IPI, ST-CFL-24-B • 526-910 Rev. E • 10/08
B. Maintenance
Periodically remove the logs and examine the burner. If dirty , clean with a soft brush. Also examine the area around the burner air shutter and the pilot. Any dirt or lint in this area should be removed. This will ensure long life and trouble-free operation.
The appliance and venting system should be inspected before initial use and inspected and cleaned at least an­nually by a qualifi ed fi eld service person.
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