HealthRider HRCCEL69010 Owner's Manual

Model No. HRCCEL69010

www.healthrider.com

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Serial No.

Serial

Number

Decal

QUESTIONS?

As a manufacturer, we are com­mitted to providing complete
customer satisfaction. If you have
questions, or if there are missing
parts, please call:

1-888-936-4266

Mon.–Fri. 8h00 until 18h30 EST
(excluding holidays).

USERʼS MANUAL

CAUTION

Read all precautions and instruc­tions in this manual before using
this equipment. Keep this manu­al for future reference.

TABLE OF CONTENTS

IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

HOW TO USE THE ELLIPTICAL CROSSTRAINER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

MAINTENANCE AND TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

CONDITIONING GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

PART LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

EXPLODED DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

HOW TO ORDER REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover

LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover

HealthRider is a registered trademark of ICON Health & Fitness, Inc.

2

IMPORTANT PRECAUTIONS

WARNING: To reduce the risk of serious injury, read the following important precau-

tions before using the elliptical crosstrainer.

1. Read all instructions in this manual before
sing the elliptical crosstrainer.

u

2. It is the responsibility of the owner to ensure

that all users of the elliptical crosstrainer
are adequately informed of all precautions.

3. The elliptical crosstrainer is intended for

home use only. Do not use the elliptical
crosstrainer in a commercial, rental, or insti­tutional setting.

4. Place the elliptical crosstrainer on a level

surface, with a mat beneath it to protect the
floor or carpet. Keep the elliptical crosstrain­er indoors, away from moisture and dust.

5. Inspect and properly tighten all parts regu-

larly. Replace any worn parts immediately.

6. Keep children under 12 and pets away from

the elliptical crosstrainer at all times.

7. The elliptical crosstrainer should not be used

by persons weighing more than 115 kg (250
lbs.).

8. Wear appropriate exercise clothing when
sing the elliptical crosstrainer. Always wear

u
athletic shoes for foot protection.

9. Always hold the handgrip pulse sensor or the

handlebars when mounting, dismounting, or
using the elliptical crosstrainer.

10. The pulse sensor is not a medical device.

Various factors, including the userʼs move­ment, may affect the accuracy of heart rate
readings. The pulse sensor is intended only
as an exercise aid in determining heart rate
trends in general.

11. Keep your back straight when using the ellip-

tical crosstrainer; do not arch your back.

12. If you feel pain or dizziness at any time

while exercising, stop immediately and
begin cooling down.

13. When you stop exercising, allow the pedals

to slowly come to a stop.

WARNING: Before beginning this or any exercise program, consult your physician.

This is especially important for persons over the age of 35 or persons with pre-existing health prob­lems. Read all instructions before using. ICON assumes no responsibility for personal injury or
property damage sustained by or through the use of this product.

3

BEFORE YOU BEGIN

Congratulations for selecting the new HealthRider

60. The HealthRider

8

®

60 is an incredibly smooth

8

®

exerciser that moves your feet in a natural elliptical
path, minimizing the impact on your knees and

®

ankles. And the unique HealthRider

djustable resistance and a state-of-the-art console to

a

860 features

help you get the most from your exercise. Welcome to
a whole new world of natural, elliptical-motion exercise
from HealthRider.

For your benefit, read this manual carefully before
you use the elliptical crosstrainer. If you have

Console

Handlebar

questions, call our Customer Service Department toll-

ree at 1-888-936-4266, Monday through Friday, 8h00

f
until 18h30 Eastern Time (excluding holidays). To help
us assist you, please mention the product model
number and serial number when calling. The model

umber is HRCCEL69010. The serial number can be

n
found on a decal attached to the elliptical crosstrainer
(see the front cover of this manual for the location of
the decal).

Before reading further, please familiarize yourself with
the parts that are labeled in the drawing below.

Water Bottle Holder*

Bookrack

Handgrip Pulse Sensor

FRONT

Wheel

Leveling Foot

Pedal

Flex Bar

BACK

Pedal Disk

LEFT SIDE

*No water bottle

is included

4

ASSEMBLY

M10 x 112mm Carriage Bolt (34)–4

Adjustment Bolt (20)–2

M10 x 78mm Button Bolt (27)–2

M10.3 Black

Washer (53)–2

M8 x 19mm Button

Screw (22)–2

M4 x 16mm

Screw (66)–2

M10 x 27mm

Screw (71)–3

M10 Washer

(38)–6

M10 Split

Washer (70)–3

M10 Nylon

Locknut (29)–6

M8 x 45mm Button Bolt (83)–4

M8 Nylon

Locknut (46)–4

M6 x 25mm

Screw (63)–1

Assembly requires two persons. Place all parts of the elliptical crosstrainer in a cleared area and remove the
packing materials. Do not dispose of the packing materials until assembly is completed.

n addition to the included allen wrenches, assembly requires a phillips screwdriver , an

I
adjustable wrench , and a rubber mallet .

As you assemble the elliptical crosstrainer, use the drawings below to identify the small parts used in assembly.
The number in parenthesis below each drawing refers to the key number of the part, from the PART LIST on
page 22. The second number refers to the quantity used in assembly. Note: Some small parts may have been

pre-assembled for shipping. If a part is not in the parts bag, check to see if it has been pre-assembled.

5

1. Identify the Front Stabilizer (3), which has Wheels (32)
attached to it. While another person lifts the front of the
Frame (1), attach the Front Stabilizer to the Frame

ith two M10 x 112mm Carriage Bolts (34) and two

w
M10 Nylon Locknuts (29). Make sure that the Front

tabilizer is turned so the Wheels are not touching

S
the floor.

1

4

3

32

32

3

1

29

2. While another person lifts the back of the Frame (1),
attach the Rear Stabilizer (4) to the Frame with two
M10 x 112mm Carriage Bolts (34) and two M10 Nylon
Locknuts (29).

3. While another person holds the Upright (2) in the posi-

tion shown, connect the Upper Wire Harness (86) to
the Lower Wire Harness (87). Carefully pull the

upper end of the Upper Wire Harness to remove
any slack. While holding the upper end of the
Upper Wire Harness, insert the Upright into the

Frame (1). Do not pinch the Wire Harnesses.

Next, turn the Upright Knob (91) counterclockwise sev­eral turns. Pull the Knob, slide the Upright (2) down
until the Knob is aligned with one of the four adjust­ment holes, and then release the Knob. Do not tighten
the Knob yet.

2

29

4

29

1

3

Make sure the

Wire Harnesses

(86, 87) do not
get pinched and
damaged during

this step.

2

34

4. Connect the wire harness on the Handgrip Pulse
Sensor (81) to the indicated wire harness on the
Console (5). Insert both wire harnesses into the open­ing in the bottom of the Console.

Refer to the inset drawing. Insert the metal tube on the
Handgrip Pulse Sensor (81) into the metal bracket
inside the Console (5) as shown. Be careful not to
pinch the wire harnesses. Align the holes in the metal
tube with the holes in the metal bracket, and tighten two
M4 x 16mm Screws (66) into the indicated holes.

Snap the bookrack onto the Console (5) where shown.

86

87

1

91

4

Bookrack

Wire Harnesses

5

66

Bracket

Tube

81

66

5

81

6

5. The Console (5) requires four “D” batteries (not includ­ed); alkaline batteries are recommended. Refer to the
inset drawing. Press the tab on the battery cover, and
lift off the battery cover. Insert four batteries into the
battery compartment. Make sure that the batteries

are oriented as shown by the diagram inside the
battery compartment. Reattach the battery cover.

While another person holds the Console (5) in the
position shown, connect the wire harness on the
Console to the Upper Wire Harness (86). Insert the
excess wire harness into the Upright (2). Next, attach
the Console to the Upright with three M10 x 27mm
Screws (71) and three M10 Split Washers (70). Be

careful to avoid pinching the wire harnesses.

5

5

ab

T

5

Wire

Harness

86

71

70

71

2

71

70

Battery

Cover

Batteries

6. Identify the Left Handlebar (9), which is marked with a

sticker. Insert the Left Handlebar into one of the
Handlebar Legs (79); make sure that the Handlebar

Leg is turned so the hexagonal holes are on the
indicated side. Attach the Left Handlebar to the

Handlebar Leg with two M8 x 45mm Button Bolts (83)
and two M8 Nylon Locknuts (46). Make sure that the

Nylon Locknuts are inside of the hexagonal holes.
Do not fully tighten the Button Bolts yet.

Apply a generous amount of the included grease to the
left axle on the Upright (2) and inside of the two
Handlebar Bushings (24) in the Left Handlebar (9).

Carefully slide an Upright Spacer (26), a Handlebar
Spacer (25), the Left Handlebar (9), and a Handlebar
Cap (23) onto the left axle on the Upright (2) as shown.
Slide an M10.3 Black Washer (53) onto an M8 x 19mm
Button Screw (22), and tighten the Button Screw into the
axle.

Attach the Right Handlebar and the other Handlebar Leg
(not shown) in the same way.

6

Grease

22

9

53

23

83

Hexagonal

26

25

46

Holes

79

2

7. Hold the lower end of the left Handlebar Leg (79) inside

of the left Front Flex Bracket (17). Apply a generous
amount of grease to an M10 x 78mm Button Bolt (27).
Attach the left Handlebar Leg to the left Front Flex
Bracket with the Button Bolt, two M10 Washers (38),
and an M10 Nylon Locknut (29). Do not overtighten

the Nylon Locknut; the left Handlebar Leg must be
able to pivot freely.

Attach the right Handlebar Leg (79) to the right Front
Flex Bracket (17) in the same way.

Tighten the M6 x 25mm Screw (63) into the Upright (2).
Turn the Upright Knob (91) clockwise until it is tight.

Refer to step 6. Tighten the M8 x 45mm Button Bolts
(83) in the Handlebar Legs (79).

7

7

79

27

Grease

38

17

38

63

29

79

91

17

14

8. Identify the Left Pedal (13). Attach the Left Pedal to the

left Flex Bar (14) with an Adjustment Bolt (20), an M10
Washer (38), and an Adjustment Knob (15) as shown.

ote: The Left Pedal can be attached in any of five

N
positions (see HOW TO ADJUST THE PEDALS on

age 9).

p

Attach the Right Pedal (not shown) in the same way.
Make sure that both Pedals are in the same position.

9. Make sure that all parts of the elliptical crosstrainer are properly tightened. Note: Some hardware may

be left over after assembly is completed. To protect the floor or carpet from damage, place a mat under the
elliptical crosstrainer.

INSTALLING THE RECEIVER FOR THE OPTIONAL CHEST PULSE SENSOR

If you purchase the optional chest pulse sensor (refer to page 20), follow the steps below to install the receiver
and the short jumper wire included with the chest pulse sensor.

8

20

3

1

14

38

15

1. Remove the two short screws and the two long screws
from the back of the Console (5). Lift off the front of the
Console.

2. Plug the short jumper wire (A) into the indicated jack on
the Console (5). Connect the other end of the short
jumper wire to the wire on the receiver (B). Note: Any
other wires included with the chest pulse sensor are
not needed.

Next, peel the paper off the adhesive pad on the back
of the receiver (B). Orient the receiver as shown, and
press it onto the Console (5) in the indicated location.

1

2

Short

Screws

5

5

Long

Screws

B

Jack

Lift

Here

Cylinder

A

Refer to step 1 above. Reattach the front of the
Console (5) with the short screws and the long screws.

Make sure that no wires are pinched.

8