HAYWARD Pro Plus User Manual

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IS311SX-00A
Your Hayward Pro Series high-rate sand filter is a high performance, totally corrosion-proof filter that blends superior flow characteristics and features with ease of operation. It represents the very latest in high-rate sand filter technology. It is virtually foolproof in design and operation and when installed, operated and maintained according to instructions, your filter will produce clear, sparkling water with only the least attention and care.
HOW IT WORKS
After a period of time, the accumulated dirt in the filter causes a resistance to flow, and the flow diminishes. This means it is time to clean (backwash) your filter. With the control valve in the backwash position, the water flow is automatically reversed through the filter so that it is directed to the bottom of the tank, up through the sand, flushing the previously trapped dirt and debris out the waste line. Once the filter is backwashed (cleaned) of dirt, the control valve is manually resequenced to Rinse (Vari-Flo Control Valve only), and then Filter, to resume normal filtering.
INSTALLATION
Only simple tools (screwdriver and wrenches), plus pipe sealant for plastic adapters, are required to install and/or service the filter.
The filter system should be installed, not more than 6 feet above pool water level, on a level concrete slab, very firm ground, or equivalent, as recommended by your pool dealer. Position the filter so that the piping connections, control valve and winter drain are convenient and accessible for operation, service and winterizing.
Assemble filter control valve to filter. Align the two (2) valve pipe connections, with O-rings in place, with the two openings in the side of the filter tank and press in firmly . Secure the assembly to the tank connections with the two bulkhead locknuts.
Do not overtighten.
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2.
38-1/2” (S311SX)
(95 cm)
31” (79 cm) S311SX 36” (91 cm) S360SX
NOTE: If rigid return piping is used, installation of a piping union is
recommended for ease of future servicing.
Models S311SX, S311SXV, S360SX
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PARTS
Models S311SX, S311SXV, S360SX
REF. NO.
1 2 3 4
5 6a 6b 6c 6d 7a 7b
8
9
10a 10b
11a
11b 12a 12b
13 14a 14b 15a 15b
16
17
18
19 20a 20b
21 22a 22b
22c 23a 23b
24 25
26 27
---­28
NO.
REQ’D.
1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 2
10
1 1 1 1 1 1 1 1 2 4 2 2 2 2 1 1
2 1
1 1 1 1
PART
NO.
SX200G SX200Z5 SX244KN GMX600F SX310N SX311AA2 SX311AA2FW SX360AA2 SX360AA2FW SX311G SX360G SX311Z1 SX244G SX311CD1 SX311CD1FW SX311CD2 SX311CD2FW SX360CD SX360CDFW SX310HA SX311DA SX242MA3 CX1100Z4 SX360Z2 SX200Z2 SX180G SX180H SX310J SX220Z3 SX360Z1 SX360E DEX360F SX244P SX311F SP0710X62 SP0715X62
SX200Z4 ECX270861
ECX270861 DEX2400S DEX2400Z3A SX200Z5
DESCRIPTION
Manual Air Relief Cap O-Ring, 3/16” O.D. Top Closure Dome, Noryl
®
Valve/Tank O-Ring Flange Clamp (Valve/Tank) Filter Tank (S311 - 1995 and Prior) Filter Tank (S311 - After 1996) Filter Tank (S360 - 1999 and Prior) Filter Tank (S360 - After 1999) Label Plate with Label (S311) Label Plate with Label (S360) Label Plate Screws Top Diffuser Assembly Top Elbow Assembly (S311 - 1995 and Prior) Top Elbow Assembly (S311 - After 1996)) Bottom Elbow Assembly (S311 - 1995 and Prior) Bottom Elbow Assembly (S311 - After 1996) Elbow Assembly, Top & Bottom (S360 - 1999 and Prior) Elbow Assembly, Top & Bottom (S360 - After 1999) Lateral Folding Umbrella Lateral Holder Assembly (S311 - 1997 - ) *** Folding Umbrella Lateral Holder Assembly (S360) - *** Plastic Air Tube (S311) Air Tube (S360) Air Tube Lock Screw Gasket Drain Cap Filter Support Stand O-Ring (S311 - 1995 and Prior) O-Ring (S311, S360 - After 1995) O-Ring Spacer (S311, S360 - After 1995) Bulkhead Fitting (S311 - 1995 and Prior) Bulkhead Fitting (S311 - After 1996, S360 - After 1999) Bulkhead Fitting (S360 - 1999 and Prior) Vari-Flo Valve Assembly —1-1/2” FIP(Optional) Vari-Flo Valve Assembly —2” FIP(Optional) Slide Valve Assembly —2” SKT (Included for S311SXV,
Optional for S311SX & S360SX)
O-Ring Pressure Gauge
Pressure Gauge Relief Valve/Gauge Adapter Assembly O-Ring for Relief Valve Stem (Set of 3) Relief Valve Assembly O-Ring
Optional (Supplied with Model S311SXV Slide Valve Unit Only)
*Based on 20 GPM/ft2 (maximum allowable NSF rating).
**Also known as No. 20 or No. 1/2 Silica Sand.
SPECIFICATIONS
MODEL
NUMBER
S311SX/SXV
S360SX
EFFECTIVE
FILTRATION AREA
FT
2
M
2
4.95 0.46
6.68 0.62
DESIGN
FLOW RATE*
GPM LPM
99 375
133 503
PRESSURE LOSS AT DESIGN FLOW RATE
PSI BAR
4.8 0.34
8.6 0.6
MAXIMUM WORKING
PRESSURE
PSI BAR
50 3.45 50 3.45
REQUIRED CLEARANCE
SIDE ABOVE
INCH MM INCH MM
18 457 18 457 18 457 18 457
MEDIA REQUIRED
TYPE AMOUNT
FILTER SAND** LBS KGS
0.45-0.55 350 159
0.45-0.55 700 318
*** See Diagram A
DIAGRAM A
23c SP0410X602S
1
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Assemble pump and pump mounting base (if supplied) to the filter according to instructions packed with the base.
Loading sand media. Filter sand media is loaded through the top opening of the filter.
Remove the top diffuser from the internal diffuser elbow pipe and place flexible automatic air relief tube to the side, out of the way, inside the tank.
Cap the internal diffuser elbow pipe with sand shield provided to prevent sand from entering it. DO NOT MOVE ELBOW PIPE as this can affect the integrity of the bulkhead seal.
It is good practice to fill tank approximately 1/2 way with water to provide a cushioning effect when the filter sand is poured in. This helps protect the underdrain laterals from excessive shock. (Be sure the drain cap is securely in place on drain pipe.) Note: Check to confirm all
laterals are in the down position before loading with sand. (See Figure A on Page 2.)
Carefully pour in correct amount and grade of filter sand, as specified. Sand surface should be leveled and should come to about the middle of the filter tank. Use no more than the recommended amount of sand.
Remove sand shield from internal diffuser elbow pipe. Replace diffuser on internal diffuser elbow pipe,
positioning automatic air relief tube through the hole provided in the diffuser.
Place stainless steel valve flange clamp around neck of tank. Do not overtighten. Wipe filter flange clean.
Insert Top Closure Dome (with flange O-ring in place) into the tank neck. Place clamp around dome flange and tank flange and tighten with screwdriver, tapping around clamp with screwdriver handle to help seat flange clamp.
Connect pump to control valve opening marked PUMP according to instructions. Make return to pool pipe connection to control valve opening marked RETURN and complete other necessary plumbing connections, suction lines to pump, waste, etc.
Make electrical connections to pump per pump instructions. To prevent water leakage, be sure drain cap is securely in
place and all pipe connections are tight.
INITIAL START-UP OF FILTER
Be sure correct amount of filter sand media is in tank and that all connections have been made and are secure.
Depress Vari-Flo control valve handle and rotate to BACK WASH* position. (To prevent damage to control valve seat, always depress handle before turning).
Prime and start pump according to pump instructions (be sure all suction and return lines are open), allowing the filter tank to fill with water. CAUTION: All suction and
discharge valves must be open when starting the system. Failure to do so could cause severe personal injury and/or property damage. Once water flow is
steady out the waste line, run the pump for at least 2 minutes. This initial backwashing of the filter is recommended to remove any impurities or fine sand particles in the sand media.
Turn pump off and set valve to RINSE position (Vari-Flo
Control Valve only). Start pump and operate until water in sight glass is clear—about 1/2 to 1 minute. Turn pump off, set valve to FIL TER position and restart pump. Your filter is now operating in the normal filter mode, filtering particles from the pool water.
Adjust pool suction and return valves to achieve desired flow. Check system and filter for water leaks and tighten connections, bolts, nuts, as required.
Note the initial pressure gauge reading when the filter is clean. (It will vary from pool to pool depending upon the pump and general piping system). As the filter removes dirt and impurities from the pool water, the accumulation in the filter will cause the pressure to rise and flow to diminish. When the pressure gauge reading is 6-8 PSI (0.41-0.55 BAR) higher than the initial “clean” pressure you noted, it is time to backwash (clean) the filter (see BACKWASH under Filter Control Valve Functions).
NOTE: During initial clean-up of the pool water it may be necessary to backwash frequently due to the unusually heavy initial dirt load in the water.
IMPORTANT: To prevent unnecessary strain on piping system and valving, always shut off pump before switching Filter Control Valve positions.
To prevent damage to the pump and filter and for proper operation of the system, clean pump strainer and skimmer baskets regularly.
FILTER CONTROL VALVE FUNCTIONS FILTER—Set valve to FILTER for normal filtering. Also use for
regular vacuuming. BACKWASH—For cleaning filter. When filter pressure gauge
rises 6-8 PSI (0.41-0.55 BAR) above start-up (clean pressure): Stop the pump, set valve to BACKWASH. Start pump and backwash approximately 2 minutes or less depending on dirt accumulation, until water in sight glass is clear. Proceed to RINSE.
RINSE—After backwashing, with pump off, set valve to RINSE. Start pump and operate for about 1/2 to 1 minute. This ensures that all dirty water from backwashing is rinsed out to the filter to waste, preventing possible return to the pool. Stop pump, set valve to FILTER, and start pump for normal filtering.
WASTE—To bypass filter for draining or lowering water level and for vacuuming heavy debris directly to waste.
RECIRCULATE—Water is recirculated through the pool system, bypassing the filter.
CLOSED—Shuts off flow from pump to filter. VACUUMING—Vacuuming can be performed directly into the
filter. When vacuuming heavy debris loads, set valve to WASTE position to bypass the filter and vacuum directly out to waste.
FILTER CONTROL SLIDE VALVE -Two positions
FILTER and BACKWASH selections are provided for all necessary operational functions.
FILTER—Set Valve to FILTER for normal filtering. Also use for vacuuming (handle in DOWN position).
BACKWASH—For pressure cleaning filter (handle in UP position).
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h.
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*NOTE: For new concrete or gunite pools, or where there is a large amount of plaster dust or debris—start filter in FILTER position (not BACKWASH) to prevent clogging of
underdrain laterals.
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6.
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WINTERIZING
Completely drain tank by unscrewing drain cap at base of filter tank. Leave cap off during winter.
Depress control valve handle (if used) and rotate so as to set pointer on valve top between any two positions. This will allow water to drain from the valve. Leave valve in this “inactive” position.
Drain and winterize pump according to pump instructions.
SERVICE & REPAIRS
Consult your local authorized
Hayward
dealer or service center. No returns may be made directly to the factory without the expressed written authorization of Hayward Pool Products, Inc.
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PLEASE REALIZE . . .
Pure, clear swimming pool water is a combination of two factors—adequate filtration and proper water chemistry balance. One without the other will not give the clean water you desire.
Your filter system is designed for continuous operation. However, this is not necessary for most swimming pools. You can determine your filter operation scheduled based on your pool size and usage. Be sure to operate your
filtration system long enough each day to obtain at least one complete turnover of your pool water.
To properly sanitize your pool, maintain a free chlorine level of 1 to 3 ppm and a pH range of 7.2 to 7.6. Insufficient chlorine or an out of balance pH level will permit algae and bacteria to grow in your pool and make it difficult for your filter to properly clean the pool water.
PROBLEM SOLVING LIST
LOW WATER FLOW SHORT FILTER CYCLES POOL WATER WON’T CLEAR UP
Check skimmer and pump strainer baskets for debris.
Check for restrictions in intake and discharge lines.
Check for air leak in intake line (indicated by bubbles returning to pool).
Backwash filter.
Check for algae in pool and superchlorinate as required.
Be sure chlorine and pH levels are in proper range (adjust as required).
Check surface of filter sand for crusting or caking (remove
1of sand if necessary).
Check chlorine, pH and total alkalinity levels and adjust as required.
Be sure flow rate through filter is sufficient.
Operate filter for longer periods. Be sure Vari-Flo valve is set
on “Filter” position.
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REMEDY
POOL CHEMISTRY GUIDELINES
ACTION REQUIRED TO CORRECT POOL CHEMISTRY
TO RAISE
TO LOWER
SUGGESTED POOL CHEMISTRY LEVELS
pH TOTAL ALKALINITY CHLORINE (UNSTABILIZED) CHLORINE (STABILIZED)
CHLORINE STABILIZER (Cyanuric Acid)
7.2 to 7.6
100 to 130 ppm
0.3 to 1.0 ppm
1.0 to 3.0 ppm 40 to 70 ppm
Add Soda Ash Add Sodium Bicarbonate Add Chlorine Chemical Add Chlorine Chemical
Add Stabilizer
Add Muriatic Acid or Sodium Bisulphate Add Muriatic Acid No action - chlorine will naturally dissipate No action - chlorine will naturally dissipate
Dilution - partially drain & refill pool with water that has not been treated with Cyanuric Acid.
©2000 Hayward Printed in U.S.A.
Rev. 1/00 B
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