Hayward Pro Logic, Pro Logic PL-P-4-CUL, Pro Logic PL-P-4 Installation Manual

Pro Logic Programming Flow Chart

092337C RevF

Copyright © 2010 Hayward

Automation and Chlorination

Installation Manual

for model

PL-P-4

Pro Logic

®

620 Division St.
Elizabeth, NJ 07207 www.haywardnet.com

denotes conditional items

defaultmenu

dayand time

watertemperature

air temperature

chlorinator se tting

salt level

reasonpump is running (notscheduled)

inspect cell

reason hi-speed is running (notscheduled)

countdowntime remai ning

heatercontrol status

systemmanual off

check system e rror
filtervsp speed/reason
lights/auxspeed/reason

pH/ORP levels

settings menu

spa heater1temperature

poolheater1 temperature

spa solartemperature
pool solartemperature

vspspeedsettings

superchlorinate
spa chlori natorsetting
pool chlorinatorsetting

dayand time

backlitdisplaylight

beeper

teach wirelessremote

wireless channel

maintenancemen u

pHcalibrationwizard

cleanp robewizard

timers menu

pool filter1 or hi-speed 1

poolfilter 2or lo-speed 1

pool filter3 or hi-speed 2
pool filter4 or lo-speed 2

spa
lights
aux1
aux2
valve3

superchlorinate

diagnostic menu

chlorinatordiagnostics

instantsalt

pH/orp levels

flow switch

celltemperature sensor

water/poolsensor

air sensor

solarsensor

vspspeed/power

main software revision

displaysoftwarerevision

chemistrysense module software

vspsoftware revision

RFbasesoftwarerevision

6 buttonspa side softwarerevision

configuration menu

chlorinator

chemistryconfig.Wizard

pool/spa

filter

heater1

solar

externalinput active state

lights
aux1
aux2
valve3

6buttonspasideremote

remote menus

7-day orweekend/weekday timeclock

12 houror 24 hour time format

ºF or ºC

vsp speed (%or rpm)

resetto default

IMPORTANT SAFETY INSTRUCTIONS

When using this electrical equipment, basic safety precautions should always be
followed, including the following:

•

READ AND FOLLOW ALL INSTRUCTIONS

•

!

WARNING: Disconnect all AC power during installation.

•

!

WARNING: Water in excess of 100 degrees Fahrenheit may be

hazardous to your health.

•

!

WARNING: To reduce the risk of injury, do not permit children to

use this product unless they are closely supervised at all times.

• A green colored terminal marked “Grounding” is located inside the wiring

compartment. To reduce the risk of electric shock, this terminal must be
connected to the grounding means provided in the electric supply service
panel with a continuous copper wire equivalent in size to the circuit conductors
supplying the equipment.

• One bonding lug for US models (two for Canadian models) is provided on the
external surface. To reduce the risk of electric shock, connect the local
common bonding grid in the area of the swimming pool, spa, or hot tub to
these terminals with an insulated or bare copper conductor not smaller than 8
AWG US / 6 AWG Canada.

• All field installed metal components such as rails, ladders, drains, or other
similar hardware within 3 meters of the pool, spa or hot tub shall be bonded to
the equipment grounding bus with copper conductors not smaller than 8 AWG
US / 6 AWG Canada.

• SAVE THESE INSTRUCTIONS

32

LIMITED WARRANTY (effective 04/01/09) Hayward/Goldline warrants its Pro Logic and E-Command

pool automation products as well as its Aqua Rite, Aqua Rite Pro, Aqua Plus and SwimPure chlorination products
to be free of defects in materials and workmanship, under normal use and service, for a period of three (3) years.
Hayward/Goldline also warrants its Aqua Trol chlorination products to be free of defects in materials and work­manship, under normal use and service for a period of one (1) year. These warranties are applicable from the initial
date of installation on private residential swimming pools in the US and Canada.

Hayward/Goldline warrants all the above-identified pool automation and chlorination products installed on com­mercial swimming pools and on swimming pools outside of the US and Canada for a period of one (1) year.
Likewise, Hayward/Goldline warrants all accessories and replacement parts for the above-identified pool auto­mation and chlorination products for a period of one (1) year. Each of these warranties is not transferable and
applies only to the original owner.

Proof of purchase is required for warranty service. If written proof of purchase is not provided, the manufacturing
date code will be the sole determinant of the date of installation of the product. To obtain warranty service or
repair, please contact the place of purchase or the nearest Hayward/Goldline authorized warranty service center.
For more information on authorized service centers please contact the Hayward/Goldline Technical Service Sup­port Center (61 Whitecap Road, North Kingstown RI, 02852) or visit the Goldline web site at
www.goldlinecontrols.com or the Hayward website at www.haywardnet.com.

WARRANTY EXCLUSIONS :

1. Material supplied or workmanship performed by others in process of installation.

2. Damage resulting from improper installation including installation on pools larger than the product rating.

3. Problems resulting from failure to install, operate or maintain the product(s) in accordance with the recommen­dations contained in the owners manual(s).

4. Problems resulting from failure to maintain pool water chemistry in accordance with the recommendations in the
owners manual(s).

5. Problems resulting from tampering, accident, abuse, negligence, unauthorized repairs or alternations, fire, flood,
lightning, freezing, external water, degradation of natural stone used in or immediately adjacent to a pool or spa,
war or acts of God.

DISCLAIMER. THE EXPRESS LIMITED WARRANTIES ABOVE CONSTITUTE THE ENTIRE
WARRANTIES WITH RESPECT TO THE ABOVE-IDENTIFIED HAYWARD/GOLDLINE POOL
AUTOMATION AND CHLORINATION PRODUCTS AND IS IN LIEU OF ALL OTHER WARRAN­TIES, EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY OR FIT­NESS FOR A PARTICULAR PURPOSE. THESE WARRANTIES GIVE YOU SPECIFIC LEGAL
RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS OF EQUIPMENT, LOST PROFITS OR
REVENUE, COSTS OF RENTING REPLACEMENTS, AND OTHER ADDITIONAL EXPENSES,
EVEN IF THE SELLER HAD BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES. SOME
STATES DO NOT ALLOW THE EXCLUSION OF LIMITATION OF INCIDENTAL OR CONSE­QUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO
YOU.

NO WHOLESALER, AGENT, DEALER, CONTRACTOR OR OTHER PERSON IS AUTHORIZED
TO PROVIDE, SUPPLEMENT OR MODIFY ANY WARRANTY ON BEHALF OF HAYWARD/GOLD­LINE.

THESE WARRANTIES ARE VOID IF THE PRODUCT HAS BEEN ALTERED IN ANY WAY AFTER
LEAVING THE FACTORY. FOR THE ABOVE-IDENTIFIED CHLORINATION PRODUCTS, THESE
WARRANTIES ALSO ARE VOID IF, DURING THE WARRANTY PERIOD, YOU USE A REPLACE­MENT CHLORINATOR CELL OTHER THAN AN UNMODIFIED, NEW HAYWARD/GOLDLINE
CHLORINATOR CELL PURCHASED FROM HAYWARD/GOLDLINE. IF A WARRANTY BE­COMES VOID, YOU STILL MAY PURCHASE SERVICE AND/OR TELEPHONE TECHNICAL
SUPPORT AT THE THEN CURRENT TIME AND MATERIAL RATES.

Table of Contents

Introduction Before You Begin................................................................... 1

Installation Steps.................................................................... 1

1. Preparing General Water Chemistry..................................................... 2

Pool/Spa Water Salt.......................................................................................... 3

2. Mounting Pro Logic Control Center....................................................... 5

Equipment Temperature Sensors............................................................. 5

Optional Chlorination .............................................................. 5

Optional AQL-CHEM Sensing Kit......................................... 5

Optional AQL-CHEM2 CO

2

Dispense Kit............................ 6

Optional Remote Controls..................................................... 6

Optional Base Station............................................................ 7

Optional Valve Actuators........................................................ 7

3. Plumbing Pool/Spa Configuration.......................................................... 8

Turbo Cell.................................................................................... 9

Flow Switch............................................................................. 9

4. Electrical Main Service........................................................................... 10

Wiring Grounding and Bonding......................................................... 10

Circuit Breaker Installation and Wiring.................................. 10

General Purpose Outlet........................................................... 11

Pro Logic Control Power....................................................... 11

High Voltage Pool Equipment............................................... 11

Low Voltage Wiring................................................................ 13

5. Configuration Configuration Menu................................................................ 20

Maintenance Menu..................................................................30

6. System Startup Before Startup........................................................................ 30

and Checkout Heater Checkout.................................................................... 31

Service Mode......................................................................... 31

7. Warranty Pro Logic Limited Warranty...................................................32

31

Heater Checkout

Follow these instructions to verify that the Pro Logic is properly controlling the heater.

1. Check that the Pro Logic is calling for the heater to turn on as indicated by the “Heater” LED being illuminated. If the
“Heater” LED is illuminated, go directly to step 2; if not, then check the following:

• The heater is enabled (Configuration Menu/Heater Config.).

• The heater temperature setting is at least 2ºF greater than the water temperature (Settings Menu / Pool Heater
& Spa Heater).

• The filter pump is running.

• If the pool has solar heat and the solar priority feature is enabled (Configuration Menu/Solar Config) then solar
must be off in order for the heater to fire. The easiest way to force solar off is to go to the Settings Menu / Pool
Solar & Spa Solar and temporarily lower the temperature settings below the current water temperature.

2. Check that the heater is running. If not, then check:

• Power is supplied to the heater.

• The Pro Logic control output is properly connected to the heater control (see ”Heater Control” wiring, page

13).

• Some heaters also have internal switches or jumpers that have to be set correctly for remote control opera­tion—refer to the heater manual and also “Heater Control” (page 13).

• Heater is turned on (“Kill Switch” is in the “ON” position).

• If a heater bypass valve is installed, check that water is flowing through the heater.

• The heater temperature setting is set as high as possible (usually 104ºF/40ºC). Also note that some heat
pumps actually have be set to the lowest possible temperature.

3. Once the heater is running, you can verify the “heater cooldown” feature (optional - see Configuration Menu/Heater
Config.) is operating properly:

• Press the “Filter” button once (for 2 speed pumps, this may require 2 pushes of the “Filter” button).

• The heater should turn off (“Heater” LED off) and the “Filter” LED will flash to indicated heater cooldown is
active.

• The display will periodically indicate that the filter pump is on for heater cooldown and show the minutes
remaining.

• The pump will automatically turn off at the end of the 5 minute heater cooldown period.

For more detailed instructions on control and operation of the Pro Logic system, refer to the Operation Manual.

Service Mode

Service mode disables all automatic control operation and is intended to be used when servicing the pool system. To
enter service mode, push the SERVICE button once on the main unit keypad. This will initially turn all outputs off and
then allow you to turn outputs on/off manually at the main display (only). In service mode, the buttons on the optional
remote display/keypad and the optional spa side remote will turn outputs off, but will not turn any output on. Heater
control outputs and solar control outputs are prevented from turning on if the water temperature exceeds 104ºF
(40ºC).

Pushing the SERVICE button again will enter a timed service mode. Service operation as described above will
continue for 3 hours, then automatically return to normal operation.

Push the SERVICE button once more to exit out of Service mode.

Introduction

Before You Begin

What’s Included

Before attempting to install the Pro Logic system, check that the following components have been included in the
package:

Pro Logic Electronics Unit

(3) Temperature sensors with 15 ft. (5m) cable, hose clamp

What’s NOT Included

Some of the additional items that you may need to complete an installation include:

Circuit breakers

None are included with control—see page 10 and inside of door for suitable breakers

Wire

4-conductor cable (electronics unit to remote display/keypad)
Wire/conduit for 100A service from main panel to Pro Logic
Wire/conduit for filter pump and other high voltage loads
Wire for bonding

Miscellaneous

Utility electrical outlet and weatherproof cover (for mounting on side of Pro Logic)
Mounting hardware (screws, etc.) for mounting Pro Logic and remote display/keypad
Valves (use standard Hayward, Pentair/Compool, or Jandy valves)
Additional valve actuators

Accessory Products - Order Separately

T-CELL-3 Chlorinator Cell (for pools up to 15k gallons)
T-CELL-9 Chlorinator Cell (for pools up to 25k gallons)
T-CELL-15 Chlorinator Cell (for pools up to 40k gallons)
P-KIT Chlorination plumbing kit containing flow switch and cell unions
AQL-CHEM ORP & sense kit
AQL-CHEM2(-240) pH dispense kit
AQL-WW-P-4 Wired Wall Mount Remote Display
AQL-SS-6B-x (x=W/B) Wired Spa Side 6 Function Remote Control, 150ft cable, specify color (white or black)
AQL2-POD Handheld Wireless Waterproof Remote with Charging Station (AQL2-BASE-RF required)
AQL2-Tx-RF-P-4 Wireless Table Top remote (AQL2-BASE-RF required)
AQL2-SS-RF Wireless Spa Side Remote Control (AQ2L-BASE-RF required)
AQL2-BASE-RF Base Receiver
AQL-DIM Light Dimmer Relay
GVA-24 Valve Actuator
V&A-xx Valve & Actuator (xx=1P (1.5” pos. seal), -2P (2” pos. seal)

NOTE: Before installing this product as part of a saline water purification system in a pool or spa using natural stone for
coping or for immediately adjacent patios/decking, a qualified stone installation specialist should be consulted regard­ing the appropriate type, installation, sealant (if any) and maintenance of stone used around a saline pool with electronic
chlorine generator in your particular location and circumstances.

NOTE: The use of dry acid (sodium bisulfate) to adjust pool pH is discouraged especially in arid regions where pool
water is subject to excessive evaporation and is not commonly diluted with fresh water. Dry acid can cause a buildup
of by-products that can damage your chlorinator cell.

Installation Steps

Details on each installation step are presented on the following pages:

1. Prepare the pool water (page 2)
General Water Chemistry
Salt

2. Mounting the equipment (page 5)
Pro Logic main unit
Temperature sensors
Remote display/keypad (optional)
Valve actuators (if applicable)

1 30

Reset Config. to

Default Press +

Are you sure?

+ to proceed

Config. reset

Confirmed

Initiate reset of all configuration parameters

Reset all configuration par ameters

Move to previous/next configuration

menu (config. not reset)

Move to previous/next menu (confi g. not reset)

Move to previous/next configuration menu

Use this function to erase all previous system configuration and reset all configuration parameters back to
the factory default values. This function is NOT reversible--be careful.

Maintenance Menu (only displays if Sensing System is enabled)

The Maintenance Menu will be displayed only if the optional AQL-CHEM is used and the Sensing System is enabled
in the Chemistry Config. Wizard. This menu is used to perform functions relating to the AQL-CHEM ORP and pH
sensing kit.

pH Calibration

Wizard, + to enter

Push to access pH Calibration Wizard

Move to previous/next menu item

Use this Wizard to calibrate the AQL-CHEM’s pH probe. This requires a manual pH test of the pool water
using a dependable red phenol test kit.

Clean Probe Wiza rd

+ to enter

Push to access Clean Probe Wizard

Move to previous/next menu item

Use this Wizard to clean the AQL-CHEM’s ORP and pH probes. The probes must be clean and free from oil,
chemical deposits and contamination to function properly. Slow response, increased need to calibrate,
and inconsistent readings are indications that the probes need to be cleaned.

6. System Startup and Checkout

Before Startup

Before starting the Pro Logic for the first time, be sure that the following items have been completed:

1. Pool/spa chemicals are within the recommended levels according to the chart on page 2.

2. Pool/spa salt level is between 2700 – 3400 PPM.

3. Properly rated circuit breakers are installed in the Pro Logic subpanel.

4. All wiring is performed according to NEC and local codes.

5. The Pro Logic is properly grounded and bonded.

6. The Pro Logic is properly configured to control all desired functions.

Program Automatic Operation

Refer to the programming flow chart on the back cover of this manual for a listing of the available menus and the items
included in each menu.

Settings Menu

Heater and/or solar thermostat settings
Chlorinator settings
Day and Time

Timers Menu

Timeclock and/or Countdown timer settings

3. Plumbing (page 8)
General Pool Equipment
Turbo Cell
Flow Switch

4. Electrical Wiring (page 10)
Main service
Grounding and bonding
Circuit breakers
Pro Logic control power
High Voltage pool equipment
Low voltage wiring (temperature sensors, flow
switch, etc.)

229

ºC ºF Ti

Calcuim

Hardness

Ci

Tot al

Alkalinity

Ai

53

60

66

76

84

94

103

12

16

19

24

29

34

39

.3

.4

.5

.6

.7

.8

.9

How to use:

Measure pool pH, temperature, calcium hardness,

and total alkalinity. Use the chart above to determine Ti, Ci,and

Ai from your measurements. Insert values of pH, Ti, Ci and Ai

into the above eq uation. If Si equal s .2 or more, scal ing and
staining may occur. If Si equals -.2 or less corrosion or irritation

may occur.

Si = pH + Ti + Ci + Ai - 12.

1

-.2

0.2

CORROSIVE SCALING

75 75
100 100
125 125
150 150

200 200

250 250

300 300

400 400

600 600

800 800

1.5 1.9

1.6 2.0

1.7 2.1

1.8 2.2

1.9 2.3

2.0 2.4

2.1 2.5

2.2 2.6

2.4 2.8

2.5 2.9

OK

6B Spa Config.

+ to view/change

6B A, Button 1

Pool/Sp a

Select 6B Spa

A

Push to access the 6 Button Spa Side Remote opt ions

Rotates between Sy stem Off, Pool/Spa, Filter, Lights, Hea ter1,

Aux1 and Aux2

Rotates between a ll available remotes

Move to previous/next confi guration menu

Move to previous/next menu item or next configuration menu

Move to next menu item

if AQL-SS-6B i s connected

Select 6B Spa

This menu only appears if more than one AQL-SS-6B is detected at power up. Select which of the available
remote controls (A, B or C) is to be configured.

6B A, Button 1

This menu allows the user to map each button of the AQL-SS-6B to one of the standard Pro Logic
functions. The default selections are: Button 1 - Pool/Spa, Button 2 - Filter, Button 3 - Lights, Button 4 ­Heater1, Button 5 - Aux1 and Button 6 - Aux2.

Remote Menus

Enabled

Toggle between Enabled (default) and Disabled Remote Menus
Move to previous/next config uration menu

This feature will prevent unauthorized access to the Settings, Timers, and Configuration menus from any
of the Pro Logic’s remote display/keypads. When disabled, the remote display/keypads will only show the
default menu and allow on/off control via the pushbuttons. Note that the function of the Pro Logic’s built­in display/keypad is unchanged by this selection. Once disabled, the only way to enable “Remote
Menus” is to use the local display/keypad.

All Timeclocks

7-day

Move to previous/next configuration menu

Toggle between 7-day (default) and Weekend/Weekday time options

This selection affects ALL of the timeclock logic in the Pro Logic. If “7-day” is selected, each timeclock will
have one set of turn-on/turn-off settings that operate every day of the week. If “Weekend/Weekdays”
option is selected then the user can enter one set of turn-on/turn-off times for the weekend (fixed as
Saturday/Sunday) and another set of turn-on/turn-off times for weekdays (Monday through Friday).

Time Format

12 hour AM/PM

Units

ºF and PPM

Move to previous/next configur ation menu

Move to previous/next configur ation menu

Toggle between 12 hour AM/PM (default) and 24 hour time format options

Toggle between ºF and PPM (default) and ºC and g/L (Metric) options

VSP Speed

%

Toggle between % and RPM
Move to

previous/next configuration menu

if any output is configured as a

variable speed pump

This is the unit of measure for displaying the speed of the variable speed pump. Select % of maximum
speed (3450 RPM) or revolutions per minute (RPM).

5. Pro Logic control configuration (page 20)

6. System Startup and checkout (page30)

1. Preparing Pool/Spa Water

General Water Chemistry

Salt is required only if you are using the chlorinator features on the Pro Logic Control. If you are NOT using the
chlorinator, it is recommended that you follow all of the other chemistry recommendations besides salt. Refer to the
description of the Pro Logic configuration menu for information on enabling/disabling the chlorinator (see page 20).

Water Chemistry

The table below summarizes the levels that are recommended by the Association of Pool and Spa Professionals
(APSP). The only special requirements for the Pro Logic are the salt level and stabilizer.

Saturation index

The saturation index (Si) relates to the calcium and alkalinity in the water and is an indicator of the pool water “bal­ance”. Your water is properly balanced if the Si is 0 ±0.2. If the Si is below -0.2, the water is corrosive and plaster
pool walls will be dissolved into the water. If the Si is above +0.2, scaling and staining will occur. Use the chart below
to determine the saturation index.

Gall

o

n

s

a

n

d

(

L

i

t

e

r

s

)

o

f

P

o

o

l

/

S

p

a w

ate

r

12,000 14,000 16,000

1

8

,

0

002

0

,

0

002

2

,

0

0

0

3

2

,

0

0

0

2

4

,

0

0

034

,

0

0

0

2

6

,

0

0

0

3

6

,

0

0

0

2

8

,

0

0

0

3

8

,

0

0

0

3

0

,

0

0

0

4

0

,

0

0

0

Current salt

level

(45000) (52,500) (60,000)

(

6

7

,

5

0

0

)

(

7

5

,

0

0

0

)

(

8

2

,

5

0

0)(

1

2

0

,

0

0

0

)

(

9

0

,

0

0

0

)

(

1

2

7

,

5

0

0

)

(

9

7

,

5

0

0)(

1

3

5

,

0

0

0)(

1

0

5

,

0

0

0

)

(

1

4

2

,

5

0

0

)

(

1

1

2

,

5

0

0

)

(

1

5

0

,

0

0

0

)

ppm

0

320

(145)

373

(170)

427

(194)

4

8

0

(21

8

)

(242)

587 854

(267) (388)

640 907

(291) (412)

693 960

(315) (436)

747

(339) (4

6

0

)

800

1

0

6

7

(364)

(

4

8

4

)

200

300

(136)

350

(159)

400

(182)

450

(205)

500

(227)

550 800

(250)

(363)

600 850

(273) (385)

650 900

(295) (408)

700 9

5

0

(318) (4

3

0

)

750

1

0

0

0

(341)

(

4

5

3

)

400

280

(127)

327

(148)

373

(170)

420

(191)

467

(212)

513 747

(233) (339)

560 793

(255) (360)

607 840

(276) (382)

653 8

8

7

(297) (4

0

3

)

700

9

3

3

(318)

(

4

2

4

)

600

260

(118)

303

(138)

347

(158)

390

(177)

433

(197)

477 693

(217) (317)

520 737

(236) (337)

563 780

(256) (358)

607 8

2

3

(276) (3

7

8

)

650

8

6

7

(297)

(

3

9

8

)

800

240

(109)

280

(127)

320

(145)

360

(164)

400

(182)

440 640

(200) (291)

480 680

(218)

(310)

520 720

(236) (328)

560 76

0

(255) (3

46)

600

8

0

0

(273)

(

3

6

4

)

1000

220

(100)

257

(117)

293

(133)

330

(150)

367

(167)

403 587

(183) (267)

440 623

(200) (283)

477 660

(217) (300)

513 69

7

(233) (3

1

7

)

550

7

3

3

(250)

(

3

3

3

)

1200

200

(91)

233

(106)

267

(121)

300

(136)

333

(152)

367 533

(167) (243)

400 567

(182) (258)

433 600

(197) (274)

467 63

3

(212) (2

8

9

)

500

6

6

7

(227)

(

3

0

4

)

1400

180

(82)

210

(95)

240

(109)

270

(123)

300

(136)

330 480

(150) (218)

360 510

(164) (232)

390 540

(177) (246)

420 57

0

(191) (2

5

9

)

450

6

0

0

(205)

(

263

)

1600

160

(73)

187

(85)

213

(97)

240

(109)

267

(121)

293 427

(133)

(195)

320 453

(145) (207)

347 480

(158) ( 219)

373 50

7

(170) (2

3

1

)

400

5

3

3

(182)

(

2

4

3

)

1800

140

(64)

163

(74)

187

(85)

210

(95)

233

(106)

257 373

(117) (169)

280 397

(127) (180)

303 420

(138) (190)

327 44

3

(148) (20

1

)

350

4

6

7

(159)

(

2

1

1

)

2000

120

100

80

60

20

40

(55)

(45)

(36)

(27)

(9)

(18)

140

117

23

47

(64)

(53)

(11)

(21)

160

133

27

53

(73)

(61)

(12)

(24)

180

150

30

60

(82)

(68)

(14)

(27)

200

167

33

67

(91)

(76)

(15)

(30)

220 320

183 267

37 53

73 107

(100) (145)

(83) (121)

(17) (24)

(33) (48)

240

340

200 283

40

57

80 113

(109) (154)

(91) (129)

(18) (26)

(36) (51)

260 360

217 300

43 60

87 120

(118) (163)

(98) (137)

(20) (27)

(39) (54)

280 38

0

233 31

7

47

6

3

93

1

2

7

(127) (17

2

)

(106) (1

4

4

)

(21) (2

9

)

(42) (5

7

)

300

4

0

0

250

3

3

3

50

6

7

100

1

3

3

(136)

(

181

)

(114)

(

1

5

2

)

(23)

(30

)

(45)

(

6

0

)

(32)

80

(36)

90

(41)

100

(45)

1

1

0

1

6

0

(

5

0

)

(73

)

1

2

0

1

7

0

(

5

5

)

(

7

7

)

1

3

0

1

8

0

(

5

9

)

(81

)

1

4

0

1

9

0

(

6

4

)

(

8

6

)

1

5

0

2

0

0

(

6

8

)

(

9

0

)

93

(42)

107

(48)

120

(55)

133

(61)

1

4

7

2

1

3

(

6

7

)

(

9

8

)

1

6

0

22

7

(

7

3

)

(

1

0

4

)

1

7

3

24

0

(

7

9

)

(

1

1

0

)

1

8

7

25

3

(

8

5

)

(

1

1

7

)

2

0

0

2

6

7

(

91)

(

123

)

2200

3000

2800

2400

3200

Ideal Ideal Ideal Ideal Ideal

I

d

e

alI

d

e

a

l

I

d

e

alI

d

e

a

l

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d

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alI

d

e

a

l

I

d

e

alI

d

e

a

l

I

d

e

a

lId

e

a

l

2600

3400

OK

OK

OK

OK

OK OK OK

O

K

OKO

K

O

K

O

K

O

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O

K

O

K

O

K

P

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(

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S

A

L

T

N

E

E

D

E

D

F

O

R

3

2

0

0

P

P

M

3600+

Dilute Dilute Dilu

t

e

D

i

l

u

t

e

D

i

l

u

t

e

D

i

l

u

t

e

D

i

l

u

t

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D

i

l

u

t

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D

i

l

u

t

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D

i

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Dil

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10,000

8,000

(37,500)

213

267

(97)

(121)

200 250

(91) (114)

187 233

(85)

(106)

173

217

(79)

(98)

160 200

(73)

(91)

147 183

(67) (83)

133 167

(61) (76)

120 150

(55) (68)

107 133

(48) (61)

93 117

(42) (53)

80 100

67 83

53

67

40 50

13 17

27 33

(36) (45)

(30) (38)

(24) (30)

(18) (23)

(6) (8)

(12)

(15)

Ideal

Ideal

Dilute

Dilute

(30,000)

3

The pool’s chemistry must be balanced BEFORE activating the Pro Logic’s optional chlorinator function. NOTE: If
the pool does not have new water, add metal remover and non-copper based algaecide to the pool, per manufacturer’s
instructions. This ensures a quick, troublefree transfer to the Pro Logic system.

Salt (When using optional chlorinator function )

Salt Level

Use the chart below to determine how much salt in pounds or (Kgs) should be added to reach the recommended
levels. Use the Pool Sizing Formula on page 4 (measurements are in feet/gallons and meters/liters) if pool size is
unknown.

The operating salt level is between 2700-3400 PPM (parts per million) with 3200 PPM being optimal. Before adding
any salt, test the salt level. This is especially important for retrofit installation to older pools where all of the chlorine
added to the pool over time is ending up as salt. If the level is low, determine the number of gallons in the pool and add
salt according to the chart below. A low salt level will reduce the efficiency of the sanitization and result in low chlorine
production. A high salt level can cause the Pro Logic to stop chlorinating. The salt in your pool/spa is constantly
recycled and the loss of salt throughout the swimming season should be minimal. This loss is due primarily to the
addition of water because of splashing, backwashing, or draining (because of rain). Salt is not lost due to evaporation.

28

Val ve3

Disabled

Freeze

Toggle between Enabled and Disabled (default) Valve3 Freeze
Move to previous/next configur ation menu

for all functions except super chlorinate

Valve3 Config.

+ to view/change

Valve3 Function

Solar

Push to access Val ve3 options

Rotates Timeclock (default ), Solar, In-floor Cleaner and Super Chlori nate

Move to previous/next configur ation menu

Move to next menu item

Val ve3

Disabled

Interlock

Toggle between Enabled and Disabled (de fault) Valve3 Interlock
Move to next menu item

for all funct ions except solar and supe r chlorinate

for all fu nctions except s olar and super ch lorinate

Val ve 3 E xt I nput

Disabled

Toggle between Enabled and Disabled (de fault)
Move to previous/next configur ation menu

if filter pump is set to v ariable speed
and the relay type is set to standard

Val ve 3 Pu mp Spd

Settings Menu

Select Settings Me nu (default) or desired pump speed ( Filter Lowest to Highest)

Move to previous/next configur ation menu

Valve3 Function

Timeclock (default) – the valve turns on/off at the times set for the valve3 timeclock in the Timers Menu
(see Operations Manual). The VALVE3 button can also be used to turn the valve output on or off.

Solar – the valve operates when the filter pump is running and solar heat is available and the water is less
than the desired temperature setting. Solar heating must be enabled in the “Solar Config. menu for proper
operation to occur.

In-Floor Cleaner – the valve switches the water returning to the pool between the in-floor cleaner and the
normal return jets which facilitate efficient surface skimming. The valve will operate the in-floor cleaner for
the first half of each clock hour and then switch to the jets/skimming for the last half of the hour.

Super Chlorinate – if “Chlorinator” is enabled, this option allows the user to start a Super Chlorinate cycle
when the Valve3 button is pressed, rather than using the Settings Menu. Note that only one button can be
assigned to this function.

Valve3 Interlock

If “Enabled”, this feature will override the function (timeclock or in-floor cleaner) selected above and turn
the valve off when: the filter pump is off, first 3 minutes of filter pump operation (allows the pump to prime
and get water flowing), or for the first 3 minutes after solar turns on (allows air in the solar panels to be
purged). Interlock is not available for solar or super chlorinate.

Valve3 External Input Interlock

When Valve3 External Input Interlock is enabled, the Valve3 output will be forced off when the external
input is active. This will have precedence over freeze protection. Valve3 External Input Interlock is not
available for solar and super chlorinate.

Valve3 Freeze Protection

This function protects the pool and plumbed equipment against freeze damage. If Freeze Protection is
enabled and the AIR temperature falls sensor falls below the selected freeze temperature threshold, the Pro
Logic will turn on the valve to allow circulation of the water. IMPORTANT: this only enables operation of
the valve3 output during freeze--see the “Filter Pump Config.” menu to enable freeze protection for the
main circulation system.

Valve3 Pump Speed

This is the speed of the pump when the Valve3 output is on. The default selection is “Settings Menu”.
This is the speed of the pump that has been selected in the Settings Menu for normal filter operation. If an
alternate speed is desired when the Valve3 output is on, push “+” or “-” and select from “Filter Lowest” to
“Filter Highest” in 5% increments.