HAYWARD pool Boss User Manual

HAYWARD

INSTALLATION INSTRUCTIONS

R

ETL listed

Conforms to UL1563

Certified to

CAN/CSA C22.2 No. 218.1-M89

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1302311001 1102

TABLE OF CONTENTS

WATER SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

ELECTRICAL SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

PRODUCT SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

ELECTRICAL SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

ELECTRICAL SCHEMATIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

TYPICAL PLUMBING SCHEMATICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8

INSTALLING THE WATER TEMPERATURE SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

INSTALLING THE FREEZE PROTECTION SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

LOCATING & INSTALLING MAIN CONTROL CENTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

LOCATING & INSTALLING MASTER CONTROL PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . .10

TEMPLATE FOR MASTER CONTROL PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

CONNECTING HIGH VOLTAGE COMPONENTS TO THE MAIN CONTROL CENTER . . .12-14

CONNECTING LOW VOLTAGE COMPONENTS TO THE MAIN CONTROL CENTER . . .15-16

CONFIGURING THE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

BUTTON FUNCTIONS FOR MASTER PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

BUTTON FUNCTIONS FOR SERVICE PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

INSTALLATION OF OPTIONAL EQUIPMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

2

IMPORTANT WATER SAFETY INSTRUCTIONS

When installing and using these Control Systems, basic safety precautions should always be followed,
including those listed below:

READ AND FOLLOW ALL INSTRUCTIONS

1. WARNING - Risk of Accidental Drowning. Extreme caution must be exercised to prevent unauthorized access by 
 children. To avoid accidents, ensure that children cannot use the spa or pool to which this Control System is 
 connected unless they are closely supervised at all times.

2. DANGER - T o reduce the risk of drowning from hair or body entrapment, assure that the suction fittings, skimmers
 and main drains in the spa or pool connected to this Control System are approved for the application.

3. DANGER - T o reduce the risk of injury, do not remove the suction fittings or main drain covers. Never operate
 the spa or pool if these covers are broken or missing.

4. WARNING - To reduce the risk of injury:
 A. The water in a spa to which the Control System is connected should never exceed 104 F (40 C). Water
 temperatures between 100 F (38 C) and 104 F (40 C) are considered safe for a healthy adult. Lower
 water temperatures are recommended for young children and when spa use exceeds 10 minutes.
 B. Since excessive water temperatures have high potential for causing fetal damage during the early months
 of pregnancy , pregnant or possibly pregnant women should limit spa water temperatures to 100 F (38 C).
 C. Before entering a spa, the user should measure the water temperature with an accurate thermometer
 since the tolerance of water temperature-regulating devices vary .
 D. Prolonged immersion in water hotter than 104 F (40 C) may cause hyperthermia. Hyperthermia
 occurs when the internal body temperature reaches a level several degrees above normal body
 temperatures of 98.6 F (37 C). The symptoms of hyperthermia include dizziness, fainting,
 drowsiness, lethargy , and an increase in the internal temperature of the body. The effects of
 hyperthermia include:
  1. Unawareness of impending hazard.  4. Physical inability to exit the spa.
  2. Failure to perceive heat.   5. Fetal damage in pregnant women.
  3. Failure to recognize the need to exit  6. Unconsciousness resulting in a danger of
  the spa.     drowning.
 E. The use of alcohol, drugs, or medication can greatly increase the risk of fatal hyperthermia.
 F. Leave the spa immediately if nausea, dizziness or headaches occur, immediately cool the body by
 taking a cool shower or by applying cold towels or ice packs. If the symptoms persist, seek medical
 attention.
 G. The use of alcohol, drugs, or medication before or during spa use may lead to unconsciousness with
 the possibility of drowning.
 H. Obese persons and persons with a history of heart disease, low or high blood pressure, circulatory 
 system problems, or diabetes should consult a physician before using a spa.
 I. Persons using medication should consult a physician before using a spa since some medication may
 induce drowsiness or may affect heart rate, blood pressure, and circulation.

5. Occasional users of the spa should be made aware of these important Safety Instructions.

6. WARNING - People with infectious diseases should not use a spa or pool.

7. WARNING - To avoid injury, exercise care when entering and exiting a spa or pool.

8. WARNING - Do not use a spa immediately following strenuous exercise.

9. CAUTION - Maintain water chemistry to provide safe bathing environment.

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3

PRODUCT SPECIFICATIONS

POOL/SPA CONTROL
WITH STANDARD CONTROL CENTER
ITEMS INCLUDED:

PSC2201 CONTROL CENTER
PSC2223 MASTER P ANEL
PSC2221 FREEZE PROTECTION KIT
PSC2222 WATER TEMPERATURE SENSOR KIT
PSA24 VALVE ACTUATOR (2 SUPPLIED)

OPTIONS:

PSC221 1 3HP RELAY KIT
PSC2212 2HP 2-SPEED RELAY KIT
PSC2213 TIME CLOCK KIT
PSC2214 FIBER OPTICS CONTROL KIT
PSA24  VALVE ACTUATOR

STANDARD CONTROL CENTER

ITEM #-PSC2201

5"

14 1/2"

CONTROL CENTER WITH BREAKER BASE

ITEM #-PSC2202

POOL/SPA CONTROL
WITH CONTROL CENTER WITH BREAKER BASE
ITEMS INCLUDED:

PSC2202 CONTROL CENTER WITH BREAKER BASE
PSC2223 MASTER P ANEL
PSC2221 FREEZE PROTECTION KIT
PSC2222 WATER TEMPERATURE SENSOR KIT
PSA24 VALVE ACTUATOR (2 SUPPLIED)

5"

14 1/2"

21-3/4"

21 3/4"

MASTER CONTROL PANEL

ITEM #-PSC2223

5-7/16"

1-3/8"

3-15/16"

FREEZE PROTECTION SWITCH WATER TEMPERATURE SENSOR

ITEM #-PSC2221

ITEM #-PSC2222

CONDUIT KNOCKOUTS

LOW VOL TAGE COMP ARTMENT

(2) 1/2" KNOCKOUTS

HIGH VOL TAGE COMP ARTMENT

(8) 1/2" / 3/4" CONCENTRIC KNOCKOUTS

(1) 3/4" / 1" CONCENTRIC KNOCKOUT

VALVE ACTUATORS

ITEM #-PSA24

CABLE LENGTH - 25'

4

POWER CABLE LENGTH - 10'

ELECTRICAL SCHEMATIC

Freeze Protection
Switch

Cleaner
Actuator

Return
Actuator

Intake
Actuator

Control Center
Circuit Board

Control Center

5

5

Filter Time Clock

Transformer

TYPICAL PLUMBING SCHEMATIC

BASIC POOL/SPA PLUMBING:

These schematics show the necessary plumbing required to operate a pool and a spa that share common
pumps, filters, and heaters. The Motorized Diverter Valves will change position when spa use is desired.

IMPORTANT:

Be sure the valves are synchronized to move simultaneously from pool suction and pool return to the spa
suction and spa return. If they are not synchronized, please follow the instructions below:

1. Reverse the polarity of the wiring to the valve diverter motor that is out of synchronization. The best
 way to accomplish this is to reverse the red and white wires inside the valve diverter motor enclosure.

2. Remove the motor enclosure cover, remove the wire nuts, switch the red and white wires, reconnect 
 the wires with wire nuts, and reinstall cover.

NOTE:

The polarity of the wiring to the valve motor that is out of synchronization can also be reversed by changing
the position of the toggle switch to the reverse position.

If you select this method to reverse polarity, be sure to change the sticker at the rear of the motor enclosure
from the black (Auto-Off-Reverse) sticker to the white (Reverse-Off-Auto) sticker.

You must change the sticker so that users and service personnel know the correct auto position for the valve.



Pool / Spa System

Filter
Pump

Heater

Return
Valve
Actuator

Filter

Water
Sensor

Intake
Valve
Actuator

Pool

Return

Spa

Return

6

Pool Drain/

Skimmer/
Vacuum Line

Spa Drain/

Skimmer