HAYWARD PL-P4-SWP User Manual

Free Chlorine 1.0 - 3.0 ppm

pH 7.2 - 7.8

Raise desired output % to increase, lower desired output % to decrease -OR- increase or decrease pump filtration time.

Too low - add soda ash.

Too high - add muriatic acid

Alkalinity 80 - 120 ppm

Add baking soda to increase.

Stabilizer 60 - 80 ppm Add cyanuric acid to increase.

Calcium 200 - 400 ppm Add calcium to increase.

Electrolytic Cell inspect & clean Refer to section in manual.

TEST IDEAL RANGE ADJUSTMENT REQUIRED

Automation and Chlorination

Add acid as required to decrease.

Salt 2700 - 3400 ppm Add salt as required to increase.

Quarterly Monthly Weekly

Drain and add water to decrease.

Operation Manual

for models

PL-P4-SWP

620 Division St. Elizabeth, NJ 07207

092401A RevB

www.haywardnet.com

IMPORTANT SAFETY INSTRUCTIONS

LIMITED WARRANTY (effective 04/01/09) Hayward/Goldline warrants its Pro Logic and E-Command pool automation products as well as its Aqua Rite, Aqua Rite Pro, Aqua Plus and SwimPure chlorination products to be free of defects in materials and workmanship, under normal use and service, for a period of three (3) years. Hayward/Goldline also warrants its Aqua Trol chlorination products to be free of defects in materials and workmanship, under normal use and service for a period of one (1) year. These warranties are applicable from the initial date of installation on private residential swimming pools in the US and Canada.

Hayward/Goldline warrants all the above-identified pool automation and chlorination products installed on commercial swimming pools and on swimming pools outside of the US and Canada for a period of one (1) year. Likewise, Hayward/Goldline warrants all accessories and replacement parts for the above-identified pool automation and chlorination products for a period of one (1) year. Each of these warranties is not transferable and applies only to the original owner.

When using this electrical equipment, basic safety precautions should always be followed, including the following:

•

READ AND FOLLOW ALL INSTRUCTIONS

WARNING: Disconnect all AC power during installation.

WARNING: Water in excess of 100 degrees Fahrenheit may be

hazardous to your health.

•

WARNING: To reduce the risk of injury, do not permit children to

use this product unless they are closely supervised at all times.

• A green colored terminal marked “Grounding” is located inside the wiring

compartment. To reduce the risk of electric shock, this terminal must be connected to the grounding means provided in the electric supply service panel with a continuous copper wire equivalent in size to the circuit conductors supplying the equipment.

• One bonding lug for US models (two for Canadian models) is provided on the external surface. To reduce the risk of electric shock, connect the local common bonding grid in the area of the swimming pool, spa, or hot tub to these terminals with an insulated or bare copper conductor not smaller than 8 AWG US / 6 AWG Canada.

Proof of purchase is required for warranty service. If written proof of purchase is not provided, the manufacturing date code will be the sole determinant of the date of installation of the product. To obtain warranty service or repair, please contact the place of purchase or the nearest Hayward/Goldline authorized warranty service center. For more information on authorized service centers please contact the Hayward/Goldline Technical Service Support Center (61 Whitecap Road, North Kingstown RI, 02852) or visit the Goldline web site at www.goldlinecontrols.com or the Hayward website at www.haywardnet.com.

WARRANTY EXCLUSIONS:

1. Material supplied or workmanship performed by others in process of installation.

2. Damage resulting from improper installation including installation on pools larger than the product rating.

3. Problems resulting from failure to install, operate or maintain the product(s) in accordance with the recommendations contained in the owners manual(s).

4. Problems resulting from failure to maintain pool water chemistry in accordance with the recommendations in the owners manual(s).

5. Problems resulting from tampering, accident, abuse, negligence, unauthorized repairs or alternations, fire, flood, lightning, freezing, external water, degradation of natural stone used in or immediately adjacent to a pool or spa, war or acts of God.

DISCLAIMER. THE EXPRESS LIMITED WARRANTIES ABOVE CONSTITUTE THE ENTIRE WARRANTIES WITH RESPECT TO THE ABOVE-IDENTIFIED HAYWARD/GOLDLINE POOL AUTOMATION AND CHLORINATION PRODUCTS AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. THESE WARRANTIES GIVE YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS OF EQUIPMENT, LOST PROFITS OR REVENUE, COSTS OF RENTING REPLACEMENTS, AND OTHER ADDITIONAL EXPENSES, EVEN IF THE SELLER HAD BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES. SOME STATES DO NOT ALLOW THE EXCLUSION OF LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.

NO WHOLESALER, AGENT, DEALER, CONTRACTOR OR OTHER PERSON IS AUTHORIZED

• All field installed metal components such as rails, ladders, drains, or other similar hardware within 3 meters of the pool, spa or hot tub shall be bonded to the equipment grounding bus with copper conductors not smaller than 8 AWG US / 6 AWG Canada.

• SAVE THESE INSTRUCTIONS

TO PROVIDE, SUPPLEMENT OR MODIFY ANY WARRANTY ON BEHALF OF HAYWARD/GOLDLINE.

THESE WARRANTIES ARE VOID IF THE PRODUCT HAS BEEN ALTERED IN ANY WAY AFTER LEAVING THE FACTORY. FOR THE ABOVE-IDENTIFIED CHLORINATION PRODUCTS, THESE WARRANTIES ALSO ARE VOID IF, DURING THE WARRANTY PERIOD, YOU USE A REPLACEMENT CHLORINATOR CELL OTHER THAN AN UNMODIFIED, NEW HAYWARD/GOLDLINE CHLORINATOR CELL PURCHASED FROM HAYWARD/GOLDLINE. IF A WARRANTY BECOMES VOID, YOU STILL MAY PURCHASE SERVICE AND/OR TELEPHONE TECHNICAL SUPPORT AT THE THEN CURRENT TIME AND MATERIAL RATES.

VSP Speed/Power

Filter

± to view

No function

Move to previous/next menu item

if EcoStar VSPs are detected

Main Software

Revision 4.00

Display Software remote-08 r3.10

RF Base Software

r1.20 ID:1234

Filter VSC

Software r1.00

Pool Filter Bridge

Software r1.00

6B Spa Software

Remote A r1.00

Filter Drive

Software r1.00

Filter Display

Software r1.00

No function

Move to previous/next menu item

Chemistry Sense

Software r1.00

VSP Software

± to view

No function Move to previous/next menu item

Move to previous/next menu item

if TriStar VSPs are detected

if EcoStar VSPs are detected

Push to view the actual speed and power reported by the VSP

Push to view the software revision of the connected VSPs

Table of Contents

System Overview Block Diagram....................................................................... 1

Automation............................................................................. 1

Chlorination............................................................................ 1

Default Display....................................................................... 2

Manual System Filter Pump............................................................................. 3

Operation Lights and Aux Outputs.......................................................... 4

Pool/Spa Valves..................................................................... 4

Service.................................................................................... 4

Automatic System Using the Programming Buttons.......................................... 5

Operation Programming Menu Flow Chart........................................... 6

(Programming) Settings Menu........................................................................ 7

Timers Menu.......................................................................... 10

Configuration Menu............................................................... 13

Maintenance Menu............................................................... 23

Available displays depend on configuration. If you call the Hayward Technical Service Dept. for assistance, they may ask for the software revisions of both the main unit and each of the display/ keypads or other devices that are attached to the system. Note that it is possible that different display/keypads have different software revision levels. For this reason, it is advisable to check this diagnostic menu item on every display.

Quick “How To” Operate the Spa - Manually.................................................. 24

Guide Operate the Spa - Automatically.......................................... 24

Set the Heater Temperature................................................. 24

Set the Chlorinator Output ................................................... 24

Start/Stop Superchlorination................................................ 25

Program a Timeclock............................................................ 25

Program a Countdown Timer............................................... 25

Enter/Exit Service Mode....................................................... 25

Chlorinator Operation/ Saturation Index..................................................................... 26

Water Chemistry Salt Level................................................................................ 27

Type of Salt............................................................................ 27

How to Add or Remove Salt................................................. 27

System Maintenance Servicing and Cleaning the Turbo Cell................................ 30

Winterizing.............................................................................. 30

Spring Startup........................................................................ 30

Troubleshooting & Service Mode ....................................................................... 31

Diagnostic Information Check System Indicator........................................................ 31

Diagnostic Menu................................................................... 33

Warranty SwimPure Plus with Controls Warranty............................... 36

System Overview

Water

Air

Solar

Optional

Flow Switch

External Input

240 VAC

Power

Filter Pump

Lights

Aux 1

Aux 2

Return Valves

Val ve 3

Heater

Circuit Breaker

Subpanel

Main Display

Keypad

Optional

Remote Display

Keypad

(maximum of three)

Optional

Wireless Base

Receiver

Te mp er a tu r e

Sensors

Relays

Optional Wireless

Remote Display

Keypad

Optional Wireless

Spaside Remote

LDLINE

CONTROLS INC.

POOL SPA

ON OFF

VALVES

FILTER

HEATER

LIGHTS

AUX1

AUX2

pH 7.5 (On) ORP 700 mV (On)

No function

Flow Switch

Flow

Air Sensor

94ºF

Cell Temp Sensor

77ºF

Solar Sensor

Short circuit

Water Sensor

Open circuit

No function

if AQL-CHEM is used

The Hayward SwimPure Plus with Controls is a multifunction pool controller used to fully manage your pool/spa system. The SwimPure Plus with Controls can control pumps, valves, lighting, heaters, and chlorination. Although the SwimPure Plus with Controls is easy to use, it is important to completely read through this operating manual before attempting to operate the control.

120/240V

Pool/Spa Suction &

24V Valve

ctuators

Move to previous/next menu item

This display will be shown only if sensing is enabled. This display shows both pH and ORP levels/ status when chemistry sensing is enabled via the Chemistry Configuration Wizard (requires the use of AQL-CHEM Sensing Kit). The SwimPure Plus with Controls will refer to these levels to determine how much chlorine to generate (ORP) and, if using an AQL-CHEM2 dispense kit, how much CO2 or acid to dispense (pH). Refer to the AQL-CHEM manual for specific information about these levels as well as the recommended ranges.

No function Move to previous/next menu item

This display will be shown only if the chlorinator is enabled. The current status of the flow switch is displayed. There is a short delay when transitioning from flow to no-flow and a longer delay on the transition from no-flow to flow. The delay time is displayed.

Move to previous/next menu item

If the sensor appears to operating properly, then the temperature will be displayed. If this temperature is not correct then check the placement of the sensor. If the problem is not placement related, then the sensor will, most likely, require replacement. If the display is “Open Circuit” or “Short Circuit” then check the wiring to the sensor and also make sure that the wires are secure in the terminal block in the SwimPure Plus with Controls main unit.

NOTE: This manual assumes that the SwimPure Plus with Controls has been wired and configured according to the Installation Manual. Aspects of the SwimPure Plus with Controls that pertain to system setup are not covered in this manual.

Automation

The SwimPure Plus with Controls can control up to 4 high voltage (120/240V) pieces of equipment, up to 3 automatic valve actuators, and a conventional and solar heater. Both manual and automatic (programmed) operation are available. All of the control functions can be programmed at a display/keypad which is part of the main unit (typically located near the pool equipment) or at one or more remote display/keypads.

Chlorination

With the use of the included Turbo Cell and flow switch, the Swimpure Plus with Controls is also an automatic chlorine generation system for pool and/or spa sanitization. When enabled (see Configuration Menu), this operation requires a low concentration of salt (sodium chloride) in the pool/spa water. The Swimpure Plus with Controls automatically converts the salt into free chlorine which kills bacteria and algae in the pool/spa. Chlorine will revert back to sodium chloride after killing bacteria. These reactions will continuously recycle, virtually eliminating the need to add sanitizing chemicals to your pool/spa. The only time you may need to add more salt to the pool/spa is when water is replenished due to backwashing, draining, or splashing (not evaporation).

Optional Chlorinator Cell

• ORP Low - Check Chlor -- If an ORP level of 350mV or less is detected. Check the chlorinator for proper

Set Day and Time

Wednesday 10:37P

Move to previous/next menu item

+23.45 +6.75A

84°F 3200PPM

Instant Salt

3200 PPM (+=save)

Move to previous/next menu item

Press to load the “Instant Salt” into the averaged salt display

Filter

Lights

Aux 1

Aux 2

Service

Saturday

11:45A

Heater

Option Valve

Check System

operation.

• ORP High - Check Chlor -- If an ORP level of 950mV or higher is detected. Check the chlorinator for proper operation.

The SwimPure Plus with Controls is designed to handle the purification needs of most residential swimming pools up to 40,000 gallons (150,000 liters), or the needs of most commercial pools up to 25,000 gallons (95,000 liters). Check local codes for other restrictions. The actual amount of chlorination required to properly sanitize a pool varies due to bather load, rainfall, temperature, and the pool’s cleanliness.

• ORP High - Chlor Off -- If an ORP level of 950mV or higher is detected and the chlorine feed mode is ORP Auto Sensing, the chlorinator has been turned off. Check the chlorinator for proper operation.

• ORP Timeout -Chlor Off -- If the unit has been chlorinating for more than the selected sanitizer timeout without reaching the desired level, the chlorinator has been turned off. Press the “+” button to reset the alarm and resume chlorination.

• Ambient Sensor -- If the SwimPure Plus with Controls internal temperature sensor is either an open or short circuit.

For helpful troubleshooting information on any of these issues, go to the Diagnostic Menu and then scroll through the various items until you see the cause for the “CHECK SYSTEM” LED being illuminated.

Diagnostic Menu

To enter the Diagnostic Menu, press the “Menu” button repeatedly until the display shows “Diagnostic Menu”. At this point, you can use either the “<” or “>” buttons to scroll through the various menu items which are described below:

Press to switch chlorinator operation to opposite polarity (15 second delay)

+/- 23.45V is the voltage applied to the chlorinator cell +/-6.75A is the current (amps) through the cell 84ºF is the water temperature at the cell 3200PPM is the “instant” salt level at this time

For pools larger than 40,000 gallons, the SwimPure Plus with Controls can control one or more Hayward Aqua Rite chlorinators to supplement chlorine production.

NOTE: Before installing this product as part of a saline water purification system in a pool or spa using natural stone for coping or for immediately adjacent patios/decking, a qualified stone installation specialist should be consulted regarding the appropriate type, installation, sealant (if any) and maintenance of stone used around a saline pool with electronic chlorine generator in your particular location and circumstances.

NOTE: The use of dry acid (sodium bisulfate) to adjust pool pH is discouraged especially in arid regions where pool water is subject to excessive evaporation and is not commonly diluted with fresh water. Dry acid can cause a buildup of by-products that can damage your chlorinator cell.

Default Display

Turn power on at the main panel and turn the SwimPure Plus with Controls control power circuit breaker on. The keypad will show the default display. The default display alternates between the day/time, air and pool (or spa) temperature, pool/spa sanitizer setting, and salt level. Under certain circumstances, additional displays may be added to the default menu to inform you about system operation. Refer to the Programming Menu Flowchart on page 6 to view all possible displays. The SwimPure Plus with Controls will automatically scroll through all of the available default menu displays or you can press “<” or “>” to manually scroll.

This display will be shown only if the chlorinator is enabled. For the chlorinator to be operating, several other things must be happening: the filter pump must be running, the flow switch must be detecting flow, the chlorinator setting must be set greater than 0%, the water temperature at the cell must be between 50ºF and 140ºF, and the salt level must be within the operating range. If any of these conditions are not met, the chlorinator diagnostic display will tell you the reason. It’s possible to have more than one reason, in which case after you rectify what was displayed the first time, a second display will appear.

If the current (amps) display is 0.00A, then the chlorinator is operating normally but is in the off part of its normal operating cycle. Simply press either the “+” or “-“ key to start a new cycle.

The SwimPure Plus with Controls periodically reverses the polarity of the voltage applied to the cell in order to automatically clean off any calcium deposits. It is important that you check the chlorinator operation in both polarities. To do this, press either the “+” or “-“ buttons and the chlorinator will turn off, wait for 15 seconds and then turn on in the opposite polarity.

If a conventional or solar heater is operating, it is likely that the temperature of the water at the cell is higher than the pool/spa water temperature displayed on the SwimPure Plus with Controls default

display.

This display will be shown only if the chlorinator is enabled. This display shows “Instant Salt” or “Instant Minerals” (if Chlor. Config. is set for “Display Minerals”). The “Instant Salt” is calculated based on the voltage, current (amps), and water temperature at the cell. This is different than the “average salt” value which is displayed as part of the default menu. There are a number of reasons why instant and average salt readings may differ. Some of these include salt having just been added to the pool and not yet thoroughly mixed, calcium buildup on the cell, and the cell aging.

Pool/Spa

Manual System Operation

Filter

Lights

Aux 1

Aux 2

Service

(On/Off)

Lights

(On/Off)

Aux 1

(On/Off)

Aux 2

(On/Off)

Heater Indicator

Valve 3

Indicator

Check System

Indicator

Service Button

(main display only)

Menu and Navigation

Salt Level 3200ppm

Heater

Option Valve

Check System

While the main objective of the SwimPure Plus with Controls is to automate the operation of your pool/spa system, there may be certain times when you want to override the automatic operation and control the equipment manually. To operate the pool equipment manually while keeping the automation active, perform the following procedures. Note that if you turn a relay on manually, it will remain on until either you turn it off manually, or the next time the programmed automatic operation would normally turn that relay off. Example: the filter pump is programmed to run from 9:00A to 5:00P daily. If you turn the filter pump on manually at 8:00PM, it will run continuously until the next day at 5:00PM at which time it will turn off and follow the normal program from then on. Manually turning off a relay works in a similar fashion.

Display

Pool/Spa Button

(Pool/Spa/Spillover)

• Chlorinator Cell Sensor -- If the chlorinator function is enabled (Configuration Menu/Chlorinator) and the cell sensor is either an open or short circuit.

• Low Volts -- If the chlorinator cell voltage is too low.

• No Cell Power -- If no chlorinator cell power is detected on the printed circuit board.

• Check Flow Switch -- If the flow switch input is invalid.

• Cell Power Error -- If a chlorinator cell power error is detected on the printed circuit board.

• Cell Missing -- If the chlorinator is enabled but no cell is detected.

• Filter VSP Comm Error-- If variable speed is selected for the Filter and the Hayward VSP interface is not responding.

• Filter VSP Drive Comm Error -- If variable speed is selected for the Filter and the Hayward VSP drive controller is not responding.

Filter Pump

Single Speed Filter Pump: If the pump is currently off, press the FILTER button to turn on the pump. Pressing the FILTER button again will turn off the pump. However, if there is a heater in the system, and it is operating, and the “Heater Cooldown” feature is enabled (Configuration Menu) then: when you press the FILTER button to turn off the filter, only the heater will turn off, the Filter LED will flash and the display will indicate “Heater Cooldown”. At this point the filter pump will automatically turn off after 5 minutes of heater cooldown operation. If you want to override the heater cooldown, simply press the FILTER button again to turn off the filter pump.

Two Speed Filter Pump: If the pump is currently off, simply press the “FILTER” button to turn on high speed operation of the filter pump. The “Filter” LED will illuminate continuously. Pressing the “FILTER” button again will switch to low speed operation and the “FILTER” LED will flash. Note that if the pump has been off for more than 30 seconds, it will run at high(est) speed for 3 minutes regardless of selection. This high speed operation helps allow the pump to prime and establish normal water flow.

Variable Speed Filter Pump: If the pump is currently off, press the “FILTER” button to turn the filter pump on to the last speed (1, 2, 3, or 4) that was used. A temporary display is generated indicating the current speed selection (Filter On:Spd 1). Pushing the “+” or “-” button changes the speed selection. If the pump has been off for more than 30 seconds, it will run at the highest speed for 3 minutes regardless of selection. This high speed operation helps allow the pump to prime and establish normal water flow.

Freeze Protection: This function protects the pool, plumbing, and equipment against freeze damage. If Freeze Protection is enabled and the AIR temperature sensor falls below the preset freeze protection temperature (see Filter Configuration), the SwimPure Plus with Controls will turn on the filter pump to circulate the water.

External Input Interlock:

If enabled, this function will force the filter pump off when the external input is active. External Input Interlock will have precedence over Freeze Protection for Filter output.

Buttons

Filter Pump

Pool/Spa

• Filter VSP Err: x -- If variable speed is selected for the Filter and the Hayward VSP is indicating and error. x is the same decimal error displayed by the VSP itself.

• Aux1 VSP Comm Error -- If variable speed is selected for the Aux1 relay type and the Hayward VSP interface is not responding.

• Aux1 VSP Drive Comm Error -- If variable speed is selected for the Aux1 relay type and the Hayward VSP drive controller is not responding.

• Aux1 VSP Err: x -- If variable speed is selected for the Aux1 relay type and the Hayward VSP is indicating and error. x is the same decimal error displayed by the VSP itself.

For Pool Filter and Aux using Gen2 EcoStar Variable Speed Pumps only:

• Main Voltage is too low

• Main Voltage is too high

• Remote Stop was pressed (Press “+” to restart)

• Prime Failed (Press “+” to restart)

• Failed to start (Press “+” to restart)

• Pump has stalled (Press “+” to restart)

• SVRS tripped (Press “+” to restart)

• Drive failure (see Pump Display)

• CSM Comm Error: -- If Chemistry Sensing is enabled and the Chemistry Sense Module (CSM) is not responding.

• pH Probe Error -- If the CSM indicates that there is a problem with the pH probe.

• pH Low - Check Feeder -- If a pH level of 6.9 or less is detected, check the feeder for proper operation

• pH High - Check Feeder -- If a pH level of 8.1 or higher is detected, check the chemical supply and the feeder for proper operation

• pH Timeout - Check Feeder -- If the unit has been dispensing pH for more than the selected timeout without reaching the desired level. Check the chemical supply and the feeder. If both are OK, the timeout may need to be increased. Press the “+” button to reset the alarm and resume dispensing.

• pH Calibration Error -- When using the pH Calibration Wizard and the entered test result was different from the measured pH level by ± 1.0 or more. The pH probe may need to be cleaned or replaced.

• ORP Probe Error -- If the CSM indicates that there is a problem with the ORP probe.

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