Page 1
Ranger 53 Pro
CODE
396E
OWNER'S HANDBOOK
(English Version)
CODE SERIAL NO. HANDBOOK: 111-1071 (Rev.A.)
396E 270000001
Issue : 12.12.06
Page 2
MAIN FEATURES /SPECIFICATIONS
1
2
3
4
5
6
7
9
10
11
12
13
14
15
16
17
18
8
Main Features
1. Spark Plug Lead.
2. Primer Bulb.
3. Engine Cover.
4. Air Filter.
5. Fuel Filler Cap.
6. Oil Filler Cap & Dipstick.
7. Height of Cut Lever.
8. Serial No. Label.
9. Rear Deflector.
10. Handlebar Securing Knob
11. Engine Start Grip.
12. Throttle Control.
13. Lever - Engine Stop.
14. Handlebar.
15. Ground Drive Clutch Lever.
16. Ground Drive Speed Control.
17. Grassbag Assembly.
18. Muffler Guard.
MODELS
Engine
Engine type
Engine / cutterblade speed
Fuel type
Fuel capacity
Oil type
Oil sump capacity
Cutting width
Cutting height
Overall dimensions
Dry Weight
Spark Plug
Spark Plug Gap
1.2
Specifications
CODE 396 (SG56 RC VAR PRO)
Briggs & Stratton Intek Edge 60
121602-0315-E1
2900 rpm
Unleaded petrol.
1.5 litres
SAE 30 engine oil
0.6 litres
530mm
25 - 85mm
1705 x 585 x 1025mm
60.5 Kg
NGK BCP5RES/CHAMPION RC12Y2
0.50mm
Page 3
1ST Year (12 months)
1ST Year (12 months)
We certify that this service has been
carried out by an Authorised Hayter
Service Dealer
Date:
2nd Year (24 months)
We certify that this service has been
carried out by an Authorised Hayter
Service Dealer
Date:
Owner’s Name:
Serial Number:
Date:
Note for dealer: Please retain this voucher for your records.
2nd Year (24 months)
Owner’s Name:
Serial Number:
Date:
Note for dealer: Please retain this voucher for your records.
Page 4
Page 5
CONTENTS
1.2 Main Features/Specifications
1.5 Contents
1.6 Introduction
1.7 Warranty
1.8 - 1.11 Safety Precautions
1.8 Safety Alert Symbol
1.8 Training
1.8 Preparation
1.9 Preparation
1.9 Operation
1.10 Operation
1.10 Maintenance & Storage
1.11 Maintenance & Storage
1.11 Safety Symbols
1.11 Control Symbols
1.12 - 1.13 Assembling the Mower
1.12 - Delivery Checklist
1.12 - Handlebar
1.13 - Grassbag Assembly
1.13 - Grassbag Attachment
1.14 Before Starting the Mower
1.14 - Prevent Engine Damage
1.14 - Oil Type
1.14 - Check Oil Level
1.14 - Fuel Type
1.20 - 1.21 Lawn Care Calendar - Guide only
1.22 Maintenance Schedule
1.23 - 1.29 Mower Maintenance
1.23 - Engine
1.23 - Throttle Cable Adjustment
1.23 - Carburettor Adjustments
1.24 - Oil Service
1.24 - Air Cleaner Service
1.25 - Spark Plug Service
1.25 - Keeping Engine Clean
1.25 - Grassbag
1.26 - Deck Housing
1.26 - Securing Nuts and Bolts
1.26 - Clutch Cable Adjustment
1.27 - Lubrication
1.27 - Cutterblade Removal
1.28 - Cutterblade Assembly
1.28 - Cutterblade Sharpening
1.29 - Storage
1.30 - 1.31 Trouble Shooting
1.32 Declaration of Conformity
1.33 - 1.36 Parts List
1.37 Parts list Diagram
1.38 Customer Info
1.15 - 1.21 Operating The Mower
1.15 - Controls
1.15 - Starting
1.16 - Forward Travel
1.16 - Reverse Travel
1.17 - Turning
1.17 - Stopping
1.18 - Slopes
1.18 - Height of Cut
1.18 - Before Mowing
1.18 - Grassbag
1.19 - Without Grass Collection
1.19 - Heavy Growth
1.19 - Friction Disc
1.19 - Non-Grassed Areas
1.39 - 1.40 Notes
1.5
Page 6
INTRODUCTION
Thank you for purchasing a Hayter mower. The following pages are designed to help you gain
safe and efficient service from your machine.
IMPORTANT: This ‘Owners Handbook’ should be regarded as part of the mower as it gives
essential information regarding mower safety, operation, maintenance and specifications. Read
and understand this handbook prior to operating your mower for the first time. Make sure you
are familiar with all the controls and points of regular maintenance. If you have any doubts,
consult your local Hayter authorised dealer who will be pleased to give you assistance.
IMPORTANT: This mower is designed solely for use in a domestic grass cutting
environment. Use in any other way is considered as contrary to the intended use. Compliance
with and strict adherence to the conditions of operation, service and repair as specified in this
handbook also constitute essential elements of the intended use.
This mower should be operated, serviced and repaired only by persons who are familiar with
its particular characteristics and who are acquainted with the relevant safety procedures.
The safety precautions listed in this handbook and all other generally recognised regulations on
safety must be observed at all times.
Any arbitrary modifications carried out to this machine may relieve Hayter Limited of
liability for any resulting damage or injury.
Hayter mowers are robustly constructed and designed for efficient economical
performance under normal mowing conditions. Correct operation and maintenance will ensure
a long and satisfactory service life. Prior to despatch from our factory every effort is made to
ensure that your mower is delivered in perfect condition.
Throughout this handbook all references to left and right are as viewed from behind the handlebar, in the direction of forward travel.
This handbook is based on information available at the time of publication.
HAYTER LIMITED reserve the right to amend product specifications without prior notification.
1.6
Page 7
WARRANTY
LIMITED WARRANTY
Hayter Limited warrants to the original user/purchaser that this unit shall be free from defects in
material and workmanship under normal use and service for a period of one year from the date
of purchase. The manufacturers of the engine furnish their own warranty and services are
provided through their authorised network (Refer to "Engine Warranty Statement"). To qualify
for the full benefit of the warranty, the Warranty Registration Card must be returned to Hayter
Limited within 14 days of purchase. If the selling dealer has not returned the Warranty
Registration Card which is attached to the rear of the Owners Handbook please complete and
return. Subject to the conditions and exclusions noted in this limited warranty, we shall at our
option, repair or replace any warranted part during the applicable period. If you are in doubt or
experience any difficulty, please consult a Hayter Authorised Service Dealer for clarification.
A 90 day warranty period applies to those items which are subject to normal wear and tear e.g.
wheels, cutterbars, cables, grassbags and other consumable wearing parts.
All machines which are fitted with a genuine Hayter Friction Disc or Crankshaft Support
Bearing as original equipment before use, are covered by a Lifetime Warranty against the
engine crankshaft bending. Note: friction washers, Blade Brake Clutch (B.B.C.) units and other
such devices are not applicable. Only machines fitted with a genuine Hayter friction disc or
crankshaft support bearing, which are used in accordance with the recommended operating and
maintenance procedures, are covered.
This warranty does not apply to any unit that has been tampered with, altered, misused, abused or
used for hire, and will become invalid if non genuine Hayter parts are fitted. This warranty does
not cover for minor mechanical adjustments unless they are due to defective material or
workmanship. Consult the Owner's Handbook or a Hayter Authorised Service Dealer for
assistance when making these adjustments.
To make a warranty claim, return the unit to a Hayter Authorised Service Dealer along with proof
of purchase stating the machine serial number and date of purchase. Subject to the conditions and
exclusions in this limited warranty, the authorised dealer will, at our option, repair or replace any
warranted part within the duration of the warranty period.
This limited warranty gives you specific legal rights and is in addition to any statutory rights to
which you may be entitled and your statutory rights are not affected by this warranty. If you need
additional information concerning this written warranty, or assistance in obtaining services,
please write to : HAYTER LIMITED, Service Department, Spellbrook, Bishop's Stortford,
Hertfordshire CM23 4BU
UK ONLY: Details of your local Hayter authorised dealer are contained in Yellow Pages and the
Hayter Website www.hayter.co.uk or contact:- Freephone 0800 616298.
1.7
Page 8
SAFETY PRECAUTIONS
Safety Alert Symbol
This safety alert symbol indicates important safety messages. When
you see this symbol be alert to the possibility of injury. Carefully read
the following and inform others.
Your mower is perfectly safe if used correctly. Failure to observe the
following precautions may result in serious injury.
Training
Before using the mower read the owners handbook carefully. Pay particular attention to the safety precautions. Ensure that you are familiar
with the controls and the proper use of the equipment. Learn how to
stop the mower quickly in an emergency.
Never allow children or people unfamiliar with these instructions to
use the mower.
Never mow while people, especially children, or pets are nearby.
Keep in mind that the user is responsible for accidents or hazards
occurring to other people or their property.
1.8
Preparation
While mowing, always wear substantial footwear and long trousers.
Do not operate the equipment when barefoot or wearing sandals.
Thoroughly inspect the area where the mower is to be used and remove
all objects which may be thrown by the machine.
WARNING: Petrol is highly flammable.
- Store fuel in containers specifically designed for this purpose.
- Add fuel before starting the engine. Never remove the cap from the
fuel tank or add petrol while the engine is running or when the engine
is hot. Allow the engine to cool for at least two minutes before refuelling.
- Do not attempt to start the engine if petrol is spilled or a smell of
petrol is present. Move the mower away from the area of spillage
and avoid creating any source of ignition until petrol vapours have
dissipated.
Page 9
PRECAUTIONSSAFETY
Preparation
- Always use fresh fuel. Stale fuel can block the carburettor and cause
leakage.
- Replace fuel tank and oil tank caps securely.
- Replace faulty exhaust.
A damaged cutterblade or loose fixing bolt are major hazards. Before
use, always visually inspect the cutting mechanism to ensure that it is
in good condition. A damaged cutterblade must be replaced immediately with a genuine Hayter replacement part
Operation
Do not operate the engine in a confined space where exhaust fumes
(carbon monoxide) can collect. Refuel outdoors only and do not smoke
while refuelling.
Always pull the starter cord slowly until resistance is felt. Then pull
the cord rapidly to avoid kickback and prevent hand or arm injury.
Mow only in daylight or good artificial light.
Avoid using the mower on wet grass, where feasible.
Always be sure of your footing on slopes.
Walk, never run.
Mow across the face of slopes, never up and down.
Exercise extreme caution when changing direction on slopes.
Do not mow excessively steep slopes of more than 20 degrees.
Use extreme caution when reversing or pulling the mower towards you.
Stop the engine before moving the mower across areas other than grass.
Never operate the mower unless the guards are securely in position and
in good condition.
Do not change the engine governor settings or overspeed the engine.
Disengage the rear roller drive clutch before starting the engine.
Start the engine carefully, with feet well away from the cutterblade.
Variable speed control must only be operated whilst the engine is running
1.9
Page 10
SAFETY PRECAUTIONS
Operation
Do not tilt the mower when starting the engine.
Do not put hands or feet near or under rotating parts.
Never pick up or carry the mower while the engine is running.
Never lift the rear deflector while the engine is running.
Never touch the exhaust/exhaust guard or cooling fins when the engine
is hot.
Stop the engine and disconnect the spark plug lead:
- Before clearing blockages or unclogging the discharge chute.
- Before cleaning/checking or working on the mower.
- After striking a foreign object. Inspect the mower for damage and
ensure necessary repairs are made before re-starting.
- If the mower starts to vibrate abnormally (check immediately).
Stop the engine:
- Whenever you leave the mower.
- Before refuelling.
- Reduce throttle control setting during engine shutdown.
1.10
Maintenance & Storage
Keep all nuts, bolts and screws tight to ensure that the equipment is in
safe operating condition.
Frequently check fuel lines and fittings for cracks or leaks and replace
if necessary.
Never check for a spark when the spark plug is removed. (Use approved
tester)
Inspect the exhaust periodically and replace if worn or leaking.
Never crank the engine with the spark plug removed.
Never start the engine with the air-cleaner or air-cleaner cover removed.
Never store the mower with petrol in the tank within an enclosed area
where fumes may reach an open flame or spark.
This machine contains spring loaded assemblies which could cause a
hazard when dis-assembled and re-assembled, this maintenance should
only be carried out by a Hayter authorised dealer.
Page 11
SAFETY PRECAUTIONS
STOP
305113
1D396S03
1D396S02
Maintenance & Storage
Allow the engine to cool before storing in any enclosure. To reduce the
fire hazard, keep the engine and the surrounding deck area free of
grass, leaves, or excessive grease.
Check the rear deflector and grassbag frequently for wear or deterioration.
Replace worn or damaged parts for safety.
If the fuel tank has to be drained, this should be done outdoors and
when the engine is cool.
Wear strong work gloves when removing and reassembling the cutterblade.
Always replace worn or faulty parts with genuine Hayter parts.
Safety Symbols
Safety Alert - Be aware to the
possibility of injury.
Carefully read the Owners
Handbook before using the
machine.
Engine Stop
(Symbol)
Height of Cut Adjustment
Danger of severing toes or fingers in cutting mechanism.
Stop engine and remove spark
plug lead before working on
the mower.
Control Symbols
(Symbol)
Throttle Control
(Symbols)
Slow Fast
Danger of being hit by thrown
objects.
Keep bystanders at a safe distance from the mower.
Variator Control
(Symbols)
Slow Fast
1.11
Page 12
ASSEMBLING THE MOWER
Delivery Checklist
Remove the mower from the packaging and check that the following
items have been supplied correctly. If any items are missing contact,
your local Hayter dealer.
Description
Handlebar Lower LH
Handlebar Lower RH
Coach Bolt
Washer
Nut
Handlebar Support LH
Handlebar Support RH
Quantity
1
1
4
4
4
1
1
Description
Large Knob
Upper Handlebar
Cap
Cable Guide
Grassbag Frame
Grassbag Fabric
Grassbag Flap
Engine Handbook
Quantity
4
1
4
4
1
1
1
1
To prevent accidents cut off the long ribbon attached to the grassbag and discard.
Assembling the Mower for the first time
Handlebar
Assemble the handlebars: Assemble the handlebars as shown. Route
the cables carefully and clip in position to avoid damage and entanglement when using the machine.
1.12
CS223
CS224
CS225B
CAUTION - PREVENT DAMAGE : When assembling the
handlebar, take care to ensure that the controls and cables do not
become damaged. Always replace damaged controls and cables
before using the mower.
Page 13
ASSEMBLING THE MOWER
Assembling the Mower for the first time
Grassbag Assembly
Assemble the grassbag: Insert metal frame into grassbag fabric and
clip into position. Push grassbag flap onto frame to fix in position.
WARNING - PREVENT ACCIDENTS: Always ensure grassbag
flap is securely fitted and in good condition.
CS226
CS227
Grassbag Attachment
Raise the rear deflector, lower the grassbag through the handlebar
and hook in position. Lower the deflector to rest on the grassbag.
1.13
Page 14
O
I
L
ADD
FULL
0.15
Litres
BEFORE
Prevent Engine Damage
Oil Type
Check Oil Level
MOWERTHESTARTING
To prevent engine damage the engine is shipped without oil or
petrol. The engine must be filled with the correct grade of oil and
petrol before starting the engine.
Always use high quality detergent oil classified SAE 30 oil. Never use
additives with recommended oil.
To prolong the life of your engine it is important that the oil is changed
after the first 5 hours of use - refer to ‘Maintenance Schedule’.
1.14
Clean around the oil filler cap before removing. With the mower on a
level surface, unscrew and remove the oil filler - dipstick. Wipe oil
from it with a clean cloth. Screw the oil filler - dipstick back in place,
then unscrew and remove it to check the oil level.
The oil level is correct when it is at the full mark on the dipstick.
DO NOT OVERFILL.
Fuel Type
Always use clean, fresh unleaded petrol. Purchase fuel in quantities
that can be used within 30 days. Never mix oil with petrol. For added
engine protection Briggs & Stratton recommend the use of their fuel
additive which is available from an authorised Briggs & Stratton service dealer.
Fill to base of neck to allow for fuel expansion. Do not overfill the
fuel tank.
Page 15
CS212
OPERATING THE MOWER
Controls
Operate all control levers several times and ensure that the cables
move freely. Check that the engine stop and ground drive clutch
levers return freely to their rest position when released.
Whilst operating the engine throttle mechanism slight resistance
should be felt when moving the lever to the ‘choke’ position.
Starting - Step 1
Operate the primer bulb: Push on the primer bulb 5 times at two
second intervals to provide the extra fuel to start the engine after
assembling the mower for the first time.
In normal use, push on the primer bulb 3 times at two second intervals to provide the extra fuel required to start a cold engine.
Operation of the primer bulb is usually unnecessary when starting a
warm engine.
Step 2
Stand behind the mower and hold the handlebar together with the
engine stop lever with your left hand. With your right hand hold the
engine start - grip and pull slowly until resistance is felt, then pull
rapidly to crank the engine. carefully return the start grip to the storage position when the engine starts.
If the engine does not start after 5 attempts - refer to “Trouble
Shooting”.
The engine stop lever must be held firmly against the handlebar
to start and keep the engine running. If the engine stop lever is
released the engine will stop.
To prevent damage never pull the engine start grip when the
engine is running.
1.15
Page 16
MOWERTHEOPERATING
Forward Travel
Hold the handlebar and operate the ground drive clutch lever to power
the mower in a forward direction.
When the ground drive clutch lever is disengaged the mower may be
pushed. This feature is useful when mowing in confined areas.
Ground speed may be adjusted by operating the speed variator control.
Push forward to slow down and pull back to speed up
IMPORTANT To avoid damage this control should only be operted whilst the engine is running. If the engine stop lever is released
the engine will stop.
Reverse Travel
Hold and pull against the handlebar with both hands to reverse the
mower.
1.16
Page 17
STOP
Turning
To make a wide turn steer the mower with the handlebar in the direction required.
To make a tight turn release the ground drive clutch lever, apply downward pressure on the handlebar to raise the front wheels just above
ground level and steer in the required direction.
To prevent accidents do not raise the front of the mower excessively when making a turn. Never raise the rear of the mower
when the engine is running.
Stopping
Reduce the throttle setting and then release the ground drive clutch
lever followed by the engine stop lever.
Emergency stop: Release both ground drive clutch lever and engine
stop lever together.
MOWERTHEOPERATING
If the engine fails to stop, move the throttle lever to the ‘slow’ position and disconnect the spark plug lead.
1.17
Page 18
CS219
305113
OPERATING THE MOWER
Slopes
To prevent engine damage do not use the mower on slopes greater
than 20 degrees.
Height of Cut
Move the height of cut lever sideways to disengage it from the locking
notch, then push forwards to lower or pull backwards to raise the height
of cut. Release the lever in the required position and ensure that it locks
firmly into one of the seven notch settings.
Always select a height of cut to suit operating conditions. Prevent
engine overloading and blockages by avoiding low cuts in long grass
conditions. Be prepared to make two cuts when the grass is long.
Before Mowing
To prevent accidents thoroughly inspect the area and remove all
objects which when contacted by the mower cutterblade could
become dangerous projectiles. Inspect the area for hidden obstructions which when contacted by the cutterblade could risk health
and safety or result in damage to the mower. Remember the location of these obstructions and ensure that you mow around them.
Grassbag
Raise the rear deflector and lift the grassbag through the handlebar and
lower the rear deflector to rest against the rear of the mower.
To empty the grassbag, pour out the grass clippings and shake the
grassbag vigorously to clean the airways. Good grass collection
depends on good air flow through the grassbag. When collecting grass
clippings it is important that the grassbag is emptied regularly to prevent blockages and engine overloading.
1.18
Page 19
STOP
CS222
Without Grass Collection
Remove the grassbag and operate the mower with the rear deflector in
the closed position.
Heavy Growth
Areas of heavy growth should be mown without collecting the clippings. If collection is required, first mow the area without the grassbag at the maximum height of cut setting. Allow the grass clippings to
dry out and then mow the area at the maximum height of cut setting
with the grassbag fitted. Reduce the height of cut and mow the area
again as necessary until the required finish is obtained.
To prevent damage to your lawn do not remove more than one third
of grass height in one cut.
MOWERTHEOPERATING
Friction Disc
The cutterblade is driven by the engine via a friction disc to help prevent damage occurring to the engine crankshaft and cutting mechanism when a hidden obstruction or overload is encountered.
Always stop the engine when a hidden obstruction or excessive vibration is encountered. Disconnect the spark plug lead and examine the
cutting mechanism. ALWAYS replace a damaged cutterblade - refer to
“Maintenance”.
Non-Grassed Areas
When moving the mower across non-grassed areas, stop the engine
and set the mower to the maximum height of cut to protect the cutting
mechanism.
1.19
Page 20
LAWN CARE CALENDAR
To be used as a guide only.
January
There is very little work to do this month apart from brushing away
leaves. Keep off the grass if frozen or waterlogged.
February
Rake the grass thoroughly. Spike the lawn to aerate and stimulate soil
organisms and root growth and apply lawn sand if necessary.
March
The yearly lawn work programme really starts this month. As soon as
the ground conditions are suitable, the first cut can be made. The first
cut should merely “top” the grass as close cutting at this stage could
result in severe yellowing or browning. Two cuts are generally sufficient this month.
April
Mow often enough to stop grass growing away. Dig out patches of
coarse grass or resistant weed. Re-seed bare patches.
1.20
May
Keep mowing increasing the frequency as required. Treat with selective weed killers or combined weed/feed preparations if you did not
feed the lawn in April.
June
Summer mowing should now be under way. It should be necessary to
mow the lawn twice a week. Raking before mowing is important this
month as the combined action keeps runners of clover under control.
Water the grass if necessary, and remember to soak thoroughly.
July
Treat the grass with the second application of fertiliser or weed
killer/fertiliser. Water when necessary and rake occasionally. As a general rule the grass clippings should be removed each time you mow. If
weather conditions are dry and hot and the grass is weed free, leave the
clippings on the lawn to help maintain ground moisture.
Page 21
LAWN CARE
August
Keep mowing regularly and watering as necessary. Fill any cracks
caused by drought with a mixture of sharp sand and soil. In dry weather conditions leave the grass longer to help retain ground moisture.
September
Raise the height of cut to allow the grass to thicken and protect the
roots from the winter frost and snow.
October
Rake out the thatch from the turf and spike the lawn to assist in
drainage. Brush in peat and sharp sand.
November
Use a stiff broom to disperse worm casts before mowing. Keep turf
free from leaves.
December
CALENDAR
Apart from brushing away leaves, December is a slack end of a busy
year. Keep off the lawn if it is very wet or frozen.
1.21
Page 22
MAINTENANCE SCHEDULE
To prevent accidents stop the engine and disconnect the spark plug
lead before attempting to carry out maintenance procedures on the
mower.
After the very first hour check clutch adjustment.
After the very first five hours change the engine oil.
Follow the hourly or calendar intervals, whichever occurs first. More frequent service will be required if working for prolonged periods under
dusty, dry conditions, or when airborne debris is present or after extensive
operation cutting tall, dry grass.
Daily
Check the oil level
Remove grass debris from around the engine, exhaust/exhaust guard, air
ways in the top cowl and underside of the deck housing.
Remove grass debris from the grassbag and check for signs of damage.
Check the condition of guards and safety devices and cutterblades.
25Hrs or Every Season
1.22
Change the engine oil if continuously operating under heavy load or high
ambient temperature.
Service the air cleaner.
Lubricate wheels, pivot points and linkages and grease the inner control
cables at point of entry and exit from their outer casing.
Check the clutch cable adjustment.
Sharpen the cutterblade.
50Hrs or Every Season
Change the engine oil.
Page 23
MOWER
2
3
4
5
6
7
8
9
1
1
2
MAINTENANCE
100Hrs or Every Season
Clean the engine cooling system. Clean more often under dusty
conditions or when airborne debris is present or after prolonged
operation whilst cutting tall, dry grass.
Replace the spark plug.
Engine
1. Air Cleaner
2. Spark Plug / Lead
3. Carburetor
4. Exhaust Guard
5. Exhaust
6. Oil fill/Dipstick
7. Start Grip
8. Fuel Cap
9. Cover
Throttle Cable Adjustment
Loosen casing clamp screw (1) and move the governor lever (2) in
the direction of screw (1) as far as possible. Move the throttle control to the choke position. Tighten casing clamp screw.
Should only be made by an authorised Briggs & Stratton dealer.
Under no circumstances should the engine be adjusted to run at a
speed in excess of that shown on the Declaration of Conformity.
Carburettor Adjustments
1.23
Page 24
MOWER
1
2
3
4
5
MAINTENANCE
Oil Service
Check the oil level daily before starting the engine and ensure that the
correct oil level is maintained. Refer to-‘Before Starting the Mower’
for oil checking and filling instructions.
Change the engine oil after the first 5 hours of operation and thereafter
according to the ‘Maintenance Schedule’:-
1. Drain fuel by running the engine until the fuel tank is empty.
2. Remove the spark plug lead.
3. Allow the engine to cool.
4. Drain the oil while the engine is warm.(Not hot)
5. Tip the mower over on to its left hand side thus ensuring that
the air cleaner is kept uppermost to prevent engine damage.
6. Remove the oil filler dipstick and drain the oil into a suitable
container.
7. Refill with new oil of the recommended SAE viscosity grade.
(Refer to-‘Before Starting the Mower’)
1.24
Air Cleaner Service
To service the air cleaner, loosen the two screws (1) and remove cover
(2). Carefully remove pre-cleaner (3) and cartridge (4) wash in a solution of liquid detergent and water. Allow to air dry thoroughly before
fitting.
If very dirty, replace.
- Do not use petroleum solvents.
- Do not use pressurised air.
- Do not oil the cartridge.
After servicing, install the pre-cleaner and cartridge in the assembly
base (5). Replace the cover and securely tighten the screw to the base.
Page 25
1
MOWER MAINTENANCE
Spark Plug Service
Use only Briggs & Stratton spark tester (1) to check for a spark as
shown in the diagram.
Replace the spark plug every 100 hours or every season, whichever
occurs first. A spark plug wrench is available from any authorised
Briggs & Stratton service dealer.
Check the spark plug gap with a feeler gauge and set at 0.50mm.
Keeping Engine Clean
Remove all grass and debris from the engine including the
exhaust/exhaust guard, the air ways in the top cowl and the surrounding deck areas on a daily basis after use. Never spray the engine with
water during cleaning. Water can contaminate the fuel. Always clean
with a brush or compressed air.
Grass and debris may clog the engine’s air cooling system especially
after prolonged operation while cutting tall, dry grass. The internal cooling fins and surfaces may require cleaning to prevent overheating and
engine damage. We recommended that this service be carried out by an
authorised Briggs and Stratton dealer.
Grassbag
Remove grass debris from the grassbag immediately after use and
check its condition for signs of damage.
To prevent accidents replace a damaged grassbag immediately.
1.25
Page 26
2
1
CS230
1CG480V36B
MOWER
MAINTENANCE
Deck Housing
Remove grass debris from the top and underside of the deck housing
immediately after use.
Fertilisers and top dressings are particularly corrosive.
Thoroughly clean the mower deck immediately after use on treated grass and store well away from corrosive materials.
Securing Nuts & Bolts
Regularly check that all securing nuts and bolts are tight. Replace
missing or damaged items immediately.
1.26
Clutch Cable Adjustment
Check the clutch cable operation every 25 operating hours and adjust
if necessary.
Unscrew locknut (1) and screw adjuster (2) in or out as
necessary. Tighten locknut when correctly adjusted.
IMPORTANT - PREVENT DAMAGE: ALWAYS operate the
mower with the clutch cable correctly adjusted. ALWAYS replace
damaged cables.
Page 27
MOWER MAINTENANCE
Lubrication
Lubricate the wheels, pivot points and linkages with engine oil every 25
operating hours.
Apply a good quality medium grease to the inner control cables at the
point of entry and exit from their outer casing.
Cutterblade Removal
Drain the fuel by running the engine until the fuel tank is empty and the
engine stops. Remove the spark plug lead and allow the engine to
cool. Turn the mower on its left hand side and ensure that the air cleaner side of the engine is uppermost.
Firmly grip the end of the cutterblade with the gloved hand and remove
the bolt, spring washer and distance piece securing the cutterblade with
a 8mm Hexagon Key.
To prevent accidents never work on the cutterblade unless the
spark plug lead has been removed. The cutterblade has sharp
edges. ALWAYS wear strong gloves to protect your hands when
working on the cutterblade. DO NOT rotate tools towards the cutting edges to avoid the risk of injury should the tool slip. ALWAYS
use genuine Hayter replacement parts.
The condition of the cutterblade and its mounting arrangement should
be checked regularly for signs of wear or damage. Ensure that the cutterblade is not bent or cracked.
A damaged cutterblade that is out of balance will vibrate excessively
and may break. DO NOT use an unbalanced cutterblade.
Regularly check that the bolt securing the cutterblade is tightened to the
specified torque of 40Nm.
Replace the cutterblade every 2 years of sooner if excessively worn or
damaged.
To prevent injury it is wise to seek assistance when turning the mower
on its side.
1.27
Page 28
MOWER
4
3
2
1
CS281 LH
MAINTENANCE
Cutterblade Assembly
Assemble the cutterblade with the turned up edges facing towards the
engine. Secure the cutterblade using the bolt (1), spring washer (2),
location spacer (3), large washer (4) and tighten to a torque of 40Nm.
Cutterblade Sharpening
A slightly worn cutterblade may be re-sharpened. Both blade edges
must be sharpened equally to ensure balance. Sharpen the cutterblade
every 25 mowing hours or more frequently if conditions require.
Remove the cutterblade from the mower and clean using a brush and
water. Inspect the cutterblade for signs of damage.
Sharpen both cutting edges with a flat file to restore performance.
1.28
Ensure that the cutterblade is balanced. Use a screw driver with a
round shaft to support the cutterblade through its centre hole. Hold the
cutterblade horizontal and then release. A balanced cutterblade will
remain horizontal.
If the cutterblade is not balanced the heavy end will rotate downwards.
Sharpen the heavy end until the cutterblade is correctly balanced.
Page 29
MOWER MAINTENANCE
Storage
To store the handlebar unscrew the securing knobs sufficiently to
allow it to be pivoted forwards to rest against the mower. Take care to
ensure that the control cables do not become snagged at the pivot point
and depress the engine stop lever to prevent it being damaged through
contact with the engine spark plug.
Engines stored in excess of 30 days need to be protected with Briggs &
Stratton fuel additive or drained of fuel to prevent gum from forming in
the fuel system or on essential carburettor parts. To ensure your mower
is maintained in good working order it is important that the following
procedure is adopted. Refer to the Maintenance section as necessary.
Drain fuel from the engine by operating the engine until it stops.
Disconnect the spark plug lead.
Change the engine oil.
Remove the engine spark plug and pour 15ml of engine oil into the
engine cylinder and replace the spark plug. Do not exceed the stated
volume of oil as engine damage may occur on re-starting. Do not
replace the spark plug lead. Slowly pull the engine start - grip once
to crank the engine. This will distribute the oil and help prevent engine
corrosion.
Clean grass and debris from the engine cylinder, cylinder head cooling
fins, under top cowl, and around and behind exhaust/exhaust guard.
Clean all other areas of the mower and ensure that the grassbag is clean.
Lubricate the mower.
Treat metal parts with a water repellent anti-corrosion product.
Cover the mower with a protective sheet and store it in a dry, ventilated area.
1.29
Page 30
TROUBLE SHOOTING
PROBLEM POSSIBLE FAULT REMEDY
Engine will not turn over Engine stop lever released. Operate engine stop lever.
Incorrect oil level. Check oil level.
Obstruction under deck. Remove obstruction.
Engine smokes Excess oil level. Check oil level.
Air cleaner cartridge oil Service air cleaner.
soaked or blocked.
Engine runs then stops Fuel starvation. Fill fuel tank.
Fuel cap vent blocked. Clean fuel cap vent.
Engine will not start Engine under load. Raise height of cut.
Fuel starvation. Fill fuel tank.
Engine cold. Set throttle to ‘choke’ position.
Incorrect/contaminated fuel. Drain fuel tank and fill with
Spark plug lead disconnected. Connect spark plug lead.
Throttle setting incorrect. Set throttle to ‘fast’ position.
Engine brake not released. Operate engine brake lever.
Faulty spark plug. Clean and adjust gap or replace.
Engine runs rough Spark plug lead becoming Connect spark plug lead.
disconnected in use.
Faulty spark plug. Clean and adjust gap or replace.
Air cleaner blocked. Service air cleaner.
Incorrect/contaminated fuel. Drain tank and fill with correct fuel.
correct fuel.
1.30
Page 31
TROUBLE SHOOTING
PROBLEM POSSIBLE FAULT REMEDY
Engine vibrates excessively Mounting bolts loose. Tighten bolts
Cutterblade bolt loose. Tighten bolt
Cutterblade out of balance. Balance cutterblade
Bent crankshaft. Consult your dealer
Uneven cut Undulating ground conditions Change direction of travel
Cutterblade worn Sharpen the cutterblade
Cutterblade out of balance Balance the cutterblade
Wheels / roller damaged Inspect and replace as necessary
Discharge chute blocks Grass is wet Mow dry grass
Cut height too low Increase cut height
Grassbag full Empty grassbag
Airflow through the Clean the grassbag
grassbag is restricted
Engine speed too slow Set throttle to fast position
Mower is hard to push Cut height too low Increase cut height
Wheels / roller damaged Inspect and replace as necessary
Mower will not self propel Clutch out of adjustment Adjust clutch cable
(Autodrive Only)
Drive belt damaged Replace drive belt
Poor grass collection Airflow through the Clean the grassbag
grassbag is restricted
Discharge chute blocked Remove blockage
Wet grass Mow dry grass
Grassbag full Empty grassbag
Engine speed too slow Set throttle to fast position
1.31
Page 32
CONFORMITYOFDECLARATION
EC DECLARATION OF CONFORMITY
Manufacturer:S ANDRIG ARDEN
Address: via Manzoni 22 36027 Rosa, Italia.
declare tha t th e lawnmow er:
Model name:
Type:
Model No:
Cutting width:
Speed of rota tion of the cutting device:
Width of the cu tting devic e:
Engine manufacturer:
Speedofrotationofengine:
Complies with the provisions of Directive: 98/37/EC Essential Health & Safety Requirements Relating to the Design &
Construction of Machinery and Safety Components, as amendedand the regulations transposed into national law.
Also Directive 89/336/EEC Electromagnetic Co mpatibility, as amended and the regulations transposed into national law.
Also Directive 2000/14/EC Noise emission in the environment by equi pment for use outdoors and the regulations tran sposed into
national law.
Procedure applied for the conformity assessment: ANNEX VI.
Notified Body: NOVICOM SA S DI R. CASTELLI & CO. Via della Fontana 23804 Monte Marenzo (LC)
Notified body identification No: 0723
Ranger 53 Pro (SG56 RC VAR PRO)
Pedestrian Rotary
CODE 396E
52 cm
2900 rpm
520mm
Briggs & Str atton
2900 rpm
Measured so und power level:
Sound pressure at the operator ear:
Guaranteed sound power level:
Complies with harmonized standards: EN 292, EN 836 and EN ISO 14982
Signed Declaration done and technical documentation kept at:
VIBRATION INFORMATION
The vibration level at the operator contact positions, measured in accordance with European Standard EN 836
CODE 396E (SG56 RC VAR PRO) = 4.6ms
-2
97 dB(A)
87 dB(A)
98 dB(A)
SANDRIGARDEN,
via Manzoni 22,
36027 Rosa, Italia
.
1.32
Page 33
1 Belt - Variable Pulley to Gearbox SA284930 1
2
Belt - Engine Crankshaft to Variable
Pulley
SA284920 1
3 Pulley - Variable SA362860 1
4 Washer - Plain SA2014040 2
5 Bracket - Pivot SA380200 1
6 Spacer - Rear Wheel SA2011120 2
7 Nut - M8 SA1013910 1
8 Plate - Gearbox SA395620 1
9 Circlip SA142180 1
10 Bolt - Carriage SA101810 1
11 Rod - Rear Deflector (see item 121)
12 Washer - Locating SA280480 1
13 Setscrew SA165110 1
14 Clamp - Cable SA347810 1
15 Cable - Variable Speed SA2013540 1
16 Cover - Variable Pulley SA480190 1
17 Spring - Rear Deflector 1 (see item 121)
18 Bearing SA203560 10
19 Decal - Height of Cut 320006 1
20 Gear - Rear Wheel SA496770 2
21 Cover - Wheel SA380570 2
22 Washer - Plain SA150770 4
23 Deck SA380390 1
24 Key SA101370 1
25 Boss - Pulley SA2051520 1
26 Washer - Bellville SA2006400 2
27 Washer - Large SA3006420 2
28 Screw - M12 x 75 SA1013980 2
29 Blade SA2049630 1
30 Spacer - Location SA3006410 1
31 Washer - Spring SA281100 1
32 Screw - Blade SA281080 1
33 Setscrew - Hex. Hd. SA152010 4
34 Rim - Wheel SA396610 2
35 Serial No. Label 1
36 Decal - Engine 396002 1
37 Engine ___
38 Nut - Full SA1013920 4
39 Plate - Clamp SA344110 2
40 Screw - Self Tapping SA180980 12
ITEM NO.
DESCRIPTION
PARTS LIST
ITEM NOTE
PART NO.
QTY.
1.33
Page 34
41 Axle - Front SA3037790 1
42 Bush - Axle SA480180 2
43 Washer - Plain SA144370 1
44 Wheel - Rear SA385160 2
45 Decal - Hayter 410087 1
46 Bush SA2037910 2
47 Knob - Large SA2008490 4
48 Cap SA340060 4
49 Nut SA194020 4
50 Handlebar - Lower R.H. SA380600 1
51 Nut - Full Flanged SA194010 7
52 Mounting Ring - Engine SA396640 1
53 Handlebar - Upper SA380420 1
54 Bolt - Carriage SA101740 4
55 Loop - Recoil Rope SA295640 1
56 Support R.H. - Handlebar SA380590 1
57 Screw - Hex Hd. - Self Tapping SA172850 2
58 Washer - Plain SA181690 2
59 Bolt SA172960 1
60 Bolt SA184540 1
61 Cap - Hub SA380740 4
62 Bolt - Special SA3021890 2
63 Washer - Fixing SA145900 4
64 Handlebar - Lower L.H. SA380290 1
65 Support L.H. - Handlebar SA380300 1
66 Flap - Grassbag SA480400 1
67 Spring - Compensating SA280160 1
68 Screw SA1015560 3
69 Rod - Connecting SA3037780 1
70 Strip - Protection SA380970 1
71 Screw - Self Tapping SA1012790 8
72 Throw Plate SA380470 1
73 Nut - Flanged SA142260 2
74 Lever - Height of Cut SA480140 1
75 Spring - Torsion SA280450 1
76 Pin - Roll SA180460 1
77 Key - Drive SA203510 2
78 Circlip SA144590 4
79 Collar SA403510 2
80 Spacer - Plastic SA403520 2
LISTPARTS
ITEM NO.
1.34
DESCRIPTION
PART NO.
QTY.
ITEM NOTE
Page 35
81 Gear SA242210 1
82 Washer - Plastic SA403540 2
83 Nut SA144450 2
84 Axle - Rear SA3037810 1
85 Plate - Clamp SA280550 2
86 Cap Screw - Soc Hd. C'Sunk SA193610 2
87 Damper - Rear Deflector SA403190 2
88 Lever - Engine Stop SA380560 1
89 Handle - Rear Deflector SA406070 1
90 Lever SA443670 2
91 Bolt SA147780 2
92 Washer - Lever SA480710 2
93 Washer - Plain SA144480 2
94 Gear SA242220 1
95 Spacer SA284100 4
96 Pin - Pivot SA180790 2
97 Screw SA140310 6
98 Nut - Nyloc SA140270 14
99 Plate - Blanking SA380690 1
100 Cover SA480660 1
101 Cover SA480840 1
102 Screw - Self Tapping SA185610 6
103 Screw - Self Tapping SA185620 4
104 Cover SA480820 1
105 Wheel - Front SA3012050 2
106 Spacer - Ground Drive Cable SA460260 1
107 Spring - Ground Drive Cable SA262090 1
108 Cable - Ground Drive SA2013880 1
109 Cable - Engine Stop SA2011320 1
110 Cover SA480640 1
111 Gearbox SA280230 1
112 Spring - Tension SA295930 1
113 Pin - Roll SA280890 1
114 Pulley SA284840 1
115 Screw - Self Tapping SA184940 8
116 Bolt - Engine SA145670 2
117 Bolt - Engine SA145680 1
118 Frame - Grassbag SA380380 1
119 Lever - Ground Drive SA380430 1
120 Cable - Throttle SA285900 1
PARTS LIST
ITEM NO.
DESCRIPTION
PART NO.
QTY.
ITEM NOTE
1.35
Page 36
121 Deflector - Rear (includes items 11 & 17) SA380830 1
122 Setscrew SA142760 2
123 Washer SA147740 2
124 Guide - Cable SA446340 3
125 Plug SA251950 2
126 Decal - Throttle SA647880 1
127 Decal SA689200 1
128 Bush - Crankshaft Support SA280820 1
129 Decal - Variable Speed SA689190 1
130 Support - Crankshaft (Includes Item 128) SA394080 1
131 Decal - Warning 111-0083 1
132 Shim SA145250 4
133 Washer - Wavy SA245240 4
134 Screw - Self Tapping SA172850 9
135 Skirt - Steel SA380910 1
136 Skirt - Side SA380900 2
137 Fabric - Grassbag SA289560 1
138 Bumper - Bar SA3016080 1
139 Ring - Locating SA396620 2
140 Screw - Self Tapping SA184950 28
141 Screw SA145700 2
142 Screw SA142450 2
143 Nut - Full SA142000 1
144 Nut - Dome SA106440 1
145 Rim - Wheel SA380750 2
146 Screw - M6 x 20 SA1017230 2
147 Caps - Front Wheel (Not Illustrated) SA3006310 2
148 Wheel - Assembly (Front) SA3013940 2
(Includes
18,38,61,105,145)
149 Decal - Grass Blade 410064 1
150 Spacer- Front Wheel SA2018100 2
151 Bush - Front Wheel SA2010570 2
152 Ring - Shaft SA1013500 2
153 Spring SA295940 1
154 Sleeve SA281600 1
155 Nut SA140260 5
156 Screw M5 x 16 SA188880 5
157 Decal SA690740 1
158 Tie - Cable 3966 7
159 Washer SA152120 10
160 Sleeve Adjuster SA281610 2
LISTPARTS
ITEM
NO.
DESCRIPTION
PART NO.
QTY.
ITEM NOTE
1.36
Page 37
LISTPARTS
97
126
91
142
99
9
4
3
2
4
23
138
38
61
18
140
6
34
44
140
145
61
61
18
1D396E01A
88
100
119
101
96
95
90
92
53
98
120
149
37
1
7
12
116
5
153
136
45
140
115
20
78
139
18
105
151
150
28
132
18
41
42
39
28
40
146
98
98
71
81
150
42
39
40
103
123
102
83
102
36
50
16
24
116
19
51
152
67
159
33
74
82
77
83
134
80
79
78
133
18
22
21
85
76
67
46
123
86
18
151
146
55
143
124
47
48
122
89
121
17
125
40
54
56
40
35
40
58
43
59 57
52
62
60
49
14
15
13
10
49
68
156
135
136
114
134
75
49
8
13
123
86
40
141
84
69
85
40
105
18
147
88
102
83
123
102
144
15
122
124
131
87
11
73
66
54
63
64
62
40
72
68
113
46
22
21
145
65
63
70
40
155
112
111
18
78
115
133
132
71
139
20
140
148
127
157
119
96
95
98
103
152
92
98
109
104
154
53
158
48
47
125
51
128
51
26
79
77
80
94
82
78
18
6
44
34
18
106
107
90
97
129
108
140
61
91
142
110
118
137
130
51
117
25
27
29
27
30
31
32
38
1.37
Page 38
NOTES
Notes:
1.38
Page 39
Notes:
NOTES
1.39
Page 40
CUSTOMER INFORMATION
Serial No:
Engine Type: 121602-0315-E1 Engine:-Briggs & Stratton Intek Edge 60
Date of Sale:-
Your Local Dealer:-
1.40
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