Hayter Mowers Ranger 53 Pro 396D User Manual

Ranger 53 Pro

CODE

396D

OWNER'S HANDBOOK

(English Version)
FROM SERIAL NO:
Code 396D 250000001
Issue : 17.10.05 HANDBOOK: 111-0445 (A)

1ST Year (12 months)

1ST Year (12 months)

We certify that this service has been
carried out by an Authorised Hayter

Service Dealer

Date:

2nd Year (24 months)

We certify that this service has been
carried out by an Authorised Hayter

Service Dealer

Date:

Owner’s Name:

Serial Number:

Date:

Note for dealer: Please retain this voucher for your records.

2nd Year (24 months)

Owner’s Name:

Serial Number:

Date:

Note for dealer: Please retain this voucher for your records.

CONTENTS

1.31.3

CONTENTS

INTRODUCTION.

WARRANTY.

SAFETY PRECAUTIONS.

Decals

SPECIFICATIONS.

ASSEMBLY INSTRUCTIONS.

General assembly.
Assembling the mower for the first time.

STARTING THE ENGINE.

Before starting the engine.
Starting the engine.

STOPPING THE ENGINE.

OPERATING THE MOWER.

Height of Cut.
Travel.
Turning the mower.
Mowing with grass collection.
Mowing without grass collection.
Heavy growth.
Moving the mower across non-grassed areas
Cutterbar operation.
Mowing and grass care tips.

MAINTENANCE.

Engine.
Grassbag.
Deck housing.
Securing nuts and bolts.
Lubrication.
Clutch cable adjustment.
Cutterbar.
Maintenance Schedule.

PREPARING THE MOWER FOR STORAGE.

FAULT FINDING.

DECLARATION OF CONFORMITY

396 PARTS LIST.

396 PARTS DIAGRAM.

ENGINE ANCILLARY PARTS

NOTES.

CUSTOMER INFORMATION.

Page No.

1.4

1.5

1.6 - 1.9

1.9

1.10

1.11

1.11

1.12 - 1.14

1.15

1.15 - 1.16

1.16

1.18

1.18

1.19

1.20

1.20

1.21

1.22

1.22

1.22

1.23

1.23 - 1.24

1.25

1.25

1.25

1.25

1.26

1.26

1.26

1.27 - 1.28

1.29 - 1.30

1.31

1.32 - 1.33

1.34

2.1 - 2.4

2.5

2.6

2.7

2.8

INTRODUCTION

1.41.4

INTRODUCTION

Thank you for purchasing a Hayter mower. The following pages are designed to help you
gain safe and efficient service from your machine.

IMPORTANT: This ‘Owners Handbook’ should be regarded as part of the machine as it
gives essential information regarding machine safety, operation, maintenance and
specifications. Read and understand this handbook prior to operating your machine for the
first time. Make sure you are familiar with all the controls and points of regular maintenance.
If you have any doubts, consult your Hayter authorised dealer who will be pleased to give
you assistance.

The mower is designed solely for use in a domestic grass cutting environment. Use in any
other way is considered as contrary to the intended use. Compliance with and strict adherence
to the conditions of operation, service and repair as specified in this handbook also constitute
essential elements of the intended use.

This mower should be operated, serviced and repaired only by persons who are familiar with
its particular characteristics and who are acquainted with the relevant safety procedures. The
safety precautions listed herein and all other generally recognised regulations on safety must
be observed at all times.

All Hayter mowers are robustly constructed and designed for efficient economical
performance under normal mowing conditions. Correct operation and maintenance will
ensure a long and satisfactory service life. Prior to despatch from our factory every effort is
made to ensure your machine arrives in perfect condition. Your dealer will carry out a
pre-delivery inspection to ensure that there has been no transit damage prior to installation.

Please allow your dealer to familiarise you with the controls and safety features of the
machine during installation.

Throughout this handbook all references to left hand and right hand are as viewed from
behind the handlebar, facing in the direction of forward travel.

This owners handbook is based on information available at the time of publication.

HAYTER LIMITED reserve the right to make changes at any time without notice.

WARRANTY

LIMITED WARRANTY

Hayter Limited warrants to the original user/purchaser that this unit shall be free from defects in

material and workmanship under normal use and service for a period of one year from the date
of purchase. The manufacturers of the engine furnish their own warranty and services are
provided through their authorised network (Refer to "Engine Warranty Statement"). To qualify
for the full benefit of the warranty, the Warranty Registration Card must be returned to Hayter
Limited within 14 days of purchase. If the selling dealer has not returned the Warranty
Registration Card which is attached to the rear of the Owners Handbook please complete and
return. Subject to the conditions and exclusions noted in this limited warranty, we shall at our
option, repair or replace any warranted part during the applicable period. If you are in doubt or
experience any difficulty, please consult a Hayter Authorised Service Dealer for clarification.

A 90 day warranty period applies to those items which are subject to normal wear and tear e.g.
wheels, cutterbars, cables, grassbags and other consumable wearing parts.

All machines which are fitted with a genuine Hayter Friction Disc or Crankshaft Support
Bearing as original equipment before use, are covered by a Lifetime Warranty against the
engine crankshaft bending. Note: friction washers, Blade Brake Clutch (B.B.C.) units and other
such devices are not applicable. Only machines fitted with a genuine Hayter friction disc or
crankshaft support bearing, which are used in accordance with the recommended operating and
maintenance procedures, are covered.

This warranty does not apply to any unit that has been tampered with, altered, misused, abused or
used for hire, and will become invalid if non genuine Hayter parts are fitted. This warranty does
not cover for minor mechanical adjustments unless they are due to defective material or
workmanship. Consult the Owner’s Handbook or a Hayter Authorised Service Dealer for
assistance when making these adjustments.

To make a warranty claim, return the unit to a Hayter Authorised Service Dealer along with
proof of purchase stating the machine serial number and date of purchase. Subject to the
conditions and exclusions in this limited warranty, the authorised dealer will, at our option, repair
or replace any warranted part within the duration of the warranty period.

This limited warranty gives you specific legal rights and is in addition to any statutory rights to
which you may be entitled and your statutory rights are not affected by this warranty. If you need
additional information concerning this written warranty, or assistance in obtaining services,
please write to : HAYTER LIMITED, Service Department, Spellbrook, Bishop’s Stortford,

Hertfordshire CM23 4BU

UK ONLY: Details of your local Hayter authorised dealer are contained in Yellow Pages and

the Hayter Website www.hayter.co.uk or contact:- Freephone 0800 616298.

1.51.5

SAFETY PRECAUTIONS

SAFETY PRECAUTIONS

THIS SYMBOL MEANS BE ALERT! YOUR SAFETY IS INVOLVED.
WHEN YOU SEE THIS SYMBOL BE ALERT TO THE POSSIBILITY OF
INJURY. CAREFULLY READ THE MESSAGE THAT FOLLOWS AND
INFORM OTHERS. EXERCISE GREAT CARE AND FOLLOW THE
ADVICE GIVEN TO AVOID POTENTIALLY HAZARDOUS SITUATIONS.

The Ranger 53 Pro is perfectly safe if used correctly. Failure to observe the
following simple precautions may result in serious injury.

Training:

Read the instructions carefully. Ensure that you are familiar with the controls and the proper
use of the equipment. Learn how to stop the mower quickly in an emergency.

Never allow children or people unfamiliar with these instructions to use the mower.

Never mow while people , especially children, or pets are nearby.

Keep in mind that the user is responsible for accidents or hazards occurring to other people
or their property.

Preparation:

1.61.6

While mowing, always wear substantial footwear and long trousers. Do not operate the equip­ment when barefoot or wearing sandals.

Thoroughly inspect the area where the mower is to be used and remove all objects which may
be thrown by the machine.

WARNING: Petrol is highly flammable.

-Store fuel in containers specifically designed for this purpose.

-Refuel outdoors only and do not smoke while refuelling.

-Add fuel before starting the engine. Never remove the cap from the fuel tank or add petrol
while the engine is running or when the engine is hot. Allow engine to cool for at least 2 min­utes before refuelling.

-Do not attempt to start the engine if petrol is spilled or a smell of petrol is present but move
the mower away from the area of spillage and avoid creating any source of ignition until petrol
vapours have dissipated.

- Always use fresh fuel. Stale fuel can block the carburettor and cause leakage.

SAFETY PRECAUTIONS

1.71.7

SAFETY PRECAUTIONS Continued.

- Replace all fuel tank caps and fuel container caps securely.

- Replace faulty exhaust and mufflers.

Always ensure that the mower is in a safe operating condition. Frequently check all nuts, bolts
and screws for tightness. Use only genuine Hayter replacement parts.

Damaged cutterbars and loose fixing bolts are major hazards. Before use, visually inspect the
cutting mechanism to ensure that it is in good condition. A damaged cutterbar must be replaced
immediately with a genuine Hayter replacement part. Cutterbars which are slightly worn can
be resharpened. Ensure that both cutting edges are resharpened equally to maintain balance.
An unbalanced cutterbar may cause serious damage to your machine.
Refer to "Maintenance."

Operation:

Do not operate the engine in a confined space where dangerous carbon monoxide fumes can
collect.

Mow only in daylight or good artificial light.

Avoid using the mower on wet grass, where feasible.

Always be sure of your footing on slopes.

Walk, never run.

Mow across the face of slopes, never up and down.

Exercise extreme caution when changing direction on slopes.

Do not mow excessively steep slopes.

Use extreme caution when reversing or pulling the mower towards you.

Stop the engine if the mower has to be tilted for transportation when crossing surfaces other
than grass and when transporting the mower to and from the area to be mowed.

Never operate the mower unless the guards are securely in position and in good condition.

Do not change the engine governor settings or overspeed the engine.

Disengage the drive clutch before starting the engine.

SAFETY PRECAUTIONS

SAFETY PRECAUTIONS Continued.

Operation continued:

Start the engine carefully, with feet well away from the cutterbar.

Do not tilt the mower when starting the engine.

Do not put hands or feet near or under rotating parts.

Never pick up or carry a mower while the engine is running.

Stop the engine and disconnect the spark plug lead:

- Before clearing blockages or unclogging the discharge chute.

- Before cleaning/checking or working on the mower.

Stop the engine:

- Whenever you leave the mower.

- Before refuelling.

1.81.8

- After striking a foreign object. Inspect the mower for damage and make repairs
before restarting and operating the mower.

- If the mower starts to vibrate abnormally ( check immediately ).

Do not lift the rear deflector whilst the mower is in operation.

WARNING: THE CUTTERBAR CAN CONTINUE TO ROTATE
AFTER THE ENGINE IS SWITCHED OFF.

SAFETY PRECAUTIONS

SAFETY PRECAUTIONS Continued.

Maintenance and storage:

Keep all nuts, bolts and screws tight to ensure that the equipment is in safe operating condition.

Never store the mower with petrol in the tank within an enclosed area where fumes may reach
an open flame or spark.

Allow the engine to cool before storing in any enclosure.

To reduce the fire hazard, keep the engine, silencer, and petrol storage area free of grass,
leaves, or excessive grease.

Check the grassbag frequently for wear or deterioration.

Replace worn or damaged parts for safety. Use genuine Hayter parts only.

If the fuel tank has to be drained, it is essential that this be done outdoors.

DECALS

WARNING DECAL:

WARNING - CAUTION RISK OF DANGER - SAFETY ALERT.

1.91.9

DANGER OF SEVERING TOES OR FINGERS
IN CUTTING MECHANISM.

DANGER OF BEING HIT BY THROWN OBJECTS.

KEEP BYSTANDERS AT A SAFE DISTANCE
FROM THE MACHINE.

STOP ENGINE AND REMOVE SPARK PLUG LEAD BEFORE
PERFORMING MAINTENANCE OR REPAIR WORK.

CAREFULLY READ THE OPERATORS MANUAL BEFORE
USING THE MACHINE.

DECAL :
HEIGHT OF CUT ADJUSTMENT

DECAL: GROUND SPEED DECAL: THROTTLE CONTROL

DECAL:
ENGINE STOP

SPECIFICATIONS

SPECIFICATIONS

1.101.10

MODELS

Engine

Engine type

Engine / cutterbar speed

Fuel type

Fuel capacity

Oil type

Oil sump capacity

Cutting width

Cutting height

Overall dimensions

Dry Weight

Spark Plug

Spark Plug Gap

CODE 396 (SG56 RC VAR PRO)

Briggs & Stratton Intek Edge 60

121602-0315-E1

2900 rpm

Unleaded petrol.

1.5 litres

SAE 30 engine oil

0.6 litres

530mm

25 - 85mm

1705 x 585 x 1025mm

60.5 Kg

NGK BCP5RES/CHAMPION RC12Y2

0.50mm

ASSEMBLY INSTRUCTIONS

ASSEMBLY INSTRUCTIONS

SAFETY NOTICE

Before using the mower, read this owners handbook carefully.
Pay particular attention to the safety precautions.

GENERAL ASSEMBLY

1. Spark Plug Lead.

2. Primer Bulb.

3. Engine Cover.

4. Air Filter.

5. Fuel Filler Cap.

6. Oil Filler Cap & Dipstick.

7. Height of Cut Lever.

8. Serial No. Label.

9. Rear Deflector.

10. Handlebar Securing Knob

11. Engine Start Grip.

12. Throttle Control.

13. Lever - Engine Stop.

14. Handlebar.

15. Ground Drive Clutch Lever.

16. Ground Drive Speed Control.

17. Grassbag Assembly.

18. Muffler Guard.

6

5

4

10

9

8

7

12

11

1.111.11

13

14

15

16

3

2

1

17

18

ASSEMBLY INSTRUCTIONS

1.121.12

ASSEMBLING THE MOWER FOR THE FIRST TIME

DELIVERY CHECKLIST

Quantity

Check that parts are delivered correctly: Remove the
mower from the packaging and check that all loose items
have been supplied correctly. Refer to the delivery checklist
opposite and the general assembly. If any items are missing,
contact your local authorised Hayter Dealer.

Description

Handlebar Lower LH
Handlebar Lower RH
Coach Bolt
Washer
Nut
Handlebar Support LH
Handlebar Support RH
Large Knob
Upper Handlebar
Cap
Cable Guide
Grassbag Frame
Grassbag Fabric
Grassbag Flap
Engine Handbook

Assemble the handlebars: Assemble the handlebars as shown. Route the cables carefully
and clip in position to avoid damage and entanglement when using the machine.

1
1
4
4
4
1
1
4
1
4
4
1
1
1
1

CS223

CS224

CS225B

CAUTION - PREVENT DAMAGE : When assembling the handlebar, take care to
ensure that the controls and cables do not become damaged. Always replace damaged
controls and cables before using the mower.