Page 1
Ranger 53 Pro
CODE
396D
OWNER'S HANDBOOK
(English Version)
FROM SERIAL NO:
Code 396D 250000001
Issue : 17.10.05 HANDBOOK: 111-0445 (A)
Page 2
Page 3
1ST Year (12 months)
1ST Year (12 months)
We certify that this service has been
carried out by an Authorised Hayter
Service Dealer
Date:
2nd Year (24 months)
We certify that this service has been
carried out by an Authorised Hayter
Service Dealer
Date:
Owner’s Name:
Serial Number:
Date:
Note for dealer: Please retain this voucher for your records.
2nd Year (24 months)
Owner’s Name:
Serial Number:
Date:
Note for dealer: Please retain this voucher for your records.
Page 4
Page 5
CONTENTS
1.31.3
CONTENTS
INTRODUCTION.
WARRANTY.
SAFETY PRECAUTIONS.
Decals
SPECIFICATIONS.
ASSEMBLY INSTRUCTIONS.
General assembly.
Assembling the mower for the first time.
STARTING THE ENGINE.
Before starting the engine.
Starting the engine.
STOPPING THE ENGINE.
OPERATING THE MOWER.
Height of Cut.
Travel.
Turning the mower.
Mowing with grass collection.
Mowing without grass collection.
Heavy growth.
Moving the mower across non-grassed areas
Cutterbar operation.
Mowing and grass care tips.
MAINTENANCE.
Engine.
Grassbag.
Deck housing.
Securing nuts and bolts.
Lubrication.
Clutch cable adjustment.
Cutterbar.
Maintenance Schedule.
PREPARING THE MOWER FOR STORAGE.
FAULT FINDING.
DECLARATION OF CONFORMITY
396 PARTS LIST.
396 PARTS DIAGRAM.
ENGINE ANCILLARY PARTS
NOTES.
CUSTOMER INFORMATION.
Page No.
1.4
1.5
1.6 - 1.9
1.9
1.10
1.11
1.11
1.12 - 1.14
1.15
1.15 - 1.16
1.16
1.18
1.18
1.19
1.20
1.20
1.21
1.22
1.22
1.22
1.23
1.23 - 1.24
1.25
1.25
1.25
1.25
1.26
1.26
1.26
1.27 - 1.28
1.29 - 1.30
1.31
1.32 - 1.33
1.34
2.1 - 2.4
2.5
2.6
2.7
2.8
Page 6
INTRODUCTION
1.41.4
INTRODUCTION
Thank you for purchasing a Hayter mower. The following pages are designed to help you
gain safe and efficient service from your machine.
IMPORTANT: This ‘Owners Handbook’ should be regarded as part of the machine as it
gives essential information regarding machine safety, operation, maintenance and
specifications. Read and understand this handbook prior to operating your machine for the
first time. Make sure you are familiar with all the controls and points of regular maintenance.
If you have any doubts, consult your Hayter authorised dealer who will be pleased to give
you assistance.
The mower is designed solely for use in a domestic grass cutting environment. Use in any
other way is considered as contrary to the intended use. Compliance with and strict adherence
to the conditions of operation, service and repair as specified in this handbook also constitute
essential elements of the intended use.
This mower should be operated, serviced and repaired only by persons who are familiar with
its particular characteristics and who are acquainted with the relevant safety procedures. The
safety precautions listed herein and all other generally recognised regulations on safety must
be observed at all times.
All Hayter mowers are robustly constructed and designed for efficient economical
performance under normal mowing conditions. Correct operation and maintenance will
ensure a long and satisfactory service life. Prior to despatch from our factory every effort is
made to ensure your machine arrives in perfect condition. Your dealer will carry out a
pre-delivery inspection to ensure that there has been no transit damage prior to installation.
Please allow your dealer to familiarise you with the controls and safety features of the
machine during installation.
Throughout this handbook all references to left hand and right hand are as viewed from
behind the handlebar, facing in the direction of forward travel.
This owners handbook is based on information available at the time of publication.
HAYTER LIMITED reserve the right to make changes at any time without notice.
Page 7
WARRANTY
LIMITED WARRANTY
Hayter Limited warrants to the original user/purchaser that this unit shall be free from defects in
material and workmanship under normal use and service for a period of one year from the date
of purchase. The manufacturers of the engine furnish their own warranty and services are
provided through their authorised network (Refer to "Engine Warranty Statement"). To qualify
for the full benefit of the warranty, the Warranty Registration Card must be returned to Hayter
Limited within 14 days of purchase. If the selling dealer has not returned the Warranty
Registration Card which is attached to the rear of the Owners Handbook please complete and
return. Subject to the conditions and exclusions noted in this limited warranty, we shall at our
option, repair or replace any warranted part during the applicable period. If you are in doubt or
experience any difficulty, please consult a Hayter Authorised Service Dealer for clarification.
A 90 day warranty period applies to those items which are subject to normal wear and tear e.g.
wheels, cutterbars, cables, grassbags and other consumable wearing parts.
All machines which are fitted with a genuine Hayter Friction Disc or Crankshaft Support
Bearing as original equipment before use, are covered by a Lifetime Warranty against the
engine crankshaft bending. Note: friction washers, Blade Brake Clutch (B.B.C.) units and other
such devices are not applicable. Only machines fitted with a genuine Hayter friction disc or
crankshaft support bearing, which are used in accordance with the recommended operating and
maintenance procedures, are covered.
This warranty does not apply to any unit that has been tampered with, altered, misused, abused or
used for hire, and will become invalid if non genuine Hayter parts are fitted. This warranty does
not cover for minor mechanical adjustments unless they are due to defective material or
workmanship. Consult the Owner’s Handbook or a Hayter Authorised Service Dealer for
assistance when making these adjustments.
To make a warranty claim, return the unit to a Hayter Authorised Service Dealer along with
proof of purchase stating the machine serial number and date of purchase. Subject to the
conditions and exclusions in this limited warranty, the authorised dealer will, at our option, repair
or replace any warranted part within the duration of the warranty period.
This limited warranty gives you specific legal rights and is in addition to any statutory rights to
which you may be entitled and your statutory rights are not affected by this warranty. If you need
additional information concerning this written warranty, or assistance in obtaining services,
please write to : HAYTER LIMITED, Service Department, Spellbrook, Bishop’s Stortford,
Hertfordshire CM23 4BU
UK ONLY: Details of your local Hayter authorised dealer are contained in Yellow Pages and
the Hayter Website www.hayter.co.uk or contact:- Freephone 0800 616298.
1.51.5
Page 8
SAFETY PRECAUTIONS
SAFETY PRECAUTIONS
THIS SYMBOL MEANS BE ALERT! YOUR SAFETY IS INVOLVED.
WHEN YOU SEE THIS SYMBOL BE ALERT TO THE POSSIBILITY OF
INJURY. CAREFULLY READ THE MESSAGE THAT FOLLOWS AND
INFORM OTHERS. EXERCISE GREAT CARE AND FOLLOW THE
ADVICE GIVEN TO AVOID POTENTIALLY HAZARDOUS SITUATIONS.
The Ranger 53 Pro is perfectly safe if used correctly. Failure to observe the
following simple precautions may result in serious injury.
Training:
Read the instructions carefully. Ensure that you are familiar with the controls and the proper
use of the equipment. Learn how to stop the mower quickly in an emergency.
Never allow children or people unfamiliar with these instructions to use the mower.
Never mow while people , especially children, or pets are nearby.
Keep in mind that the user is responsible for accidents or hazards occurring to other people
or their property.
Preparation:
1.61.6
While mowing, always wear substantial footwear and long trousers. Do not operate the equipment when barefoot or wearing sandals.
Thoroughly inspect the area where the mower is to be used and remove all objects which may
be thrown by the machine.
WARNING: Petrol is highly flammable.
-Store fuel in containers specifically designed for this purpose.
-Refuel outdoors only and do not smoke while refuelling.
-Add fuel before starting the engine. Never remove the cap from the fuel tank or add petrol
while the engine is running or when the engine is hot. Allow engine to cool for at least 2 minutes before refuelling.
-Do not attempt to start the engine if petrol is spilled or a smell of petrol is present but move
the mower away from the area of spillage and avoid creating any source of ignition until petrol
vapours have dissipated.
- Always use fresh fuel. Stale fuel can block the carburettor and cause leakage.
Page 9
SAFETY PRECAUTIONS
1.71.7
SAFETY PRECAUTIONS Continued.
- Replace all fuel tank caps and fuel container caps securely.
- Replace faulty exhaust and mufflers.
Always ensure that the mower is in a safe operating condition. Frequently check all nuts, bolts
and screws for tightness. Use only genuine Hayter replacement parts.
Damaged cutterbars and loose fixing bolts are major hazards. Before use, visually inspect the
cutting mechanism to ensure that it is in good condition. A damaged cutterbar must be replaced
immediately with a genuine Hayter replacement part. Cutterbars which are slightly worn can
be resharpened. Ensure that both cutting edges are resharpened equally to maintain balance.
An unbalanced cutterbar may cause serious damage to your machine.
Refer to "Maintenance."
Operation:
Do not operate the engine in a confined space where dangerous carbon monoxide fumes can
collect.
Mow only in daylight or good artificial light.
Avoid using the mower on wet grass, where feasible.
Always be sure of your footing on slopes.
Walk, never run.
Mow across the face of slopes, never up and down.
Exercise extreme caution when changing direction on slopes.
Do not mow excessively steep slopes.
Use extreme caution when reversing or pulling the mower towards you.
Stop the engine if the mower has to be tilted for transportation when crossing surfaces other
than grass and when transporting the mower to and from the area to be mowed.
Never operate the mower unless the guards are securely in position and in good condition.
Do not change the engine governor settings or overspeed the engine.
Disengage the drive clutch before starting the engine.
Page 10
SAFETY PRECAUTIONS
SAFETY PRECAUTIONS Continued.
Operation continued:
Start the engine carefully, with feet well away from the cutterbar.
Do not tilt the mower when starting the engine.
Do not put hands or feet near or under rotating parts.
Never pick up or carry a mower while the engine is running.
Stop the engine and disconnect the spark plug lead:
- Before clearing blockages or unclogging the discharge chute.
- Before cleaning/checking or working on the mower.
Stop the engine:
- Whenever you leave the mower.
- Before refuelling.
1.81.8
- After striking a foreign object. Inspect the mower for damage and make repairs
before restarting and operating the mower.
- If the mower starts to vibrate abnormally ( check immediately ).
Do not lift the rear deflector whilst the mower is in operation.
WARNING: THE CUTTERBAR CAN CONTINUE TO ROTATE
AFTER THE ENGINE IS SWITCHED OFF.
Page 11
SAFETY PRECAUTIONS
SAFETY PRECAUTIONS Continued.
Maintenance and storage:
Keep all nuts, bolts and screws tight to ensure that the equipment is in safe operating condition.
Never store the mower with petrol in the tank within an enclosed area where fumes may reach
an open flame or spark.
Allow the engine to cool before storing in any enclosure.
To reduce the fire hazard, keep the engine, silencer, and petrol storage area free of grass,
leaves, or excessive grease.
Check the grassbag frequently for wear or deterioration.
Replace worn or damaged parts for safety. Use genuine Hayter parts only.
If the fuel tank has to be drained, it is essential that this be done outdoors.
DECALS
WARNING DECAL:
WARNING - CAUTION RISK OF DANGER - SAFETY ALERT.
1.91.9
DANGER OF SEVERING TOES OR FINGERS
IN CUTTING MECHANISM.
DANGER OF BEING HIT BY THROWN OBJECTS.
KEEP BYSTANDERS AT A SAFE DISTANCE
FROM THE MACHINE.
STOP ENGINE AND REMOVE SPARK PLUG LEAD BEFORE
PERFORMING MAINTENANCE OR REPAIR WORK.
CAREFULLY READ THE OPERATORS MANUAL BEFORE
USING THE MACHINE.
DECAL :
HEIGHT OF CUT ADJUSTMENT
DECAL: GROUND SPEED DECAL: THROTTLE CONTROL
DECAL:
ENGINE STOP
Page 12
SPECIFICATIONS
SPECIFICATIONS
1.101.10
MODELS
Engine
Engine type
Engine / cutterbar speed
Fuel type
Fuel capacity
Oil type
Oil sump capacity
Cutting width
Cutting height
Overall dimensions
Dry Weight
Spark Plug
Spark Plug Gap
CODE 396 (SG56 RC VAR PRO)
Briggs & Stratton Intek Edge 60
121602-0315-E1
2900 rpm
Unleaded petrol.
1.5 litres
SAE 30 engine oil
0.6 litres
530mm
25 - 85mm
1705 x 585 x 1025mm
60.5 Kg
NGK BCP5RES/CHAMPION RC12Y2
0.50mm
Page 13
ASSEMBLY INSTRUCTIONS
ASSEMBLY INSTRUCTIONS
SAFETY NOTICE
Before using the mower, read this owners handbook carefully.
Pay particular attention to the safety precautions.
GENERAL ASSEMBLY
1. Spark Plug Lead.
2. Primer Bulb.
3. Engine Cover.
4. Air Filter.
5. Fuel Filler Cap.
6. Oil Filler Cap & Dipstick.
7. Height of Cut Lever.
8. Serial No. Label.
9. Rear Deflector.
10. Handlebar Securing Knob
11. Engine Start Grip.
12. Throttle Control.
13. Lever - Engine Stop.
14. Handlebar.
15. Ground Drive Clutch Lever.
16. Ground Drive Speed Control.
17. Grassbag Assembly.
18. Muffler Guard.
6
5
4
10
9
8
7
12
11
1.111.11
13
14
15
16
3
2
1
17
18
Page 14
ASSEMBLY INSTRUCTIONS
1.121.12
ASSEMBLING THE MOWER FOR THE FIRST TIME
DELIVERY CHECKLIST
Quantity
Check that parts are delivered correctly: Remove the
mower from the packaging and check that all loose items
have been supplied correctly. Refer to the delivery checklist
opposite and the general assembly. If any items are missing,
contact your local authorised Hayter Dealer.
Description
Handlebar Lower LH
Handlebar Lower RH
Coach Bolt
Washer
Nut
Handlebar Support LH
Handlebar Support RH
Large Knob
Upper Handlebar
Cap
Cable Guide
Grassbag Frame
Grassbag Fabric
Grassbag Flap
Engine Handbook
Assemble the handlebars: Assemble the handlebars as shown. Route the cables carefully
and clip in position to avoid damage and entanglement when using the machine.
1
1
4
4
4
1
1
4
1
4
4
1
1
1
1
CS223
CS224
CS225B
CAUTION - PREVENT DAMAGE : When assembling the handlebar, take care to
ensure that the controls and cables do not become damaged. Always replace damaged
controls and cables before using the mower.
Page 15
ASSEMBLY INSTRUCTIONS
ASSEMBLING THE MOWER FOR THE FIRST TIME Continued.
Assemble the grassbag: Insert metal frame into grassbag fabric and clip into position. Push
grassbag flap onto frame to fix in position.
WARNING - PREVENT ACCIDENTS: Always ensure grassbag flap is securely fitted
and in good condition.
1.131.13
CS226
Raise the rear deflector and lower the grassbag
through the handlebar aperture to connect onto the
upper mounting points. Lower the grassbag to rest
against the rear of the mower. Ensure the grassbag
flap is closed. Finally lower the rear deflector to rest
against the top of the grassbag
CS227
CS221
Page 16
ASSEMBLY INSTRUCTIONS
ASSEMBLING THE MOWER FOR THE FIRST TIME Continued.
1.141.14
Check all fasteners are secure.
Check engine stop lever operation: Operate the engine stop
lever several times. Ensure that the cable moves freely and that
the lever returns automatically to the engine stop position when
released.
Check throttle lever operation: Operate the throttle lever
several times and ensure the cable moves freely whilst
operating the engine throttle mechanism.
Check clutch lever operation: Operate the clutch lever
several times and ensure that the cable moves freely.
CS015
CS214
CS212
CS232
Page 17
STARTING THE ENGINE
BEFORE STARTING THE ENGINE
IMPORTANT - PREVENT ENGINE DAMAGE: The
engine is shipped without oil or petrol. The engine must be
filled with the correct grade of oil and petrol before starting the engine.
Oil recommendations: Always use high quality detergent oil
classified "For service SE, SF, SG" SAE 30 oil. Never use
additives with recommended oils.
SAE 10W-30 multigrade oil may be used, but this will result in
higher engine operating temperatures with consequential high
oil consumption. It is imperative that the oil level is checked
more frequently if this grade of oil is used in order to guard
against serious engine damage.
Check oil level: Clean around the oil filler cap before removing. With the mower on a level surface, unscrew and remove
the oil filler-dipstick. Wipe oil from it with a clean cloth. Screw
the oil filler-dipstick back in place, then unscrew and remove it
to check the oil level.
The oil level is correct when it is at the full mark on the dipstick. DO NOT OVERFILL.
Slowly fill with engine oil as necessary and replace the oil
filler-dipstick.
1.151.15
CS233
FULL
ADD
CS028
IMPORTANT: The oil filler-dipstick must be secured to
prevent oil leakage during operation.
Page 18
STARTING THE ENGINE
BEFORE STARTING THE ENGINE Continued.
Fuel recommendations: Always use clean, fresh unleaded
petrol. Purchase fuel in quantities which can be used within
30 days. Never mix oil with petrol. For added engine protection Briggs & Stratton recommend the use of their fuel additive which is available from an authorised Briggs & Stratton
service dealer.
Check fuel level: Clean around the fuel filler cap before
removing and fill the fuel tank with clean unleaded petrol.
1.161.16
Do not overfill the fuel tank. Allow 6mm minimum of tank
space for fuel expansion.
IMPORTANT: The fuel filler cap must be secured to prevent fuel leakage during operation.
WARNING - PREVENT ACCIDENTS: The cutterbar
rotates when the engine is operating.
ALWAYS operate the engine stop lever several times and
ensure the engine stop cable moves freely before starting the
engine.
ALWAYS position the mower on a level stone free grass surface before starting the engine. Ensure that the cutterbar is set
above grass height to prevent the engine being started under
load.
6mm
minimum
CS036
CS037
Page 19
STARTING THE ENGINE
STARTING THE ENGINE
Operate the primer bulb: Push on the primer bulb 5 times at
two second intervals to provide the extra fuel to start the
engine after assembling the mower for the first time.
In normal use, push on the primer bulb 3 times at two second
intervals to provide the extra fuel required to start a cold
engine. Operation of the primer bulb is usually unnecessary
when starting a warm engine.
Operate the throttle control lever: Push the lever to the fast
position.
Operate the engine stop lever: Use one hand to hold the
engine stop lever in the operating position firmly against the
handlebar. To start and operate the engine the engine stop lever
must be held in the operating position. If the engine stop lever
is released the engine will stop.
1.171.17
1
CS231
CS212
CS214
Operate the engine start - grip: Stand behind the mower and
maintain a firm hold on the handlebar and the engine stop lever
to prevent the mower moving towards you. Use your right
hand to hold the engine start-grip and pull slowly until
resistance is felt, then pull rapidly to crank the engine. When
the engine starts carefully return the engine start-grip to the
storage position. If the engine does not start after 5 attempts refer to "Fault Finding".
IMPORTANT: Prevent engine damage. Never pull the
engine start-grip when the engine is running.
CS213
Page 20
STOPPING THE ENGINE
STOPPING THE ENGINE
Stopping the engine: Disengage the engine stop lever by re-
leasing the engine stop lever.
1.181.18
STOP
CS215
Emergency stop: If the engine stop lever fails, disconnect the
spark plug lead to stop the engine.
OPERATING THE MOWER
SAFETY NOTICE
WARNING - PREVENT ACCIDENTAL STARTING :
Always stop the engine and disconnect the spark plug lead
before cleaning, inspecting or working on the machine.
1
3
2
CS229
1. Engine
2. Spark Plug Lead
3. Spark Plug
1
3
2
CS229
1. Engine
2. Spark Plug Lead
3. Spark Plug
STOP
STOP
Page 21
OPERATING THE MOWER
SAFETY NOTICE Continued
WARNING: PREVENT ACCIDENTS Before mowing,
thoroughly inspect the area where the mower is to be
used and remove all stones, sticks, wires, bones and
other foreign objects, which when contacted by the
mower cutterbar could become dangerous projectiles.
Inspect the area for hidden obstructions which when
contacted by the cutterbar could risk health and safety.
Remember the location of these obstructions and ensure
that you mow around them.
CAUTION: Prevent engine damage - DO NOT use the
mower on a slope greater than 20 degrees.
1.191.19
CS031
HEIGHT OF CUT
To adjust the height of cut : Grip the lever and pull side-
ways to disengage it from the locking notch, then push forwards to raise or pull backwards to lower the height of cut.
Finally release the lever at the required position and ensure
it locks firmly into one of the eight setting notches.
Always select a height of cut to suit operating conditions.
Aim to prevent engine overloading and blockages by avoiding low cuts in long grass conditions. Be prepared to make
two cuts when the grass is long.
20 MAX.
CS080
CS219
Page 22
OPERATING THE MOWER
TRAVEL
Forward Travel: Hold the handlebar and operate the clutch
lever to power the mower in a forward direction.
Release the clutch lever to stop the mower from travelling in
a forward direction
Speed Control:
Travel speed can be altered by selecting a different position on
the ground drive speed control lever. With the engine running
and the clutch lever engaged push the lever forward to reduce
speed and pull backwards to increase.
1.201.20
CS216
When the clutch lever is disengaged the mower can be
operated as a push model. This feature is useful when
CS218
mowing in confined areas.
Note: The engine stop lever must be held firmly against
the handlebar to keep the engine running.
Reverse Travel: Release the clutch lever. Hold and pull
against the handlebar with both hands to reverse the mower
towards you.
CS217CS217
WARNING - PREVENT ACCIDENTS : Always reverse the mower carefully towards
you. Always switch off the engine before walking backwards with the mower.
TURNING THE MOWER
To make a wide turn : Steer the mower with the handlebar whilst travelling forward.
To make a tight turn : Stop forward travel. Apply downward pressure on the handlebar to
raise the front wheels of the mower just above ground level and steer the mower using the handlebar in the required direction.
WARNING - PREVENT ACCIDENTS : DO NOT raise the front of the mower excessively when making a turn. NEVER raise the rear of the mower when the engine
is running.
Page 23
OPERATING THE MOWER
MOWING WITH GRASS COLLECTION
The grassbag is designed to collect grass clippings.
To achieve best grass collection performance, mow in dry operating
conditions.
Recognise that when the grassbag is full the airflow stops and the
grassbag deflates.
1.211.21
WARNING
- PREVENT ACCIDENTS : ALWAYS check the condition of the grassbag
for signs of damage. Replace a damaged grassbag immediately. DO NOT operate the
mower with a damaged grassbag. ALWAYS stop the engine and dis-
connect the spark plug lead before attempting to remove a grass
CS228
Grassbag attachment: Raise the rear deflector and lower the grassbag through the handlebar aperture to connect onto the upper
mounting points. Lower the grassbag to rest against the rear of the
mower. Ensure grassbag flap is closed. Finally lower the rear
deflector to rest against the top of the grassbag.
CS221
Grassbag removal: Raise the rear deflector and lift the grassbag
through the handlebar aperture and away from the mower. Finally
lower the rear deflector to rest against the rear of the mower.
CS220
Grassbag emptying: To empty the grassbag, pour out the grass
clippings and shake the grassbag vigorously to clean the airways.
Good grass collection depends on good air flow through the
grassbag. When collecting grass clippings it is important that the
grassbag is emptied regularly to prevent blockages and engine
overloading.
Page 24
OPERATING THE MOWER
1.221.22
MOWING WITHOUT GRASS COLLECTION
To mow without collecting the grass clippings, remove the
grassbag and operate the mower with the rear deflector in its
lowest position.
CS222
WARNING - PREVENT ACCIDENTS : ALWAYS check the condition of the rear
deflector for signs of damage. Replace a damaged rear deflector immediately. Never operate the mower with a damaged rear deflector.
HEAVY GROWTH
Areas of heavy growth should be mown without grass collection. If grass collection is required first mow the area without
grass collection at the maximum height of cut setting. Allow
the grass clippings to dry out and then mow the area at the maximum height of cut setting with the grassbag fitted. Reduce the
height of cut and mow the area again as necessary until the
required finish is obtained.
MOVING THE MOWER ACROSS NON-GRASSED AREAS
Set the mower to its maximum height of cut to protect the
cutting mechanism when transporting the mower over surfaces
other than grass.
WARNING - PREVENT ACCIDENTS : Always stop the engine and push the mower
carefully at slow walking speeds.
Page 25
OPERATING THE MOWER
CUTTERBAR OPERATION
The cutterbar rotates at the same speed as the engine. The cutterbar will stop within three seconds of the engine being
switched off.
WARNING - PREVENT ACCIDENTS : DO NOT operate the mower if the cutterbar
fails to stop within three seconds. Return the mower to your Hayter dealer for examination and repair.
The cutterbar is driven by the engine via a friction device to help
prevent damage occurring to the cutting mechanism when a hidden obstruction or overload is encountered. When the obstruction
or overload situation is removed the friction device will automatically reset.
WARNING - PREVENT ACCIDENTS : ALWAYS stop the engine when a hidden
obstruction or excessive vibration is encountered. Disconnect the spark plug lead and
examine the cutting mechanism. ALWAYS replace a damaged cutterbar - refer to
"Maintenance".
1.231.23
MOWING AND GRASS CARE TIPS
In dry weather conditions leave the grass long to help retain
ground moisture.
Aerate the lawn to stimulate soil organisms and root growth.
In spring and late summer remove dead grass and aerate the
lawn by raking or similar means.
Maintain a sharp cutterbar. A blunt cutterbar will tear the grass
and cause the tips to turn brown.
Page 26
OPERATING THE MOWER
MOWING AND GRASS CARE TIPS Continued.
Prevent scalping. Plan your direction of travel to mow across
hollows and humps.
Prevent grass damage. Take care when turning the mower.
Prevent grass damage. DO NOT mow in wet conditions.
Brush the lawn surface to disperse worm casts before mowing.
Spike compacted lawn areas with a fork. Fill the holes with sand
to improve aeration and drainage.
Mow lawns in a different direction to the previous cut.
As a general rule the grass clippings should be removed each
time you mow. If weather conditions are dry and hot and the
grass is weed free, leave the clippings on the lawn to help maintain ground moisture.
Mow lawns twice a week when the grass is growing vigorously
in the summer.
1.241.24
Mow lawns once a week in spring, autumn and during prolonged
dry weather in the summer.
Prevent grass damage - DO NOT remove more than one
third of the grass height in one cut.
Recommended grass heights for lawns:-
DANGER Coarse grasses dominate fine grasses.
General lawn in spring, autumn or prolonged dry period.
General lawn in summer.
Luxury lawn in spring, autumn or prolonged dry period.
Luxury lawn in summer.
DANGER Grass strength is reduced.
38mm
32mm
25mm
19mm
12mm
6mm
Page 27
MAINTENANCE
ENGINE
MAINTENANCE
1.251.25
Engine handbook: For details of engine maintenance refer to
ENGINE
the engine operating and maintenance instructions handbook
supplied with your mower.
WARNING - PREVENT ACCIDENTS : ALWAYS stop the engine and disconnect the
spark plug lead before attempting to carry out maintenance procedures on the mower.
IMPORTANT - Draining engine oil: To drain the engine oil, first drain fuel by operating the
engine until the fuel tank is empty and the engine stops. Remove the spark plug lead and allow
the engine to cool. Position the mower on its left hand side and ensure that the air cleaner side
of the engine is kept uppermost. Remove the oil filler-dipstick to drain the oil.
GRASSBAG
Remove grass debris from the grassbag immediately after use
and check its condition for signs of damage.
CS228
WARNING - PREVENT ACCIDENTS : Do not use the grassbag if damaged.
DECK HOUSING
Remove grass debris from the deck housing and around the
engine immediately after use.
IMPORTANT - PREVENT DAMAGE: Fertilisers and top dressings are particularly
corrosive. Thoroughly clean the mower deck immediately after use on treated grass and
store well away from corrosive materials.
Page 28
SECURING NUTS AND BOLTS
MAINTENANCE
1.261.26
Regularly check that all securing nuts and bolts are tight.
Replace missing or damaged items immediately.
LUBRICATION
Lubricate the wheels, pivot points and linkages with engine
oil every 25 operating hours.
Apply a good quality medium grease to the inner control
cables at the point of entry and exit from their outer casings.
CLUTCH CABLE ADJUSTMENT
Check the clutch cable operation every 25 operating hours
and adjust if necessary.
Unscrew locknut (1) and screw adjuster (2) in or out as
necessary. Tighten locknut when correctly adjusted.
CS022
2
CS015
1
CS230
IMPORTANT - PREVENT DAMAGE: ALWAYS operate the mower with the clutch
cable correctly adjusted. ALWAYS replace damaged cables.
Page 29
MAINTENANCE
1.271.27
CUTTERBAR
WARNING - PREVENT ACCIDENTS : Never work on the cutterbar unless the spark
plug lead has been removed. The cutterbar has sharp edges. ALWAYS wear strong
gloves to protect your hands when working on the cutterbar. DO NOT rotate tools
towards the cutting edges to avoid the risk of injury should the tool slip. ALWAYS use
genuine Hayter replacement parts.
The condition of the cutterbar and its mounting arrangement should be checked regularly for signs of wear or damage. Ensure that the cutterbar is not bent or cracked.
A damaged cutterbar that is out of balance will vibrate excessively and may break. DO
NOT use an unbalanced cutterbar.
Regularly check that the bolt securing the cutterbar is tightened to the specified torque
of 40Nm.
Replace the cutterbar every season or sooner if excessively worn or damaged.
How to remove the cutterbar:
Drain the fuel by operating the engine until the fuel tank is empty
and the engine stops. Remove the spark plug lead and allow the
engine to cool Turn the mower on its left hand side and ensure
that the air cleaner side of the engine is uppermost.
Firmly grip the end of the cutterbar with the gloved hand and
remove the bolt, spring washer, spacer, large washer and friction
washer securing the cutterbar with a suitable 8mm Hexagon Key.
How to assemble the cutterbar:
Assemble the cutterbar with the turned up edges facing towards
the engine. Secure the cutterbar using the original bolt (1), spring
washer (2), Spacer (3), large washer (4) and friction washer (5)
and tighten to a torque of 40Nm.
CS281
5
4
3
2
1
Page 30
MAINTENANCE
CUTTERBAR Continued.
How to sharpen and balance the cutterbar: A slightly
worn cutterbar may be re-sharpened. All cutting edges must
be sharpened equally to ensure balance. Sharpen the cutterbar every 25 mowing hours or more frequently if conditions
require.
Remove the cutterbar from the mower and clean using a
brush and water. Inspect the cutterbar for signs of damage.
DO NOT use a damaged or excessively worn cutterbar.
Sharpen all the cutting edges with a flat file to restore the
original cutting edge.
1.281.28
30 -45
CS040
Ensure that the cutterbar is balanced. Use a screw driver with
a round shaft to support the cutterbar through its centre hole.
Hold the cutterbar horizontal and then release. A balanced
cutterbar will remain horizontal. If the cutterbar is not
balanced the heavy end will rotate downwards. Sharpen the
heavy end until the cutterbar is correctly balanced.
CS025
CS026
Page 31
MAINTENANCE
1.291.29
MAINTENANCE SCHEDULE
Follow the hourly or calendar intervals, whichever occurs first. More frequent service will
be required if working for prolonged periods under dusty, dry conditions, or when airborne debris is present or after extensive operation cutting tall, dry grass.
AFTER FIRST 5 HOURS
Change engine oil
EVERY 5 HOURS OR DAILY
Check oil level.
Remove grass debris from around engine, muffler / muffler guard and air ways in the
top cowl.
Remove grass debris from top and underside of deck housing.
Remove grass debris from the grassbag and check for signs of damage.
Check condition of guards and safety devices.
Check condition of cutterbar.
EVERY 25 HOURS OR EVERY SEASON
Change engine oil if continuously operating under heavy load or high ambient
temperature.
Lubricate wheels, pivot points and linkages.
Grease inner control cables at point of entry and exit from their outer casings.
Check clutch cable adjustment.
Sharpen cutterbar.
Page 32
MAINTENANCE
MAINTENANCE SCHEDULE Continued.
EVERY 50 HOURS OR EVERY SEASON
Change engine oil.
EVERY 100 HOURS OR EVERY SEASON
Clean engine cooling system. Clean more often under dusty conditions or when air
borne debris is present or after prolonged operation whilst cutting tall, dry grass.
Service the dual element air cleaner cartridge.
Replace spark plug.
1.301.30
Page 33
PREPARING THE MOWER FOR STORAGE
PREPARING THE MOWER FOR STORAGE
Storage for periods in excess of 30 days: Engines stored in excess of 30
days need to be protected with Briggs & Stratton fuel additive or drained
of fuel to prevent gum from forming in the fuel system or on essential
carburettor parts. To ensure your mower is maintained in good working
orderitis important that the following procedure is adopted. Refer to the
Maintenance section as necessary.
Drain fuel from the engine by operating the engine until it stops.
Disconnect the spark plug lead. Change the engine oil.
Remove the engine spark plug and pour 15ml of engine oil into the
engine cylinder and replace the spark plug. Do not exceed the stated volume of oil as engine damage may occur on re-starting. Do not replace
the spark plug lead. Operate the engine stop lever and slowly pull the
engine start - grip once to crank the engine. This will distribute the oil
and help prevent engine corrosion.
Clean grass and debris from the engine cylinder, cylinder head cooling
fins, under top cowl, and around and behind muffler/muffler guard.
Clean all other areas of the mower and ensure that the grassbag is clean.
1.311.31
Lubricate the mower.
Treat metal parts with a water repellent anti-corrosion product.
Lower the handlebar, if desired.
Rest the mower deck on wooden blocks to remove the mower from its
wheels / roller.
Cover the mower with a protective sheet and store it in a dry, ventilated
area.
Page 34
FAULT FINDING
FAULT FINDING
1.321.32
REMEDYPROBLEM POSSIBLE FAULT
Engine will not start.
Engine runs rough.
Engine vibrates excessively.
Engine will not turn over Engine stop lever released Operate engine stop lever
Engine under load.
Fuel starvation.
Incorrect / contaminated fuel.
Spark plug lead disconnected.
Engine brake not released.
Faulty spark plug.
Spark plug lead becoming
disconnected in use.
Faulty spark plug.
Air cleaner element blocked.
Incorrect / contaminated fuel.
Mounting bolts loose.
Cutterbar bolt loose.
Cutterbar out of balance.
Incorrect oil level Check oil level
Raise height of cut.
Fill fuel tank.
Drain fuel tank and fill with
correct fuel.
Connect spark plug lead.
Operate engine stop lever.
Clean and adjust gap or replace.
Connect spark plug lead.
Clean and adjust gap or replace.
Replace air cleaner element.
Drain fuel tank and fill with
correct fuel.
Tighten bolts.
Tighten bolt.
Balance cutterbar.
Obstruction under deck Remove obstruction
Engine smokes Excess oil level Check oil level
Air cleaner cartridge oil Service air cleaner
soaked or plugged
Engine runs then stops Fuel starvation Fill fuel tank
Fuel cap vent blocked Clean fuel cap vent
Page 35
FAULT FINDING
FAULT FINDING Continued.
1.331.33
Uneven cut.
Discharge chute blocks.
Mower is hard to push.
Mower will not self propel.
POSSIBLE FAULT
Undulating ground contours.
Cutterbar worn.
Cutterbar out of balance.
Wheels damaged.
Grass is wet.
Cut height too low.
Grassbag full.
No airflow through the
grassbag.
Height of cut too low.
Wheels damaged.
Clutch out of adjustment.
REMEDYPROBLEM
Change direction of travel.
Sharpen the cutterbar.
Balance cutterbar.
Inspect and replace as necessary.
Mow dry grass.
Increase cut height.
Empty grassbag.
Clean the grassbag.
Increase height of cut.
Inspect and lubricate or replace
as necessary.
Adjust clutch lever.
Poor grass collection.
Drive belt damaged.
No airflow through the
grassbag.
Discharge chute blocked.
Wet grass.
Grassbag full.
Replace drive belt.
Clean the grassbag.
Remove blockage.
Mow dry grass.
Empty grassbag.
Page 36
DECLARATION OF CONFORMITY
EC DECLARATION OF CONFORMITY
SANDRIGARDEN
via Manzoni 22
36027 Rosa, Italia.
Declare that the lawnmower:
Models: Ranger 53 Pro
Machine Type No. CODE 396D (SG56 RC VAR PRO)
Category: Auto Drive/Variable Speed
Type: Pedestrian Rotary
Engine - Manufacturer: Briggs & Stratton
- Speed of rotation: 2900rpm
Width of cutting device: 520mm
Speed of rotation of the cutting device: 2900rpm
Complies with the provisions of Directive: 98/37/EC Essential Health & Safety Requirements Relating to the
Design & Construction of Machinery and Safety Components, as amended and the regulations transposed into
national law.
Also Directive 89/336/EEC Electromagnetic Compatibility, as amended and the regulations transposed into
national law.
Also Directive 2000/14/EC Noise emission in the environment by equipment for use outdoors, and the regulations transposed into national law procedure applied for the conformity assessment: Annex VI, procedure 1.
Notified Body: NOVICOM SAS DI R. CASTELLI & CO. Via della Fontana 23804 Monte Marenzo (LC)
Notified body identification No: 0723
Measured sound power level: 98 dB(A)
Guaranteed sound power level: 100 dB(A)
Standards Used: EN292, EN836 and ENISO14982.
Authorised Signatory:
Signed Date: 15.11.04
S.A. Maryniak
(Technical Director)
Technical documentation kept at:
SANDRIGARDEN,
via Manzoni 22,
1.341.34
VIBRATION INFORMATION
The vibration level at the operator contact positions, measured in accordance with European Standard EN 836.
CODE 396D (SG56 RC VAR PRO) = 12 ms
-2.
..
Page 37
PARTS LIST
PARTS LIST
ITEM NO. DESCRIPTION PART NO. QTY.
1 Belt - Variable Pulley to Gearbox SA284930 1
2 Belt - Engine Crankshaft to Variable Pulley SA284920 1
3 Pulley - Variable SA362860 1
4 Washer - Plain SA2014040 2
5 Bracket - Pivot SA380200 1
6 Spacer - Rear Wheel SA2011120 2
7 Nut - M8 SA1013910 1
8 Plate - Gearbox SA395620 1
9 Circlip SA142180 1
10 Bolt - Carriage SA101810 1
11 Rod - Rear Deflector (see item 121)
12 Washer - Locating SA280480 1
13 Setscrew SA165110 1
14 Clamp - Cable SA347810 1
15 Cable - Variable Speed SA2013540 1
16 Cover - Variable Pulley SA480190 1
17 Spring - Rear Deflector (see item 121) 1
18 Bearing SA203560 10
19 Decal - Height of Cut 320006 1
20 Gear - Rear Wheel SA496770 2
21 Cover - Wheel SA380570 2
22 Washer - Plain SA150770 4
23 Deck SA380390 1
24 Key SA101370 1
25 Boss - Pulley SA2010190 1
26 Washer - Bellville SA2006400 2
27 Washer - Large SA3006420 2
28 Screw - M12 x 75 SA1013980 2
29 Blade SA280520 1
30 Spacer - Location SA3006410 1
31 Washer - Spring SA281100 1
32 Screw - Blade SA281080 1
33 Setscrew - Hex. Hd. SA152010 4
34 Rim - Wheel SA396610 2
35 Serial No. Label 1
36 Decal - Engine 396002 1
37 Engine ___
38 Nut - Full SA1013920 4
39 Plate - Clamp SA344110 2
40 Screw - Self Tapping SA180980 12
2.12.1
Page 38
2.2
PARTS LIST
PARTS LIST Continued.
ITEM NO. DESCRIPTION PART NO. QTY.
41 Axle - Front SA3037790 1
42 Bush - Axle SA480180 2
43 Washer - Plain SA144370 1
44 Wheel - Rear SA385160 2
45 Decal - Hayter 410087 1
46 Bush SA2037910 2
47 Knob - Large SA2008490 4
48 Cap SA340060 4
49 Nut SA194020 4
50 Handlebar - Lower R.H. SA380600 1
51 Nut - Full Flanged SA194010 7
52 Mounting Ring - Engine SA396640 1
53 Handlebar - Upper SA380420 1
54 Bolt - Carriage SA101740 4
55 Loop - Recoil Rope SA295640 1
56 Support R.H. - Handlebar SA380590 1
57 Screw - Hex Hd. - Self Tapping SA172850 2
58 Washer - Plain SA181690 2
59 Bolt SA172960 1
60 Bolt SA184540 1
61 Cap - Hub SA380740 4
62 Bolt - Special SA3021890 2
63 Washer - Fixing SA145900 4
64 Handlebar - Lower L.H. SA380290 1
65 Support L.H. - Handlebar SA380300 1
66 Flap - Grassbag SA480400 1
67 Spring - Compensating SA280160 1
68 Screw SA1015560 3
69 Rod - Connecting SA3037780 1
70 Strip - Protection SA380970 1
71 Screw - Self Tapping SA1012790 8
72 Throw Plate SA380470 1
73 Nut - Flanged SA142260 2
74 Lever - Height of Cut SA480140 1
75 Spring - Torsion SA280450 1
76 Pin - Roll SA180460 1
77 Key - Drive SA203510 2
78 Circlip SA144590 4
79 Collar SA403510 2
80 Spacer - Plastic SA403520 2
2.22.2
2.2
Page 39
2.3
PARTS LIST
PARTS LIST Continued.
ITEM NO. DESCRIPTION PART NO. QTY.
81 Gear SA242210 1
82 Washer - Plastic SA403540 2
83 Washer - Plastic 7240 2
84 Axle - Rear SA3037800 1
85 Plate - Clamp SA280550 2
86 Cap Screw - Soc Hd. C'Sunk SA193610 2
87 Damper - Rear Deflector SA403190 2
88 Lever - Engine Stop SA380560 1
89 Handle - Rear Deflector SA406070 1
90 Lever SA443670 2
91 Bolt SA147780 2
92 Washer - Lever SA480710 2
93 Washer - Plain SA144480 2
94 Gear SA242220 1
95 Spacer SA284100 4
96 Pin - Pivot SA180790 2
97 Screw SA140310 6
98 Nut - Nyloc SA140270 14
99 Plate - Blanking SA380690 1
100 Cover SA480660 1
101 Cover SA480840 1
102 Screw - Self Tapping SA185610 6
103 Screw - Self Tapping SA185620 4
104 Cover SA480820 1
105 Wheel - Front SA3012050 2
106 Spacer - Ground Drive Cable SA460260 1
107 Spring - Ground Drive Cable SA262090 1
108 Cable - Ground Drive SA2013880 1
109 Cable - Engine Stop SA2011320 1
110 Cover SA480640 1
111 Gearbox SA280230 1
112 Spring - Tension SA295930 1
113 Pin - Roll SA280890 1
114 Pulley SA284840 1
115 Screw - Self Tapping SA184940 8
116 Bolt - Engine SA145670 2
117 Bolt - Engine SA145680 1
118 Frame - Grassbag SA380380 1
119 Lever - Ground Drive SA380430 1
120 Cable - Throttle SA285900 1
2.3
2.32.3
Page 40
PARTS LIST
PARTS LIST Continued.
ITEM NO. DESCRIPTION PART NO. QTY.
121 Deflector - Rear (includes items 11 & 17) SA380830 1
122 Setscrew SA142760 2
123 Washer - Plain SA170530 2
124 Guide - Cable SA446340 4
125 Plug SA251950 2
126 Decal - Throttle SA647870 1
127 Decal SA689200 1
128 Bush - Crankshaft Support SA280820 1
129 Decal - Variable Speed SA689190 1
130 Support - Crankshaft (Includes Item 128) SA394080 1
131 Decal - Warning 219189 1
132 Shim SA145250 4
133 Washer - Wavy SA245240 2
134 Screw - Self Tapping SA172850 9
135 Skirt - Steel SA380910 1
136 Skirt - Side SA380900 2
137 Fabric - Grassbag SA289560 1
138 Bumper - Bar SA3016080 1
139 Ring - Locating SA396620 2
140 Screw - Self Tapping SA184950 28
141 Spacer SA285480 2
142 Screw SA142450 2
143 Nut - Full SA142000 1
144 Nut - Dome SA106440 1
145 Rim - Wheel SA380750 2
146 Screw - M6 x 20 SA1017230 2
147 Caps - Front Wheel (Not Illustrated) SA3006310 2
148 Wheel - Assembly (Front) SA3013940 2
(Includes 18,38,61,105,145)
149 Decal - Grass Blade 410064 1
150 Spacer- Front Wheel SA2018100 4
151 Bush - Front Wheel SA2010570 2
152 Ring - Shaft SA1013500 2
153 Wather SA3021890 10
154 Sleeve SA281600 1
155 Nut SA140260 5
156 Screw M5 x 16 SA188880 5
157 Decal SA690740 1
158 Tie - Cable 3966 7
159 Washer SA152120 10
160 Sleeve Adjuster SA281610 2
161 Spring SA295940 1
2.42.4
2.42.4
Page 41
2.5
PARTS DIAGRAM
2.52.5
2.5
88
97
126
91
142
99
9
4
3
2
4
161
23
138
38
61
18
140
6
34
44
140
145
61
61
18
150
1D396D01A
88
100
119
101
96
95
90
92
53
98
120
149
37
1
7
12
116
5
136
45
140
115
20
105
151
28
78
139
18
132
18
41
42
39
28
42
40
39
98
98
71
82
81
21
150
40
103
93
102
98
102
36
50
16
24
116
19
51
152
67
159
33
74
77
83
134
80
79
78
133
18
22
85
76
67
46
123
86
18
151
55
143
124
47
48
89
121
17
40
40
52
49
10
49
68
156
134
75
49
86
40
69
105
18
122
125
54
56
40
35
58
43
59 57
62
60
14
15
13
135
136
114
8
13
123
84
85
40
147
144
122
131
73
66
63
62
40
72
68
113
46
22
21
146
102
98
93
102
15
124
48
87
11
54
64
65
51
63
70
40
155
112
111
18
78
115
133
132
71
139
18
20
140
148
127
157
119
96
95
98
103
152
92
98
109
104
108
154
53
158
47
125
128
51
26
79
77
80
94
82
83
78
6
44
34
18
106
107
90
97
129
118
130
140
61
91
142
110
137
51
117
25
27
29
27
30
31
32
38
Page 42
2.6
ENGINE ANCILLARY PARTS
These parts are available through an authorised Briggs & Stratton dealer.
FUEL ADDITIVE
AIR CLEANER CARTRIDGE
2.6
SPARK PLUG
SPARK PLUG WRENCH
SPARK PLUG TESTER
Page 43
2.7
NOTES
2.7
Page 44
CUSTOMER INFORMATION
Serial No:
Engine Type: 121602-0315-E1 Engine:-Briggs & Stratton Intek Edge 60
Date of Sale:-
Your Local Dealer:-
2.82.8
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