Hayter Mowers LT324 User Manual

English Version FROM SERIAL NO: 924C001001 MANUAL PART NO: 924916(REV.0.) Issue: 01.10.04
OPERATOR'S MANUAL
LT324
TRIPLE TURF MOWER
CODE 924C
MACHINE, AS IT GIVES ESSENTIAL INFORMATION REGARDING
MACHINE SAFETY, OPERATION AND SPECIFICATIONS.
ATTENTION
THIS SYMBOL MEANS
BE ALERT!
YOUR SAFETY IS INVOLVED
READ THIS MANUAL BEFORE USING THE LT324 MOWER.
IT IS ESSENTIAL THAT OPERATORS STUDY IT FOR THEIR OWN SAFETY.
ALL OPERATORS SHOULD SEEK AND OBTAIN PROFESSIONAL AND
PRACTICAL INSTRUCTIONS ON THE SAFE USE OF THE MOWER. THESE
SERVICES ARE AVAILABLE THROUGH HAYTER LIMITED OR HAYTER APPROVED
COMMERCIAL DEALERS.
924916KG251004
CONTENTS
CONTENTS
SAFETY PRECAUTIONS.
Training.
Preparation.
Operation.
Handling and storage of fluids.
Maintenance and storage.
Decals.
EC CONFORMITY INFORMATION.
Noise levels.
EC Declaration of Conformity.
INTRODUCTION.
SPECIFICATIONS.
Engine.
Transmission system.
Cutterhead drive system.
Cutterhead lift system and steering.
Hydraulic system.
Vehicle specifications.
Operator controls.
Instrumentation.
Weight and dimensions.
Recommended lubricants and hydraulic fluids.
Cutterheads.
OPERATING THE MOWER.
Safety Notice
Operator presence controls.
Identification of controls.
Braking system.
Throttle control.
Travel.
Transport latches.
Differential lock.
Speed Control Pedal.
Operator platform latching mechanism.
Adjustable Steering Column.
Operator Seat.
Warning systems.
Audible warning horn.
Ignition key.
Engine pre-heat indicator light.
Fuel level gauge.
Page No.
1.6 - 1.14
1.6
1.6 - 1.7
1.7 - 1.9
1.10
1.11
1.12 - 1.14
1.15 - 1.16
1.15
1.16
1.17
1.18 - 1.24
1.18
1.19
1.19
1.20
1.20
1.21
1.22
1.22
1.23
1.23
1.24
1.25 - 1.40
1.25
1.25
1.26
1.27
1.27
1.27
1.28
1.28
1.28
1.29
1.30
1.31
1.32
1.32
1.33
1.33
1.33
1.4
1.4
924916KG251004
CONTENTS
CONTENTS Continued.
Hourmeter.
Transmission neutral indicator light.
Cutterdeck drive switch indicator light.
Parking brake indicator light.
Hydraulic return filter indicator light.
Hydraulic transmission filter indicator light.
Cutterhead position control.
Cutterhead drive engagement.
Weight transfer/traction assistance.
Starting the engine.
Stopping the engine.
General operating hints.
Cutterhead general information.
MK3 200mm Fixed Cutterhead.
MK3 254mm Fixed Cutterhead.
MK3 200mm Floating Cutterhead.
Centre Cutterhead Height of Cut Correction Adjustment
MAINTENANCE.
Maintenance
Engine.
Running in period.
Running in period - at first 50 hours.
Daily and before use.
Every 50 hours.
Every 250 hours.
Every 500 hours.
Cutterhead cylinder to bottom blade adjustment.
Cutterhead backlapping.
Cutterhead grinding.
Cutterhead bottom blade replacement.
Raising the mower off the ground.
Towing the mower.
GRASS CUTTING FAULTS.
TROUBLE SHOOTING.
ELECTRICAL CIRCUIT DIAGRAM .
HYDRAULIC CIRCUIT DIAGRAMS.
WARRANTY.
NOTES.
CUSTOMER INFORMATION.
Page No.
1.33
1.34
1.34
1.34
1.34
1.34
1.35
1.35
1.36
1.36 - 1.37
1.37
1.38
1.39
1.40
1.40
1.41
1.41
1.42 - 1.60
1.42 - 1.43
1.44
1.44
1.44 - 1.45
1.46 - 1.49
1.50 - 1.51
1.52
1.53 - 1.55
1.56
1.57
1.58
1.58
1.59
1.60 - 1.61
1.62 - 1.64
1.65 - 1.71
1.72 - 1.73
1.74 - 1.76
1.77
1.78
1.79
1.5
1.5
924916KG251004
SAFETY PRECAUTIONS
TRAINING
Read the instructions carefully. Be familiar with the controls and the proper use of the equipment. Learn how to stop the mower quickly in an emergency.
Never allow children or people unfamiliar with these instructions to use the mower. Local regulations may restrict the age of the operator.
Never mow while people, especially children, or pets are nearby.
Keep in mind that the operator or user is responsible for accidents or hazards occurring to other people or their property.
Do not carry passengers.
All drivers should seek and obtain professional and practical instruction. Such instruction should emphasise:
The need for care and concentration when working with this machine.
The need to slow down when making tight turning manoeuvres. Failure to take adequate care can affect stability leading to loss of control of the machine particularly when operating in transport mode.
Control of a ride-on-machine sliding on a slope will not be regained by application of the brake. The main reasons for loss of control are:
- Insufficient wheel grip.
- Being driven too fast.
- Inadequate braking.
- The type of machine is unsuitable for the task.
- Lack of awareness of the effect of ground conditions, especially slopes.
- Incorrect load distribution.
PREPARATION
Check that the machine complies with all applicable regulations, including those in force when used on the public highway.
While mowing, always wear substantial footwear and long trousers. Do not operate the equipment when barefoot or wearing open sandals. Eye protection should be worn.
Thoroughly inspect the area where the equipment is to be used and remove all objects which can be thrown by the machine.
Never operate the machine without first checking that the operator platform latching mechanism is fully engaged and in good working order, refer - ‘OPERATOR PLATFORM LATCHING MECHANISM’.
READ THIS MANUAL BEFORE USING THE LT324 MOWER, IT IS ESSENTIAL THAT OPERATORS STUDY IT FOR THEIR OWN SAFETY.
THE FOLLOWING PRECAUTIONS MUST BE TAKEN TO HELP PREVENT ACCIDENTS. A CAREFUL OPERATOR WHO USES COMMON SENSE IS THE SAFEST OPERATOR.
-
-
-
1.6
1.6
924916KG251004
SAFETY PRECAUTIONS
PREPARATION Continued.
Ensure that the cutterheads are fully raised with the latches and safety locks engaged in position before transporting the mower.
Replace faulty silencers.
Check the condition of the tyres and ensure that they are inflated to the correct pressures, refer - SPECIFICATIONS. This is particularly important if the machine is to be taken on the public highway.
Check that the mower is in good working order, paying particular attention to the brakes and steering. Also ensure that the forward/reverse speed control pedals move freely to neutral when released.
Before use, always visually inspect to see that the blades, blade bolts and cutting cylinders are not worn or damaged. Replace worn or damaged components.
Check the mower hydraulic system, particularly the hydraulic hoses, fittings and hose supports. Worn, crushed or damaged hoses can burst, with risks to health and damage to the machine and surrounding turf areas.
After refuelling and adding oil to the hydraulic oil tank ensure that the caps are replaced securely.
Check that all linkages, connections and pivot nuts are secure and that wheel nuts are torqued correctly,
refer - SPECIFICATIONS.
Before operating the machine ensure that there are no foreign objects or liquids on the platform or ped­als - ALWAYS KEEP THE OPERATOR PLATFORM CLEAN/CLEAR.
OPERATION
Do not operate the engine in a confined space where dangerous carbon monoxide fumes can collect.
Mow only in daylight or in good artificial light.
Before attempting to start the engine, engage the parking brake, disengage the cutterhead drive system and ensure that the forward/reverse speed controls are in the neutral position.
Never operate the machine without first checking that the operator platform latching mechanism is fully engaged and in good working order, refer - OPERATOR PLATFORM LATCHING MECHANISM.
Stored energy devices are charged when the outer wing units are in transport position. Always operate the relevant lift controls to provide hydraulic support for the wing units suspensions before attempting to release the transport latches.
1.7
1.7
924916KG251004
SAFETY PRECAUTIONS
OPERATION Continued.
Do not use on a slope of more than 19 degrees. Where ground conditions are such that there may be a risk of the mower rolling over, the requirements of SI 1998 No 2306 "Provision and Use of Work Equipment Regulations" should be considered, refer - INTRODUCTION - Optional Extras.
Ground conditions affect traction. Particular conditions may not permit safe operation on the slope lim­its stated.
Remember there is no such thing as a "safe" slope. Travel on grass slopes requires particular care. To guard against overturning or loss of traction when travelling or mowing on a slope:
- Exercise extreme care when changing direction on a slope.
- Do not stop or start suddenly.
- Engage drive slowly.
- Keep machine speed low.
- Avoid tight turns.
- Stay alert for humps, hollows and other hidden hazards.
- Keep away from sharp inclines and steep drops.
- A thorough risk assessment should be carried out by a competent person before travelling or mowing on a slope.
Never park on a slope.
Ground level
3DA176
19 Degree slope
1.8
1.8
924916KG251004
SAFETY PRECAUTIONS
OPERATION Continued.
Watch out for traffic when crossing or near roadways.
Use extreme caution when reversing.
Disengage the cutterhead drive system before crossing surfaces other than grass.
When using the machine, never direct discharge of material towards bystanders or allow anyone near the machine while in operation.
Never operate the mower with defective guards, shields or without safety protective devices in place and in good working order.
Do not change the engine governor settings or overspeed the engine. Operating an engine at excessive speed may increase the risk of personal injury.
Before leaving the operator's position:
- Disengage the drive to the cutterheads.
- Lift cutterheads to the transport position and securely lock the safety latches or alternatively lower cutterheads to the ground.
- Change into neutral and set the parking brake.
- Stop the engine and remove the ignition key.
Engage the parking brake, disengage the drive to the cutterheads, stop the engine and remove ignition key :
- Before releasing blockages.
- Before checking, cleaning or working on the mower.
- After striking a foreign object. Inspect the mower for damage and make repairs before restarting and operating the equipment.
- If the machine starts to vibrate abnormally ( check immediately ).
- Before refuelling.
- Before making cutterhead adjustments.
Disengage the drive to the cutterheads when transporting or not in use.
Reduce the throttle setting during engine run - out.
Never work on the mower when the engine is running.
Always keep feet and hands well away from the cutting cylinders when making adjustments.
Never operate the mower without first checking that the operator platform is securely latched.
1.9
1.9
924916KG251004
SAFETY PRECAUTIONS
HANDLING AND STORAGE OF FLUIDS
Hydraulic Oil
- Avoid contact with eyes and prolonged contact with skin.
- Protective goggles should be worn when pouring.
- Use of gloves or barrier cream is recommended.
- Wash hands thoroughly after contact.
- Store under cover, away from heat and sources of ignition.
Diesel Oil
- Avoid skin and eye contact.
- Wear impervious gloves when regular contact is likely and goggles when there is risk of splashing.
- Wash hands thoroughly after contact.
- Store in a cool dry well ventilated place away from heat and sources of ignition, in vessels specifi­cally designed for storing fuel oils.
Lubricating Oil
- Avoid skin and eye contact.
- Wear impervious gloves when regular contact is likely and goggles when there is risk of splashing.
- Wash hands thoroughly after contact.
- Store in a cool dry well ventilated place away from heat and sources of ignition.
Anti- Freeze
- Keep away from heat, sparks, and flames.
- Avoid skin and eye contact and breathing vapours.
- Store in a closed container in a cool dry well ventilated area.
1.10
1.10
924916KG251004
SAFETY PRECAUTIONS
MAINTENANCE AND STORAGE
Take care when rotating a cutting cylinder as this can cause other cylinders to rotate.
When the machine is to be parked, stored or left unattended, lift the cutterheads to the transport position
and engage the safety locks or lower the cutterheads to the ground.
Keep all nuts, bolts, and screws tight to be sure the equipment is in safe working condition.
Allow the engine to cool before storing in any enclosure.
To reduce the risk of fire, keep the engine, silencer, fuel tank and battery compartment free of grass, leaves
or excessive grease.
Frequently check fuel lines and fittings for cracks or leaks and replace if necessary.
Replace worn or damaged parts for safety.
Ensure that all safety decals are properly secured and in good condition.
If the fuel tank has to be drained, this should be done outdoors.
Be careful during adjustment of the machine to prevent entrapment of the fingers between moving blades
and fixed parts of the machine.
Never attempt to disconnect any part of the hydraulic system before de-pressurisation. This may be
achieved by lowering all cutterheads to the ground, stopping the engine and removing the ignition key.
Avoid skin or eye contact with hydraulic or diesel fluids. Wear protective clothing.
Leaking fluids under pressure can penetrate the skin or eyes, causing serious injury.
Always use a piece of cardboard or paper when searching for leaks.
Health and Safety at Work Act:
In accordance with section 6 of the Health and Safety at Work Act 1974, the LT324 Mower has been designed and constructed so that, in so far as is reasonably practical, it will not endanger the safety and health of those working with it. This is, however, subject to the machine being properly used and maintained according to the conditions stated in this manual and elsewhere, which have been found necessary as a result of the research and testing of Hayter Limited.
1.11
1.11
924916KG251004
SAFETY PRECAUTIONS
DECALS
Decal - Control Panel Part No: 924898
Location: Control Panel. a) Ignition Switch b) Engine Speed - Slow c) Engine Speed - Fast d) Parking Brake - Engage e) Parking Brake - Disengage f) Weight Transfer - Control g) Cutters - Reverse
Decal - Inclines Part No: 924857 (1)
Location: Centre Platform. a) Warning - Travel slowly when turning and on slopes b) Warning - Maximum Slope without ROPS c) Warning - Seat belt must be worn with a ROPS fitted. d) Caution e) Read Operators Manual f) Stop engine/Remove ignition key before servicing or
maintenance g) Beware of flying objects h) Keep Bystanders Clear
Decal - Danger Latch Part No: 70-13-077 Location: LH / RH / Centre Arms a) Caution b) Stop engine/Remove ignition key before releasing or
operating safety latches.
Decal - Diesel Part No: 70-13-07 Location: Fuel Tank a) Diesel fuel only
Decal - Transmission Oil Part No: 70-13-071 Location: Oil Filler Bracket Mounted Behind Fuel tank. a) Transmission Oil b) Read and understand the Operators Manual.
0 - 19°19°+
924857 (1)
IMPOR TANT / WICHTIG / BELANGRIJK
BEFORE USE : FILL MACHINE WITH RECOM- MENDED OILTO CORRECTLEVEL. F AILURE TO DOSOWILL CAUSE SERIOUS DAMAGEANDIN- VALIDAT E WARRANTY.
AVANT L'UTILISA TION : IL EST IMPERA TI F DE REMPLIR LA TONDEUSE AVEC UNE HUILE SPECIFIEE AU NIVEAU EXACT POUR NE PAS L'ENDOMMAGER SERIEUSEMENT ET ANNULER LAGARANTIE.
VOR DEM GEBRAUCH: FÜLLEN SIE DIE MASCHINE MIT EMPFOHLENEM ÖL NACH, BIS AUF DEN RICHTIGEN ST AND. DIE NICHTBEACHTUNG DIESER INSTRUKTIONEN KANN ZU ERNSTHAFTEN SCHADEN F ÜHREN UNDDABEI WIRD DIE GARANTIEUNGÜLTIG.
VOOR GEBRUIK: VUL MACHINE MET VORRGESCHREVEN OLIE TOT HET JUISTE NIVEAU. HET NIET VOLGEN VAN DEZE INSTRUKTIE LEIDT TOT ERNSTIGE SCHADE EN VER VAL VAN DEGARANTIE.
P
P
kg
924898(REV. 0 )
I
II
III
O
1.12
1.12
a
b
c
d
e
f
g
h
i
j
k
l
m
h) Cutters - Off i) Cutters - Forward j) Horn k) Cutters - Lift l) Cutters - Hold m)Cutters - Drop/Float n) Hour Meter
a
b
c
de
f
g
h
a
b
a
a
b
n
924916KG251004
SAFETY PRECAUTIONS
DECALS Continued.
HEIZKORPERDECKELENTFERNEN ERSTWENN DERMOTORKUHL IST.
ONLY REMOVERADIATORCAP WHEN ENGINEIS COOL.
VERWIJDERDE RADIATORDOPPASNADAT DE MOTORIS AFGEKOELD.
IL FAUTTOUJOURSATTENDRELE REFROIDISSEMENTDUMOTEUR AVANTDERETIRER LE BOUCHONDURADIATEUR.
70-13-073 REV (.0.)
Decal - Jacking / Support Point Part No: 70-13-072 Location: Front Axle - 2 Points
Rear Towing Eye
a) Jacking and Support Point
Decal - Engine Fan / Radiator Part No: 70-13-073 Location: Engine Fan Cowl a) Danger of Severing Fingers b) Caution c) Warning - Hot Surfaces
Decal - Tyre Pressure Part No. 950832 Location: LH/RH Chassis - 4 Places a) Mowing b) Road Travel
Decal - Diff Lock / Control Pedal Part No: 924812 Location: Centre Platform. a) Differential Lock b) Depress to engage Diff-lock c) Release to Dis-engage Diff-lock d) Forward Speed & Directional Control e) Reverse Speed & Directional Control
950832 Rev.2
0.7 BAR 10 PSI
1.4 BAR 20 PSI
1.13
1.13
a
a
b
c
a
b
924812 REV.(0)
a
b
c
d
e
924916KG251004
SAFETY PRECAUTIONS
DECALS Continued.
Decal - Serial Number
Location: Rear Bulkhead
Decal - Prevent Platform Damage
Part No. 924828 Location : Platform, Seatwell.
Decal - Warning Platform Latch
Part No. 924868 Location: Next to Platform Latch Warning - Prevent Accidents: Ensure plat­form is correctly seated and the latch is fully locked before operating the machine.
Decal - Maintenance
Part No. 924882 Location: Underside of Engine Cover next to Latch.
Decal - Noise
Part No. 922854 Location: Base of Seat on GRP
LT324
- TRIPLE TURF MOWER
SPELLBROOK, BISHOP’S STORTFORD, HERTS. CM23 4BU. ENGLAND.
Kg
1025
RPM 2800
Serial No: 924C001001
CODE 924C
kW 26.1
2004
105
dB
1.14
1.14
ENGAGE PARKING BRAKE AND DROP CUTTERHEADS BEFORE RAISING/LOWERING PLATFORM.
POUR EVITER DES DOMMAGES
, METTRE LE FREIN DE PARKING ET POSER LES TETES DE COUPES AVANT DE BOUGER LA PLATE-FORME.
VOORKOM BESCHADIGING!
ZET MACHINE OP HANDREM EN LAAT DE KOOIEN ZAKKEN, VOORDAT HET BEDIENINGS PLATFORM NAAR VOREN GEKANTELD OF TERUG GEPLAATST WORDT.
PREVENT PLATFORM DAMAGE !
924828 REV.0.
..
SCHADEN VERMEIDEN
- PARKBREMSE FESTSETZEN UND DIE SCHNEIDEINHEITEN HERUNTERLASSEN BEVOR DIE SITZ­PLATTFORM GEKIPPT WIRD.
924868 REV .0
DAILY 50 HOURS (WEEKLY)DAILY (IF FITTED)
CLEAN AND INSPECT THE MACHINE.
WHEEL NUT TORQUE
FRONT: 200Nm REAR: 54Nm
DAILY MAINTENANCE DAILY MAINTENANCE
924882(Rev 1)
GREASE POINTS
30 - 40mm
FUEL
E
F
D
FUEL LEVEL
TYRES
AIR CLEANER
ENGINE OIL
FASTENERS
SEAT SWITCH
HOSE LINES HYDRAULIC OIL
RADIATOR/ SCREENS
COOLANT LEVELCUTTERHEADS
50 HOURS MAINTENANCE
924916KG251004
EC CONFORMITY INFORMATION
LT324
- TRIPLE TURF MOWER
SPELLBROOK, BISHOP’S STORTFORD, HERTS. CM23 4BU. ENGLAND.
Kg
1025
RPM 2800
Serial No: 924C001001
CODE 924C
kW 26.1
2004
105
dB
NOISE LEVELS
Operators Daily Personal Noise Exposure: HAYTER LIMITED have
no control over site conditions, duration of use, state of maintenance or adjustment of the mower. All of these factors will affect the operator's daily personal noise exposure level - L
EP,d
Under typical working conditions operators could be exposed to a daily personal noise exposure level in excess of 85 dB (A) L
EP,d
Sound pressure level:
The maximum sound pressure level at the operator's position is 84 dB (A) measured in accordance with European Standard EN836.
Sound power level:
The maximum sound power level is 105 dB(A) measured in accordance with EC Directive 2000/14/EC.
If ear protection is required, ear protectors with good attenuation in the 63 - 8000 Hz frequency range should be used.
Employers of personnel using this machine are advised to read the 'Noise at Work Regulations' as the operator's daily personal exposure level could be above the 'First Action Level'.
1.15
1.15
Wear Hearing
Protection
924916KG251004
EC CONFORMITY INFORMATION
EC DECLARATION OF CONFORMITY
1.16
1.16
VIBRATION INFORMATION
Lawnmower vibration information. Vibration at the operators contact position measured in accordance with European Standards EN 836.
- steering wheel does not exceed 2.5ms
-2
- at seat does not exceed 0.5ms
-2
EC DECLARATION OF CONFORMITY
HAYTER LIMITED, Spellbrook, Bishop’s Stortford, Herts CM23 4BU ENGLAND
declare that the lawnmower:
Type: Ride-On Cylinder Lawnmower Model Name. LT324 Triple Turf Mower Model No.: CODE 924C Cutting Width: 2120 mm Speed of rotation of cutting device: 1050 rpm Engine Manufacturer: Kubota Speed of rotation of engine: 2850 rpm
Complies with the provisions of Directive: 98/37/EC Essential Health & Safety Requirements Relating to the Design & Construction of Machinery and Safety Components, as amended and the regulations transposed into national law.
Also Directive 89/336/EEC Electromagnetic Compatibility, as amended and the regulations transposed into national law.
Also Directive 2000/14/EC Noise emission in the environment by equipment for use outdoors and the regula­tions transposed into national law.
Procedure applied for the conformity assessment: ANNEX VI, procedure 1.
Notified Body: Sound Research Laboratories Ltd. Holbrook House, Little Waldingfield, Sudbury, Suffolk, COL0 OTH, ENGLAND Notified body identification No: 1088
Measured sound power level: 101 dB(A) Guaranteed sound power level: 105 dB(A)
Complies with harmonised standards: EN 292, EN 836 and EN ISO 14982.
Standards Used: EN292, EN836 and ENISO14982
Signed Date: 01.10.04
Technical Documentation Kept at:
HAYTER LIMITED, S.A. Maryniak Spellbrook, Bishop’s Stortford, (Technical Director) Herts CM23 4BU ENGLAND
924916KG251004
INTRODUCTION
Fixed Heads
Cutterhead
Number of bladesCylinder diameter
MK3 Cutterhead
200mm
4, 6, 8, 10.
Floating Heads with smooth or grooved front rollers
254mm
4, 6
1.17
1.17
INTRODUCTION
The Hayter LT324 Triple Turf Mower is a diesel engine powered self propelled machine with hydraulic systems for ground drive, cutterhead drives and steering. The machine operates in two wheel drive with automatic four wheel drive on demand. A differential lock function may be selected. The transmission system is converted automatically to engage drive to all 4 wheels when the machine speed decreases as a result of front wheel traction slip. 2WD is automatically re-engaged when traction slip is reduced.
The Hayter LT324 Triple Turf Mower is a precision built machine designed solely for cutting grass and similar low lying ground vegetation within the limitations stated in this manual. Use in any other way is considered as contrary to the intended use. Compliance with and strict adherence to the conditions of operation, service and repair as specified in this Operators Manual also constitute essential elements of the intended use. The way in which this machine is operated and maintained will have a profound effect on its performance and reliability.
This manual contains advice on the Hayter LT324 Triple Turf Mower which should be operated, serviced and repaired only by persons who are familiar with its particular characteristics and who are acquainted with the relevant safety procedures.
The safety precautions listed herein and all other generally recognised regulations on safety and all road traffic regulations must be observed at all times.
Any arbitrary modifications carried out to this machine may relieve Hayter Limited of liability for any resulting damage or injury.
In the pursuit of continuous product development Hayter Limited reserve the right to alter specifications without notice.
Cutterhead Variants: The Hayter LT324 can be fitted with a range of cutterhead configurations and optional extras:
Optional Extras:
Beacon Kit - Amber flashing warning light.
Lighting Kit - Complies with EC traffic regulations.
R.O.P.S ( Roll Over Protective Structure ) 2 post design.
Cab R.O.P.S. - Full weather protection and roll - over protection.
A R.O.P.S. must be fitted to ensure operator safety when working on slopes in excess of 19 degrees, refer - SAFETY PRECAUTIONS.
When fitting optional extra kits to the mower be sure to fix the serial number decal supplied with the kit to the rear bulkhead underneath the engine cover. This will help the Hayter spare parts department to supply the correct spare parts throughout the service life of the mower.
Left and Right: Throughout this manual the terms 'Left' and 'Right' refer to the machine when looking
in the direction of forward travel.
924916KG251004
SPECIFICATIONS
SPECIFICATIONS
ALL FIGURES ARE NOMINALLY QUOTED AT THE RATED ENGINE SPEED OF 2800 RPM UNLESS OTHERWISE STATED.
ENGINE
Type:
Power Rating:
Capacity:
Air Cleaner:
Cooling System:
Battery:
Alternator:
Starter:
Cold Starting:
Idle Speed:
Fuel Type:
IMPORTANT: PREVENT DAMAGE - for further information regarding the engine, refer to ­ENGINE MANUAL .
Kubota V1505 -BB. 4 Cylinders in line.
35hp (26.1 kw) @ 2800 RPM. DIN 70020.
1498 cc.
Clean air drawn through screened air intake in-front of radiator via a cyclonic air cleaner with built in pre-cleaner.
Water-Cooled.
12V. 480 Amps S.A.E.
40 Amps.
1.2 KW Electric.
Glow Plug.
1250(+50) R.P.M.
Diesel.
1.18
1.18
924916KG251004
SPECIFICATIONS
TRANSMISSION SYSTEM
Drive Type:
Pump:
Wheel Motors:
Differential Lock:
Drive:
Relief Valve Setting:
CUTTERHEAD DRIVE SYSTEM
Drive Type:
Pump:
Delivery Rate:
Cutterhead Motors:
Control:
Relief Valve Setting:
Hydraulic.
Variable displacement hydraulic piston pump with integral charge pump and pedal control.
Front Axle - Radial piston, fixed displacement, with integral disc brake (pressure released). Rear Axle - Gear motor, fixed displacement.
Electro - hydraulic control valve with pedal control.
2WD (front axle) with differential lock (selectable) and automatic 4WD on demand (forward & reverse).
Main service relief 300 bar (4350 psi) differential. Charge pressure relief 18.5 bar (268 psi) differential.
Hydraulic.
Hydraulic gear type.
31 Litres per minute.
Hydraulic gear type, reversible, pressure balanced with integral differential pressure sensing relief check valve. Direct drive.
Electro-hydraulic. Automatic diverter valve safety cut-off.
250 bar (3625 psi) differential.
1.19
1.19
924916KG251004
SPECIFICATIONS
CUTTERHEAD LIFT SYSTEM AND STEERING
Drive Type:
Pump:
Delivery Rate:
Steering:
Cutterhead Lift Control:
Relief Valve:
Weight Transfer:
HYDRAULIC SYSTEM
Hydraulic Oil Type:
Capacity:
Cooling:
Suction Line Filtration:
Return line Filtration:
Transmission Filtration:
Cleanliness Level:
Maximum Oil Temperature:
Hydraulic.
Hydraulic gear pump with integral relief valve.
11 Litres per minute.
Power beyond hydrostatic steering valve with priority flow to
steering and auxiliary flow to cutterhead lift system. Manual
emergency steering.
Mechanical-hydraulic.
105 bar (1522 psi).
Variable hydraulic applied weight transfer acting on all
cutterheads.
Refer - RECOMMENDED LUBRICANTS
AND HYDRAULIC FLUIDS.
40 Litres.
Forced air finned tube oil cooler.
125 micron no bypass mesh filter.
10 micron with 2 bar (29 psi) bypass check valve.
10 micron no bypass pressure filter.
ISO Code 18/13 or better (ISO 4406)
1300 - 2500 Particles/ml<15μ
40 - 80 Particles/ml>15μ
95
0
C
1.20
1.20
924916KG251004
SPECIFICATIONS
Wheel Nut Torque Setting: Front axle 200Nm
Rear axle 54Nm
Service Brakes: Closed loop hydrostatic service braking operating on drive wheels only.
Parking Brake: Lever operated oil immersed disc brakes on front wheels only. Pressurised hydraulic oil
release with mechanical override for emergency towing purposes.
Ground Clearance: 180mm at 13mm cut height and with cutterheads raised.
Steering: Hydrostatic rear wheel steering, emergency manual steering.
Features: Tilting operator platform.
Lockable engine cover. Adjustable suspension seat with folding arms. Adjustable steering column. Cutterhead parking latches with safety locks. Backlapping facility. Differential lock ( selectable ). Engine coolant and hydraulic oil overheat audible warning (horn). Variable cutterhead weight transfer/traction assistance. 2WD with 4WD on demand (forward & reverse). Hydraulic oil filter blocked telltales on control panel.
Safety Features: Neutral start interlock on transmission pump, parking brake and
cutterhead drive switch. Operator presence control (seat switch).
VEHICLE SPECIFICATIONS
Travel Speed:
0-22 km/hr (0-14 mph) forward. 0-11 km/hr (0-7 mph) reverse.
Tyres Tyre Type
Front axle
Rear axle
0.7 bar
(10 psi )
0.7 bar
(10 psi).
1.4 bar (20 psi)
1.4 bar (20 psi)
Recommended Tyre Pressures
Turf Conditions
Max Pressure
Road Conditions
26 x 12 - 12 4 ply Trelleborg turf pattern.
18 x 9.5 - 8 6 ply Dico turf pattern.
1.7 bar (25 psi)
1.7 bar (25 psi)
1.21
1.21
924916KG251004
SPECIFICATIONS
Automotive padded steering wheel.
Electrical switch (forward - off - reverse).
Hand operated lever.
Hand operated lever.
Forward and reverse foot pedal.
Key start, shut - off and engine preheat.
Foot pedal.
Hand operated lever.
Button switch.
Hand wheel.
Engine oil pressure.
Battery charge.
Engine coolant temperature.
Hydraulic transmission oil temperature.
Digital hour meter.
Fuel level.
Hydraulic oil level sight glass.
Engine pre-heat.
Hydraulic return filter blocked.
Hydraulic transmission filter blocked.
Cutterhead drive switch off.
Parking brake engaged.
Transmission neutral.
Steering:
Cylinder Drive:
Engine Speed:
Parking Brake:
Forward and Reverse:
Ignition:
Differential Lock:
Cutterhead Position:
Horn:
Weight Transfer:
OPERATOR CONTROLS
INSTRUMENTATION
Warning Lights:
Gauges:
Indicator Lights:
1.22
1.22
924916KG251004
SPECIFICATIONS
Wheel Base:
Working Width:
Cutting Width:
Transport Width:
Overall Length:
Overall Height:
Approx. Working Weight:
WEIGHT AND DIMENSIONS
RECOMMENDED LUBRICANTS AND HYDRAULIC FLUIDS
Grease Points: A good quality medium grease.
Engine: Refer - ENGINE OPERATORS MANUAL.
Hydraulic System:
Should you be in any doubt please contact your Hayter dealer. Using incorrect grades will cause premature wear of hydraulic components and invalidate warranty.
1440 mm.
2300 mm.
2120 mm.
1575 mm at 13mm height of cut.
2690 mm.
1520 mm.
1250 kg less operator, no options fitted. (The exact weight depends on the cutterhead configuration).
Ambient Temperature Range
0 - 30 C (32 - 86 F)
I S O viscosity grade 46 hydraulic oil.
O
O
15 - 40 C (59 - 104 F)
I S O viscosity grade 68 hydraulic oil.
O
O
1.23
1.23
924916KG251004
SPECIFICATIONS
CUTTERHEADS
Cutting Width:
Cylinder Diameter:
Cylinder Speed:
Height of Cut:
Number of Blades:
Smooth Rear Roller:
Smooth Front Roller:
Grooved Front Roller:
Configuration:
MK3 200mm Cutterhead
762 mm.
200 mm.
1050 rpm approx.
12 - 80 mm.
4, 6, 8, 10
Standard.
Optional.
Optional.
Fixed / Floating.
MK3 254mm Cutterhead
762 mm.
254 mm.
1050 rpm approx.
12 - 80 mm.
4, 6
Standard.
-
-
Fixed
1.24
1.24
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