Hayter Mowers Hayterette 005E User Manual

OWNER'S HANDBOOK

Hayterette

CODE

005E

(English Version)

CODE FROM SERIAL NO: PART NUMBER: 111-1292 (A)

005E 270000001
ISSUE 13.04.07

111-1292 A 30/4/07 8:45 am Page 1.1

Main Features

Specifications

1.2

1. Decal - Height of Cut

2. Decal - Caution

3. Serial Number Label

4. Exhaust Guard

5. Spark Plug Lead

6. Air Cleaner

7. Fuel Filler

8. Finger Guard

9. Oil Filler Cap & Dipstick

10. Handlebar Securing Knobs

11. Engine Start Grip

12. Throttle Control

13. Engine Stop Lever

14. Handlebar

15. Height of Cut Adjuster

MAIN FEATURES /SPECIFICATIONS

Model 005
Engine Briggs & Stratton Quantum XTS 50
Engine Type 12F802-1788-B1
Engine / Cutterblades Speed 2750 rpm
Fuel Type Unleaded petrol
Fuel Capacity 1.5 litres
Oil Type SAE 30 engine oil
Oil Sump Capacity 0.57 litres
Cutting Width 457mm
Cutting Height 13 - 70mm
Overall Dimensions 1,285 x 535 x 960mm
Dry Weight 33 Kg

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7

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9

14

6

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15

2

1

1C005A01A

1ST Year (12 months)

We certify that this service has been
carried out by an Authorised Hayter

Service Dealer

Date:

1ST Year (12 months)

Owner’s Name:

Serial Number:

Date:

2nd Year (24 months)

We certify that this service has been
carried out by an Authorised Hayter

Service Dealer

Date:

Owner’s Name:

Serial Number:

Date:

Note for dealer: Please retain this voucher for your records.

Note for dealer: Please retain this voucher for your records.

2nd Year (24 months)

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CONTENTS

1.5

1.2 Main Features/Specifications

1.5 Contents

1.6 Introduction

1.7 Warranty

1.8 - 1.11 Safety Precautions

1.8 Safety Alert Symbol

1.8 Training

1.8 - 1.9 Preparation

1.9 - 1.10 Operation

1.10 - 1.11 Maintenance & Storage

1.11 Safety Symbols

1.11 Decal Symbols

1.12 Assembling the Mower

1.12 - Delivery Checklist

1.12 - Handlebar

1.12 - Engine Start Grip

1.13 Before Starting the Engine

1.13 - Prevent Engine Damage

1.13 - Oil Type

1.13 - Check Oil Level

1.13 - Fuel Type

1.14 - 1.17 Operating The Mower

1.14 - Controls

1.14 - Starting Step 1

1.15 - Travel

1.15 - Turning

1.15 - Stopping

1.15 - Slopes

1.16 - Height of Cut

1.16 - Before Mowing

1.17 - Heavy Growth

1.17 - Cutterblade Operation

1.17 - Non-Grassed Areas

1.18 - 1.19 - Lawn Care Calendar - Guide Only

1.20 Maintenance Schedule

1.21 - 1.26 Mower Maintenance

1.21 - Engine

1.21 - Throttle Cable Adjustment

1.21 - Carburettor Adjustments

1.22 - Oil Service

1.22 - Air Cleaner Service

1.23 - Spark Plug Service

1.23 - Keeping Engine Clean

1.24 - Deck Housing

1.24 - Securing Nuts and Bolts

1.24 - Control Cable

1.24 - Lubrication

1.25 - Cutterblade Removal

1.25 - Cutterblade Assembly

1.26 - Storage

1.27 - 1.28 Trouble Shooting

1.29 Declaration of Conformity

1.30 - 1.31 Parts List

1.32 Parts list Diagram

1.34. - 1.35 Notes

1.36 Customer Info

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Thank you for purchasing a Hayter mower. The following pages are designed to help you gain
safe and efficient service from your machine.

IMPORTANT: This ‘Owners Handbook’ should be regarded as part of the mower as it gives
essential information regarding mower safety, operation, maintenance and specifications. Read
and understand this handbook prior to operating your mower for the first time. Make sure you
are familiar with all the controls and points of regular maintenance. If you have any doubts,
consult your local Hayter authorised dealer who will be pleased to give you assistance.

IMPORTANT: This mower is designed solely for use in a domestic grass cutting
environment. Use in any other way is considered as contrary to the intended use. Compliance
with and strict adherence to the conditions of operation, service and repair as specified in this
handbook also constitute essential elements of the intended use.
This mower should be operated, serviced and repaired only by persons who are familiar with
its particular characteristics and who are acquainted with the relevant safety procedures.

The safety precautions listed in this handbook and all other generally recognised regulations on
safety must be observed at all times.
Any arbitrary modifications carried out to this machine may relieve Hayter Limited of
liability for any resulting damage or injury.

Hayter mowers are robustly constructed and designed for efficient economical
performance under normal mowing conditions. Correct operation and maintenance will ensure
a long and satisfactory service life. Prior to despatch from our factory every effort is made to
ensure that your mower is delivered in perfect condition.

Throughout this handbook all references to left and right are as viewed from behind the han­dlebar, in the direction of forward travel.

This handbook is based on information available at the time of publication.

HAYTER LIMITED reserve the right to amend product specifications without prior notification.

1.6

INTRODUCTION

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1.7

WARRANTY

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LIMITED WARRANTY

Hayter Limited warrants to the original user/purchaser that this unit shall be free from defects

in material and workmanship under normal use and service for a period of three years from the
date of purchase. The manufacturer of major proprietry components ie. engines, gearbox /
transaxle (where applicable) furnish their own warranty and services are provided through their
authorised network. To qualify for the full benefit of the warranty, the warranty registration card
must be returned within 14 days of purchase. Subject to the conditions and exclusions noted in
this limited warranty, we shall at our option, repair or replace any warranted part during the
applicable period. If you are in doubt or experience any difficulty, please consult a Hayter
Authorised Service Dealer for clarification.

To qualify for the extended warranty (second and third year) of the three year limited warranty
the machine must have annual services carried out by an Authorised Hayter Service Dealer.
These chargeable services should be carried out within 12 and 24 months of the date of purchase.

Excluded from the extended warranty period are those items which are subject to normal wear
and tear e.g. tyres, wheels, cutterblades, belts, cables, grassbags, brush/bristles, batteries and
other consumable wearing parts.

All consumer machines which are fitted with a genuine Hayter friction disc as original
equipment before use, are covered by a Lifetime Warranty against the engine crankshaft
bending. Note: friction washers, blade brake clutch (B.B.C) units and other such devices are not
applicable. Only machines fitted with a genuine Hayter friction disc, which are used in
accordance with the recommended operating and maintenance procedures, are covered.

This warranty does not apply to any unit that has been tampered with, altered, misused, abused or
used for hire, and will become invalid if non genuine Hayter parts are fitted. This warranty does
not cover minor mechanical adjustments unless they are due to defective material or
workmanship. Consult the Owner's Handbook or a Hayter Authorised Service Dealer for
assistance when making these adjustments.

A warranty period of 90 days applies to machines used for commercial purposes.

To make a warranty claim, return the unit to a Hayter authorised dealer along with proof of
purchase stating the machine serial number and date of purchase. The service receipt(s) or this
Owners Handbook with the 1st/2nd year service boxes fully completed, must be produced as
proof of entitlement to the extended warranty period. Subject to the conditions and exclusions in
this limited warranty, the authorised dealer will, at our option, repair or replace any warranted
part within the duration of the warranty period.

This limited warranty gives you specific legal rights and is in addition to any statutory rights to
which you may be entitled and your statutory rights are not affected by this warranty. If you need
additional information concerning this written warranty, or assistance in obtaining services,
please write to : HAYTER LIMITED, Service Department, Spellbrook, Bishop's Stortford,

Hertfordshire CM23 4BU

UK ONLY: Details of your local Hayter authorised dealer are contained in Yellow Pages and the

Hayter website www.hayter.co.uk or contact contact:- Freephone 0800 616298.

Issue: 12.08.03

SAFETY PRECAUTIONS

This safety alert symbol indicates important safety messages. When
you see this symbol be alert to the possibility of injury. Carefully read
the following and inform others.

Your mower is perfectly safe if used correctly. Failure to observe the
following precautions may result in serious injury.

Before using the mower read the owners handbook carefully. Pay par­ticular attention to the safety precautions. Ensure that you are familiar
with the controls and the proper use of the equipment. Learn how to
stop the mower quickly in an emergency.

Never allow children or people unfamiliar with these instructions to
use the mower.

Never mow while people, especially children, or pets are nearby.

Keep in mind that the user is responsible for accidents or hazards
occurring to other people or their property.

While mowing, always wear substantial footwear and long trousers.
Do not operate the equipment when barefoot or wearing sandals.

Thoroughly inspect the area where the mower is to be used and remove
all objects which may be thrown by the machine.

WARNING: Petrol is highly flammable.

- Store fuel in containers specifically designed for this purpose.

- Add fuel before starting the engine. Never remove the cap from the
fuel tank or add petrol while the engine is running or when the engine
is hot. Allow the engine to cool for at least two minutes before refu­elling.

- Do not attempt to start the engine if petrol is spilled or a smell of
petrol is present. Move the mower away from the area of spillage
and avoid creating any source of ignition until petrol vapours have
dissipated.

1.8

Safety Alert Symbol

Preparation

Training

111-1292 A 20/4/07 1:51 pm Page 1.8

- Always use fresh fuel. Stale fuel can block the carburettor and cause
leakage.

- Replace fuel tank and oil tank caps securely.

- Replace faulty silencer.

A damaged cutterblade or loose fixing bolt are major hazards. Before
use, always visually inspect the cutting mechanism to ensure that it is
in good condition. A damaged cutterblade must be replaced immedi­ately with a genuine Hayter replacement part

Do not operate the engine in a confined space where exhaust fumes
(carbon monoxide) can collect. Refuel outdoors only and do not smoke
while refuelling.

Always pull the starter cord slowly until resistance is felt. Then pull
the cord rapidly to avoid kickback and prevent hand or arm injury.

Mow only in daylight or good artificial light.

Avoid using the mower on wet grass, where feasible.

Always be sure of your footing on slopes.

Walk, never run.

Mow across the face of slopes, never up and down.

Exercise extreme caution when changing direction on slopes.

Do not mow excessively steep slopes of more than 20 degrees.

Use extreme caution when reversing or pulling the mower towards you.

Stop the engine before moving the mower across areas other than grass.

Never operate the mower unless the guards are securely in position and
in good condition.

Do not change the engine governor settings or overspeed the engine.

Start the engine carefully, with feet well away from the cutterblade.

SAFETY PRECAUTIONS

1.9

Operation

Preparation

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Do not tilt the mower when starting the engine.

Do not put hands or feet near or under rotating parts.

Never pick up or carry the mower while the engine is running.

Never lift the rear flap while the engine is running.

Never touch the exhaust/exhaust guard or cooling fins when the engine
is hot.

Stop the engine and disconnect the spark plug lead:

- Before clearing blockages or unclogging the discharge chute.

- Before cleaning/checking or working on the mower.

- After striking a foreign object. Inspect the mower for damage and
ensure necessary repairs are made before re-starting.

- If the mower starts to vibrate abnormally (check immediately).

Stop the engine:

- Whenever you leave the mower.

- Before refuelling.

- Reduce throttle control setting during engine shutdown.

Keep all nuts, bolts and screws tight to ensure that the equipment is in
safe operating condition.

Frequently check fuel lines and fittings for cracks or leaks and replace
if necessary.

Never check for a spark when the spark plug is removed. (Use approved
tester)

Inspect the exhaust periodically and replace if worn or leaking.

Never crank the engine with the spark plug removed.

Never start the engine with the air-cleaner or air-cleaner cover
removed.

Never store the mower with petrol in the tank within an enclosed area
where fumes may reach an open flame or spark.

SAFETY PRECAUTIONS

1.10

Operation

Maintenance & Storage

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SAFETY PRECAUTIONS

1.11

Allow the engine to cool before storing in any enclosure. To reduce the
fire hazard, keep the engine and the surrounding deck area free of
grass, leaves, or excessive grease.

Check the flap frequently for wear or deterioration.
Replace worn or damaged parts for safety.

If the fuel tank has to be drained, this should be done outdoors and
when the engine is cool.

Wear strong work gloves when removing and reassembling the cut­terblade.

Always replace worn or faulty parts with genuine Hayter parts.

Maintenance & Storage

Safety Symbols

Safety Alert - Be aware to the
possibility of injury.

Danger of severing toes or fin­gers in cutting mechanism.

Carefully read the Owners
Handbook before using the
machine.

Danger of being hit by thrown
objects.

Stop engine and remove spark
plug lead before working on
the mower.

Keep bystanders at a safe
distance from the mower.

Engine Stop (Symbol) Height of Cut Adjustment (Symbol) Throttle Control (Symbols)

Control Symbols

STOP

305113

CS147

CS198

FastSlow

Choke

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ASSEMBLING THE MOWER

1.12

Remove the mower from the packaging and check that the following
items have been supplied correctly. If any items are missing contact,
your local Hayter dealer.

1. Engine Handbook.

Unscrew the handlebar securing knobs sufficiently to allow the handle­bar to pivot. Move the engine stop lever away from the engine to avoid
damage and unfold the handlebar to the operating position. Make sure
the knobs are assembled to the outside of the handlebar and tighten to
secure in position.

Take care to ensure that the control cables do not become snagged at
the pivot point.

Operate the engine stop lever towards the handlebar and very slowly
pull the engine start grip (1) away from the engine until there is suffi­cient slack in the rope to enable it to be threaded into the rope guide
(2). Release the start-grip until it rests against the rope guide as
shown. Finally tighten the nut (3) to secure the rope guide.

CS152

1

2

3

Handlebar

Delivery Checklist

Engine Start Grip

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BEFORE STARTING THE

MOWER

1.13

To prevent engine damage the engine is shipped without oil or
petrol. The engine must be filled with the correct grade of oil and
petrol before starting the engine.

Always use high quality detergent oil classified “For service SE, SF,
SG” SAE 30 oil. Never use additives with recommended oils.
SAE 10W-30 multigrade oil may be used, but this will result in higher
engine operating temperatures with consequential high oil consump­tion. It is imperative that the oil level is checked more frequently if this
grade of oil is used in order to guard against serious engine damage.
To prolong the life of your engine it is important that the oil is changed
after the first 5 hours of use - refer to ‘Maintenance Schedule’.

Clean around the oil filler cap before removing. With the mower on a
level surface, unscrew and remove the oil filler - dipstick. Wipe oil
from it with a clean cloth. Screw the oil filler - dipstick back in place,
then unscrew and remove it to check the oil level.

The oil level is correct when it is at the full mark on the dipstick.

DO NOT OVERFILL.

Always use clean, fresh unleaded petrol. Purchase fuel in quantities
that can be used within 30 days. Never mix oil with petrol. For added
engine protection Briggs & Stratton recommend the use of their fuel
additive which is available from an authorised Briggs & Stratton serv­ice dealer.

Fill to base of neck to allow for fuel expansion. Do not overfill the
fuel tank.

Prevent Engine Damage

O

I

L

ADD

FULL

0.15
Litres

Oil Type

Check Oil Level

Fuel Type

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1.14

Operate all control levers several times and ensure that the cables
move freely. Check that the engine stop lever returns freely to it’s rest
position when released.
Whilst operating the engine throttle mechanism slight resistance
should be felt when moving the lever to the ‘choke’ position.

Move the throttle control lever to the ‘choke’ position before start­ing a cold engine. Move the throttle control lever to the ‘fast’
position before starting a warm engine.

Stand behind the mower and hold the handlebar together with the
engine stop lever with your left hand. With your right hand hold the
engine start - grip and pull slowly until resistance is felt, then pull rap­idly to crank the engine. Carefully return the start grip to the storage
position when the engine starts.
If the engine does not start after 5 attempts - refer to “Trouble
Shooting”.

The engine stop lever must be held firmly against the handlebar to
start and keep the engine running. If the engine stop lever is
released the engine will stop.

Allow the engine to warm up and move the throttle lever to the
‘fast’ position after starting a cold engine.

To prevent damage never pull the engine start grip when the
engine is running.

Controls

Starting - Step 1

OPERATING THE MOWER

Step 2

Step 3

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1.15

Forward travel: Hold and push against the handlebar with both hands
to move the mower forwards.

Reverse travel: Hold and pull against the handlebar with both hands
to reverse the mower towards you.

To make a wide turn steer the mower with the handlebar in the direc­tion required.
To make a tight turn apply downward pressure on the handlebar to
raise the front wheels just above ground level and steer in the required
direction.

To prevent accidents do not raise the front of the mower exces­sively when making a turn. Never raise the rear of the mower
when the engine is running.

Push the throttle control lever to the ‘slow’ position and release the
engine stop lever.

If the engine fails to stop, move the throttle lever to the ‘slow’ posi­tion and disconnect the spark plug lead.

To prevent engine damage do not use the mower on slopes greater

than 20 degrees.

Turning

OPERATING THE MOWER

Stopping

STOP

Slopes

Travel

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1.16

OPERATING THE MOWER

Move the height of cut lever sideways to disengage it from the locking
notch, then push forwards to lower or pull backwards to raise the height
of cut. Release the lever in the required position and ensure that it locks
firmly into one of the seven notch settings.

Always select a height of cut to suit operating conditions. Prevent
engine overloading and blockages by avoiding low cuts in long grass
conditions. Be prepared to make two cuts when the grass is long.

To prevent accidents thoroughly inspect the area and remove all
objects which when contacted by the mower cutterblade could
become dangerous projectiles. Inspect the area for hidden obstruc­tions which when contacted by the cutterblade could risk health
and safety or result in damage to the mower. Remember the loca­tion of these obstructions and ensure that you mow around them.

CS287

Height of Cut

Before Mowing

305113

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1.17

OPERATING

Always select the maximum height of cut setting to prevent the engine
overloading. Be prepared to make two cuts when the grass is long.

To prevent damage to your lawn do not remove more than one third of
grass height in one cut.

Hayter balanced ‘C’ type cranked cutterblades are fitted to this
machine. They are designed to swing on the shoulder of the
Cutterblade bolt when encountering a fixed object. Keep cutterblades
sharp and ensure they are secured correctly.

When moving the mower across non-grassed areas, stop the engine
and set the mower to the maximum height of cut to protect the cutting
mechanism.

CS126

Heavy Growth

Cutterblade Operation

THE MOWER

305113

Non-Grassed Areas

STOP

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LAWN CARE CALENDAR

1.18

There is very little work to do this month apart from brushing away
leaves. Keep off the grass if frozen or waterlogged.

Rake the grass thoroughly. Spike the lawn to aerate and stimulate soil
organisms and root growth and apply lawn sand if necessary.

The yearly lawn work programme really starts this month. As soon as
the ground conditions are suitable, the first cut can be made. The first
cut should merely “top” the grass as close cutting at this stage could
result in severe yellowing or browning. Two cuts are generally suffi­cient this month.

Mow often enough to stop grass growing away. Dig out patches of
coarse grass or resistant weed. Re-seed bare patches.

Keep mowing increasing the frequency as required. Treat with selec­tive weed killers or combined weed/feed preparations if you did not
feed the lawn in April.

Summer mowing should now be under way. It should be necessary to
mow the lawn twice a week. Raking before mowing is important this
month as the combined action keeps runners of clover under control.
Water the grass if necessary, and remember to soak thoroughly.

Treat the grass with the second application of fertiliser or weed
killer/fertiliser. Water when necessary and rake occasionally. As a gen­eral rule the grass clippings should be removed each time you mow. If
weather conditions are dry and hot and the grass is weed free, leave the
clippings on the lawn to help maintain ground moisture.

January

February

March

April

May

June

July

To be used as a guide only.

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CALENDARLAWN CARE

1.19

Keep mowing regularly and watering as necessary. Fill any cracks
caused by drought with a mixture of sharp sand and soil. In dry weath­er conditions leave the grass longer to help retain ground moisture.

Raise the height of cut to allow the grass to thicken and protect the
roots from the winter frost and snow.

Rake out the thatch from the turf and spike the lawn to assist in
drainage. Brush in peat and sharp sand.

Use a stiff broom to disperse worm casts before mowing. Keep turf
free from leaves.

Apart from brushing away leaves, December is a slack end of a busy
year. Keep off the lawn if it is very wet or frozen.

To prevent grass damage do not remove more than one third of the
grass height in one cut.

August

September

October

November

December

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MAINTENANCE SCHEDULE

1.20

25Hrs or Every Season

Daily

First 5Hrs

50Hrs or Every Season

To prevent accidents stop the engine disconnect the spark plug
lead before attempting to carry out maintenance procedures on
the mower.

Follow the hourly or calendar intervals, whichever occurs first. More
frequent service will be required if working for prolonged periods
under dusty, dry conditions, or when airborne debris is present or after
extensive operation cutting tall, dry grass.

After the very first five hours change the engine oil

Check the oil level

Remove grass debris from around the engine, exhaust/exhaust guard, air
ways in the top cowl and underside of the deck housing.

Check the condition of guards and safety devices.

Check condition of cutterblades.

Change the engine oil if continuously operating under heavy load or
high ambient temperature.

Service the air cleaner.

Lubricate wheels, pivot points and linkages and grease the inner con­trol cables at point of entry and exit from their outer casing.

Sharpen the cutterblades.

Change the engine oil.

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B
R
IGGS

&
S
TR
AT

T
ON

H

A

R

R

IE

R

41

6

5

4

MOWER MAINTENANCE

Clean the engine cooling system. Clean more often under dusty
conditions or when airborne debris is present or after prolonged
operation whilst cutting tall, dry grass.

Replace the spark plug.

1. Air Filter

2. Fuel Cap

3. Start Grip

4. Oil Cap/ Dipstick

5. Exhaust Guard

6. Spark Plug / Lead

Loosen casing clamp screw (1) and move throttle control to choke
position and then push governor lever (2) as far as possible towards the
screw (1), whilst ensuring throttle lever does not move. Tighten casing
clamp screw.

Should only be made by an authorised Briggs & Stratton dealer. Under
no circumstances should the engine be adjusted to run at a speed in
excess of that shown on the Declaration of Conformity.

1.21

Engine

Throttle Cable Adjustment

Carburettor Adjustments

50Hrs or Every Season

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MOWER

MAINTENANCE

Check the oil level daily before starting the engine and ensure that the
correct oil level is maintained. Refer to-‘Before Starting the Mower’
for oil checking and filling instructions.

Change the engine oil after the first 5 hours of operation and thereafter
according to the ‘Maintenance Schedule’:-

1. Drain fuel by running the engine until the fuel tank is empty.

2. Remove the spark plug lead.

3. Allow the engine to cool.

4. Drain the oil while the engine is warm.(Not hot)

5. Tip the mower over on to its left hand side thus ensuring that

the air cleaner is kept uppermost to prevent engine damage.

6. Remove the oil filler dipstick and drain the oil into a suitable
container.

7. Refill with new oil of the recommended SAE viscosity grade.
(Refer to-‘Before Starting the Mower’)

To service the air cleaner, loosen screw (1) and remove cover (2).

Remove cartridge (3) and clean by tapping gently on a flat surface. If
very dirty, replace.

- Do not use petroleum solvents.

- Do not use pressurised air.

- Do not oil the cartridge.

After servicing, install the cartridge into the cover. Insert the tabs on
the bottom of the cover into the slots in the bottom of the base (4). Tilt
the cover upwards and securely tighten the screw to the base.

1.22

1

2

3

4

Oil Service

Air Cleaner Service

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Use only Briggs & Stratton spark tester (1) to check for a spark as
shown in the diagram.

Replace the spark plug every 100 hours or every season, whichever
occurs first. A spark plug wrench is available from any authorised
Briggs & Stratton service dealer.

Check the spark plug gap with a feeler gauge and set at 0.76mm.

Remove all grass and debris from the engine including the
exhaust/exhaust guard, the air ways in the top cowl and the surround­ing deck areas on a daily basis after use. Never spray the engine with
water during cleaning. Water can contaminate the fuel. Always clean
with a brush or compressed air.

Grass and debris may clog the engine’s air cooling system especially
after prolonged operation while cutting tall, dry grass. The internal cool­ing fins and surfaces may require cleaning to prevent overheating and
engine damage. We recommended that this service be carried out by an
authorised Briggs and Stratton dealer.

MOWER MAINTENANCE

1.23

1

Spark Plug Service

Keeping Engine Clean

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MOWER

MAINTENANCE

1.24

Remove grass debris from the top and underside of the deck housing
immediately after use.

To prevent accidents fertilisers and top dressings are particularly
corrosive. Thoroughly clean the mower deck immediately after use
on treated grass and store well away from corrosive materials.

Regularly check that all securing nuts and bolts are tight. Replace
missing or damaged items immediately.

Apply a good quality medium grease to the inner control cables every
25 operating hours at the point of entry and exit from their outer cas­ings.

IMPORTANT: ALWAYS replace damaged cables.

Lubricate the wheels, pivot points and linkages with engine oil every 25
operating hours.

Apply a good quality medium grease to the inner control cables at the
point of entry and exit from their outer casing.

1CG480V36B

Securing Nuts & Bolts

Deck Housing

Control Cables

Lubrication

111-1292 A 20/4/07 1:51 pm Page 1.24

MOWER MAINTENANCE

WARNING - PREVENT ACCIDENTS: Never work on the cut­terblades unless the spark plug lead has been removed. The cut­terblades have sharp edges. ALWAYS wear strong gloves to pro­tect your hands when working on the cutterblades. DO NOT rotate
tools towards the cutting edges to avoid the risk of injury should
the tool slip. ALWAYS use genuine Hayter replacement parts.

The condition of the cutterblades and the mounting arrangement
should be checked regularly for signs of wear or damage. Ensure
that the cutterblades are not bent or cracked.

Regularly check that the bolts securing the cutterblades and fric­tion disc are secure.
A - Cutterblade bolt torque setting 19Nm (14lbs.ft).
B - Bottom plate bolt torque setting 54Nm (40lbs.ft).

A damaged cutterblade will cause the cutting mechanism to be out
of balance and excessive vibration will occur which may lead to
breakage. DO NOT use unbalanced cutterblades.

Replace the cutterblades every 2 years or sooner if excessively
worn or damaged.

Run the engine until the fuel tank is empty. Remove the spark plug
lead and allow the engine to cool. Turn the mower on its left hand side

and ensure that the air cleaner side of the engine is uppermost.
Remove the cutterblade nuts and bolts to remove the four cutterblades.

WARNING- PREVENT ACCIDENTS: ALWAYS renew all four
cutterblades to ensure the cutting mechanism is balanced, NEVER
replace cutterblades individually. ALWAYS use new bolts, nuts
and washers when fitting new cutterblades.

Assemble the cutterblades such that they are below and pointing away
from the bottom plate. Tighten the cutterblade nuts and bolts to a
torque of 19 Nm.

1.25

A

A

A

A

B

Cutterblade Removal

1

2

CS121

Cutterblade Assembly

Item No. Description Part No. QTY

1 Blade 2779 1 Kit
2 Bolt

Washer 590 1 Kit
Nut

}

CS288

111-1292 A 20/4/07 1:51 pm Page 1.25

MOWER

MAINTENANCE

1.26

To store the handlebar unscrew the 2 small securing knobs sufficient­ly to allow it to be pivoted forwards to rest against the mower. Take
care to ensure that the control cables do not become snagged at the
pivot point and depress the engine stop lever to prevent it being dam­aged through contact with the engine spark plug.

Engines stored in excess of 30 days need to be protected with Briggs &
Stratton fuel additive or drained of fuel to prevent gum from forming in
the fuel system or on essential carburettor parts. To ensure your mower
is maintained in good working order it is important that the following
procedure is adopted. Refer to the Maintenance section as necessary.

Drain fuel from the engine by operating the engine until it stops.

Disconnect the spark plug lead.

Change the engine oil.

Remove the engine spark plug and pour 15ml of engine oil into the
engine cylinder and replace the spark plug. Do not exceed the stated
volume of oil as engine damage may occur on re-starting. Do not
replace the spark plug lead. Slowly pull the engine start - grip once
to crank the engine. This will distribute the oil and help prevent engine
corrosion.

Clean grass and debris from the engine cylinder, cylinder head cooling
fins, under top cowl, and around and behind exhaust/exhaust guard.

Clean all other areas of the mower and ensure that the grassbag is clean.

Lubricate the mower.

Treat metal parts with a water repellent anti-corrosion product.

Cover the mower with a protective sheet and store it in a dry, ventilat­ed area.

Storage

111-1292 A 20/4/07 1:51 pm Page 1.26

PROBLEM POSSIBLE FAULT REMEDY

Engine will not turn over Engine stop lever released Operate the engine stop lever

Incorrect oil level Check oil level

Obstruction under deck Remove obstruction

Engine smokes Excess oil level Check oil level

Air cleaner plugged Service air cleaner

Engine runs then stops Fuel starvation Fill fuel tank

Fuel cap vent blocked Clean fuel cap vent

Engine will not start Engine under load Raise height of cut

Fuel starvation Fill fuel tank

Incorrect/contaminated fuel Drain fuel tank and fill with

correct fuel

Spark plug lead disconnected Connect spark plug lead

Engine cold Set throttle to ‘choke’ position

Engine brake not released Operate engine stop lever.

Faulty spark plug Clean and adjust gap or replace

Engine runs rough Spark plug lead becoming Connect spark plug lead

disconnected in use

Faulty spark plug Clean and adjust gap or replace

Air cleaner blocked Service air cleaner

Incorrect/contaminated fuel Drain fuel tank and fill with

correct fuel

1.27

TROUBLE SHOOTING

111-1292 A 20/4/07 1:51 pm Page 1.27

PROBLEM POSSIBLE FAULT REMEDY

Engine vibrates excessively Mounting bolts loose Tighten bolts

Cutterblade bolt loose Tighten bolt

Cutterblades out of balance Replace cutterblades

Engine crankshaft bent Consult your dealer

Uneven cut Undulating ground conditions Change direction of travel

Cutterblades worn Renew cutterblades

Cutterblades out of balance Renew cutterblades

Wheels damaged Inspect and replace as necessary

Mower is hard to push Cut height too low Increase cut height

Wheels damaged Inspect and lubricate or replace

as necessary

1.28

TROUBLE SHOOTING

111-1292 A 20/4/07 1:51 pm Page 1.28

CONFORMITYOFDECLARATION

1.29

111-1292 A 20/4/07 1:51 pm Page 1.29

EC DECLARATION OF CONFORMITY

Manufacturer: HAYTER LI MITED,
Address: Spellbrook, Bishop’s Stortford, Herts. CM23 4BU. ENGLAND

declare that the lawnmower:

Model name:

Type:
Model No :
Cutting width:
Speed of rotation of the cutting device:
Engine

Manufacturer:

Speed of rotation of engine:

Complies with the provisions of Directive: 98/37/EC Essential Health & Safety Requirements Relating to the Design &
Construction of Machinery and Safety Components, as amended and the regulations transposed into national law.

Also Directive 89/336/EEC Electromagnetic Compatibility, as amended and the regulations transposed into national law.

Also Directive 2000/14/EC Noise emission in the environment by equipment for use outdoors, as amended and the regulations
transposed into national law.
Procedure applied for the conformity assessment: ANNEX VI, procedure 1.

NotifiedBody: Sound Research Laboratories Ltd. Holbrook House, Little Waldingfield,
Sudbury, Suffolk. CO10 0TH. ENGLAND
Notified body identification No: 1088

Measured sound power level:

Guaranteed sound power level:

Complies with harmonized standards: EN 292, EN 836 and EN ISO 14982

Signed

S.A Maryniak
(Technical Director)

VIBRATION INFORMATION

The vibration level at the operator contact positions, measured in accordance with European Standard EN 836

CODE005E does not exceed 7.5ms

-2

Hayterette

Push
Pedestrian rotary
CODE 005E
457mm
2750

rpm
Briggs and Stratton
2750 rpm

dB(A)

94

dB(A)

96

Date: 26.11.04
Declaration done and technical documentation kept at:
HAYTER LIMITED
Spellbrook, Bishop’s Stortford,
Herts. CM23 4BU ENGLAND

Item No. Description Part No. Qty Item Note

1 Pin - Pivot 340182 2
2 Washer - 19mm Nylon 09688 6
3 Lever - Engine 111-0102 1
4 Screw - 6mm x 20 09687 2
5 Bottom Plate HY2811 1
6 Handlebar - Upper 305145W 1
7 Guide - Rope 305093 1
8 Throttle Control & Cable 111-1113 1
9 Screw - M6 x 55mm Taptite 09780 1

10 Cable - Engine Brake HY412007 1

11 Tie - Cable HY3966 1
12 Handwheel - Triangular 226013 2
13 Bolt - M8 x 45 Handlebar HY226024 2
14 Handlebar - Lower 005121W 1
15 Footguard 005139W 1
16 Nut - M8 Nyloc 09442 6
17 Washer - M8 Plain 09475 6
18 Bolt - M8 x 45 09654 2
19 Washer - M6 Plain 09472 1
20 Nut - M6 Nyloc 09544 1
21 5/16” x 5/8” O/D Washer 09266 4
22 Engine B&S Quantum XTS 50 111-0999 1
23 Bearing Block - Upper 005146 2
24 Bearing Block - Lower 005145 2
25 Axle - Rear Assembly 005119 1
26 Pin - Spring 254013 2
27 Flap - Rear 005097 1
28 Grommet - Rubber HY6289 2
29 Bearing HY5221 8
30 Wheel - 8” 005095 4 Inc item 29
31 Nut - 1/2” UNF Nyloc HY4486 4
32 Pin - Split 1/2” x 3/32” Diameter 09303 4
33 Connecting Rod 005135 2
34 Axle - Front W/A L/H 005116 1
35 Bolt - Axle Pivot 005129 2
36 Spring - Disc 31.8x16x1.02mm HY4912 2
37 Cutterblades Bolt - Kit (set of 4) HY590 1

Inc items
55,57 & 58

38 Axle - Front W/A R/H 005115 1
39 Bolt - M8 x 75 ZBH1H075U 4
40 Clip - Spring Handle Retaining HY4884 1

PARTS LIST

1.30

111-1292 A 20/4/07 1:51 pm Page 1.30

Item No. Description Part No. Qty Item Note

41 Handle Grip - Black HY4097 1
42 Rivet 09320 1
43 Hub Cap 219143 4
44 Plug - Tube 7/8” 300160 2
45 Washer - 3/8” Spring S/C 09273 1
46 Screw - 3/8” UNF x 1” Long 09114 1
47 Nut - 3/8” UNF Nyloc 09216 2
48 Key - Woodruff 1662 1
49 Decal - Hayter 410087 1
50 Decal - Height of Cut 320006 1
51 Decal - Caution 111-0083 1
52 Decal - Serial No. 1
53

Screw Taptite UNC 3/8” x 1 1/4”
Long

09349 3

54 Deck 005140V 1
55 Cutterblade Bolt HY6306 4
56 Cutterblade ‘C’ Type (set of 4) 2779 1
57 Plain Washer 3/8” x 1 1/4” 02394 6
58 Nut - 3/8” UNF Nyloc 09215 4
59 Cable Guide 410037 2
60 Nut M6 Nyloc T Type 09438 1

LISTPARTS

1.31

111-1292 A 20/4/07 1:51 pm Page 1.31

1.32

PARTS LIST

111-1292 A 20/4/07 1:51 pm Page 1.32

1

2

3

60

7

20

13

8

19

59

6

4

2

1

9

22

10

11

13

41

35

17

40

51

16

50

21

29

1C005D02A

12

12

16
17

24

39

33

32

14

26

27

28

15

23

21

32

30

29

31

43

26

28

29

31

29

30

43

48

43

31

29

43

29

31

30

30

29

32

21

35

36

38

57

49

37

56

16

17

44

57

56

55

29

32

21

33

44

54

18

47

47

5

58

57

56

45

55

46

16

16

17

17

23

24

16

17

18

53

25

42

52

39

53

34

57

36

58

57

56

57

55

56

55

1.33

NOTES

Notes:-

111-1292 A 20/4/07 1:51 pm Page 1.33

1.34

Notes:-

NOTES

111-1292 A 20/4/07 1:51 pm Page 1.34

1.35

NOTES

Notes:-

111-1292 A 20/4/07 1:51 pm Page 1.35

1.36

CUSTOMER INFORMATION

Serial No:

Engine Type:- 12F802-788B Engine:- Briggs & Stratton Quantum XTS 50

Date of Sale:-

Your Local Dealer:-

111-1292 A 20/4/07 1:51 pm Page 1.36