Hayter Mowers G002741 User Manual

Page 1
Parts Catalogue
21in Heavy-DutyWalk-BehindRotaryMower
Code455E
SerialNo.280000001
ManualPartNo.1 1 1-2129Rev B
Page 2
Contents
Description Page
. . . . . . 3Housing Assembly
. . . . . . 4Wheel and Tire Assembly No. 115-3849
. . . . . . 5Gear Case Assembly No. 110-2100
. . . . . . 6Blade, Brake and Clutch Assembly
. . . . . . 7Engine and Tank Assembly
. . . . . . 8Handle and Bail Assembly
. . . . . . 9Rear Suspension Assembly
. . . . . . 10Wheel and Tire Assembly No. 115-3813
. . . . . . 11Grass Bag Assembly No. 115-3815
Description Page
Part Description Abbreviations
Part descriptions in this catalog may include the following abbreviations.
AR. . . . . . . . . . . . . . .as required
ASM. . . . . . . . . . . . . assembly
BBC. . . . . . . . . . . . . blade brake clutch
CARR. . . . . . . . . . . . carriage
DEG. . . . . . . . . . . . . degrees
EXT. . . . . . . . . . . . . .external
FH. . . . . . . . . . . . . . .flat head
GA. . . . . . . . . . . . . . .gauge
HD. . . . . . . . . . . . . . .heavy-duty
HF. . . . . . . . . . . . . . . hex flange
HH. . . . . . . . . . . . . . .hex head
HHF. . . . . . . . . . . . . hex head flange
HHFTF. . . . . . . . . . . hex head flange thread forming
HJ. . . . . . . . . . . . . . . hex jam
HLH. . . . . . . . . . . . . .hex lag head
HOC. . . . . . . . . . . . . height-of-cut
HSBH. . . . . . . . . . . . hex socket button head
HSFH. . . . . . . . . . . . hex socket flat head
HSH. . . . . . . . . . . . . hex socket head
HWH. . . . . . . . . . . . . hex washer head
HWHTF. . . . . . . . . . .hex washer head thread
forming
HYD. . . . . . . . . . . . . hydraulic
LH. . . . . . . . . . . . . . . left hand
NI. . . . . . . . . . . . . . . nylon insert
NPTF. . . . . . . . . . . . national pipe thread fine
PFH. . . . . . . . . . . . . .phillips flat head
PPH. . . . . . . . . . . . . phillips pan head
PPHTF. . . . . . . . . . . phillips pan head thread
PRH. . . . . . . . . . . . . phillips round head
PTH. . . . . . . . . . . . . .phillips truss head
PTO. . . . . . . . . . . . . power-take-off
RH. . . . . . . . . . . . . . .right hand
ROPS. . . . . . . . . . . . roll-over protection system
SFH. . . . . . . . . . . . . .slotted fillister head
SHH. . . . . . . . . . . . . slotted hex head
SHWH. . . . . . . . . . . .slotted hex washer head
SPH. . . . . . . . . . . . . slotted pan head
SQH. . . . . . . . . . . . . square head
SRH. . . . . . . . . . . . . slotted round head
STD. . . . . . . . . . . . . .standard
TAP. . . . . . . . . . . . . .self tapping
TTH. . . . . . . . . . . . . .torx truss head
. . . . . . 12Cylinder and Crankcase Assembly
. . . . . . 13Piston and Crankshaft Assembly
. . . . . . 14Valve and Camshaft Assembly
. . . . . . 15Lubrication Equipment Assembly
. . . . . . 16Cooling Equipment Assembly
. . . . . . 17Electrical Equipment Assembly
. . . . . . 18Control Equipment Assembly
. . . . . . 19Carburetor Assembly
. . . . . . 20Air Filter and Muffler Assembly
. . . . . . 21Starter Assembly
forming
Footnotes
Not illustrated
Not serviced separately
Page 3
2
111-2129 Rev B
Ref Part No. Qty. Description
Deck ASM1
10
1
Decal-Danger1:2
1
Decal-Danger1:3
1
Decal-Danger, Ce1:4
1
Nut-Lock2
2
Washer3
2
Nut-Lock, Cone4
2
Front Spring Arm ASM5
2
Spacer-Bearing6
2
Arm-Pivot, Front7
2
Spacer-Wheel8
2
Screw-Shoulder9
2
Wheel And Tire ASM10
2
Screw-HH11
2
Knob-HOC12
2
Plate-Front HOC, LH13
1
Washer14
2
Plate-Rear HOC, RH15
1
Sheild-Trailing17
1
Rod-Shield18
1
Plate-Rear HOC, LH19
1
Gear Case ASM20
1
Door-Access, Rear21
1
Screw-HH22
115-3810 110-4977 110-4978 112-8760 54-9190 115-0972 32152-2 115-0980 75-5310 61-8300 52-2480 114-3468 115-3849 323-12 110-0549
n
n
115-0960 115-0956 115-0978-08 110-0509 33-3202 115-0977-08 110-2100 107-4288 32144-17
Housing Assembly
Ref Part No. Qty. Description
24
49-2040 107-4297 107-4298 32144-32 611380 3290-171 3256-14 115-0973 49-2040 110-4876 115-0961 46-5400-03 49-2040 3256-3 95-6063 410087
4
Screw-HWHTF Cover-Belt, Lower25
1
Cover-Belt, Upper26
1
Screw27
3
Nut-Clip28
1
Nut-Type J29
2
Washer-Flat32
1
Baffle-Chute, Floor33
1
Screw-HWHTF34
4
Guard-Engine35
1
Plate-Front HOC, RH43
1
Shield48
1
Screw-HWHTF49
3
Washer-Flat56
2
Tube-Spacer57
1
Decal-Hayter58
1
3
Page 4
111-2129 Rev B
A1
Wheel and Tire Assembly No. 115-3849
Ref Part No. Qty. Description
Tire1
53-7740
o o
52-2410 52-2440 52-2450 115-3806 321-2 3296-42
1
Wheel ASM21 Hub And Bearing ASM2:1
1
Hub-Bearing2:1:1
1
Spacer-Bearing2:1:2
1
Bearing-Wheel2:1:3
2
Plate-Wheel, Half2:2
2
Screw-HH2:3
4
Nut-Lock, NI2:4
4
4
Page 5
A2
111-2129 Rev B
Gear Case Assembly No. 110-2100
Ref Part No. Qty. Description
Case-Gear, Lower2
74-1920 49-8461-03 74-1890 32151-57 47-2910 13-5149 302-63 39-6740 13-9739 47-7260 47-7270 3296-5 39-6660 29-9330 29-9340 42-4740 29-9271 60-8870 29-9570 47-6730 55-8010 39-6720 55-8020 3285-19
1
Bracket-Guide, Belt3
1
Shaft-Output4
1
Ring-Retaining5
1
Washer-Thrust6
1
Input Shaft ASM7
1
Zerk7:1
1
Pulley8
1
Upper Gearcase ASM9
1
Seal9:1
1
Bearing9:2
2
Nut-Lock10
1
Pinion-Bevel11
1
Key-Shift12
2
Collar-Shift13
1
Gear-38T14
1
Gear-42T15
1
Yoke-Shift16
1
Bushing-Yoke17
1
Seal-Oil18
2
Sleeve-Gear19
1
Sleeve20
1
Retainer-Key21
1
Pin-Groove22
1
Ref Part No. Qty. Description
8
49-2040 29-9690 46-3560 3257-1 48-2060 36-4770 252-103 36-4792 39-6650 46-3550 46-3540 74-1760 53-7950 36-4780 39-7842 108-2648-03 3256-45
Screw-HWHTF24 Washer25
1
Gear26
1
Key-Woodruff27
2
Bearing-Roller28
2
Washer29
3
Bearing-Closed30
2
Washer-Thrust31
4
Gear-18T32
1
Gear-14T33
1
Gear-12T34
1
Gear-Bevel35
1
Shaft-Intermediate36
1
Washer-Plain37
3
Key39
1
Arm-Actuating, Gear Case44
1
Washer-Flat45
1
5
Page 6
111-2129 Rev B
3
Blade, Brake and Clutch Assembly
Ref Part No. Qty. Description
Retainer-Belt4
108-3790 110-2142 108-3787 3257-17 56-6180 107-4277-03 104-5936 107-0754 100-1048 107-4293 110-0508 107-4275 3212-4 91-2256-03 32144-85 1-603610 54-9190 603773 107-7477 107-0759 107-0758 605256 107-7471 3231-25
6
1
Spacer-Pulley6
1
Disc8
1
Key-Woodruff9
1
Pulley-Driver10
1
Pulley-Driver, Upper11
1
Screw-HH12
2
Drum13
1
Bearing-Ball14
3
Spacer-Plate, BBC15
2
Shield-BBC16
1
Spacer-Blade17
1
Screw-HH18
1
Blade-21 Inch19
1
Screw-HWH20
4
Washer-Spring21
2
Nut-Lock22
2
Nut23
2
Brake Arm ASM24
1
Bolt-Shoulder25
1
Spacer-Bearing26
1
Washer27
1
Plate-Guide28
1
Screw-CARR29
1
Ref Part No. Qty. Description
1
110-1790 108-3792 107-4280 107-0797 3256-16 3296-42 33104-020 32144-9 107-4292 3296-27 80-2770
Belt-BBC30 Spring-Tension, Brake31
1
Plate-Mounting, BBC32
1
Bushing33
1
Washer-Flat34
1
Nut-Lock, NI35
1
Screw-HHF36
3
Screw-TAP37
1
Spacer-BBC38
1
Nut-Lock, NI39
1
Cup-Scalp, Anti40
1
Page 7
4
111-2129 Rev B
Engine and Tank Assembly
Ref Part No. Qty. Description
Gas Cap ASM1
93-7198 106-0625 46-8091 95-1727 115-0954-03 109-0296 1-603770 2412-98 109-0650 104-2628 114-3445-03 107-4286 110-5005 32112-1
o
111-1918
1
Tank-Fuel2
1
Screw-HWH4
2
Screw-Taptite5
4
Tank Mount ASM7
1
Hose-Fuel8
1
Valve-Fuel9
1
Clamp10
4
Hose-Fuel11
1
Screw-HWH12
3
Door-Discharge, Rear13
1
Rod-Door14
1
Spring-Torsion, Door15
1
Pushnut-Cap, Washer16
2
Engine ASM17 1 Decal18
1
7
Page 8
111-2129 Rev B
5
Handle and Bail Assembly
Ref Part No. Qty. Description
Handle1
107-4162-03 110-5026 115-0999-01 110-0542 115-0996 321-10 115-4453 321-3 3296-42 3296-29 3256-1 322-4 3290-456 322-7 321-9 3290-378 115-0995 321-13 322-12 115-0993 49-1631 59-4310 107-4296 115-4455
8
1
Control-Shift2
1
Latch-Lever, BBC3
1
Spacer-Flange4
2
Spring-Torsion, Latch5
1
Screw-HH6
2
Anchor-Cable7
1
Screw-HH8
3
Nut-Lock, NI9
4
Nut-Lock, NI10
4
Washer-Flat12
2
Screw-HH13
2
Washer-Belleville14
4
Screw-HH15
2
Screw-HH16
1
Tie-Cable17
4
Washer18
5
Screw-HH19
2
Screw-HH20
2
Spring-Torsion21
1
Spacer-Support22
2
Spacer23
1
Cable-BBC24
1
Bracket-Cable, BBC25
1
Ref Part No. Qty. Description
2
3296-58 107-4295 115-4454-03 110-2115 115-4452-03 92-7729 32144-110 107-4294 110-4923 108-2645 32151-86 98-4387
Nut-Lock, NI26 Cable-Shift28
1
Traction Bail ASM29
1
Decal-Control30
1
BBC Bail ASM31
1
Anchor-Cable, Upper32
1
Screw-HWH33
1
Cable-Traction36
1
Throttle Cable ASM37
1
Control-Head, Throttle38
1
E-Ring39
4
Decal-Protection, Ear44
1
Page 9
7
111-2129 Rev B
Rear Suspension Assembly
Ref Part No. Qty. Description
V-Belt1
612652 32151-36 74-1810 115-0966 32152-2 62-3830 39-9160 74-1640 115-3813 323-13 74-1650 39-9650 612066 32151-68 49-7700 74-1851 47-6730 48-2060 52-2450 92-6316 115-0979 110-0549 29-9560 32121-99
1
Ring-Retaining2
2
Washer3
2
Bushing-Flange4
2
Nut-Lock, Cone5
2
Washer-Thrust, Outer6
2
Gear-Pinion7
2
Cover-Wheel8
2
Wheel And Tire ASM9
2
Screw-HH10
2
Spacer-Cover, Wheel11
2
Spring-Compression12
2
Key13
2
Ring-Retaining14
4
Washer-Thrust, Outer15
2
Pivot Arm ASM16
2
Seal-Oil16:1
1
Bearing-Roller16:2
1
Bearing-Wheel16:3
1
Zerk16:5
1
Rear Spring Arm ASM17
2
Knob-HOC18
2
Lever-Shift19
1
Pin-Coil20
1
Ref Part No. Qty. Description
1
62-3720 32144-70
n
115-3815
Clamp-Cable21 Screw-HWHTF22
1
Grass Bag ASM23
1
9
Page 10
111-2129 Rev B
A3
Wheel and Tire Assembly No. 115-3813
Ref Part No. Qty. Description
Tire1
1
Wheel ASM21 Hub And Bearing ASM2:1
1
Hub-Bearing2:1:1
1
Spacer-Bearing2:1:2
1
Bearing-Wheel2:1:3
2
Screw-HH2:2
4
Nut-Lock, NI2:3
4
Plate-Wheel, Half2:4
1
Wheel Half And Gear ASM2:5
1
no
53-7740
o
52-2410 52-2440 52-2450 321-2 3296-42 115-3806 115-3848
10
Page 11
A4
111-2129 Rev B
Grass Bag Assembly No. 115-3815
Ref Part No. Qty. Description
Frame ASM1
110-0510-03 115-3817
1
Grass Bag ASM2
1
11
Page 12
111-2129 Rev B
E2
Cylinder and Crankcase Assembly
Ref Part No. Qty. Description
Gasket-Head1
108-2627 108-2501 108-2502 108-2503 108-2504 108-2505 108-2506 108-2507 108-2508 108-2509 108-2510 108-2511 108-2512 100-2804 100-2610 108-2513 108-2514 100-2763 108-2515
1
Head-Cylinder2
1
Case-Rocker3
1
Gasket4
1
Gasket-Case, Rocker5
1
Gasket-Breather6
1
Cover-Complete7
1
Cover-Breather8
1
Valve-Breather9
1
Crankcase-Complete10
1
Pin11
2
Seal-Oil12
2
Tube13
1
Bolt-Flanged14
4
Bolt-Flanged15
7
Bolt-Flange16
1
Bolt-Flange17
4
Screw-Pan18
5
Pin-Dowel19
2
12
Page 13
E3
111-2129 Rev B
Piston and Crankshaft Assembly
Ref Part No. Qty. Description
Piston-Engine1
108-2516 108-2517 108-2518 108-2626 108-2520 108-2521 108-2522
1
Pin-Piston2
1
Ring-Set, Piston3
1
Crankshaft-Comp (BBC)4
1
Connecting Rod ASM5
1
Ring-Snap6
2
Bolt-Flange7
2
13
Page 14
111-2129 Rev B
E4
Valve and Camshaft Assembly
Ref Part No. Qty. Description
Valve-Intake1
108-2523 108-2524 108-2525 95-9744 108-2526 108-2527 108-2528 108-2529 108-2530 108-2531 108-2532 108-2533 108-2534 93-8534 108-2535 108-2536 108-2537
1
Valve-Exhaust2
1
Retainer-Spring, Valve3
2
Collet4
4
Arm-Rocker5
2
Tappet6
2
Camshaft Valve ASM7
1
Weight8
1
Guide9
1
Rod-Push10
2
Arm11
1
Spring-Valve, Engine12
2
Screw13
2
Nut14
2
Pin15
3
Spring16
1
Bolt17
2
14
Page 15
E5
111-2129 Rev B
Lubrication Equipment Assembly
Ref Part No. Qty. Description
Gasket1
100-2644 108-2538 108-2539 108-2540 108-2541 108-2542 KW10761 108-2543 108-2544 108-2545 108-2546 108-2547 100-2690 112-9991 100-2690
1
Gasket2
1
Cap ASM3
1
Rotor-Pump4
1
Rotor-Pump5
1
Pipe6
1
Filter-Oil7
1
Filler8
1
Bolt9
1
Bolt10
1
Bolt11
3
Clamp12
1
O-Ring13
1
Plug- Oil Drain14
1
O-Ring15
1
15
Page 16
111-2129 Rev B
E6
Cooling Equipment Assembly
Ref Part No. Qty. Description
Bracket-Fan1
108-2548 108-2549 108-2550 108-2551 108-2552 100-2804 108-2624 108-2625
1
Screen2
1
Cover3
1
Fan4
1
Housing-Fan5
1
Bolt-Flanged6
2
Label-Manual7
1
Label-Warning8
1
16
Page 17
E7
111-2129 Rev B
Electrical Equipment Assembly
Ref Part No. Qty. Description
Cover1
100-2652 108-2553 100-2653 100-2796 108-2554 108-2555 108-2556 93-8571 KW10676 108-2544 108-2558 108-2559 95-9893 100-2668 100-2798
1
Cover2
1
Insulator3
1
Terminal4
1
Coil Ignition ASM5
1
Flywheel6
1
Wire-Lead7
1
Key8
1
Spark Plug9
1
Bolt10
2
Bolt11
1
Bolt12
1
Bolt-Flanged13
2
Nut-Hex14
1
Washer-Plain15
1
17
Page 18
111-2129 Rev B
E8
Control Equipment Assembly
Ref Part No. Qty. Description
Lever1
108-2560 108-2561 108-2562 108-2563 108-2564 108-2565 108-2566 108-2567 108-2568 108-2569 108-2570 108-2571 108-2572 100-2715 93-8612 95-9849 100-2718 93-8588 108-2573 108-2574 95-9853 108-2575 100-2804 108-2576
18
1
Lever2
1
Link-Choke3
1
Link-Throttle4
1
Arm-Pivot5
1
Spring-Govenor6
1
Control Panel ASM7
1
Sleeve8
1
Arm-Governor9
1
Governor ASM10
1
Bolt11
1
Nut12
1
Nut13
1
Washer14
2
Washer15
1
Clamp16
1
Collar17
2
Spring18
1
Spring-Throttle19
1
Spring20
1
Bolt21
1
Washer22
1
Bolt-Flanged23
2
Bolt-Flange24
1
Ref Part No. Qty. Description
1
108-2577 108-2578
Screw-Pan25 Pin-Snap26
1
Page 19
E9
111-2129 Rev B
Ref Part No. Qty. Description
Gasket1
108-2579 108-2580 108-2581 108-2582 108-2583 108-2584 108-2585 108-2586 108-2587 108-2588 108-2589 108-2590 108-2591 108-2592 108-2593 108-2594 108-2595 108-2596 108-2597 108-2598 108-2599 108-2600 108-2601
1
Gasket2
1
Gasket3
2
Shaft4
1
Carburetor ASM5
1
Needle-Jet6
1
Screw-Pilot, Air7
1
Chamber-Float8
1
Valve-Throttle9
1
Shaft-Carburetor10
1
Shaft-Carburetor11
1
Insulator12
1
Float ASM13
1
Choke Valve ASM14
1
Limiter15
1
Nozzle-Main16
1
Screw17
1
Screw18
1
Jet-Main (#74)19
1
Spring20
1
Seal21
2
Spring22
1
Screw23
1
Carburetor Assembly
19
Page 20
111-2129 Rev B
E10
Air Filter and Muffler Assembly
Ref Part No. Qty. Description
Case-Filter, Air1
108-2602 108-2603 108-2604 108-2605 108-2606 108-2607 108-2608 108-2609 108-2610 108-2611 108-2612 100-2761 100-2762 108-2613
1
Element-Filter, Air2
1
Air Filter Element ASM3
1
Gasket-Pipe, Intake4
1
Gasket-Muffler5
1
Pipe-Intake6
1
Muffler7
1
Cover-Muffler8
1
Nut9
2
Bolt10
1
Nut11
1
Bolt-Stud12
2
Bolt13
2
O-Ring14
1
20
Page 21
E11
111-2129 Rev B
Ref Part No. Qty. Description
Starter-Recoil1
108-2614 108-2615
1
Bolt2
4
Starter Assembly
21
Page 22
NOTES
Page 23
NOTES
Page 24
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