Hayter Mowers Code 145S User Manual

H15/40
HERITAGE TRACTOR
CODE145S
INSTRUCTION BOOK
FROM SERIAL NO:145S001251 MANUAL PART NO:145010 (REV.0.)
F–000794J
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LIMITED WARRANTY
Hayter Limited warrants to the original user / purchaser that this unit shall be free from defects in material and
workmanship under normal use and service for a period of three years from the date of purchase. The manufac­turers of the engine and battery pack system (where applicable) furnish their own warranty and services are pro­vided through their authorised network (Refer to “Engine/Battery Pack Warranty Statement”). To qualify for the full benefit of the warranty , the warranty registration card must be returned within 60 days of purchase. Subject to the conditions and exclusions noted in this limited warranty, we shall at our option, repair or replace any war­ranted part during the applicable period. If you are in doubt or experience any difficulty, please consult a Hayter Authorised Service Dealer for clarification..
To qualify for the extended warranty (second and third year) of the three year limited warranty , the machine must have annual services carried out by an Authorised Hayter Service Dealer. These chargeable services should be carried out within 12 and 24 months of the date of purchase.
Excluded from the extended warranty period are those items which are subject to normal wear and tear e.g. tyres, wheels, cutterbars, cables, batteries and other consumable wearing parts.
All consumer machines which are fitted with a genuine Hayter friction disc as original equipment, before use, are covered by a Lifetime Warranty against the engine crankshaft bending. Note: friction washers, blade brake units and other such devices are not applicable. Only machines fitted with a genuine Hayter friction disc, which are used in accordance with the recommended operating and maintenance procedures, are covered.
This warranty does not apply to any unit that has been tampered with, altered, misused, abused or used for hire, and will become invalid if non genuine Hayter parts are fitted. This warranty does not cover minor mechanical adjustments unless they are due to defective materials or workmanship. Consult the Owner’s Handbook or a Hayter Authorised Service Dealer for assistance when making these adjustments.
A warranty period of 90 days applies to machines used for commercial purposes.
To make a warranty claim, return the unit to a Hayter authorised dealer along with proof of purchase stating the machine serial number and date of purchase. The service receipt(s) or this Owner’s Handbook with the 1st/2nd year service boxes fully completed, must be produced as proof of entitlement to the extended warranty period. Subject to the conditions and exclusions in this limited warranty , the authorised dealer will, at our option, repair or replace any warranted part within the duration of the warranty period.
This limited warranty gives you specific legal rights and is in addition to any statutory rights to which you may be entitled and your statutory rights are not affected by this warranty. If you need additional information concerning this written warranty, or assistance in obtaining services, please write to:
HAYTER LIMITED, Service Department, Spellbrook, Bishop’s Stortford, Hertfordshire. CM23 4BU.
GB
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UK ONLY: Details of your local Hayter authorised dealer are contained in Y ellow Pages or contact: Freephone 0800 616298.
1st Year Service Record
Date . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Signed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2nd Year Service Record
Date . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Signed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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CONTENTS
LIMITED WARRANTY 11 INTERNATIONAL PICTORIALS 12 OWNER’S INFORMATION 13 SAFE OPERATION PRACTICES 13 ASSEMBLY 14 OPERATION 15 MAINTENANCE 17 TROUBLE SHOOTING CHART 20
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INTERNATIONAL PICTORIALS
IMPORTANT: The following pictorials are lo­cated on your unit or on literature supplied with the product. Before you operate the unit, learn and understand the purpose for each pictorial.
NOTE: Illustrations and pictorials begin on page 2.
Safety Warning Pictorials
1 WARNING 2 Shield Eyes. Explosive Gases Can Cause
Blindness Or Injury.
3 No Sparks, Flames or Smoking. 4 Sulphuric Acid Can Cause Blindness Or
Severe Burns
5 Flush Eyes Immediately With Water. Get
Medical Help Fast.
6 IMPORTANT: Read Owner’s Manual
Before Operating This Machine.
7 WARNING: Thrown Objects. Keep
(Figure 39)
Bystanders Away. Read User Instructions Before Operating This Machine.
8 WARNING: Do Not Use This Machine On
Slopes Greater Than 10 Degrees.
9 DANGER: Keep People, Especially
Children, Away From Unit.
10 DANGER: No Step. 11 DANGER: Keep Feet And Hands Away
From Rotating Blade.
12 DANGER: Keep Hands Away From
Rotating Blade.
13 DANGER: Disconnect Spark Plug Wire
Before Servicing Unit.
14 WARNING: Hot Surface. 15 WARNING: Use Caution When Connecting
Or Disconnecting Accessories.
16 WARNING: Crushed Fingers. 17 IMPORTANT: Follow Instructions In
Owner’s Manual To Level The Deck.
18 WARNING: When you hear the audible
alarm it is time to empty the grass bagger.
Control And Operating Pictorials
(Figure 40)
1 Engine Start 2 Lights 3 Engine Run 4 Engine Stop 5 Engine Run 6 Brake 7 Parking Brake 8 Clutch 9 Slow 10 Fast 11 Choke 12 Oil 13 Blade Rotation Control 14 Raise 15 Fuel
MADE IN USA BY MURRAY INC. JACKSON, TENNESSEE FOR
CODE145S
15/40 TRACTOR
HYDRO/REAR COLLECT
249
F–000794J
RPM 2600
2000
145S001251
Declared vibration emission values in accordance with Directive 89/392/EEC.
Vibration Emission according to BS EN 1032: Seat < 0,50 m/s2,
Right Running Board < 0,50 m/s2, Left Running Board 0,54 m/s2 Vibration Emission according to BS EN 1033: Steering Wheel 3,85 m/s Values determined with operator in operating position when the machine was
operated stationary on a grass covered surface at 2600 min–1.
Declared airborne noise emissions in accordance with Directive 84/538/EEC.
Sound Power Level 100 dB(A) Sound Pressure Levels
at operator ears 85,3 dB(A) left; 85,2 dB(A) right.
Values determined at ear according to the specifications of 81/1051/EEC.
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OWNER’S INFORMATION
Know your product: If you understand the unit
and how the unit operates, you will get the best performance. As you read this manual, compare the illustrations to the unit. Learn the location and the function of the controls. To help prevent an accident, follow the operating instructions and the safety rules. Keep this manual for future reference.
WARNING: Look for this symbol to indicate important safety precautions. This symbol indicates: “Attention! Become Alert! Your Safety Is At Risk.”
Responsibility Of The Owner
WARNING: This cutting machine is capable of amputating hands and
feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death to the operator or bystanders.
The responsibility of the owner is to follow the instructions below.
SAFE OPERATION PRACTICES
For Ride–On (Riding)
Rotary Mower Machines
Training
1. Read the instructions carefully. Be familiar with the controls and the proper use of the equipment.
2. Never allow children or people unfamiliar with these instructions to use the mower. Local regulations may restrict the age of the operator.
3. Never mow while people, especially children, or pets are nearby.
4. Keep in mind that the operator or user is responsible for accidents or hazards occur­ring to other people or their property.
5. Do not carry passengers.
6. All drivers should seek and obtain pro­fessional and practical instruction. Such instruction should emphasize:
a. the need for care and concentration
when working with ride–on machines;
b. control of a ride–on machine sliding
on a slope will not be regained by the application of the brake. The main reasons for loss of control are:
insufficient wheel grip; being driven too fast; inadequate braking the type of machine is unsuitable
for its task;
lack of awareness of the effect of
ground conditions, especially slopes;
incorrect hitching and load dis-
tribution.
Preparation
1. While mowing, always wear substantial footwear and long trousers. Do not operate the equipment when barefoot or wearing open sandals.
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2. Thoroughly inspect the area where the equipment is to be used and remove all ob­jects which may be thrown by the machine.
3. WARNING – Petrol is highly flammable. a. Store fuel in containers specifically de-
signed for this purpose.
b. Refuel outdoors only and do not
smoke while refuelling.
c. Add fuel before starting the engine.
Never remove the cap of the fuel tank or add petrol while the engine is run­ning or when the engine is hot.
d. If petrol is spilled, do not attempt to
start the engine but move the machine away from the area of spillage and avoid creating any source of ignition until petrol vapours have dissipated.
e. Replace all fuel tanks and container
caps securely.
4. Replace faulty silencers.
5. Before using, always visually inspect to see that the blades, blade bolts and cutter as­sembly are not worn or damaged. Replace worn or damaged blades and bolts in sets to preserve balance.
6. On multi–blade machines, take care as ro­tating one blade can cause other blades to rotate.
Operation
1. Do not operate the engine in a confined space where dangerous carbon monoxide fumes can collect.
2. Mow only in daylight or in good artificial light.
3. Before attempting to start the engine, dis­engage all blade attachment clutches and shift into neutral.
4. Do not use on slopes of more than 10 de­grees.
5. Remember there is no such thing as a “safe” slope. Travel on grass slopes re­quires particular care. To guard against overturning:
a. do not stop or start suddenly when
going up or downhill;
b. engage clutch slowly, always keep
machine in gear, especially when tra­velling downhill;
c. machine speeds should be kept low
on slopes and during tight turns;
d. stay alert for humps and hollows and
other hidden hazards;
e. never mow across the face of the
slope, unless the mower is designed for this purpose.
6. Use care when pulling loads or using heavy equipment.
a. Use only approved drawbar hitch
points.
b. Limit loads to those you can safely
control.
c. Do not turn sharply. Use care when
reversing.
d. Use counterweight(s) or wheel
weights when suggested in the In­struction Book.
7. Watch out for traffic when crossing or near roadways.
8. Stop the blades rotating before crossing surfaces other than grass.
9. When using any attachments, never direct discharge of material toward bystanders
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nor allow anyone near the machine while in operation.
10. Never operate the mower with defective guards or shields, or without safety protec­tive devices in place.
11. Do not change the engine governor set­tings or overspeed the engine. Operating an engine at excessive speed may in­crease the hazard of personal injury.
12. Before leaving the operator’s position a. disengage the power take–off and
lower the attachments;
b. change into neutral and set the park-
ing brake;
c. stop the engine and remove the key.
13. Disengage drive to attachments, stop the engine, and disconnect the spark plug wire(s) or remove the ignition key
a. before cleaning blockages or unclog-
ging chute;
b. before checking, cleaning or working
on the mower;
c. after striking a foreign object. Inspect
the mower for damage and make re­pairs before restarting and operating the equipment;
d. if the machine starts to vibrate abnor-
mally (check immediately).
14. Disengage drive to attachments when transporting or not in use.
15. Stop the engine and disengage drive to at­tachment
a. before refuelling; b. before removing the grass catcher; c. before making height adjustment un-
less adjustment can be made from the operator’s position.
16. Reduce the throttle setting during engine run–out and, if the engine is provided with a shut–off valve, turn the fuel off at the con­clusion of mowing.
17. Before and when backing, look behind and down for small children.
18. Use extra care when approaching blind corners, shrubs, trees or other objects that may obscure vision.
Maintenance and Storage
1. On multi–blade machines, take care as ro­tating one blade can cause other blades to rotate.
2. When machine is to be parked, stored or left unattended, lower the cutting means unless a positive mechanical lock is used.
3. Keep all nuts, bolts, and screws tight to be sure the equipment is in safe working condition.
4. Never store the equipment with petrol in the tank inside a building where fumes may reach an open flame or spark.
5. Allow the engine to cool before storing in any enclosure.
6. To reduce the fire hazard, keep the engine, silencer, battery compartment and petrol storage area free of grass, leaves, or ex­cessive grease.
7. Check the grass catcher frequently for wear or deterioration.
8. Replace worn or damaged parts for safety.
9. If the fuel tank has to be drained, this should be done outdoors.
ASSEMBLY
n
f
All fasteners are in the parts bag. Do not discard any parts or material until the unit is assembled.
WARNING: Before doing any as­sembly or maintenance to the mower, remove the wire from the
spark plug.
NOTE: In this instruction book, left and right describe the location of a part with the oper­ator on the seat.
NOTE: Illustrations and pictorials begin on page 2.
NOTE: To assemble the following loose parts, use the fasteners shown at full size in Figure 41.
How To Install The Front Wheels
(Figure 1)
Use a knife and cut the four sides of the container. Install the front wheels (1) in the container.
NOTE: Use a piece of wood about 4 feet (1.25 meters) long to raise the front of the tractor. If a piece of wood cannot be found, get another person to help lift the tractor. Be careful, do not let the tractor fall.
1. Raise the front of the tractor. Set a support (block of wood) under the tractor.
2. Make sure the valve stem (2) is to the out­side of the tractor. Slide the front wheel (1) on the spindle (3).
3. Fasten each front wheel (1) with washer (4) and e–ring (5).
4. After the front wheels (1) are installed, lift the tractor from the support. Roll the tractor off of the container.
5. If your tractor has hub caps (6), install the hub caps (6). Make sure the washers (4) hold the hub caps (6) in place.
How To Install The Seat
1. Carefully remove the plastic bag from the
seat (1). NOTE: For shipping purposes, the fas-
teners may be attached to the seat. Be­fore proceeding, remove the fasteners.
2. Align the holes in the seat hinge (2) to the bolts in the seat (1). Fasten the seat (1) to the seat hinge (2) with the fasteners (4) and
(5).
3. Check the operating position of the seat (1). If the seat (1) needs to be adjusted, loosen the two wing bolts (5). Slide the seat (1) for- ward or backward along the seat adjusting
holes (3). Tighten the wing bolts (5).
How To Assemble The Steering Wheel
1.
(Figure 3)
cover (1) is taped to the center of the steer- ing wheel (2). Remove the hub cover (1)
and set aside.
2.
(Figure 4)
(2) from the steering post (3) and set aside.
3. Make sure the front wheels point forward.
4.
(Figure 5)
make sure the split spoke (5) of the steering wheel in pointing toward you. Slide the steer- ing wheel (1) onto the steering post (2).
5. Use screw (6) and washer (7), set aside earlier, to secure the steering wheel (1). Tighten the screw (6). DO NOT over tighten.
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For shipping purposes, the hub
Remove screw (1) and washers
From the operator’s position,
(Figure 2)
6. Remove the adhesive backing from the hub cover (3) that was set aside earlier. Attach the hub cover (3) to the center of the steer­ing wheel (1).
7. Some models have an parts bag. Attach the decal to the center of the steering wheel (1).
Maintenance Free Battery
IMPORTANT: Before you attach the battery cables to the battery, check the battery date. The battery date tells if the battery must be charged.
1. Check the top of the battery (1) for the loca­tion of the battery date.
2. If the battery (1) is put into service the battery date, the battery cables can be attached without charging the battery (1). See “How To Install The Battery Cables”.
3. If the battery (1) is put into service battery date, the battery (1) must be charged. See “How To Charge The Mainten­ance Free Battery”.
optional
(Figure 6)
decal in the
before
after
the
How To Charge The Battery
WARNING: When you charge the battery, do not smoke. Keep the bat-
fumes from the battery acid can cause an explosion.
1.
2. Remove the fasteners (9) from the battery
3.
4. Remove battery bracket (11).
5. Remove the battery (1).
6. Remove the protective caps from the battery
7. Use a 12 volt battery charger to charge the
8. Install the battery (1).
9. Install battery brackets (10, 11).
NOTE: Make sure battery brackets (10, 11) are installed into the slots in the frame (12) before tightening the fasteners.
tery away from any sparks. The
(Figure 6)
brackets (10, 11).
(Figure 7)
(10) and remove battery bracket (10) from frame (12) as shown.
terminals.
battery (1). Charge at a rate of 6 amperes for one hour. If you do not have a battery charger, have an authorized service centre charge the battery.
Remove the battery cover (3).
WARNING: To prevent sparks, do not touch the battery brackets to the terminals.
Apply pressure to battery bracket
How To Install The Battery Cables
(Figure 6)
WARNING: To prevent sparks, faste the red cable to the positive (+) ter-
cable.
1. Remove the protective caps from the battery
2. Fasten the red cable (5) to the positive (+)
minal before you connect the black
terminals.
NOTE: For shipping purposes, the fas­teners may be attached to the battery ter­minals. Remove the fasteners before proceeding.
terminal (4) with the fasteners (6) and (7). Slide the terminal cover (2) onto the posi­tive (+) terminal (4).
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3. Fasten the black cable 8 to the negative (–) terminal with the fasteners (6) and (7).
4. Install the battery cover (3).
How To Assemble The Grass Bagger
1. Put the grass bagger on a flat surface.
2.
(Figure 25)
teners (2).
3.
(Figure 26)
assembly (1) with screws (3) and nuts (4).
Make sure all fasteners are tight.
4.
(Figure 27)
brackets (3) with the fasteners as shown.
5.
(Figure 28)
6.
(Figure 29)
bagger assembly (1), slide the handle (5) in
the tube (6).
7. Fasten the handle (5) with screw (7).
How To Mount The Grass Bagger On The Tractor
1.
(Figure 30)
brackets (3) onto the pins (4) on the back
plate of the tractor.
2.
(Figure 31)
grass bagger in operating position. Snap into place.
How To Prepare The Engine
NOTE: The engine was shipped from the fac­tory filled with oil. Check the level of the oil. Add oil as needed.
See the engine manufacturer’s instructions for the type of petrol and oil to use. Before you use the unit, read the information on safety, operation, maintenance, and storage.
safety petrol container. Do not smoke when adding petrol to the engine. When inside an enclosure, do not fill with petrol. Before you add petrol, stop the engine. Let the engine cool for several minutes.
Check The Tyres
Check the air pressure in the tyres. Tyres with too much air pressure will cause the unit to ride rough. Also, the wrong air pressure will keep the mower housing from cutting level. The correct air pres­sure is: Front Tyres 1,38 BAR (20 PSI), Rear Tyres 0,97 BAR (14 PSI). The tyres were over in­flated for shipment.
Check The Level Of The Mower Housing
Make sure the level of cut is still correct. After you mow a short distance, look at the area that was cut. If the mower housing does not cut level, see the in­structions on “How To Level The Mower Housing” in the Maintenance section of this instruction book.
Important! Before You Start Mowing
Check the engine oil. Fill the fuel tank with petrol. Check the level of the mower housing. Check the air pressure of the tyres. Attach the battery cables.
Open the frame (1). Tighten fas-
Attach braces (2) to the frame
Attach the bag support
Secure the bag to the frame. On the left side of the grass
Mount the slots on the support
Hold rear handle and rotate the
WARNING: Follow the engine manu­facturer’s instructions for the type o petrol and oil to use. Always use a
OPERATION
NOTE: Illustrations and pictorials begin on page 2.
Location Of Controls
Blade Rotation Control (1): Use the blade
rotation control to start and stop the rotation of the blade.
Brake Pedal (2): Use the brake pedal to quickly stop.
Headlight Switch (3): The headlight switch is the first part of the ignition switch. T o use the lights with the engine running, turn the key to the position for the lights.
Ignition Switch (3): Use the ignition switch to start and stop the engine.
Speed Control Pedal (4): Use the speed control pedal to change the speed and the direction of the unit.
Lift Lever (5): Use the lift lever to change the height of cut.
Parking Brake Lever (6): Use the parking brake lever to engage the brake when you leave the unit.
Throttle Control Lever (7): Use the throttle control lever to increase or decrease the speed of the engine. For models without a choke control button, the choke is regulated with the throttle control lever.
Choke Control Button (9): If equipped, used to start cold engine.
(Figure 35)
Use the automatic drive disconnect, located at the left back corner of the seat, to disengage the transmission.
Grass Bagger Full Indicator (10): When you hear the audible alarm the grass bagger is full. Move the blade rotation control (1) to the DISENGAGE position to turn audible alarm off and see the “How To Empty The Grass Bagger” instructions in this section.
IMPORTANT: For the diagnostic dash to op­erate properly the engine MUST use a resis­tor spark plug. When replacing the spark plug see the engine owner’s manual for the correct spark plug.
Automatic Drive Disconnect (1):
Diagnostic Dash
PTO/Clutch engaged. To start the engine, disengage the PTO/Clutch.
Service Light. Refer to Hour Meter, Instruction Book and Engine Manual for scheduled service. Service Light stays ON until reset procedure is followed.
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Hour Meter. Records the engine runtime in hours.
Low Fuel. Fill fuel tank.
Low Oil Pressure. STOP ENGINE!. Check and add oil.
Low Battery Voltage. Check battery, battery cables and engine charging system.
(Figure 8)
How To Reset The Service Light
To alert the operator that scheduled service is due, the service light will automatically come ON. After the scheduled service is performed, the service light can be easily reset as follows.
1. Raise the hood. Locate the reset button. The reset button is above the fuel tank on the right side of the console. The following decal
is next to the reset button.
2. Turn the ignition key to the ON/RUN position. Do not turn the ignition key to the START position. Do not start the engine.
3. All indicator lights will come on for two sec­onds.
4. After two seconds, the service light will begin flashing for ten seconds.
5. Depress and release the reset switch while the service light is flashing. The service light will go off.
6. The reset switch will only turn off the service light. The hour meter cannot be reset.
Diagnostic Fuse
Replace fuse only with a 3 AMP 32 volt fuse. For location of fuse see “How To Replace The Fuse” in the Maintenance section.
Attachments
This unit can use many different attachments. This unit can pull attachments like a lawn sweeper, a lawn aerator, or a hopper spreader. This unit can not use attachments that engage the ground like a plough, a disk harrow, or a cultivator.
For trailer and pull–behind attachments, the maximum weight is 113 kg (250 lbs.).
How To Use The Throttle Control
(Figure 8)
Use the throttle control (7) to increase or decrease the speed of the engine.
1. The FAST position is marked with a detent. For normal operation and when using a grass bagger, move the throttle control to the FAST position. For maximum charging of the battery and for a cooler running engine, oper­ate the engine in the FAST position.
2. The engine governor is set at the factory for maximum performance. Do not adjust the governor to increase the speed of the en­gine.
How To Use The Blade Rotation Control
(Figure 8)
Use the blade rotation control (1) to engage the blade(s).
1. Before you start the engine, make sure the blade rotation control (1) is in the DISEN­GAGE position.
2. Move the blade rotation control (1) to the ENGAGE position to rotate the blade(s).
NOTE: If the engine stops when you en­gage the blade(s), the seat switch is not activated or the bag is not closed proper­ly. Make sure you sit in the middle of the seat.
3. Move the blade rotation control (1) to the DISENGAGE position to stop the blade(s).
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Before you leave the operator’s position, make sure the blade(s) has stopped rotating.
4. Before you ride the unit across a sidewalk or a road, move the blade rotation control (1) to the DISENGAGE position.
WARNING: Always keep your hands and feet away from the blade, deflector opening, and the
mower housing when the engine runs.
How To Use The Speed Control Pedal
(Figure 8)
The drive system uses a Hydrostatic Automatic Drive transmission. The Hydrostatic transmission is very easy to operate. This type of drive system does not require a shift lever or a clutch pedal.
The speed and direction of travel is controlled by a single speed control pedal (4) operated with your right foot. Do not use the left brake pedal in normal operation. Only use the left brake pedal to quickly stop in an emergency.
How To Drive Forward
1.
(Figure 35)
nect (1) must be in the DRIVE position (2).
2. Slowly release your left foot from the brake pedal.
3. Move the throttle control to the FAST posi­tion.
4.
(Figure 36)
pedal (1) forward (4) to the desired speed.
5. To increase forward speed, slowly move the speed control pedal (1) forward. To reduce forward speed, slowly release the speed control pedal (1) until the unit slows to the desired speed.
How To Drive In Reverse
1. Look to the rear.
2. Slowly push the speed control pedal (1) to the REVERSE position (2).
How To Change Directions CAUTION: To change directions, do not use the left brake pedal. Use only the speed con­trol pedal.
1. Slowly remove your foot from the speed control pedal (1). The speed control pedal (1) will automatically return to the NEUTRAL position (3).
2. When the unit stops, slowly move the speed control pedal (1) to the desired direction.
How To Disconnect The Transmission
(Figure 35)
To push the unit, use the automatic drive disconnect (1) to release the transmission. The automatic drive disconnect (1) is at the left rear
corner of the seat.
1. The engine must be off.
2. Raise the seat. The automatic drive dis- connect (1) is at the left rear corner of the seat.
3. Raise the automatic drive disconnect (1) to the PUSH position (3). The transmission is now
NOTE: In cold weather, the heavy viscos­ity oil in the transmission will make the unit difficult to push.
4. To engage the transmission, lower the auto­matic drive disconnect (1) to the DRIVE
The automatic drive discon-
Slowly push the speed control
released
and the unit can be pushed.
position (2). The transmission is now
nected
and ready to operate.
con-
How To Use The Parking Brake
(Figure 8)
1. Completely push the brake pedal (2) for­ward.
2. Lift the parking brake lever (6).
3. Remove your foot from the brake pedal (2) and then release the parking brake lever (6). Make sure the parking brake will hold the unit.
4. To release the parking brake (6), completely push the brake pedal (2) forward. The park­ing brake will automatically release.
WARNING: Before you leave the operator’s position, set the parking
brake. Move the blade rotation con­trol to the DISENGAGE position. Stop the engine and remove the ignition key.
How To Change The Cutting Height
(Figure 8)
T o change the cutting height, raise or lower the lift lever (5) as follows.
1. Move the lift lever (5) forward to lower the mower housing and back to raise the mower housing.
2. When you ride on a sidewalk or road, move the lift lever (5) to the highest position and move the blade rotation control to the DIS­ENGAGE position.
How To Stop The Unit
1. Slowly remove your foot from the speed control pedal (4). The speed control pedal
(1) will automatically return to the NEUTRAL position and the unit will stop.
2. Move the blade rotation control (1) to the DISENGAGE position.
3. Set the parking brake (6).
WARNING: Make sure the parking brake will hold the unit.
4. Move the throttle control (7) to the SLOW position.
5. To stop the engine, turn the ignition key (3) to the OFF position. Remove the key.
(Figure 8)
How To Transport The Unit
To transport the unit, follow the steps below.
1. Move the blade rotation control to the DIS­ENGAGE position.
2. Raise the lift lever to the highest position.
3. Move the throttle control to a position be­tween SLOW and FAST.
4. Slowly push the speed control pedal forward to the desired speed.
How To Operate With The Mower Housing
IMPORTANT: When you operate with the mower housing, always operate with the throttle control in the FAST position.
1. Start the engine.
2. Release the parking brake.
F–000794J
3. Move the lift lever to a height of cut position. In high or thick grass, cut the grass in the highest position first and then lower the mower housing to a lower position.
4. Move the throttle control to the SLOW posi­tion.
5. Slowly move the blade rotation control to the ENGAGE position.
6. Slowly push the speed control pedal to the desired speed.
7. Make sure the level of cut is still correct. After you mow a short distance, look at the area that was cut. If the mower housing does not cut level, see the instructions on “How To Level The Mower Housing” in the Mainten­ance section.
WARNING: For better control of the unit, select a safe speed.
How To Operate On Hills
WARNING: Do not ride up or down slopes that are too steep to back straight up. Never ride the unit
across a slope.
1. Control the speed only with the speed control pedal. Do not use the brake pedal on a hill.
2. To help prevent an accident, slowly move the speed control pedal. Avoid sudden turns or changes in speed.
3. To reduce forward speed when going down a hill, slowly release the speed control pedal until the unit slows to the desired speed.
How To Stop On a Hill
1. Avoid stopping on a hill. If you must quickly stop in an emergency, remove your right foot from the speed control pedal and quickly de­press the left brake pedal.
2. Set the parking brake.
3. Before you dismount from the seat, move the throttle control to SLOW position, move the blade rotation control to the DISENGAGED position, turn off the engine and set the park­ing brake.
How To Start Operation On A Hill
1. Start the engine
2. Move the blade rotation control to the EN­GAGED position.
3. Move the throttle control to the FAST posi­tion.
4. Depress the brake pedal and release the parking brake. As you release the parking brake, push the speed control pedal to the desired speed.
Slowly push the speed control pedal as you release the parking
brake. The parking brake must be disengaged before the speed control pedal is able to engage the transmission.
WARNING: Do not operate unless
the entire grass bagger attachment
is in place.
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How To Empty The Grass Bagger
(Figure 32)
1. Move the blade rotation control to the DIS­ENGAGED position.
2. While sitting on the seat, lift and pull the handle (1) forward to the DUMP position.
3. Drive slowly forward to allow the grass to fall out of the bag.
4. Push the handle rearward and down to the OPERATING position.
NOTE: If the engine stops when you engage the blade(s), the seat switch is not activated or the grass bagger is not locked in place.
Before Starting The Engine
Check the oil
NOTE: The engine was shipped from the fac­tory filled with oil. Check the level of the oil. Add oil as needed. See the engine manufac­turer’s instructions for the type of petrol and oil to use.
1. Make sure the unit is level.
NOTE: Do not check the level of the oil while the engine runs.
2. Check the oil. Follow the procedure in the engine manufacturer’s instructions.
3. If necessary, add oil until the oil reaches the FULL mark on the dipstick. The quantity of oil needed from ADD to FULL is shown on the dipstick. Do not add too much oil.
Add Petrol
WARNING: Always use a safety petrol container. Do not smoke
when adding petrol to the fuel tank. Do not add petrol when you are inside an enclosure. Before you add petrol, stop the engine and let the engine cool for several minutes.
(Figure 9)
position with regular unleaded petrol. Do not use premium unleaded petrol. Make sure the petrol is fresh and clean. Leaded petrol will increase deposits and shorten the life of the valves.
How To Start The Engine
the seat. These components tell the electrical system if the operator is sitting on the seat. This system will stop the engine when the operator leaves the seat if the blade rotation control is engaged or if the transmission is engaged. For your protection, always make sure this system operates correctly.
NOTE: The engine will not start unless you depress the brake pedal or engage the parking brake and move the blade rotation control to the DISENGAGE position.
1. Push the brake pedal completely forward.
2. Make sure the blade rotation control is in the
3. Move the throttle control completely forward
Fill the fuel tank (1) to the FULL (2)
WARNING: The electrical system
has an operator presence system
that includes a sensor switch for
Keep your foot on the pedal.
DISENGAGE position.
to the CHOKE or FAST position. Some mo­dels have a separate choke knob. Pull the choke knob to the full CHOKE position.
4. Turn the ignition key to the START position.
NOTE: If the engine does not start after four or five tries, move the throttle control to the FAST position. Again try to start the engine. If the engine will not start, see the TROUBLE SHOOTING CHART.
5. Slowly move the throttle control to the SLOW position.
6. To start a hot engine, move the throttle con­trol to a position between FAST and SLOW.
Mowing And Bagging Tips
1. For a lawn to look better, check the cutting level of the mower housing. See “How To Level The Mower Housing” in the Mainten­ance section.
2. For the mower housing to cut level, make sure the tyres have the correct amount of air pressure.
3. Every time you use the unit, check the blade. If the blade is bent or damaged, immediately replace the blade. Also, make sure the nut for the blade is tight.
4. Keep the blade(s) sharpened. Worn blades will cause the ends of the grass to turn brown.
5. Do not cut or bag grass that is wet. Wet grass will not discharge correctly. Let the grass dry before cutting.
6. If the grass is very high, cut two times to de­crease the load on the engine. First cut with the mower housing in the highest position and then lower the mower housing for the second cut.
7. Operate the engine with the throttle in FAST position and the shift lever in first or second gear.
8. After each use, clean the bottom and top of the mower housing for better performance. Also, a clean mower housing will help pre­vent a fire.
MAINTENANCE
NOTE: Illustrations and pictorials begin on page 2.
General Recommendations
1. The owner’s responsibility is to maintain this product. This will extend the life of the prod­uct and is also necessary to maintain war­ranty coverage.
2. Check the spark plug, drive brake, lubricate the unit, and clean the air filter once a year.
3. Check the fasteners. Make sure all fasteners are tight.
4. Follow the Maintenance section to keep the unit in good operating condition.
WARNING: Before you make an in­spection, adjustment, or repair to
the unit, disconnect the wire to the spark plug. Remove the wire from the spark plug to prevent the engine from starting by accident.
NOTE: Torque is measured in foot pounds (metric Nm). This measurement describes how tight a nut or bolt must be. The torque is measured with a torque wrench.
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Inspect Blade
hits an object, stop the engine. Check the unit for damage. The blade has sharp edges. When you hold the blade, use gloves or cloth material to protect your hands.
If you keep the blade (1) sharp and inspect the blade for damage, the blade will cut better and be more safe to operate. Frequently check the blade for excessive wear, cracks, or other damage. Frequently check the nut (3) that holds the blade (1). Keep the nut (3) tight. If the blade hits an object, stop the engine. Disconnect the wire to the spark plug. See if the blade is bent or damaged. Check the blade adapter (5) for damage. Before you operate the unit, replace damaged parts with original equipment parts. See the authorized service centre in your area. Every three years, have an authorized service person inspect the blade or replace the old blade with an original equipment part.
(Figure 10)
WARNING: Before you inspect or remove the blade, disconnect the wire to the spark plug. If the blade
How To Remove And Install The Blade
(Figure 10)
1. Remove the mower housing. See the instruc­tions on “How To Remove The Mower Hous­ing”.
2. Use a piece of wood to keep the blade from rotating.
3. Remove the nut (3) that holds the blade (1).
4. Check the blade (1) and the blade adapter (5) according to the instructions for “Inspect Blade”. Replace a badly worn or damaged blade with an original equipment blade. See an authorized service centre in your area.
5. Clean the top and bottom of the mower hous­ing. Remove all the grass and debris.
6. Mount the blade (1) and blade adapter (5) on the mandrel (6).
7. Mount the left blade (1) and the right blade
(1) so that the hi–lift edges (7) are up. If the blade is upside down, the blade will not cut
correctly and can cause an accident.
8. Fasten the blade (1) with the original washers (2,8) and nut (3). Make sure the outside rim of the Belleville washer (2) is against the blade (1).
WARNING: Always keep the nut (3) tight that holds the blade (1). A
accident.
9. Tighten the nut (3) that holds the blade (1) to
10.Install the mower housing. See “How To Re-
loose nut or blade can cause an
a torque of 45 foot pounds (62 Nm).
move The Mower Housing”.
How To Adjust The Blade Rotation Control
WARNING: To prevent an injury, the blade rotation control must operate correctly.
In normal usage, the blade rotation control will not require an adjustment. However, if the cutting performance decreases or the quality of cut is poor, make the following changes.
1. When you mow, make sure the throttle con­trol is in the FAST position.
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2.
(Figure 11
to the DISENGAGE position (1).
3. Stop the engine. Disconnect the wire from the spark plug.
4. Check the blade(s). Keep a sharp edge on the blade(s). A blade that is not sharp will cause the tips of the grass to become brown.
5.
(Figure 12)
spring (2) from the blade control rod (1). Move the blade drive spring (2) to the middle hole (4). This will increase the ten-
sion on the mower drive belt.
6. Attach the wire to the spark plug. Mow for a short distance and again check the quality of cut. If necessary, move the blade drive spring (2) to the bottom hole (5)
7. Again check the quality of cut. If the quality of cut has not improved, replace the mower drive belt. See “How To Replace The Mower Drive Belt”. If the replacing the belt does not correct the problem, take the unit to an auth­orized service centre.
8. Move the blade rotation control to the DIS­ENGAGE position. Stop the engine.
9.
(Figure 13)
brake. Rotate the pulleys with your hand. Make sure the brake pads (12) are pressed tightly against the pulleys
ized service centre.
10.
(Figure 11)
to the ENGAGE position (2).
11.
(Figure 13)
brake (12). If the pads are excessively worn
or damaged, replace the brake pad assem­blies. Correct replacement parts and assist­ance are available from an authorized service centre.
12.Attach the wire to the spark plug. Mow for a short distance and again check the operation of the blade rotation control.
13.When you move the blade rotation control to the DISENGAGE position, all movement will stop within five seconds. If there is move­ment of the belt or the blades continue to ro­tate, engage and disengage the blade rotation control five times to remove any ex­cess rubber from a new mower drive belt. If you need assistance, take the unit to an authorized service centre.
14.
(Figure 12)
belt, move the blade drive spring (2) to the
top hole
How To Adjust The Speed Control Pedal
(Figure 37)
If the unit will not go into REVERSE or if the unit moves very slowly in REVERSE, adjust the speed control pedal as follows.
1. Stop the engine.
2. Set the parking brake.
3. Remove the hair pin (2) from the adjuster nut (1). Disconnect the adjuster nut (1) from the transaxle lever (3).
4. Rotate the adjuster nut (1) direction shown in Figure 37.
NOTE: Too much adjustment will cause REVERSE speed to be too fast and the FORWARD speed to be reduced.
5. Attach the adjuster nut (1) to the transaxle lever (3) with the hair pin (2).
) Move the blade rotation control
Disconnect the blade drive
Check the operation of the blade
WARNING: If the brake pads (12) do not press tightly against the pulleys, take the unit to an author-
Move the blade rotation control Check the pads for the blade
If you replace the mower drive
(3).
one turn
in the
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