Hayter Mowers Code 145S User Manual

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H15/40

HERITAGE TRACTOR

CODE145S

INSTRUCTION BOOK

FROM SERIAL NO:145S001251 MANUAL PART NO:145010 (REV.0.)

F–000794J

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4 (711758)

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711653

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7 (711741)

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12 3 5467

16 18

1211 13

14 15

12 3456 78 9

10 11 12 13 14 15

0011x3

711758

711719

711663

711644

711680

327350

711747

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711632

711741

LIMITED WARRANTY

Hayter Limited warrants to the original user / purchaser that this unit shall be free from defects in material and

workmanship under normal use and service for a period of three years from the date of purchase. The manufacturers of the engine and battery pack system (where applicable) furnish their own warranty and services are provided through their authorised network (Refer to “Engine/Battery Pack Warranty Statement”). To qualify for the full benefit of the warranty , the warranty registration card must be returned within 60 days of purchase. Subject to the conditions and exclusions noted in this limited warranty, we shall at our option, repair or replace any warranted part during the applicable period. If you are in doubt or experience any difficulty, please consult a Hayter Authorised Service Dealer for clarification..

To qualify for the extended warranty (second and third year) of the three year limited warranty , the machine must have annual services carried out by an Authorised Hayter Service Dealer. These chargeable services should be carried out within 12 and 24 months of the date of purchase.

Excluded from the extended warranty period are those items which are subject to normal wear and tear e.g. tyres, wheels, cutterbars, cables, batteries and other consumable wearing parts.

All consumer machines which are fitted with a genuine Hayter friction disc as original equipment, before use, are covered by a Lifetime Warranty against the engine crankshaft bending. Note: friction washers, blade brake units and other such devices are not applicable. Only machines fitted with a genuine Hayter friction disc, which are used in accordance with the recommended operating and maintenance procedures, are covered.

This warranty does not apply to any unit that has been tampered with, altered, misused, abused or used for hire, and will become invalid if non genuine Hayter parts are fitted. This warranty does not cover minor mechanical adjustments unless they are due to defective materials or workmanship. Consult the Owner’s Handbook or a Hayter Authorised Service Dealer for assistance when making these adjustments.

A warranty period of 90 days applies to machines used for commercial purposes.

To make a warranty claim, return the unit to a Hayter authorised dealer along with proof of purchase stating the machine serial number and date of purchase. The service receipt(s) or this Owner’s Handbook with the 1st/2nd year service boxes fully completed, must be produced as proof of entitlement to the extended warranty period. Subject to the conditions and exclusions in this limited warranty , the authorised dealer will, at our option, repair or replace any warranted part within the duration of the warranty period.

This limited warranty gives you specific legal rights and is in addition to any statutory rights to which you may be entitled and your statutory rights are not affected by this warranty. If you need additional information concerning this written warranty, or assistance in obtaining services, please write to:

HAYTER LIMITED, Service Department, Spellbrook, Bishop’s Stortford, Hertfordshire. CM23 4BU.

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UK ONLY: Details of your local Hayter authorised dealer are contained in Y ellow Pages or contact: Freephone 0800 616298.

1st Year Service Record

Date . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Signed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2nd Year Service Record

Date . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Signed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CONTENTS

LIMITED WARRANTY 11 INTERNATIONAL PICTORIALS 12 OWNER’S INFORMATION 13 SAFE OPERATION PRACTICES 13 ASSEMBLY 14 OPERATION 15 MAINTENANCE 17 TROUBLE SHOOTING CHART 20

INTERNATIONAL PICTORIALS

IMPORTANT: The following pictorials are located on your unit or on literature supplied with the product. Before you operate the unit, learn and understand the purpose for each pictorial.

NOTE: Illustrations and pictorials begin on page 2.

Safety Warning Pictorials

1 WARNING 2 Shield Eyes. Explosive Gases Can Cause

Blindness Or Injury.

3 No Sparks, Flames or Smoking. 4 Sulphuric Acid Can Cause Blindness Or

Severe Burns

5 Flush Eyes Immediately With Water. Get

Medical Help Fast.

6 IMPORTANT: Read Owner’s Manual

Before Operating This Machine.

7 WARNING: Thrown Objects. Keep

(Figure 39)

Bystanders Away. Read User Instructions Before Operating This Machine.

8 WARNING: Do Not Use This Machine On

Slopes Greater Than 10 Degrees.

9 DANGER: Keep People, Especially

Children, Away From Unit.

10 DANGER: No Step. 11 DANGER: Keep Feet And Hands Away

From Rotating Blade.

12 DANGER: Keep Hands Away From

Rotating Blade.

13 DANGER: Disconnect Spark Plug Wire

Before Servicing Unit.

14 WARNING: Hot Surface. 15 WARNING: Use Caution When Connecting

Or Disconnecting Accessories.

16 WARNING: Crushed Fingers. 17 IMPORTANT: Follow Instructions In

Owner’s Manual To Level The Deck.

18 WARNING: When you hear the audible

alarm it is time to empty the grass bagger.

Control And Operating Pictorials

(Figure 40)

1 Engine Start 2 Lights 3 Engine Run 4 Engine Stop 5 Engine Run 6 Brake 7 Parking Brake 8 Clutch 9 Slow 10 Fast 11 Choke 12 Oil 13 Blade Rotation Control 14 Raise 15 Fuel

MADE IN USA BY MURRAY INC. JACKSON, TENNESSEE FOR

CODE145S

15/40 TRACTOR

HYDRO/REAR COLLECT

249

F–000794J

RPM 2600

2000

145S001251

Declared vibration emission values in accordance with Directive 89/392/EEC.

Vibration Emission according to BS EN 1032: Seat < 0,50 m/s2,

Right Running Board < 0,50 m/s2, Left Running Board 0,54 m/s2 Vibration Emission according to BS EN 1033: Steering Wheel 3,85 m/s Values determined with operator in operating position when the machine was

operated stationary on a grass covered surface at 2600 min–1.

Declared airborne noise emissions in accordance with Directive 84/538/EEC.

Sound Power Level 100 dB(A) Sound Pressure Levels

at operator ears 85,3 dB(A) left; 85,2 dB(A) right.

Values determined at ear according to the specifications of 81/1051/EEC.

OWNER’S INFORMATION

Know your product: If you understand the unit

and how the unit operates, you will get the best performance. As you read this manual, compare the illustrations to the unit. Learn the location and the function of the controls. To help prevent an accident, follow the operating instructions and the safety rules. Keep this manual for future reference.

WARNING: Look for this symbol to indicate important safety precautions. This symbol indicates: “Attention! Become Alert! Your Safety Is At Risk.”

Responsibility Of The Owner

WARNING: This cutting machine is capable of amputating hands and

feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death to the operator or bystanders.

The responsibility of the owner is to follow the instructions below.

SAFE OPERATION PRACTICES

For Ride–On (Riding)

Rotary Mower Machines

Training

1. Read the instructions carefully. Be familiar with the controls and the proper use of the equipment.

2. Never allow children or people unfamiliar with these instructions to use the mower. Local regulations may restrict the age of the operator.

3. Never mow while people, especially children, or pets are nearby.

4. Keep in mind that the operator or user is responsible for accidents or hazards occurring to other people or their property.

5. Do not carry passengers.

6. All drivers should seek and obtain professional and practical instruction. Such instruction should emphasize:

a. the need for care and concentration

when working with ride–on machines;

b. control of a ride–on machine sliding

on a slope will not be regained by the application of the brake. The main reasons for loss of control are:

 insufficient wheel grip;  being driven too fast;  inadequate braking  the type of machine is unsuitable

for its task;

 lack of awareness of the effect of

ground conditions, especially slopes;

 incorrect hitching and load dis-

tribution.

Preparation

1. While mowing, always wear substantial footwear and long trousers. Do not operate the equipment when barefoot or wearing open sandals.

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2. Thoroughly inspect the area where the equipment is to be used and remove all objects which may be thrown by the machine.

3. WARNING – Petrol is highly flammable. a. Store fuel in containers specifically de-

signed for this purpose.

b. Refuel outdoors only and do not

smoke while refuelling.

c. Add fuel before starting the engine.

Never remove the cap of the fuel tank or add petrol while the engine is running or when the engine is hot.

d. If petrol is spilled, do not attempt to

start the engine but move the machine away from the area of spillage and avoid creating any source of ignition until petrol vapours have dissipated.

e. Replace all fuel tanks and container

caps securely.

4. Replace faulty silencers.

5. Before using, always visually inspect to see that the blades, blade bolts and cutter assembly are not worn or damaged. Replace worn or damaged blades and bolts in sets to preserve balance.

6. On multi–blade machines, take care as rotating one blade can cause other blades to rotate.

Operation

1. Do not operate the engine in a confined space where dangerous carbon monoxide fumes can collect.

2. Mow only in daylight or in good artificial light.

3. Before attempting to start the engine, disengage all blade attachment clutches and shift into neutral.

4. Do not use on slopes of more than 10 degrees.

5. Remember there is no such thing as a “safe” slope. Travel on grass slopes requires particular care. To guard against overturning:

a. do not stop or start suddenly when

going up or downhill;

b. engage clutch slowly, always keep

machine in gear, especially when travelling downhill;

c. machine speeds should be kept low

on slopes and during tight turns;

d. stay alert for humps and hollows and

other hidden hazards;

e. never mow across the face of the

slope, unless the mower is designed for this purpose.

6. Use care when pulling loads or using heavy equipment.

a. Use only approved drawbar hitch

points.

b. Limit loads to those you can safely

control.

c. Do not turn sharply. Use care when

reversing.

d. Use counterweight(s) or wheel

weights when suggested in the Instruction Book.

7. Watch out for traffic when crossing or near roadways.

8. Stop the blades rotating before crossing surfaces other than grass.

9. When using any attachments, never direct discharge of material toward bystanders

nor allow anyone near the machine while in operation.

10. Never operate the mower with defective guards or shields, or without safety protective devices in place.

11. Do not change the engine governor settings or overspeed the engine. Operating an engine at excessive speed may increase the hazard of personal injury.

12. Before leaving the operator’s position a. disengage the power take–off and

lower the attachments;

b. change into neutral and set the park-

ing brake;

c. stop the engine and remove the key.

13. Disengage drive to attachments, stop the engine, and disconnect the spark plug wire(s) or remove the ignition key

a. before cleaning blockages or unclog-

ging chute;

b. before checking, cleaning or working

on the mower;

c. after striking a foreign object. Inspect

the mower for damage and make repairs before restarting and operating the equipment;

d. if the machine starts to vibrate abnor-

mally (check immediately).

14. Disengage drive to attachments when transporting or not in use.

15. Stop the engine and disengage drive to attachment

a. before refuelling; b. before removing the grass catcher; c. before making height adjustment un-

less adjustment can be made from the operator’s position.

16. Reduce the throttle setting during engine run–out and, if the engine is provided with a shut–off valve, turn the fuel off at the conclusion of mowing.

17. Before and when backing, look behind and down for small children.

18. Use extra care when approaching blind corners, shrubs, trees or other objects that may obscure vision.

Maintenance and Storage

1. On multi–blade machines, take care as rotating one blade can cause other blades to rotate.

2. When machine is to be parked, stored or left unattended, lower the cutting means unless a positive mechanical lock is used.

3. Keep all nuts, bolts, and screws tight to be sure the equipment is in safe working condition.

4. Never store the equipment with petrol in the tank inside a building where fumes may reach an open flame or spark.

5. Allow the engine to cool before storing in any enclosure.

6. To reduce the fire hazard, keep the engine, silencer, battery compartment and petrol storage area free of grass, leaves, or excessive grease.

7. Check the grass catcher frequently for wear or deterioration.

8. Replace worn or damaged parts for safety.

9. If the fuel tank has to be drained, this should be done outdoors.

ASSEMBLY

All fasteners are in the parts bag. Do not discard any parts or material until the unit is assembled.

WARNING: Before doing any assembly or maintenance to the mower, remove the wire from the

spark plug.

NOTE: In this instruction book, left and right describe the location of a part with the operator on the seat.

NOTE: Illustrations and pictorials begin on page 2.

NOTE: To assemble the following loose parts, use the fasteners shown at full size in Figure 41.

How To Install The Front Wheels

(Figure 1)

Use a knife and cut the four sides of the container. Install the front wheels (1) in the container.

NOTE: Use a piece of wood about 4 feet (1.25 meters) long to raise the front of the tractor. If a piece of wood cannot be found, get another person to help lift the tractor. Be careful, do not let the tractor fall.

1. Raise the front of the tractor. Set a support (block of wood) under the tractor.

2. Make sure the valve stem (2) is to the outside of the tractor. Slide the front wheel (1) on the spindle (3).

3. Fasten each front wheel (1) with washer (4) and e–ring (5).

4. After the front wheels (1) are installed, lift the tractor from the support. Roll the tractor off of the container.

5. If your tractor has hub caps (6), install the hub caps (6). Make sure the washers (4) hold the hub caps (6) in place.

How To Install The Seat

1. Carefully remove the plastic bag from the

seat (1). NOTE: For shipping purposes, the fas-

teners may be attached to the seat. Before proceeding, remove the fasteners.

2. Align the holes in the seat hinge (2) to the bolts in the seat (1). Fasten the seat (1) to the seat hinge (2) with the fasteners (4) and

(5).

3. Check the operating position of the seat (1). If the seat (1) needs to be adjusted, loosen the two wing bolts (5). Slide the seat (1) for- ward or backward along the seat adjusting

holes (3). Tighten the wing bolts (5).

How To Assemble The Steering Wheel

(Figure 3)

cover (1) is taped to the center of the steer- ing wheel (2). Remove the hub cover (1)

and set aside.

(Figure 4)

(2) from the steering post (3) and set aside.

3. Make sure the front wheels point forward.

(Figure 5)

make sure the split spoke (5) of the steering wheel in pointing toward you. Slide the steer- ing wheel (1) onto the steering post (2).

5. Use screw (6) and washer (7), set aside earlier, to secure the steering wheel (1). Tighten the screw (6). DO NOT over tighten.

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For shipping purposes, the hub

Remove screw (1) and washers

From the operator’s position,

(Figure 2)

6. Remove the adhesive backing from the hub cover (3) that was set aside earlier. Attach the hub cover (3) to the center of the steering wheel (1).

7. Some models have an parts bag. Attach the decal to the center of the steering wheel (1).

Maintenance Free Battery

IMPORTANT: Before you attach the battery cables to the battery, check the battery date. The battery date tells if the battery must be charged.

1. Check the top of the battery (1) for the location of the battery date.

2. If the battery (1) is put into service the battery date, the battery cables can be attached without charging the battery (1). See “How To Install The Battery Cables”.

3. If the battery (1) is put into service battery date, the battery (1) must be charged. See “How To Charge The Maintenance Free Battery”.

optional

(Figure 6)

decal in the

before

after

the

How To Charge The Battery

WARNING: When you charge the battery, do not smoke. Keep the bat-

fumes from the battery acid can cause an explosion.

2. Remove the fasteners (9) from the battery

4. Remove battery bracket (11).

5. Remove the battery (1).

6. Remove the protective caps from the battery

7. Use a 12 volt battery charger to charge the

8. Install the battery (1).

9. Install battery brackets (10, 11).

NOTE: Make sure battery brackets (10, 11) are installed into the slots in the frame (12) before tightening the fasteners.

tery away from any sparks. The

(Figure 6)

brackets (10, 11).

(Figure 7)

(10) and remove battery bracket (10) from frame (12) as shown.

terminals.

battery (1). Charge at a rate of 6 amperes for one hour. If you do not have a battery charger, have an authorized service centre charge the battery.

Remove the battery cover (3).

WARNING: To prevent sparks, do not touch the battery brackets to the terminals.

Apply pressure to battery bracket

How To Install The Battery Cables

(Figure 6)

WARNING: To prevent sparks, faste the red cable to the positive (+) ter-

cable.

1. Remove the protective caps from the battery

2. Fasten the red cable (5) to the positive (+)

minal before you connect the black

terminals.

NOTE: For shipping purposes, the fasteners may be attached to the battery terminals. Remove the fasteners before proceeding.

terminal (4) with the fasteners (6) and (7). Slide the terminal cover (2) onto the positive (+) terminal (4).

3. Fasten the black cable 8 to the negative (–) terminal with the fasteners (6) and (7).

4. Install the battery cover (3).

How To Assemble The Grass Bagger

1. Put the grass bagger on a flat surface.

(Figure 25)

teners (2).

(Figure 26)

assembly (1) with screws (3) and nuts (4).

Make sure all fasteners are tight.

(Figure 27)

brackets (3) with the fasteners as shown.

(Figure 28)

(Figure 29)

bagger assembly (1), slide the handle (5) in

the tube (6).

7. Fasten the handle (5) with screw (7).

How To Mount The Grass Bagger On The Tractor

(Figure 30)

brackets (3) onto the pins (4) on the back

plate of the tractor.

(Figure 31)

grass bagger in operating position. Snap into place.

How To Prepare The Engine

NOTE: The engine was shipped from the factory filled with oil. Check the level of the oil. Add oil as needed.

See the engine manufacturer’s instructions for the type of petrol and oil to use. Before you use the unit, read the information on safety, operation, maintenance, and storage.

safety petrol container. Do not smoke when adding petrol to the engine. When inside an enclosure, do not fill with petrol. Before you add petrol, stop the engine. Let the engine cool for several minutes.

Check The Tyres

Check the air pressure in the tyres. Tyres with too much air pressure will cause the unit to ride rough. Also, the wrong air pressure will keep the mower housing from cutting level. The correct air pressure is: Front Tyres 1,38 BAR (20 PSI), Rear Tyres 0,97 BAR (14 PSI). The tyres were over inflated for shipment.

Check The Level Of The Mower Housing

Make sure the level of cut is still correct. After you mow a short distance, look at the area that was cut. If the mower housing does not cut level, see the instructions on “How To Level The Mower Housing” in the Maintenance section of this instruction book.

Important! Before You Start Mowing

 Check the engine oil.  Fill the fuel tank with petrol.  Check the level of the mower housing.  Check the air pressure of the tyres.  Attach the battery cables.

Open the frame (1). Tighten fas-

Attach braces (2) to the frame

Attach the bag support

Secure the bag to the frame. On the left side of the grass

Mount the slots on the support

Hold rear handle and rotate the

WARNING: Follow the engine manufacturer’s instructions for the type o petrol and oil to use. Always use a

OPERATION

NOTE: Illustrations and pictorials begin on page 2.

Location Of Controls

Blade Rotation Control (1): Use the blade

rotation control to start and stop the rotation of the blade.

Brake Pedal (2): Use the brake pedal to quickly stop.

Headlight Switch (3): The headlight switch is the first part of the ignition switch. T o use the lights with the engine running, turn the key to the position for the lights.

Ignition Switch (3): Use the ignition switch to start and stop the engine.

Speed Control Pedal (4): Use the speed control pedal to change the speed and the direction of the unit.

Lift Lever (5): Use the lift lever to change the height of cut.

Parking Brake Lever (6): Use the parking brake lever to engage the brake when you leave the unit.

Throttle Control Lever (7): Use the throttle control lever to increase or decrease the speed of the engine. For models without a choke control button, the choke is regulated with the throttle control lever.

Choke Control Button (9): If equipped, used to start cold engine.

(Figure 35)

Use the automatic drive disconnect, located at the left back corner of the seat, to disengage the transmission.

Grass Bagger Full Indicator (10): When you hear the audible alarm the grass bagger is full. Move the blade rotation control (1) to the DISENGAGE position to turn audible alarm off and see the “How To Empty The Grass Bagger” instructions in this section.

IMPORTANT: For the diagnostic dash to operate properly the engine MUST use a resistor spark plug. When replacing the spark plug see the engine owner’s manual for the correct spark plug.

Automatic Drive Disconnect (1):

Diagnostic Dash

PTO/Clutch engaged. To start the engine, disengage the PTO/Clutch.

Service Light. Refer to Hour Meter, Instruction Book and Engine Manual for scheduled service. Service Light stays ON until reset procedure is followed.

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Hour Meter. Records the engine runtime in hours.

Low Fuel. Fill fuel tank.

Low Oil Pressure. STOP ENGINE!. Check and add oil.

Low Battery Voltage. Check battery, battery cables and engine charging system.

(Figure 8)

How To Reset The Service Light

To alert the operator that scheduled service is due, the service light will automatically come ON. After the scheduled service is performed, the service light can be easily reset as follows.

1. Raise the hood. Locate the reset button. The reset button is above the fuel tank on the right side of the console. The following decal

is next to the reset button.

2. Turn the ignition key to the ON/RUN position. Do not turn the ignition key to the START position. Do not start the engine.

3. All indicator lights will come on for two seconds.

4. After two seconds, the service light will begin flashing for ten seconds.

5. Depress and release the reset switch while the service light is flashing. The service light will go off.

6. The reset switch will only turn off the service light. The hour meter cannot be reset.

Diagnostic Fuse

Replace fuse only with a 3 AMP 32 volt fuse. For location of fuse see “How To Replace The Fuse” in the Maintenance section.

Attachments

This unit can use many different attachments. This unit can pull attachments like a lawn sweeper, a lawn aerator, or a hopper spreader. This unit can not use attachments that engage the ground like a plough, a disk harrow, or a cultivator.

For trailer and pull–behind attachments, the maximum weight is 113 kg (250 lbs.).

How To Use The Throttle Control

(Figure 8)

Use the throttle control (7) to increase or decrease the speed of the engine.

1. The FAST position is marked with a detent. For normal operation and when using a grass bagger, move the throttle control to the FAST position. For maximum charging of the battery and for a cooler running engine, operate the engine in the FAST position.

2. The engine governor is set at the factory for maximum performance. Do not adjust the governor to increase the speed of the engine.

How To Use The Blade Rotation Control

(Figure 8)

Use the blade rotation control (1) to engage the blade(s).

1. Before you start the engine, make sure the blade rotation control (1) is in the DISENGAGE position.

2. Move the blade rotation control (1) to the ENGAGE position to rotate the blade(s).

NOTE: If the engine stops when you engage the blade(s), the seat switch is not activated or the bag is not closed properly. Make sure you sit in the middle of the seat.

3. Move the blade rotation control (1) to the DISENGAGE position to stop the blade(s).

Before you leave the operator’s position, make sure the blade(s) has stopped rotating.

4. Before you ride the unit across a sidewalk or a road, move the blade rotation control (1) to the DISENGAGE position.

WARNING: Always keep your hands and feet away from the blade, deflector opening, and the

mower housing when the engine runs.

How To Use The Speed Control Pedal

(Figure 8)

The drive system uses a Hydrostatic Automatic Drive transmission. The Hydrostatic transmission is very easy to operate. This type of drive system does not require a shift lever or a clutch pedal.

The speed and direction of travel is controlled by a single speed control pedal (4) operated with your right foot. Do not use the left brake pedal in normal operation. Only use the left brake pedal to quickly stop in an emergency.

How To Drive Forward

(Figure 35)

nect (1) must be in the DRIVE position (2).

2. Slowly release your left foot from the brake pedal.

3. Move the throttle control to the FAST position.

(Figure 36)

pedal (1) forward (4) to the desired speed.

5. To increase forward speed, slowly move the speed control pedal (1) forward. To reduce forward speed, slowly release the speed control pedal (1) until the unit slows to the desired speed.

How To Drive In Reverse

1. Look to the rear.

2. Slowly push the speed control pedal (1) to the REVERSE position (2).

How To Change Directions CAUTION: To change directions, do not use the left brake pedal. Use only the speed control pedal.

1. Slowly remove your foot from the speed control pedal (1). The speed control pedal (1) will automatically return to the NEUTRAL position (3).

2. When the unit stops, slowly move the speed control pedal (1) to the desired direction.

How To Disconnect The Transmission

(Figure 35)

To push the unit, use the automatic drive disconnect (1) to release the transmission. The automatic drive disconnect (1) is at the left rear

corner of the seat.

1. The engine must be off.

2. Raise the seat. The automatic drive dis- connect (1) is at the left rear corner of the seat.

3. Raise the automatic drive disconnect (1) to the PUSH position (3). The transmission is now

NOTE: In cold weather, the heavy viscosity oil in the transmission will make the unit difficult to push.

4. To engage the transmission, lower the automatic drive disconnect (1) to the DRIVE

The automatic drive discon-

Slowly push the speed control

released

and the unit can be pushed.

position (2). The transmission is now

nected

and ready to operate.

con-

How To Use The Parking Brake

(Figure 8)

1. Completely push the brake pedal (2) forward.

2. Lift the parking brake lever (6).

3. Remove your foot from the brake pedal (2) and then release the parking brake lever (6). Make sure the parking brake will hold the unit.

4. To release the parking brake (6), completely push the brake pedal (2) forward. The parking brake will automatically release.

WARNING: Before you leave the operator’s position, set the parking

brake. Move the blade rotation control to the DISENGAGE position. Stop the engine and remove the ignition key.

How To Change The Cutting Height

(Figure 8)

T o change the cutting height, raise or lower the lift lever (5) as follows.

1. Move the lift lever (5) forward to lower the mower housing and back to raise the mower housing.

2. When you ride on a sidewalk or road, move the lift lever (5) to the highest position and move the blade rotation control to the DISENGAGE position.

How To Stop The Unit

1. Slowly remove your foot from the speed control pedal (4). The speed control pedal

(1) will automatically return to the NEUTRAL position and the unit will stop.

2. Move the blade rotation control (1) to the DISENGAGE position.

3. Set the parking brake (6).

WARNING: Make sure the parking brake will hold the unit.

4. Move the throttle control (7) to the SLOW position.

5. To stop the engine, turn the ignition key (3) to the OFF position. Remove the key.

(Figure 8)

How To Transport The Unit

To transport the unit, follow the steps below.

1. Move the blade rotation control to the DISENGAGE position.

2. Raise the lift lever to the highest position.

3. Move the throttle control to a position between SLOW and FAST.

4. Slowly push the speed control pedal forward to the desired speed.

How To Operate With The Mower Housing

IMPORTANT: When you operate with the mower housing, always operate with the throttle control in the FAST position.

1. Start the engine.

2. Release the parking brake.

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3. Move the lift lever to a height of cut position. In high or thick grass, cut the grass in the highest position first and then lower the mower housing to a lower position.

4. Move the throttle control to the SLOW position.

5. Slowly move the blade rotation control to the ENGAGE position.

6. Slowly push the speed control pedal to the desired speed.

7. Make sure the level of cut is still correct. After you mow a short distance, look at the area that was cut. If the mower housing does not cut level, see the instructions on “How To Level The Mower Housing” in the Maintenance section.

WARNING: For better control of the unit, select a safe speed.

How To Operate On Hills

WARNING: Do not ride up or down slopes that are too steep to back straight up. Never ride the unit

across a slope.

1. Control the speed only with the speed control pedal. Do not use the brake pedal on a hill.

2. To help prevent an accident, slowly move the speed control pedal. Avoid sudden turns or changes in speed.

3. To reduce forward speed when going down a hill, slowly release the speed control pedal until the unit slows to the desired speed.

How To Stop On a Hill

1. Avoid stopping on a hill. If you must quickly stop in an emergency, remove your right foot from the speed control pedal and quickly depress the left brake pedal.

2. Set the parking brake.

3. Before you dismount from the seat, move the throttle control to SLOW position, move the blade rotation control to the DISENGAGED position, turn off the engine and set the parking brake.

How To Start Operation On A Hill

1. Start the engine

2. Move the blade rotation control to the ENGAGED position.

3. Move the throttle control to the FAST position.

4. Depress the brake pedal and release the parking brake. As you release the parking brake, push the speed control pedal to the desired speed.

Slowly push the speed control pedal as you release the parking

brake. The parking brake must be disengaged before the speed control pedal is able to engage the transmission.

WARNING: Do not operate unless

the entire grass bagger attachment

is in place.

How To Empty The Grass Bagger

(Figure 32)

1. Move the blade rotation control to the DISENGAGED position.

2. While sitting on the seat, lift and pull the handle (1) forward to the DUMP position.

3. Drive slowly forward to allow the grass to fall out of the bag.

4. Push the handle rearward and down to the OPERATING position.

NOTE: If the engine stops when you engage the blade(s), the seat switch is not activated or the grass bagger is not locked in place.

Before Starting The Engine

Check the oil

NOTE: The engine was shipped from the factory filled with oil. Check the level of the oil. Add oil as needed. See the engine manufacturer’s instructions for the type of petrol and oil to use.

1. Make sure the unit is level.

NOTE: Do not check the level of the oil while the engine runs.

2. Check the oil. Follow the procedure in the engine manufacturer’s instructions.

3. If necessary, add oil until the oil reaches the FULL mark on the dipstick. The quantity of oil needed from ADD to FULL is shown on the dipstick. Do not add too much oil.

Add Petrol

WARNING: Always use a safety petrol container. Do not smoke

when adding petrol to the fuel tank. Do not add petrol when you are inside an enclosure. Before you add petrol, stop the engine and let the engine cool for several minutes.

(Figure 9)

position with regular unleaded petrol. Do not use premium unleaded petrol. Make sure the petrol is fresh and clean. Leaded petrol will increase deposits and shorten the life of the valves.

How To Start The Engine

the seat. These components tell the electrical system if the operator is sitting on the seat. This system will stop the engine when the operator leaves the seat if the blade rotation control is engaged or if the transmission is engaged. For your protection, always make sure this system operates correctly.

NOTE: The engine will not start unless you depress the brake pedal or engage the parking brake and move the blade rotation control to the DISENGAGE position.

1. Push the brake pedal completely forward.

2. Make sure the blade rotation control is in the

3. Move the throttle control completely forward

Fill the fuel tank (1) to the FULL (2)

WARNING: The electrical system

has an operator presence system

that includes a sensor switch for

Keep your foot on the pedal.

DISENGAGE position.

to the CHOKE or FAST position. Some models have a separate choke knob. Pull the choke knob to the full CHOKE position.

4. Turn the ignition key to the START position.

NOTE: If the engine does not start after four or five tries, move the throttle control to the FAST position. Again try to start the engine. If the engine will not start, see the TROUBLE SHOOTING CHART.

5. Slowly move the throttle control to the SLOW position.

6. To start a hot engine, move the throttle control to a position between FAST and SLOW.

Mowing And Bagging Tips

1. For a lawn to look better, check the cutting level of the mower housing. See “How To Level The Mower Housing” in the Maintenance section.

2. For the mower housing to cut level, make sure the tyres have the correct amount of air pressure.

3. Every time you use the unit, check the blade. If the blade is bent or damaged, immediately replace the blade. Also, make sure the nut for the blade is tight.

4. Keep the blade(s) sharpened. Worn blades will cause the ends of the grass to turn brown.

5. Do not cut or bag grass that is wet. Wet grass will not discharge correctly. Let the grass dry before cutting.

6. If the grass is very high, cut two times to decrease the load on the engine. First cut with the mower housing in the highest position and then lower the mower housing for the second cut.

7. Operate the engine with the throttle in FAST position and the shift lever in first or second gear.

8. After each use, clean the bottom and top of the mower housing for better performance. Also, a clean mower housing will help prevent a fire.

MAINTENANCE

NOTE: Illustrations and pictorials begin on page 2.

General Recommendations

1. The owner’s responsibility is to maintain this product. This will extend the life of the product and is also necessary to maintain warranty coverage.

2. Check the spark plug, drive brake, lubricate the unit, and clean the air filter once a year.

3. Check the fasteners. Make sure all fasteners are tight.

4. Follow the Maintenance section to keep the unit in good operating condition.

WARNING: Before you make an inspection, adjustment, or repair to

the unit, disconnect the wire to the spark plug. Remove the wire from the spark plug to prevent the engine from starting by accident.

NOTE: Torque is measured in foot pounds (metric Nm). This measurement describes how tight a nut or bolt must be. The torque is measured with a torque wrench.

F–000794J

Inspect Blade

hits an object, stop the engine. Check the unit for damage. The blade has sharp edges. When you hold the blade, use gloves or cloth material to protect your hands.

If you keep the blade (1) sharp and inspect the blade for damage, the blade will cut better and be more safe to operate. Frequently check the blade for excessive wear, cracks, or other damage. Frequently check the nut (3) that holds the blade (1). Keep the nut (3) tight. If the blade hits an object, stop the engine. Disconnect the wire to the spark plug. See if the blade is bent or damaged. Check the blade adapter (5) for damage. Before you operate the unit, replace damaged parts with original equipment parts. See the authorized service centre in your area. Every three years, have an authorized service person inspect the blade or replace the old blade with an original equipment part.

(Figure 10)

WARNING: Before you inspect or remove the blade, disconnect the wire to the spark plug. If the blade

How To Remove And Install The Blade

(Figure 10)

1. Remove the mower housing. See the instructions on “How To Remove The Mower Housing”.

2. Use a piece of wood to keep the blade from rotating.

3. Remove the nut (3) that holds the blade (1).

4. Check the blade (1) and the blade adapter (5) according to the instructions for “Inspect Blade”. Replace a badly worn or damaged blade with an original equipment blade. See an authorized service centre in your area.

5. Clean the top and bottom of the mower housing. Remove all the grass and debris.

6. Mount the blade (1) and blade adapter (5) on the mandrel (6).

7. Mount the left blade (1) and the right blade

(1) so that the hi–lift edges (7) are up. If the blade is upside down, the blade will not cut

correctly and can cause an accident.

8. Fasten the blade (1) with the original washers (2,8) and nut (3). Make sure the outside rim of the Belleville washer (2) is against the blade (1).

WARNING: Always keep the nut (3) tight that holds the blade (1). A

accident.

9. Tighten the nut (3) that holds the blade (1) to

10.Install the mower housing. See “How To Re-

loose nut or blade can cause an

a torque of 45 foot pounds (62 Nm).

move The Mower Housing”.

How To Adjust The Blade Rotation Control

WARNING: To prevent an injury, the blade rotation control must operate correctly.

In normal usage, the blade rotation control will not require an adjustment. However, if the cutting performance decreases or the quality of cut is poor, make the following changes.

1. When you mow, make sure the throttle control is in the FAST position.

(Figure 11

to the DISENGAGE position (1).

3. Stop the engine. Disconnect the wire from the spark plug.

4. Check the blade(s). Keep a sharp edge on the blade(s). A blade that is not sharp will cause the tips of the grass to become brown.

(Figure 12)

spring (2) from the blade control rod (1). Move the blade drive spring (2) to the middle hole (4). This will increase the ten-

sion on the mower drive belt.

6. Attach the wire to the spark plug. Mow for a short distance and again check the quality of cut. If necessary, move the blade drive spring (2) to the bottom hole (5)

7. Again check the quality of cut. If the quality of cut has not improved, replace the mower drive belt. See “How To Replace The Mower Drive Belt”. If the replacing the belt does not correct the problem, take the unit to an authorized service centre.

8. Move the blade rotation control to the DISENGAGE position. Stop the engine.

(Figure 13)

brake. Rotate the pulleys with your hand. Make sure the brake pads (12) are pressed tightly against the pulleys

ized service centre.

10.

(Figure 11)

to the ENGAGE position (2).

11.

(Figure 13)

brake (12). If the pads are excessively worn

or damaged, replace the brake pad assemblies. Correct replacement parts and assistance are available from an authorized service centre.

12.Attach the wire to the spark plug. Mow for a short distance and again check the operation of the blade rotation control.

13.When you move the blade rotation control to the DISENGAGE position, all movement will stop within five seconds. If there is movement of the belt or the blades continue to rotate, engage and disengage the blade rotation control five times to remove any excess rubber from a new mower drive belt. If you need assistance, take the unit to an authorized service centre.

14.

(Figure 12)

belt, move the blade drive spring (2) to the

top hole

How To Adjust The Speed Control Pedal

(Figure 37)

If the unit will not go into REVERSE or if the unit moves very slowly in REVERSE, adjust the speed control pedal as follows.

1. Stop the engine.

2. Set the parking brake.

3. Remove the hair pin (2) from the adjuster nut (1). Disconnect the adjuster nut (1) from the transaxle lever (3).

4. Rotate the adjuster nut (1) direction shown in Figure 37.

NOTE: Too much adjustment will cause REVERSE speed to be too fast and the FORWARD speed to be reduced.

5. Attach the adjuster nut (1) to the transaxle lever (3) with the hair pin (2).

) Move the blade rotation control

Disconnect the blade drive

Check the operation of the blade

WARNING: If the brake pads (12) do not press tightly against the pulleys, take the unit to an author-

Move the blade rotation control Check the pads for the blade

If you replace the mower drive

(3).

one turn

in the

6. To check the adjustment, drive the unit. If the adjustment is correct, the unit will now go into REVERSE.

IMPORTANT: If you need assistance, go to the nearest Authorized Service Centre. They have the equipment and experience to make the adjustment.

How To Check And Adjust The Motion Drive Belt

If the motion drive belt is loose, the belt will slip when; going up a hill, pulling a heavy load, or the unit will not move forward.

IMPORTANT: Always operate with the engine speed in the FAST position. If the engine speed is in a slow or moderate position, the engine and transmission can become too hot and cause problems that are similar to a loose motion drive belt.

spark plug. Remove the wire from the spark plug to prevent the engine from starting by accident.

1. Check the routing of the motion drive belt. Make sure the belt is installed correctly and is inside all the belt guides.

2. Disconnect the adjustable nut (1) from the

motion drive idler assembly (2).

3. Pull the clutch rod (3) until tight. Turn the adjustable nut (1) until the nut will fit through the hole in the motion drive idler assembly (2).

4. Remove the adjustable nut (1) from the hole. To lengthen the clutch rod (3), rotate the adjustable nut (1) 3 to 4 turns counter– clockwise.

5. Assemble the adjustable nut (1) to the mo-

tion drive idler assembly (2).

6. If the belt still slips after the belt has been adjusted, then the motion drive belt is worn or damaged and must be replaced. See “How To Replace The Motion Drive Belt”.

(Figure 24)

WARNING: Before you make an inspection, adjustment, or repair to the unit, disconnect the wire to the

How To Check And Adjust The Drive

(Figure 15)

Brake

Completely push the brake pedal forward. Set the parking brake. Push the unit. If the rear wheels rotate, adjust or replace the brake pads. Adjust the drive brake (1) as follows.

1. The location of the drive brake (1) is on the side of the gearbox (3).

2. Make sure the parking brake is set. Turn the hex nut (2) in a clockwise direction until the rear wheels do not turn when the unit is pushed forward.

3. Release the parking brake and push the unit. If the unit does not roll, turn the hex nut (2) in a counter–clockwise direction until the unit rolls.

4. Set the parking brake. Push the unit. If the rear wheels do not turn, the drive brake (1) is correctly adjusted. Release the parking brake.

WARNING: If you cannot correctly adjust the drive brake, replace the

brake pads. Correct replacement parts and assistance are available from an authorized service centre.

F–000794J

How To Remove The Battery

To charge or clean the battery (1), remove the battery (1) from the unit as follows.

WARNING: To prevent sparks, disconnect the black battery cable (8) from the negative (–) terminal be-

fore you disconnect the red cable (5).

WARNING: The battery contains sulphuric acid which is harmful to

the skin, eyes and clothing. If the acid gets on the body or clothing, wash with water.

1. Remove the battery cover (3).

2. Remove the fasteners (9) from the battery

brackets (10,11).

To prevent sparks, do not touch

battery brackets to terminals.

3. Apply pressure to the left hand battery bracket (10) and remove bracket from frame (12) as shown.

4. Remove the right hand battery bracket (11).

5. Disconnect the black cable (8) from the negative (–) terminal.

6. Disconnect the red cable (5) from the posi-

tive (+) terminal (4).

7. Lift the battery (1) out of the unit.

How To Charge The Battery

WARNING: When you charge the battery, do not smoke. Keep the

battery away from any sparks. The fumes from the battery acid can cause an explosion.

1. Before you charge the battery (1), remove the battery (1).

2. To charge the battery (1), use a 12 volt battery charger. Charge at a rate of 6 amperes for 1 hour.

3. Install the battery (1).

WARNING: To prevent sparks, fasten the red cable to the positive (+) terminal before you connect the

black cable.

4. Fasten the red cable (5) to the positive (+) terminal (4) with the fasteners as shown. Slide the terminal cover (2) over the posi- tive terminal (4).

5. Fasten the black cable (8) to the negative (–) terminal with the fasteners as shown.

(Figure 6

(Figure 6)

)

How To Level The Mower Housing

(Figure 16 and Figure 17)

If the mower housing is level, the blade will cut easier and the lawn will look better.

WARNING: Before you make an inspection, adjustment, or repair to

spark plug. Remove the spark plug wire to prevent the engine from starting by accident

1. Make sure the unit is on a hard flat surface.

2. Check the air pressure in the tyres. If the air

3. If equipped, remove the gauge wheels.

the unit, disconnect the wire to the

pressure is incorrect, the mower housing will not cut level. The correct air pressure is: Front Tyres 1,38 BAR (20 PSI), Rear Tyres 0,97 BAR (14 PSI).

(Figure 16)

level adjustment position (2).

justment position (2).

(Figure 17)

juster knobs (1). Push down on each side of

the mower housing. Make sure both sides of the mower housing are setting on a flat surface. Also, make sure the lift links (2) are loose and can easily move up or down

6. Push down on the lift links (2) and tighten the left and right adjuster knobs (1). If necessary, use a wrench to tighten the ad-

juster knobs (1)

(Figure 16)

8. If equipped, attach the gauge wheels.

9. Mow for a short distance. If the height of cut is not level, repeat the above steps.

Where To Lubricate

NOTE: Apply grease to the steering gear assembly. CAUTION: If the unit is operated in dry areas that have sand, use a dry graphite spray to lubricate the unit.

Check The Tyres

How To Replace The Motion Drive Belt

1. Remove the mower housing. See the instructions on “How To Remove The Mower Housing”.

(Figure 19)

hold each side of the middle discharge chute (2). Remove the middle discharge chute (2)..

(Figure 18)

spring (1).

(Figure 23)

(2).

(Figure 18)

from the idler bracket (4).

(Figure 20)

from the transaxle sheild (2). Place the transaxle shield (2) in the tunnel (3). The bag full indicator (4) wire harness will limit

the transaxle sheild (2) movement.

(Figure 21)

drive pulley (3).

8. Remove the motion drive belt (4) from the drive pulley (3).

(Figure 22)

(1) from the stack pulley (2), pull the front

end of the belt under the stack pulley (2)

Move the lift lever (1) to the

WARNING: The lifter lever (1) is spring loaded. Make sure the lift lever (1) is locked in the level ad-

Loosen the left and right ad-

Raise the lift lever (1).

(Figure 14)

Models with grease fittings: Lubricate with grease gun.

Apply grease with a brush to the areas shown.

Lubricate the areas shown with engine oil.

Remove the screws (1), that

Disconnect the belt tension

Remove the three idler pulleys

Remove the adjuster nut (3)

Remove the three screws (1)

Loosen the belt guide (1) at the

To remove the motion drive belt

and then back between the stack pulley and the steering plate (3).

10.Remove the motion drive belt. A correct replacement part or assistance is available from an Authorized Service Centre in your area.

11.To install the motion drive belt, reverse the above steps.

12.

(Figure 23)

drive belt (1). Make sure the motion drive belt is installed correctly on the idler pulleys (2).

Check the routing of the motion

How To Replace The Mower Drive Belts

(Figure 13)

1. Remove the mower housing. See the instructions on “How To Remove The Mower Housing”.

2. Loosen and pull the belt retainer (1) away from the double idler pulley (2). Remove the primary mower drive belt (3) from the

double idler pulley (2).

3. Pull the belt retainers (4) away from the single idler pulley (5). Remove the primary mower drive belt (3) from the single idler pulley (5).

4. Remove the primary mower drive belt (3) from the mower housing.

5. To release tension on the secondary belt, remove the spring (8) from the double idler

mount (9).

6. Remove the secondary mower drive belt (10) from the double idler pulley (2) and

from the right mandrel pulley (11).

7. A correct replacement part or assistance is available from an Authorized Service Centre in your area.

8. To install the mower drive belt, reverse the above steps.

How To Remove The Mower Housing

(Figure 38)

1. Move the blade rotation control (1) to the

DISENGAGE position.

2. Move the lift lever (2) to the level adjustment position.

3. Remove the hair pins and the washers from the adjuster arms (3). See illustrations “C” and “D”.

4. Remove the hair pins and washers from the suspension links (4). See illustrations “A” and “B”.

5. Disconnect the extension spring (5) from the blade control rod (6). See illustration “E”.

6. Disconnect the front hanger (9) from the axle support. See illustration “F”.

NOTE: The hanger rod (11) is made with a bend.

7. Remove the mower drive belt (7) from the stack pulley (8). See illustration “G”.

8. Disconnect the middle discharge chute (10) from the mower housing. See illustration

“H”.

9. Pull the mower housing away from the right side of the unit.

10.To install the mower housing, reverse the above steps.

11.Check belt routing of the primary mower drive belt (1) and the secondary mower drive belt (2). See illustration “J”.

How To Replace The Fuse

If the fuse is blown, the engine will not start. Remove the fuse and replace with a 15 amp. automotive fuse.

Storage (over 30 days)

At the end of each year, prepare the unit for storage as follows.

1. Drain the fuel from the carburettor and the fuel tank. Change the engine oil. See the engine manufacturer’s instructions.

2. Clean the entire unit.

3. Charge the battery.

WARNING: Never store the grass bagger with grass clippings in the

bags. Even a small amount of grass or debris can generate enough heat to start a fire.

WARNING: Do not operate unless

the entire grass bagger attachment

is in place.

How To Order Replacement Parts

Use only manufacturer’s authorized or approved replacement parts. The letter placed on the end of the part number denotes the type of finish for the part, C for chrome, Z for zinc, a PA for purchased assembly. It i s important that you include this when ordering a part. Do not use attachments or accessories not specifically recommended for this unit. In order to obtain proper replacement parts you must supply the model number of your mower (see nameplate).

Replacement parts, except for the engine, transmission, transaxle or differential, are available from the store where the mower was purchased or a service shop recommended by the store.

If you are unable to obtain parts or service in the manner outlined above, then contact:

HAYTER LIMITED, Service Department, Spellbrook, Bishop’s Stortford, Hertfordshire. CM23 4BU.

UK ONLY : Details of your local Hayter authorised

dealer are contained in Yellow Pages or contact: Freephone 0800 616298.

Replacement parts for the engine, transaxle, or transmission, are available from the manufacturer’s authorized service centre found in the commercial pages of the telephone directory. Also, see the individual engine or transmission warranties to order replacement parts.

When ordering the following information is required:

(1) The Model Number (2) Serial Number (3) Part Number (4) Quantity

F–000794J

TROUBLE SHOOTING CHART

PROBLEM: The engine will not start.

1. Follow the steps, “How To Start The Engine” in this book.

2. Electric–Start Models: Clean the battery terminals. Tighten the cables.

3. Check for a loose wire. Tighten the limit switches. (See the wiring diagram.)

4. Drain the fuel tank. Clean the fuel line. Replace the fuel filter.

5. Remove the spark plug(s). Move the throttle to the SLOW position. Turn the ignition key to the ON position. Try to start the engine several times. Install the spark plug.

6. Replace the spark plug.

7. Adjust the carburettor.

PROBLEM: The engine will not turn over.

1. Follow the steps, “How To Start The Engine” in this book.

2. Electric–Start Models: Check the level of the acid in the battery. If needed, add water. Charge the battery.

3. Replace the fuse.

4. Check the wiring harness for damage or a loose connection. Repair the damaged wire.

5. Electric–Start Models: replace the solenoid. Recoil–Start Models: replace the module.

PROBLEM: The engine does not run smooth at fast speed.

1. Replace the spark plug.

2. Adjust the throttle control.

3. Clean the air filter.

4. Replace the fuel filter.

PROBLEM: The engine stops when the blades are engaged.

1. To activate the seat sensor, always sit in the middle of the seat.

2. Check the wiring harness for damage or a loose connection. Repair the damaged wire.

3. Grass Bagger not closed properly. (only applies to rear grass baggers.)

PROBLEM: On slopes, the engine stops.

1. Mow up and down slopes. Never mow across a slope.

2. To activate the seat sensor, always sit in the middle of the seat.

PROBLEM: The engine will not idle.

1. Replace the spark plug.

2. Clean the air filter.

3. Adjust the carburettor.

4. Adjust the throttle control.

5. Drain the fuel tank. Clean the fuel line. Replace the fuel filter.

2. Raise the height of cut.

3. Replace or sharpen the blade(s).

4. Move the shift lever to a slower speed.

5. Move the throttle control to the FAST position.

6. Replace the spring for the blade idler.

PROBLEM: The mower housing does not cut level.

1. Check the air pressure in the tyres.

2. Adjust the level of the mower housing.

3. Check the front axle. If the front axle does not freely pivot, loosen the axle bolt(s).

PROBLEM: The mower blades will not rotate.

1. Check the mower drive belt. Make sure the belt is installed correctly.

2. Replace the mower drive belt.

PROBLEM: The unit will not move when the brake is released and the speed control pedal is depressed.

1. Check the motion drive belt. Make sure the belt is installed correctly.

2. Adjust the clutch.

3. Replace the motion drive belt.

4. Release the Automatic Drive Disconnect under the seat.

PROBLEM: The engine is difficult to start.

1. Adjust the carburettor.

2. Replace the spark plug.

3. Replace the fuel filter.

PROBLEM: The engine does not run smooth or has a loss of power.

1. Check the oil.

2. Clean the air filter.

3. Clean the air screen.

4. Replace the spark plug.

5. The engine is working too hard. Use a slower speed.

6. Adjust the carburettor.

7. Replace the fuel filter.

PROBLEM: A hot engine causes a decrease in power.

1. Clean the air screen.

2. Check the oil.

3. Adjust the carburettor.

4. Replace the fuel filter.

PROBLEM: Excessive vibration.

1. Replace the blade.

2. Check for loose engine bolts.

3. Decrease the air pressure in the tyres.

4. Adjust the carburettor.

5. Check for a damaged belt or damaged pulley. Replace the damaged parts.

PROBLEM: The grass does not discharge correctly.

1. Stop the engine. Clean the mower housing.

PROBLEM: The unit moves slower or stops when the speed control pedal is depressed.

1. Adjust the clutch.

2. Replace the motion drive belt.

PROBLEM: When the brake pedal is released, belt noise can be heard.

1. Temporary belt noise does not change the operation of the unit. If belt noise is continuous, check the routing of the belt. Make sure the belt is inside all belt guides.

2. If the noise is continuous, adjust the clutch.

PROBLEM: The rear wheels spin over uneven terrain.

1. Check the front axle. If the front axle does not freely pivot, loosen the axle bolt(s).

F–000794J

NOTES

F–000794J

REPAIR PARTSCODE145S

CHASSIS & HOOD ASSEMBLY

26–4

26–3

26–4

26–3

26–1

8–2

8–1

REF. CHASSIS REAR PG. (SEAT DECK ASSY.)

EDGE TO OUTSIDE

REF. KEY#17

NOTE

MOUNT KEY# 17 WITH EDGE FACING OUTSIDE HOOD.

F–000794J

345105A

REPAIR PARTSCODE145S

CHASSIS & HOOD ASSEMBLY

Key No. Description Part No.

1 Bracket, Grille RH MU69011–853 2 Screw, 5/16–18x1.50 MU711653 5 Grille MU94455–848 6 Nut, “J” Tinnerman MU710313 7 Screw, 1/4–20x.63 MU711642

8 Lens & Reflector MU95234 8–1 Lens MU94459 8–2 Reflector MU94460

10 Screw, 1/4–14x.50 MU710197 12 Hood Asm. MU690052–848 13 Panel, Side RH MU94458–848

Key

No. Description Part No.

26–2 Bracket, LH MU94465 26–3 Bracket, RH MU94464 26–4 Screw, 10–24x.500 MU710196

27 Screw, 5/16–18x.75 MU711606 32 Dash MU690110 33 Screw, 10–24x.500 MU711629 34 Screw, 10–24x.500 MU711629 35 Steering Bracket MU94075 36 Screw, 1/4–14x.50 MU710197 40 Strut, Grille MU94519–848

41 Screw, 1/4–20x.50 MU711642 14 Panel, Side LH MU94457–848 15 Bolt, HHSH 3/8–16 MU711625 16 Washer, Plastic MU710067 17 Pivot Base MU690114 18 Nut, 3/8–16 MU711622 19 Pivot Cap MU690113 20 Quick Release MU94474 21 Spring, Comp. MU710314 22 Nut, Wing MU325232 23 Screw, 1/4–20x1.25 MU313674 26 Console Asm. MU95291–848 26 Console Asm. MU95291–848

42 Speed Nut MU711652

44 Lanyard Hood MU643129

45 Nut, 1/4–20 MU73826

46 Screw, 1/4–20x.63 MU711674

47 Nut, “J” Tinnerman MU710313

48 Trim 9.50 Inches MU55021

49 Trim, 26.80 Inches MU55021

50 Access Panel MU95366–848

51 Screw, 10–24x.500 MU711629

–– Decal, Hayters 15/40 RH MU712184

–– Decal, Hayters 15/40 LH MU712183

–– Instruction Book & Parts List MUF–000794J

26–1 Lower Console MU95173

F–000794J

REPAIR PARTSCODE145S

REAR CHASSIS ASSEMBLY

20–2

REF .

ELECTRICAL PG.

(TAPE SWITCH)

(4–1)

20–3

(20–1)

4–3

4–4

REF.

FINAL ASSEMBLED DECK PG.

(MOWER DECK)

4–2

344862B

F–000794J

SUB ASSY. FRAME PG.

REF.

(FRAME ASSY .)

344862A

REPAIR PARTSCODE145S

REAR CHASSIS ASSEMBLY

Key No. Description Part No.

4 Assy., Back Plate/Battery MU343678–853 4–1 Assy. Back Plate Flat MU95162 4–2 Battery Tray Assembly MU94563 4–3 Screw, 5/16–18x.50 MU180073 4–4 Nut, 5/16–18 Hexwdfllk MU45174

5 Weldment–Latch Lever MU95359–853

6 Rod, Brace MU690097

7 Nut, 3/8–16 Hwdfl Whiz–lock MU711906

8 Rod, Brace MU94231

9 Screw, 5/16–18x.75 MU711606

12 Screw, 5/16–18x.75 MU9357

Key

No. Description Part No.

20 Asm., T/A Shield & Chute MU690102–853 20–1 Chute Weld Asm. Upper MU94350 20–2 Shield, Transaxle MU95367 20–3 Screw, 1/4–20x.63 MU711642

21 Screw, 5/16–18x.75 MU711606

22 Bolt, Carriage 5/16–18x.75 MU340720

23 Nut, 5/16–18 MU710026

24 Middle Chute Assembly MU94296–853

25 Shoulder Bolt MU009x57

26 Flap, Chute MU94264

27 Fastener, Ratchet MU309235

13 Nut, 5/16–18 Hexwdfllk MU710026 14 Screw, 5/16–18x.75 MU711606 15 Nut, 5/16–18 Hexwdfllk MU710026 16 Bracket, Flex Switch Mting MU690245 17 Wire Clip, Adhesive MU55939 18 Flatwasher MU711666 19 Pad, Adhesive MU318197

29 Pin, Hair MU711682

30 Bolt, Carriage 5/16–18x.75 MU340720

31 Nut, 5/16–18 MU710026

80 Tape, Dble Sided Foam 3/4” MU712009

81 Tape, Dble Sided Foam 3/4” MU712009

90 Screw, 1/4–20x.63 MU711642

91 Cable Tie MU57444

F–000794J

CUSTOMER

SPEC PAGE

REPAIR PARTSCODE145S

REAR CHASSIS ASSEMBLY

100

CUSTOMER SPEC PAGE

CUSTOMER

SPEC PAGE

CUSTOMER

SPEC PAGE

F–000794J

NOTE

344862B

REPAIR PARTSCODE145S

REAR CHASSIS ASSEMBLY

Key No. Description Part No.

2 Plate, Lift Detent MU95190–853

3 Screw, #12x.50 MU711741 33 Screw, 5/16–18x.75 MU711606 34 Spring, Compression MU710136–853 35 Shoulder Bolt 1/4–20 MU711610 36 Zinc Washer Cup MU95293 37 Nut, 1/4–20 Centerlock MU302635 38 Cover, Battery MU94200 39 Support, Seat MU94154–848 40 Spring–Leaf MU94057 41 Screw, 1/4–20x.50 MU711592

Key

No. Description Part No.

45 Nut, Push Cap MU711627 46 Battery Bracket, LH MU95393–853 47 Battery Bracket, RH MU95394–853 48 Bolt, Carriage 1/4–20x.63 MU711680 49 Nut, Wing 1/4–20 MU711636 52 Washer, Flat MU711644 53 Bolt, Wing 5/16–18x.50 MU711747 74 Nut, 5/16–18 MU710026 75 Bolt, Carriage 5/16–18x.75 MU711891 82 Seat Deck Pedal MU94311–848

83 Bracket, Pivot Seat MU94153–848 42 Spring, Compression MU710109–853 43 Screw, 5/16–18x.75 MU711606 44 Hinge Seat Pivot MU95294

84 Screw, 5/16–18x.75 MU711606

85 Nut, 5/16–18 MU711634

100 Trim 41.00 Inches MU55021

F–000794J

REPAIR PARTSCODE145S

GRASS BAGGER ASSEMBLY

104

REF.

DETAIL ’A’

101

102

DETAIL ’A’

103

344862B

F–000794J

REPAIR PARTSCODE145S

GRASS BAGGER ASSEMBLY

Key No. Description Part No.

54 Asm. Weld Upper Frame MU690044–853 55 Spring, Torsion RH MU690003 56 Spring, Torsion LH MU690004 57 Bracket, Spring Collector MU95339–853 58 Screw, 1/4–20x.50 MU313686 59 Nut, 1/4–20 MU73826 60 Brace, Frame Collector MU94850–853 61 Screw, 1/4–20x.62 MU711909 62 Nut, 1/4–20 MU711632 63 Asm. Support Collector MU95343–853 64 Screw, 1/4–20x1.50 MU711653

Key

No. Description Part No.

69 Top Collector Assembly MU94908–848

70 Handle, Dump Collector MU690019

71 Handle, Reba Collector MU690506–853

72 Reba Collector Bag MU95389

73 Rubber Grip MU94854

86 Washer MU712129

87 Washer MU711921

88 Nut, 1/4–20 Tinnerman MU578107

89 Screw, 1/4–20x.63 MU711674

97 Brace, Bagger MU690010–853

101 Screw, 1/4–20x1.50 MU712068 66 Asm. Front Frame Collect MU95349–853 67 Screw, 1/4–20x.62 MU711909 68 Nut, 1/4–20 MU711632

102 Nut, 1/4–20 MU711632

103 Screw, #12x.50 MU711741

104 Screw, #12x.50 MU711741

F–000794J

REPAIR PARTSCODE145S

FRAME ASSEMBLY

32 16

343650A

F–000794J

REPAIR PARTSCODE145S

FRAME ASSEMBLY

Key

No. Description Part No.

1 Frame, Rail RH MU94564 2 Frame, Rail LH MU94565 3 Support, Seat RH MU94634 4 Support, Seat LH MU94633 5 Screw, .312–18x.75 MU26X249 6 Brace, BackPlate RH MU94561 7 Brace, BackPlate LH MU94562 8 Screw, 5.312–18x.75 MU26X249

9 Bracket, Transaxle MU94008 10 Bracket, TA RH–VST LH–MS MU94234 11 Asm. Idler Mount Rear MU94236

Key

No. Description Part No.

23 Bracket, Hanger Rear MU94013 24 Screw, .312–18x.75 MU26X249 26 Gear, Sector MU94121 27 Bearing, Sector Gear MU94123 28 Screw, 5/16–18x1.00 MU001X84 29 Nut, 5/16–18 MU15X113 30 Clutch/Brake Pedal MU690033 31 Screw, .312–18x.75 MU26X249 32 Bracket, Suspension Asm. MU94285 33 Screw, .312–18x.75 MU26X249

34 Brace, Rail MU94566 12 Screw, .312–18x.75 MU26X249 13 Assy., Idler Mount, Front MU94237 14 Screw, .312–18x.75 MU26X249 15 Plate, Steering MU1001024 16 Screw, .312–18x.75 MU26X249 17 Crank, PTO MU690394 18 Bracket, Bell Crank MU94005 19 Screw, .312–18x.75 MU26X249 20 Washer, Flat MU120395 21 Bracket, Seat Deck RH MU690035

35 Screw, .312–18x.75 MU26X249

36 Zinc Screw Guide MU93349

37 Nut, 5/16–18 MU015X79

38 Bracket, Pivot MU94015

39 Washer, Flat MU845

40 Bolt, Shoulder 3/8–16 MU009X53

41 Nut, 3/8–16 MU015X84

43 Bracket, Seat Deck LH MU690036

44 Screw, .312–18x.75 MU26X249

45 Nut, 5/16–18 MU015X79

F–000794J

REPAIR PARTSCODE145S

FRAME ASSEMBLY

SUB. ASSY. FRAME PG.

REF.

(SECTOR GEAR)

70 83

F–000794J

343650A

REPAIR PARTSCODE145S

FRAME ASSEMBLY

Key

No. Description Part No.

60 Engine Plate MU94006 61 Screw, .312–18x.75 MU26X249 62 Nut, 5/16–18 MU015X88 64 Bracket, Muffler Mount MU94307 65 Screw, .312–18x.75 MU26X249 67 Nut, 5/16–18 MU015X79 68 Guide–Stack Pulley Belt MU94310 69 Zerk, Grease MU706 70 Axle, Cast Machined MU95405 71 Spindle, Long RH MU95182 72 Spindle, Long LH MU95183

Key

No. Description Part No.

77 Hanger, Axle MU94007

78 Hanger, Deck RH MU690199

79 Hanger, Deck LH MU690198

80 Screw, 5/16–18x3.00 MU180113

81 Nut, 5/16–18 MU015X88

82 Screw, .312–18x.75 MU26X249

83 Drag Link, LH MU95329

84 Drag Link, RH MU95328

86 Nut, 3/8–16 MU015X84

87 Shoulder Bolt MU009X57

88 Nut, 3/8–16 MU015X84 73 Bearing, Spindle MU92527 74 Washer, .766IDx1.62ID MU17X1 13 75 E–Ring MU0011X3 76 Washer, Flat MU17X195

89 Screw, 3/8–16x1.50 MU01X111

90 Flatwasher MU17X104

91 Flatwasher MU017X53

F–000794J

REF.

CUSTOMER

SPEC PAGE

REPAIR PARTSCODE145S

STEERING

REF.

CUSTOMER

SPEC PAGE

31–2

SUB. ASSY. FRAME PG.

REF.

(FRAME)

31–3

F–000794J

31–4

31–3

31–1

344861A

REPAIR PARTSCODE145S

STEERING

Key

No. Description

9 Dust Hub Cap MU094618

26 Shaft, Steering MU94520

27 Bearing–Lower MU94124

28 Screw, 5/16–18x.75 MU711606

29 Gear, Pinion MU94122

30 Retaining Ring MU710102

31 Tire & Rim MU692641

31–1 Valve Stem MU338512

31–2 Rim MU338517

31–3 Bearing MU338513

31–4 Tire MU338514

Part No.

F–000794J

34 Flatwasher MU711758

35 E–Ring MU0011X3

43 Screw, 1/4–20x.75 MU711719

44 Flatwasher MU711663

–– Hub Cap MU094618

REPAIR PARTSCODE145S

MOTION DRIVE

REF.

SUB. ASSY. FRAME PG.

(SUPPORT BRKT.)

SUB. ASSY. FRAME PG.

(FRAME ASSY .)

REF. KEY# 17

REF.

NOTE

KEY# 33 & 43 ARE MOUNTED WITH HUB FACING DOWN.

REF.

CUSTOMER SPEC

PAGE

REF. KEY# 42

F–000794J

ENGINE & CONTROL PG.

55–355–2

CHASSIS FRONT PG.

REF.

(ENGINE PULLEY)

REF.

(SEAT DECK)

55–1

345098B

Key No. Description Part No.

1 Transaxle, VST205 *

REPAIR PARTSCODE145S

MOTION DRIVE

Key

No. Description Part No.

42 Belt, V 4L 112.75 MU94609 2 Screw, 5/16–18X2.50 MU711669 3 Nut, 5/16–18 MU711634 4 Bracket, Stabilizer MU94224–853 5 Screw, 5/16–18x1.00 MU711893 6 Screw, 5/16–18x.75 MU710268 9 Pedal Assy., Hydro MU690134–853

10 Rod, Foot Control MU690018 12 Bracket, Shift MU323212 13 Washer, Transaxle MU711895 14 Screw, 1/4–28x.75 MU01x145 15 Spring, Transaxle MU94622 16 Spring MU326780 17 Disconnect Bracket MU94621–853 18 Bolt, HHSH 5/16–18 MU711896 19 Spring, Brake MU95424 20 Washer, Flat MU711921

43 Pulley, Idler MU1001065

44 Rod–Parking Brake MU95108

45 Nut, 5/16–18 Adjusting MU711898

46 Extension Spring MU165x107

47 Adjusting Nut 1/2–13 MU711594

48 E–Ring MU0011X3

49 Pin, Hair MU711659

50 Pin, Hair MU711676

53 Pin, Cotter MU71081

54 Pin, Cotter MU71081

55 T ire & Rim MU692511

55–1 Valve Stem MU338512 55–2 Rim MU338524 55–3 Tire MU338525

58 Bracket, Stabilizer MU94225–853

59 Bolt, Carr. 5/16–18x.75 MU711688

21 Rod, Clutch MU690016 22 Pin, Clevis MU711903 23 Latch, Park Brake MU690048 26 Spring, Tension MU711522 28 Rod, Disconnect Ctrl MU690015 29 Grip, Hydro Disconnect MU690032 31 Screw, 3/8–16x1.25 MU711905 32 Key, Square MU52928 33 Pulley, Idler MU1001065 35 Assy, Idler Arm Traction MU94238–853 36 Washer, Flat MU711758 37 Washer, Flat MU711904 38 Screw, 3/8–16x1.25 MU711905 39 Spacer MU95274 40 Pulley, Idler MU690409 41 Nut, 3/8–16 MU711920

60 Nut, 5/16–18 MU710026

61 Flatwasher MU711894

62 Nut, 1/4–20 MU710026

63 Screw Guide MU711745

64 Nut, 5/16–18 MU710026

65 Screw, 1/4–20x.50 MU313686

66 Retainer, Wire MU711742

67 Nut, 1/4–20 MU780285

68 Pad, Speed Ctrl Pedal MU94798

69 Pad, Toe Sandpaper MU93249

70 Pushnut MU711691

71 Washer, Flat MU71067

72 Spacer 1/2 to 17MM MU690369

75 Parking Brake Knob MU95315

–– Hubcap MU094618

* Contact your nearest transaxle dealer for parts and service.

For information on Replacement Parts see the Central Parts Distributor in your area.

F–000794J

REPAIR PARTSCODE145S

MOWER SUSPENSION ASSEMBLY

SUB. ASSY. FRAME PG.

REF.

(CONTROL ARM)

SUB. ASSY. FRAME PG.

REF .

(FRAME ASSY .)

F–000794J

REF.

FINAL ASSEMBLED DECK PG.

(LIFT ARM)

REF .

FINAL ASSEMBLED DECK PG.

(SPRING)

344419A

REPAIR PARTSCODE145S

MOWER SUSPENSION ASSEMBLY

Key No. Description Part No.

1 Assembly, Lift Arm MU95233–853 2 Screw, 1/2–13x1.50 MU711917 3 Nut, 1/2–13 Lock MU711918 4 Bracket. Lift Link MU94262–853 5 Washer, Flat MU711617 6 Hair Pin MU711676 9 Hair Pin MU711676

10 Spring, Extension MU710235 15 Link–Lift Handle MU711981 16 Washer, Flat MU711617 17 Hair Pin MU711676

Key

No. Description Part No.

25 Grip MU94496

26 PTO Handle MU690126

27 Paddle, Switch MU95284

28 Screw, Thread Form MU711621

29 Bracket, PTO MU94018–853

30 Screw, 5/16–18x.50 MU780055

31 Lever, PTO MU95283

32 Bolt, Shoulder 3/8–16 MU711613

33 Hair Pin MU711659

34 Washer, Flat MU711615

35 Link PTO MU95282

18 Handle, Lift MU690532 19 Torsion Spring MU710111 20 Hair Pin MU711676 21 Grip, Lift MU94497 24 Washer, Flat MU711616

36 Nut, 3/8–16 MU711622

37 Screw 5/16–18x.75 MU711606

38 Torsion Spring MU710141

40 Spacer MU94309

41 Spacer, Sleeve MU56150

F–000794J

REPAIR PARTSCODE145S

ENGINE AND CONTROL ASSEMBLY

REF.

CHASSIS FRONT PG.

(HOOD)

REF.

CHASSIS FRONT PG.

(DASH & SUPPORT )

SUB. ASSY. FRAME PG.

REF.

(FRAME)

SUB. ASSY. FRAME PG.

(FRONT AXLE ASSY.)

REF.

DETAIL ’A’

REF. KEY #1

F–000794J

INSET ’A’

344901B

REPAIR PARTSCODE145S

ENGINE AND CONTROL ASSEMBLY

Key No. Description Part No.

1 15.5HP (See Engine Manual) Engine

–– Clip, Speed MU94951

2 Engine Bolt 3/8x1.25 MU0025X7 4 Muffler MU94654 5 Exhaust Tube MU94657 8 Screw, 5/16–18x.75 MU313676 9 Screw, 5/16–18x.75 MU711606

10 Washer, Regsptlk MU313679 11 Gasket, Muffler MU91309 12 Shield, Anti–Dehydration MU95192–853 18 Screw, 1/4–20x.63 MU711642 24 Stack Pulley Assembly MU690456

Key

No. Description Part No.

30 Gas Line Tubing 16 In. MU41007

31 Cable Tie MU57444

32 Clamp, Fuel Line Yellow MU336890

33 Screw, 1/4–20x.50 MU711592

34 Fuel Cap MU92317

35 Oil Drain Valve Assy. MU325547

36 Cap, Oil Drain Valve MU327422

38 Throttle Control MU95263

39 Screw, #8–16x.50 MU71 1686

45 Screw, 10–16x.50 MU71 1593

46 Nut, 1/4–20 Reghexjam MU711601

50 Flat washer MU17x170

25 Washer, Regsptlk MU120383 26 Bolt, 7/16–20x1.75 MU1x169 27 Fuel Tank w/Sensor MU94484 28 Screw, 15TPIX MU711681 29 Heat Shield, Side MU333772–853

54 Pushnut MU711677

56 Washer, Flat MU17x170

57 Washer, Exlk MU711668

59 Plenum MU95324

F–000794J

REPAIR PARTSCODE145S

DECK ASSEMBLY

24–2

24–3

24–4

36–1

36–2

REF. KEY#24

36–3

61–1

REF. KEY#61

1515

61–2

61–361–4

17–2

17–4

17–3

17–1

REF. KEY#17

50–1

50–3

REF. KEY#50

24–1

50–2

50–4

REF. KEY#75

75–1

75–2

F–000794J

75–3

344274C

Key No. Description Part No.

1 Housing, 40” Deck MU690156–853

REPAIR PARTSCODE145S

DECK ASSEMBLY

Key

No. Description Part No.

50–1 Plate–Suspension MU94128

17 Brake Arm Assembly LH MU94665–853 17–1 Brake Support Assembly LH MU94293 17–2 Brake Arm MU94291 17–3 Spring, Torsion MU710110 17–4 Nut, 5/16–18 MU710205

21 Link, Brake LH MU690021

23 Nut, Adjusting MU711591

24 Brake Arm Assembly RH MU94664–853 24–1 Brake Support RH MU94294 24–2 Brake Arm RH MU94292 24–3 Spring, Torsion MU710077 24–4 Nut, 5/16–18 MU710205

28 Belt Guide MU711912

29 Screw, 5/16–18x.50 MU780055

30 Bolt, Shoulder MU711613

50–2 Suspension Bracket Rear MU94055 50–3 Bolt, Shoulder MU710095 50–4 Nut, 3/8–16 MU710140

51 Bolt, Shoulder MU711611 52 Spring, Torsion RH MU710112 53 Spring, Torsion LH MU710113 54 Nut, 3/8–16 MU711622 55 Wingnut, 5/16–18 MU711600 56 Pad, Friction MU94137 57 Washer MU711628 58 Pin, Hanger MU711595 60 Nut, 3/8–16 MU711622

61 Assy., Plate Rear Sus Brkt., LH MU690159–853 61–1 Plate–Suspension MU94128 61–2 Suspension Bracket, Rear MU94055

31 Arm, Double Idler MU94261–853 32 Nut, 3/8–16 MU711622 33 Pulley, Idler Double Vee MU94279 34 Spacer MU94269 35 Screw, 3/8–16x3.00 MU711915

36 Idler Arm Assembly MU94973–853 36–1 Spring,–Belt Guide MU94312 36–2 Screw, 1/4–20x.50 MU710264 36–3 Idler Arm MU94298

37 Bolt, Shoulder MU711613

38 Link, Brake RH MU690023

39 Washer, Flat MU712480

40 Hair Pin MU711682

41 Pulley, Idler MU690024

42 Nut, 3/8–16 MU711622

61–3 Bolt, Shoulder MU710095 61–4 Nut, 3/8–16 MU710140

64 Spring, Extension MU710233 65 Belt Guide MU711913 67 Belt Guide MU690030 71 Shoulder Bolt MU711611 72 Nut, 3/8–16 MU711622 73 Rod, Hanger MU95295 74 Hair Pin MU711676

75 Assembly, Bracket & Stiffener MU690058–853 75–1 Bracket, Front Suspension MU94058 75–2 Stiffener MU95057 75–3 Screw, 5/16–18x.75 MU710079

76 Flatwasher MU583409

77 Spring, Extension MU710658

43 Spring, Extension MU710234 50 Assy, Plate,Rear Sus Bkt RH MU690158–853

F–000794J

78 Washer, Flat MU712480

80 Pad, Adhesive MU318197

REPAIR PARTSCODE145S

DECK ASSEMBLY

REF.

DECK ASSEMBLY

F–000794J

2–3

REF. KEY#2

344274C

2–1

2–4

2–2

REPAIR PARTSCODE145S

DECK ASSEMBLY

Key No. Description Part No.

2 Assembly, Jackshaft Housing MU94305 2–1 Housing, Jackshaft MU94282 2–2 Bearing, Lower Jackshaft MU92282 2–3 Bearing, Upper Jackshaft MU92281 2–4 Spacer MU90904

3 Pulley, Deck MU690020

4 Jackshaft MU91922

5 Flatwasher MU17x165

6 Spacer MU91903

8 Nut, 9/16–18 MU711910

9 Adapter, Deck MU94207

Key

No. Description Part No.

13 Flatwasher MU17x165 14 Nut, 9/16–18 MU711910 15 Screw, 3/8–16x1.00 MU711911 16 Pulley Cover MU94288–853 44 Belt, V 46.5LG MU710231 45 Belt, Deck MU690071 46 Gauge Wheel MU92265 47 Shoulder Bolt MU711657 48 Spacer MU95188 49 Nut, 3/8–16 MU590

79 Rod, Belt Guide MU95280 10 Blade, LH MU690499 11 Blade, RH MU690500 12 Washer, Bellville MU17x166

81 Rod, Gage Short MU95187–853

82 Pin, Lynch MU711797

F–000794J

REPAIR PARTSCODE145S

ELECTRICAL ASSEMBLY

10–2

10–3

BLACK

SUB. ASSY. FRAME PG.

REF.

(FRAME)

DETAIL ’A’

10–1

BLACK

GREY/YELLOW

CUSTOMER

SPEC PG

REF.

CHASSIS REAR PG.

(SEAT PAN)

RED

GREEN/BLACK

REF.

DETAIL ’A’

REF.

ENGINE & CONTROL PG.

(NUT)

REF.

PURPLE/PURPLE

YELLOW

BLUE/BLACK

TO STARTER

RED

REF.

DETAIL ’B’

WHITE/RED

REF.

CHASSIS FRONT PG.

(DASH SUPPORT HOLE)

3 AMP FUSE

RED

25 AMP FUSE

RED

PURPLE/BLACK

MULTI–COLORED

BLACK/BLACK/GREY

REF.

CHASSIS FRONT PG

(ACCESS PANEL)

BLUE/BLACK

F–000794J

DETAIL ’B’

RED

REF.

ENGINE & CONTROL PG.

(NUT)

345030A

REPAIR PARTSCODE145S

ELECTRICAL ASSEMBLY

Key No. Description Part No.

1 Wire Harness MU95379 3 Rear Harness MU95381 4 Socket, Lamp MU92372 5 Bulb, Light MU90084 6 Cable Tie MU57444 7 Wire Clip, Adhesive MU55939 8 Switch, Ignition MU94762

10 Assy, Switch Double Pole Delta MU690106

10–1 Switch, Double MU320082 10–2 Boot, Switch MU690074 10–3 Switch Cap MU690075

Key

No. Description Part No.

16 Ground Wire MU95420

17 Screw, 1/4x.50 MU711619

18 Seat Switch MU94159

19 Battery 5 Plate MU92739

20 Bolt, 1/4–20x.63 MU711680

21 Wing Nut MU711636

22 Boot, Battery MU335417

24 Nut, Plastic MU711376

25 Washer, Flat MU711666

27 Tape Switch MU95330

28 Buzzer, For Bag Full MU95391 12 Switch, Limit MU94136 13 Solenoid MU94613 14 Screw 1/4x.50 MU711619 15 Nut, 1/4–20 MU711632

29 Wire, Lead Solenoid to Starter MU711579

32 Wire Harness Headlights MU340513

37 Elect. Diagnostic MU690111

–– 15 Amp Fuse MU302031

F–000794J

REPAIR PARTSCODE145S

CUSTOMER SPEC

F–000794J

345014A

CUSTOMER SPEC

Key

No. Description Part No.

1 Ignition Key MU327350 2 Pad, Brake/Clutch MU95220 3 Steering Wheel MU95185 4 Insert, 4–Spoke MU711326 5 Foot Pad RH MU95409 6 Foot Pad LH MU95408 7 Ratchet Fastener MU309325

REPAIR PARTSCODE145S

8 Seat MU95415 9 Shoulder Bolt 5/16–18 MU711654

F–000794J

Übereinstimmungs–Bescheinigung

Declaração de conformidade

Certificate of conformity

Certificat de conformité

Certificato di conformità

Certificado de conformidad

Conformiteitsverklaring

Der Unterzeichnete / I the undersigned / Le soussigné / Il firmatario / El abajo firmante / Ondergetekende / O abaixo assinado / Undertecknad / Undertegnede / Undertegnet / Allekirjoittanut MURRAY, INC.

bestätigt, daß der Rasenmäher / certify that the lawn mower / certifie que la tondeuse à gazon / certifica che il tosaerba / certifica que la cortadora de césped / bevestigt dat de grasmaaimachine / certifica que o cortador de grama / bekräftar härmed att gräsklipparen / attesterer at gressklipperen / bekraeftiger hermed at denne græsslåmaskine / todistaa, että ruoholeikkuri

1. Bauart Category Categorie Categoria Categoría Categorie Categoria Kategori Kategori Kategori Kategoria

Konformitetsintyg

Konformitetserklæring

Overensstemmelseserklæring Vaatimustenmukaisuusilmoitus

RASENTRAKTOR LAWNMOWER TONDEUSE A GAZON TORSAERBA CORTADORA DE CESPED GRASMAAIMACHINE CORTADOR DE GRAMA GRÄSKLIPPARE GRESSKLIPPER GRÆSSLÅMASKINE RUOHONLEIKKURI

2. Fabrikmarke / Make / Marque / Marca / Marca / Merk / Marca /Fabriksmärke / Merke / Mærke / Merkki

3. Typ / Type / Type / Tipo / Tipo / Model / Tipo / Typ / Type / Type / Tyyppi 15.5 HP / 40

4. Serienidentifizierung / Line Specification / Numéro de Série / Numero di serie / Número de serie / Serienummer / Número de série / Serienummer / Serienummer / Serienummer / Sarjanumero

5. Motor / Engine / Moteur / Motore / Motor / Motor / Motor / Motor / Motor / Motor / Moottori – Hersteller / Manufacturer / Fabricant / Produttore / Fabricante /

Fabrikant / Fabricante / / Fabrikant / Fabrikant / Fabrikant / Valmistaja – Typ / Type / Type / Tipo / Tipo / Model / Tipo / Typ / Type / Type / Tyyppi – Prüfdrehzahl u/min – Control of the speed’s rotation rpm – Contrôle du régime de rotation t/mn – Controllo del regime di giri al minuto – Control de la velocidad de rotación rpm – Controle van de rotatie snelheid t/min. – Controle de velocidade de rotação rpm – Rotationhastighet varv per minut – Roteringshastighet rpm – Rotationshastighed rpm – Kiertonopeuden kontrolli kierrosta/min.

F–000794J

MURRAY

40377x11B (CODE145S)

BRIGGS & STRATTON 28S777–1148–E1

2600

mit den Vorschriften der Richtlinie 84/538 EWG übereinstimmt / conforms to the specifications of Directive 84/538 EEG / est conforme aux spécifications de la directive CEE 84/538 / è conforme alle specifiche della direttiva CEE 84/538 / se conforma a las especificaciones de la directiva CEE 84/538 / in overeenstemming is met de specificaties van de Richtlijn 84/538 EEG / obedece as especificações da diretiva 84/538 C.E.E. / överensstämmer med specifikationerna i EWGs direktiv 84/538 / samsvarer med spesifikasjonene ifølge EF forskrift 84/538 / møder specifications direktivet 84/538 EØF / on direktiivin 84/538 EY spesifikaatioiden mukainen.

Garantierter Schalleistungspegel Guaranteed sound power level Niveau de puissance acoustique garanti Livello di potenza acustica garantito Nivel garantizado de potencia acústica

100 dB (A) Gewaarborgd niveau van geluidssterkte Nível de ruído motriz garantido Garanterad ljudstyrksnivå Garantert lydnivå Lydniveau garanti Taattu äänenvoiman taso

Art der Schneidevorrichtung Type of cutting device Genre du dispositif de coupe Tipo di dispositivo di taglio Tipo de dispositivo de corte Soort snijmiddel Tipo de dispositivo cortante Typ av skäranordning Type klipperedskap Bladtype Leikkurityyppi

Schnittbreite / Width of cut / Largeur de coupe / Ampiezza di taglio / Ancho de corte / Snijbreedte / Extensão do corte / Skärbredd / Snittbredde / Skærebrede / Leikkuujäljen leveys

Umdrehungszahl der Schneidevorrichtung Speed of rotation of the cutting device Vitesse de rotation du dispositif de coupe Velocità di rotazione del dispositivo di taglio Velocidad de rotación del dispositivo de corte Rotatiesnelheid van het snijmidde Velocidade de rotação do dispositivo cortado Skäranordningens rotationshastighet Rotasjonsfart klipperedskap Rotationshastighed Leikkurin pyörimisnopeus

SICHELMESSER

ROT ATING BLADE

LAME ROTATIVE

LAMA ROTANTE

CUCHILLA GIRATORIA

ROTEREND BLAD

LÂMINA ROTATIVA

ROTERANDE BLAD

ROTERENDE BLAD

ROTERENDE BLADE

PYÖRIVÄ TERÄ

102 cm

2388 u/min.

rpm t/mn g/min rpm t/min. rpm varv per minut rpm rpm kierrosta/min.

Geschehen zu / Done at / Fait á / Prodotto a / Hecho en / Opgemaakt te / Fabricado em / Intygad / Fullført / fremstillet i / Tehty

Brentwood, Tennessee

U.S.A. 37027

am / on / le / Il / el / op / em / den /den / dato / a.p. 22.11.99

DIRECTOR - INTERNATIONAL SALES

(Unterschrift / Signature / Signature / Firma / Firma / Handtekening / Firma / Underskrift / Underskrift / Underskift / Allekirjoitus)

F–000794J

(Amtsbezeichnung / Position / Fonction / Funzione / Puesto

/ Functie / Título / Yrke / Stilling / Stilling / Asema)

EG–Konformitätserklärung

entsprechend der Richtlinie 98/37/EG entsprechend der EG–Richtlinien 89/336

EC Certificate of Conformity

conforming to Directive 98/37/EC conforming to EEC Directives 89/336

Déclaration de conformité pour la CEE

conforme à la directive 98/37/CE conforme aux directives CEE 89/336

Certificato di conformita’ comunitario

conforme alla Direttiva 98/37/CE conforme alle Direttive CEE 89/336

Declaración de Conformidad

según la directiva 98/37/CE según las directivas de la CEE 89/336

EG–Conformiteitsverklaring

overeenkomstig de Richtlijn 98/37/EG overeenkomstig de EG–Richtlijn 89/336

Declaração de conformidade

conforme com a Diretiva 98/37/EC conforme com as Diretivas da C.E.E. 89/336

EU–konformitetsintyg

överensstämmande med föreskrift 98/37/EC överensstämmande med EU–föreskrifter 89/336

Wir

(Name des Anbieters)

Nosotros

(nombre del fabricante)

(Tilbyerens navn)

EU–konformitetserklæring

overholder direktiv 98/37/EC overholder EU–direktiver 89/336

EU–overensstemmelseserklæring

overholder direktiv 98/37/EC overholder EU–direktiver 89/336

EY: n V aatimustenmukaisuusilmoitus

noudattaa direktiiviä 98/37/EY noudattaa EY–direktiivin 89/336

(Name of supplier)

Wij

(naam van de leverancier)

(Udbyderens navn)

MURRAY, INC.

Nous

(Nom du vendeur)

Nós

(nome do fornecedor)

(Tuotteen toimittaja)

Noi

(Nome del fornitore)

(anbudsgivarens namn)

F–000794J

219 FRANKLIN ROAD, BRENTWOOD, TN USA 37027

(vollständige Anschrift der Firma - bei in der Gemeinschaft niedergelassenen Bevollmächtigten ebenfalls Angabe der Firma und Anschrift des Herstellers) (full address of company - where this concerns authorized agents within the Common Market, also state the company name and manufacturer) (Adresse complète de la firme - en cas de mandataires établis dans la CEE, prière d'indiquer également la raison sociale et l'adresse du fabricant) (indirizzo completo della Società operante nell'ambito del mercato comune, indicazione della Società e indirizzo del Costruttore) (dirección completa de la empresa, al tratarse del representante legal dentro de la comunidad, indiquese igualmente el nombre del fabricante) (volledig adres van de firma - bij een in de gemeenschap toegelaten gemachtigde eveneens de firma en het adres van de fabricant aangeven) (direcção completa de empresa - no caso de representantes estabelecidos na comunidade indicar também o norme da empresa e a direcção do fabricante) (fullständig företagsadress - vid befullmäktigade samarbetspartner med säte inom EU uppges även tillverkarens företagsnamn och adress) (Firmaets fullstendige adresse - såfremt representant finnes etablert i EU skal fabrikantens firmanavn og adresse opplyses) (fuldstændig firmaadresse - såfremt repræsentant findes etableret i EF skal fabrikantens firmanavn og adresse ligeledes oplyses) (Yhtiön täydellinen osoite - jos tämä koskee valtuutettua agenttia yhteisön alueelia, ilmoita myös yhtiön nimi ja valmistaja)

erklären in alleiniger Verantwortung, daß das Produkt declare in sole responsibility, that the product déclarons sous notre seule responsabilité que le produit dichiariamo sotto la nostra piena responsabilità che il prodotto declaramos bajo responsabilidad propia que el producto verklaren enig in verantwoording, dat het produkt

(Fabrikat, Typ) (Make, model) (Marque, modèle) (Marca, tipo) (Marca, modelo) (Fabricant, type) (Marca, modelo) (Fabrikat, typ) (Fabrikat, type) (Mærke, type) (Merkki, malli)

40377x11B (CODE145S)

declaramos com responsabilidade própria que o produto intygar med ensamansvar att nedanstående produkt erklærer som eneansvarlig at produktet erklærer som eneansvarlig, at produktet ilmoitamme yksin vastaavamme, että tuote

auf das sich diese Erklärung bezieht, den einschlägigen grundlegenden Sicherheits– und Gesundheitsanforderungen der Richtlinie 98/37/EC,

to which this certificate applies, conforms to the basic health and safety requirements of Directive 98/37/EC,

(falls zutreffend) sowie den Anforderungen der anderen einschlägigen EG–Richtlinien entspricht

(if applicable) and to the

other relevant EEC Directives faisant l’objet de la déclaration est conforme aux prescriptions fondamentales en matière de sécurité et de santé stipulées dans la

Directive 98/37/CE, cui la presente dichiarazione si riferisce, è conforme ai requisiti de Direttiva 98/37/CE in materia di sicurezza e sanità,

(le cas échéant) ainsi qu’aux prescriptions des autres Directives de la CEE établies dans ce domaine

(nel caso specifico)

nonchè a quelli di altre direttive CE pertinenti al cual se refiere la presente declaración corresponde a las exigencias básicas de la directiva 98/37/CE, referentes a la seguridad y a la

sanidad, (en caso dado), asi como a las exigencias de las demás normativas de la CEE waarop deze verklaring betrekking heeft, overeenkomt met de basiseisen van de richtlijn 98/37/EG m.b.t. veiligheid en gezondheid,

(indien van toepassing) alsook met de eisen van de andere EG–richtijnen terzake geldig

a que se refere esta declaração corresponde às exigencias fundamentais respectivas à segurança e à saúde da Diretiva 98/37/CE (quando aplicável)

för vilket detta intyg gäller, uppfyller de grundläggande säkerhets– och hälsoskyddskraven enligt föreskrift 98/37/EC,

, assim como às exigencias das outras diretivas relevantes da C.E.E.

(om tillämplig) samt

uppfyller kraven enligt andra relevanta EU–föreskrifter som denne erklæring vedrører, oppfyller de grunnleggende sikkerhets– og sunnhetskrav i direktivet 98/37/EC, (hvis relevant) samt

kravene i andre relevante EU–direktiver som denne erklæring vedrører, overholder de grundlæggende sikkerheds– og sunnhedskrav i direktiv 98/37/CE samt (hvis relevant), samt

kravene i andre relevante EU–direktiver johon tämä ilmoitus liittyy, vastaa direktiivissä 98/37/EY mainittuja perusturvallisuus– ja terveysvaatimuksia

(soveltuvin osin) sekä muita

siihen kuuluvia EY direktiivejä

89/336 EEC

(Titel und/oder Nummer sowie Ausgabedatum der anderen EG–Richtlinien) (Title and/or number and date of issue of the other EEC Directives) (Titre et/ou numéro et date de publication des autres directives de la CEE) (Titolo e/o numero, data di promulgazione delle altre direttive CEE) (Titulo y/o número asi como fecha de publicación de las demás normativas de la CEE) (Titel en/of nummer alsook datum van uitgave van de andere EG–richtlijnen) (Título a/ou número assim como data de publicação das outras normas da C.E.E.) (Titel och/eller nummer samt publikationsdatum för övriga EU–normer) (Titel og/eller nummer og utgave datum på de andre vedkommende EF–retningslinjene) (Titel og/eller nummer samt udgivelsesdato på de andre EF–direktiver) (Otsikko ja/tai numero ja päiväys muista EY direktiiveistä) (falls zutreffend) (if applicable) (le cas échéant) (nel caso specifico) (en caso dado) (indien van toepassing) (em caso afirmativo)

(om tillämpligt) (dersom dette tiltreffer) (hvis relevant) (soveltuvin oin)

F–000794J

Zur sachgerechten Umsetzung der in den EG–Richtlinien genannten Sicherheits– und Gesundheitsanforderungen wurde(n) folgende Norm(en) und/oder technische Spezifikation(en) herangezogen: BS EN 386:1997, BS EN 1033:1996 und/oder BS EN 1032:1997

To effect correct application of the safety and health requirements stated in the EEC Directions, the following standards and/or technical specifications were consulted: BS EN 386:1997, BS EN 1033:1996 and/or BS EN 1032:1997

Pour mettre en pratique dans les règles de l’art les prescriptions en matière de sécurité et de santé stipulées dans les Directives de la CEE, il a été tenu compte de la/des norme(s) et/ou de la/des spécification(s) technique(s) suivante(s): BS EN 386:1997, BS EN 1033:1996 et/ou BS EN 1032:1997

Per un’appropriato riscontro nell’ambito della normativa CEE delle norme di sicurezza e sanitarie sopra citate, è (sono) stata(e) consultata(e) la(e) seguente(i) norma(e) e/o specifica(che) tecnica(che): BS EN 386:1997, BS EN 1033:1996 e/o BS EN 1032:1997

Con el fin de realizar de forma adecuada las exigencias referentes a la seguridad y a la sanidad mencionadas en las normativas de la CEE (fué(ron) consultada(s) la(s) siguiente(s) normativa(s) y especificación(es) técnica(s): BS EN 386:1997, BS EN 1033:1996 y/o BS EN 1032:1997

Om de veiligheids– en gezondheidseisen, die in de EG–richtlijnen vermeld zijn, in juiste vorm om te zetten, is/zijn van volgende norm(en) en/of technische specificatie(s) gebruik gemaakt: BS EN 386:1997, BS EN 1033:1996 en/of BS EN 1032:1997

Com o fim de realizar de forma apropriada as exigencias referentes à segurança e à saúde mencionadas nas normas da C.E.E. consultou–se a(s) seguinte(s) norma(s) e/ou especificação(ões) técnica(s): BS EN 386:1997, BS EN 1033:1996 e/ou BS EN 1032:1997

Följande norm(er) och/eller teknisk(a) specifikation(er) har legat till grund för ett fackmässigt införande av de i EU–normerna angivna säkerhets– och hälsoskyddsföreskrifterna: BS EN 386:1997, BS EN 1033:1996 och/eller BS EN 1032:1997

Følgende normer og/eller tekniske spesifikasjoner er lagt til grunn for gjennomførelse av EU–retningslinjenes nevnte sikkerhets– og sunnhetskrav: BS EN 386:1997, BS EN 1033:1996 og/eller BS EN 1032:1997

Til gennemførelse af de i EF–direktivet nævnte sikkerheds– og sundhedskrav er følgende standard(er) og/eller tekniske specifikation(er) anvendt: BS EN 386:1997, BS EN 1033:1996 og/eller BS EN 1032:1997

EY direktiiveissä mainittujen turvallisuus– ja terveysvaatimusten oikean käytön varmistamiseksi on seuraavia standardeja ja/tai taknisiä erittelyjä käytetty: BS EN 386:1997, BS EN 1033:1996 ja/tai BS EN 1032:1997

98/37/EC 89/336 EEC

(Titel und/oder Nummer sowie Ausgabedatum der Norm(en) und/oder der technischen Spezifikation(en)) (Title and/or number and date of issue of standards and/or specifications) (Titre et/ou numéro et date de publication de la/des norme(s) et/ou de la/des specification(s) technique(s)) (Titolo e/o numero, data di promulgazione della(e) norma(e) e/o specifica(che) tecnica(che)) (Titulo y/o número asi como fecha de publicación de la(s) normativa(s) y/o de la(s) especificación(es) técnica(s)) (Titel en/of nummer alsook datum van uitgave van de norm(en) en/of van de technische specificatie(s)) (Título a/ou número assim como data de publicação da(s) norma(s) e/ou especificação(ões) técnica(s)) (Titel och/eller nummer samt publikationsdatum för norm(er) och/eller teknisk(a) specifikation(er)) (Titel og/eller nummer, samt utgivelsesdato på standarden(e) og/eller den (de) tekniske spesifikasjone (er)) (Titel og/eller nummer samt udgivelsesdato på standarden(erne) og/eller den(de) tekniske specifikation(er)) (Otsikko ja/tai numero ja päiväys käytetyistä standardeista ja/tai teknisistä erittelyistä)

Brentwood, TN USA 22.11.99 Director, International Sales

(Ort und Datum der Ausstellung) (Name, Funktion und Unterschrift des Befugten) (Place and date of issue) (Name and job function of authorized person) (Lieu et date) (Nom, fonction et signature de la personne autorisée) (Luogo e data del rilascio) (Nome, qualifica e firma dell’incaricato) (Lugar y fecha de expedición) (Nombre, función y firma del encargado) (Plaats en datum van de verklaring) (Naam, functie en handtekening van bevoegd persoon) (Lugar e data de emissåo) (Nome, cargo e assinatura do responsavel) (Utfärdat ort/datum) (Namn, befattning och underskrift av behörig medarbetare) (Sted og datum) (Bemyndigtes navn, funksjon og underskrift) (Sted og dato) (Bemyndigedes navn, funktion og underskrift) (Ilmoitus annettu paikka ja päiväys) (Valtuutetun henkilön nimi ja tehtävä)

F–000794J

Hayter Mowers Code 145S User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual