Hayter Mowers CODE144S User Manual

13/40
HERITAGE TRACTOR
CODE144S
INSTRUCTION BOOK
FROM SERIAL NO:144S001002 MANUAL PART NO:144002 (REV.0.)
F–000786J
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LIMITED WARRANTY
Hayter Limited warrants to the original user / purchaser that this unit shall be free from defects in material and
workmanship under normal use and service for a period of three years from the date of purchase. The manufac­turers of the engine and battery pack system (where applicable) furnish their own warranty and services are pro­vided through their authorised network (Refer to “Engine/Battery Pack Warranty Statement”). To qualify for the full benefit of the warranty , the warranty registration card must be returned within 60 days of purchase. Subject to the conditions and exclusions noted in this limited warranty, we shall at our option, repair or replace any war­ranted part during the applicable period. If you are in doubt or experience any difficulty, please consult a Hayter Authorised Service Dealer for clarification..
To qualify for the extended warranty (second and third year) of the three year limited warranty , the machine must have annual services carried out by an Authorised Hayter Service Dealer. These chargeable services should be carried out within 12 and 24 months of the date of purchase.
Excluded from the extended warranty period are those items which are subject to normal wear and tear e.g. tyres, wheels, cutterbars, cables, batteries and other consumable wearing parts.
All consumer machines which are fitted with a genuine Hayter friction disc as original equipment, before use, are covered by a Lifetime Warranty against the engine crankshaft bending. Note: friction washers, blade brake units and other such devices are not applicable. Only machines fitted with a genuine Hayter friction disc, which are used in accordance with the recommended operating and maintenance procedures, are covered.
This warranty does not apply to any unit that has been tampered with, altered, misused, abused or used for hire, and will become invalid if non genuine Hayter parts are fitted. This warranty does not cover minor mechanical adjustments unless they are due to defective materials or workmanship. Consult the Owner’s Handbook or a Hayter Authorised Service Dealer for assistance when making these adjustments.
A warranty period of 90 days applies to machines used for commercial purposes.
To make a warranty claim, return the unit to a Hayter authorised dealer along with proof of purchase stating the machine serial number and date of purchase. The service receipt(s) or this Owner’s Handbook with the 1st/2nd year service boxes fully completed, must be produced as proof of entitlement to the extended warranty period. Subject to the conditions and exclusions in this limited warranty , the authorised dealer will, at our option, repair or replace any warranted part within the duration of the warranty period.
This limited warranty gives you specific legal rights and is in addition to any statutory rights to which you may be entitled and your statutory rights are not affected by this warranty. If you need additional information concerning this written warranty, or assistance in obtaining services, please write to:
HAYTER LIMITED, Service Department, Spellbrook, Bishop’s Stortford, Hertfordshire. CM23 4BU.
GB
F–000786J
UK ONLY: Details of your local Hayter authorised dealer are contained in Y ellow Pages or contact: Freephone 0800 616298.
1st Year Service Record
Date . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Signed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2nd Year Service Record
Date . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Signed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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CONTENTS
LIMITED WARRANTY 11 INTERNATIONAL PICTORIALS 12 OWNER’S INFORMATION 13 SAFE OPERATION PRACTICES 13 ASSEMBLY 14 OPERATION 15 MAINTENANCE 16 TROUBLE SHOOTING CHART 19
GB
INTERNATIONAL PICTORIALS
IMPORTANT: The following pictorials are lo­cated on your unit or on literature supplied with the product. Before you operate the unit, learn and understand the purpose for each pictorial.
NOTE: Illustrations and pictorials begin on page 2.
Safety Warning Pictorials
1 WARNING 2 Shield Eyes. Explosive Gases Can Cause
Blindness Or Injury.
3 No Sparks, Flames or Smoking. 4 Sulphuric Acid Can Cause Blindness Or
Severe Burns
5 Flush Eyes Immediately With Water. Get
Medical Help Fast.
6 IMPORTANT: Read Owner’s Manual
Before Operating This Machine.
7 WARNING: Thrown Objects. Keep
(Figure 37)
Bystanders Away. Read User Instructions Before Operating This Machine.
8 WARNING: Do Not Use This Machine On
Slopes Greater Than 10 Degrees.
9 DANGER: Keep People, Especially
Children, Away From Unit.
10 DANGER: No Step. 11 DANGER: Keep Feet And Hands Away
From Rotating Blade.
12 DANGER: Keep Hands Away From
Rotating Blade.
13 DANGER: Disconnect Spark Plug Wire
Before Servicing Unit.
14 WARNING: Hot Surface. 15 WARNING: Use Caution When Connecting
Or Disconnecting Accessories.
16 WARNING: Crushed Fingers. 17 IMPORTANT: Follow Instructions In
Owner’s Manual To Level The Deck.
18 WARNING: When you hear the audible
alarm it is time to empty the grass bagger.
Control And Operating Pictorials
(Figure 38)
1 Engine Start 2 Lights 3 Engine Run 4 Engine Stop 5 Engine Run 6 Brake 7 Parking Brake 8 Clutch 9 Slow 10 Fast 11 Choke 12 Oil 13 Blade Rotation Control 14 Raise 15 Fuel
MADE IN USA BY MURRAY INC. JACKSON, TENNESSEE FOR
CODE144S
13/40 TRACTOR REAR COLLECT
236
F–000786J
RPM 2400
2000
144S001002
Declared vibration emission values in accordance with Directive 89/392/EEC.
Vibration Emission according to BS EN 1032: Seat < 0,50 m/s2,
Right Running Board 1,01 m/s2, Left Running Board 0,76 m/s2 Vibration Emission according to BS EN 1033: Steering Wheel 4,96 m/s Values determined with operator in operating position when the machine was
operated stationary on a grass covered surface at 2400 min–1.
Declared airborne noise emissions in accordance with Directive 84/538/EEC.
Sound Power Level 100 dB(A) Sound Pressure Levels
at operator ears 86,1 dB(A) left; 85,5 dB(A) right.
Values determined at ear according to the specifications of 81/1051/EEC.
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OWNER’S INFORMATION
Know your product: If you understand the unit
and how the unit operates, you will get the best performance. As you read this manual, compare the illustrations to the unit. Learn the location and the function of the controls. To help prevent an accident, follow the operating instructions and the safety rules. Keep this manual for future reference.
WARNING: Look for this symbol to indicate important safety precautions. This symbol indicates: “Attention! Become Alert! Your Safety Is At Risk.”
Responsibility Of The Owner
WARNING: This cutting machine is capable of amputating hands and
feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death to the operator or bystanders.
The responsibility of the owner is to follow the instructions below.
SAFE OPERATION PRACTICES
For Ride–On (Riding)
Rotary Mower Machines
Training
1. Read the instructions carefully. Be familiar with the controls and the proper use of the equipment.
2. Never allow children or people unfamiliar with these instructions to use the mower. Local regulations may restrict the age of the operator.
3. Never mow while people, especially children, or pets are nearby.
4. Keep in mind that the operator or user is responsible for accidents or hazards occur­ring to other people or their property.
5. Do not carry passengers.
6. All drivers should seek and obtain pro­fessional and practical instruction. Such instruction should emphasize:
a. the need for care and concentration
when working with ride–on machines;
b. control of a ride–on machine sliding
on a slope will not be regained by the application of the brake. The main reasons for loss of control are:
insufficient wheel grip; being driven too fast; inadequate braking the type of machine is unsuitable
for its task;
lack of awareness of the effect of
ground conditions, especially slopes;
incorrect hitching and load dis-
tribution.
Preparation
1. While mowing, always wear substantial footwear and long trousers. Do not operate the equipment when barefoot or wearing open sandals.
F–000786J
2. Thoroughly inspect the area where the equipment is to be used and remove all ob­jects which may be thrown by the machine.
3. WARNING – Petrol is highly flammable. a. Store fuel in containers specifically de-
signed for this purpose.
b. Refuel outdoors only and do not
smoke while refuelling.
c. Add fuel before starting the engine.
Never remove the cap of the fuel tank or add petrol while the engine is run­ning or when the engine is hot.
d. If petrol is spilled, do not attempt to
start the engine but move the machine away from the area of spillage and avoid creating any source of ignition until petrol vapours have dissipated.
e. Replace all fuel tanks and container
caps securely.
4. Replace faulty silencers.
5. Before using, always visually inspect to see that the blades, blade bolts and cutter as­sembly are not worn or damaged. Replace worn or damaged blades and bolts in sets to preserve balance.
6. On multi–blade machines, take care as ro­tating one blade can cause other blades to rotate.
Operation
1. Do not operate the engine in a confined space where dangerous carbon monoxide fumes can collect.
2. Mow only in daylight or in good artificial light.
3. Before attempting to start the engine, dis­engage all blade attachment clutches and shift into neutral.
4. Do not use on slopes of more than 10 de­grees.
5. Remember there is no such thing as a “safe” slope. Travel on grass slopes re­quires particular care. To guard against overturning:
a. do not stop or start suddenly when
going up or downhill;
b. engage clutch slowly, always keep
machine in gear, especially when tra­velling downhill;
c. machine speeds should be kept low
on slopes and during tight turns;
d. stay alert for humps and hollows and
other hidden hazards;
e. never mow across the face of the
slope, unless the mower is designed for this purpose.
6. Use care when pulling loads or using heavy equipment.
a. Use only approved drawbar hitch
points.
b. Limit loads to those you can safely
control.
c. Do not turn sharply. Use care when
reversing.
d. Use counterweight(s) or wheel
weights when suggested in the In­struction Book.
7. Watch out for traffic when crossing or near roadways.
8. Stop the blades rotating before crossing surfaces other than grass.
9. When using any attachments, never direct discharge of material toward bystanders
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nor allow anyone near the machine while in operation.
10. Never operate the mower with defective guards or shields, or without safety protec­tive devices in place.
11. Do not change the engine governor set­tings or overspeed the engine. Operating an engine at excessive speed may in­crease the hazard of personal injury.
12. Before leaving the operator’s position a. disengage the power take–off and
lower the attachments;
b. change into neutral and set the park-
ing brake;
c. stop the engine and remove the key.
13. Disengage drive to attachments, stop the engine, and disconnect the spark plug wire(s) or remove the ignition key
a. before cleaning blockages or unclog-
ging chute;
b. before checking, cleaning or working
on the mower;
c. after striking a foreign object. Inspect
the mower for damage and make re­pairs before restarting and operating the equipment;
d. if the machine starts to vibrate abnor-
mally (check immediately).
14. Disengage drive to attachments when transporting or not in use.
15. Stop the engine and disengage drive to at­tachment
a. before refuelling; b. before removing the grass catcher; c. before making height adjustment un-
less adjustment can be made from the operator’s position.
16. Reduce the throttle setting during engine run–out and, if the engine is provided with a shut–off valve, turn the fuel off at the con­clusion of mowing.
17. Before and when backing, look behind and down for small children.
18. Use extra care when approaching blind corners, shrubs, trees or other objects that may obscure vision.
Maintenance and Storage
1. On multi–blade machines, take care as ro­tating one blade can cause other blades to rotate.
2. When machine is to be parked, stored or left unattended, lower the cutting means unless a positive mechanical lock is used.
3. Keep all nuts, bolts, and screws tight to be sure the equipment is in safe working condition.
4. Never store the equipment with petrol in the tank inside a building where fumes may reach an open flame or spark.
5. Allow the engine to cool before storing in any enclosure.
6. To reduce the fire hazard, keep the engine, silencer, battery compartment and petrol storage area free of grass, leaves, or ex­cessive grease.
7. Check the grass catcher frequently for wear or deterioration.
8. Replace worn or damaged parts for safety.
9. If the fuel tank has to be drained, this should be done outdoors.
ASSEMBLY
n
f
All fasteners are in the parts bag. Do not discard any parts or material until the unit is assembled.
WARNING: Before doing any as­sembly or maintenance to the mower, remove the wire from the
spark plug.
NOTE: In this instruction book, left and right describe the location of a part with the oper­ator on the seat.
NOTE: Illustrations and pictorials begin on page 2.
NOTE: To assemble the following loose parts, use the fasteners shown at full size in Figure 39.
How To Install The Front Wheels
(Figure 1)
Use a knife and cut the four sides of the container. Install the front wheels (1) in the container.
NOTE: Use a piece of wood about 4 feet (1.25 meters) long to raise the front of the tractor. If a piece of wood cannot be found, get another person to help lift the tractor. Be careful, do not let the tractor fall.
1. Raise the front of the tractor. Set a support (block of wood) under the tractor.
2. Make sure the valve stem (2) is to the out­side of the tractor. Slide the front wheel (1) on the spindle (3).
3. Fasten each front wheel (1) with washer (4) and e–ring (5).
4. After the front wheels (1) are installed, lift the tractor from the support. Roll the tractor off of the container.
5. If your tractor has hub caps (6), install the hub caps (6). Make sure the washers (4) hold the hub caps (6) in place.
How To Install The Seat
1. Carefully remove the plastic bag from the
seat (1). NOTE: For shipping purposes, the fas-
teners may be attached to the seat. Be­fore proceeding, remove the fasteners.
2. Align the holes in the seat hinge (2) to the bolts in the seat (1). Fasten the seat (1) to the seat hinge (2) with the fasteners (4) and
(5).
3. Check the operating position of the seat (1). If the seat (1) needs to be adjusted, loosen the two wing bolts (5). Slide the seat (1) for- ward or backward along the seat adjusting
holes (3). Tighten the wing bolts (5).
How To Assemble The Steering Wheel
1.
(Figure 3)
cover (1) is taped to the center of the steer- ing wheel (2). Remove the hub cover (1)
and set aside.
2.
(Figure 4)
(2) from the steering post (3) and set aside.
3. Make sure the front wheels point forward.
4.
(Figure 5)
make sure the split spoke (5) of the steering wheel in pointing toward you. Slide the steer- ing wheel (1) onto the steering post (2).
5. Use screw (6) and washer (7), set aside earlier, to secure the steering wheel (1). Tighten the screw (6). DO NOT over tighten.
F–000786J
For shipping purposes, the hub
Remove screw (1) and washers
From the operator’s position,
(Figure 2)
6. Remove the adhesive backing from the hub cover (3) that was set aside earlier. Attach the hub cover (3) to the center of the steer­ing wheel (1).
7. Some models have an parts bag. Attach the decal to the center of the steering wheel (1).
Maintenance Free Battery
IMPORTANT: Before you attach the battery cables to the battery, check the battery date. The battery date tells if the battery must be charged.
1. Check the top of the battery (1) for the loca­tion of the battery date.
2. If the battery (1) is put into service the battery date, the battery cables can be attached without charging the battery (1). See “How To Install The Battery Cables”.
3. If the battery (1) is put into service battery date, the battery (1) must be charged. See “How To Charge The Mainten­ance Free Battery”.
optional
(Figure 6)
decal in the
before
after
the
How To Charge The Battery
WARNING: When you charge the battery, do not smoke. Keep the bat-
fumes from the battery acid can cause an explosion.
1.
2. Remove the fasteners (9) from the battery
3.
4. Remove battery bracket (11).
5. Remove the battery (1).
6. Remove the protective caps from the battery
7. Use a 12 volt battery charger to charge the
8. Install the battery (1).
9. Install battery brackets (10, 11).
NOTE: Make sure battery brackets (10, 11) are installed into the slots in the frame (12) before tightening the fasteners.
tery away from any sparks. The
(Figure 6)
brackets (10, 11).
(Figure 7)
(10) and remove battery bracket (10) from frame (12) as shown.
terminals.
battery (1). Charge at a rate of 6 amperes for one hour. If you do not have a battery charger, have an authorized service centre charge the battery.
Remove the battery cover (3).
WARNING: To prevent sparks, do not touch the battery brackets to the terminals.
Apply pressure to battery bracket
How To Install The Battery Cables
(Figure 6)
WARNING: To prevent sparks, faste the red cable to the positive (+) ter-
cable.
1. Remove the protective caps from the battery
2. Fasten the red cable (5) to the positive (+)
minal before you connect the black
terminals.
NOTE: For shipping purposes, the fas­teners may be attached to the battery ter­minals. Remove the fasteners before proceeding.
terminal (4) with the fasteners (6) and (7). Slide the terminal cover (2) onto the posi­tive (+) terminal (4).
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3. Fasten the black cable 8 to the negative (–) terminal with the fasteners (6) and (7).
4. Install the battery cover (3).
How To Assemble The Grass Bagger
1. Put the grass bagger on a flat surface.
2.
(Figure 26)
teners (2).
3.
(Figure 27)
assembly (1) with screws (3) and nuts (4).
Make sure all fasteners are tight.
4.
(Figure 28)
brackets (3) with the fasteners as shown.
5.
(Figure 29)
6.
(Figure 30)
bagger assembly (1), slide the handle (5) in
the tube (6).
7. Fasten the handle (5) with screw (7).
How To Mount The Grass Bagger On The Tractor
1.
(Figure 31)
brackets (3) onto the pins (4) on the back
plate of the tractor.
2.
(Figure 32)
grass bagger in operating position. Snap into place.
How To Prepare The Engine
NOTE: The engine was shipped from the fac­tory filled with oil. Check the level of the oil. Add oil as needed.
See the engine manufacturer’s instructions for the type of petrol and oil to use. Before you use the unit, read the information on safety, operation, maintenance, and storage.
safety petrol container. Do not smoke when adding petrol to the engine. When inside an enclosure, do not fill with petrol. Before you add petrol, stop the engine. Let the engine cool for several minutes.
Check The Tyres
Check the air pressure in the tyres. Tyres with too much air pressure will cause the unit to ride rough. Also, the wrong air pressure will keep the mower housing from cutting level. The correct air pres­sure is: Front Tyres 1,38 BAR (20 PSI), Rear Tyres 0,97 BAR (14 PSI). The tyres were over in­flated for shipment.
Check The Level Of The Mower Housing
Make sure the level of cut is still correct. After you mow a short distance, look at the area that was cut. If the mower housing does not cut level, see the in­structions on “How To Level The Mower Housing” in the Maintenance section of this instruction book.
Important! Before You Start Mowing
Check the engine oil. Fill the fuel tank with petrol. Check the level of the mower housing. Check the air pressure of the tyres. Attach the battery cables.
Open the frame (1). Tighten fas-
Attach braces (2) to the frame
Attach the bag support
Secure the bag to the frame. On the left side of the grass
Mount the slots on the support
Hold rear handle and rotate the
WARNING: Follow the engine manu­facturer’s instructions for the type o petrol and oil to use. Always use a
OPERATION
NOTE: Illustrations and pictorials begin on page 2.
Location Of Controls
Blade Rotation Control (1): Use the blade rota-
tion control to start and stop the rotation of the blade.
Clutch / Brake Pedal (2): The pedal has two func­tions. The first function is a clutch. The second function is a brake.
Headlight Switch (3): The headlight switch is the first part of the ignition switch. T o use the lights with the engine running, turn the key to the position for the lights.
Ignition Switch (3): Use the ignition switch to start and stop the engine.
Shift Lever (4): Use the shift lever to change the speed of the unit.
Lift Lever (5): Use the lift lever to change the height of cut.
Parking Brake Lever (6): Use the parking brake lever to engage the brake when you leave the unit.
Throttle Control Lever (7): Use the throttle con­trol lever to increase or decrease the speed of the engine. For models without a choke control but­ton, the choke is regulated with the throttle control lever.
Choke Control Button (9): If equipped, use to start cold engine.
Grass Bagger Full Indicator (10): When you hear the audible alarm the grass bagger is full. Move the blade rotation control (1) to the DIS­ENGAGE position to turn audible alarm off and see the “How To Empty The Grass Bagger” in­structions in this section.
Attachments
This unit can use many different attachments. This unit can pull attachments like a lawn sweeper, a lawn aerator, or a hopper spreader. This unit can not use attachments that engage the ground like a plough, a disk harrow, or a cultivator.
For trailer and pull–behind attachments, the maxi­mum weight is 113 kg (250 lbs.).
How To Use The Throttle Control
(Figure 8)
Use the throttle control (7) to increase or de­crease the speed of the engine.
1. The FAST position is marked with a detent. For normal operation and when using a grass bagger, move the throttle control to the FAST position. For maximum charging of the battery and for a cooler running engine, oper­ate the engine in the FAST position.
2. The engine governor is set at the factory for maximum performance. Do not adjust the governor to increase the speed of the en­gine.
How To Use The Blade Rotation Control
(Figure 8)
Use the blade rotation control (1) to engage the blade(s).
1. Before you start the engine, make sure the blade rotation control (1) is in the DISEN­GAGE position.
2.
(Figure 11)
trol (1) to the ENGAGE position to rotate the
blade(s).
F–000786J
Move the blade rotation con-
(Figure 8)
NOTE: If the engine stops when you en­gage the blade(s), the seat switch is not activated or the bag is not closed proper­ly. Make sure you sit in the middle of the seat.
3. Move the blade rotation control (1) to the DISENGAGE position to stop the blade(s). Before you leave the operator’s position, make sure the blade(s) has stopped rotating.
4. Before you ride the unit across a sidewalk or a road, move the blade rotation control (1) to the DISENGAGE position.
WARNING: Always keep your hands and feet away from the
mower housing when the engine runs.
How To Use The Shift Lever
To change the forward speed or the direction of the unit, follow the steps below.
CAUTION: Before you move the shift lever, completely push the clutch/brake pedal for­ward to stop the unit. If the unit is not stopped, the gearbox can be damaged.
1. Completely push the clutch/brake pedal (2)
2. Move the throttle control lever (3) to the
3. To go forward, move the shift lever (4) to a
4. Slowly release the clutch/brake pedal (2).
5. Move the throttle control (7) to the FAST
blade, deflector opening, and the
(Figure 8)
forward to stop the unit. Keep your foot on the pedal.
SLOW position.
forward speed setting. To go backward, move the shift lever (4) to reverse.
Do not keep your foot on the pedal.
position.
How To Use The Parking Brake
(Figure 8)
1. Completely push the clutch/brake pedal (2) forward.
2. Lift the parking brake lever (6).
3. Remove your foot from the clutch/brake
pedal (2) and then release the parking brake lever (6). Make sure the parking brake
will hold the unit.
4. To release the parking brake (6), completely push the clutch/brake pedal (2) forward. The parking brake will automatically release.
WARNING: Before you leave the operator’s position, move the shift
the parking brake. Move the blade rotation control to the DISENGAGE position. Stop the engine and remove the ignition key.
lever to the neutral (N) position. Set
How To Change The Cutting Height
(Figure 8)
T o change the cutting height, raise or lower the lift lever (5) as follows.
1. Move the lift lever (5) forward to lower the mower housing and back to raise the mower housing.
2. When you ride on a sidewalk or road, move the lift lever (5) to the highest position and move the blade rotation control(1) to the DISENGAGE position.
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How To Stop The Unit
1. Completely push the clutch/brake pedal (2) forward to stop the unit. Keep your foot on the pedal.
2. Move the blade rotation control (1) to the DISENGAGE position.
3. Move the shift lever (4) to the NEUTRAL position.
4. Set the parking brake (6).
WARNING: Make sure the parking brake will hold the unit.
5. Move the throttle control (7) to the SLOW position.
6. To stop the engine, turn the ignition key (3) to the OFF position. Remove the key.
How To Transport The Unit
To transport the unit, follow the steps below.
1. Move the blade rotation control to the DIS­ENGAGE position.
2. Raise the lift lever to the highest position.
3. Move the throttle control to a position be­tween SLOW and FAST.
4. To go faster, move the shift lever to a faster speed.
How To Operate With The Mower Housing
IMPORTANT: When you operate with the mower housing, always operate with the throttle control in the FAST position.
1. Start the engine.
2. Move the lift lever to a height of cut position. In high or thick grass, cut the grass in the highest position first and then lower the mower housing to a lower position.
3. Move the throttle control to the SLOW posi­tion.
4. Slowly move the blade rotation control to the ENGAGE position.
5. Push the clutch/brake pedal completely for­ward.
6. Move the shift lever to one of the speed set­tings.
NOTE: When you mow in heavy grass or mow with a bagger, put the shift lever in the slowest speed.
7. Slowly release the clutch/brake pedal.
8. Move the throttle control to the FAST posi­tion. If you need to go faster or slower, stop the unit and move the shift lever to another speed setting.
9. Make sure the level of cut is still correct. After you mow a short distance, look at the area that was cut. If the mower housing does not cut level, see the instructions on “How To Level The Mower Housing” in the Mainten­ance section.
WARNING: For better control of the unit, select a safe speed.
How To Operate On Hills
WARNING: Do not ride up or down slopes that are too steep to back straight up. Never ride the unit
across a slope.
1. Before you ride up or down a hill, move the shift lever to the slowest speed.
2. Do not stop or change speed settings on a hill. If you must stop, quickly push the clutch/
(Figure 8)
brake pedal forward and set the parking brake.
3. To start again, make sure the shift lever is in the slowest speed. Move the throttle control to the SLOW position. Slowly release the pedal.
4. If you must stop or start on a hill, always have enough space for the unit to roll when you release the brake and engage the clutch.
5. Be very careful when you change directions on a hill. When on a slope or in a turn on a hill, move the throttle control to the SLOW position to help prevent an accident.
WARNING: Never store the grass bagger with grass clippings in the
bags. Even a small amount of grass or debris can generate enough heat to start a fire.
WARNING: Do not operate unless
the entire grass bagger attachment
is in place.
How To Empty The Grass Bagger
(Figure 33)
1. Move the blade rotation control to the DIS­ENGAGED position.
2. While sitting on the seat, lift and pull the handle (1) forward to the DUMP position.
3. Drive slowly forward to allow the grass to fall out of the bag.
4. Push the handle rearward and down to the OPERATING position.
NOTE: If the engine stops when you engage the blade(s), the seat switch is not activated or the grass bagger is not locked in place.
Before Starting The Engine
Check the oil
NOTE: The engine was shipped from the fac­tory filled with oil. Check the level of the oil. Add oil as needed. See the engine manufac­turer’s instructions for the type of petrol and oil to use.
1. Make sure the unit is level.
NOTE: Do not check the level of the oil while the engine runs.
2. Check the oil. Follow the procedure in the engine manufacturer’s instructions.
3. If necessary, add oil until the oil reaches the FULL mark on the dipstick. The quantity of oil needed from ADD to FULL is shown on the dipstick. Do not add too much oil.
Add Petrol
WARNING: Always use a safety petrol container. Do not smoke
when adding petrol to the fuel tank. Do not add petrol when you are inside an enclosure. Before you add petrol, stop the engine and let the engine cool for several minutes.
(Figure 9)
position with regular unleaded petrol. Do not use premium unleaded petrol. Make sure the petrol is fresh and clean. Leaded petrol will increase de­posits and shorten the life of the valves.
NOTE: Open fuel shut off valve 1/4 turn, if equipped.
F–000786J
Fill the fuel tank (1) to the FULL (2)
How To Start The Engine
WARNING: The electrical system has an operator presence system
that includes a sensor switch for the seat. These components tell the electrical system if the operator is sitting on the seat. This system will stop the engine when the operator leaves the seat if the blade rotation control is engaged or if the transmission is engaged. For your protection, always make sure this system operates correctly.
NOTE: The engine will not start unless you depress the clutch/brake pedal or engage the parking brake and move the blade rota­tion control to the DISENGAGE position.
1. Push the clutch/brake pedal completely for­ward. Keep your foot on the pedal.
2. Move the shift lever to the neutral (N) posi­tion.
3. Make sure the blade rotation control is in the DISENGAGE position.
4. Move the throttle control completely forward to the CHOKE or FAST position. Some mo­dels have a separate choke knob. Pull the choke knob to the full CHOKE position.
5. Turn the ignition key to the START position.
NOTE: If the engine does not start after four or five tries, move the throttle control to the FAST position. Again try to start the engine. If the engine will not start, see the TROUBLE SHOOTING CHART.
6. Slowly move the throttle control to the SLOW position.
7. To start a hot engine, move the throttle con­trol to a position between FAST and SLOW.
Mowing And Bagging Tips
1. For a lawn to look better, check the cutting level of the mower housing. See “How To Level The Mower Housing” in the Mainten­ance section.
2. For the mower housing to cut level, make sure the tyres have the correct amount of air pressure.
3. Every time you use the unit, check the blade. If the blade is bent or damaged, immediately replace the blade. Also, make sure the nut for the blade is tight.
4. Keep the blade(s) sharpened. Worn blades will cause the ends of the grass to turn brown.
5. Do not cut or bag grass that is wet. Wet grass will not discharge correctly. Let the grass dry before cutting.
6. If the grass is very high, cut two times to de­crease the load on the engine. First cut with the mower housing in the highest position and then lower the mower housing for the second cut.
7. Operate the engine with the throttle in FAST position and the shift lever in first or second gear.
8. After each use, clean the bottom and top of the mower housing for better performance. Also, a clean mower housing will help pre­vent a fire.
MAINTENANCE
NOTE: Illustrations and pictorials begin on page 2.
16
GB
General Recommendations
1. The owner’s responsibility is to maintain this product. This will extend the life of the prod­uct and is also necessary to maintain war­ranty coverage.
2. Check the spark plug, drive brake, lubricate the unit, and clean the air filter once a year.
3. Check the fasteners. Make sure all fasteners are tight.
4. Follow the Maintenance section to keep the unit in good operating condition.
WARNING: Before you make an in­spection, adjustment, or repair to
the unit, disconnect the wire to the spark plug. Remove the wire from the spark plug to prevent the engine from starting by accident.
NOTE: Torque is measured in foot pounds (metric Nm). This measurement describes how tight a nut or bolt must be. The torque is measured with a torque wrench.
Inspect Blade
hits an object, stop the engine. Check the unit for damage. The blade has sharp edges. When you hold the blade, use gloves or cloth material to protect your hands.
If you keep the blade (1) sharp and inspect the blade for damage, the blade will cut better and be more safe to operate. Frequently check the blade for excessive wear, cracks, or other damage. Fre­quently check the nut (3) that holds the blade (1). Keep the nut (3) tight. If the blade hits an object, stop the engine. Disconnect the wire to the spark plug. See if the blade is bent or damaged. Check the blade adapter (5) for damage. Before you op­erate the unit, replace damaged parts with original equipment parts. See the authorized service centre in your area. Every three years, have an au­thorized service person inspect the blade or re­place the old blade with an original equipment part.
How To Remove And Install The Blade
(Figure 10)
1. Remove the mower housing. See the instruc­tions on “How To Remove The Mower Hous­ing”.
2. Use a piece of wood to keep the blade from rotating.
3. Remove the nut (3) that holds the blade (1).
4. Check the blade (1) and the blade adapter (5) according to the instructions for “Inspect Blade”. Replace a badly worn or damaged blade with an original equipment blade. See an authorized service centre in your area.
5. Clean the top and bottom of the mower hous­ing. Remove all the grass and debris.
6. Mount the blade (1) and blade adapter (5) on the mandrel (6).
7. Mount the left and right blade (1) so that the hi–lift edges (7) are up. If the blade is up­side down, the blade will not cut correctly and can cause an accident.
8. Fasten the blade (1) with the original washers (2,8) and nut (3). Make sure the outside rim of the Belleville washer (2) is against the blade (1).
accident.
9. Tighten the nut (3) that holds the blade (1) to a torque of 45 foot pounds (62 Nm).
(Figure 10)
WARNING: Before you inspect or remove the blade, disconnect the wire to the spark plug. If the blade
WARNING: Always keep the nut (3) tight that holds the blade (1). A loose nut or blade can cause an
10.Install the mower housing. See “How To Re­move The Mower Housing”.
How To Adjust The Blade Rotation Control
WARNING: To prevent an injury, the blade rotation control must operate correctly.
In normal usage, the blade rotation control will not require an adjustment. However, if the cutting per­formance decreases or the quality of cut is poor, make the following changes.
1. When you mow, make sure the throttle con­trol is in the FAST position.
2.
(Figure 11
to the DISENGAGE position (1).
3. Stop the engine. Disconnect the wire from the spark plug.
4. Check the blade(s). Keep a sharp edge on the blade(s). A blade that is not sharp will cause the tips of the grass to become brown.
5.
(Figure 12)
spring (2) from the blade control rod (1).
Move the blade drive spring (2) to the
middle hole
on the mower drive belt.
6. Attach the wire to the spark plug. Mow for a short distance and again check the quality of cut. If necessary, move the blade drive spring (2) to the bottom hole (5)
7. Again check the quality of cut. If the quality of cut has not improved, replace the mower drive belt. See “How To Replace The Mower Drive Belt”. If the replacing the belt does not correct the problem, take the unit to an auth­orized service centre.
8. Move the blade rotation control to the DIS­ENGAGE position. Stop the engine.
9.
(Figure 15)
brake. Rotate the pulleys with your hand. Make sure the brake pads (12) are pressed tightly against the pulleys
ized service centre.
10.
(Figure 11)
to the ENGAGE position (2).
11.
(Figure 15)
brake (12). If the pads are excessively worn
or damaged, replace the brake pad assem­blies. Correct replacement parts and assist­ance are available from an authorized service centre.
12.Attach the wire to the spark plug. Mow for a short distance and again check the operation of the blade rotation control.
13.When you move the blade rotation control to the DISENGAGE position, all movement will stop within five seconds. If there is move­ment of the belt or the blades continue to ro­tate, engage and disengage the blade rotation control five times to remove any ex­cess rubber from a new mower drive belt. If you need assistance, take the unit to an authorized service centre.
14.
(Figure 12)
belt, move the blade drive spring (2) to the
top hole
F–000786J
) Move the blade rotation control
Disconnect the blade drive
(4). This will increase the tension
Check the operation of the blade
WARNING: If the brake pads (12) do not press tightly against the pulleys, take the unit to an author-
Move the blade rotation control
Check the pads for the blade
If you replace the mower drive
(3).
How To Adjust The Shift Lever
(Figure 13)
If the NEUTRAL position on the shift lever does not match neutral on the gearbox, adjust the shift lever as follows.
1. Stop the engine.
2. Disconnect the adjuster nut (2) from the
shifter bracket (3).
3. Make sure the shift lever is in the NEUTRAL position.
4. Push the unit forward. Make sure the gear­box is in neutral.
5. To align the adjuster nut (2) with the hole in the shifter bracket (3), turn the adjuster nut
(2).
6. Connect the adjuster nut (2) to the shifter bracket (3).
7. Make sure the NEUTRAL position on the shift lever matches neutral on the gearbox.
How To Check And Adjust The Clutch
(Figure 14)
If the motion drive belt is loose, the clutch will slip when; going up a hill, pulling a heavy load, or the unit will not move forward. Adjust the clutch as fol­lows.
WARNING: Before you make an in­spection, adjustment, or repair to
spark plug. Remove the wire from the spark plug to prevent the engine from starting by accident.
1.
2.
3. Pull the clutch rod (3) until tight. Turn the
4. Remove the adjustable nut (1) from the
5. Assemble the adjustable nut (1) to the mo-
6. If the belt still slips after the clutch has been
the unit, disconnect the wire to the
(Figure 25)
drive belt. Make sure the belt is installed cor­rectly and is inside all the belt guides.
(Figure 14)
(1) from the motion drive idler assembly (2).
adjustable nut (1) until the nut will fit through the hole in the motion drive idler assembly (2).
hole. To lengthen the clutch rod (3), rotate the adjustable nut (1) 3 to 4 turns counter– clockwise.
tion drive idler assembly (2).
adjusted, then the motion drive belt is worn or damaged and must be replaced. See “How To Replace The Motion Drive Belt”.
Check the routing of the motion
Disconnect the adjustable nut
How To Check And Adjust The Drive
(Figure 17)
Brake
Completely push the clutch/brake pedal forward. Set the parking brake. Move the shift lever to the neutral (N) position. Push the unit. If the rear wheels rotate, adjust or replace the brake pads. Adjust the drive brake (1) as follows.
1. The location of the drive brake (1) is on the side of the gearbox (3).
2. Make sure the parking brake is set and the shift lever is in neutral (N). Turn the hex nut (2) in a clockwise direction until the rear wheels do not turn when the unit is pushed forward.
3. Release the parking brake and push the unit. If the unit does not roll, turn the hex nut (2) in a counter–clockwise direction until the unit rolls.
4. Set the parking brake. Push the unit. If the rear wheels do not turn, the drive brake (1)
17
GB
is correctly adjusted. Release the parking brake.
WARNING: If you cannot correctly adjust the drive brake, replace the
brake pads. Correct replacement parts and assistance are available from an authorized service centre.
How To Remove The Battery
To charge or clean the battery (1), remove the bat- tery (1) from the unit as follows.
WARNING: To prevent sparks, dis-
connect the black battery cable (8)
from the negative (–) terminal be­fore you disconnect the red cable (5).
WARNING: The battery contains
sulphuric acid which is harmful to
the skin, eyes and clothing. If the acid gets on the body or clothing, wash with water.
1. Remove the battery cover (3).
2. Remove the fasteners (9) from the battery
brackets (10,11).
To prevent sparks, do not touch
battery brackets to terminals.
3. Apply pressure to the left hand battery bracket (10) and remove bracket from frame (12) as shown.
4. Remove the right hand battery bracket (11).
5. Disconnect the black cable (8) from the negative (–) terminal.
6. Disconnect the red cable (5) from the posi-
tive (+) terminal (4).
7. Lift the battery (1) out of the unit.
How To Charge The Battery
WARNING: When you charge the battery, do not smoke. Keep the
battery away from any sparks. The fumes from the battery acid can cause an explosion.
1. Before you charge the battery (1), remove the battery (1).
2. To charge the battery (1), use a 12 volt bat­tery charger. Charge at a rate of 6 amperes for 1 hour.
3. Install the battery (1).
WARNING: To prevent sparks, fasten the red cable to the positive (+) terminal before you connect the
black cable.
4. Fasten the red cable (5) to the positive (+) terminal (4) with the fasteners as shown. Slide the terminal cover (2) over the posi- tive terminal (4).
5. Fasten the black cable (8) to the negative (–) terminal with the fasteners as shown.
How To Level The Mower Housing
(Figure 18 and Figure 19)
If the mower housing is level, the blade will cut eas­ier and the lawn will look better.
WARNING: Before you make an in­spection, adjustment, or repair to
the unit, disconnect the wire to the spark plug. Remove the spark plug wire to prevent the engine from starting by acci­dent
1. Make sure the unit is on a hard flat surface.
(Figure 6
(Figure 6)
)
2. Check the air pressure in the tyres. If the air pressure is incorrect, the mower housing will not cut level. The correct air pressure is: Front Tyres 1,38 BAR (20 PSI), Rear Tyres 0,97 BAR (14 PSI).
3. If equipped, remove the gauge wheels.
4.
(Figure 18)
level adjustment position (2).
justment position (2).
5.
(Figure 19)
juster knobs (1). Push down on each side of
the mower housing. Make sure both sides of the mower housing are setting on a flat sur­face. Also, make sure the lift links (2) are loose and can easily move up or down
6. Push down on the lift links (2) and tighten the left and right adjuster knobs (1). If necessary, use a wrench to tighten the ad-
juster knobs (1)
7.
(Figure 18)
8. If equipped, attach the gauge wheels.
9. Mow for a short distance. If the height of cut is not level, repeat the above steps.
Where To Lubricate
NOTE: Apply grease to the steering gear as­sembly.
CAUTION: If the unit is operated in dry areas that have sand, use a dry graphite spray to lubricate the unit.
Move the lift lever (1) to the
WARNING: The lifter lever (1) is spring loaded. Make sure the lift lever (1) is locked in the level ad-
Loosen the left and right ad-
Raise the lift lever (1).
(Figure 16)
Models with grease fittings: Lubricate with grease gun.
Apply grease with a brush to the areas shown. Lubricate the areas shown with engine oil.
Check The Tyres
Check the air pressure in the tyres. Tyres with too much air pressure will cause the unit to ride rough. Also, the wrong air pressure will keep the mower housing from cutting level. The correct air pres­sure is: Front Tyres 1,38 BAR (20 PSI), Rear Tyres 0,97 BAR (14 PSI).
How To Replace The Motion Drive Belt
1. Remove the mower housing. See the instruc­tions on “How To Remove The Mower Hous­ing”.
2.
(Figure 21)
each side of the middle discharge chute (2). Remove the middle discharge chute (2).
3.
(Figure 20)
spring (1).
4.
(Figure 25)
(2).
5.
(Figure 20)
from the idler bracket (4).
6.
(Figure 22)
from the transaxle sheild (2). Place the transaxle shield (2) in the tunnel (3). The bag full indicator (4) wire harness will limit
the transaxle sheild (2) movement.
7.
(Figure 23)
drive pulley (3).
F–000786J
Remove the screws (1) that hold
Disconnect the belt tension Remove the three idler pulleys Remove the adjuster nut (3) Remove the three screws (1)
Loosen the belt guide (1) at the
8. Remove the motion drive belt (4) from the
drive pulley (3).
9.
(Figure 24)
(1) from the stack pulley (2), pull the front
end of the belt under the stack pulley (2) and then back between the stack pulley and the steering plate (3).
10.Remove the motion drive belt. A correct re­placement part or assistance is available from an Authorized Service Centre in your area.
11.To install the motion drive belt, reverse the above steps.
12.
(Figure 25)
drive belt (1). Make sure the motion drive belt is installed correctly on the idler pulleys.
To remove the motion drive belt
Check the routing of the motion
How To Replace The Mower Drive Belts
(Figure 15)
1. Remove the mower housing. See the instruc­tions on “How To Remove The Mower Hous­ing”.
2. Loosen and pull the belt retainer (1) away from the double idler pulley (2). Remove the primary mower drive belt (3) from the
double idler pulley (2).
3. Pull the belt retainers (4) away from the single idler pulley (5). Remove the primary mower drive belt (3) from the single idler pulley (5).
4. To release tension on the secondary belt, remove the spring (8) from the double idler
mount (9).
5. Remove the secondary mower drive belt (10) from the double idler pulley (2) and
from the right mandrel pulley (11).
6. A correct replacement part or assistance is available from an Authorized Service Centre in your area.
7. To install the mower drive belt, reverse the above steps.
How To Remove The Mower Housing
(Figure 36)
1. Move the blade rotation control (1) to the DISENGAGE position.
2. Move the lift lever (2) to the level adjust­ment position.
3. Remove the hair pins and the washers from the adjuster arms (3). See illustrations “C” and “D”.
4. Remove the hair pins and washers from the suspension links (4). See illustrations “A” and “B”.
5. Disconnect the extension spring (5) from the blade control rod (6). See illustration “E”.
6. Disconnect the front hanger (9) from the axle support. See illustration “F”.
NOTE: The hanger rod (11) is made with a a bend.
7. Remove the mower drive belt (7) from the stack pulley (8). See illustration “G”.
8. Disconnect the middle discharge chute (10) from the mower housing. See illustration
“H”.
9. Pull the mower housing away from the right side of the unit.
10.To install the mower housing, reverse the above steps.
18
GB
11.Check belt routing of the primary mower drive belt (1) and the secondary mower drive belt (2). See illustration “J”.
How To Replace The Fuse
If the fuse is blown, the engine will not start. Re­move the fuse and replace with a 15 amp. automo­tive fuse. T o easily access the fuse (2). Remove the access panel (1) on the console as shown.
Storage (over 30 days)
At the end of each year, prepare the unit for stor­age as follows.
1. Drain the fuel from the carburettor and the fuel tank. Change the engine oil. See the en­gine manufacturer’s instructions.
2. Clean the entire unit.
3. Charge the battery.
4. To remove Grass Bagger for storage.
a.
(Figure 33)
position. b.
(Figure 35)
lease handle (2).
c. Slowly lower bagger to ground. d. Lift grass bagger away from the tractor.
grass or debris can generate enough heat to start a fire.
Put the grass bagger in the DUMP
Hold rear handle (1) and lift the re-
WARNING: Never store the grass bagger with grass clippings in the bags. Even a small amount of
WARNING: Do not operate unless the entire grass bagger attachment is in place.
How To Order Replacement Parts
The replacement parts are shown either on the back pages of this Instruction Book or in a sepa­rate Parts List Book.
Use only manufacturer’s authorized or approved replacement parts. The letter placed on the end of the part number denotes the type of finish for the part, C for chrome, Z for zinc, a PA for purchased assembly. It i s important that you include this when ordering a part. Do not use attachments or acces­sories not specifically recommended for this unit. In order to obtain proper replacement parts you must supply the model number of your mower (see nameplate).
Replacement parts, except for the engine, trans­mission, transaxle or differential, are available from the store where the mower was purchased or a service shop recommended by the store.
If you are unable to obtain parts or service in the manner outlined above, then contact:
HAYTER LIMITED, Service Department, Spell­brook, Bishop’s Stortford, Hertfordshire. CM23 4BU.
UK ONLY : Details of your local Hayter authorised
dealer are contained in Yellow Pages or contact: Freephone 0800 616298.
Replacement parts for the engine, transaxle, or transmission, are available from the manufactur­er’s authorized service centre found in the com­mercial pages of the telephone directory. Also, see the individual engine or transmission warranties to order replacement parts.
When ordering the following information is re­quired:
(1) The Model Number (2) Serial Number (3) Part Number (4) Quantity
(Figure 34)
TROUBLE SHOOTING CHART
PROBLEM: The engine will not start.
1. Follow the steps, “How To Start The Engine” in this book.
2. Electric–Start Models: Clean the battery ter­minals. Tighten the cables.
3. Check for a loose wire. Tighten the limit switches. (See the wiring diagram.)
4. Drain the fuel tank. Clean the fuel line. Re­place the fuel filter.
5. Remove the spark plug(s). Move the throttle to the SLOW position. Turn the ignition key to the ON position. Try to start the engine sev­eral times. Install the spark plug.
6. Replace the spark plug.
7. Adjust the carburettor.
PROBLEM: The engine will not turn over.
1. Follow the steps, “How To Start The Engine” in this book.
2. Electric–Start Models: Check the level of the acid in the battery. If needed, add water. Charge the battery.
3. Replace the fuse.
4. Check the wiring harness for damage or a loose connection. Repair the damaged wire.
5. Electric–Start Models: replace the solenoid. Recoil–Start Models: replace the module.
PROBLEM: The engine is difficult to start.
1. Adjust the carburettor.
2. Replace the spark plug.
3. Replace the fuel filter.
PROBLEM: The engine does not run smooth or has a loss of power.
1. Check the oil.
2. Clean the air filter.
3. Clean the air screen.
4. Replace the spark plug.
5. The engine is working too hard. Use a slower speed.
6. Adjust the carburettor.
7. Replace the fuel filter.
PROBLEM: The engine does not run smooth at fast speed.
1. Replace the spark plug.
2. Adjust the throttle control.
3. Clean the air filter.
4. Replace the fuel filter.
PROBLEM: The engine stops when the blades are engaged.
1. To activate the seat sensor, always sit in the middle of the seat.
2. Check the wiring harness for damage or a loose connection. Repair the damaged wire.
3. Grass Bagger not closed properly. (only applies to rear grass baggers.)
PROBLEM: On slopes, the engine stops.
1. Mow up and down slopes. Never mow across a slope.
2. To activate the seat sensor, always sit in the middle of the seat.
PROBLEM: The engine will not idle.
1. Replace the spark plug.
2. Clean the air filter.
3. Adjust the carburettor.
4. Adjust the throttle control.
5. Drain the fuel tank. Clean the fuel line. Re­place the fuel filter.
PROBLEM: A hot engine causes a de­crease in power.
1. Clean the air screen.
2. Check the oil.
3. Adjust the carburettor.
4. Replace the fuel filter.
PROBLEM: Excessive vibration.
1. Replace the blade.
2. Check for loose engine bolts.
3. Decrease the air pressure in the tyres.
4. Adjust the carburettor.
5. Check for a damaged belt or damaged pulley. Replace the damaged parts.
PROBLEM: The grass does not dis­charge correctly.
1. Stop the engine. Clean the mower housing.
2. Raise the height of cut.
3. Replace or sharpen the blade(s).
4. Move the shift lever to a slower speed.
GB
5. Move the throttle control to the FAST posi­tion.
6. Replace the spring for the blade idler.
PROBLEM: The mower housing does not cut level.
1. Check the air pressure in the tyres.
2. Adjust the level of the mower housing.
3. Check the front axle. If the front axle does not freely pivot, loosen the axle bolt(s).
PROBLEM: The mower blades will not rotate.
1. Check the mower drive belt. Make sure the belt is installed correctly.
2. Replace the mower drive belt.
PROBLEM: The unit will not move when the clutch is engaged.
1. Check the motion drive belt. Make sure the belt is installed correctly.
2. Adjust the clutch.
3. Replace the motion drive belt.
PROBLEM: The unit moves slower or stops when the clutch is engaged.
1. Adjust the clutch.
2. Replace the motion drive belt.
PROBLEM: When the clutch/brake pedal is released, belt noise can be heard.
1. Temporary belt noise does not change the operation of the unit. If belt noise is continu­ous, check the routing of the belt. Make sure the belt is inside all belt guides.
2. If the noise is continuous, adjust the clutch.
PROBLEM: The rear wheels spin over uneven terrain.
1. Check the front axle. If the front axle does not freely pivot, loosen the axle bolt(s).
PROBLEM: The transaxle is difficult to shift between gears with the engine run­ning and the clutch depressed.
1. Check the clutch adjustment to make sure the belt stops when the clutch pedal is de­pressed with the transaxle in (N) neutral.
2. Check the belt guides around the transaxle drive pulley. Make sure the belt guides do not touch the pulley.
F–000786J
19
18
REPAIR PARTSCODE144S
CHASSIS & HOOD ASSEMBLY
7
6
21
5
22
4
13
22
8
9
10
20
11
10–1
11
10–2
15
14–2
2
14–3
14–4
16
14
14–1
F–000786J
REF.
CHASSIS REAR PG. (SEAT DECK ASSY.)
1
3
345162B
20
REPAIR PARTSCODE144S
CHASSIS & HOOD ASSEMBLY
Key
No. Description Part No.
1 Bracket, Grille RH MU690543–853 2 Bracket, Grille LH MU690544–853 3 Screw, 5/16–18x.75 MU711606 4 Dash MU94842 5 Screw, 10–24x.500 MU711629 6 Bearing, for Dash MU94214 7 Screw, 1/4–14x.75 MU711762 8 Dash Panel Plate MU94211–853
9 Screw, 10–24x.500 MU711629 10 Asm., Lwr Console Suppt MU690104–848 11 Screw, 5/16–18x.75 MU711606
Key
No. Description Part No.
14 Grille Assy. MU92350 15 Screw MU711629 16 Rod, Hood Pivot MU690093 17 Hair Pin MU711676 18 Bellows, Steering MU054789 19 Washer, Bel MU712063 20 Panel, Access MU95366–848 21 Screw 10–24x.500 MU710196 22 Adhesive Pad MU318197
Decal, Hayters 13/40 RH MU712182 Decal, Hayters 13/40 LH MU712181
13 Hood MU94972–848
–– Instruction Book & Parts List F–000786J
F–000786J
21
30
REPAIR PARTSCODE144S
REAR CHASSIS ASSEMBLY
20–2
REF .
ELECTRICAL PG.
(TAPE SWITCH)
12
12
5
14
(4–1)
4
21
81
90
16
7
12
12
25
19
20–3
80
7
31
22
7
17
26
31
20
(20–1)
15
13
18
4–3
13
4–4
7
24
27
29
28
REF.
FINAL ASSEMBLED DECK PG.
(MOWER DECK)
91
4–2
344862A
F–000786J
15
13
8
9
SUB ASSY. FRAME PG.
REF.
(FRAME ASSY .)
6
7
23
344862A
22
REPAIR PARTSCODE144S
REAR CHASSIS ASSEMBLY
Key
No. Description Part No.
4 Assy., Back Plate/Battery MU343678–853
4–1 Assy. Back Plate Flat MU95162 4–2 Battery Tray Assembly MU94563 4–3 Screw, 5/16–18x.50 MU180073 4–4 Nut, 5/16–18 Hexwdfllk Whiz MU45174
5 Weldment–Latch Lever MU95359–853
6 Rod, Brace MU690097
7 Nut, 3/8–16 Hwdfl Whiz–lock MU711906
8 Rod, Brace MU94231
9 Screw, 5/16–18x.75 MU711606 12 Screw, 5/16–18x.75 MU9357
Key
No. Description Part No.
20–1 Chute Weld Asm. Upper MU94350 20–2 Shield, Transaxle MU95367 20–3 Screw, 1/4–20x.63 MU711642
21 Screw, 5/16–18x.75 MU711606 22 Bolt, Carriage 5/16–18x.75 MU340720 23 Nut, 5/16–18 MU710026 24 Middle Chute Assembly MU94296–853 25 Shoulder Bolt MU009x57 26 Flap, Chute MU94264 27 Fastener, Ratchet MU309235
28 Flatwasher MU711617 13 Nut, 5/16–18 Hexwdfllk Whiz MU710026 14 Screw, 5/16–18x.75 MU711606 15 Nut, 5/16–18 Hexwdfllk Whiz MU710026 16 Bracket, Flex Switch Mounting MU690245 17 Wire Clip, Adhesive MU55939 18 Flatwasher MU711666 19 Pad, Adhesive MU318197 20 Asm., T/A Shield & Upper
Chute
MU690102–853
29 Pin, Hair MU711682
30 Bolt, Carriage 5/16–18x.75 MU340720
31 Nut, 5/16–18 MU710026
80 Tape, Double Sided Foam 3/4” MU712009
81 Tape, Double Sided Foam 3/4” MU712009
90 Screw, 1/4–20x.63 MU711642
91 Cable Tie MU57444
F–000786J
23
30
REPAIR PARTSCODE144S
REAR CHASSIS ASSEMBLY
20–2
REF .
ELECTRICAL PG.
(TAPE SWITCH)
12
12
5
14
(4–1)
4
21
81
90
16
7
12
12
25
19
20–3
80
7
31
22
7
17
26
31
20
(20–1)
15
13
18
4–3
13
4–4
7
24
27
29
28
REF.
FINAL ASSEMBLED DECK PG.
(MOWER DECK)
91
4–2
344862A
F–000786J
15
13
8
9
SUB ASSY. FRAME PG.
REF.
(FRAME ASSY .)
6
7
23
344862A
24
REPAIR PARTSCODE144S
REAR CHASSIS ASSEMBLY
Key
No. Description Part No.
4 Assy., Back Plate/Battery MU343678–853 4–1 Assy. Back Plate Flat MU95162 4–2 Battery Tray Assembly MU94563 4–3 Screw, 5/16–18x.50 MU180073 4–4 Nut, 5/16–18 Hexwdfllk Whiz MU45174
5 Weldment–Latch Lever MU95359–853
6 Rod, Brace MU690097
7 Nut, 3/8–16 Hwdfl Whiz–lock MU711906
8 Rod, Brace MU94231
9 Screw, 5/16–18x.75 MU711606
12 Screw, 5/16–18x.75 MU9357
Key
No. Description Part No.
20 T/A Shield & Upper Chute Assy MU690102–853 20–1 Chute Weld Asm. Upper MU94350 20–2 Shield, Transaxle MU95367 20–3 Screw, 1/4–20x.63 MU711642
21 Screw, 5/16–18x.75 MU711606
22 Bolt, Carriage 5/16–18x.75 MU340720
23 Nut, 5/16–18 MU710026
24 Middle Chute Assembly MU94296–853
25 Shoulder Bolt MU009x57
26 Flap, Chute MU94264
27 Fastener, Ratchet MU309235
13 Nut, 5/16–18 Hexwdfllk Whiz MU710026 14 Screw, 5/16–18x.75 MU711606 15 Nut, 5/16–18 Hexwdfllk Whiz MU710026 16 Bracket, Flex Switch Mounting MU690245 17 Wire Clip, Adhesive MU55939 18 Flatwasher MU711666 19 Pad, Adhesive MU318197
29 Pin, Hair MU711682
30 Bolt, Carriage 5/16–18x.75 MU340720
31 Nut, 5/16–18 MU710026
80 Tape, Double Sided Foam 3/4” MU712009
81 Tape, Double Sided Foam 3/4” MU712009
90 Screw, 1/4–20x.63 MU711642
91 Cable Tie MU57444
F–000786J
25
REPAIR PARTSCODE144S
GRASS BAGGER ASSEMBLY
73
72
54
104
89
REF.
DETAIL ’A’
87
57
87
101
97
56
59
102
62
71
86
88
89
58
87
87
69
61
67
68
55
58
DETAIL ’A’
57
59
64
63
64
70
61
64
62
60
66
103
344862A
F–000786J
26
REPAIR PARTSCODE144S
GRASS BAGGER ASSEMBLY
Key
No. Description Part No.
54 Asm. Weld Upper Frame MU690044–853 55 Spring, Torsion RH MU690003 56 Spring, Torsion LH MU690004 57 Bracket, Spring Collector MU95339–853 58 Screw, 1/4–20x.50 MU313686 59 Nut, 1/4–20 MU73826 60 Brace, Frame Collector MU94850–853 61 Screw, 1/4–20x.62 MU711909 62 Nut, 1/4–20 MU711632 63 Asm. Support Collector MU95343–853 64 Screw, 1/4–20x1.50 MU711653
Key
No. Description Part No.
69 Top Collector Assembly MU94908–848
70 Handle, Dump Collector MU690019
71 Handle, Reba Collector MU690506–853
72 Reba Collector Bag MU95389
73 Rubber Grip MU94854
86 Washer MU712129
87 Washer MU711921
88 Nut, 1/4–20 Tinnerman MU578107
89 Screw, 1/4–20x.63 MU711674
97 Brace, Bagger MU690010–853
101 Screw, 1/4–20x1.50 MU712068 66 Asm. Front Frame Collect MU95349–853 67 Screw, 1/4–20x.62 MU711909 68 Nut, 1/4–20 MU711632
102 Nut, 1/4–20 MU711632
103 Screw, #12x.50 MU711741
104 Screw, #12x.50 MU711741
F–000786J
27
REPAIR PARTSCODE144S
FRAME ASSEMBLY
12
100
35
7
40
38
4
3
100
41
17
13
1
14
39
9
2
94
96
97
29
37
37
34
6
5
8
10
F–000786J
95
33
19
32
16
30
31
28
20
26
18
15
36
23
36
24
27
28
343736B
REPAIR PARTSCODE144S
FRAME ASSEMBLY
Key
No. Description Part No.
1 Frame, Rail RH MU94564 2 Frame, Rail LH MU94565 3 Support, Seat RH MU94634 4 Support, Seat LH MU94633 5 Screw, .312–18x.75 MU26X249 6 Brace, BackPlate RH MU94561 7 Brace, BackPlate LH MU94562 8 Screw, 5.312–18x.75 MU26X249
9 Bracket, T/A RH VST LH MST MU94234 10 Assy., Shift Brace MU95396 12 Screw, .312–18x.75 MU26X249
Key
No. Description Part No.
26 Gear, Sector MU94121 27 Bearing, Sector Gear MU94123 28 Screw, 5/16–18x1.00 MU001X84 29 Nut, 5/16–18 MU15X113 30 Clutch/Brake Pedal MU94241 31 Screw, .312–18x.75 MU26X249 32 Bracket, Suspension Asm. MU94285 33 Screw, .312–18x.75 MU26X249 34 Brace, Rail MU94566 35 Screw, .312–18x.75 MU26X249
36 Zinc Screw Guide MU93349 13 Assy., Idler Mount, Front MU94237 14 Screw, .312–18x.75 MU26X249 15 Plate, Steering MU1001024 16 Screw, .312–18x.75 MU26X249 17 Crank, PTO MU690394 18 Bracket, Bell Crank MU94005 19 Screw, .312–18x.75 MU26X249 20 Washer, Flat MU120395 23 Bracket, Hanger Rear MU94013 24 Screw, .312–18x.75 MU26X249
37 Nut, 5/16–18 MU015X79
38 Bracket, Pivot MU94015
39 Washer, Flat MU845
40 Bolt, Shoulder 3/8–16 MU009X53
41 Nut, 3/8–16 MU015X84
94 Bracket, Seat Deck LH MU690036
95 Bracket, Seat Deck RH MU690035
96 Screw, .312–18x.75 MU26X249
97 Nut, 5/16–18 MU015X79
100 Nut, 5/16–18 MU015X88
F–000786J
29
REPAIR PARTSCODE144S
FRAME ASSEMBLY
REF.
SUB. ASSY. FRAME PG.
(SECTOR GEAR)
71
74 90
73
88
62
87
89
91
67
75
73
76
70
83 86
61
81
68
84
60
77
69
78
82
82
72
80
79
82
F–000786J
343736B
30
REPAIR PARTSCODE144S
FRAME ASSEMBLY
Key
No. Description Part No.
60 Engine Plate MU94006 61 Screw, .312–18x.75 MU26X249 62 Nut, 5/16–18 MU015X88 67 Nut, 5/16–18 MU015X79 68 Guide–Stack Pulley Belt MU94310 69 Zerk, Grease MU706 70 Axle, Cast Machined MU95405 71 Spindle, Long RH MU95182 72 Spindle, Long LH MU95183 73 Bearing, Spindle MU92527 74 Washer, .766IDx1.62ID MU17X113
Key
No. Description Part No.
78 Hanger, Deck RH MU690199
79 Hanger, Deck LH MU690198
80 Screw, 5/16–18x3.00 MU180113
81 Nut, 5/16–18 MU015X88
82 Screw, .312–18x.75 MU26X249
83 Drag Link, RH MU95328
84 Drag Link, LH MU95329
86 Nut, 3/8–16 MU015X84
87 Shoulder Bolt MU9X57
88 Nut, 3/8–16 MU015X84
89 Screw, 3/8–16x1.50 MU01X111 75 E–Ring MU0011X3 76 Washer, Flat MU17X195 77 Hanger, Axle MU94007
90 Flatwasher MU17X104
91 Flatwasher MU017X53
F–000786J
31
REF.
CUSTOMER
SPEC PAGE
43
44
REPAIR PARTSCODE144S
STEERING
REF.
CUSTOMER
SPEC PAGE
26
28
34
31–2
29
30
27
SUB. ASSY. FRAME PG.
REF.
(FRAME)
9
31–3
F–000786J
35
31
31–4
31–3
31–1
344861A
32
REPAIR PARTSCODE144S
STEERING
Key
No. Description
9 Dust Hub Cap MU094618
26 Shaft, Steering MU94520
27 Bearing–Lower MU94124
28 Screw, 5/16–18x.75 MU711606
29 Gear, Pinion MU94122
30 Retaining Ring MU710102
31 Tire & Rim MU690049
31–1 Valve Stem MU338512
31–2 Rim MU338517
31–3 Bearing MU338513
31–4 Tire MU338516
Part No.
F–000786J
34 Flatwasher MU711758
35 E–Ring MU0011X3
43 Screw, 1/4–20x.75 MU711719
44 Flatwasher MU711663
–– Hub Cap MU094618
33
18
61
REF.
SUB. ASSY. FRAME PG.
(FRAME ASSY .)
61
REPAIR PARTSCODE144S
MOTION DRIVE
58
13
51
50
30
25
12
16
10
9
46
11
28
62
29
17
14
42
44
62
2
63
21
14
64
65
19
20
53
REF.
CUSTOMER SPEC
PAGE
22
15
45
23
54
5
37
47
374
26
49
6
35
43
38
66
40
F–000786J
32
55–2
48
1
REF. KEY# 17
33
41
REF. KEY# 42
31
3
39
37
55–3
37
ENGINE & CONTROL PG.
REF.
(ENGINE PULLEY)
36
55–1
55
344996A
34
REPAIR PARTSCODE144S
MOTION DRIVE
Key
No. Description Part No.
1 Transaxle, MST206 * 2 Screw, 5/16–18X2.50 MU711669 3 Nut, 5/16–18 MU711634 4 Bracket, Stabilizer MU94620–853 5 Screw, 5/16–18x.75 MU711606 6 Screw, 5/16–18x.75 MU710268
9 Bracket, Shift MU94227 10 Washer, Transaxle MU711895 11 Screw, 1/4–28x.750 MU01X145 12 Washer, Flat MU583409 13 Washer MU71072 14 Flatwasher MU711894 15 Hair Pin MU711899 16 Shift Lever MU690087 17 Nut, Adjust MU711591
Key
No. Description Part No.
36 Washer, Flat MU711758 37 Washer, Flat MU711904 38 Screw, 3/8–16x1.25 MU711905 39 Spacer MU95418 40 Pulley, Idler MU690409 41 Nut, 3/8–16 MU711920 42 Belt, V 4L 114.12 MU94608 43 Pulley, Idler MU1001065 44 Park Brake Control Rod MU690047 45 Nut, 5/16–18 Adjusting MU711898 46 Rod, Shift Link MU690027 47 Spacer MU95419 48 E–Ring MU0011X3 49 Pin, Hair MU711659
50 Pin, Hair MU711682 18 Grip MU94497 19 Spring, Brake MU95424 20 Washer, Flat MU711921 21 Rod, Clutch MU690016 22 Pin, Clevis MU711903 23 Latch, Park Brake MU95290 25 Spring MU782223 26 Spring, Tension MU711522 28 Ring, Ret MU0011X7 29 Pulley, 9.0 ODV4L MU94571 30 Key, Hi Pro 606 MU50795 31 Screw, 3/8–16x1.25 MU711905 32 Key, Square MU52928 33 Pulley, Idler MU95531 35 Assy, Idler Arm Traction MU94238–853
* Contact your nearest transaxle dealer for parts and service.
51 Pin, Cotter MU71081
53 Pin, Cotter MU71081
54 Pin, Cotter MU71081
55 Tire & Rim MU692290
55–1 Valve Stem MU338512 55–2 Rim MU338524 55–3 Tire MU338526
58 Cap, Dump MU335980
61 Screw Guide MU20619
62 Nut, 1/4–20 MU710026
63 Screw, 1/4–20x.50 MU313686
64 Retainer MU711742
65 Nut, 1/4–20 MU780285
66 Spacer 1/2 to 17MM MU690369
–– Hubcap MU094618
For information on Replacement Parts see the Central Parts Distributor in your area.
F–000786J
35
REPAIR PARTSCODE144S
MOWER SUSPENSION ASSEMBLY
25
26
28
SUB. ASSY. FRAME PG.
REF.
(CONTROL ARM)
20
18
21
16
1
19
15
17
24
31
16
32
35
34
38
33
3
40
2
41
36
37
34
33
10
4
5
6
29
30
SUB. ASSY. FRAME PG.
REF .
(FRAME ASSY .)
F–000786J
27
REF.
FINAL ASSEMBLED DECK PG.
(LIFT ARM)
9
REF .
FINAL ASSEMBLED DECK PG.
(SPRING)
344419A
36
REPAIR PARTSCODE144S
MOWER SUSPENSION ASSEMBLY
Key
No. Description Part No.
1 Assembly, Lift Arm MU95233–853 2 Screw, 1/2–13x1.50 MU711917 3 Nut, 1/2–13 Lock MU711918 4 Bracket. Lift Link MU94262–853 5 Washer, Flat MU711617 6 Hair Pin MU711676
9 Hair Pin MU711676 10 Spring, Extension MU710235 15 Link–Lift Handle MU711981 16 Washer, Flat MU711617 17 Hair Pin MU711676
Key
No. Description Part No.
25 Grip MU94496 26 PTO Handle MU712035 27 Paddle, Switch MU95284 28 Screw, Thread Form MU711621 29 Bracket, PTO MU94018–853 30 Screw, 5/16–18x.50 MU780055 31 Lever, PTO MU95283 32 Bolt, Shoulder 3/8–16 MU711613 33 Hair Pin MU711659 34 Washer, Flat MU711615
35 Link PTO MU95282 18 Handle, Lift MU690532 19 Torsion Spring MU710111 20 Hair Pin MU711676 21 Grip, Lift MU94497 24 Washer, Flat MU711616
36 Nut, 3/8–16 MU711622
37 Screw 5/16–18x.75 MU711606
38 Torsion Spring MU710141
40 Spacer MU94309
41 Spacer, Sleeve MU56150
F–000786J
37
22
REPAIR PARTSCODE144S
ENGINE AND CONTROL ASSEMBLY
21
25
16
26
34
REF. KEY #1
REF.
CHASSIS FRONT PG.
(DASH & SUPPORT)
SUB. ASSY. FRAME PG.
(FRONT AXLE ASSY.)
17
REF.
SUB. ASSY. FRAME PG.
(FRAME)
REF.
20
18
18
46
14
57
19
REF.
DETAIL ’A’
35
36
33
37
32
31
7
6
1
5
F–000786J
9
9
2
10
56
12
INSET ’A’
38
13
345152B
REPAIR PARTSCODE144S
ENGINE AND CONTROL ASSEMBLY
Key
No. Description Part No.
1 13HP (See Engine Manual) Engine
–– Clip, Speed MU94951
2 Engine Bolt 3/8x1.25 MU0025X7 5 Muffler Gasket MU91309 6 Lock Bracket MU92378 7 Screw, 5/16–18x4.125 MU712065
9 Screw, 5/16–18x.75 MU711606 10 Stack Pulley MU690456 12 Washer, Regsptlk MU120383 13 Bolt, 7/16–20x1.75LG MU1x169 14 Fuel Tank 1.4 Gal. MU92342
Key
No. Description Part No.
20 Cap, Oil Drain Valve MU327422 21 Throttle Control MU94361 22 Screw, #8–16x.38 MU711637 25 Screw, 1/420x.50 MU711592 26 Washer (18x32) MU710249 31 Muffler MU91271 32 Deflector, Exhaust MU23740 33 Screw, #8–32x.38 MU712070 34 Heat Shield MU95031 35 L–Bracket MU94359
36 L–Bracket MU94360 16 Fuel Cap MU92317 17 T ubing 14.50 Inches MU50118 18 Clamp, Fuel MU336890 19 Oil Drain Valve Assembly MU325547
37 Pop Rivet MU712066
46 Nut, 1/4–20 Reghexjam MU711601
56 Washer, Flat MU17x170
57 Washer, Exlk MU711668
F–000786J
39
REPAIR PARTSCODE144S
DECK ASSEMBLY
24
15
24–2
24–3
15
39
43
40
39
36(36–1)
24–4
77
42
40
37
38
36–2
76
REF. KEY #24
78
41
61–1
REF. KEY #61
36–3
21
15
23
61–4
17
15
61
31
40
39
61–1
30
32
61–3
29
35
34
33
17–4
17–3
17–2
17–1
29
REF. KEY #17
28
64
24–1
50–1
50–3
REF. KEY #50
57
55
50–2
56
50
50–4
56
51
REF. KEY #75
58
52
75–1
75–3
60
15
75–2
80
54
88
53
29
72
71
67
65
15
74
1
1–1
73
1–2
75
F–000786J
344276C
40
Key
No. Description Part No.
1 Housing, 40” Deck MU690109–853
REPAIR PARTSCODE144S
DECK ASSEMBLY
Key
No. Description Part No.
50–1 Plate–Suspension MU94128
17 Brake Arm Assembly LH MU94665–853
17–1 Brake Support Assembly LH MU94293 17–2 Brake Arm MU94291 17–3 Spring, Torsion MU710110 17–4 Nut, 5/16–18 MU710205
21 Link, Brake LH MU690021 23 Nut, Adjusting MU711591 24 Brake Arm Assembly RH MU94664–853
24–1 Brake Support RH MU94294 24–2 Brake Arm RH MU94292 24–3 Spring, Torsion MU710077 24–4 Nut, 5/16–18 MU710205
28 Belt Guide MU711912 29 Screw, 5/16–18x.50 MU780055 30 Bolt, Shoulder MU711613
50–2 Suspension Bracket Rear MU94055 50–3 Bolt, Shoulder MU710095 50–4 Nut, 3/8–16 MU710140
51 Bolt, Shoulder MU711611
52 Spring, Torsion RH MU710112
53 Spring, Torsion LH MU710113
54 Nut, 3/8–16 MU711622
55 Wingnut, 5/16–18 MU711600
56 Pad, Friction MU94137
57 Washer MU711628
58 Pin, Hanger MU711595
60 Nut, 3/8–16 MU711622
61 Assy., Plate Rear Sus Brkt., LH MU690159–853
61–1 Plate–Suspension MU94128
61–2 Suspension Bracket, Rear MU94055 31 Arm, Double Idler MU94261–853 32 Nut, 3/8–16 MU711622 33 Pulley, Idler Double Vee MU94279 34 Spacer MU94269 35 Screw, 3/8–16x3.00 MU711915 36 Idler Arm Assembly MU94973–853
36–1 Spring,–Belt Guide MU94312 36–2 Screw, 1/4–20x.50 MU710264 36–3 Idler Arm MU94298
37 Bolt, Shoulder MU711613 38 Link, Brake RH MU690023 39 Washer, Flat MU712480 40 Hair Pin MU711682 41 Pulley, Idler MU690024 42 Nut, 3/8–16 MU711622
61–3 Bolt, Shoulder MU710095
61–4 Nut, 3/8–16 MU710140
64 Spring, Extension MU710233 65 Belt Guide MU711913 67 Belt Guide MU690030 71 Shoulder Bolt MU711611 72 Nut, 3/8–16 MU711622 73 Rod, Hanger MU95295 74 Hair Pin MU711676
75 Assembly, Bracket & Stiffener MU690058–853 75–1 Bracket, Front Suspension MU94058 75–2 Stiffener MU95057 75–3 Screw, 5/16–18x.75 MU710079
76 Flatwasher MU583409
77 Spring, Extension MU710658
43 Spring, Extension MU710234 50 Assy, Plate,Rear Sus Bkt RH MU690158–853
F–000786J
78 Washer, Flat MU712480
80 Pad, Adhesive MU318197
41
44
REPAIR PARTSCODE144S
DECK ASSEMBLY
45
3
8
5
3
16
15
48
46
5
4
6
47
49
79
15
REF.
DECK ASSEMBLY
2–3
F–000786J
66
10
2
REF. KEY#2
11
9
12
13
14
42
2–1
2–4 2–2
344276C
REPAIR PARTSCODE144S
DECK ASSEMBLY
Key
No. Description Part No.
2 Assembly, Jackshaft Housing MU94305 2–1 Housing, Jackshaft MU94282 2–2 Bearing, Lower Jackshaft MU92282 2–3 Bearing, Upper Jackshaft MU92281 2–4 Spacer MU90904
3 Pulley, Deck MU690020
4 Jackshaft MU91922
5 Flatwasher MU17x165
6 Spacer MU91903
8 Nut, 9/16–18 MU711910
9 Adapter, Deck MU94207
Key
No. Description Part No.
12 Washer, Bellville MU17x166 13 Flatwasher MU17x165 14 Nut, 9/16–18 MU711910 15 Screw, 3/8–16x1.00 MU711911 16 Pulley Cover MU94288–853 44 Belt, V 46.5LG MU710231 45 Belt, Deck MU690071 46 Gauge Wheel MU92683 47 Shoulder Bolt MU711746 48 Flatwasher MU711615
49 Nut, 3/8–16 MU711622 10 Blade, LH MU690499 11 Blade, RH MU690500
66 Circle Pin MU711764
79 Rod, Belt Guide MU95280
F–000786J
43
REPAIR PARTSCODE144S
ELECTRICAL ASSEMBLY
REF.
CUSTOMER
SPEC PG
24
REF.
6
CHASSIS REAR PG.
(SEAT PAN)
23
8
25
10–3
27
BLACK
10–2
19
DETAIL ’A’
10–1
10
16
17
DETAIL ’B’
21
BLACK
6
20
BLACK
20
GREEN/BLACK
DETAIL ’A’
38
12
21
RED
REF.
12
18
37
REF.
SUB. ASSY. FRAME PG.
(FRAME)
3
6
DETAIL ’B’
REF.
6
YELLOW/GREY
2
6
RED
YELLOW
BLUE/BLACK
39
14
RED
13
WHITE/RED
15
RED
REF.
CHASSIS FRONT PG.
(DASH SUPPORT)
28
28
RED
REF.
CHASSIS FRONT PG.
(ACCESS PANEL)
1
PURPLE/BLACK
7
4
F–000786J
44
REF.
ENGINE & CONTROL PG.
(NUT)
5
22
344994B
REPAIR PARTSCODE144S
ELECTRICAL ASSEMBLY
Key
No. Description Part No.
1 Wire Harness MU95380 2 Wire, Lead Solenoid to Start MU711579 3 Rear Harness MU95381 4 Wire Harness, Headlight MU340513 5 Socket, Lamp MU92372 6 Cable Tie MU57444 7 Wire Clip, Adhesive MU55939 8 Switch, Ignition MU94878
10 Assy, Switch Double Pole Delta MU690106
10–1 Switch, Double MU320082 10–2 Boot, Switch MU690074
Key
No. Description Part No.
16 Ground Wire MU95420
17 Screw, 1/4x.50 MU711619
18 Seat Switch MU94159
19 Battery 5 Plate MU92739
20 Bolt, 1/4–20x.63 MU711680
21 Wing Nut MU711636
22 Light Bulb MU90084
23 Nut, 5/8–8 Acme Delta MU327352
24 Boot, Ign. Switch MU300194
25 Washer, Regintlk MU313683
27 Tape Switch MU95330
10–3 Switch Cap MU690075
12 Switch, Limit MU94136 13 Solenoid MU94613 14 Screw 1/4x.50 MU711619 15 Nut, 1/4–20 MU711632
28 Buzzer, For Bag Full MU95391
37 Boot, Battery MU335417
38 Flatwasher MU711666
39 Harness Adapter MU94348
15 Amp Fuse MU302031
F–000786J
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REPAIR PARTSCODE144S
CUSTOMER SPEC
2
1
4
3
6
7
5
7
8
F–000786J
9
344866A
46
CUSTOMER SPEC
Key
No. Description Part No.
1 Ignition Key MU327350 2 Cover, Pedal Brake/Clutch MU21544 3 Steering Wheel MU95185 4 Insert, 4–Spoke MU711326 5 Foot Pad RH MU95409 6 Foot Pad LH MU95408 7 Ratchet Fastener MU309325
REPAIR PARTSCODE144S
8 Seat MU95415 9 Shoulder Bolt 5/16–18 MU711654
F–000786J
47
D
Übereinstimmungs–Bescheinigung
P
Declaração de conformidade
GB
Certificate of conformity
F
Certificat de conformité
I
Certificato di conformità
E
Certificado de conformidad
NL
Conformiteitsverklaring
Der Unterzeichnete / I the undersigned / Le soussigné / Il firmatario / El abajo firmante / Ondergetekende / O abaixo assinado / Undertecknad / Undertegnede / Undertegnet / Allekirjoittanut MURRAY, INC.
bestätigt, daß der Rasenmäher / certify that the lawn mower / certifie que la tondeuse à gazon / certifica che il tosaerba / certifica que la cortadora de césped / bevestigt dat de grasmaaimachine / certifica que o cortador de grama / bekräftar härmed att gräsklipparen / attesterer at gressklipperen / bekraeftiger hermed at denne græsslåmaskine / todistaa, että ruoholeikkuri
1. Bauart Category Categorie Categoria Categoría Categorie Categoria Kategori Kategori Kategori Kategoria
S
Konformitetsintyg
N
Konformitetserklæring
DK
Overensstemmelseserklæring Vaatimustenmukaisuusilmoitus
SF
RASENTRAKTOR LAWNMOWER TONDEUSE A GAZON TORSAERBA CORTADORA DE CESPED GRASMAAIMACHINE CORTADOR DE GRAMA GRÄSKLIPPARE GRESSKLIPPER GRÆSSLÅMASKINE RUOHONLEIKKURI
2. Fabrikmarke / Make / Marque / Marca / Marca / Merk / Marca /Fabriksmärke / Merke / Mærke / Merkki
3. Typ / Type / Type / Tipo / Tipo / Model / Tipo / Typ / Type / Type / Tyyppi 13 HP / 40
4. Serienidentifizierung / Line Specification / Numéro de Série / Numero di serie / Número de serie / Serienummer / Número de série / Serienummer / Serienummer / Serienummer / Sarjanumero
5. Motor / Engine / Moteur / Motore / Motor / Motor / Motor / Motor / Motor / Motor / Moottori – Hersteller / Manufacturer / Fabricant / Produttore / Fabricante /
Fabrikant / Fabricante / / Fabrikant / Fabrikant / Fabrikant / Valmistaja – Typ / Type / Type / Tipo / Tipo / Model / Tipo / Typ / Type / Type / Tyyppi – Prüfdrehzahl u/min – Control of the speed’s rotation rpm – Contrôle du régime de rotation t/mn – Controllo del regime di giri al minuto – Control de la velocidad de rotación rpm – Controle van de rotatie snelheid t/min. – Controle de velocidade de rotação rpm – Rotationhastighet varv per minut – Roteringshastighet rpm – Rotationshastighed rpm – Kiertonopeuden kontrolli kierrosta/min.
F–000786J
48
MURRAY
40316x11B (CODE144S)
BRIGGS & STRATTON 28T707–1121–E1
2400
mit den Vorschriften der Richtlinie 84/538 EWG übereinstimmt / conforms to the specifications of Directive 84/538 EEG / est conforme aux spécifications de la directive CEE 84/538 / è conforme alle specifiche della direttiva CEE 84/538 / se conforma a las especificaciones de la directiva CEE 84/538 / in overeenstemming is met de specificaties van de Richtlijn 84/538 EEG / obedece as especificações da diretiva 84/538 C.E.E. / överensstämmer med specifikationerna i EWGs direktiv 84/538 / samsvarer med spesifikasjonene ifølge EF forskrift 84/538 / møder specifications direktivet 84/538 EØF / on direktiivin 84/538 EY spesifikaatioiden mukainen.
Garantierter Schalleistungspegel Guaranteed sound power level Niveau de puissance acoustique garanti Livello di potenza acustica garantito Nivel garantizado de potencia acústica
100 dB (A) Gewaarborgd niveau van geluidssterkte Nível de ruído motriz garantido Garanterad ljudstyrksnivå Garantert lydnivå Lydniveau garanti Taattu äänenvoiman taso
Art der Schneidevorrichtung Type of cutting device Genre du dispositif de coupe Tipo di dispositivo di taglio Tipo de dispositivo de corte Soort snijmiddel Tipo de dispositivo cortante Typ av skäranordning Type klipperedskap Bladtype Leikkurityyppi
Schnittbreite / Width of cut / Largeur de coupe / Ampiezza di taglio / Ancho de corte / Snijbreedte / Extensão do corte / Skärbredd / Snittbredde / Skærebrede / Leikkuujäljen leveys
Umdrehungszahl der Schneidevorrichtung Speed of rotation of the cutting device Vitesse de rotation du dispositif de coupe Velocità di rotazione del dispositivo di taglio Velocidad de rotación del dispositivo de corte Rotatiesnelheid van het snijmidde Velocidade de rotação do dispositivo cortado Skäranordningens rotationshastighet Rotasjonsfart klipperedskap Rotationshastighed Leikkurin pyörimisnopeus
SICHELMESSER
ROT ATING BLADE
LAME ROTATIVE
LAMA ROTANTE
CUCHILLA GIRATORIA
ROTEREND BLAD
LÂMINA ROTATIVA
ROTERANDE BLAD
ROTERENDE BLAD
ROTERENDE BLADE
PYÖRIVÄ TERÄ
102 cm
2226 u/min.
rpm t/mn g/min rpm t/min. rpm varv per minut rpm rpm kierrosta/min.
Geschehen zu / Done at / Fait á / Prodotto a / Hecho en / Opgemaakt te / Fabricado em / Intygad / Fullført / fremstillet i / Tehty
Brentwood, Tennessee
U.S.A. 37027
am / on / le / Il / el / op / em / den /den / dato / a.p. 22.11.99
DIRECTOR - INTERNATIONAL SALES
(Unterschrift / Signature / Signature / Firma / Firma / Handtekening / Firma / Underskrift / Underskrift / Underskift / Allekirjoitus)
F–000786J
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(Amtsbezeichnung / Position / Fonction / Funzione / Puesto
/ Functie / Título / Yrke / Stilling / Stilling / Asema)
EG–Konformitätserklärung
D
entsprechend der Richtlinie 98/37/EG entsprechend der EG–Richtlinien 89/336
GB
F
I
E
NL
P
S
EC Certificate of Conformity
conforming to Directive 98/37/EC conforming to EEC Directives 89/336
Déclaration de conformité pour la CEE
conforme à la directive 98/37/CE conforme aux directives CEE 89/336
Certificato di conformita’ comunitario
conforme alla Direttiva 98/37/CE conforme alle Direttive CEE 89/336
Declaración de Conformidad
según la directiva 98/37/CE según las directivas de la CEE 89/336
EG–Conformiteitsverklaring
overeenkomstig de Richtlijn 98/37/EG overeenkomstig de EG–Richtlijn 89/336
Declaração de conformidade
conforme com a Diretiva 98/37/EC conforme com as Diretivas da C.E.E. 89/336
EU–konformitetsintyg
överensstämmande med föreskrift 98/37/EC överensstämmande med EU–föreskrifter 89/336
Wir
(Name des Anbieters)
Nosotros
(nombre del fabricante)
Vi
(Tilbyerens navn)
EU–konformitetserklæring
N
overholder direktiv 98/37/EC overholder EU–direktiver 89/336
DK
EU–overensstemmelseserklæring
overholder direktiv 98/37/EC overholder EU–direktiver 89/336
EY: n V aatimustenmukaisuusilmoitus
SF
noudattaa direktiiviä 98/37/EY noudattaa EY–direktiivin 89/336
We
(Name of supplier)
Wij
(naam van de leverancier)
Vi
(Udbyderens navn)
MURRAY, INC.
Nous
(Nom du vendeur)
Nós
(nome do fornecedor)
Me
(Tuotteen toimittaja)
Noi
(Nome del fornitore)
Vi
(anbudsgivarens namn)
F–000786J
50
219 FRANKLIN ROAD, BRENTWOOD, TN USA 37027
(vollständige Anschrift der Firma - bei in der Gemeinschaft niedergelassenen Bevollmächtigten ebenfalls Angabe der Firma und Anschrift des Herstellers) (full address of company - where this concerns authorized agents within the Common Market, also state the company name and manufacturer) (Adresse complète de la firme - en cas de mandataires établis dans la CEE, prière d'indiquer également la raison sociale et l'adresse du fabricant) (indirizzo completo della Società operante nell'ambito del mercato comune, indicazione della Società e indirizzo del Costruttore) (dirección completa de la empresa, al tratarse del representante legal dentro de la comunidad, indiquese igualmente el nombre del fabricante) (volledig adres van de firma - bij een in de gemeenschap toegelaten gemachtigde eveneens de firma en het adres van de fabricant aangeven) (direcção completa de empresa - no caso de representantes estabelecidos na comunidade indicar também o norme da empresa e a direcção do fabricante) (fullständig företagsadress - vid befullmäktigade samarbetspartner med säte inom EU uppges även tillverkarens företagsnamn och adress) (Firmaets fullstendige adresse - såfremt representant finnes etablert i EU skal fabrikantens firmanavn og adresse opplyses) (fuldstændig firmaadresse - såfremt repræsentant findes etableret i EF skal fabrikantens firmanavn og adresse ligeledes oplyses) (Yhtiön täydellinen osoite - jos tämä koskee valtuutettua agenttia yhteisön alueelia, ilmoita myös yhtiön nimi ja valmistaja)
erklären in alleiniger Verantwortung, daß das Produkt declare in sole responsibility, that the product déclarons sous notre seule responsabilité que le produit dichiariamo sotto la nostra piena responsabilità che il prodotto declaramos bajo responsabilidad propia que el producto verklaren enig in verantwoording, dat het produkt
(Fabrikat, Typ) (Make, model) (Marque, modèle) (Marca, tipo) (Marca, modelo) (Fabricant, type) (Marca, modelo) (Fabrikat, typ) (Fabrikat, type) (Mærke, type) (Merkki, malli)
40316x11B (CODE144S)
declaramos com responsabilidade própria que o produto intygar med ensamansvar att nedanstående produkt erklærer som eneansvarlig at produktet erklærer som eneansvarlig, at produktet ilmoitamme yksin vastaavamme, että tuote
auf das sich diese Erklärung bezieht, den einschlägigen grundlegenden Sicherheits– und Gesundheitsanforderungen der Richtlinie 98/37/EC,
to which this certificate applies, conforms to the basic health and safety requirements of Directive 98/37/EC,
(falls zutreffend) sowie den Anforderungen der anderen einschlägigen EG–Richtlinien entspricht
(if applicable) and to the
other relevant EEC Directives faisant l’objet de la déclaration est conforme aux prescriptions fondamentales en matière de sécurité et de santé stipulées dans la
Directive 98/37/CE, cui la presente dichiarazione si riferisce, è conforme ai requisiti de Direttiva 98/37/CE in materia di sicurezza e sanità,
(le cas échéant) ainsi qu’aux prescriptions des autres Directives de la CEE établies dans ce domaine
(nel caso specifico)
nonchè a quelli di altre direttive CE pertinenti al cual se refiere la presente declaración corresponde a las exigencias básicas de la directiva 98/37/CE, referentes a la seguridad y a la
sanidad, (en caso dado), asi como a las exigencias de las demás normativas de la CEE waarop deze verklaring betrekking heeft, overeenkomt met de basiseisen van de richtlijn 98/37/EG m.b.t. veiligheid en gezondheid,
(indien van toepassing) alsook met de eisen van de andere EG–richtijnen terzake geldig
a que se refere esta declaração corresponde às exigencias fundamentais respectivas à segurança e à saúde da Diretiva 98/37/CE (quando aplicável)
för vilket detta intyg gäller, uppfyller de grundläggande säkerhets– och hälsoskyddskraven enligt föreskrift 98/37/EC,
, assim como às exigencias das outras diretivas relevantes da C.E.E.
(om tillämplig) samt
uppfyller kraven enligt andra relevanta EU–föreskrifter som denne erklæring vedrører, oppfyller de grunnleggende sikkerhets– og sunnhetskrav i direktivet 98/37/EC, (hvis relevant) samt
kravene i andre relevante EU–direktiver som denne erklæring vedrører, overholder de grundlæggende sikkerheds– og sunnhedskrav i direktiv 98/37/CE samt (hvis relevant), samt
kravene i andre relevante EU–direktiver johon tämä ilmoitus liittyy, vastaa direktiivissä 98/37/EY mainittuja perusturvallisuus– ja terveysvaatimuksia
(soveltuvin osin) sekä muita
siihen kuuluvia EY direktiivejä
89/336 EEC
(Titel und/oder Nummer sowie Ausgabedatum der anderen EG–Richtlinien) (Title and/or number and date of issue of the other EEC Directives) (Titre et/ou numéro et date de publication des autres directives de la CEE) (Titolo e/o numero, data di promulgazione delle altre direttive CEE) (Titulo y/o número asi como fecha de publicación de las demás normativas de la CEE) (Titel en/of nummer alsook datum van uitgave van de andere EG–richtlijnen) (Título a/ou número assim como data de publicação das outras normas da C.E.E.) (Titel och/eller nummer samt publikationsdatum för övriga EU–normer) (Titel og/eller nummer og utgave datum på de andre vedkommende EF–retningslinjene) (Titel og/eller nummer samt udgivelsesdato på de andre EF–direktiver) (Otsikko ja/tai numero ja päiväys muista EY direktiiveistä) (falls zutreffend) (if applicable) (le cas échéant) (nel caso specifico) (en caso dado) (indien van toepassing) (em caso afirmativo)
(om tillämpligt) (dersom dette tiltreffer) (hvis relevant) (soveltuvin oin)
F–000786J
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Zur sachgerechten Umsetzung der in den EG–Richtlinien genannten Sicherheits– und Gesundheitsanforderungen wurde(n) folgende Norm(en) und/oder technische Spezifikation(en) herangezogen: BS EN 386:1997, BS EN 1033:1996 und/oder BS EN 1032:1997
To effect correct application of the safety and health requirements stated in the EEC Directions, the following standards and/or technical specifications were consulted: BS EN 386:1997, BS EN 1033:1996 and/or BS EN 1032:1997
Pour mettre en pratique dans les règles de l’art les prescriptions en matière de sécurité et de santé stipulées dans les Directives de la CEE, il a été tenu compte de la/des norme(s) et/ou de la/des spécification(s) technique(s) suivante(s): BS EN 386:1997, BS EN 1033:1996 et/ou BS EN 1032:1997
Per un’appropriato riscontro nell’ambito della normativa CEE delle norme di sicurezza e sanitarie sopra citate, è (sono) stata(e) consultata(e) la(e) seguente(i) norma(e) e/o specifica(che) tecnica(che): BS EN 386:1997, BS EN 1033:1996 e/o BS EN 1032:1997
Con el fin de realizar de forma adecuada las exigencias referentes a la seguridad y a la sanidad mencionadas en las normativas de la CEE (fué(ron) consultada(s) la(s) siguiente(s) normativa(s) y especificación(es) técnica(s): BS EN 386:1997, BS EN 1033:1996 y/o BS EN 1032:1997
Om de veiligheids– en gezondheidseisen, die in de EG–richtlijnen vermeld zijn, in juiste vorm om te zetten, is/zijn van volgende norm(en) en/of technische specificatie(s) gebruik gemaakt: BS EN 386:1997, BS EN 1033:1996 en/of BS EN 1032:1997
Com o fim de realizar de forma apropriada as exigencias referentes à segurança e à saúde mencionadas nas normas da C.E.E. consultou–se a(s) seguinte(s) norma(s) e/ou especificação(ões) técnica(s): BS EN 386:1997, BS EN 1033:1996 e/ou BS EN 1032:1997
Följande norm(er) och/eller teknisk(a) specifikation(er) har legat till grund för ett fackmässigt införande av de i EU–normerna angivna säkerhets– och hälsoskyddsföreskrifterna: BS EN 386:1997, BS EN 1033:1996 och/eller BS EN 1032:1997
Følgende normer og/eller tekniske spesifikasjoner er lagt til grunn for gjennomførelse av EU–retningslinjenes nevnte sikkerhets– og sunnhetskrav: BS EN 386:1997, BS EN 1033:1996 og/eller BS EN 1032:1997
Til gennemførelse af de i EF–direktivet nævnte sikkerheds– og sundhedskrav er følgende standard(er) og/eller tekniske specifikation(er) anvendt: BS EN 386:1997, BS EN 1033:1996 og/eller BS EN 1032:1997
EY direktiiveissä mainittujen turvallisuus– ja terveysvaatimusten oikean käytön varmistamiseksi on seuraavia standardeja ja/tai taknisiä erittelyjä käytetty: BS EN 386:1997, BS EN 1033:1996 ja/tai BS EN 1032:1997
98/37/EC 89/336 EEC
(Titel und/oder Nummer sowie Ausgabedatum der Norm(en) und/oder der technischen Spezifikation(en)) (Title and/or number and date of issue of standards and/or specifications) (Titre et/ou numéro et date de publication de la/des norme(s) et/ou de la/des specification(s) technique(s)) (Titolo e/o numero, data di promulgazione della(e) norma(e) e/o specifica(che) tecnica(che)) (Titulo y/o número asi como fecha de publicación de la(s) normativa(s) y/o de la(s) especificación(es) técnica(s)) (Titel en/of nummer alsook datum van uitgave van de norm(en) en/of van de technische specificatie(s)) (Título a/ou número assim como data de publicação da(s) norma(s) e/ou especificação(ões) técnica(s)) (Titel och/eller nummer samt publikationsdatum för norm(er) och/eller teknisk(a) specifikation(er)) (Titel og/eller nummer, samt utgivelsesdato på standarden(e) og/eller den (de) tekniske spesifikasjone (er)) (Titel og/eller nummer samt udgivelsesdato på standarden(erne) og/eller den(de) tekniske specifikation(er)) (Otsikko ja/tai numero ja päiväys käytetyistä standardeista ja/tai teknisistä erittelyistä)
Brentwood, TN USA 22.11.99 Director, International Sales
(Ort und Datum der Ausstellung) (Name, Funktion und Unterschrift des Befugten) (Place and date of issue) (Name and job function of authorized person) (Lieu et date) (Nom, fonction et signature de la personne autorisée) (Luogo e data del rilascio) (Nome, qualifica e firma dell’incaricato) (Lugar y fecha de expedición) (Nombre, función y firma del encargado) (Plaats en datum van de verklaring) (Naam, functie en handtekening van bevoegd persoon) (Lugar e data de emissåo) (Nome, cargo e assinatura do responsavel) (Utfärdat ort/datum) (Namn, befattning och underskrift av behörig medarbetare) (Sted og datum) (Bemyndigtes navn, funksjon og underskrift) (Sted og dato) (Bemyndigedes navn, funktion og underskrift) (Ilmoitus annettu paikka ja päiväys) (Valtuutetun henkilön nimi ja tehtävä)
F–000786J
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