Hayter Mowers Code143P User Manual
12/30
HERITAGE TRACTOR
CODE143P
INSTRUCTION BOOK
FROM SERIAL NO:143P001001 MANUAL PART NO: 143002(REV.0.)
F−98857
TABLE OF CONTENTS
INTERNATIONAL SYMBOLS 3. . . . . . . . . . . . . . . . . . . . . . . . . .
SAFE OPERATION PRACTICES 4. . . . . . . . . . . . . . . . . . . . . . .
RESPONSIBILITY OF THE OWNER 5. . . . . . . . . . . . . . . . . . . .
SAFETY RULES 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ASSEMBLY 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PARTS BAG − CONTENTS 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HOW TO INSTALL THE FRONT WHEELS 12. . . . . . . . . . . . . . . . . . .
HOW TO ASSEMBLE THE LIFT LEVER 12. . . . . . . . . . . . . . . . . . . .
MAINTENANCE FREE BATTERY 13. . . . . . . . . . . . . . . . . . . . . . . . . .
HOW TO INSTALL THE SEAT 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HOW TO ASSEMBLE THE STEERING WHEEL 14. . . . . . . . . . . . . .
HOW TO PREPARE THE ENGINE 15. . . . . . . . . . . . . . . . . . . . . . . . . .
CHECK THE TYRES 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CHECK THE LEVEL OF THE MOWER HOUSING 15. . . . . . . . . . . .
IMPORTANT! BEFORE YOU START MOWING 15. . . . . . . . . . . . . .
OPERATION 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LOCATION OF CONTROLS 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ATTACHMENTS 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HOW TO USE THE THROTTLE CONTROL 17. . . . . . . . . . . . . . . . . .
HOW TO USE THE BLADE ROTATION CONTROL 17. . . . . . . . . . .
HOW TO USE THE SHIFT LEVER 17. . . . . . . . . . . . . . . . . . . . . . . . . .
HOW TO SET THE PARKING BRAKE 18. . . . . . . . . . . . . . . . . . . . . .
HOW TO CHANGE THE CUTTING HEIGHT 18. . . . . . . . . . . . . . . . .
HOW TO STOP THE UNIT 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HOW TO TRANSPORT THE UNIT 18. . . . . . . . . . . . . . . . . . . . . . . . . .
HOW TO OPERATE WITH THE MOWER HOUSING 19. . . . . . . . . .
HOW TO OPERATE THE UNIT ON HILLS 19. . . . . . . . . . . . . . . . . . .
BEFORE STARTING THE ENGINE 20. . . . . . . . . . . . . . . . . . . . . . . . .
HOW TO START THE ENGINE 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HOW TO START WITH A WEAK BATTERY 20. . . . . . . . . . . . . . . . .
OPERATING TIPS 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MOWING AND BAGGING TIPS 21. . . . . . . . . . . . . . . . . . . . . . . . . . . .
MAINTENANCE 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MAINTENANCE CHART 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HOW TO CHECK THE MUFFLER 22. . . . . . . . . . . . . . . . . . . . . . . . . .
HOW TO REMOVE AND INSTALL THE BLADE 23. . . . . . . . . . . . . .
HOW TO SHARPEN THE BLADE 23. . . . . . . . . . . . . . . . . . . . . . . . . .
HOW TO ADJUST THE BLADE ROTATION CONTROL 24. . . . . . .
HOW TO CHECK AND ADJUST THE DRIVE BRAKE 25. . . . . . . . .
HOW TO CHECK AND ADJUST THE CLUTCH 25. . . . . . . . . . . . . .
MAINTENANCE FREE BATTERY 26. . . . . . . . . . . . . . . . . . . . . . . . . .
HOW TO CHARGE THE BATTERY 26. . . . . . . . . . . . . . . . . . . . . . . . .
WHERE TO LUBRICATE 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HOW TO CHECK THE FUEL FILTER 27. . . . . . . . . . . . . . . . . . . . . . .
CHECK THE TYRES 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HOW TO REMOVE THE MOWER HOUSING 28. . . . . . . . . . . . . . . .
HOW TO INSTALL THE MOWER HOUSING 28. . . . . . . . . . . . . . . . .
HOW TO LEVEL THE MOWER HOUSING 29. . . . . . . . . . . . . . . . . . .
HOW TO REPLACE THE MOTION DRIVE BELT 30. . . . . . . . . . . . .
HOW TO REPLACE THE MOWER DRIVE BELT 31. . . . . . . . . . . . .
HOW TO REPLACE THE FUSE 32. . . . . . . . . . . . . . . . . . . . . . . . . . . .
HOW TO REPLACE THE LIGHT BULB 32. . . . . . . . . . . . . . . . . . . . .
HOW TO CLEAN THE MOWER HOUSING 32. . . . . . . . . . . . . . . . . .
STORAGE (OVER 30 DAYS) 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TROUBLE SHOOTING CHART 33. . . . . . . . . . . . . . . . . . . . . . . .
INDEX 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SLOPE GUIDE 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REPAIR PARTS 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LIMITED WARRANTY
Hayter Limited warrants to the original user / purchaser that this unit shall be free from defects in material and workmanship
under normal use and service for a period of two years from the date of purchase. To qualify for the full benefit of the warranty,
the warranty registration card must be returned within 60 days of purchase. This warranty does not cover engines or wearing
parts i.e. cutterbars, wheels and tyres. If you have any doubt, consult a Hayter authorised dealer for clarification. Subject
to the conditions and exclusions noted in this limited warranty, we shall at our option, repair or replace any warranted part
during the applicable period. Engine manufacturers furnish their own warranties and provide services through their authorised network. If you experience any difficulty, please contact a Hayter authorised dealer.
To qualify for the second twelve month period of the above two year limited warranty, the machine must be serviced by a
Hayter authorised dealer. This chargeable service should be carried out within 14 months of purchase and be in accordance
with the recommendations for service determined by Hayter.
This warranty does not apply to any unit that has been tampered with, altered, misused, abused or used for hire and will
become invalid if non genuine Hayter parts are fitted. This warranty does not cover minor mechanical adjustments unless
they are due to defective materials or workmanship. Consult the owners handbook or a Hayter authorised dealer for assistance when making these adjustments.
A warranty period of 90 days applies to machines used for commercial purposes.
To make a warranty claim, return the unit to a Hayter authorised dealer along with proof of purchase indicating the machine
serial number and purchase date. Subject to the conditions and exclusions in this limited warranty, the authorised dealer
will, at our option, repair or replace any warranted part within the duration of the warranty period.
This limited warranty gives you specific legal rights and is in addition to any statutory rights to which you may be entitled
and your statutory rights are not affected by this warranty. If you need additional information concerning this written warranty,
or assistance in obtaining services, please write to:
HAYTER LIMITED, Service Department, Spellbrook, Bishop’s Stortford, Herts. CM23 4BU.
Details of your local Hayter authorised dealer are contained in Yellow Pages or contact: Freephone 0800 616298.
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2
INTERNATIONAL SYMBOLS
IMPORTANT: The following symbols are located on your unit or on literature supplied with the product. Before you operate the unit,
learn and understand the purpose for each symbol.
Safety Warning Symbols
WARNING
Thrown Objects. Keep Bystanders Away.
Read User Instructions Before Operating
Keep Feet And Hands
Away From Rotating Blade.
This Machine.
DANGER
Shield Eyes.
Explosive Gases Can
Cause Blindness Or Injury.
WARNING
DANGER
Keep Hands Away
From Rotating Blade.
No Sparks, Flames
Or Smoking
WARNING
Do Not Use This Machine
On Slopes Greater Than
10 Degrees.
Disconnect Spark Plug
Before Servicing Unit.
Control And Operating Symbols
Sulphuric Acid Can
Cause Blindness
Or Severe Burns.
DANGER
Flush Eyes Immediately
With Water. Get Medical
Help Fast.
DANGER
Keep People, Especially
Children, Away From
Unit.
WARNING
Hot Surface
IMPORTANT
Read Owner’s Manual
Before Operating This
Machine.
DANGER
No Step
MAX 90N+MAX 150N
When Connecting Or
Disconnecting Accessories.
WARNING
Crushed Fingers
WARNING
Use Caution
+
Engine Start Engine Stop Engine RunEngine Stop
Slow
Lights Brake Parking Brake Clutch
Fast
Choke Raise
Declared vibration emission values in accordance with Directive
89/392/EEC.
Vibration Emission: Seat < 0.5
Right Running Board 0.54 m/s2, Left Running Board 0.68 m/s2
Values determined with operator in operating position when the machine
was operated stationary on a grass covered surface at 3000 min−1.
Declared airborne noise emissions are within the limits specified in Directive
84/538/EEC. Values indicated were measured according to Directive
81/1051/EEC.
Sound Power Level 100
Sound Pressure Levels
at operator ears 88.3
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Blade Rotation Control
m/s2, Steering Wheel 4.02 m/s
FuelOil
2
dB(A)
dB(A) left; 88.1 dB(A) right.
3
IMPORTANT
SAFE OPERATION PRACTICES
FOR RIDE−ON (RIDING) ROTARY MOWER MACHINES
Training
1. Read the instructions carefully. Be familiar with the controls and
the proper use of the equipment.
2. Never allow children or people unfamiliar with these instructions to use the mower. Local regulations may restrict the age
of the operator.
3. Never mow while people, especially children, or pets are
nearby.
4. Keep in mind that the operator or user is responsible for accidents or hazards occurring to other people or their property.
5. Do not carry passengers.
6. All drivers should seek and obtain professional and practical
instruction. Such instruction should emphasize:
a. the need for care and concentration when working with
ride−on machines;
b. control of a ride−on machine sliding on a slope will not be
regained by the application of the brake. The main reasons
for loss of control are:
F insufficient wheel grip;
F being driven too fast;
F inadequate braking
F the type of machine is unsuitable for its task;
F lack of awareness of the effect of ground conditions,
especially slopes;
F incorrect hitching and load distribution.
Preparation
1. While mowing, always wear substantial footwear and long trousers. Do not operate the equipment when barefoot or wearing
open sandals.
2. Thoroughly inspect the area where the equipment is to be used
and remove all objects which may be thrown by the machine.
3. WARNING − Petrol is highly flammable.
a. Store fuel in containers specifically designed for this pur-
pose.
b. Refuel outdoors only and do not smoke while refuelling.
c. Add fuel before starting the engine. Never remove the cap
of the fuel tank or add petrol while the engine is running or
when the engine is hot.
d. If petrol is spilled, do not attempt to start the engine but
move the machine away from the area of spillage and
avoid creating any source of ignition until petrol vapors
have dissipated.
e. Replace all fuel tanks and container caps securely.
4. Replace faulty silencers.
5. Before using, always visually inspect to see that the blades,
blade bolts and cutter assembly are not worn or damaged. Replace worn or damaged blades and bolts in sets to preserve
balance.
6. On multi−blade machines, take care as rotating one blade can
cause other blades to rotate.
Operation
1. Do not operate the engine in a confined space where dangerous carbon monoxide fumes can collect.
2. Mow only in daylight or in good artificial light.
3. Before attempting to start the engine, disengage all blade attachment clutches and shift into neutral.
4. Do not use on slopes of more than 10 degrees.
5. Do not use on slopes of more than 10 degrees unless a roll over
protective structure is fitted.
6. Remember there is no such thing as a “safe” slope. Travel on
grass slopes requires particular care. To guard against overturning:
a. do not stop or start suddenly when going up or downhill;
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b. engage clutch slowly, always keep machine in gear, espe-
cially when travelling downhill;
c. machine speeds should be kept low on slopes and during
tight turns;
d. stay alert for humps and hollows and other hidden
hazards;
e. never mow across the face of the slope, unless the mower
is designed for this purpose.
7. Use care when pulling loads or using heavy equipment.
a. Use only approved drawbar hitch points.
b. Limit loads to those you can safely control.
c. Do not turn sharply. Use care when reversing.
d. Use counterweight(s) or wheel weights when suggested in
the Instruction Book.
8. Watch out for traffic when crossing or near roadways.
9. Stop the blades rotating before crossing surfaces other than
grass.
10. When using any attachments, never direct discharge of material toward bystanders nor allow anyone near the machine while
in operation.
11. Never operate the mower with defective guards or shields, or
without safety protective devices in place.
12. Do not change the engine governor settings or overspeed the
engine. Operating an engine at excessive speed may increase
the hazard of personal injury.
13. Before leaving the operator’s position
a. disengage the power take−off and lower the attachments;
b. change into neutral and set the parking brake;
c. stop the engine and remove the key.
14. Disengage drive to attachments, stop the engine, and disconnect the spark plug wire(s) or remove the ignition key
a. before cleaning blockages or unclogging chute;
b. before checking, cleaning or working on the mower;
c. after striking a foreign object. Inspect the mower for dam-
age and make repairs before restarting and operating the
equipment;
d. if the machine starts to vibrate abnormally (check immedi-
ately).
15. Disengage drive to attachments when transporting or not in
use.
16. Stop the engine and disengage drive to attachment
a. before refuelling;
b. before removing the grass catcher;
c. before making height adjustment unless adjustment can
be made from the operator’s position.
17. Reduce the throttle setting during engine run−out and, if the engine is provided with a shut−off valve, turn the fuel off at the conclusion of mowing.
Maintenance and Storage
1. On multi−blade machines, take care as rotating one blade can
cause other blades to rotate.
2. When machine is to be parked, stored or left unattended, lower
the cutting means unless a positive mechanical lock is used.
3. Keep all nuts, bolts, and screws tight to be sure the equipment
is in safe working condition.
4. Never store the equipment with petrol in the tank inside a building where fumes may reach an open flame or spark.
5. Allow the engine to cool before storing in any enclosure.
6. To reduce the fire hazard, keep the engine, silencer, battery
compartment and petrol storage area free of grass, leaves, or
excessive grease.
7. Check the grass catcher frequently for wear or deterioration.
8. Replace worn or damaged parts for safety.
9. If the fuel tank has to be drained, this should be done outdoors.
4
IMPORTANT
OWNER’S INFORMATION
This instruction book is for several different models. The instructions are written for a person with some mechanical ability. Like most service
books, not all the steps are described. Steps on how to loosen or tighten fasteners are steps anyone can follow with some mechanical ability.
Read and follow these instructions before you use the unit.
Know your product: If you understand the unit and how the unit operates, you will get the best performance. As you read this manual,
compare the illustrations to the unit. Learn the location and the function of the controls. To help prevent an accident, follow the operating
instructions and the safety rules. Keep this manual for future reference.
IMPORTANT: Many units are not assembled and are sold in cartons. It is the responsibility of the owner to make sure the assembly instruc-
tions in this manual are exactly followed. Other units are purchased in an assembled condition. On assembled units, it is the responsibility
of the owner to make sure the unit is correctly assembled. The owner must carefully check the unit according to the instructions in this manual
before it is first used.
RESPONSIBILITY OF THE OWNER
The responsibility of the owner is to follow the instructions below.
1. Carefully read and follow the rules for safe operation.
2. Follow all the assembly instructions.
3. Inspect the unit.
4. Make sure that the operator of the unit knows how to correctly
use all standard and accessory equipment.
5. Operate the unit only with guards, shields, and other safety
items in place and working correctly.
6. Correctly adjust the unit.
7. Service the unit only with authorized or approved replacement
parts.
8. Complete all maintenance on the unit.
Environmental Awareness
F Do not fill the engine’s fuel tank completely full.
F Drain fuel for off−season storage.
F Use only unleaded petrol.
F Service the air cleaner regularly.
F Change oil regularly. Use 30W oil in summer.
F Tune−up the engine regularly.
F Keep equipment in efficient operating condition.
F Dispose of used engine oil properly.
SAFETY RULES
WARNING: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the
following safety instructions could result in serious injury or death to the operator or bystanders.
GENERAL OPERATION:
1. Read, understand and follow all instructions in the Instruction Book, on the machine, the engine and with any attachments before
starting.
2. Only allow responsible adults familiar with the instructions to operate the machine.
3. Clear the area of objects such as stones, toys, wire, etc. which could be picked up and thrown by the blade.
4. Be sure the area is clear of other people before mowing. Stop the machine if anyone enters the area.
5. Never carry passengers.
6. Disengage power to the mower or any attachments before backing up. Do not mow in reverse unless absolutely necessary. Always
look down and behind before and while backing.
7. Be aware of the direction the mower discharges. Do not point discharge from the mower at anyone or at places where people may be.
Do not operate the mower without either the entire grass bagger or the mower guard in place.
8. Slow down before turning.
9. Never leave a machine unattended with the engine running. Always disengage the blade(s), set the parking brake, stop the engine and
remove the key before dismounting.
10. Disengage power to attachment(s) when transporting or not in use. Disengage the blade(s) when not mowing.
11. Stop the engine before removing the grass bagger or unclogging the chute.
12. Mow only in daylight or good artificial light.
13. Do not operate the machine while under the influence of alcohol or drugs or when very tired.
14. Watch for traffic when operating near or crossing roadways.
15. Use extra caution when loading or unloading the machine when using a trailer or truck for transporting.
16. Disengage all attachment clutches and shift into Neutral before attempting to start the engine.
17. Always wear safety glasses or an eye shield when you operate the unit to protect your eyes from foreign objects that can be thrown
from the unit. Always wear eye protection when you make an adjustment or repair to the machine.
18. Use care when pulling loads or using heavy equipment.
a. Use only approved drawbar hitch points.
b. Limit loads to those you can safely control.
c. Do not turn sharply. Use care when backing.
d. Use counterweights or wheel weights when suggested in the Instruction Book.
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5
IMPORTANT
19. Do not operate this machine if you are taking drugs or other medication which can cause drowsiness or affect your ability to operate
this machine.
20. Do not use this machine if you are mentally or physically unable to operate this machine safely.
SLOPE OPERATION:
Slopes and rough terrain are major factors related to loss of control and tip over accidents which can result in severe injury or
death. ALL slopes require extra caution. If you cannot back up the slope or if you feel uneasy on the slope, do not mow it. See the
“Slope Guide” in the back of this book to check for safe operation.
DO
1. Mow up and down slopes, not across.
2. Remove obstacles such as stones, toys, wire, etc...
3. Watch for holes, ruts or bumps. Uneven terrain could overturn the machine. “Tall grass can hide obstacles.”
4. Use slow speed. Choose a low enough gear so that you will not have to stop or shift while on the slope.
5. Follow the manufacturer’s recommendations for wheel weights or counterweights to improve stability.
6. Use extra care with grass baggers or other attachments, they can change the stability of the machine.
7. Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.
8. Avoid starting or stopping on a slope. If tyres lose traction, disengage the blades and proceed slowly straight down the slope.
DO NOT
1. Do not turn on slopes unless absolutely necessary, then only turn slowly and gradually downhill, if possible.
2. Do not mow near drop−offs, ditches or embankments. A wheel over the edge or an edge caving in could cause a sudden overturn and
an injury or death.
3. Do not mow on wet grass. Reduced traction could cause sliding.
4. Do not try to stabilize the machine by putting your foot on the ground.
5. Do not use a grass bagger or other rear mounted accessories on steep slopes (greater than 10 degrees).
CHILDREN:
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and
the mowing activity. NEVER assume that children will remain where you last saw them.
1. Keep children out of the mowing area and in the watchful care of an adult other than the operator.
2. Be alert and turn the engine off if children enter the area.
3. Before and when backing, look behind and down for small children.
4. Never carry children or any passengers. They may fall off and be seriously injured or interfere with the safe operation of the machine.
5. Never allow children to operate the machine. Instruct children in the dangers of the machine.
6. Use extra care when approaching blind corners, shrubs, trees or other objects that may obscure vision.
SERVICE:
1. Use extra care when handling petrol and other fuels. Fuels are flammable and the vapors are explosive.
a. Use only an approved container.
b. Never remove the fuel cap or add fuel with the engine running. Allow the engine to cool for several minutes before refueling. Do
not smoke.
c. Never refuel the machine indoors.
d. Never store the machine with fuel in the tank or fuel container inside where there is an open flame, such as a water heater.
2. Never start or run the engine inside a closed area.
3. Keep all nuts and bolts, especially the blade attachment nuts tight. Frequently check the blade(s) for wear or damage such as cracks
and nicks. A blade that is bent or damaged must be immediately replaced with an original equipment blade from an authorized service
dealer. For safety, replace the blade every two years. Keep the equipment in good condition.
4. Never tamper with the safety devices. Check their proper operation regularly.
5. To reduce fire hazards keep the machine free of grass, leaves or other debris build−up. Clean up oil or fuel spills. Allow the machine
to cool before storing.
6. Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.
7. Never make adjustments or repairs with the engine running. Do not change the engine governor settings or over−speed the engine.
8. Grass bagger components are subject to wear, damage and deterioration, which could expose moving parts or allow objects to be
thrown. For storage, always make sure the grass bag is empty. Frequently check components and replace with manufacturer’s recommended parts when necessary.
9. Mower blade(s) are sharp and can cut. Wrap the blade(s) or wear gloves and use extra caution when servicing them or the blade housing
area.
10. Check the brake operation frequently. Adjust and service as required.
11. Wait for all movement to stop before servicing any part of the unit.
Look for this symbol to indicate important safety
precautions. This symbol indicates: “Attention!
Become Alert! Your Safety Is At Risk.”
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SAFE MOWING GUIDE
Each person that operates power
equipment must learn to use correct and
safe mowing procedures. To help you
learn, carefully read the following
pages. Most of the time the operator was
not correctly shown or did not read the
instructions on the unit or in the
Instruction Book before using the unit.
Also, some operators do not have enough
experience. The result is unsafe use,
endangering the operator, bystanders and
the equipment. Another result can be a
poor appearance of the area mowed.
Read this book. Read the instructions on
the unit. Operate the mower according to
the Safe Mowing Guide. Follow all safety
rules, cautions or warnings in this book
and on the unit. Make sure anyone that
uses the unit reads the instructions and is
told how to safely operate the mower.
of the controls and how they work. In an
emergency, how fast you can stop the
blade is important. Learn how to control
the mower at all times.
Many engines are started by hand. When
you use a pull start or rope start, place
your feet apart and away from the
blade(s). Hold the rope handle tight.
Never wrap the rope around your arm or
fingers for a “better grip”. To start the
engine, follow the instructions on the
mower, in this book and in the engine
operating instructions.
For electric start engines, sit in the seat to
start the engine. The battery can be
dangerous. Follow the instructions on the
battery, the acid container, and in this
book when working with the battery. Even
small batteries have enough voltage to
cause an injury. Always be careful.
The mower is designed to be operated by
one person. Never let another person ride
with you on the unit or on any
accessories. A passenger will make the
unit harder to control, block the visibility or
distract the operator and is dangerous to
the operator, the passenger and the
equipment. Without a passenger seat, the
passenger can fall from the mower or
contact dangerous parts. A mower is not
a toy for showing off or for giving rides.
These items can damage the mower or
can be discharged by the mower blade.
The blade of a power mower rotates very
fast. It can discharge stones and other
objects over a long distance which can be
dangerous. The force of the objects can
break windows, cause injuries or even put
an eye out. Most of the time the injury is
to a person, like a child. Keep every
person completely away from the area to
be mowed. Make sure the grass is not
discharged toward anyone. Planning your
mowing pattern has a double advantage.
It can decrease the possibility of an injury
and make the clean up after mowing
easier.
The mower will give you good service and
durability, if operated in normal conditions.
If the mower is not correctly serviced or is
used where the terrain is rough or
unsuitable, product performance and
safety will be decreased.
Correct clothing is an important part of
safe mowing. Safety glasses will protect
the eyes from objects discharged by the
mower. Safety shoes with steel plates can
protect a foot from injury by the blade. For
protection from objects discharged from
the mower, wear clothing that will cover
the arms and legs.
Before you start cutting the grass,
practice using the mower in a large open
and level area. Learn the location of the
controls on the mower. Know the purpose
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Never cut a wet lawn. Wet grass can
cause an accident, affect mower
performance and can cause problems
with future lawn growth and appearance.
Wet grass is slippery and can cause the
mower to slip. Someone can get injured
by touching the blade(s). Wet grass tends
to clog the mower, causing poor
discharge. Cut wet grass will collect on
the lawn, retarding the growth of the
grass. Also, getting the mower wet will
cause parts to rust and decrease the life
of the unit.
When you look over the lawn, remember
obstacles that cannot be removed, like
pipes, stumps or stones. Keep away from
these obstacles that can cause damage
to the mower or injury to the operator or a
person near the mower. Clear the area of
stones, toys, wire or other loose objects.
7
Check the terrain of the area to be
mowed. Mow in a pattern that will keep
you away from dangerous areas. Check
the distance you need to stop and the
distance available to turn. Slopes and
rough terrain must be mowed carefully
and some areas must not be mowed at
all. With riding mowers, mow up and
down the hill. When you must mow rough
terrain or on slopes, never change
directions or change gears and stop in
these areas only in an emergency.
Before you ride up or down a slope, try to
back straight up the slope. Do not ride up
or down a slope that is too steep to back
straight up. See the “Guide” in the back of
this Instruction Book to check any slopes.
SAFE MOWING GUIDE
Before you start cutting, make sure the
mower was completely assembled
according to the Instruction Book. If the
mower was completely assembled by the
retailer, you must still check the mower
according to the assembly instructions.
Make sure the mower is correctly
assembled and that all fasteners are tight.
Make sure the engine has the correct
amount of oil. Check these items often
during the life of the mower.
Your mower has a petrol engine. Petrol is
a dangerous fuel. Keep petrol only in an
approved safety petrol container. Do not
keep large amounts of petrol. When you
add petrol to the fuel tank, do not smoke.
Store the petrol container and the mower
in an area that has good ventilation. Also,
keep the petrol away from any flames like
the pilot light of a furnace or any other
source of ignition. If the mower is to be
stored for more than a few weeks, remove
the petrol from the fuel tank. When inside
an enclosure, do not add petrol to the fuel
tank. Before you add petrol, move the
mower outside and add petrol carefully.
Before you start the engine, remove any
petrol from the outside of the fuel tank or
from the mower. Warm petrol will expand.
Leave some space in the fuel tank for the
petrol to expand. Also, the fuel cap has a
vent hole for fuel vapors. Always use the
correct fuel cap. Failure to follow safety
rules about petrol will cause fires and
explosions, injury to you and damage to
the equipment and other property.
engine is running. Do not touch these
parts of the mower. Stop the engine. Let
the engine and transmission cool before
servicing the mower. Remember, exhaust
fumes are dangerous. Never operate the
engine inside a building.
When you get a new mower, it can be a
new experience for the family. Tell each
person how a mower can be dangerous.
Remember, a mower is not a toy. A
mower is not to be used by children or
anyone not old enough, strong enough or
that does not have experience.
If the mower is not correctly assembled,
not operated correctly, or not regularly
serviced, the mower can be dangerous.
The most important rule to follow is
always use good judgement and common
sense. Mow safely and carefully.
Your mower will easily cut thick grass.
Fingers, feet and other parts can also be
cut by the blade. Injuries occur when the
operator does not think and reaches into
the chute opening. Always operate the
mower as if the blade is rotating. Do not
service or make an adjustment, except to
the carburettor, while the engine is
running.
unit is moving forward. If you mow
backward, the cutting performance
decreases.
Before you leave the mower, stop the
engine. Remove the key. Disengage and
lower any attachment. Set the parking
brake. Never mount or dismount from the
seat while the engine is running. An
accident can occur if you touch the brake,
shift lever, throttle, clutch or blade control
while the engine is running. Mount and
dismount from the seat on the side of the
unit that is marked ENTER−EXIT.
If you add petrol to an engine that is
running or hot, the result can be an
explosion. Before you add petrol, stop the
engine and let the engine cool for several
seconds. Remove dry grass and other
debris from the mower. Keep the mower
clean to improve the performance, help
the engine and transmission run cooler,
extend the life of moving parts, and
decrease the danger of a fire.
Fires and explosions are not the only
dangers when working around a mower.
The engine, transmission, and the muffler
will get hot in several minutes when the
F−98857
Use only accessories that are factory
approved for your mower. The wrong
accessory can decrease the safety of the
mower and can even damage the unit.
Read and follow the instructions included
with the accessory and the mower.
Use only original equipment or
replacement parts that are factory
approved for service. If you need service,
select an Authorized Service Center for
your mower. If you do the work on the
unit, follow the instructions in the
Instruction Book.
When you mow, remember that children
are attracted to the mower. Always use
caution when mowing around obstacles
like trees or shrubs or when moving
backward. Only mow in a forward
direction if possible. Your visibility is
decreased when you mow backward.
Also, the blades are made to cut while the
8
Make sure you are in good condition
when you mow. When you mow for
several hours your reflexes will decrease
and your mind will not be as alert. Take a
short break or an accident can occur. If
the temperature is hot, use caution to
prevent dehydration. If you are tired,
angry or not completely alert, do not
operate the mower. If you use alcohol,
medication or drugs, do not use the
mower or any type of power equipment.
Engine speed is a key to safe mowing
and to a good looking lawn. The
maximum speed of the engine was set at
the factory. Do not change the setting of
the engine governor.
Select the maximum engine and ground
speed that is right for the terrain and the
height of the grass. The blade cuts best
when the engine is operating at maximum
SAFE MOWING GUIDE
speed. The engine and transmission will
also run cooler at maximum engine
speed. Also, the grass bagger will
function better when the engine is
operating at maximum speed. On slopes,
decrease the ground speed and use care
making sure the mower feels safe to
operate.
If the weather conditions are bad, do not
mow. If weather conditions become bad,
stop cutting and finish later. It is
dangerous to cut grass in the rain. Always
find protection in an electrical storm. If the
weather conditions are extra dry, protect
your eyes with safety glasses from the
dust and from the objects discharged by
the mower. Also, a dust or a pollen mask
can help.
Your mower is equipped with a number of
safety devices which are important to the
safety of the operator and bystanders and
must never be changed or removed from
the mower. If a safety device is lost,
damaged or no longer functions, repair or
replace the device before you operate the
mower.
It is best to mow during the day. If you
must mow at night, make sure there is
enough light for safe operation.
Your mower will require regular
maintenance and service. The
maintenance schedule depends on the
hours of use. Also, mowing conditions can
change the schedule. Check the
Instruction Book for more information.
Correct maintenance will help the mower
function safely.
Do not service the
mower (except for the
carburettor adjustment)
while the engine is
running. Before you
service the unit, even
with the engine
stopped, always
disconnect the wire
from the spark plug to
prevent the engine from
starting.
If you hit a large object during operation,
stop the engine. Remove the wire from
the spark plug. Carefully inspect the
F−98857
mower for damage. Before you start the
engine again, make the necessary
repairs. If you feel new or excessive
vibration, immediately stop the engine
and check for the problem. Vibration can
be a warning of a problem. Keep all nuts,
bolts and screws tight.
The blade is the most dangerous part of
the mower. Frequently check the blade
and the blade mounting fasteners. Keep
the fasteners tight. If the blade hits a solid
object, stop the engine. Remove the wire
from the spark plug. Check for a blade
that is bent, cracked or for other
damages. Before you start the engine,
replace a damaged blade(s). For safety,
replace the blade every two years.
A sharp blade decreases the workload on
the engine and more evenly cuts grass.
Frequently sharpen the blade for a better
looking cut. Use the left side of the mower
housing to trim near an object.
A grass bagger is a good accessory for
your mower. For best performance and
safety, make sure the grass bagger is
approved for use with your mower. Follow
the assembly and operation instructions
included with the grass bagger.
Some grass baggers require a special
blade for best performance. Before you
attach, check, or empty the grass bagger,
always stop the engine. Before each use
of the grass bagger, check for cracks,
wear or deterioration. Before you use the
grass bagger, replace a damaged part
with a replacement part approved by the
factory.
For you to have a good green lawn, follow
the mowing procedures below. Do not cut
the grass too short. If you cut the grass
too short you can cause the grass to
become yellow or make the lawn look
brown. Use a lower height of cut in cool
months when the grass is thicker. Raise
the height of cut in hot dry periods. If you
9
cut the grass with a blade that is not
sharp or at a slow engine speed you can
damage the grass. Move the throttle
control to the FAST position when mowing
and using the grass bagger. Also, use a
slower ground speed when using the
grass bagger.
If you change the direction or pattern of
cut slightly every time you mow will make
the grass grow stronger and thicker. Do
not add oil or petrol to the mower while on
the lawn. Spilled oil or petrol can kill the
grass. In high or thick grass, do not try to
cut all the grass the first time. Raise the
height of cut on the first cutting and lower
the height for the next cutting. Another
way is to cut only part of the width of the
mower and decrease your ground speed
(not the engine) to move more slowly so
that the mower can discharge the grass
as it moves forward.
Understand the controls and how they
work. Learn the ground speed(s) of your
mower. Check the stopping distance
required at different travel speeds. Check
the turning radius of the mower. The
controls on your riding mower are different
from an automobile. The throttle is
operated by hand and holds the engine
speed constant until it is changed. The
location of the shift lever and the shift
pattern is different from that of an
automobile. Also, the brake and clutch
systems are different. Remember the
procedures to follow in an emergency.
Remember, turning off the engine ignition
switch will stop the blade and the drive
mechanism. If the traction of the wheels is
lost or does not feel safe, disengage all
systems and stop the engine. Dismount
from the mower. Push the unit to a safe
place before you begin mowing again.
Your unit has an electrical system that
includes an operator presence switch in
the seat. The operator presence switch
detects if the operator is sitting on the
seat. The engine will stop if the operator
leaves the seat when the blade
engagement control is engaged. This
operator presence switch is a safety
device only. It must not regularly be used
to stop the engine or the blade. There are
other control systems on the mower for
this purpose. Always keep the operator
presence switch and other safety devices
and controls in place and operating for
your protection.
Remember, your mower is a tool that can
be dangerous if it is not correctly used.
Follow the instructions in this Instruction
Book. Safe and careful use of the mower
will give you many safe hours of problem
free use.
STEPS TO FOLLOW
BEFORE MOWING
F Be sure to dress correctly. Wear hard shoes, not sandals or tennis shoes.
F Examine the blade. A blade that is bent, cracked, or damaged must be replaced with a factory replacement blade.
F Fill the fuel tank outside. Clean off spilled fuel.
F Read and follow the Owner’s Manual, the instructions with the engine, and the instructions with any attachments. Owner’s Manual
instructions are for your safety and the safety of others.
F Exhaust fumes are dangerous. Start the engine outside.
F Make sure all safety devices are in place and working correctly.
F Operation of the mower is only for a person that has experience.
F Wet grass can be dangerous. Let the grass dry.
F Instruct children and others to keep away from the work area.
F Never cut the grass without good light.
F Pick up loose objects. Remove them from the mowing area.
F
WHILE MOWING
F Watch for fixed objects and avoid them. They can damage the mower or cause injury.
F A hot engine, muffler, and transmission will cause a burn. Do not touch.
F Inclines and slopes must be carefully mowed. See the “Guide” in the back of this book to check a slope.
F Lack of daylight or good artificial light is cause to stop mowing.
F Examine the mower, the blade, and other parts for damage after hitting a foreign object or if the unit vibrates excessively.
F Do not make adjustments or repairs without stopping the engine. Disconnect the spark plug wire.
F On or near roads, watch out for traffic. Direct discharge away from roads.
F When mowing, avoid areas where traction is unsure. Look back before changing direction of travel.
F In heavy grass, raise the cutting height. Cut slower. Stop the engine to remove clogged grass from the mower.
F Never remove any safety related parts.
F Do not pour petrol into a engine that is hot or running.
AFTER MOWING
F Always let the mower cool before storing in an enclosed area.
F Foreign material on the mower is dangerous. Clean off grass, leaves, grease and oil before storing.
F Tighten all loose nuts, bolts and screws before you use the unit.
F Empty and clean any grass catcher or other accessory.
F Remove the key or disconnect the spark plug wire to prevent unauthorized use.
F Make sure the mower is not kept near a source of ignition. Gas fumes can cause an explosion.
F Only original parts or factory approved substitutes can be used to service the mower.
F When storing the mower for an extended period, remove the fuel from the fuel tank.
F Instruct children to leave the mower alone. It is not a toy.
F Never keep petrol near a source of ignition. Always use an approved container. Keep petrol away from children.
F Lubricate according to the Instruction Book. See “Lubrication”.
IMPORTANT−−Read the Instruction Book. Keep this book for future use and reference.
WARNING: Look for this symbol to point out important
safety precautions. It means: “Attention! Become Alert!
Your Safety Is Involved.”
F−98857
10
ASSEMBLY
ASSEMBLY
Read and follow the assembly and adjustment instructions for your
mower. All fasteners are in the parts bag. Do not discard any parts
or material until the unit is assembled.
WARNING: Before doing any assembly or maintenance to the mower, remove the wire from the spark
plug.
NOTE: In this instruction book, left and right describe the location of a part with the operator on the seat.
NOTE: Torque is measured in foot pounds (metric N.m). This
measurement describes how tight a nut or bolt must be. The
torque is measured with a torque wrench.
TOOLS REQUIRED
Pliers (1)
Adjustable open end wrenches (2)
Blade type screwdriver (1)
Phillips screwdriver (1)
PARTS BAG − CONTENTS
The fasteners and other loose parts are shown below. The fasteners are shown full size. The quantity is shown in brackets ( ).
1x66
(1) Hex Bolt
15x118
(1) Flange Nut
30x49
Hair Pin
1x45
(2) Hex Bolt
6x99
(2) Bolt
14x79
(2) Wingnut
18x16
(2) Lockwasher
20729
(1) Keys & Ring
17x195
Washer
F−98857
11
ASSEMBLY
HOW TO INSTALL THE FRONT WHEELS
Use a knife and cut the four sides of the container. Install the front
wheels in the container. Use the fasteners shown below to install
the front wheels. The fasteners are shown at full size.
(B)
(A)
30x49
NOTE: Use a piece of wood about 4 feet (1.25 meters) long to
raise the front of the tractor. If a piece of wood cannot be found,
get another person to help lift the tractor. Be careful, do not let
the tractor fall.
1. Raise the front of the tractor. Set a support (block of wood) under the tractor.
2. Make sure the valve stem is to the outside of the tractor. Slide
the front wheel on the spindle.
3. Fasten each front wheel with the fasteners (Figure 1). Bend
the ends of the cotter pin apart to keep the front wheel on the
spindle.
17x195
4. After the front wheels are installed, lift the tractor from the support. Roll the tractor off of the container.
5. If your tractor has hub caps, install the hub caps. Make sure the
washers hold the hub caps in place.
Spindle
Front Wheel
A
B
Hub Cap
Valve Stem
Figure 1
HOW TO ASSEMBLE THE LIFT LEVER
1. If the lift lever has the cover (Figure 2), remove the screw from
the cover. Slide the cover up the lift lever.
Lift Lever
Mounting Bracket
Screw
Cover
Screw
F−98857
Figure 2
2. Remove the three screws from the mounting bracket.
3. Align the holes in the lift lever with the same holes the screws
were removed from in the mounting bracket.
4. Fasten the lift lever with the three screws.
5. Assemble the cover to the lift lever.
6. For shipment, some models have a stop screw in the lifter assembly (Figure 3). The stop screw stops the mower housing
from moving to the lowest position. For a low cut, remove and
discard the stop screw.
Stop Screw
Lifter Assembly
Figure 3
12
ASSEMBLY
MAINTENANCE FREE BATTERY
IMPORTANT: Before you attach the battery cables to the
battery, check the battery date. The battery date tells if the
battery must be charged.
1. Check the battery date on top of the battery (Figure 5).
2. If the battery is put into service before the battery date, the
battery cables can be attached without charging the battery.
See “How To Install The Battery Cables”.
3. If the battery is put into service after the battery date, the
battery must be charged. See “How To Charge The
Maintenance Free Battery”.
HOW TO REMOVE THE BATTERY
1. Rotate the battery clamp to the DOWN position (Figure 4 and
Figure 5).
2. To remove the battery, tilt the battery forward and then lift the
battery.
CAUTION: Do not tilt the battery more than 45 degrees. If the
battery tilts more than 45 degrees, battery acid can leak from
the battery.
UP − Operating Position
SIDE
VIEW
DOWN − Removal Position
Battery Clamp
HOW TO CHARGE THE MAINTENANCE FREE BATTERY
WARNING: When you charge the battery, do not
smoke. Keep the battery away from any sparks. The
fumes from the battery acid can cause an explosion.
1. Remove the battery. See “How To Remove The Battery”.
2. Remove the protective caps from the battery terminals.
3. Use a 12 volt battery charger to charge the battery. Charge at
a rate of 6 amperes for one hour. If you do not have a battery
charger, have an authorized service center charge the battery.
4. Install the battery. See “How To Install The Battery”.
2. If equipped, slide the terminal cover onto the red cable
(Figure 6). Fasten the red cable to the positive (+) terminal
with the fasteners as shown. Push the terminal cover onto the
battery terminal.
3. Fasten the black cable to the negative (−) terminal with the fasteners as shown.
Battery Date Code
Battery
Figure 4
HOW TO INSTALL THE BATTERY
1. Install the battery tray (Figure 6). Make sure the drain on the
bottom of the battery tray goes through the hole in the frame
as shown in Figure 6.
2. Turn the battery so that the positive (+) terminal is on the right
side of the unit. Set the battery in the battery tray.
IMPORTANT: Make sure the battery fits under the tabs at
the back of the unit.
3. Rotate the battery clamp to the UP position (Figure 4 and
Figure 6).
HOW TO INSTALL THE BATTERY CABLES
WARNING: To prevent sparks, fasten the red cable to
the positive (+) terminal before you connect the black
cable.
NOTE: Before you attach the battery cables, make sure the
battery is fully charged. This will extend the life of the battery
and provide the necessary power to start the engine.
Use the fasteners shown below to install the battery cables. The
fasteners are shown at full size.
(A)
6x99
(B)
14x79
Battery
Positive (+)
Terminal
Battery Tray
Tabs
Battery Clamp
DOWN position
Figure 5
Black Cable
A
Terminal
Cover
B
Battery Clamp
UP Position
Red Cable
1. Remove the protective caps from the battery terminals.
F−98857
Drain
Figure 6
13
HOW TO INSTALL THE SEAT
ASSEMBLY
Use the fasteners shown below to install the seat. The fasteners are
shown at full size.
(A)
1x45
1. Carefully remove the protective sleeve and the plastic bag from
the seat. Do not damage the wire attached to the bottom of the
seat.
2. Align the holes in the seat hinge to the holes in the seat
(Figure 7). Fasten the seat to the seat hinge with the fasteners
as shown. Tighten the fasteners.
3. Check the operating position of the seat. If the seat needs to
be adjusted, loosen the hex nuts on the seat hinge. Slide the
seat forward or backward along the seat adjusting holes as
shown. To keep the seat straight, align the rear edge of the seat
hinge with the marks on the top of the console. Tighten the hex
nuts.
4. Fasten the connector to the wire harness. Make sure the tab
on the connector locks into the wire harness.
(B)
18x16
WARNING: For correct and safe operation of the unit,
fasten the connector to the wire harness. If the
connector is not attached, the engine will not start.
Connector
Ta b
Wire Harness
Seat Hinge
Seat Adjusting
Holes
Seat
B
A
Figure 7
HOW TO ASSEMBLE THE STEERING WHEEL
Use the fasteners shown below to install the steering wheel. The
fasteners are shown at full size.
(A)
1x66
1. Make sure the front wheels point forward.
2. Some models have an optional bellows. Slide the bellows
over the steering post. Make sure the collar of the bellows is
on top (Figure 8).
3. Attach the steering wheel to the steering post with the fasten-
ers. Tighten the fasteners.
F−98857
(B)
15x118
4. Some models have an optional decal in the parts bag. Attach
the decal to the center of the steering wheel as shown.
Decal (Optional)
Steering Wheel
A
Steering Post
14
B
Bellows
(Optional)
Figure 8
ASSEMBLY
HOW TO PREPARE THE ENGINE
NOTE: The engine was shipped from the factory filled with oil.
Check the level of the oil. Add oil as needed.
See the engine manufacturer’s instructions for the type of fuel and
oil to use. Before you use the unit, read the information on safety,
operation, maintenance, and storage.
WARNING: Follow the engine manufacturer’s
instructions for the type of fuel and oil to use. Always
use a safety petrol container. Do not smoke when
adding petrol to the engine. When inside an
enclosure, do not fill with petrol. Before you add
petrol, stop the engine. Let the engine cool for
several minutes.
IMPORTANT: This unit is equipped with an internal combustion
engine and must not be used on or near any unimproved
forest−covered, brush−covered or grass−covered land unless
the engine’s exhaust system is equipped with a spark arrester
meeting applicable local laws (if any). If a spark arrester is
used, it must be maintained in effective working order by the
operator.
CHECK THE TYRES
Check the air pressure in the tyres. Tyres with too much air pressure
will cause the unit to ride rough. Also, the wrong air pressure will
keep the mower housing from cutting level. The correct air pressure
(PSI) is 14 PSI (1 BAR). The tyres were over inflated for shipment.
IMPORTANT! BEFORE YOU START MOWING
1. Check the engine oil.
2. Fill the fuel tank with petrol.
3. Check the level of the mower housing.
4. Check the air pressure of the tyres.
5. Attach the battery cables.
CHECK THE LEVEL OF THE MOWER HOUSING
Make sure the level of cut is still correct. After you mow a short
distance, look at the area that was cut. If the mower housing does
not cut level, see the instructions on “How To Level The Mower
Housing” in the Maintenance section of this instruction book.
F−98857
15
Throttle Control
Lever
Blade Rotation
Control
Clutch / Brake
Pedal
OPERATION
Ignition
Headlight Switch
Parking Brake
Lever
Lift Lever
Shift Lever
LOCATION OF CONTROLS
BLADE ROTATION CONTROL: Use the blade rotation
control to start and stop the rotation of the blade.
CLUTCH / BRAKE PEDAL: The pedal has two functions.
The first function is a clutch. The second function is a brake.
HEADLIGHT SWITCH: The headlight switch is the first part
of the ignition switch. To use the lights with the engine running, turn
the key to the position for the lights.
IGNITION SWITCH: Use the ignition switch to start and stop
the engine.
Figure 9
SHIFT LEVER: Use the shift lever to change the speed of the
unit.
LIFT LEVER: Use the lift lever to change the height of cut.
PARKING BRAKE LEVER: Use the parking brake lever
to engage the brake when you leave the unit.
THROTTLE CONTROL LEVER: Use the throttle control
lever to increase or decrease the speed of the engine.
F−98857
16
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