Hayter Mowers Clipper 46 401R User Manual

CLIPPER

46

CODE 401R

AUTO-DRIVE

OWNER’S HANDBOOK

(English Version)
FROM SERIAL NO: 401R001001 HANDBOOK: 401001 (Rev.2.)
Issue: 25/02/99

CERTIFICATE OF CONFORMITY

I, the undersigned Peter Lundberg, of STIGA certify that the lawnmowers:

1. Machine Type No. CODE 401R (S462)

2. Category. Combustion Engine

3. Make. Hayter

4. Type. Rotary

5. Engine - Manufacturer. Briggs & Stratton

- Type. 10C902

- Speed of rotation during test. 3000 rpm

Conforms to the specifications of Directive 84/538/EEC as adapted to technical
progress by Directive 87/252/EEC and amended by Directive 88/180/EEC.

Guaranteed maximum sound power level. 93 dB(A)

- Type of cutting device Cutterbar (Singleblade Steel)

- Width of cutting device 46 cm

- Speed of rotation of the cutting device 3000 rpm

Issued at Tranäs, November1997

Article No. 11-3690

Signed

Peter Lundberg / Certifications department

EC DECLARATION OFCONFORMITY

Company Name STIGA

Machine Type No. CODE 401R (S462)
Model Clipper 46 Auto-Drive

The product conforms with:

- Electromagnetic Compatibility directive 89/336/EEC

- Machine directives 89/392/EEC, 91/368/EEC and 93/44/EEC with special reference
to the directive’s Annex 1 regarding essential health and safety requirements in association
with manufacturing.

I declare on behalf of Stiga that these machines conform to the EC Essential Health & Safety
Requirements.

Issued at Tranäs, November 1997

Signed

Robert Petersson / Production Manager

VIBRATIONINFORMATION

Lawnmower vibration information. RMS acceleration measured in 3 - axes at operators contact position on the

CODE 401R = 8.9ms-2.

handlebars.

401001EB100398A

1.2

CONTENTS Page No.

INTRODUCTION 1.4

WARRANTY 1.5

Limited Warranty 1.5

SAFETY PRECAUTIONS 1.6 - 1.10

Safety Precautions 1.6 - 1.9
Decals 1.10

SPECIFICATIONS 1.11

ASSEMBLY INSTRUCTIONS 1.12 - 1.14

General Assembly 1.12
Assembling the Mower for the First Time 1.13- 1.14

STARTING THE ENGINE 1.15 - 1.17

Before Starting the Engine 1.15 - 1.16
To Start the Engine 1.17

STOPPING THE ENGINE 1.18

CONTENTS

1.2

OPERATINGTHE MOWER 1.18 - 1.23

Height of Cut 1.19
Travel 1.20
Turning the Mower 1.20
Moving the Mower across Non-Grassed Areas 1.21
Cutterbar Operation 1.22
Mowing and Grass Care Tips 1.22 - 1.23

MAINTENANCE 1.24 - 1.32

Engine 1.24
Carburettor Adjustments 1.25
Oil Service 1.25
Air Cleaner Service 1.26
Spark Plug Service 1.26
Keeping the Engine Clean 1.27
Deck Housing 1.28

401001EB100398A

1.3

CONTENTS Page No.

MAINTENANCE Continued.

Securing Nuts and Bolts 1.28
Lubrication 1.28
Clutch Cable Adjustment 1.29
Cutterbar 1.30 - 1.31
Maintenance Schedule 1.32 - 1.33

- After First 5 Hours 1.32

- Every 5 Hours or Daily 1.32

- Every 25 Hours or Every Season 1.32

- Every 50 Hours or Every Season 1.33

- Every 100 Hours or Every Season 1.33

PREPARINGTHE MOWER FOR STORAGE 1.34

FAULT FINDING 1.35 - 1.37

401R CHASSIS PARTS LIST 2.1 - 2.2

401R PARTS DIAGRAM 2.3

401R TRANSMISSION PARTS LIST 2.4

CONTENTS

1.3

401R TRANSMISSION PARTS DIAGRAM 2.5

ENGINE ANCILLARY PARTS 2.6

ENGINE WARRANTY 2.7

NOTES 2.8

CUSTOMER INFORMATION 2.9

401001EB100398A

1.4

INTRODUCTION

Thank you for purchasing a Hayter mower. The following pages are designed to help you
gain safe and efficient service from your machine.

IMPORTANT: This ‘Owners Handbook’ should be regarded as part of the machine as it
gives essential information regarding machine safety, operation, maintenance and
specifications. Read and understand this handbook prior to operating your machine for the
first time. Make sure you are familiar with all the controls and points of regular maintenance.
If you have any doubts, consult your Hayter authorised dealer who will be pleased to give
you assistance.

IMPORTANT: This machine is designed solely for use in a domestic grass cutting
environment. Use in any other way is considered as contrary to the intended use. Compliance
with and strict adherence to the conditions of operation, service and repair as specified in this
handbook also constitute essential elements of the intended use.
This machine should be operated, serviced and repaired only be persons who are familiar with
its particular characteristics and who are acquainted with the relevant safety procedures.
The safety precautions listed here in and all other generally recognised regulations on safety
must be observed at all times.
Any arbitrary modifications carried out to this machine may relieve Hayter Limited of
liability for any resulting damage or injury.

All Hayter mowers are robustly constructed and designed for efficient economical
performance under normal mowing conditions. Correct operation and maintenance will
ensure a long and satisfactory service life. Prior to despatch from our factory every effort is
made to ensure your machine arrives in perfect condition. Your dealer will carry out a
pre-delivery inspection to ensure that there has been no transit damage prior to installation.

Please allow your dealer to familiarise you with the controls and safety features of the
machine during installation.

INTRODUCTION

1.4

Throughout this handbook all references to left hand and right hand are as viewed from
behind the handlebar, facing in the direction of forward travel.

This owners handbook is based on information available at the time of publication.
HAYTER LIMITED reserve the right to make changes at any time without notice.

401001EB100398A

1.5 1.5

LIMITED WARRANTY

Hayter Limited warrants to the original user/purchaser that this unit shall be free from defects

in material and workmanship under normal use and service for a period of three years from the
date of purchase. The manufacturers of the engine and battery pack system (where applicable)
furnish their own warranty and services are provided through their authorised network (Refer to
"Engine/Battery Pack Warranty Statement"). To qualify for the full benefit of the warranty, the
warranty registration card must be returned within 60 days of purchase. Subject to the conditions
and exclusions noted in this limited warranty, we shall at our option, repair or replace any
warranted part during the applicable period. If you are in doubt or experience any difficulty,
please consult a Hayter Authorised Service Dealer for clarification.

To qualify for the extended warranty (second and third year) of the three year limited warranty
the machine must have annual services carried out by an Authorised Hayter Service Dealer.
These chargeable services should be carried out within 12 and 24 months of the date of purchase.

Excluded from the extended warranty period are those items which are subject to normal wear
and tear e.g. tyres, wheels, cutterbars, cables, batteries and other consumable wearing parts.

All consumer machines which are fitted with a genuine Hayter friction disc as original
equipment before use, are covered by a Lifetime Warranty against the engine crankshaft
bending. Note: friction washers, blade brake units and other such devices are not applicable.
Only machines fitted with a genuine Hayter friction disc, which are used in accordance with the
recommended operating and maintenance procedures, are covered.

This warranty does not apply to any unit that has been tampered with, altered, misused, abused or
used for hire, and will become invalid if non genuine Hayter parts are fitted. This warranty does
not cover minor mechanical adjustments unless they are due to defective material or
workmanship. Consult the Owner's Handbook or a Hayter Authorised Service Dealer for
assistance when making these adjustments.

A warranty period of 90 days applies to machines used for commercial purposes.

To make a warranty claim, return the unit to a Hayter authorised dealer along with proof of
purchase stating the machine serial number and date of purchase. The service receipt(s) or this
Owners Handbook with the 1st/2nd year service boxes fully completed, must be produced as
proof of entitlement to the extended warranty period. Subject to the conditions and exclusions in
this limited warranty, the authorised dealer will, at our option, repair or replace any warranted
part within the duration of the warranty period.

This limited warranty gives you specific legal rights and is in addition to any statutory rights to
which you may be entitled and your statutory rights are not affected by this warranty. If you need
additional information concerning this written warranty, or assistance in obtaining services,

please write to : HAYTER LIMITED, Service Department, Spellbrook, Bishop's Stortford,

Hertfordshire CM23 4BU
UK ONLY: Details of your local Hayter authorised dealer are contained in Yellow Pages or

contact:- Freephone 0800 616298.

Date.................................................................... Date.............................................................

Signed................................................................ Signed..........................................................

DEALER STAMP

DEALER STAMP

1st Year
Service
Record

2nd Year
Service
Record

WARRANTY

400001MT270196A

1.6

SAFETY PRECAUTIONS

THIS SYMBOL MEANS BE ALERT! YOUR SAFETY IS INVOLVED.
WHEN YOU SEE THIS SYMBOLBE ALERT TO THE POSSIBILITYOF
INJURY. CAREFULLY READ THE MESSAGE THAT FOLLOWS AND
INFORM OTHERS. EXERCISE GREAT CARE AND FOLLOW THE
ADVICE GIVEN TO AVOID POTENTIALLY HAZARDOUS SITUATIONS.
Your mower is perfectly safe if used correctly. Failure to observe the
following simple precautions may result in serious injury.

Training:

Read the instructions carefully. Ensure that you are familiar with the controls and the
proper use of the equipment. Learn how to stop the mower quickly in an emergency.

Never allow children or people unfamiliar with these instructions to use the mower.

Never mow while people, especially children, or pets are nearby.

Keep in mind that the user is responsible for accidents or hazards occurring to other people
or their property.

Preparation:

SAFETY PRECAUTIONS

1.6

While mowing, always wear substantial footwear and long trousers. Do not operate the
equipment when barefoot or wearing sandals.

Thoroughly inspect the area where the mower is to be used and remove all objects which may
be thrown by the machine.

WARNING: Petrol is highly flammable.

- Store fuel in containers specifically designed for this purpose.

- Refuel outdoors only and do not smoke while refuelling.

- Add fuel before starting the engine. Never remove the cap from the fuel tank or add petrol
while the engine is running or when the engine is hot. Allow the engine to cool for at least 2
minutes before refuelling.

- Do not attempt to start the engine if petrol is spilled or a smell of petrol is present. Move
the mower away from the area of spillage and avoid creating any source of ignition until
petrol vapours have dissipated.

- Always use fresh fuel. Stale fuel can block the carburettor and cause leakage.

401001EB100398A

1.7

SAFETY PRECAUTIONS

1.7

SAFETY PRECAUTIONS

- Replace fuel tank and container caps securely.

- Replace faulty silencers.

Always ensure that the mower is in a safe operating condition. Frequently check all nuts,
bolts and screws for tightness. Use only genuine Hayter replacement parts.

A damaged cutterbar or loose fixing bolt are major hazards. Before use, visually inspect the
cutting mechanism to ensure that it is in good condition. A damaged cutterbar must be
replaced immediately with a genuine Hayter replacement part. A cutterbar which is slightly
worn can be re-sharpened. Ensure that both cutting edges are re-sharpened equally to main­tain balance. An unbalanced cutterbar may cause serious damage to your machine.
Refer to “Maintenance”.

Operation:

Do not operate the engine in a confined space where dangerous carbon monoxide fumes can
collect.

Always pull the starter cord slowly until resistance is felt, then pull the cord rapidly to avoid
kickback and prevent hand or arm injury.

Mow only in daylight or good artificial light.

Continued.

Avoid using the mower on wet grass, where feasible.

Always be sure of your footing on slopes.

Walk, never run.

Mow across the face of slopes, never up and down.

Exercise extreme caution when changing direction on slopes.

Do not mow excessively steep slopes.

Use extreme caution when reversing or pulling the mower towards you.

Stop the engine if the mower has to be tilted for transportation when crossing surfaces other
than grass and when transporting the mower to and from the area to be mowed.

Never operate the mower unless the guards are securely in position and in good condition.

401001EB100398A

1.8

SAFETY PRECAUTIONS

1.8

SAFETY PRECAUTIONS

Operation continued:

Do not change the engine governor settings or overspeed the engine.

Disengage the ground drive clutch before starting the engine.

Start the engine carefully, with feet well away from the cutterbar.

Do not tilt the mower when starting the engine.

Do not put hands or feet near or under rotating parts.

Never pick up or carry a mower while the engine is running.

Stop the engine and disconnect the spark plug lead:

- Before clearing blockages.

- Before cleaning / checking or working on the mower.

- After striking a foreign object. Inspect the mower for damage and make repairs
before restarting and operating the mower.

- If the mower starts to vibrate abnormally (check immediately).

Stop the engine:

Continued.

- Whenever you leave the mower.

- Before refuelling.

Never touch the engine muffler / muffler guard or cooling fins when the engine is hot.

WARNING: THE CUTTERBAR CAN CONTINUE TO ROTATE AFTER
THE ENGINE IS SWITCHED OFF

401001EB100398A

1.9

SAFETY PRECAUTIONS

1.9

SAFETY PRECAUTIONS

Maintenance and Storage:

Keep all nuts, bolts and screws tight to ensure that the equipment is in safe operating
condition.

Frequently check fuel lines and fittings for cracks or leaks and replace if necessary.

Never check for a spark with the spark plug removed. (Use an approved tester).

Never crank the engine with the spark plug removed.

Never strike the flywheel with a hammer or hard object as this may cause the flywheel to
shatter in operation. Always use the correct tools to service the engine.

Never operate the engine without a muffler guard. Inspect the muffler periodically and
replace if worn or leaking.

Never start the engine with the air-cleaner or air-cleaner cover removed.

Never store the mower with petrol in the tank within an enclosed area where fumes may reach
an open flame or spark.

Allow the engine to cool before storing in any enclosure.

To reduce the fire hazard, keep the engine, muffler, cooling fins and petrol storage area free
of grass, leaves, or excessive grease.

Continued.

Replace worn or damaged parts for safety.

If the fuel tank has to be drained, it is essential that this be done outdoors.

401001EB100398A

1.10

DECALS

WARNING DECAL: Part No. 219189

SAFETY PRECAUTIONS

WARNING -RISK OF DANGER - SAFETY ALERT.

DANGER OF SEVERING TOES OR FINGERS
IN CUTTING MECHANISM.

DANGER OF BEING HIT BY THROWN OBJECTS.
KEEP BYSTANDERS AT A SAFE DISTANCE
FROM THE MACHINE.

STOP ENGINE AND REMOVE SPARK PLUG LEAD
BEFORE PERFORMING MAINTENANCE OR REPAIR
WORK.

CAREFULLY READ THE OWNERS HANDBOOK
BEFORE USING THE MACHINE.

STOP

1.10

ENGINE STOP

401001EB100398A

1.11

SPECIFICATIONS

MODEL CODE 401R

Engine Briggs & Stratton

Engine Type 10C902

Engine / Cutterbar Speed 3000 rpm

Fuel Type Unleaded Petrol

Fuel Capacity 1.5 litres

Oil Type SAE 30 engine oil

Oil Sump Capacity 0.6 litres

Cutting Width 460mm

Cutting Height 35 - 65mm

SPECIFICATIONS

Auto-drive

Quattro 40

1.11

Overall Dimensions 1320 x 515 x 1010mm

Dry Weight 27 Kg

401001EB100398A

1.12

ASSEMBLY INSTRUCTIONS

ASSEMBLY INSTRUCTIONS

SAFETY NOTICE

Before using the mower, read the owner’s handbook carefully.
Pay particular attention to the safety precautions.

GENERALASSEMBLY

1. Front Height of Cut Adjuster

2. Muffler Guard

3. Spark Plug Lead

7

4. Engine Cowl

5. Oil Filler Cap & Dipstick

6. Engine Stop Lever

7. Top Handlebar

6

8

8. Ground Drive Clutch Lever

9. Engine Start Grip

10. Upper Handlebar Securing Knob

11. Lower Handlebar Securing Knob

12. Rear Height of Cut Adjuster

13. Air Cleaner

9

14. Fuel Filler Cap

15. Cable Tie

16. Serial No. Label

1.12

MS001

10

12

11

13

15

14

16

5

4

3

2

1

401001EB100398A

1.13

ASSEMBLY INSTRUCTIONS

ASSEMBLING THE MOWER FOR THE FIRST TIME

1.13

Unpack the mower: Remove the mower from the packag-

ing and take great care to ensure that the control cables
between the engine and the upper handlebar are not dam­aged in the process. Check that the loose items have been
supplied correctly. Refer to the delivery checklist opposite.
If any items are missing, contact your local authorised
Hayter Dealer.

Assemble the lower handlebar: Carefully unfold the lower
handlebar into position behind the rear of the mower. Align
with the base of the handlebar and lock in position using the
lower securing knobs.

Assemble the upper handlebar: Carefully unfold the
upper handlebar into position whilst taking great care to
ensure that the control cables remain undamaged, untwisted
and free of kinks.
Align with the lower handlebar and ensure that the rope
guide is correctly orientated. Tighten the upper securing
knobs .
Operate the engine stop lever towards the handlebar and
very slowly pull the engine start-grip away from the engine
until there is sufficient slack in the rope to enable it to be
threaded into the rope guide. Gently release the start-grip
until it rests against the rope-guide.

DELIVERY CHECKLIST

Description Quantity

Owner’s Handbook 1
Warranty Reg. Card 1

ST017

3

1

2

8

1. Coach bolt M8

2. Rope guide

3. Engine start grip

4. Upper handlebar

5. Lower handlebar

6. Washer M8

7. Knob

4

6

ST001

7

5

Align the control cables neatly along each leg of the han­dlebar and ensure that they are located in the plastic cable
holders. Use a screwdriver to clamp the cable holders in
position.

401001EB100398A

1.14

ASSEMBLY INSTRUCTIONS

1.14

ASSEMBLING THE MOWER FOR THE FIRST TIME

Check engine stop lever operation: Operate the engine

stop lever several times. Ensure that the cable moves
freely and that the lever returns automatically to the
engine stop position when released.

Check the ground drive clutch lever operation:

Operate the engine stop lever and push forward on the
clutch lever until it locks into position. Release the
engine stop lever to a half way position and check that
the clutch lever releases automatically to the disengaged
position. Operate several times and ensure that the cable
and mechanism operates freely.

Continued.

ST002

ST007

STOP

ST004

401001EB100398A