Hawk Industries Spinner 550 HYDRAULIC 1, 205 User Manual
SPINMASTER
CATALOG, BROCHURE, AND TECHNICAL INFORMATION
FOR SPINMASTER 550 & 950 SERIES DRILL PIPE
SPINNERS
OPERATION, MAINTENANCE AND
SERVICE MANUAL
550 & 950 SERIES
11-18-03
HAWK INDUSTRIES, INC.
1245 East 23rd Street
Signal Hill, CA 90755
Phone: 562-424-0709
Fax: 562-490-9959
1
Introduction
Introduction
2
Introduction
The Spinmaster is a new generation drill pipe spinner from
that great tradition of its father the Spinnerhawk. The Spinmaster
has been engineered to give much more than its predecessor in
performance and reliability.
SAFETY
The Spinmaster provides a fast, safe and efficient method of
spin-up or spin-out, eliminating costly and dangerous accidents
associated with the use of spinning chains.The Spinmaster’s
unique chain gripping system transmits more torque without
slipping than any competitive spinner, regardless of pipe size.
TIME AND LABOR SAVINGS
Designed to work on the tube rather than the tool joint, the
position of the Spinmaster provides clearance to place the backup tong while spinning, thus saving rig time. The Spinmaster is
the lightest and smallest drill pipe spinner on the market today.
This makes the Spinmaster easier to work with and helps reduce
crew fatigue. Drillers and operators of the Spinmaster work more
efficiently and suffer less fatigue on long round trips; less work
and faster trips. Relatively inexperienced personnel can be
utilized for a faster trip with the Spinmaster and can work more
efficiently than would be possible using a spinning chain.
Introduction
3
Table of Contents
Introduction 2
Table of Contents 4
Warranty 7
Specification Sheet 8
Ordering Instructions 9
Installation 10
Suspension.....................................................................................10
Power Hook-Up............................................................................. 11
Hydraulic Spinmaster........................................................ 11
Air Spinmaster................................................................... 11
Hydraulic Adjustments...................................................... 12
Operation 14
Operational Adjustments.............................................................14
Adjust Pipe Size................................................................. 14
Reversing Motor Direction................................................ 16
Hydraulic Spinmaster............................................. 16
Air Spinmaster....................................................... 16
Operation.......................................................................................17
Maintenance & Repair 19
Lubrication....................................................................................19
Chain.................................................................................. 19
Drive Roller Sprocket Bearings......................................... 20
Spinner Grip Cylinders...................................................... 21
Drive Shaft Bearing........................................................... 21
Reducer Gear Box.............................................................. 22
Air Motor Gear Box........................................................... 22
Changing the Spinner Chain........................................................23
Changing the Drive Rollers..........................................................25
Changing the Drive Roller Sprocket Bearings............................27
Changing Rear Pivot Assembly.................................................... 29
Adjust Door Valve Detents............................................................30
Hydraulic Spinmaster......................................................... 30
Air Spinmaster.................................................................... 30
Air Power Pack Maintenance.......................................................31
Filling Air Lubricator......................................................... 31
Air Lubricator Adjustment................................................. 32
Air Lubricator Maintenance............................................... 32
Changing Air Filter Element.............................................. 33
Air Filter Maintenance....................................................... 33
Table of Contents
4
Continued on next page.
Table of Contents (cont.)
Air Power Pack Maintenance (Continued)
Adjusting Grip Pressure............................................... 34
Air Regulator Maintenance................................................ 34
Hydraulic Oil Level............................................................ 35
Changing Oil Filter Cartridge............................................ 35
Changing Suction Strainer................................................. 36
Repair Power Train........................................................... 37
Install Coupler Halves........................................................ 38
Trouble Shooting 39
Trouble Shooting Hydraulic Spinmaster.....................................39
Actuate Any Valve and Nothing Happens......................... 39
Actuate the Motor Valve and Nothing Happens................ 39
Actuate the Door Valve and the Lever
Does'nt Stay Shifted........................................................... 39
Spinner Torque is Insufficient to Turn Pipe....................... 39
Spinner Slips...................................................................... 40
Spinner Thrusts Off the Pipe While Spinning .................. 41
Chain Wears Prematurely.................................................. 41
Main Relief Makes Noise and Hyd Fluid Heats Up.......... 41
Spinner Runs Slower Than Normal................................... 42
All Other Rig Hydraulics Stop Working........................... 43
Trouble Shooting Air Spinmaster................................................ 44
Actuate Any Valve and Nothing Happens........................ 44
Actuate the Door Valve and Nothing Happens................. 44
Spinner Torque and Speed Insufficient............................. 45
Spinner Slips...................................................................... 46
Chain Wears Prematurely.................................................. 46
Spinner Thrusts Off the Pipe While Spinning................... 46
Spinner Chain Creeps When Spinner is Off...................... 47
Spinner Performance in Cold Wheather............................ 47
Drawings 48
550 Air Spinmaster ...................................................................... 48
550 Hydraulic Spinmaster ........................................................... 50
950 Air Spinmaster ...................................................................... 52
950 Hydraulic Spinmaster ........................................................... 54
Speed Reducer P/N 031-24625 ....................................................56
Hydraulic Motor P/N 031-*ME09 ..............................................58
Power Pack Air Motor P/N 031-P-16 ..........................................60
Table of Contents
5
Table of Contents (cont.)
Drawings (Continued)
Gear Pump (Power Pack) P/N 031-P05.......................................62
Power Pack Assembly (Air) P/N 031-550PP............................... 64
Air Drive Assembly P/N 031-24660............................................. 66
Throttle Valve Assembly (Air) P/N 031-13170............................ 68
MainValve Assembly (Hydraulic) P/N 031-*24VALVE............. 70
DoorValve Assembly (Air) P/N 031-*24VALVE-A..................... 72
Hoses (Air Spinmaster)................................................................ 74
Hoses (Hydraulic Spinmaster)..................................................... 75
Power Pack Hoses (Air Spinmaster)........................................... 76
Table of Contents
6
Warranty
STANDARD WARRANTY AND FIELD SERVICE
It is important to Hawk Industries to provide all Spinmaster users with the best tool possible along
with the highest degree of dependability and satisfaction. Because of this, we offer the following
warranty.
Your Spinmaster must be free of material and workmanship defects for a period of one year from
the date of delivery. If any items fail because of a manufacturing defect within that period of time,
that item will be replaced by the Hawk Company.
Replacement of parts will be accomplished either at the factory or at a designated service point.
This guarantee does not include the replacement of parts where failure occurred due to normal wear
and tear or misuse of the tool.
Hawk Industries will in no event be liable for consequential damages or contingent liabilities
arising out of the failure of any parts to operate properly.
No expressed, implied or statutory guarantee other than herein set forth is made or authorized to
be made by Hawk Industries.
CAUTION
Factory specifications for hydraulics, pneumatics, lubricants, adjustments and safety precautions
as set forth in the operation and maintenance manual are for the mutual protection of the owner of
the Spinmaster and the company. Failure to adhere to these specifications can reduce the efficiency
or life of the equipment and/or cause bodily injury.
Warranty
7
Specification Sheet
8
Specification Sheet
Ordering Instructions
Example
Quantity
2 031-24731 254 550-H Bearing
3 031-25CYL25-AS 254 550-H Grip Cylinder
1 031-25CHAIN 254 550-H Chain
Part # Serial #
Model #
Part Name
Ordering
9
Suspension
1. Connect the Spring Hanger
(SH) to at least a 3/8"diameter
Steel Cable (SC) suspended
from a high point (as near the
crown as possible) in the derrick
no more than 5 ft. from the
center of the Rotary Table.
2. Connect the lower end of the
spring hanger (SH) to the
Spinmaster as shown. Make
sure the shackles (S) are tightened securely. Make sure that
the Spinmaster hangs in the
derrick at a level that assures no
contact with any part of the
stabbed tool joint (including the
upset) when gripped on tube.
3. Hook a backup line to the rear
of the Spinmaster securing the
other end to the derrick. Make
sure the backup line is horizon-
tal and leaves little slack when
the Spinmaster is gripped on the
pipe so that no kick-back can
occur when changing spinner
motor directions.
Installation
SC SH
Part Numbers
Part Name Part #
Spring Hanger Assy. (SH) 002-50274
Warning
Failure to properly hook up backup line could cause bodily injury.
Caution
Hooking up the back-up line on an
angle not level with the spinner can
cause damage to the spinner case.
10
Installation
SH
S
Hydraulic Spinmaster
1. The hydraulic Spinmaster
requires a minimum hydraulic
pressure of 2000psi and a maxi-
mum pressure of 2500psi.
2. The hydraulic Spinmaster re-
quires a minimum hydraulic
volume of 20 GPM and a maximum of volume of 30GPM.
3. Connect (at least) a 3/4" hy-
draulic pressure hose (3000psi
working) to the hydraulic inlet
side ( HIS ) of the Spinmaster
valve as shown.
4. Connect (at least) a 1" hydrau-
lic return hose (250psi working)
to the hydraulic outlet side(HOS)
of the Spinmaster valve as
shown.
Power Hook-Up
HOS
HIS
Note
Hydraulic filtration (at least 25
micron) is highly recommended
for Spinmaster for performance
and reliablity.
Air Spinmaster
1. Connect the three supply hoses
(supplied with the Spinmaster):
the Hydraulic Return Line
(HRL), the Hydraulic Pressure
Line (HPL), and the Air Supply
Line (ASL) to the Spinmaster
and the Air Power Pack (APP)
as shown.
APP
HPL
ASLHRL
Continued on Next Page
HPL
HRL
ASL
Installation
11
Power Hook-Up, Con't
2. Connect a 1 1/4" air supply line
(ASL) from the air source to the
Air Power Pack (APP) as shown.
3. To turn on air, rotate Air Supply
Valve (ASV) counterclockwise
as shown.
WARNING
It is recommended that a air
regulator from the source air to the
power pack be used (1 1/4"Pipe or
larger). Excess chain and drive
roller wear do to slipping may
result if the Spinmaster air power
pack receives more than 100 psi air
pressure.
Hydraulic Adjustments
APP
ASV
ASL
1. Always adjust the Spinmaster
relief valve (RV) above main
system hydraulic pressure or
over heating of oil may result.
To adjust the relief valve, grip
the Hydraulic Spinmaster on
the pipe (see item #1 on page
#17). Use a 4mm Allen wrench
to screw the Spinmaster Relief
Valve (RV) counter-clockwise
until a hydraulic flow sound is
heard, then rotate clockwise
until sound (flow) stops.
2. The hydraulic Spinmaster
comes standard with an open
center valve configuration. The
standard valve can be re-config-
ured to closed center by removing the Open Center Plug
shown (PS) and replacing it
with a Closed Center Plug
(CCP).
RV
Part Numbers
Part Name Part #
Closed Center Plug (CCP) 031-24VALVE-1
Open Center Plug (PS) 031-24VALVE-4
12
Installation
CCP
PS
Notes
Installation
13
Operational Adjustment
14
Operation
Operational Adjustment
Adjust Pipe Size
1. Remove both Adjust Pins (AB)
2. Slide Drive System (DS) forward
or back to allign with the desired
pipe size adjustment holes. See
prior page(diagram) or this page
(photos) for correct adjustment
location.
3. Replace Adjust Pins (AB). New
Quick Release Pins look different
than shown on photo.
AB
Note
If the drive rollers are touching each
other while gripped on pipe, slipping may occur. This is caused by
chain stretch (pin wear). To remedy
this problem, adjust the Spinmaster
to the next smallest setting. If this
smaller setting causes the
Spinmaster to thrust itself from the
pipe while spinning, replace the
chain. See Changing the Chain
pg.23.
950 Spinmaster 550 Spinmaster
DS
9 1/2"
8" 7" 6" 5" 4 1/2"-5" 3 1/2"-4" 2 7/8" 4 1/2"-5 1/2" 3 1/2"-4"
Operation
2 7/8"
15
Operational Adjustments
Reverse Hydraulic Spimaster
1. To reverse Hydraulic Spinmaster
motor direction, switch motor
supply (HMSH) hoses on motor
ports as shown.
Reverse Air Spinmaster
1. To reverse Air Spinmaster motor
direction, switch motor supply
hose (AFQD) and muffler
(MUF) on motor ports as shown.
The air quick disconnect will
release only when the slott on its
slidding sleeve alligns with the
partially submerged ball. After
engaging quick disconnect, lock
the sleeve by rotating the sleeve
out of allignment with the ball.
MUF
SC
HFQD HMQD
AFQD
HMSH
AMQD
Part Numbers
Part Name Part #
Quick Disc. (HFQD) 031-VHC8-8F
Quick Disc. (HMQD) 031-VHN8-8F
Quick Disc. (AFQD) 002-10S41SL
Quick Disc. (AMQD) 002-10T40
Air Muffler (MUF) 031-MUF-1
Safety Cable (SC) 002-50201-235
Operation
16
Warning
For safety, always lock air quick disconnects
when reversing motor direction.
1. Swing Spinmaster toward pipe
until its chain is touching the
pipe tube. While continuing to
load Spinmaster (SM) against
the pipe, push door valve (DV)
handle away from you, fully
toward the Spinmaster (Detented
Position). The doors will close
and the Spinmaster will grip the
pipe.
2. To spinning is complete, pull
out on the Air Motor Valve
Lever (PMV), or push in on the
Hydraulic Motor Valve Lever
(HMV) depending on which unit
you are operating.
3. After the pipe shoulders,
release the motor valve and the
Spinmaster will stop.
4. To remove the Spinmaster from
the pipe, pull back on the Door
Valve Lever (DV) and pull the
Spinmaster away from the pipe.
Operation
SM
DV
Warning
When gripping the Spinmaster on
the drill pipe, always keep pushing
the Spinmaster toward the pipe
while doors are closing or damage
may result to the front of the
Spinmaster.
AIR SPINNER CONTROLS
HMV
HYDRAULIC SPINNER CONTROLS
HMV
DV
PMV
DV
Operation
17
Warning
Do not operate the Spinmaster on
drill pipe protectors or drill pipe
upset, or damage may result. See
the correct way sticker on the side
of the Spinmaster.
Warning
Never operate the Spinmaster off
the pipe.
Operation
18
Operation
Grease Once per Week
Lubricant Required
Chevron Pinion Grease Spray
(Part # MS-SP), 7/16" wrench
Chain
1. Use the 7/16" wrench to remove
the rubber Safety shield bolts
(B).
2. Remove rubber Safety shield
(S).
3. While spinning out of the hole,
from the back of the spinner,
apply Pinion Grease Spray
(PGS) to all links of the chain.
4. Replace rubber Safety shield
(S).
5. Use the 7/16" wrench to replace
Lubrication
B
S
the rubber Safety shield bolts
(B).
WARNING
Run spinner only when gripped on
a pipe body.
NOTE
Never under any conditions apply
weight materials or any other dry
materials to the chain.
PGS
WARNING
Keep hands away from the main
drive sprocket while spraying the
chain.
Maintenance & Repair
19
Grease Once per Month
Lubrication
Tools Required
Grease gun, 7/16" wrench
Initial Steps
1. Make sure the Spinmaster is off
the drill pipe connection and in
the rest position on the derrick.
2. Shut down the power unit.
3. Bleed any hydraulic and/or air
pressure from the Spinmaster,
by cycling the door valve lever.
4. Assume that there is still a load
on every actuator. Proceed with
caution.
G1
G2
BC
G3
G4
S
Drive Roller Sprocket Bearings
1. Use the 7/16" wrench to remove
one of the four small screws (S)
from the top of each bearing
cap (BC).
2. Pump the four grease fittings
G1-G4 until grease comes out of
the small screw hole.
3. Use the 7/16" wrench to replace
the small screw (S).
20
Maintenance & Repair
Part Numbers
Part Name Part #
Bearing Cap Screw (S) 999-805834
Straight Grease Fitting 061-1103K1
Grease Once per Month
Tools Required
Grease gun
Spinner Grip Cylinders
1. Pump the four grease fittings
SC1-SC4.
Lubrication
SC2SC1
SC3 SC4
Drive Shaft Bearing
1. Pump grease fitting CB1.
CB1
Maintenance & Repair
21
Check Oil Level Once per Month
Reducer Gear Box
Lubricant Required
85-90 weight gear oil
SAE #AGMA5
1. Make sure the gear box oil level
reaches the top pipe plug (RP).
2. Check for any oil leakage from
the gear box seal by looking at
the top or the drive shaft.
Lubrication
RP
Grease after overhaul
Air Motor Gear Box
Lubricant Required
Lithium Base #2 High Temperature
Grease. Use Lo-Temp Grease in
temperatures -20 deg. F or below.
1.Remove motor grease vent plug
(MGV). Use a grease gun to fill
the air motor gear box at the
motor grease fitting (MGF) until
grease begins to flow from the
vent (MGV).
2. Replace the vent plug (MGV).
MGV
MGF
NOTE
Consistent lubrication of the Spinner
increases performance and
componnent life.
Maintenance & Repair
22
Tools Required
Changing the Spinner Chain
7/8" wrench, 7/16" wrench, Hammer,
Needle-Nose Pliers
Initial Steps
1. Make sure the Spinmaster is off
the drill pipe connection and in
the rest position on the derrick.
2. Shut down the Air Power Pack
or the hydraulic power unit.
3. Bleed any hydraulic and/or air
pressure from the Spinmaster ,
by cycling the door valve lever;
Make sure the doors are fully
open.
4. Assume that there is still a load
on every actuator. Proceed with
caution.
SD
SB
Chain
1. Make sure the Spinner doors
(SD) are fully open.
2. Use the 7/8" wrench to loosen
the Spacer Bolts (B).
3. Use the 7/16" wrench to remove
the four rubber Safety shield
bolts (SB).
4. Remove the rubber Safety shield
(SS).
5. Remove the Spacer Bolts (B)
and Spacers (S).
Continued on next page.
SB
Maintenance & Repair
SS
23
Changing the Spinner Chain (cont.)
6. From the front of the unit, use the
Needle-nose pliers to remove the
Cotter pins (CP) in one of the
Chain links.
7. Use the hammer to remove the
Chain link pins (CLP).
8. Pull out the old chain. Make
sure the chain does not catch on
the Drive Sprocket (DS).
9. Feed the new chain into the
spinner behind the Drive
Sprocket (DS), tripple link up
until both ends of the new chain
meet at the Drive roller sprockets
(DRS).
10. Feed the ends of the chain
around the outside of the Drive
roller sprockets (DRS).
11. Place the ends of the new chain
together.
12. Insert the Master Link.
13. Place the End Cap on the
Master Link.
14. Use the Needle-nose pliers to
CLPDRS
CP
Tripple
Link
Up
insert the Master Link Cotter
Pins.
Part Numbers
Part Name Part #
Chain (950 Series) 031-25CHAIN
Chain (550 Series) 031-24CHAIN
Chain Repair Kit 031-25CHAIN-RK
DS
WARNING
Running a new chain with worn
Drive Rollers severely shortens
chain life. If the Drive Roller
Groove is no longer visible, replace
the Drive Roller.
24
Maintenance & Repair
Changing the Drive Rollers
Tools Required
3/4" wrench
Initial Steps
1. Make sure the Spinmaster is off
the drill pipe connection and in
the rest position on the derrick.
2. Shut down the power unit.
3. Bleed any hydraulic and/or air
pressure from the Spinmaster,
by cycling the door valve lever.
Make sure the doors are fully
open.
4. Assume that there is still a load
on every actuator. Proceed with
caution.
Changing Drive Roller
1. When the Drive Roller Groove
(DRG) is worn down so that it is
no longer visible, the Drive
Rollers need to be replaced.
DRG
Continued on next page.
Maintenance & Repair
25
Loading...