Haug EN SL LC, EN SL RLC, EN SL Operating Instructions Manual

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EN SL / EN SL LC / EN SL RLC
Keep for future use!
Power Pack
Static Line
Operating instructions
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Page 3
1
Operator instructions........................................................................ 5
2 Safety ................................................................................................. 6
3 Intended use...................................................................................... 8
4 Description of unit............................................................................. 9
5 Installation ....................................................................................... 10
6 Application....................................................................................... 14
7 Troubleshooting .............................................................................. 15
7.1 Replacing fuse ............................................................................................ 16
7.2 Flow chart.................................................................................................... 17
8 Accessories..................................................................................... 18
9 Technical data ................................................................................. 20
9.1 Characteristics and specification................................................................ 20
9.2 Supply voltage ............................................................................................ 21
9.3 Ambient conditions ..................................................................................... 22
9.4 Connected lengths...................................................................................... 23
9.5 Housing ....................................................................................................... 24
10 Decommissioning ........................................................................... 25
11 Disposal ........................................................................................... 26
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Types and order numbers
EN SL without thermal cutout:
01.7780.200, 01.7780.208, 01.7780.220, 01.7781.200, 01.7781.208, 01.7781.220
EN SL with thermal cutout:
01.7830.000, 01.7831.000
EN SL LC with thermal cutout and signalling lamp:
01.7833.000, 01.7833.050, 01.7834.000, 01.7834.050
EN SL RLC with thermal cutout, signalling lamp and signalling socket:
01.7835.100, 01.7835.150, 01.7836.100, 01.7836.150
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1 Operator
instructions
These operator instructions must be read completely before inst commissioning of the power pack. They form a part of the power pack and must be retained for later use or subsequent owners. Safety instructions must be observed and followed at all times.
The power pack is operationally safe, provided that it is operated in accordance with its intended use.
The power pack is maintenance-free.
allation and

1 Operator instructions

The following signal words are used:
WARNING!
If ignored
severe personal injury. or death may result.
ATTENTION!
If ignored
light property damage with
damage to the power pack may result.
NOTE: Important notes and additional information.
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2 Safety

2 Safety
All activities must be performed only by persons authorized by the owner. Such persons must
be qualified in electrical
engineering.
have read and understood the
operator instructions.
Switch off the power supply before commencing work on the power pack, and secure against inadvertent switching on.
With the exception of the fuse, the power pack does not include any parts which can be repaired by the operator. For reasons of safety, unauthorized conversions and modifications of the power pack are not permitted.
Any damage to the power pack may result in the risk of electric shocks. In the event of any visible damage or suspected electrical defects, take the power pack out of operation immediately and secure against reuse.
WARNING!
Risk of electric shock. High electric voltage in power pack. Risk of electric shock when touching live parts within power pack.
Do not open the power pack.
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ATTENTION!
Risk of short circuit. Spark-overs and leakage paths at the high-voltage terminals can occur as a result of moisture and wetness. Short circuits within the power pack are the likely consequence.
Protect the power pack from
wetness and moisture.
Close unused high-voltage
terminals with the red blind plugs.
Risk of spark-over. When the power pack is switched on, contact or separation spark-overs may occur when the ionizing unit is plugged in or unplugged at the high­voltage socket. This may result in damage to the power pack or defects.
Only plug in/unplug the ionizing
unit at the high-voltage socket when the power pack is switched off.
2 Safety
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3 Intended use

3 Intended use
The power pack is intended exclusively for the supply of alternating high voltage to HAUG ionizing units with X - 2000 connector.
Only HAUG ionizing units with X - 2000 connectors must be connected with the power pack and operated. The warranty only covers units and accessories of HAUG GmbH & Co. KG.
The installation and operating conditions indicated in these Operating Instructions must be adhered to.
WARNING!
Risk of explosion! Ignitable sparks may form at the power pack.
Do not install or use the power
pack in areas subject to explosion hazards.
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4 Description of unit

1) Mains switch
Green light in switch
illuminates when power pack is on.
2) Signalling socket (RLC types only)
3) Ground connection (terminal)
4) Signalling lamp (LC and RLC
types only)
5) Bracket
6) High-voltage terminals
7) Mains supply
8) Fuse holder with fuse (for
replacement, refer to page 16, Chapter 7.
1).
4 Description of unit
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5 Installation

5 Installation
Do not place the power pack on a surface generating or radiating heat. Avoid installation location exposed to direct sunlight.
1. Check the model plate of the power
pack against the ordering data. In the event of damage to the power pack, contact HAUG GmbH & Co. KG.
2. Before connecting, check to ensure
that the power pack is suitable for the local mains voltage.
The voltage is indicated on the
model plate attached at the side of the power pack.
An incorrect mains voltage may
result in damage to the power pack.
3. Use the enclosed bracket to install
the power pack at the desired location.
The operation of the power pack
is not affected by the position in which it is installed.
We recommend installing the
power pack with the high-voltage terminals pointing downwards (to protect them from moisture, oil and dirt).
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4. Ensure th
switched off.
5. Connect the ground socket of the
power pack with the machine ground connection.
6. Connect the power pack to the
mains. Connect the PE conductor (green-yellow) with the protective earth of the mains.
at the power pack is
Connecting the PE conductor via
parts of a machine body is insufficient.
L1 = brown conductor N = blue conductor PE = green/yellow conductor
5 Installation
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5 Installation
ATTENTION!
Risk of overheating. If the maximum permissible connected length is exceeded, the power pack will overheat during operation. This may result in damage to power packs not equipped with thermal cutout and cause a fault.
The maximum permissible
connected length must not be exceeded.
For connected lengths for the power
pack, refer to page 23.
7. Connect the ionizing unit to the
high-voltage terminal.
Plug the high-voltage connector
of the ionizing unit into the high­voltage socket of the power pack and push at the high-voltage cable until the stop is reached.
Screw the screw cap onto the
high-voltage socket and tighten by hand.
NOTE: Protect unused high-voltage terminals against the ingress of environmental substances using the red blind plugs.
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RLC types onl
8. If required – if an error message
needs to be evaluated, connect the signalling line to the signalling socket.
Configuration of the signalling socket.
Pin 1: Switching contact Pin 2: Joint connection relay Pin 3: NC contact Pin 4: Not assigned Pin 5: Not assigned Pin 6: Not assigned PE: Shield ground
Switching status table for signalling socket.
y
5 Installation
Mains voltage High-voltage
Normal operation yes yes x x
Mains failure no no x x
High voltage failure yes no x x
9. The power pack is ready for
operation.
Contacts closed
123456
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6 Application

6 Application
Preconditions:
The power pack and the ionizing unit must be connected and installed as specified in the operator instructions.
1. Switch on the power pack using
the mains switch.
The mains switch will
illuminate to confirm.
2. The power pack is in operating
mode.
3. In the event of an operating fault,
the signalling lamp will flash.
Only applies to LC and RLC
types.
In the case of RLC type, a
signal will be output at the signalling socket.
To remedy the fault, carry out
the troubleshooting procedure.
NOTE: Types with thermal cutout will switch off when overheated. The signalling lamp will flash. Determine and remove the cause of overheating by carrying out the troubleshooting procedure.
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7 Troubleshooting

7 Troubleshooting
NOTE: If the error cannot be removed
in this way, return the power pack and ionizing unit for checking to HAUG GmbH & Co. KG (for address, see reverse).
Error Cause Measure for elimination
No ionization
Mains failure Check mains fuse.
No high voltage
Only applies to types with thermal cutout: A short circuit will result in the power pack overheating. The installed thermal cutout will switch the power pack off.
Only applies to types with thermal cutout: Exceeding the permitted connected length will result in the power pack overheating. The installed thermal cutout will switch the power pack off.
Check fuse in power pack.
Check connections in power pack.
Check high-voltage output using the Combicheck (see accessories).
Replace faulty ionizing unit and allow the power pack to cool down for at least 15 min.
Check the connected length and allow the power pack to cool down for at least 15 min. For permissible connected lengths, refer to page 23.
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7 Troubleshooting
Error
No ionization The power pack is
Signalling lamp flashing (EN SL LC and EN SL RLC only)
Cause Measure for elimination
damaged.
The ionizing unit is faulty. Follow work sequence

7.1 Replacing fuse

Shut the power pack down immediately and secure against switching on.
according to the flow chart below.
ATTENTION!
Risk of faults! An incorrect fuse in the power pack may cause a fault.
Only use fuses of the type indicated.
The unit type and the rated voltage are indicated on the nameplate.
1. Disconnect power pack from supply.
2. Determine and remove the cause for
the blown fuse.
3. Detach the fuse holder using a
screwdriver and lift out.
4. Replace fuse and reattach fuse
holder.
Use the following fuse only:
115 V = 0,50 A slow, 5 x 20 mm 230 V = 0,25 A slow, 5 x 20 mm
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y
(
)
(
)

7.2 Flow chart

Indicator lamp flashes ( LC/RLC ) or relay contact ( RLC ) switches to fault.
Switch off power pack and unplug ionizing units. Allow power pack to cool down for 15 minutes and then switch on.
7 Troubleshooting
Signalling lamp
flashing?
no
Switch off power pack and plug in ionizing unit. Switch on power pack.
Signalling lamp
flashing?
no
Switch off power pack and plug in another ionizing unit. Switch on power pack.
Signalling lamp
flashing?
no
yes
yes
Ionizing unit is faulty.
Short circuit
yes
Ionizing unit is faulty.
Short circuit
Power pack is fault
Ionizing system is ok
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8 Accessories

8 Accessories
Article Illustrations
Signal plug
5 m shielded signalling line K6 with assembled plug
10 m shielded signalling line K6 with assembled plug
20 m shielded signalling line K6 with assembled plug
Order number
X – 7807
06.8976.000
06.8976.001
06.8976.002
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Illustrations
Article
8 Accessories
Order number
Bracket for power pack
Blind plug for HV terminals
Combicheck
10.0023.000
X – 1080
12.7231.000
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9 Technical data

9 Te c h n i c a l d a t a

9.1 Characteristics and specification

Reference temperature 23 °C
High-voltage terminals 2 HAUG- High-voltage terminals
Connectable HAUG ionizing units
High-voltage U = approx. 7 - 8 kVAC
Signalling terminal EN SL RLC
Cannot be used in pulsed mode
Short-circuit current:
01.7780.220, 01.7781.220
01.7780.200, 01.7780.208, 01.7781.200,
01.7781.208, 01.7830.000, 01.7831.000,
01.7833.000, 01.7833.050, 01.7834.000,
01.7834.050, 01.7835.100, 01.7835.150,
01.7836.100, 01.7836.150
All HAUG ionizing units fitted with X - 2000 connector
Contact load max. 24 VAC/35 VDC, max. 50 mA
Ik  3 mA
Ik  5 mA
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9.2 Supply voltage

9 Technical data
Unit type
Nominal
value
Operating
range
Frequency
range
01.7781.208,
01.7834.050,
100 VAC ±10 % 50 - 60 Hz P
01.7836.150
01.7781.220 115 VAC ±10 % 50 - 60 Hz P
01.7781.200,
01.7831.000,
01.7834.000,
115 VAC ±10 % 50 - 60 Hz P
01.7836.100
01.7780.208,
01.7833.050,
200 VAC ±10 % 50 - 60 Hz P
01.7835.150
01.7780.220 230 VAC ±10 % 50 - 60 Hz P
01.7780.200,
01.7830.000,
01.7833.000,
230 VAC ±10 % 50 - 60 Hz P
01.7835.100
Power input
= 40 VA
max
= 20 VA
max
= 40 VA
max
= 40 VA
max
= 20 VA
max
= 40 VA
max
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9 Technical data

9.3 Ambient conditions

Do not use in areas with potentially explosive atmospheres.
Only for inside use.
Temperature:
Rated application range +5 °C to +45 °C
Extreme range for storage and transport -15 °C to +60 °C
Humidity:
Rated application range 20 % to 65 % RF
Extreme range for storage and transport 0 % to 85 % RF
Air pressure:
Rated application range 800 mbar to 1060 mbar
Vibrations:
Extreme range for storage and transport max. 1,5 g (10 to 55 Hz), 1 h
Shock max. 15 g in each direction
Recommended service position: vertical, supply cable downwards
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9.4 Connected lengths

9 Technical data
Power Pack
01.7780.220,
01.7781.220
01.7780.200,
01.7780.208,
01.7781.200,
01.7781.208,
01.7830.000,
01.7831.000,
01.7833.000,
01.7833.050,
01.7834.000,
01.7834.050,
01.7835.100,
01.7835.150,
01.7836.100,
01.7836.150
Ionizing bar
Type A
Type B
Ionizing bar Type A:
The maximum cable length (KL) is the permissible connected length (AL) minus the maximum ionizing bar length (SL). KL = AL – SL
Ionizing bar Type B:
The maximum cable length (KL) is the permissible connected length (AL) minus 3 x the maximum ionizing bar length (SL). KL = AL – (3*SL)
Permissible
connected length
5 m 4.7 m 1.4 m
10 m 6 m 3 m
EI RN, EI RNE, EI RA, EI RAE, EI RNOF, EI RAOF, EI HRN, EI HRA, EI HRE, EI HRAE, EI PS, EI PRX, EI PRV, EI SL, EIW
EI VS, EI VSE, EI VSA, EI VSAE, EI VC, EI VCA, EI VCE, EI VCAE, EI VSOF, EI VSAOF
Maximum ionizing
bar length Type A
Maximum ionizing
bar length Type B
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9 Technical data

9.5 Housing

Protection type IP 54
Protection class I
Mains supply approx. 2,6 m fixed on unit
Dimensions:
Height approx. 170 mm
Width approx. 110 mm
Depth approx. 100 mm
Weight: approx. 3.5 kg
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10 Decommissioning
1. Switch off the machine and secure
against unintended switching on.
2. Switch off power pack and secure
against inadvertent operation.
3. Disconnect the ionizing unit from
the power pack.
4. Disconnect the power pack from
the mains and remove.

10 Decommissioning

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11 Disposal

11 Disposal
Observe and maintain national and regional waste disposal regulations for the disposal of the power pack.
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